JPH0829061B2 - Wrapped food and its manufacturing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a wrapped food and a method for producing the same, more specifically, a baked food suitable for fast foods and snack foods that can be easily held while being held by a hand or the like. The present invention relates to a packaged food having a potato-like image and a manufacturing method thereof.

[Conventional technology and its problems]

In Japan, in recent years, the restaurant industry, especially fast food restaurants and convenience stores having simple range facilities have grown remarkably due to their fashionability and convenience.

On the other hand, sweet potato baked is a popular flavor because of its unique flavor and can be easily held by holding it with hands, and in that sense, it can be said that it is a food suitable for fast food and snack food.

However, since sweet potatoes made by baking sweet potatoes use natural sweet potatoes as they are, they are not uniform in shape and weight, and are unsuitable for fast food restaurants and convenience stores whose unit price is fixed.

In addition, sugar, butter, egg yolk, etc. are added to the sweet potatoes that have been cooked by heating and processed into so-called sweet potatoes,
There is also devised a food product having a roasted potato-like image in which egg yolk or the like is applied and baked after forming, or sweet potatoes are stuffed into the remaining cuticles of the heat-treated sweet potato.

However, the one baked with egg yolk etc. lacked the image of a baked potato peel that peeled off into a film, and the one packed with the remaining cuticle of the heat-treated sweet potato was the sweet potato The work of hollowing out the contents and filling the outer skin was complicated, and the shape and weight were not always constant.

Therefore, an object of the present invention is to have a roasted potato-like image particularly suitable for fast foods and snack foods, which can be easily held and held by a hand and can be easily manufactured with a uniform shape and weight. , Providing wrapped food.

[Means for solving problems]

The present invention has the above-mentioned object of using a filling material mainly composed of sweet potatoes that have been cooked by heating, such as wheat flour and / or
Or mainly eggs, cacao mass, cocoa cake, cocoa powder, chocolate, caramel, coffee, tea,
And a wrapped food characterized in that it is wrapped in a film-shaped baked food containing at least one selected from the group consisting of brown sugar (hereinafter referred to as roasted vegetable food etc.) and molded into a predetermined shape. It has been achieved.

 The wrapped food of the present invention will be described in detail below.

Mainly wheat flour and / or eggs used in the present invention,
The film-shaped baked food containing a vegetable roasted food or the like is mainly wheat flour and / or eggs, and homogenized by adding vegetable roasted food, etc., oil and fat, water and / or milk, etc.
The thing which baked this into a thin film form can be mentioned. Such plant-based roasted foods contain 0.5 to 5% in the film-shaped baked food.
It is preferably contained in a certain amount.

The thickness, size, and shape of the film-shaped baked food are not limited as long as the filling material can be wrapped. For example, the shape of the film-shaped baked food is as shown in FIGS.
Various shapes such as a rectangle, a circle, and a rhombus can be formed as shown in FIGS. Further, in order to enhance the image of the baked potato, the color of the film-baked food may be changed to the color of baked potato, or the film-baked food may contain sweet potato components such as sweet potato powder.

Further, the filling material is wrapped with the above-mentioned film-shaped baked foods, the main ingredient is a heat-cooked sweet potato, if necessary, the sweet potato whose skin is removed in advance is baked, and a heat-cooking treatment such as steaming is performed, and further necessary. According to the method, sugars, oils and fats, egg yolk, dairy products and the like are added and kneaded by heating.

The amount of the filling material used is not particularly limited as long as it is an amount that can be wrapped with the film-shaped baked food.

The wrapped food of the present invention is on the above film-shaped baked food,
Place the filling material, wrap it and mold it into a predetermined shape at the same time as this wrapping (this predetermined shape includes the shape of the wrapped state as it is), or wrap the filling material and then wrap this wrapping It is manufactured by molding into a shape, and in the case of automatic manufacturing by a machine, for example, it is good to continuously manufacture a film-shaped baked food product using a drum-shaped baking machine or the like, and then automatically supply a filling material with a depositor or the like. .

The filling of the filling material supplied on the film-shaped baked food with the film-shaped baked food is performed, for example, as shown in FIG. That is, first, as shown at 41, the filling material a is placed on the rectangular film-shaped baked food b, and the filling material a is sequentially placed at 42, 43.
As indicated by 44 and 44, the filling material a is wrapped around by bending at the alternate long and short dash line portions. Further, FIG. 5 shows the wrapping process in the case where the membranous baked food product b has a circular shape, and in this case also, as in the case shown in FIG. Is wrapped up. The wrapping can be performed using a winding machine or the like.

Further, the shape of the wrapped food of the present invention is preferably cylindrical, prismatic, egg-shaped, or sweet potato-shaped,
Furthermore, in order to enhance the image of a baked potato, it is preferable that both ends or one end of the above-mentioned shape be conical.

The above-mentioned molding into a columnar shape or a prismatic shape can be performed at the same time when wrapping by hand or when wrapping using a winding machine or the like.

Further, the above-mentioned conical molding can be performed manually or by a press-type molding machine, but it is better to use a twist wrapping machine or a thermoforming device having a conical mold,
It is effective because it does not easily return after molding. When the above twist wrapping machine is used, wrapping paper may be used and both ends of the wrapped product (or wrapped food) obtained as described above may be twisted together with the wrapping paper. Further, when the above heat molding apparatus is used, it is sufficient to press or wrap the above inclusion in a heated mold. The degree of heating of the wrapped material by the mold is sufficient so that the shape is fixed after the molding, but it may be excessive enough to cause browning.

Further, the wrapped food having both ends formed in a conical shape can be cut into two from the central portion to obtain the wrapped food having only one end formed in a conical shape.

In addition, molding into other shapes can be performed by using a mold having a desired shape and using the above heat molding apparatus in the same manner as molding into the above conical shape.

Next, the method for producing a packaged food of the present invention will be described with reference to FIG. 6 showing the outline of a preferred example thereof.

In FIG. 6, 1 is a dough tank containing wheat flour and / or eggs as a main component and containing a vegetable roasted food,
The dough is baked into a film by the baking drum 2, and the film-like baked food product obtained there is supplied to the belt conveyor 4. At this time, the film-shaped baked food is cut into an arbitrary shape by the cutter 3. Next, the filling material is supplied from the filling tank 5 onto the film-shaped baked food by the depositor 6 on the film-shaped baked food sent by the belt conveyor 4, and the filling material is supplied to the film-shaped baked food by the winding machine 7. A wrapped product (a wrapped food product of the present invention) molded into a column shape is continuously obtained. Further, by further applying a cylindrical wrapping product to the above-mentioned twist wrapping machine (not shown) or the above-mentioned heat molding device (not shown), a product having both ends conically shaped (the wrapping food product of the present invention) ) Can be obtained.

The wrapped food of the present invention can be eaten as it is, but may be further heated and baked in an oven or the like to be browned, and at the same time, a cooking flavor may be added. In addition, it can be frozen and stored, and when eating, it can be thawed by a microwave oven, an oven, etc., heated and baked to eat.

〔Example〕

 Hereinafter, the present invention will be described in more detail with reference to Examples.

Example 1 Film-baked food The film-baked food was made using the materials having the following composition.

Flour 100 parts by weight White sugar 25 parts by weight Liquid oil 25 parts by weight Whole egg 55 parts by weight Skim milk powder 10 parts by weight Sweet potato powder 5 parts by weight Brown sugar 5 parts by weight Water 140 parts by weight Salt 0.5 parts by weight Filling material The materials obtained by mixing and heating and kneading were used.

Steamed sweet potato mash 100 parts by weight White sugar 30 parts by weight Egg yolk 6 parts by weight Margarine 5 parts by weight Fresh cream 4 parts by weight Manufacture of wrapped food Using the above-mentioned film-baked food material and the above filling material, according to the manufacturing process shown in FIG. The wrapped food was manufactured as follows.

The materials for the film-shaped baked food were put in a tank, baked by a baking drum, and formed into a circular film thin film having a diameter of 18 cm by a cutter. The filling material was supplied to a predetermined position on the film-shaped baked food from a depositor. Then, these were wound up by a winding machine to wrap the above-mentioned filling material with the above-mentioned film-like baked food product to continuously obtain the wrapped food product of the present invention formed into a columnar shape.

Example 2 Film-baked food A film-baked food was made using the materials having the following composition.

Wheat flour 100 parts by weight White sugar 25 parts by weight Liquid oil 25 parts by weight Whole egg 60 parts by weight Milk 150 parts by weight Cocoa powder 5 parts by weight Salt 0.5 parts by weight Filling materials As filling materials, the following ingredients were mixed and kneaded by heating. I used one.

Baked sweet potato mash 100 parts by weight White sugar 30 parts by weight Egg yolk 6 parts by weight Margarine 5 parts by weight Fresh cream 4 parts by weight Manufacture of wrapped food Using the above-mentioned film-shaped baked food material and the above filling material, according to the manufacturing process shown in FIG. The wrapped food was manufactured as follows.

The ingredients of the above film-shaped baked food were put in a tank, baked by a baking drum, and formed into a square thin film having a side of 20 cm by a cutter. The filling material was supplied to a predetermined position on the film-shaped baked food from a depositor. Then, wind these with a winding machine and wrap the filling material with the film-shaped baked food, then put it in a twist wrapping machine, and use a wrapping paper to twist both ends of the wrapping together with the wrapping paper, so that both ends are conical. The wrapped food of the present invention, which was molded into and packaged with wrapping paper, was obtained.

Example 3 Baked Food Membrane Baked food was made using the materials of the following formulation.

Wheat flour 100 parts by weight White sugar 25 parts by weight Liquid oil 25 parts by weight Whole egg 60 parts by weight Milk 150 parts by weight Cocoa powder 5 parts by weight Salt 0.5 parts by weight Filling materials As filling materials, the following ingredients were mixed and kneaded by heating. I used one.

Baked sweet potato mash 100 parts by weight White sugar 30 parts by weight Egg yolk 6 parts by weight Margarine 5 parts by weight Fresh cream 4 parts by weight Manufacture of wrapped food Using the above-mentioned film-shaped baked food material and the above filling material, according to the manufacturing process shown in FIG. The wrapped food was manufactured as follows.

The ingredients of the above film-shaped baked food were put in a tank, baked by a baking drum, and formed into a square thin film having a side of 20 cm by a cutter. The filling material was supplied to a predetermined position on the film-shaped baked food from a depositor. Then, these are wound up by a winding machine to wrap the filling material with the film-shaped baked food, and then the wrapping material is wrapped with 45
It was sandwiched in a conical mold heated to 0 ° C., and molded under heating to obtain the wrapped food of the present invention in which both ends were conical.

〔The invention's effect〕

The wrapped food of the present invention is a filling material mainly composed of heat-cooked sweet potato, which is mainly composed of wheat flour and / or eggs, and is wrapped by a film-like baked food containing a vegetable roasted food, etc. Since it is characterized by being molded into a shape, it has various effects as follows.

 Easy to manufacture, transport, store, cook and handle.

It is a food that has a strong image of roasted potatoes, such as the color of the surface, and can be easily grasped and eaten, making it a true fast food or snack food.

Sold as frozen foods in supermarkets and can be well suited to be conveniently cooked at home.

It can be well adapted not only to restaurants with normal equipment capacity, but also to convenience store equipment with microwave oven capacity.

Further, according to the method for producing a packaged food of the present invention, by forming the packaged product using a twist packaging machine,
It is also possible to perform molding and packaging at the same time, and as a result, a low-cost, hygienic packaged food product can be continuously produced.

[Brief description of drawings]

1, 2 and 3 are plan views showing examples of the shape of the film-baked food used in the present invention, and FIGS. 4 and 5 are filling materials made of the film-baked food in the present invention. FIG. 6 is a plan view showing the form of the wrapping process of the above, in order of steps, and FIG. 2 ... Filling material, b ... Membrane baked food 1 ... Tank, 2 ... Firing drum 3 ... Cutter, 4 ... Conveyor 5 ... Filling tank 6 ... Depositor, 7 ... Winding machine

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Toshihiro Hayashi 7-35 Higashiohisa, Arakawa-ku, Tokyo Within Asahi Denka Kogyo Co., Ltd. (72) Hiroshige Kono 7-2-35 Higashiohisa, Arakawa-ku, Tokyo No. Asahi Denka Kogyo Co., Ltd.

Claims (11)

[Claims] 1. A filling material mainly composed of heat-cooked sweet potato, which is mainly composed of wheat flour and / or eggs, and which is composed of cacao mass, cocoa cake, cocoa powder, chocolate, caramel, coffee, tea and brown sugar. A packaged food product, which is wrapped with a film-shaped baked food product containing one or more selected ingredients and molded into a predetermined shape. 2. The packaged food according to claim 1, which is molded into a columnar shape or a prismatic shape. 3. The wrapped food according to claim 1, which is formed into an egg shape or a sweet potato shape. 4. The wrapped food according to claim 1, wherein both ends or one end are formed into a conical shape. 5. The filling material is a food containing, as a main ingredient, sweet potatoes that have been cooked by heating, and sugars, oils and fats, egg yolks and dairy products added thereto.
The wrapped food according to any one of (4). 6. The wrapped food according to any one of claims (1) to (5), wherein the film-shaped baked food has a color tone like roasted sweet potato. 7. The wrapped food according to any one of claims (1) to (6), wherein the film-shaped baked food contains a sweet potato component. 8. The wrapped food according to any one of claims (1) to (7), which is heat-baked. 9. A filling material mainly composed of heat-cooked sweet potato, which is mainly composed of wheat flour and / or eggs, and is selected from the group consisting of cacao mass, cocoa cake, cocoa powder, chocolate, caramel, coffee, tea and brown sugar. A method for producing a packaged food, which is characterized in that the packaged food is wrapped in a film-like baked food containing at least one selected, and then the packaged product is molded into a predetermined shape. 10. The method for producing a packaged food according to claim 9, wherein the packaged product is formed into a conical shape at both ends by twisting both ends by a twist packaging machine. 11. A wrapping material is formed by a thermoforming device.
The method for producing a packaged food according to claim (9), which is formed into a predetermined shape.