JPH0831354B2 - Electric carpet - Google Patents
Electric carpetInfo
- Publication number
- JPH0831354B2 JPH0831354B2 JP61271608A JP27160886A JPH0831354B2 JP H0831354 B2 JPH0831354 B2 JP H0831354B2 JP 61271608 A JP61271608 A JP 61271608A JP 27160886 A JP27160886 A JP 27160886A JP H0831354 B2 JPH0831354 B2 JP H0831354B2
- Authority
- JP
- Japan
- Prior art keywords
- woven
- surface material
- electric carpet
- cushioning
- pile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Surface Heating Bodies (AREA)
Description
【発明の詳細な説明】 （技術分野） 本発明は、パイル糸を基布に織成して成る表面材より
成る電気カーペツトの改良に関する。Description: TECHNICAL FIELD The present invention relates to an improvement of an electric carpet comprising a surface material formed by weaving pile yarns on a base fabric.
（背景技術） 電気カーペツトの表面材・裏面材には従来フエルト材
が使用されていたが、近年、使用者の好みは本物志向化
してきている。電気カーペツトと言えども、よりカーペ
ツトライクな物が求められるようになつてきており、そ
の為表面材としてはタフテツド織のカーペツトが使用さ
れるようになつてきている。BACKGROUND ART Conventionally, felt materials have been used for the front and back materials of electric carpets, but in recent years, users' tastes have become more genuine. Even with electric carpets, more carpet-like items are being demanded, and as a result, tufted woven carpets are being used as the surface material.
通常のタフテツド織カーペツトは、ポリエステル不織
布をカレンダーロール加工にて薄く硬目に加工した基布
やポリプロピレンの織布よりなる薄手の基布に、ポリエ
ステルより糸や、ナイロン，アクリルより糸より成るパ
イルを織成し、裏面のより糸による凹凸を防止する目的
と、パイルの抜糸強度を高める目的、床に対する断熱性
を向上させる目的とで裏面にジユート織物等より成る裏
打布を貼つているが、電気カーペツトの表面材に使用す
る場合には、内部に発熱体を有するために、発熱体より
表面側には断熱性を大きくしたくない。また、なるべく
薄く仕上げて折りたたみ収納を可能にしたい等の理由で
裏打布を貼らない構造が普通である。A normal tufted woven carpet is made by weaving a pile of polyester twisted yarn, nylon, and acrylic twisted yarn on a thin base fabric made of a polyester nonwoven fabric thinly hardened by calendar roll processing or a polypropylene woven fabric, A backing cloth made of jute fabric or the like is attached to the back surface for the purpose of preventing unevenness due to the twisted thread on the back surface, for increasing the yarn removal strength of the pile, and for improving the heat insulation to the floor. When used, it does not want to increase the heat insulation on the surface side of the heating element because it has a heating element inside. In addition, it is usual that the backing cloth is not attached for the reason of making it as thin as possible so that it can be folded and stored.
その為従来の電気カーペツトにあつては、第５図
（イ）に示すような断面のタフテツド織の表面材Ａ、す
なわち不織布にカレンダーロール加工等を施した薄目の
基布１にポリエステルより糸等より成るパイル２を織成
して成る表面材Ａを使用していた。ここで基布としてカ
レンダーロール加工を施すのは、パイル２を織成する段
階で、針が貫通しやすくすることと、織成したパイル２
が抜けにくくする両方の性能が要求されるためである。
また従来の表面材Ａを使用した電気カーペツトの断面図
が第５図（ロ）である。すなわち、フエルト等より成る
裏面材B,感熱発熱線C,熱接着シートD,表面材Ａの順に積
層して加熱圧着（ホツトプレス）加工を施して一体化し
たものである。Therefore, in the case of a conventional electric carpet, a surface material A of a tufted weave having a cross section as shown in FIG. The surface material A formed by weaving the pile 2 was used. Here, the calender roll processing as the base cloth is performed at the stage of weaving the pile 2 so that the needles can easily penetrate and the woven pile 2
This is because both performances that make it difficult to pull out are required.
FIG. 5B is a sectional view of an electric carpet using the conventional surface material A. That is, a back material B made of felt or the like, a heat-sensitive heating wire C, a heat-bonding sheet D, and a surface material A are laminated in this order and subjected to thermocompression bonding (hot press) processing to be integrated.
ところが、従来構造の電気カーペツトにあつては、第
５図（イ）のように裏面に織成されたパイル２の凹凸が
ある表面材Ａを使用するので、熱接着シートＤとの接着
が全面接着しにくく、表面材の接着強度が弱く、しか
も、基布１が薄いために、コード状感熱発熱線Ｃの有無
によつて電気カーペツトの上に座つた場合にコードのゴ
ツゴツ感を感じて座り心地が悪い、またコード感熱発熱
線Ｃに荷重が集中しやすくて、傷みやすいという欠点が
あつた。また、接着力を強くし、コードの凹凸感を少な
くしようとしてホツトプレスの圧力を高くすると、パイ
ル２が倒れてしまつて外観が悪くなるばかりでなく、コ
ード状の感熱発熱線Ｃが変形してしまい、発熱線Ｃが傷
ついてしまうという欠点があつた。However, in the case of the electric carpet having the conventional structure, since the surface material A having the unevenness of the pile 2 woven on the back surface is used as shown in FIG. It is difficult to bond, the adhesive strength of the surface material is weak, and because the base cloth 1 is thin, the cord feels rugged when sitting on an electric carpet due to the presence or absence of the cord-shaped heat-sensitive heating wire C. It had a drawback that it was uncomfortable, and that the load was likely to concentrate on the cord heat-sensitive heating wire C, and it was easily damaged. Further, if the pressure of the hot press is increased in order to increase the adhesive force and reduce the unevenness of the cord, not only the pile 2 collapses and the appearance deteriorates, but also the cord-shaped heat-sensitive heating wire C is deformed. However, the heating wire C is damaged.
（発明の目的） 本発明は前述の従来の欠点を改良するために提案され
たもので、目的は （イ） コード状の発熱体のある部分に座つた場合のコ
ードの凹凸感をなくする。(Object of the invention) The present invention has been proposed in order to improve the above-mentioned conventional drawbacks, and an object thereof is (a) to eliminate the feeling of unevenness of the cord when sitting on a portion having a cord-shaped heating element.
（ロ） 表面材と裏面材、又は発熱ユニツトとの接着力
を向上させると同時に、熱接着時にコード状の発熱線が
変形するのを防止する。(B) The adhesive force between the surface material and the back surface material or the heating unit is improved, and at the same time, the cord-shaped heating wire is prevented from being deformed at the time of thermal bonding.
ことを目的とするものである。The purpose is to do so.
（発明の開示） 本発明は上記の目的を達成するため、表面材と裏面材
との間に面状に配線した発熱体と熱接着シートを介在さ
せ加熱圧着加工にて接着してなる電気カーペツトにおい
て、表面材としてパイル糸を織成した地組織（基布）に
クツシヨン性を持たせて成ることを特徴とする電気カー
ペツトを発明の要旨とするものである。DISCLOSURE OF THE INVENTION In order to achieve the above-mentioned object, the present invention provides an electric carpet obtained by interposing a heating element and a heat-bonding sheet, which are wired between the surface material and the back surface material, by thermocompression bonding. In the above, the gist of the invention is an electric carpet characterized in that a ground structure (base cloth) woven of pile yarn as a surface material is provided with cushioning property.
次に実施例について説明する。 Next, examples will be described.
本発明の実施例の電気カーペツトの構成断面図を第１
図（イ）に示す。また表面材の断面構成を第１図
（ロ），（ハ），（ニ）に示す。FIG. 1 is a sectional view showing the configuration of an electric carpet according to an embodiment of the present invention.
Shown in Figure (a). The cross-sectional structure of the surface material is shown in Fig. 1 (b), (c) and (d).
第１図（イ）において、１は基布、２はパイル糸、３
は布織布、４はフエルト層、Ｂは裏面材、Ｃは感熱発熱
線、Ｄは接着シートを示す。In FIG. 1 (a), 1 is a base fabric, 2 is a pile yarn, 3
Is a cloth woven fabric, 4 is a felt layer, B is a backing material, C is a heat-sensitive heating wire, and D is an adhesive sheet.
第１図（ロ）は表面材の構成を示すもので、カレンダ
ーロール加工した高密度のクツシヨン性のないポリエス
テル布織布３（150g/m2程度の目付）の一方の面に、同
じくポリエステルより成るクツシヨン性のあるフエルト
層４（200g/m2程度）を接着剤又は好ましくはニードル
パンチ加工で貼り合わせした後、パイル糸２を織成して
表面材Ｅを成している。Fig. 1 (b) shows the structure of the surface material. One side of calender roll processed high density non-cushioned polyester cloth woven fabric 3 (with a unit weight of about 150 g / m 2 ) is also made of polyester. The felt layer 4 having a cushioning property (about 200 g / m 2 ) is adhered by an adhesive or preferably by needle punching, and then the pile yarn 2 is woven to form a surface material E.
第１図（ハ）はカレンダーロール加工した高密度のク
ツシヨン性のないポリエステル布織布３（150g/m2程度
の目付）の両面に同じく、ポリエステルより成るクツシ
ヨン性のあるフエルト層４を接着剤又は、好ましくはニ
ードルパンチ加工で貼り合わせた後、パイル糸２を織成
して表面材Ｆを成している。Figure 1 (c) shows a high-density, non-cushioning polyester cloth woven fabric 3 (with a basis weight of about 150 g / m 2 ) that has been calendered and also has a cushioning felt layer 4 made of polyester on both sides. Alternatively, preferably, the pile yarns 2 are woven to form the surface material F after they are stuck by needle punching.
第１図（ニ）は、ポリプロピレン繊維を少量混毛した
ポリエステル繊維材を主材とするクツシヨン性のある不
織布（フエルト）に加熱加工を施して、ポリプロピレン
繊維を溶融させて、ポリエルテル繊維相互のからみを強
化した、クツシヨン性を有する不織布（フエルト）５、
又はポリエステル繊維より成るクツシヨン性のある不織
布（フエルト）に、EVA系の樹脂をフロス加工、又はス
プレー加工等で樹脂加工を施して、繊維相互のからみを
強化したクツシヨン性を有する不織布（フエルト）５
に、パイル糸２を織成して表面材Ｇを成している。Fig. 1 (d) shows that the nonwoven fabric (felt) having a cushioning property, which is mainly made of polyester fiber material containing a small amount of polypropylene fibers mixed therein, is heat-processed to melt the polypropylene fibers, and thus the entanglement of the polyelter fibers with each other. Reinforced non-woven fabric (felt) with cushioning properties 5,
Or, a non-woven fabric (felt) having a cushioning property made of polyester fibers is treated with a resin of EVA type by flossing or spraying, and the non-woven fabric (felt) having a cushioning property in which the fibers are entangled with each other 5
Further, the pile yarn 2 is woven to form the surface material G.
以上のように、パイル糸２を織成する基布にクツシヨ
ン性を持たせると、図に示すように、表面材の裏側で織
成されたパイル糸２が基布層に食い込み裏面の凹凸が少
なくできる。また、繊維密度が低いので、パイル糸２織
成時に針が貫通しにくいということもない。As described above, when the base fabric for weaving the pile yarn 2 is made to have cushioning properties, the pile yarn 2 woven on the back side of the surface material bites into the base fabric layer as shown in FIG. Can be reduced. Further, since the fiber density is low, it is not difficult for the needle to penetrate when the pile yarn 2 is woven.
また、前述の表面材Ｅを使用して電気カーペツトに仕
上げるには、第２図のように積層した各部材を加熱接着
（ホツトプレス）加工による。Further, in order to finish the electric carpet using the above-mentioned surface material E, the laminated members as shown in FIG. 2 are heated and bonded (hot press).
すなわち、下熱盤７上に裏面材B,発熱線Ｃと熱接着シ
ートD,表面材Ｅを積層し、表面材Ｅ上より上熱盤８によ
りホツトプレス加工を行うものである。That is, the back surface material B, the heating wire C, the thermal bonding sheet D, and the surface material E are laminated on the lower heating plate 7, and hot pressing is performed by the upper heating plate 8 on the surface material E.
仕上がりの断面は第１図（イ）に示すようになる。つ
まり、表面材Ｅの裏面に凹凸が少ないので、熱接着シー
トＤと表面材Ｅの接着がほぼ全面で接着されて強い接着
力が得られると同時に、ホツトプレス加工時に、コード
状の発熱線Ｃはクツシヨン性のある表面材Ｅと裏面材Ｂ
に埋まり込み、変形をしにくいものが得られる。また、
パイル２は熱接着シートに充分接着しているので、抜糸
強度も向上する。The finished cross section is as shown in FIG. That is, since there are few irregularities on the back surface of the surface material E, the bonding between the thermal bonding sheet D and the surface material E is bonded almost all over to obtain a strong adhesive force, and at the same time, the cord-shaped heating line C is not generated during the hot press working. Cushioning surface material E and back surface material B
It can be embedded in and hard to deform. Also,
Since the pile 2 is sufficiently adhered to the thermal adhesive sheet, the yarn removal strength is also improved.
また、第３図は本発明の他の実施例の表面材の断面を
示すもので、カレンダーロール加工した高密度のクツシ
ヨン性のないポリエステル布織布３の一方の面に、ポリ
プロピレン繊維を少量混毛したポリエステル繊維材を主
材とするクツシヨン性のある不織布（フエルト）６を接
着剤、好ましくはニードルパンチ加工で貼り合わせした
後、パイル糸を織成し、さらにその後加熱加工を施して
ポリプロピレン繊維を溶融させて、パイル糸をクツシヨ
ン層に係着して表面材Ｈを成している。FIG. 3 shows a cross section of a surface material of another embodiment of the present invention. A small amount of polypropylene fibers are mixed on one side of a calender roll-processed high density non-cushioned polyester cloth 3 A non-woven fabric (felt) 6 having a cushioning property mainly composed of the above polyester fiber material is adhered by an adhesive, preferably needle punching, and then a pile yarn is woven and then heat-treated to melt the polypropylene fiber. The pile yarn is attached to the cushion layer to form the surface material H.
このようにすると、パイル織成後の表面材の取扱い方
法によつては、前記他の方法では、裏面よりパイル糸の
抜け防止のためのバツキング樹脂加工が必要である（電
気カーペツトに仕上げると熱接着シートで係着されるの
で本来必要のない）のを全く必要としないほど、パイル
糸が固着されることの他に、パイルを有する表面材の毛
足の倒れを防止する方法として知られるパイルへの加熱
処理方法、特公昭60−38263号公報と兼用で熱加工を施
すことが可能となり、ホツトプレス加工でパイルの倒れ
を防止できるとともに、加熱加工工程数が少なくできる
効果がある。In this way, depending on the method of handling the surface material after pile weaving, in the other method, it is necessary to process the backing resin to prevent the pile yarn from coming off from the back surface (when the electric carpet is finished, it is heated. The pile is known as a method for preventing the fall of the pile foot of the surface material having the pile, in addition to the pile yarn being fixed so that it is not necessary at all because it is attached by the adhesive sheet). It is also possible to perform heat processing in combination with the above heat treatment method, Japanese Patent Publication No. 60-38263, and it is possible to prevent the pile from collapsing by hot pressing and to reduce the number of heat processing steps.
また、第４図は本発明の他の実施例の電気カーペツト
の断面を示すもので、コード状の発熱体でなく、面状発
熱体へ応用した場合の図である。この場合にあつても面
状発熱体Ｉの両面に設けた熱接着シートで、加工圧着
（ホツトプレス）加工を行なうので、裏面に凹凸のない
本発明の表面材を使用すると、均一な強い接着力が得ら
れる。図中２はパイル糸、３は布織布、４はフエルト
層、Ｂは裏面材、Ｄは接着シート、Ｅは表面材を示す。FIG. 4 shows a cross section of an electric carpet according to another embodiment of the present invention, which is a case where the electric carpet is applied to a planar heating element rather than a cord-shaped heating element. Even in this case, since the heat-bonding sheets provided on both sides of the planar heating element I are used for hot pressing (hot pressing), the use of the surface material of the present invention having no unevenness on the back surface provides a uniform strong adhesive force. Is obtained. In the figure, 2 is a pile yarn, 3 is a woven fabric, 4 is a felt layer, B is a back surface material, D is an adhesive sheet, and E is a surface material.
（発明の効果） 本発明は叙上のように、表面材と裏面材との間に面状
に配線した発熱体と熱接着シートを介在させ加熱圧着加
工にて接着してなる電気カーペツトにおいて、表面材と
してパイル糸を織成した地組織（基布）にクツシヨン性
を持たせて成ることにより、 （イ） コード状の発熱体のある部分に座つた場合のコ
ードの凹凸感をなくする。(Effect of the invention) As described above, the present invention provides an electric carpet obtained by bonding a heating element and a heat-bonding sheet wired in a plane between a surface material and a back surface material by thermocompression bonding, By forming the ground structure (base cloth) woven with pile yarns as the surface material so as to have cushioning properties, (a) the unevenness of the cord when sitting on the portion having the cord-shaped heating element is eliminated.
（ロ） 表面材と裏面材又は発熱ユニツトとの接着力を
向上させると同時に熱接着時にコードが変形するのを防
止することができる。(B) It is possible to improve the adhesive force between the front surface material and the rear surface material or the heat generating unit, and at the same time prevent the cord from being deformed during heat bonding.
（ハ） パイル織成後、軽質フエルトを表面材の裏側に
接着剤で貼つて表面材の裏面の凹凸をなくする方法に比
べて、第２層を貼る接着剤が不要であること、及びホツ
トプレス加工にてパイルの倒れを防止する熱処理加工で
接着剤が劣化することがなく、また、パイルの係着とパ
イルの倒れ防止の熱処理加工を同時に行なえるので工程
数が少なくなる。(C) Compared with the method of applying light felt to the back side of the surface material with an adhesive after the pile weaving to eliminate the unevenness on the back surface of the surface material, the adhesive for applying the second layer is not required, and the hot press The heat treatment for preventing the pile from collapsing during processing does not deteriorate the adhesive, and the number of steps is reduced because the pile fastening and the heat treatment for preventing the pile from collapsing can be performed at the same time.
等の効果を有する。And so on.
第１図（イ）は本発明の電気カーペツトの実施例、
（ロ），（ハ），（ニ）は表面材の種々の実施例、第２
図は本発明の電気カーペツトの製造方法を示し、第３図
は本発明の電気カーペツトの表面材の他の実施例、第４
図は本発明の他の実施例、第５図（イ）は従来の電気カ
ーペツトの表面材の断面図、（ロ）は従来の電気カーペ
ツトを示す。 １……基布、２……パイル、３……布織布、４……フエ
ルト層、５……不織布、６……不織布、７……下熱盤、
８……上熱盤、Ａ……表面材、Ｂ……裏面材、Ｃ……感
熱発熱線、Ｄ……接着シート、E,F,G,H……表面材、Ｉ
……面状発熱体FIG. 1 (a) shows an embodiment of the electric carpet of the present invention,
(B), (c), (d) are various examples of the surface material, the second
FIG. 3 shows a method for manufacturing an electric carpet according to the present invention, and FIG. 3 shows another embodiment of a surface material for an electric carpet according to the present invention.
FIG. 5 shows another embodiment of the present invention, FIG. 5 (a) is a sectional view of a surface material of a conventional electric carpet, and (b) shows a conventional electric carpet. 1 ... Base cloth, 2 ... Pile, 3 ... Fabric cloth, 4 ... Felt layer, 5 ... Nonwoven fabric, 6 ... Nonwoven fabric, 7 ... Bottom heating plate,
8: Upper heating plate, A: surface material, B: back surface material, C: heat-sensitive heating wire, D: adhesive sheet, E, F, G, H ... surface material, I
...... Sheet heating element
Claims (5)
熱体と熱接着シートを介在させ加熱圧着加工にて接着し
てなる電気カーペツトにおいて、表面材としてパイル糸
を織成した地組織（基布）にクツシヨン性を持たせて成
ることを特徴とする電気カーペツト。1. An electric carpet comprising a heating material and a heat-bonding sheet, which are wired in a plane between a surface material and a back surface material, and bonded by thermocompression bonding, wherein a pile yarn is woven as the surface material. An electric carpet characterized in that the tissue (base cloth) has cushioning properties.
ヨン性のないポリエステル布織布の一方又は両面にクツ
シヨン性のある不織布を、接着剤又はニードルパンチ加
工で貼り合わせした後、パイル糸を織成して成る特許請
求の範囲第１項記載の電気カーペツト。2. A high density non-cushioning polyester fabric woven by calender rolls, which is bonded to one or both sides with a cushioning non-woven fabric by an adhesive or needle punching, and then woven into pile yarns. The electric carpet according to claim 1.
のある不織布に加熱加工を施して繊維相互のからみを強
化した不織布にパイル糸を織成して成る特許請求の範囲
第１項記載の電気カーペツト。3. An electric carpet according to claim 1, wherein a nonwoven fabric having a cushioning property in which a small amount of low melting point fiber material is mixed is heat-processed and a pile yarn is woven into the nonwoven fabric in which the entanglement between the fibers is reinforced. .
又はスプレー加工等で樹脂加工を施し、繊維相互のから
みを強化した不織布にパイル糸を織成して成る特許請求
の範囲第１項記載の電気カーペツト。4. The electric carpet according to claim 1, wherein a nonwoven fabric having cushioning properties is subjected to resin processing such as flossing or spraying, and a pile yarn is woven into the nonwoven fabric in which entanglement between fibers is reinforced. .
ヨン性のないポリエステル布織布の一方又は両面に、低
融点繊維材を少量混毛したクツシヨン性のある不織布を
接着剤又はニードルパンチ加工で貼り合わせした後、パ
イル糸を織成し、さらに、その後加熱加工を施してパイ
ル糸を係着して成る特許請求の範囲第１項記載の電気カ
ーペツト。5. A high-density, non-cushioning polyester fabric woven by calender rolls is bonded to one or both sides with a cushioning non-woven fabric containing a small amount of a low melting point fiber material by an adhesive or needle punching. The electric carpet according to claim 1, wherein the pile yarn is woven after that, and then the pile yarn is fixed by heating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61271608A JPH0831354B2 (en) | 1986-11-14 | 1986-11-14 | Electric carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61271608A JPH0831354B2 (en) | 1986-11-14 | 1986-11-14 | Electric carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63126187A JPS63126187A (en) | 1988-05-30 |
| JPH0831354B2 true JPH0831354B2 (en) | 1996-03-27 |
Family
ID=17502441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61271608A Expired - Lifetime JPH0831354B2 (en) | 1986-11-14 | 1986-11-14 | Electric carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0831354B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10045401B2 (en) | 2015-08-07 | 2018-08-07 | Kurabe Industrial Co., Ltd. | Heater unit and steering wheel |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5585789U (en) * | 1978-12-11 | 1980-06-13 | ||
| JPS58148894U (en) * | 1982-03-30 | 1983-10-06 | 株式会社日立ホームテック | Planar heating device |
| JPS6038263A (en) * | 1983-08-12 | 1985-02-27 | Tokai T R W Kk | Electric power steering device |
| JPH0425833Y2 (en) * | 1984-10-02 | 1992-06-22 |
-
1986
- 1986-11-14 JP JP61271608A patent/JPH0831354B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63126187A (en) | 1988-05-30 |
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