JPH08309753A - Charging device of raw material mixture of friction member - Google Patents

Charging device of raw material mixture of friction member

Info

Publication number
JPH08309753A
JPH08309753A JP485696A JP485696A JPH08309753A JP H08309753 A JPH08309753 A JP H08309753A JP 485696 A JP485696 A JP 485696A JP 485696 A JP485696 A JP 485696A JP H08309753 A JPH08309753 A JP H08309753A
Authority
JP
Japan
Prior art keywords
feeder
material mixture
conveyor
tip
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP485696A
Other languages
Japanese (ja)
Inventor
Mitsuhiko Nakagawa
光彦 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP485696A priority Critical patent/JPH08309753A/en
Publication of JPH08309753A publication Critical patent/JPH08309753A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To provide a charging device capable of charging a raw material mixture of a friction member in uniform thickness from a feeder to a scale and a molding die. CONSTITUTION: A determined quantity feeder belt conveyor 3 is preferably used as a feeder which drops a raw material mixture A into a molding die 1. Further, the tip of the conveyor 3 is made similar to the shape of an opening part of a molding die 1. A mechanism for moving the conveyor 3 and the molding die 1 relatively to each other horizontally may be provided. It is more preferable to make the tip of the conveyor similar to the shape of the opening part and at the same time, add a mechanism for horizontally relative movement. If this charging device is used, the self-compression of the raw material mixture due to a localized excess charge is prevented from occurring, and thus a friction member almost free from irregularities in density distribution is manufactured.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、自動車、鉄道等の
車両や産業機械のブレーキ、クラッチに用いられる摩擦
材の製造時に、原料混合物を計量器や成形型に均一に投
入するための装置、特に、大型のディスクブレーキ用パ
ッドなどの製造において顕著な効果を発揮する投入装置
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for uniformly charging a raw material mixture into a measuring instrument or a molding die during the production of friction materials used for brakes and clutches of vehicles such as automobiles and railways and industrial machines. In particular, the present invention relates to a charging device that exerts a remarkable effect in the manufacture of large-sized disc brake pads and the like.

【0002】[0002]

【従来の技術】摩擦材料は、その使用特性から、繊維状
の構造補強材と、それを固めて全体の形状を維持するバ
インダ及び摩擦・摩耗性能を調整するフィラーを含む。
フィラーには金属、無機物、有機物の粉末や粒状物が用
いられる。これらの原料は、混合されたのち、加熱成形
され、用途に合った形状にして用いられるのが通常であ
る。
BACKGROUND OF THE INVENTION Friction materials include, due to their use characteristics, a fibrous structural reinforcing material, a binder that solidifies it to maintain its overall shape, and a filler that adjusts friction and wear performance.
As the filler, powders or particles of metal, inorganic substance, organic substance are used. These raw materials are usually mixed and then heat-molded to have a shape suitable for the intended use.

【0003】従って、原料混合物は、繊維、粒状物、粉
末が均一にまざり合っている状態を最良とするが、移動
・落下等の動きがあると、その形状や比重の差等により
分離偏析しやすく、その取り扱いが非常に難しいものと
なっている。
Therefore, it is best for the raw material mixture to have fibers, granules, and powders uniformly mixed with each other, but if there is movement such as movement or dropping, segregation will occur due to the difference in shape or specific gravity. It is easy and very difficult to handle.

【0004】このような摩擦材原料混合物は、一般粉粒
体の操作と異り、移動や分取時に格段の注意を払って取
り扱われており、機械的操作による取り扱いは難しいも
のとされて来た。
Such a raw material mixture for friction materials is handled with great care during the movement and sorting, unlike the operation for general powders, and it has been considered difficult to handle by mechanical operation. It was

【0005】しかし、現在は、この摩擦材原料混合物の
取扱いも自動秤量機等を用いる秤量作業の機械化や、常
温での加圧操作による予備成形等の機械化が進んできて
順次機械操作に移りつつある。
However, at present, handling of the friction material raw material mixture is progressing toward mechanization of mechanization of weighing work using an automatic weigher or preforming by pressurization at room temperature, and is gradually shifting to mechanical operation. is there.

【0006】例えば、混合物の手秤量の代替として、押
出機に用いられるスクリュ式の送り装置や、スパイラル
状のリボンを円筒の中に入れ、これを回転させる混合物
の送り装置、或いは、実開平2−61816号に開示さ
れるベルトコンベアを用いた定量供給装置等が採用さ
れ、これらに計量機が組合されて手秤量から自動秤量へ
と移行している。
[0006] For example, as an alternative to manual weighing of the mixture, a screw type feeding device used in an extruder, a mixture feeding device in which a spiral ribbon is put in a cylinder and is rotated, or an actual flat plate 2 A fixed amount supply device using a belt conveyor disclosed in No. 61816 is adopted, and a weighing machine is combined with these devices to shift from manual weighing to automatic weighing.

【0007】さらには、計量機の先端に切り出し装置を
取り付けた構造(特開平6−191646号)のよう
に、手秤量に十分代替できる秤量精度を備える装置も出
現している。
Furthermore, an apparatus having a weighing precision that can sufficiently substitute for manual weighing has appeared, such as a structure in which a cutting device is attached to the tip of a weighing machine (Japanese Patent Laid-Open No. 6-191646).

【0008】[0008]

【発明が解決しようとする課題】ところが、摩擦材の原
料混合物に限らず、粉粒体において発生する問題点は、
供給された粉体が山のように堆積すると、堆積により山
となった頂点部の真下の粉粒体は自重により圧縮され、
他の部分に比較し高密度化する現象がある。摩擦材原料
混合物は繊維のからみを含めてこの傾向が大きく、後の
密度分布に影響する。
However, the problems that occur not only in the raw material mixture of the friction material but also in the granular material are as follows.
When the supplied powder accumulates like a mountain, the granular material directly below the apex that became a mountain due to accumulation is compressed by its own weight,
There is a phenomenon of higher density than other parts. This tendency is large in the friction material raw material mixture including the fiber entanglement, which affects the subsequent density distribution.

【0009】この傾向は、予備成形や加熱加圧成形後に
も残存する。特に繊維を多く含む流動性の少ない混合物
の場合それが顕著である。
This tendency remains even after preforming or heat and pressure molding. This is remarkable especially in the case of a mixture having a large amount of fibers and having a low fluidity.

【0010】従って、原料混合物を計量し、成形型に投
入する場合、均厚に投入することが密度を均一化できる
効果的手段であり、計量時に十分な注意を払う必要があ
る。
Therefore, when the raw material mixture is weighed and put into the molding die, it is an effective means to make the density uniform, and it is necessary to pay sufficient attention to the weighing.

【0011】最終製品が小型の成形体もしくはブロック
成形体の場合は、自動秤量機の投入口と成形型の巾が類
似しており、中央部に投入してもほぼ均等な投入厚みに
することが出来るが、円弧状やドーナツ状あるいは大型
の成形体では、混合物は1点又は1線上に集中し、密度
を均一にするのが難しい。
When the final product is a small molded product or a block molded product, the width of the mold of the automatic weighing machine is similar to that of the mold, and the thickness of the mold should be substantially uniform even when charged in the center. However, in the case of an arc-shaped, donut-shaped or large-sized molded product, the mixture is concentrated on one point or one line, and it is difficult to make the density uniform.

【0012】密度差の大きい摩擦材は摩擦性能が安定せ
ず、ブレーキやクラッチの性能を低下させる。従って、
特に、大型摩擦パッドの製造においては、広い投入面積
の成形型に原料混合物を均一に投入する手段が切に望ま
れる。
Friction materials having a large difference in density have unstable friction performance, and deteriorate the performance of brakes and clutches. Therefore,
In particular, in the production of large friction pads, a means for uniformly charging the raw material mixture into a mold having a large charging area is strongly desired.

【0013】そこで、本発明は、摩擦材の密度の均一化
のために、流動性が少なく、しかも繊維を含んでいる摩
擦材用原料混合物を、機械操作で計量器や成形型に均一
に投入できるようにすることを課題としている。
Therefore, according to the present invention, in order to make the density of the friction material uniform, the raw material mixture for the friction material, which has low fluidity and contains fibers, is uniformly charged into the measuring device or the molding die by machine operation. The challenge is to be able to do so.

【0014】[0014]

【課題を解決するための手段】上記の課題を解決するた
め、本発明においては、摩擦材の原料混合物をフィーダ
先端から計量器又は成形型に落し込む装置に対して、下
記、a、b、cのどれかの要素を付加する。
In order to solve the above problems, the present invention relates to a device for dropping a raw material mixture of a friction material from a tip of a feeder into a weighing machine or a molding die as follows: Add any element of c.

【0015】a.フィーダの先端形状が、計量器又は成
形型の開口部形状に近似した形をなす。 b.フィーダと計量器又は成形型を水平方向に相対移動
させてフィーダ先端を計量器又は成形型の開口部上で変
位させる機構を備える。 c.前記a、bの双方の要素を備える。
A. The shape of the tip of the feeder is similar to the shape of the opening of the weighing machine or the mold. b. A mechanism is provided for horizontally moving the feeder and the scale or the mold to displace the tip of the feeder on the opening of the scale or the mold. c. It has both the elements a and b.

【0016】ここで用いるフィーダは、定量供給ベルト
コンベアが、供給先端部で巾を持ち、かつ、その巾方向
における供給量も安定していて好ましい。
The feeder used here is preferable because the constant amount supply belt conveyor has a width at the supply front end and the supply amount in the width direction is stable.

【0017】また、ベルトコンベアであれば、ベルトを
伸縮可能な材料で作り、さらに、先端のターンロールを
屈曲可能なものにして、先端形状を前記開口部の形状に
近似した形、即ち弧状にすることができる。
In the case of a belt conveyor, the belt is made of a stretchable material, and the turn roll at the tip is made bendable so that the tip has a shape close to the shape of the opening, that is, an arc shape. can do.

【0018】フィーダとして、複数基の定量供給コンベ
アを組合わせて用いる場合にも、各コンベアの先端位置
や向きをずらすことによりフィーダの先端形状を計量器
又は成形型の開口部の周縁形状に近似させることが可能
である。
Even when a plurality of quantitative supply conveyors are used in combination as a feeder, the tip shape of the feeder is approximated to the peripheral shape of the opening of the weighing machine or the molding die by shifting the tip position and direction of each conveyor. It is possible to

【0019】フィーダと計量器又は成形型の水平方向相
対移動は、XYテーブルで計量器や成形型を支持して水
平2軸方向に動かしてもよいし、フィーダの供給巾が開
口部の間口寸法とほぼ等しくてフィーダ先端の形状が開
口部の形状に近似している場合にはフィーダを前後に動
かすだけでもよい。フィーダを前後に動かす代わりに、
計量器又は成形型を開口部の奥行き方向に動かす構造で
も勿論よい。
The relative movement of the feeder and the measuring instrument or the molding die in the horizontal direction may be carried out by supporting the measuring instrument or the molding die on an XY table and moving in two horizontal axes. If the shape of the tip of the feeder is approximately the same as the shape of the opening and the shape of the tip of the feeder is similar to that of the opening, the feeder may be moved back and forth. Instead of moving the feeder back and forth,
Of course, the structure may be such that the measuring instrument or the molding die is moved in the depth direction of the opening.

【0020】また、開口部の間口寸法が大きくて奥行き
寸法はあまり大きくない場合には、奥行き寸法とほぼ等
しい供給巾をもつ定量供給コンベアを開口部の側方に配
置して計量器や成形型を開口部の奥行き方向中心の孤に
沿って動かす構造や、供給巾が開口部の間口寸法よりも
狭い定量供給コンベアを開口部の間口方向中心に配して
その先端を左右に首振りさせる構造も有効になる。
Further, when the frontage dimension of the opening is large and the depth dimension is not so large, a metering device or a molding die is provided by arranging a constant quantity supply conveyor having a supply width substantially equal to the depth dimension on the side of the opening. A structure that moves the container along the arc of the center of the opening in the depth direction, or a structure in which a fixed-quantity supply conveyor whose supply width is narrower than the opening dimension of the opening is placed at the center of the opening in the opening direction and the tip of the conveyor swings left and right Will also be valid.

【0021】さらに、開口部の奥行きが大きい場合に
は、前後方向への相対移動で対応できるが、これ以外の
方法として、フィーダ先端部に傾斜角調整機構を有する
フラップ状のシュータを付加し、このシュータの傾斜角
変更で原料混合物を前後に振り分けることも可能であ
る。このシュータを前述の左右に首振りするフィーダと
組合わせると、開口部の奥行き寸法がシュータで対応で
きないほど大きい場合は別として、前後方向への相対移
動機構は不要となる。
Further, when the depth of the opening is large, it can be dealt with by relative movement in the front-back direction, but as another method, a flap-shaped shooter having an inclination angle adjusting mechanism is added to the tip of the feeder, It is also possible to distribute the raw material mixture back and forth by changing the inclination angle of the shooter. When this shooter is combined with the feeder that swings left and right as described above, the relative movement mechanism in the front-rear direction becomes unnecessary unless the depth of the opening is too large for the shooter.

【0022】また、摩擦材原料混合物が、顆粒状になっ
ている場合には特に、振動フィーダを使用すると好まし
く、その振動フィーダも複数を用い、メインの振動フィ
ーダの先端下部にサブの振動フィーダをある角度を持っ
て取り付け、メイン、サブの両フィーダが共に振動する
ことにより、より投入時の原料の均厚の度合いを精度良
くすることができる。
Further, when the friction material raw material mixture is in the form of granules, it is preferable to use a vibrating feeder, and a plurality of such vibrating feeders are also used, and a sub vibrating feeder is provided below the tip of the main vibrating feeder. By mounting at a certain angle and vibrating both the main and sub feeders, the degree of uniform thickness of the raw material at the time of charging can be made more accurate.

【0023】さらに、この構造においてサブフィーダ
が、メインフィーダとの交差角調整機構を備え、メイン
フィーダとの交差角度を任意に変更できると、摩擦材の
形状に合わせてより精度良く均厚に原料を投入すること
ができる。
Further, in this structure, if the sub-feeder is provided with a mechanism for adjusting the crossing angle with the main feeder and the crossing angle with the main feeder can be arbitrarily changed, the raw material can be more accurately and uniformly thickened according to the shape of the friction material. Can be input.

【0024】[0024]

【作用】摩擦材は、上述したように、その材料として、
繊維、粉末、粒状物など多種の形状と異なる比重を持っ
た原料の混合物を用いるので、混合物の取扱いには充分
に注意を払う必要がある。原料混合物自体が圧縮性を持
つので、金型投入においては均一な厚みにすることが重
要であり、この均一厚みの投入により摩擦界面が比重差
を持たず安定化し、ブレーキに用いても、均質であるが
故に安定した摩擦性能を示す。逆に比重にバラツキが生
じると、摩擦面の各部の働きに差が生じ、摩擦性能は不
安定になりがちである。
The function of the friction material is, as described above,
Since a mixture of raw materials such as fibers, powders, and granules having various shapes and different specific gravities is used, it is necessary to pay sufficient attention to the handling of the mixture. Since the raw material mixture itself has compressibility, it is important to have a uniform thickness when the mold is charged.By this uniform thickness, the friction interface is stabilized without a difference in specific gravity, and even when used in a brake, it is uniform. Therefore, it shows stable friction performance. On the contrary, when the specific gravity varies, the function of each part of the friction surface becomes different, and the friction performance tends to be unstable.

【0025】本発明の投入装置は、フィーダの先端形状
を計量器や成形型の開口部形状に近似させたこと、或い
はフィーダ先端と開口部を水平方向に相対移動させて投
入点を移していくようにしたことにより、投入すべき領
域への投入が正確になり、また、投入点が固定されてい
る場合や、不必要領域に投入された原料混合物が1箇所
に集まる場合に起こる特定箇所での過剰投入も少なくな
る。従って、成形工程の前後で行う秤量時に、計量器や
成形型に対し、原料混合物を広く分散させて平均的に投
入することができ、この均一投入で局部的自己圧縮をな
くして投入厚みを均一化することができる。
In the charging device of the present invention, the shape of the tip of the feeder is approximated to the shape of the opening of the weighing machine or the molding die, or the tip of the feeder and the opening are relatively moved horizontally to move the charging point. By doing so, the charging to the area to be charged is accurate, and at a specific place that occurs when the feeding point is fixed or the raw material mixture fed to the unnecessary area gathers in one place. It also reduces the excessive input of. Therefore, at the time of weighing before and after the molding process, the raw material mixture can be widely dispersed and uniformly charged into the measuring device or the molding die, and this uniform charging eliminates local self-compression and makes the charging thickness uniform. Can be converted.

【0026】これにより、摩擦材、特に大型のディスク
ブレーキに用いる摩擦材の製造に起因した比重のバラツ
キが小さくなり、摩擦性能が安定する。
As a result, the variation in specific gravity due to the production of the friction material, particularly the friction material used for a large disc brake, is reduced, and the friction performance is stabilized.

【0027】原料混合物の投入を行うフィーダは、円筒
状の送り装置でも少量送りにすれば安定して原料混合物
を切り出すことができるが、定量供給コンベアの方が短
時間に平均的な供給が行えるので有利である。
The feeder for feeding the raw material mixture can stably cut out the raw material mixture by feeding a small amount even with a cylindrical feeding device, but the constant amount feeding conveyor can perform an average feeding in a short time. Therefore, it is advantageous.

【0028】特にディスクブレーキパッドは、その用途
から矩形形状のものは少なく、円弧状のものがほとんど
であり、この形状に沿って平均的に且つ短時間に供給で
きる手段が最も効果的である。
In particular, the disc brake pads are rarely rectangular in shape due to their uses, and most of them are arcuate in shape, and a means capable of supplying them along this shape on average and in a short time is the most effective.

【0029】これを考えると、フィーダとして定量供給
コンベア、中でも先端形状を成形型等の開口部形状に略
一致させたコンベアを用い、そのコンベアと開口部を相
対移動させて投入点を移していく装置が量産性の向上と
投入量の平均化を両立できて好ましい。
Considering this, as a feeder, a constant quantity feeding conveyor, in particular, a conveyor whose tip shape substantially matches the shape of the opening of a molding die or the like is used, and the feeding point is moved by relatively moving the conveyor and the opening. The device is preferable because it can achieve both mass productivity improvement and averaging of the input amount.

【0030】また、摩擦材原料は一般に金属繊維、芳香
族ポリアミドからなる有機物の繊維、さらにはガラスフ
ァイバ、セラミックファイバ、カーボンファイバなどの
無機繊維といった補強繊維と、金属粉、無機物粉、有機
物の粉末などの粉末群、さらにゴム粉、タイヤ粉、カシ
ューダストなどに代表される粒状物があり、単なる混合
では、これらに振動を加えると、すぐに分離偏析する。
The friction material is generally made of metal fibers, organic fibers made of aromatic polyamide, reinforcing fibers such as inorganic fibers such as glass fibers, ceramic fibers and carbon fibers, and metal powder, inorganic powder and organic powder. There is a powder group such as the above, and granular materials represented by rubber powder, tire powder, cashew dust, and the like, and in simple mixing, when they are vibrated, they are separated and segregated immediately.

【0031】このような分離偏析し易い混合物の場合、
振動フィーダの使用は好ましくはないが、粒状物を粘性
のある液体でファイバに粘着させて分離偏析を起き難く
した混合物、中でも造粒された混合物ではこの振動フィ
ーダが効果を発揮する。造粒物は前述のような混合物自
体の自己圧縮による密度の差は起こりにくいが、平均化
して混合物を投入することは金型内の造粒物の高さが安
定し、これを加熱成型する際に密度差が起こりにくくな
る。
In the case of such a mixture which easily separates and segregates,
Although the use of a vibrating feeder is not preferred, the vibrating feeder is effective for a mixture in which a granular material is adhered to a fiber with a viscous liquid to prevent separation and segregation, particularly a granulated mixture. The difference in the density of the granulated product due to the self-compression of the mixture itself as described above does not easily occur, but averaging the mixture and introducing the mixture stabilizes the height of the granulated product in the mold, and heat-molds this. In that case, a density difference is less likely to occur.

【0032】このような造粒物を投入するには、振動フ
ィーダが好ましく、振動フィーダの先端(出口)を摩擦
材の形状に合わせて変化させれば良い。摩擦材の中でも
特にディスクパッドは、摩擦の相手が円板のディスクで
あるからその一部の円弧を切り取った形状になってお
り、従って、振動フィーダの先端も円弧状にしておくの
が良い。
A vibrating feeder is preferable for charging the granulated material, and the tip (exit) of the vibrating feeder may be changed according to the shape of the friction material. Among the friction materials, the disk pad, in particular, has a shape in which a part of the arc is cut off because the opponent of the friction is the disk of the disk, and therefore, the tip of the vibrating feeder is also preferably arcuate.

【0033】さらに、メインフィーダの先にサブフィー
ダを取付けると、そのサブフィーダでフィーダの出口幅
を変化させて製造するパッドの幅変化に対応することが
できる。メインフィーダとの交差角調整機構でサブフィ
ーダの角度を任意に変え得るようにしたものは特に、パ
ッドの幅が個々のパッド内で変化しているもの(実際に
はこのケースが多い)に対し、計量中にフィーダ出口幅
を成形型開口部の幅(これがフィーダと成形型の相対移
動によって変わる)に合うように変化させることができ
るのでより安定した投入が行え、投入混合物(造粒物)
の成形型外へのこぼれ落ちも回避できる。
Furthermore, if the sub-feeder is attached to the end of the main feeder, the width of the pad to be manufactured can be dealt with by changing the outlet width of the feeder with the sub-feeder. The one that allows the angle of the sub-feeder to be changed arbitrarily by the cross-angle adjustment mechanism with the main feeder is especially for those where the width of the pad changes within each pad (in many cases in practice). , It is possible to change the feeder outlet width during weighing to match the width of the mold opening (this changes depending on the relative movement of the feeder and the mold), so that a more stable charging can be performed and a charging mixture (granulated material)
It is possible to avoid the spillage of the outside of the mold.

【0034】かかる投入装置は、投入空間の開口部が特
に円弧状で、長手方向最大寸法/短方向最大寸法の比が
大きい程その効果が顕著であり、前記寸法比が1.5以
上、より明確には2.0以上の形状を持つパッドの製造
に利用すると効果的である。
In such a charging device, the effect is more remarkable as the opening of the charging space has a particularly arcuate shape and the ratio of the maximum dimension in the longitudinal direction / the maximum dimension in the short direction is larger. Clearly, it is effective when used for manufacturing a pad having a shape of 2.0 or more.

【0035】なお、フィーダと開口部の相対移動は、図
6や図8で説明するような方法で行ってもよく、このよ
うなものでも発明の目的を達成できる。
The relative movement of the feeder and the opening may be performed by the method described with reference to FIGS. 6 and 8, and such an object can achieve the object of the invention.

【0036】出来上がったディスクブレーキパッドの比
重は、平均値は原料混合物に含まれる原料組成と摩擦材
料に不可欠な気孔の率により変化するが、バラツキにつ
いては、意識的に作製しない限り、小さい値が好まし
い。一般に用いられている摩擦材の比重は平均2.0〜
3.0であり、比重のバラツキは±10%以内、好まし
くは±5%以内にするのが望ましい。
The average value of the specific gravity of the finished disc brake pad varies depending on the composition of the raw material contained in the raw material mixture and the rate of pores essential to the friction material. preferable. The specific gravity of commonly used friction materials is on average 2.0 to
It is 3.0, and it is desirable that the variation in specific gravity is within ± 10%, preferably within ± 5%.

【0037】本発明の投入装置を用いれば、後述の実施
例から判るように、この好ましい範囲でのバラツキ制御
が可能である。
By using the charging device of the present invention, it is possible to control the variation within this preferable range, as will be understood from the examples described later.

【0038】[0038]

【発明の実施の形態】図2乃至図8に、本発明の投入装
置の実施形態を示す。
2 to 8 show an embodiment of a charging device of the present invention.

【0039】図2は、フィーダとして、成形金型1の開
口の間口寸法と同程度の供給巾をもつ1基の定量供給ベ
ルトコンベア3を用いたものである。定量供給コンベア
は、ホッパ(図示せず)等から搬送面上に原料混合物A
を所定の巾、厚みに供給し、これを先端から順次落下さ
せるものであり、例えば、実開平2−40732号公
報、特開平6−191646号公報に示されているよう
なものを利用できる。このコンベア3のベルト4は、ゴ
ム等で作られており、伸縮性を有する。また先端のター
ンロール5は、長手方向に複数に分割し(図は3分
割)、これ等をユニバーサルジョイント6で接続した
後、金型1の開口の弧状の縁に沿うように角度をつけ、
ロールの両端にユニバーサルジョイントを介してつけら
れた軸を軸受7で支持して屈曲状態を保持するようにし
てある。このターンロール5は、両側の軸受7、7間の
間隔調整機構(図示せず)を設けておけば、それによる
軸受の間隔調整で屈曲角を自由に設定することができ
る。
FIG. 2 shows a case where one fixed quantity supply belt conveyor 3 having a supply width about the same as the front dimension of the opening of the molding die 1 is used as a feeder. The constant quantity supply conveyor is provided with the raw material mixture A on the conveying surface from a hopper (not shown) or the like.
Is supplied in a predetermined width and thickness, and is sequentially dropped from the tip. For example, those disclosed in Japanese Utility Model Laid-Open No. 2-40732 and Japanese Patent Laid-Open No. 6-191646 can be used. The belt 4 of the conveyor 3 is made of rubber or the like and has elasticity. Further, the turn roll 5 at the tip is divided into a plurality of pieces in the longitudinal direction (the figure is divided into three parts), these are connected by a universal joint 6, and then an angle is formed along the arc-shaped edge of the opening of the mold 1.
Shafts attached to both ends of the roll via universal joints are supported by bearings 7 to maintain the bent state. If a space adjusting mechanism (not shown) is provided between the bearings 7, 7 on both sides of the turn roll 5, the bending angle can be freely set by adjusting the space between the bearings.

【0040】このターンロール5に伸縮性を有するベル
ト4をかけてコンベア3の先端形状を金型1の開口の円
弧縁の形状に近似させている。また、金型1を支持して
この金型をコンベア3の長手方向(金型開口の奥行き方
向)に動かすスライドテーブル8も設けている。9はス
ライドテーブル8の駆動手段であり、ここではエアーシ
リンダを採用している。
The turn roll 5 is covered with a stretchable belt 4 to approximate the shape of the tip of the conveyor 3 to the shape of the arc edge of the opening of the mold 1. A slide table 8 that supports the mold 1 and moves the mold in the longitudinal direction of the conveyor 3 (the depth direction of the mold opening) is also provided. Reference numeral 9 is a drive means of the slide table 8, and an air cylinder is adopted here.

【0041】2は、投入領域から外れた原料混合物Aを
回収して金型1内に落とし入れるフードであり、金型1
の開口部に着脱自在に嵌められている。
Reference numeral 2 is a hood for collecting the raw material mixture A that has left the charging area and dropping it into the mold 1.
It is removably fitted into the opening of the.

【0042】図3は、巾の狭い3基の定量供給ベルトコ
ンベア23、13、23を並列に組み合わせてフィーダ
の先端形状を金型1の開口の縁形状に近似させたもので
ある。両側のベルトコンベア23は、先端のターンロー
ル15を水平面内で相反する方向に傾け、これによって
生じるベルト4の両端の周長差をテンションローラ(図
示せず)で吸収する構造にしてある。これであれば、ベ
ルト4は伸縮性の無いものでもよい。
FIG. 3 is a view in which the tip shape of the feeder is approximated to the edge shape of the opening of the die 1 by combining three narrow quantity supply belt conveyors 23, 13, 23 in parallel with each other. The belt conveyors 23 on both sides have a structure in which the turn roll 15 at the tip is tilted in opposite directions in a horizontal plane, and a tension roller (not shown) absorbs a circumferential length difference between both ends of the belt 4 caused thereby. In this case, the belt 4 may have no elasticity.

【0043】図4は、巾の異なる定量供給ベルトコンベ
ア13-1、13-2、13-3を多段に組み合わせてフィー
ダの先端形状を金型1の開口部形状に近似させたもので
ある。この装置は、最大巾のコンベア13-1を上段、次
の巾のコンベア13-2を中段、最小巾のコンベア13-3
を下段に配し、巾の狭いコンベア程先端を前方に突出さ
せてある。また、各コンベアは、巾方向中心を一致させ
てあり、コンベア13-1から落下した原料混合物Aの一
部がコンベア13-2に受けられて少し前方に送られ、さ
らに、コンベア13-2から落下した原料混合物の一部が
コンベア13-3に受けられて更に少し前方へ送られて金
型1に投入される。
FIG. 4 is a view in which the tip shape of the feeder is approximated to the shape of the opening of the mold 1 by combining the constant quantity supply belt conveyors 13 -1 , 13 -2 , 13 -3 having different widths in multiple stages. This device, the upper conveyor 13 -1 maximum width, the middle conveyor 13 -2 next width, minimum width of the conveyor 13 -3
Is arranged in the lower stage, and the narrower the width of the conveyor, the more the front end is projected forward. Further, the widthwise centers of the respective conveyors are aligned with each other, and a part of the raw material mixture A dropped from the conveyor 13 -1 is received by the conveyor 13 -2 and sent a little forward, and further from the conveyor 13 -2. A part of the raw material mixture that has fallen is received by the conveyor 13 -3 , is sent a little further forward, and is put into the mold 1.

【0044】図5に示すように、複数基の定量供給ベル
トコンベア13を向きを変えて配置する方法でもフィー
ダの先端形状を金型1の開口部形状に近似させることが
できる。
As shown in FIG. 5, the tip shape of the feeder can be approximated to the shape of the opening of the mold 1 by a method of arranging a plurality of fixed quantity supply belt conveyors 13 in different directions.

【0045】以上の実施例では、開口部の奥行き寸法が
大きければコンベアと金型の図中矢印方向の相対移動を
組み合わせて投入点を順次ずらして投入を行う。これに
より、金型1内のほぼ全域に平均的厚さで投入を行うこ
とができる。
In the above embodiment, if the depth of the opening is large, the conveyor and the die are combined with each other in the direction of the arrow in the drawing, and the introduction points are sequentially shifted to perform the introduction. As a result, it is possible to perform the filling with an average thickness over almost the entire area of the mold 1.

【0046】なお、前述の相対移動はコンベア側に移動
機構を設けてコンベアを動かす方法で行ってもよい。
The relative movement may be performed by a method of moving the conveyor by providing a moving mechanism on the conveyor side.

【0047】図6は、金型1の奥行き寸法に巾を合わせ
た定量供給ベルトコンベア13を金型の側方に配置し、
このコンベアに対し、金型1を奥行き方向中心線に沿っ
て弧状に移動させて投入を行うもので、金型1の移動は
回転テーブルなどを用いて簡単に行える。
In FIG. 6, a constant quantity supply belt conveyor 13 having a width matching the depth dimension of the mold 1 is arranged on the side of the mold,
The mold 1 is moved in an arc shape along the center line in the depth direction with respect to the conveyer to insert the mold, and the mold 1 can be easily moved using a rotary table or the like.

【0048】図7は、定量供給ベルトコンベア13を、
カム等を利用した首振り機構(図示せず)で金型1の間
口方向に向けて首振りさせて投入を行うものである。コ
ンベアを首振りさせる代わりに、金型1を図6と同様に
動かしても同一結果になることは云うまでもない。
FIG. 7 shows the constant quantity supply belt conveyor 13
A swinging mechanism (not shown) using a cam or the like swings the mold 1 toward the frontage of the mold 1 for loading. It goes without saying that the same result can be obtained by moving the mold 1 in the same manner as in FIG. 6 instead of swinging the conveyor.

【0049】この図6、図7の投入装置は、投入時間の
面で少し不利になるが、使用するコンベアは巾の狭いも
のが1基あればよく、設備費が少なくて済む。
The charging device of FIGS. 6 and 7 is a little disadvantageous in terms of the charging time, but it is sufficient that one conveyor having a narrow width is used, and the equipment cost is low.

【0050】なお、図7の装置に図2のスライドテーブ
ル8等を組み合わせると、金型1の奥行き寸法が大きく
ても均一投入が行える。
By combining the apparatus shown in FIG. 7 with the slide table 8 shown in FIG. 2 and the like, uniform loading can be performed even if the depth of the mold 1 is large.

【0051】また、図8に示すように、定量供給コンベ
ア13の先端に上下に首振りする傾斜角調整機構(図示
せず)を有するフラップ状のシュータ10を設け、この
シュータの傾斜角を変える構成でもコンベア13からシ
ュータ10上に落下した原料混合物を前後(開口の奥行
き方向)に振り分けることが可能である。このシュータ
10を図7の装置に付加すれば、1基の巾の狭いコンベ
アで間口、奥行きともに大きな金型に均一投入を行うこ
とができる。
Further, as shown in FIG. 8, a flap-shaped shooter 10 having a tilt angle adjusting mechanism (not shown) for swinging up and down is provided at the tip of the constant quantity supply conveyor 13, and the tilt angle of this shooter is changed. Even with the configuration, the raw material mixture dropped from the conveyor 13 onto the shooter 10 can be distributed to the front and back (in the depth direction of the opening). If this shooter 10 is added to the apparatus shown in FIG. 7, it is possible to uniformly load a die having a large frontage and a large depth with a single conveyor having a narrow width.

【0052】図10、図11は、振動フィーダを用いた
投入装置の実施形態である。これ等の装置は、造粒され
た原料混合物(以下造粒物と云う)A’を金型1に投入
する。
10 and 11 show an embodiment of a charging device using a vibration feeder. In these devices, a granulated raw material mixture (hereinafter referred to as a granulated product) A ′ is put into a mold 1.

【0053】図10の投入装置は、一定幅のディスクブ
レーキパッドの製造に用いるものであって、造粒物A’
が定量供給装置(図示せず)から振動フィーダ31に送
られ、フィーダ振動により前進して金型開口の円弧縁に
合ったR形状をもつ先端出口より落下して金型1内に納
まる。金型1と振動フィーダ31を適当な駆動機構で図
の矢印方向に相対移動させながらその投入を行うと、金
型1内の全域に造粒物A’が平均的に投入され、この後
に加熱加圧成形して得られるパッドが密度差の小さなも
のになる。
The dosing device shown in FIG. 10 is used for manufacturing a disc brake pad having a constant width, and the granulated product A'is used.
Is sent from a fixed quantity supply device (not shown) to the vibrating feeder 31, and is advanced by the vibration of the feeder to fall from the tip outlet having an R shape that matches the arc edge of the die opening and be housed in the die 1. When the mold 1 and the vibrating feeder 31 are charged while being relatively moved in the direction of the arrow by an appropriate driving mechanism, the granules A ′ are charged uniformly in the whole area of the mold 1, and after that, heating is performed. The pad obtained by pressure molding has a small difference in density.

【0054】図11の投入装置は、幅がディスク内径側
から外径側に向かって次第に大きくなるディスクブレー
キパッドの製造に適したものである。この装置は、振動
フィーダ31をメインフィーダとしてそのフィーダの前
方下部にサブフィーダ32-1、32-2を取付け、造粒物
A’の投入中にサブフィーダ32-1、32-2をメインフ
ィーダ又はメインフィーダとの相対位置が固定された部
材へのピボット点を支点にして逆回りに旋回させるよう
にしてあり、その旋回でフィーダの出口幅が、フィーダ
と金型の相対移動で徐々に変わっていく金型開口幅とほ
ぼ合致したものになる。そのため造粒物A’を外に殆ど
こぼさずに金型1に平均的に投入できる。
The loading device of FIG. 11 is suitable for manufacturing a disc brake pad whose width gradually increases from the disc inner diameter side to the outer diameter side. The device, its sub-feeder 32 -1 to front lower portion of the feeder, the mounting 32 -2 granules A 'sub-feeder 32 -1 during introduction of 32 -2 main feeder vibration feeder 31 as the main feeder Alternatively, the pivot point to a member whose relative position with respect to the main feeder is fixed is used as a fulcrum to turn in the opposite direction, and the exit width of the feeder is gradually changed by the relative movement of the feeder and the die. It is almost the same as the mold opening width. Therefore, the granulated product A ′ can be thrown into the mold 1 with almost no spilling to the outside.

【0055】なお、サブフィーダの旋回は、駆動源を有
する旋回機構を設けて金型開口幅の変化に応じた旋回と
なるようにしておく。この場合の駆動源は、勿論、モー
タ等であってもよいが、フィーダと金型の相対変位を周
知の運動変換機構(例えばカム溝とピン)で回転運動に
変えてサブフィーダに伝えるものを用いると、専用のモ
ータが不要であり、また、簡素な機構で相対変位に同期
した幅調整を行える。
It should be noted that the sub-feeder is swung in accordance with a change in the die opening width by providing a swivel mechanism having a drive source. The drive source in this case may of course be a motor or the like, but a drive source that changes the relative displacement between the feeder and the die into a rotary motion by a known motion conversion mechanism (for example, a cam groove and a pin) and transmits it to the sub feeder. When used, a dedicated motor is not required, and the width can be adjusted in synchronization with the relative displacement with a simple mechanism.

【0056】以下に、本発明の効果の確認実験結果を記
す。
The experimental results for confirming the effect of the present invention will be described below.

【0057】実験は、図1に示す形状の大型トラック用
ディスクブレーキパッドを以下の手順で作製し、原料混
合物投入時に使用した投入装置の違いにより、パッドの
密度にどれだけのバラツキが出たかを調べた。図の21
は摩擦材、22は裏板である。
In the experiment, a disc brake pad for a large truck having the shape shown in FIG. 1 was manufactured by the following procedure, and how much the pad density varied due to the difference of the charging device used when charging the raw material mixture. Examined. 21 of the figure
Is a friction material, and 22 is a back plate.

【0058】使用した原料混合物は、表1に示す組成の
ものである。
The raw material mixture used has the composition shown in Table 1.

【0059】[0059]

【表1】 [Table 1]

【0060】この原料混合物を櫛刃を持つホッパに投入
し、そのホッパからコンベア上に一定厚み、一定巾に供
給してコンベア先端から金型に投入した。
This raw material mixture was charged into a hopper having comb blades, fed from the hopper to a conveyor with a constant thickness and a constant width, and charged into the mold from the tip of the conveyor.

【0061】作製対象のブレーキパッドは、長さ(間口
寸法)300mm、外径396mm、内径246mmの
弧状であり、摩擦材巾75mmである。図9にその摩擦
材を投入する金型の開口形状を示す。図のLは長さを、
Wは巾を表わしている。この開口のサイズ即ち摩擦材の
長手方向最大寸法/短方向最大寸法比は300/75=
4.0である。
The brake pad to be manufactured has an arc shape with a length (frontage dimension) of 300 mm, an outer diameter of 396 mm, an inner diameter of 246 mm, and a friction material width of 75 mm. FIG. 9 shows the opening shape of the mold into which the friction material is put. L in the figure is the length,
W represents the width. The size of this opening, that is, the maximum dimension in the longitudinal direction of the friction material / the maximum dimension in the short direction is 300/75 =
It is 4.0.

【0062】−実施例1− 上述した図9の開口を有する金型に、図4に示す多段式
定量供給ベルトコンベアを用いて原料混合物の投入を行
った。
Example 1 The raw material mixture was charged into the mold having the opening shown in FIG. 9 using the multi-stage quantitative feed belt conveyor shown in FIG.

【0063】コンベアは上段の13-1の供給巾L1 を3
00mm、中段の13-2の供給巾L2 を160mm、下
段の13-3の供給巾L3 を80mmとし、3者の中心を
合わせて中段のコンベア13-2を13-1の先端から30
mm前方に、また、下段のコンベア13-3を13-2の先
端から12mm前方に各々突出させた。また、金型上に
は傾斜角45°、高さ50mmのフード2を載せて原料
混合物が金型外に逃げないようにした。
The conveyor has a supply width L 1 of 13 -1 in the upper stage of 3
300 mm, the feed width L 2 of the middle 13 -2 160 mm, and 80mm feed width L 3 of the lower 13 -3, the combined center of three parties the middle of the conveyor 13 -2 to the tip of the 13 -1 30
The lower conveyor 13 -3 was projected 12 mm forward from the tip of 13 -2 . Further, the hood 2 having an inclination angle of 45 ° and a height of 50 mm was placed on the mold to prevent the raw material mixture from escaping out of the mold.

【0064】そして、上段コンベア13-1が金型内周上
にある位置で原料混合物を所定量の1/3投入し、次い
で、各コンベアが27mm前進した位置で第2回目の1
/3を投入し、更に、27mm前進した位置で残りの1
/3を投入した。開口縁の外側の投入域に落下した原料
混合物はフードに回収されて近くの投入不足域に流れ
る。
Then, the raw material mixture was charged at 1/3 of the predetermined amount at a position where the upper conveyor 13 -1 was on the inner circumference of the mold, and then each conveyor was moved forward by 27 mm for the second time.
/ 3 is thrown in and the remaining 1 at the position advanced 27 mm.
/ 3 was thrown in. The raw material mixture that has dropped to the charging area outside the opening edge is collected by the hood and flows to the nearby charging shortage area.

【0065】この後、フード2を外した金型に170℃
に加熱した押し型をセットし、170℃に保持された熱
盤を持つ加圧成形機を用いて250kg/cm2 の面圧
で20分間成形した。
Thereafter, the mold with the hood 2 removed was placed at 170 ° C.
The heated pressing mold was set to, and molding was carried out for 20 minutes at a surface pressure of 250 kg / cm 2 using a pressure molding machine having a heating plate kept at 170 ° C.

【0066】このようにして得られた摩擦材の長手方向
中央部と端部を20mm巾に切り出し、さらに、各切り
出し材の外周側より20mm、内周側より20mm及び
中央部を20mm切り取って計6個のサンプルを採取
し、水置換による比重測定を行ったところいずれのサン
プルも6点平均±0.04に納まっていた。
The friction material obtained in this manner was cut into a longitudinal center portion and an end portion having a width of 20 mm, and further, each cut material was cut to have an outer peripheral side of 20 mm, an inner peripheral side of 20 mm and a central portion of 20 mm. When 6 samples were taken and the specific gravity was measured by water replacement, all samples were within 6 points average ± 0.04.

【0067】−比較例1− 実施例1で用いた原料混合物を、実施例1で用いたコン
ベアのうち、供給巾300mmのもののみを使って計量
した。ここでも、原料混合物が逃げないように実施例1
で用いたフードを使用した。
-Comparative Example 1- The raw material mixture used in Example 1 was weighed using only the conveyor having a supply width of 300 mm among the conveyors used in Example 1. Here too, Example 1 was used to prevent the raw material mixture from escaping.
The hood used in 1. was used.

【0068】計量後の金型内原料混合物をそのまま実施
例1と同じ条件で加熱・加圧成形したのち、摩擦材の同
位置6点をサンプリングし、比重測定した結果、比重の
バラツキが大きく、6点平均±0.12になった。
After the raw material mixture in the mold after the measurement was heated and pressed under the same conditions as in Example 1, 6 points at the same position of the friction material were sampled and the specific gravity was measured. As a result, there was a large variation in the specific gravity. The average of 6 points was ± 0.12.

【0069】−実施例2− 実施例1と同様にしてコンベアを固定し、金型を計3回
コンベアの方向にずらして投入を行ったところ、この場
合も実施例1と同様な結果を得た。
-Example 2-The conveyor was fixed in the same manner as in Example 1, and the molds were shifted three times in total in the direction of the conveyor, and the results were the same as in Example 1 in this case as well. It was

【0070】−実施例3− 実施例1の多段コンベアを固定し、コンベアの先端に図
8のような傾斜シュータを取り付け、このシュータを前
後に振らせて計量した結果、比重のバラツキは6点平均
±0.05に納まっていた。
Example 3 The multi-stage conveyor of Example 1 was fixed, an inclined shooter as shown in FIG. 8 was attached to the tip of the conveyor, and the shooter was swung back and forth to weigh. As a result, there were 6 variations in specific gravity. The average was within ± 0.05.

【0071】−実施例4− 供給巾75mmの定量供給ベルトコンベアを図6に示す
ように、金型(実施例1と同一)1の側方に配置し、こ
こから前述の表1の原料混合物を金型内に所定の計量値
となるまで投入した。コンベアは固定し、金型を弧を描
くように順次ずらした。一往復する間に計量が完了する
ように、金型の移動速度とコンベアからの供給速度を調
節して投入を行い、その後、実施例1と同様に成形を行
って同位置のサンプルを採取し、これについて比重を調
べたところ、端部3点の平均が中央部3点の平均より
0.01大きく、6点平均でのバラツキは±0.03に
納まっていた。
Example 4-A fixed amount feeding belt conveyor having a feeding width of 75 mm is arranged on the side of a mold (same as in Example 1) 1 as shown in FIG. Was charged into the mold until a predetermined measured value was reached. The conveyor was fixed, and the molds were sequentially shifted so as to draw an arc. The moving speed of the mold and the feeding speed from the conveyer were adjusted so that the measurement was completed during one reciprocation, and then charging was performed, and thereafter, molding was performed in the same manner as in Example 1 and a sample at the same position was sampled. When the specific gravity was examined for this, the average of the three points at the end was 0.01 larger than the average of the three points at the center, and the variation in the average of the six points was within ± 0.03.

【0072】−実施例5− 図2の投入装置を用いて表1の原料混合物の投入、計量
を行った。金型は、先に述べたものと同じであり、開口
部にフードを載せている。定量供給ベルトコンベア3
は、30cm長さのターンロールを3分割して、ユニバ
ーサルジョイント6で接続し、これに金型の開口の円弧
に近似した角度をつけ、伸縮性のベルトをかけたもので
ある。このコンベア3を固定し、金型1をコンベア長手
方向に進退させる方法で投入を行って成形後の摩擦材の
同じ6箇所の比重を測定した結果、6点平均±0.05
であった。
Example 5-Using the charging device shown in FIG. 2, the raw material mixtures shown in Table 1 were charged and weighed. The mold is the same as that described above, and the hood is placed in the opening. Quantitative supply belt conveyor 3
Is obtained by dividing a turn roll having a length of 30 cm into three parts, connecting them with a universal joint 6, making an angle close to the arc of the opening of the mold, and applying a stretchable belt. As a result of measuring the specific gravity at the same 6 points of the friction material after molding by fixing the conveyor 3 and inserting the mold 1 in the longitudinal direction of the conveyor to measure, the average of 6 points is ± 0.05.
Met.

【0073】[0073]

【発明の効果】以上説明したように、本発明の投入装置
を用いれば、原料混合物を投入領域に広く分散させて平
均的厚さに投入することができ、機械的投入作業で問題
となっていた摩擦材の密度分布のバラツキを小さくして
摩擦性能を安定させることが可能になる。
As described above, by using the charging device of the present invention, the raw material mixture can be widely dispersed in the charging region and charged to an average thickness, which is a problem in mechanical charging work. Further, it becomes possible to stabilize the friction performance by reducing the variation in the density distribution of the friction material.

【図面の簡単な説明】[Brief description of drawings]

【図1】大型トラック用ディスクブレーキパッドの一例
を示す斜視図
FIG. 1 is a perspective view showing an example of a disc brake pad for a large truck.

【図2】(a):本発明の投入装置の実施形態を示す先
端部の斜視図 (b):同上の装置の先端部の平面図
FIG. 2A is a perspective view of a tip portion showing an embodiment of a charging device of the present invention. FIG. 2B is a plan view of the tip portion of the same device.

【図3】他の実施形態の先端部の斜視図FIG. 3 is a perspective view of a tip portion of another embodiment.

【図4】(a):他の実施形態の先端部の斜視図 (b):同上の装置の側面視断面図FIG. 4A is a perspective view of a tip end portion of another embodiment. FIG. 4B is a side view sectional view of the same device.

【図5】更に他の実施形態の先端部の斜視図FIG. 5 is a perspective view of a tip end portion according to still another embodiment.

【図6】同じく他の実施形態の先端部の斜視図FIG. 6 is a perspective view of a tip portion of another embodiment.

【図7】同じく他の実施形態の先端部の斜視図FIG. 7 is a perspective view of a tip portion of another embodiment.

【図8】金型に対する投入状況の一例を示す斜視図FIG. 8 is a perspective view showing an example of a state of insertion into a mold.

【図9】図4の装置による投入例の説明図FIG. 9 is an explanatory diagram of a charging example by the device of FIG.

【図10】振動フィーダを用いた実施形態の先端部の斜
視図
FIG. 10 is a perspective view of a tip portion of an embodiment using a vibrating feeder.

【図11】同じく振動フィーダを用いた実施形態の先端
部の斜視図
FIG. 11 is a perspective view of a tip portion of an embodiment that also uses a vibration feeder.

【符号の説明】[Explanation of symbols]

1 金型 2 フード 3、13、23 定量供給ベルトコンベア 4 ベルト 5、15 ターンロール 6 ユニバーサルジョイント 7 軸受 8 スライドテーブル 9 テーブル駆動手段 10 シュータ 21 摩擦材 22 裏板 31 振動フィーダ 32-1、32-2 サブフィーダ A 原料混合物 A’造粒物(造粒された原料混合物)1 mold 2 Food 3,13,23 dispensing belt conveyor 4 belt 5,15-turn roll 6 universal joint 7 bearing 8 slide table 9 table drive means 10 chute 21 friction material 22 backing plate 31 vibrating feeder 32 -1, 32 - 2 Sub-feeder A Raw material mixture A'Granulated product (granulated raw material mixture)

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 摩擦材の原料混合物をフィーダ先端から
計量器又は成形型に落とし込む投入装置であって、下記
a、b、cのどれかの要素が付加されていることを特徴
とする摩擦材原料混合物の投入装置。 a.フィーダの先端形状が、計量器又は成形型の開口部
形状に近似した形をなす。 b.フィーダと計量器又は成形型を水平方向に相対移動
させてフィーダ先端を計量器又は成形型の開口部上で変
位させる機構を備える。 c.前記a、bの双方の要素を備える。
1. A charging device for dropping a raw material mixture of a friction material from a tip of a feeder into a measuring device or a molding die, wherein any one of the following elements a, b and c is added. Feeder for raw material mixture. a. The shape of the tip of the feeder is similar to the shape of the opening of the weighing machine or the mold. b. A mechanism is provided for horizontally moving the feeder and the scale or the mold to displace the tip of the feeder on the opening of the scale or the mold. c. It has both the elements a and b.
【請求項2】 前記フィーダが定量供給コンベアである
請求項1記載の摩擦材原料混合物の投入装置。
2. The charging device for the friction material mixture as claimed in claim 1, wherein the feeder is a constant quantity supply conveyor.
【請求項3】 前記フィーダが定量供給ベルトコンベア
であり、このコンベアのベルトを伸縮可能な生地で作
り、さらに、コンベア先端に屈曲可能なベルトのターン
ロールと、このロールの屈曲状態保持機構を設けてフィ
ーダの先端形状を前記開口部形状に近似させるようにし
てある請求項1記載の摩擦材原料混合物の投入装置。
3. The feeder is a constant quantity supply belt conveyor, the belt of the conveyor is made of a stretchable cloth, and further, a bendable belt turn roll and a bending state holding mechanism for the roll are provided at the conveyor tip end. 2. The feeding device for the friction material mixture as claimed in claim 1, wherein the shape of the tip of the feeder is approximated to the shape of the opening.
【請求項4】 前記フィーダが複数の定量供給コンベア
から成り、その複数のコンベアの先端の位置又は向きを
ずらしてフィーダの先端形状を前記開口部形状に近似さ
せるようにしてある請求項1記載の摩擦材原料混合物の
投入装置。
4. The feeder according to claim 1, wherein the feeder comprises a plurality of constant quantity supply conveyors, and the positions or directions of the tips of the plurality of conveyors are shifted so that the shape of the tip of the feeder approximates the shape of the opening. Feeding device for friction material mixture.
【請求項5】 前記フィーダが定量供給コンベアであ
り、このコンベアと計量器又は成形型を前記開口部の奥
行き方向に相対移動させる機構を含めてある請求項1、
2、3又は4記載の摩擦材原料混合物の投入装置。
5. The feeder is a constant quantity supply conveyor, and includes a mechanism for relatively moving the conveyor and a weighing machine or a molding die in the depth direction of the opening.
The charging device for the friction material mixture as described in 2, 3 or 4.
【請求項6】 前記フィーダが供給巾を前記開口部の開
口寸法よりも狭くした定量供給コンベアであり、このコ
ンベアを左右に首振りさせる機構を含めてある請求項
1、2、3、4又は5記載の摩擦材原料混合物の投入装
置。
6. The constant quantity supply conveyor in which the feeder has a supply width narrower than the opening size of the opening, and includes a mechanism for swinging the conveyor to the left and right. 5. The charging device for the friction material mixture as described in 5.
【請求項7】 前記フィーダの先端部に、傾斜角調整機
構で傾斜角を変えてフィーダから落下した原料混合物を
前後に振り分けるフラップ状のシュータを設けてある請
求項1乃至6のいずれかに記載の摩擦材原料混合物の投
入装置。
7. The flap-shaped shooter for sorting the raw material mixture dropped from the feeder back and forth by changing the tilt angle by a tilt angle adjusting mechanism at the tip portion of the feeder. Feeding device for the friction material mixture.
【請求項8】 前記フィーダが振動フィーダである請求
項1記載の摩擦材原料混合物の投入装置。
8. The charging device for the friction material mixture as claimed in claim 1, wherein the feeder is a vibrating feeder.
【請求項9】 前記フィーダが複数の振動フィーダから
なり、その複数の振動フィーダは、メインフィーダの先
端部の一部にメインフィーダの振動とともに振動するサ
ブフィーダを、ある交差角度を持って下方から重ねた構
造になっている請求項1記載の摩擦材原料混合物の投入
装置。
9. The feeder comprises a plurality of vibrating feeders, and the plurality of vibrating feeders include a sub-feeder that vibrates with the vibration of the main feeder at a part of the tip of the main feeder from below at a certain crossing angle. The friction material raw material mixture charging device according to claim 1, which has a stacked structure.
【請求項10】 前記サブフィーダのメインフィーダに
対する交差角度の調整機構を備えることを特徴とする請
求項9記載の摩擦材原料混合物の投入装置。
10. The charging device for the friction material mixture as claimed in claim 9, further comprising a mechanism for adjusting an intersection angle of the sub feeder with respect to the main feeder.
JP485696A 1995-03-14 1996-01-16 Charging device of raw material mixture of friction member Pending JPH08309753A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP485696A JPH08309753A (en) 1995-03-14 1996-01-16 Charging device of raw material mixture of friction member

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP7-54220 1995-03-14
JP5422095 1995-03-14
JP485696A JPH08309753A (en) 1995-03-14 1996-01-16 Charging device of raw material mixture of friction member

Publications (1)

Publication Number Publication Date
JPH08309753A true JPH08309753A (en) 1996-11-26

Family

ID=26338704

Family Applications (1)

Application Number Title Priority Date Filing Date
JP485696A Pending JPH08309753A (en) 1995-03-14 1996-01-16 Charging device of raw material mixture of friction member

Country Status (1)

Country Link
JP (1) JPH08309753A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007052467A1 (en) * 2005-11-04 2007-05-10 Towa Corporation Molding apparatus for resin encapsulation of electronic part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007052467A1 (en) * 2005-11-04 2007-05-10 Towa Corporation Molding apparatus for resin encapsulation of electronic part
JP2007125783A (en) * 2005-11-04 2007-05-24 Towa Corp Resin sealing molding apparatus for electronic component

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