JPH08300348A - Disk type granulator - Google Patents

Disk type granulator

Info

Publication number
JPH08300348A
JPH08300348A JP7127485A JP12748595A JPH08300348A JP H08300348 A JPH08300348 A JP H08300348A JP 7127485 A JP7127485 A JP 7127485A JP 12748595 A JP12748595 A JP 12748595A JP H08300348 A JPH08300348 A JP H08300348A
Authority
JP
Japan
Prior art keywords
main body
die
raw material
temperature
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7127485A
Other languages
Japanese (ja)
Inventor
Shigeru Taguchi
茂 田口
Atsushi Nojiri
篤 野尻
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
R M J CONSULTING KK
Original Assignee
R M J CONSULTING KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by R M J CONSULTING KK filed Critical R M J CONSULTING KK
Priority to JP7127485A priority Critical patent/JPH08300348A/en
Publication of JPH08300348A publication Critical patent/JPH08300348A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/22Extrusion presses; Dies therefor
    • B30B11/228Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/08Making granules by agglomerating smaller particles

Abstract

PURPOSE: To granulate many kinds of raw materials by a granulator of a specific kind, to remove the cause of the trouble of each part of the granulator and to stabilize the quality of a granular product while exerting no adverse effect on a raw material to be granulated. CONSTITUTION: Dies 2 and the rollers 4 tumbling on the dies 2 are arranged in a main body frame 1 and thermocouples 13, 14 are provided to the outer surface of the main body frame 1 at the position corresponding to the dies and a raw material mixing position. Jet nozzles 16 are provided so as to be suspended from the lid member 15 of a frame and a pressure pump 18 and a water tank 19 are connected to the nozzles 16 and the pressure pump 18 is controlled in its operation by the thermocouples 13, 14.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、産業廃棄物などを粉砕
して造粒するディスクタイプの造粒機に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a disk type granulator which grinds and granulates industrial waste.

【0002】[0002]

【従来の技術】従来からディスクタイプ(すり潰しタイ
プ)の造粒機は、ダイスとこのダイスの上を転動するロ
ーラとにより造粒原料を粉砕し、ダイスに貫通させてあ
る透孔に押込み、造粒するものである。
2. Description of the Related Art Conventionally, a disk type (grinding type) granulator crushes a granulation raw material with a die and a roller rolling on the die, and pushes the granulated raw material into a through hole penetrating the die, It is what is granulated.

【0003】[0003]

【発明が解決しようとする課題】ところが、ローラとダ
イスとの間の接触面において摩擦による自然発熱があ
り、この発熱温度は時には120℃を越えることがあ
り、この温度が蓄積されると造粒機の各部の故障の原因
になるばかりでなく、造粒品質の不安定化や造粒作動が
停止する問題を起している。例えば、熱可塑性のプラス
チック系の廃棄物を原料として造粒する場合、造粒機の
本体ケース内の温度の上昇によりこの原料が軟化し、ダ
イス孔を閉塞することがある。そこで従来から自然発熱
の温度所定以下に保持するため、造粒機に原料を投入す
る前に、この原料に予め水分を加える加水調整装置を付
設したものがあるが、それでもトラブルの発生があり、
造粒機運転時には温度管理には細心の注意が必要であ
り、プラント設備や設置費用の高騰は避けられず、ラン
ニングコストが高くなる原因となっていた。そのため、
造粒原料を選別し、原料特性に合致した造粒機を選択す
ることが行なわれることもあった。
However, there is spontaneous heat generation due to friction at the contact surface between the roller and the die, and this heat generation temperature sometimes exceeds 120 ° C. When this temperature is accumulated, granulation occurs. Not only does this cause malfunctions in various parts of the machine, but it also causes problems such as unstable granulation quality and suspension of granulation operation. For example, in the case of granulating a thermoplastic plastic waste as a raw material, the raw material may be softened and block the die holes due to a rise in temperature in the main body case of the granulator. Therefore, conventionally, in order to keep the temperature of spontaneous heat generation below a predetermined value, before adding the raw material to the granulator, there is a water vapor adjusting device for adding water to this raw material in advance, but there is still a problem,
When operating the granulator, it is necessary to pay close attention to temperature control, and the rise in plant equipment and installation costs is unavoidable, leading to higher running costs. for that reason,
In some cases, the granulating raw material was selected and the granulating machine that matched the raw material characteristics was selected.

【0004】そこで本発明の目的は、原料の選択を不要
とし、造粒機内部の温度の低下とこの温度を所定範囲内
に安定させることのできるディスクタイプの造粒機を提
供することにある。
SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a disk type granulator capable of reducing the temperature inside the granulator and stabilizing the temperature within a predetermined range without selecting raw materials. .

【0005】[0005]

【課題を解決するための手段】本発明の特徴は、本体フ
レームにはダイスとローラ間に発生する温度の上昇を監
視する熱センサーと上記熱センサーにより作動が制御さ
れる加水手段とを具備するもので、上記加水手段は、上
記本体フレームに取付けてある噴射ノズルと、この噴射
ノズルに水を供給する貯水タンクと、上記熱センサーに
より作動を制御され上記貯水タンク内の水を上記噴射ノ
ズルに供給する圧力ポンプとを有するところにある。
A feature of the present invention is that a main body frame is provided with a heat sensor for monitoring an increase in temperature generated between a die and a roller, and a watering means whose operation is controlled by the heat sensor. The watering means includes an injection nozzle attached to the main body frame, a water storage tank for supplying water to the injection nozzle, and an operation of the water controlled in the water storage tank controlled by the heat sensor to the injection nozzle. And a supply pressure pump.

【0006】[0006]

【実施例】以下図面を参照して本発明の実施例を説明す
る。図1に示す造粒機は、円筒状の本体フレーム1が立
設してあり、この本体フレーム1内には、ドーナツ状の
ダイス2がこの本体フレームの内壁に固定的に設置して
ある。ダイス2には、周知なように上下方向に造粒用の
透孔が貫通してある。本体ケースの1内の中央部には、
主軸3がダイス2の中空部を貫通する状態で回転自在に
設置してあり、この主軸の上端部にはねじ部3aが刻設
してある。主軸3には、ローラ4を支持するためのホル
ダー5の中央部の取付け用孔5aが回転自在に嵌合し、
このホルダーは、その下端部は端末キャップ6により、
上端部はこの主軸の上端のねじ部3aに螺合している2
重の止めナット7,8によってこの主軸に固定的に軸着
してある。主軸3には、放射状に複数のローラ主軸9が
径方向に角度的変位をもって突設してあり、このローラ
主軸の先端にはローラ4が回転自在に軸支してあり、こ
のローラはダイス2上面を転動するようになっている。
各ローラ4の外端面にはローラキャップ10が取付けて
ある。また、主軸3には、ダイス2の下方に複数のカッ
ター用の刃11が放射状に支持部12を介して固着して
ある。勿論、主軸2の下端は、図示していないが、駆動
モータが連結してあり、このモータにより連動回転され
駆動されるようになっている。
Embodiments of the present invention will be described below with reference to the drawings. In the granulator shown in FIG. 1, a cylindrical main body frame 1 is erected, and in the main body frame 1, a donut-shaped die 2 is fixedly installed on the inner wall of the main body frame. As is well known, a through hole for granulation passes through the die 2 in the vertical direction. In the center of 1 of the body case,
The main shaft 3 is rotatably installed in a state of penetrating the hollow part of the die 2, and a screw part 3a is engraved on the upper end of the main shaft. A mounting hole 5a in a central portion of a holder 5 for supporting a roller 4 is rotatably fitted to the main shaft 3,
This holder has a terminal cap 6 at its lower end,
The upper end is screwed into the threaded portion 3a at the upper end of the main shaft 2
It is fixedly attached to this main shaft by heavy lock nuts 7 and 8. A plurality of roller main shafts 9 are radially provided on the main shaft 3 so as to be angularly displaced in the radial direction, and a roller 4 is rotatably supported at the tip of the roller main shaft. It is designed to roll on the upper surface.
A roller cap 10 is attached to the outer end surface of each roller 4. Further, a plurality of cutter blades 11 are radially fixed to the main shaft 3 below the die 2 via a support portion 12. Of course, a lower end of the main shaft 2 is connected to a drive motor (not shown), and the main shaft 2 is driven to rotate in conjunction with this motor.

【0007】ところで、本体フレーム1の外面における
ダイス2に対応する位置には、下方の熱センサーとして
第1の熱電対13が固着してあり、この熱電対によって
ダイス2とローラ4間に発生する温度の上昇を検知可能
になっており、さらに、本体ケース1内部で造粒原料が
混合される上部に対応するケース外面にも、第2の熱電
対14が取付けてある。本体ケース1の上端開口部には
蓋体15が嵌合し、この蓋体の中央部は原料投入用の開
口15aとなっている。
By the way, a first thermocouple 13 is fixed as a lower heat sensor at a position corresponding to the die 2 on the outer surface of the main body frame 1, and is generated between the die 2 and the roller 4 by this thermocouple. A rise in temperature can be detected, and a second thermocouple 14 is also attached to the outer surface of the case corresponding to the upper portion where the granulation raw material is mixed inside the main body case 1. A lid 15 is fitted into the upper end opening of the main body case 1, and the central portion of the lid is an opening 15a for introducing raw materials.

【0008】そして、本発明では造粒原料に水を供給し
この原料の水分の含有率を調整するための加水装置が設
けてあるが、この加水装置は第1,第2の熱電対13,
14により加水作動が制御されるものである。
In the present invention, a watering device is provided for supplying water to the granulation raw material and adjusting the water content of the raw material. This watering device is provided with the first and second thermocouples 13,
The water addition operation is controlled by 14.

【0009】そこで、加水手段の構成について説明す
る。本体フレーム1の蓋体15には、複数の噴射ノズル
16,16が垂設してあり、この噴射ノズルには、パイ
プ17により圧力ポンプ18およびこの圧力ポンプを介
してこのノズルに水を供給する貯水タンク19とが設け
てある。この圧力ポンプ18は、熱電対13,14によ
り作動の開始停止が制御され、この貯水タンク内の水を
噴射ノズル16,16に供給するのを開始したり停止し
たりする。なお、噴射ノズル16,16から噴霧される
水は、水のみでなくこの水の中には、液状の防腐剤、防
臭剤、防かび材、芳香剤、着色剤などを予め混合してお
くと、造粒製品の目的、例えば壁装材として再利用する
場合に有効である。水には、石灰乳などの乳状添加剤を
添加することも望ましく、特にシリコン系の液状の防臭
剤や防腐剤(例えば、商品名「リホナック」自然科学研
究所製)は有効である。これら添加物は造粒する製品の
ニーズに合致したものから適宜選択される。
Therefore, the structure of the watering means will be described. A plurality of jet nozzles 16 and 16 are vertically provided on the lid 15 of the main body frame 1, and water is supplied to the jet nozzle by a pipe 17 through the pressure pump 18 and the pressure pump. A water storage tank 19 is provided. The start / stop of the operation of the pressure pump 18 is controlled by the thermocouples 13 and 14, and the supply of the water in the water storage tank to the injection nozzles 16 and 16 is started or stopped. The water sprayed from the spray nozzles 16 and 16 is not limited to water, but if liquid preservatives, deodorants, fungicides, fragrances, coloring agents, etc. are mixed in advance with the water. It is effective for the purpose of the granulated product, for example, for reuse as a wall covering material. It is also desirable to add a milky additive such as lime milk to the water, and a silicone-based liquid deodorant or preservative (for example, trade name "Rehonak" manufactured by Natural Science Research Institute) is particularly effective. These additives are appropriately selected from those that meet the needs of the product to be granulated.

【0010】次に本発明の作動を説明すると、図2に示
すように第1,第2の熱電体13,14による検知によ
る制御範囲を、予め70〜80℃に温度設定しておき、
80℃を越えると圧力ポンプ18の作動を開始させ、7
0℃以下になるとこの圧力ポンプの作動を停止するよう
にしておく。そこで、主軸3を回転駆動するとローラ
4,4は、ダイス2の上面を転動し始め、そこで開口部
15aから造粒原料を投入する。投入された造粒原料は
ローラ4とダイス2とによりすり潰され、この原料はこ
のダイスの透孔の上端開口の上部から下部へ押込まれ、
棒状(クレヨン錠)になってダイスから落下し、この落
下の途中においてカッター刃11により切断されて、本
体ケース1の下端開口から貯蔵室(図示せず)内に収納
される。
Next, the operation of the present invention will be described. As shown in FIG. 2, the control range by the detection by the first and second thermoelectric bodies 13 and 14 is set to 70 to 80 ° C. in advance,
When the temperature exceeds 80 ° C, the pressure pump 18 starts to operate,
The operation of this pressure pump should be stopped when the temperature becomes 0 ° C or lower. Then, when the main shaft 3 is rotationally driven, the rollers 4 and 4 start rolling on the upper surface of the die 2, and the granulation raw material is charged there through the opening 15a. The granulated raw material charged is ground by the roller 4 and the die 2, and this raw material is pushed from the upper part to the lower part of the upper end opening of the through hole of the die,
It becomes a stick shape (crayon lock) and drops from the die, is cut by the cutter blade 11 in the middle of this drop and is stored in a storage chamber (not shown) from the lower end opening of the main body case 1.

【0011】ところで、本体ケース1内に原料を投入し
ローラ9とダイス2とによりすり潰している作動中に、
このローラとダイスとの摩擦により発熱し、本体ケース
1内、特にダイス2の温度は、図2に示すように、1〜
2分経過すると80℃を越え、そのまま上昇を継続し、
5分後には100℃を越える。もし、そのままの状態を
継続させると、温度は点線に示すように120℃を越
え、前記したような従来技術が有する問題が発生する。
そこで、本発明では、第1,第2の熱電体13,14に
より本体ケース1内の温度とダイス2の温度とを常に検
知しているため、80℃に近くなった段階で圧力ポンプ
18の作動を開始させる。そのため、噴射ノズル16か
ら本体ケース1内の造粒原料に向けて水分を数秒間噴霧
し、この噴射はこの本体ケース内の温度を、気化熱効果
により低下させるまで継続させる。この温度が70℃に
まで低下すると、熱電体13,14によりこの温度の低
下を検知し、この圧力ポンプの作動を停止させ、それら
より噴射ノズル16,16からの水の噴射も停止する。
このようにして、本体ケース1内の温度は所定温度範囲
内に制御される。なお、このように噴射ノズル16から
本体ケース1内の原料に向けて水分を噴霧すると、この
本体ケース内を水シールし、この本体ケースからの水分
蒸発を押え、成形温度を一定に保つことができる。
By the way, during the operation in which the raw material is put into the main body case 1 and is ground by the roller 9 and the die 2,
Due to the friction between the roller and the die, heat is generated, and the temperature in the main body case 1, particularly the die 2, is 1 to 2, as shown in FIG.
After 2 minutes, it exceeds 80 ℃ and continues rising.
After 5 minutes, it exceeds 100 ° C. If the state is continued as it is, the temperature exceeds 120 ° C. as indicated by the dotted line, and the above-mentioned problems of the prior art occur.
Therefore, in the present invention, since the temperature inside the main body case 1 and the temperature of the die 2 are constantly detected by the first and second thermoelectric bodies 13 and 14, the temperature of the pressure pump 18 becomes close to 80 ° C. Start operation. Therefore, water is sprayed from the injection nozzle 16 toward the granulation raw material in the main body case 1 for several seconds, and this injection is continued until the temperature in the main body case is lowered by the vaporization heat effect. When the temperature drops to 70 ° C., the thermoelectric elements 13 and 14 detect the drop in temperature, stop the operation of the pressure pump, and stop the injection of water from the injection nozzles 16 and 16.
In this way, the temperature inside the main body case 1 is controlled within the predetermined temperature range. In addition, when water is sprayed from the injection nozzle 16 toward the raw material in the main body case 1 in this way, the inside of the main body case is sealed with water, moisture evaporation from the main body case is suppressed, and the molding temperature can be kept constant. it can.

【0012】[0012]

【発明の効果】本発明によると、造粒原料の温度を所定
範囲内に制御するため、特定の種類の造粒機により多種
の原料の造粒が可能であり、畜熱が回避されるので造粒
機の各部の故障の原因を除去でき、気化熱効果により温
度を低下させるものであるため造粒原料に何らの悪影響
がなく、造粒製品の品質安定にも効果があり、従来のよ
うな温度管理が必要なくなったため故障や設備の設置費
用や造粒のためのランニングコストの上で有効である。
According to the present invention, since the temperature of the granulating raw material is controlled within a predetermined range, it is possible to granulate various kinds of raw materials with a granulating machine of a specific type, and the animal heat is avoided. The cause of failure of each part of the granulator can be removed, and the temperature is lowered by the heat of vaporization, so there is no adverse effect on the granulation raw material and it is effective for stabilizing the quality of granulated products. Since effective temperature control is no longer required, it is effective in terms of breakdowns, equipment installation costs and running costs for granulation.

【図面の簡単な説明】[Brief description of drawings]

【図1】装置の要部の一部断面図である。FIG. 1 is a partial cross-sectional view of a main part of an apparatus.

【図2】造粒原料の温度制御による温度変化の特性を示
すグラフである。
FIG. 2 is a graph showing characteristics of temperature change of a granulation raw material due to temperature control.

【符号の説明】[Explanation of symbols]

1 本体フレーム 2 ダイス 3 主軸 4 ローラ 13 熱センサー(熱電対) 14 熱センサー(熱電対) 16 噴射ノズル 18 圧力ポンプ 19 貯水タンク 1 Body Frame 2 Dice 3 Spindle 4 Roller 13 Heat Sensor (Thermocouple) 14 Heat Sensor (Thermocouple) 16 Injection Nozzle 18 Pressure Pump 19 Water Tank

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 本体フレーム内に固定的に配置してある
ダイスと、このダイス上面を転動するローラとを具備し
た造粒機において、上記本体フレームには上記ダイスと
上記ローラ間に発生する温度の上昇を監視する熱センサ
ーと上記熱センサーにより作動が制御される加水手段と
を具備するもので、上記加水手段は、上記本体フレーム
に取付けてある噴射ノズルと、この噴射ノズルに水を供
給する貯水タンクと、上記熱センサーにより作動を制御
され上記貯水タンク内の水を上記噴射ノズルに供給する
圧力ポンプとを有することを特徴とするディスクタイプ
の造粒機。
1. A granulating machine comprising a die fixedly arranged in a main body frame and a roller rolling on the upper surface of the die, wherein the main body frame is provided between the die and the roller. It comprises a heat sensor for monitoring an increase in temperature and a watering means whose operation is controlled by the heat sensor. The watering means supplies an injection nozzle attached to the body frame and water to the injection nozzle. And a pressure pump whose operation is controlled by the heat sensor and which supplies the water in the water tank to the injection nozzle.
JP7127485A 1995-04-28 1995-04-28 Disk type granulator Pending JPH08300348A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7127485A JPH08300348A (en) 1995-04-28 1995-04-28 Disk type granulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7127485A JPH08300348A (en) 1995-04-28 1995-04-28 Disk type granulator

Publications (1)

Publication Number Publication Date
JPH08300348A true JPH08300348A (en) 1996-11-19

Family

ID=14961114

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7127485A Pending JPH08300348A (en) 1995-04-28 1995-04-28 Disk type granulator

Country Status (1)

Country Link
JP (1) JPH08300348A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU748736B2 (en) * 1998-01-23 2002-06-13 Crop Care Australasia Pty Ltd Granulator
EP1309435A1 (en) * 2000-07-24 2003-05-14 Zalman Zitron Method of and apparatus for dewatering and pelletizing particulate fuel
US20090320358A1 (en) * 2006-07-26 2009-12-31 Mike Tekkou Kabushikigaisha Solidification processing method and solidification processing apparatus
CN102744906A (en) * 2012-08-17 2012-10-24 姚仲飞 Modified straw briquetting forming machine
CN107253297A (en) * 2017-07-18 2017-10-17 合肥余塝电子商务有限公司 A kind of plastic raw materials production granulator
JP2018158320A (en) * 2017-03-23 2018-10-11 Jfeスチール株式会社 Method for producing granules
EP3458258A4 (en) * 2016-05-19 2019-12-04 Torbjörn Lestander Pellet mill with addition of fluid

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU748736B2 (en) * 1998-01-23 2002-06-13 Crop Care Australasia Pty Ltd Granulator
EP1309435A1 (en) * 2000-07-24 2003-05-14 Zalman Zitron Method of and apparatus for dewatering and pelletizing particulate fuel
EP1309435A4 (en) * 2000-07-24 2004-03-24 Zalman Zitron Method of and apparatus for dewatering and pelletizing particulate fuel
US20090320358A1 (en) * 2006-07-26 2009-12-31 Mike Tekkou Kabushikigaisha Solidification processing method and solidification processing apparatus
US8337756B2 (en) * 2006-07-26 2012-12-25 Miike Tekkou Kabushikigaisha Solidification processing method and solidification processing apparatus
CN102744906A (en) * 2012-08-17 2012-10-24 姚仲飞 Modified straw briquetting forming machine
EP3458258A4 (en) * 2016-05-19 2019-12-04 Torbjörn Lestander Pellet mill with addition of fluid
JP2018158320A (en) * 2017-03-23 2018-10-11 Jfeスチール株式会社 Method for producing granules
CN107253297A (en) * 2017-07-18 2017-10-17 合肥余塝电子商务有限公司 A kind of plastic raw materials production granulator

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