JPH0826272B2 - Coating composition and cast-coated paper obtained by applying the composition - Google Patents

Coating composition and cast-coated paper obtained by applying the composition

Info

Publication number
JPH0826272B2
JPH0826272B2 JP63047497A JP4749788A JPH0826272B2 JP H0826272 B2 JPH0826272 B2 JP H0826272B2 JP 63047497 A JP63047497 A JP 63047497A JP 4749788 A JP4749788 A JP 4749788A JP H0826272 B2 JPH0826272 B2 JP H0826272B2
Authority
JP
Japan
Prior art keywords
parts
latex
cast
acrylic emulsion
coated paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63047497A
Other languages
Japanese (ja)
Other versions
JPH01223170A (en
Inventor
信雄 黒田
逸朗 山本
紀昭 松田
勝美 金田
昭夫 日向寺
顕雄 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHINOJI SEISHI KK
Mitsui Toatsu Chemicals Inc
Original Assignee
SHINOJI SEISHI KK
Mitsui Toatsu Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHINOJI SEISHI KK, Mitsui Toatsu Chemicals Inc filed Critical SHINOJI SEISHI KK
Priority to JP63047497A priority Critical patent/JPH0826272B2/en
Priority to KR1019890002351A priority patent/KR920002988B1/en
Priority to FI890981A priority patent/FI890981A/en
Priority to EP89103574A priority patent/EP0331143B1/en
Priority to US07/317,366 priority patent/US4975473A/en
Priority to DE89103574T priority patent/DE68911554D1/en
Publication of JPH01223170A publication Critical patent/JPH01223170A/en
Publication of JPH0826272B2 publication Critical patent/JPH0826272B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H19/58Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof

Description

【発明の詳細な説明】 {産業上の利用分野} 本発明は高速生産可能なキャストコート紙用塗料組成
物および該組成物を塗工してなるキャストコート紙に関
する。
Description: TECHNICAL FIELD The present invention relates to a coating composition for cast-coated paper which can be produced at high speed, and a cast-coated paper obtained by applying the composition.

{従来の技術} キャストコート紙の製法には直接法、凝固法、リウエ
ット法等がある。直接法とは顔料と接着剤を含む水性塗
料を原紙に塗布後湿潤状態で高温鏡面ドラム(以後キャ
ストドラムと称する)へ密着し乾燥する方法であり、凝
固法とは水性塗料に凝固剤を添加し原紙に塗布後湿潤状
態でキャストドラム上で密着乾燥する方法もしくは水性
塗料を原紙に塗布後に凝固剤を塗布し湿潤状態でキャス
トドラム上で密着乾燥する方法である。リウエット法と
は水性塗料を原紙に塗布し一旦乾燥後に再湿潤してキャ
ストドラムで密着乾燥する方法である。従って、高光沢
のアート紙が乾燥状態でスーパーカレンダーがけされる
のに対し、キャストコート紙はいずれの方法によっても
湿潤状態即ち塗工層が可塑性の高い状態で平滑化される
ので、平滑性が高くより高光沢の塗工面が得られる。
<< Conventional Technology >> Cast-coated paper is produced by a direct method, a coagulation method, a rewetting method, or the like. The direct method is a method in which a water-based paint containing a pigment and an adhesive is applied to a base paper, and then adhered to a high-temperature mirror drum (hereinafter referred to as a cast drum) in a wet state and dried. The coagulation method adds a coagulant to the water-based paint. This method is a method in which a coagulant is applied to a base paper after applying a water-based paint to a base paper and then a coagulant is applied and dried in a wet state on a cast drum. The rewetting method is a method in which a water-based paint is applied to a base paper, dried once, re-wet, and then adhered and dried on a cast drum. Therefore, while high-gloss art paper is supercalendered in a dry state, cast-coated paper is smoothed by any method in a wet state, that is, in a state in which the coating layer has high plasticity. A higher and higher gloss coated surface is obtained.

しかしながら、水を多量に含んだ塗工面をキャストド
ラム面へ密着し乾燥させた後、キャストドラム面から塗
工面を抵抗なく離型させることが、高光沢性を有し欠陥
のない塗工面を得る上で重要な要件である。従来、高光
沢性を付与するためのキャストドラムへの密着性の良さ
は逆に離型性が大幅に低下する問題を生じるため、高光
沢性を有し且つピンホール等の塗面欠陥の少ないキャス
トコート紙を得るには高度な技術を必要とした。特に高
速生産のためキャストドラムからの塗工面の離型速度を
大きくすると離型抵抗も大きくなり、時としてドラムに
塗膜が付着し部分的にピックアップされ(以後この結果
生じた塗工面の欠陥をピットと称する)、無欠陥で均一
な光沢を有する塗工面は得られなかった。高速生産時の
もう一つ問題点は、キャストドラム上で速やかに水分を
蒸発させることが必要であるが、高速運転するとそれだ
け塗工紙がドラム上に滞留する時間が短くなり、従って
強い乾燥条件が要求され水蒸気の移動速度を大きくとる
ために発生する新たな問題である。即ち、特にリウエッ
ト法では面形成のためキャストドラム上で高い圧力下に
置かれるが、高速運転時は水分がドラム表面と塗膜との
間に溜りを形成することがしばしばあり、更にここの溜
りの水を塗膜の空隙を通じて十分に除去することは困難
であつた。その結果、塗膜にピックアップによるピット
とは異なるタイプのピットが形成され、キャストコート
紙面上に欠陥を著しく発生させた。
However, after the coated surface containing a large amount of water is brought into close contact with the cast drum surface and dried, it is possible to release the coated surface from the cast drum surface without resistance to obtain a coated surface with high gloss and no defect. This is an important requirement. Conventionally, the good adhesion to the cast drum for imparting high gloss causes a problem that the releasability is greatly reduced, so it has high gloss and few coating surface defects such as pinholes. Advanced technology was required to obtain cast coated paper. In particular, if the release speed of the coated surface from the cast drum is increased for high-speed production, the release resistance also increases, and sometimes the coating film adheres to the drum and is partially picked up. A coating surface having no defect and uniform gloss was not obtained. Another problem during high-speed production is that it is necessary to quickly evaporate the water on the cast drum, but the higher the speed of operation, the shorter the time the coated paper stays on the drum. Is a new problem that arises due to the requirement for high water vapor movement speed. That is, particularly in the rewet method, the surface is formed under high pressure on the cast drum, but during high-speed operation, water often forms a pool between the drum surface and the coating film. It was difficult to sufficiently remove this water through the pores of the coating film. As a result, pits of a different type from the pits formed by the pickup were formed in the coating film, and defects were remarkably generated on the surface of the cast coated paper.

{発明が解決しようとする課題} そこで、キャストコート紙の上記問題を少しでも解決
し塗工面品質を維持しながら高速生産を可能にするた
め、顔料と不飽和カルボン酸をモノマー成分として含有
するラテックスおよびカゼイン等の接着剤を主成分とす
る塗料に亜鉛、アルミニウム、マグネシウム等の硫酸
塩、硝酸塩、蟻酸塩、酢酸塩等を凝固剤として添加する
方法(特公昭60−146097)が提案されているが、この方
法を用いても未だその生産速度は低く不十分なものであ
った。
{Problems to be solved by the invention} Therefore, a latex containing a pigment and an unsaturated carboxylic acid as a monomer component in order to solve the above-mentioned problems of cast-coated paper even a little and enable high-speed production while maintaining the coating surface quality. A method has been proposed in which a sulfate, nitrate, formate, acetate, etc., such as zinc, aluminum, magnesium, etc., is added as a coagulant to a paint containing an adhesive such as casein as a main component (JP-B-60-146097). However, even with this method, the production rate was still low and insufficient.

従って、本発明の目的はキャストコート紙の製法、特
に比較的生産速度の高いリウエット法に於て、従来にな
い高速生産によっても離型性に優れピット発生がなく高
光沢および良好なる表面強度を有するキャストコート紙
を得ることが可能な塗料組成物および該組成物を塗工し
てなるキャストコート紙を提供することにある。
Therefore, an object of the present invention is to produce a cast coated paper, particularly in a rewet method which has a relatively high production rate, and has excellent releasability, high shine and good surface strength with no pits even at high speed production which has not been hitherto known. It is intended to provide a coating composition capable of obtaining the cast coated paper having the above and a cast coated paper obtained by applying the composition.

{課題を解決するための手段} 前記課題を解決するものとして、顔料および接着剤を
主成分として含有してなるキャストコート紙用塗料にお
いて、該顔料100重量部に対して、該接着剤として平均
粒子径0.1−0.3μmのゴム系ラテックス(A)を固形分
で6−18重量部および平均粒子径0.5−1.5μmのアクリ
ルエマルション(B)を固形分で3−12重量部、かつゴ
ム系ラテックス(A)およびアクリルエマルション
(B)を固形分で9−30重量部含有してなるキャストコ
ート紙用塗料組成物および該組成物を塗工してなるキャ
ストコート紙が提供される。
{Means for Solving the Problems} As means for solving the above problems, in a paint for cast coated paper containing a pigment and an adhesive as main components, an average of 100 parts by weight of the pigment is used as the adhesive. 6-18 parts by weight of a rubber-based latex (A) having a particle size of 0.1-0.3 μm in solid content and 3-12 parts by weight of an acrylic emulsion (B) having an average particle size of 0.5-1.5 μm in solid content, and a rubber-based latex Provided are a coating composition for cast coated paper containing 9-30 parts by weight of (A) and an acrylic emulsion (B) as a solid content, and a cast coated paper obtained by coating the composition.

本発明において、顔料100重量部に対して(A)およ
び(B)の2種類の合成バインダーを固形分で合計9−
30重量部使用することを規定している理由は、合成バイ
ンダーの合計量が9重量部未満の使用によって得られた
塗料のキャストコート紙の表面強度が低く実用の印刷に
耐えなく、また合成バインダーの合計量が30重量部を越
えた使用の場合、これによった塗料のキャストコート紙
のドラム面からの離型性が不良で本発明の目的である高
速生産が困難になる等による。好ましい合成バインダー
合計使用量は10−25重量部である。
In the present invention, two kinds of synthetic binders (A) and (B) are added in a total solid content of 9- to 100 parts by weight of the pigment.
The reason why it is specified to use 30 parts by weight is that the surface strength of the cast-coated paper of the paint obtained by using the total amount of the synthetic binder is less than 9 parts by weight and the practical printing cannot be endured. When the total amount exceeds 30 parts by weight, the resulting coating has a poor releasability from the drum surface of the cast-coated paper, which makes high-speed production, which is the object of the present invention, difficult. The preferred total amount of synthetic binder used is 10-25 parts by weight.

また本発明において、顔料100重量部に対して用いる
ゴム系ラテックス(以下、単にラテックスという)
(A)の量を固形分で6−18重量部と限定した理由は、
ラテックス(A)が6重量部未満の場合にはこれに依っ
て得られたキャストコート紙の表面強度が低く、ラテッ
クス(A)が18重量部を越えた場合には塗工紙のキャス
トドラム面からの離型性が不良で、また透気性も低く得
られた塗工面にはピットが多くなることによる。好まし
いラテックス(A)の使用量は7−16重量部である。
Further, in the present invention, a rubber-based latex used for 100 parts by weight of the pigment (hereinafter, simply referred to as latex)
The reason why the amount of (A) is limited to 6-18 parts by weight in terms of solid content is as follows.
When the latex (A) is less than 6 parts by weight, the surface strength of the cast coated paper obtained thereby is low, and when the latex (A) exceeds 18 parts by weight, the cast drum surface of the coated paper. This is due to the fact that there are many pits on the coated surface, which has poor releasability from and has low air permeability. The preferred amount of the latex (A) is 7-16 parts by weight.

更に本発明において、顔料100重量部に対するアクリ
ルエマルション(B)の使用量を固形分で3−12重量部
と限定した理由は、アクリルエマルション(B)の使用
量が3重量部未満では塗工紙のキャストドラム面への密
着性が不良で光沢度が低下しピットが多くなり、アクリ
ルエマルション(B)の使用量が12重量部を越えるとキ
ャストドラムからの離型性が不良となり、また得られた
キャストコート紙塗工面にピットが発生する。好ましい
アクリルエマルション(B)の使用量は4−10重量部で
ある。
Furthermore, in the present invention, the reason why the amount of acrylic emulsion (B) used is limited to 3 to 12 parts by weight based on 100 parts by weight of the pigment is that the amount of acrylic emulsion (B) used is less than 3 parts by weight. Has poor adhesion to the surface of the cast drum, resulting in a decrease in gloss and more pits. If the amount of acrylic emulsion (B) used exceeds 12 parts by weight, the releasability from the cast drum becomes poor, and it is also obtained. A pit occurs on the coated surface of the cast-coated paper. The preferred amount of acrylic emulsion (B) used is 4-10 parts by weight.

本発明において、ラテックス(A)の平均粒子径を0.
1−0.3μmと限定した理由は、平均粒子径が0.1μm未
満であるとアクリルエマルション(B)の平均粒子径が
0.5−1.5μmであっても得られた塗料の粘度が高く、塗
工紙のキャストドラム面からの離型性も不良になりピッ
トのない平滑な塗工面が得られ難い。一方、ラテックス
(A)の平均粒子径が0.3μmを越えた場合、これを用
いた塗料のキャストコート紙は表面強度が低くしかもピ
ットの発生も多いので、本発明の目的である高速生産が
困難となる。また本発明において、アクリルエマルショ
ン(B)の平均粒子径を0.5−1.5μmと限定した理由
は、アクリルエマルション(B)の平均粒子径が0.5μ
m未満であると、これを用いた塗料のキャストコート紙
の透気性が低く、ピットの発生が多く高速生産が困難で
あり、またアクリルエマルション(B)の平均粒子径が
1.5μmを越えた場合、これを用いた塗料のキャストコ
ート紙の表面強度が著しく低く実用上の印刷はできない
等である。ここでラテックス(A)およびアクリルエマ
ルション(B)の平均粒子径は塗料組成物調整後の工程
で前記した粒子径であることが重要で、塗料へ添加する
前の合成バインダー単独の状態では必ずしもこの粒子径
を有している必要はない。例えば、ラテックス(A)を
化学安定性の優れた0.1−0.3μmの粒子径に合成し、別
に0.1−0.3μmの粒子径のアクリルエマルションを合成
した後にカルシウムイオン、アルミニウムイオンなど多
価金属カチオンの少量添加により凝集操作を施して平均
粒子径が0.5−1.5μmになるように調整し、しかる後界
面活性剤あるいは保護コロイド剤の添加により安定化処
理したアクリルエマルションを(B)とする。このよう
にして調整された合成バインダーを用いた塗料の各々の
調整段階での状態を透過型電子顕微鏡により観察したと
ころ、(A)および(B)の合成バインダーは各々独立
に調整時の粒子径を保持していることが粒子の濃淡によ
る差で確かめられた。すなわち、ラテックス(A)は濃
い像となり単独の状態で存在しアクリルエマルション
(B)は淡い像となり数個づつ凝集した状態で存在して
いた。この調整法は一例であり、塗料の混合過程で粒子
径をコントロールすることも可能である{尚以後上記ア
クリルエマルションのように多価金属カチオンの小量添
加或は塗料の調整過程での凝集操作により本発明のアク
リルエマルション(B)に変換されるアクリルエマルシ
ョンをアクリルエマルション(B)前駆体と称する}。
またアクリルエマルション(B)は合成時に本発明の請
求範囲の粒子径になるように製造するものも使用できる
が経済的ではない。
In the present invention, the average particle size of the latex (A) is 0.
The reason for limiting the particle size to 1-0.3 μm is that when the average particle size is less than 0.1 μm, the average particle size of the acrylic emulsion (B) is
Even if it is 0.5-1.5 μm, the viscosity of the obtained coating is high, the releasability of the coated paper from the cast drum surface becomes poor, and it is difficult to obtain a smooth coated surface without pits. On the other hand, when the average particle diameter of the latex (A) exceeds 0.3 μm, the cast coated paper of the latex (A) has low surface strength and generates many pits, so that high-speed production which is the object of the present invention is difficult. Becomes In the present invention, the reason why the average particle size of the acrylic emulsion (B) is limited to 0.5-1.5 μm is that the average particle size of the acrylic emulsion (B) is 0.5 μm.
If it is less than m, the air permeability of the cast coated paper of the paint using this is low, many pits are generated and high-speed production is difficult, and the average particle size of the acrylic emulsion (B) is
When it exceeds 1.5 μm, the surface strength of the cast coated paper of the paint using this is extremely low, and printing cannot be practically performed. Here, it is important that the average particle size of the latex (A) and the acrylic emulsion (B) is the particle size described above in the step after the preparation of the coating composition. It need not have a particle size. For example, latex (A) is synthesized to have a particle size of 0.1-0.3 μm, which is excellent in chemical stability, and an acrylic emulsion having a particle size of 0.1-0.3 μm is separately synthesized, and then polyvalent metal cations such as calcium ion and aluminum ion are added. An acrylic emulsion is prepared by adding a small amount to perform an aggregation operation to adjust the average particle size to 0.5 to 1.5 μm, and thereafter stabilizing treatment by adding a surfactant or a protective colloid agent to obtain (B). The state of the coating material using the thus prepared synthetic binder at each adjustment stage was observed by a transmission electron microscope. As a result, the synthetic binders (A) and (B) each independently had a particle size at the time of adjustment. It was confirmed by holding the difference in the density of the particles. That is, the latex (A) was a dark image and was present in a single state, and the acrylic emulsion (B) was a pale image and was present in the state of being aggregated into several pieces. This adjusting method is an example, and it is also possible to control the particle size in the mixing process of the paint (hereinafter, a small amount of a polyvalent metal cation such as the above acrylic emulsion is added or an aggregation operation in the adjusting process of the paint. The acrylic emulsion which is converted to the acrylic emulsion (B) of the present invention by the method is referred to as an acrylic emulsion (B) precursor}.
Further, as the acrylic emulsion (B), those produced so that the particle diameter falls within the range claimed in the present invention at the time of synthesis can be used, but it is not economical.

尚本発明に於てラテックスとはゴム系エマルションの
総称であり、その意味からラテックスに含まれる成分は
ブタジエン、イソプレン、2−クロロブタジエン等のジ
エン系単量体を必須成分としてなるが、アクリルエマル
ションはこれらのジエン系単量体は含有せず後述するよ
うな単量体を主成分としてなる重合体エマルションの総
称である。ラテックスに於てはジエン系単量体以外の共
重合単量体成分として、アクリルエマルションに於ては
主単量体成分としてスチレン、α−メチルスチレン、ク
ロロスチレン、ジメチルスチレン等の芳香族アルケニル
化合物とアクリル酸メチル、アクリル酸エチル、アクリ
ル酸ブチル、アクリル酸2−エチルヘキシル、アクリル
酸グリシジル、メタクリル酸メチル、メタクリル酸エチ
ル、メタクリル酸ブチル、メタクリル酸2−エチルヘキ
シル、メタクリル酸ヒドロキシエチル、メタクリル酸ヒ
ドロキシプロピル、メタクリル酸グリシジル、アクリル
アミド、N−メチルロールアクリルアミド、N−メトキ
シメチルアクリルアミド、メタクリルアミド、N−メチ
ロールメタクリルアミド、N−メトキシメチルメタクリ
ルアミド、アクリル酸、メタクリル酸、クロトン酸、フ
マール酸アルキルエステル、イタコン酸アルキルエステ
ル、アクリロニトリル、メタアクリロニトリル、酢酸ビ
ニル等のモノオレフィン系不飽和化合物を単量体として
用いるが、これら単量体成分は2種以上の組合せで用い
ることもできる。
In the present invention, latex is a general term for rubber emulsions, and from that meaning, the components contained in the latex include butadiene, isoprene, and diene monomers such as 2-chlorobutadiene as an essential component. Is a general term for a polymer emulsion which does not contain these diene-based monomers and has a monomer as described below as a main component. Aromatic alkenyl compounds such as styrene, α-methylstyrene, chlorostyrene and dimethylstyrene as the main monomer component in the acrylic emulsion as a copolymerization monomer component other than the diene monomer in the latex. And methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, glycidyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate , Glycidyl methacrylate, acrylamide, N-methylrollacrylamide, N-methoxymethylacrylamide, methacrylamide, N-methylolmethacrylamide, N-methoxymethylmethacrylamide, acrylic acid, meta Mono-olefinic unsaturated compounds such as phosphoric acid, crotonic acid, fumaric acid alkyl ester, itaconic acid alkyl ester, acrylonitrile, methacrylonitrile, and vinyl acetate are used as the monomer, and these monomer components are a combination of two or more kinds. Can also be used in.

本発明の合成バインダーの製造には、前記単量体を用
い、重合開始触媒として通常の開始剤例えば過硫酸カリ
ウム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶
性の過酸化物或はこれらと重亜硫酸ソーダ、亜硫酸ソー
ダ、チオ硫酸ソーダ等の水溶性の還元剤との併用も可能
である。単量体類の重合温度は通常50−100℃で、その
圧力はゲージ圧で0−10Kg/cm2の範囲で行われる。用い
られる全単量体の添加は一括添加、分割添加または連続
添加のいずれの方法でもできる。また重合中の粒子の安
定化のため例えばアルキルベンゼンスルホン酸ソーダ、
アルキル硫酸ソーダ、アルキルアルコール硫酸ソーダ等
の乳化剤やヒドロキシエチルセルロース、カルボキシメ
チルセルロース、ポリビニールアルコール等の保護コロ
イド剤を添加することも出来る。このとき乳化剤の全単
量体に対する添加量を多くすると粒子径が小さくなり、
少なくする程粒子径は大きくなる。また分子量の調節剤
としてはアルキルメルカプタン、第3級メルカプタン等
のメルカプタン類や四塩化炭素、高級アルコール等を用
いて行うことができる。従って上記の如き構成および製
造方法で本発明の粒子径0.1−0.3μmおよび0.5−1.5μ
mの合成バインダー組成物は自在に調製することができ
る。
In the production of the synthetic binder of the present invention, the above-mentioned monomer is used, and a conventional initiator such as potassium persulfate, sodium persulfate, ammonium persulfate, or a water-soluble peroxide or a bisulfite thereof is used as a polymerization initiation catalyst. It is also possible to use in combination with a water-soluble reducing agent such as soda, sodium sulfite, and sodium thiosulfate. The polymerization temperature of the monomers is usually 50 to 100 ° C., and the pressure is 0 to 10 kg / cm 2 as a gauge pressure. The addition of all the monomers used can be carried out by any of batch addition, divisional addition and continuous addition. For the stabilization of particles during polymerization, for example, sodium alkylbenzene sulfonate,
It is also possible to add emulsifiers such as sodium alkyl sulfate and sodium alkyl alcohol sulfate, and protective colloid agents such as hydroxyethyl cellulose, carboxymethyl cellulose and polyvinyl alcohol. At this time, if the addition amount of the emulsifier to all the monomers is increased, the particle diameter becomes smaller,
The smaller the number, the larger the particle size. Further, as a molecular weight regulator, mercaptans such as alkyl mercaptan and tertiary mercaptan, carbon tetrachloride, higher alcohols and the like can be used. Accordingly, the particle diameters of the present invention of 0.1-0.3 μm and 0.5-1.5 μ
The synthetic binder composition of m can be freely prepared.

本発明に用いられるラテックスおよびアクリルエマル
ションは、ポリマーの分子量および架橋度と関連する乾
燥フィルムのトルエン不溶解分(通常ゲル含有率と称
す)をある程度以上含有することが好ましく、本発明の
目的である高速生産性を確保するためには15重量%以上
が好ましい。塗料に使用する顔料は、通常塗工紙に使用
されるクレー、炭酸カルシウム、チタンホワイト、サチ
ンホワイト、水酸化アルミニウム、硫酸バリウム、酸化
亜鉛、酸化マグネシウム等の類の無機顔料及びプラスチ
ックピグメント、白色尿素樹脂顔料等の類の有機顔料は
全て使用することができ、本発明の目的では特に顔料の
選択に制約はない。
The latex and acrylic emulsion used in the present invention preferably contain a certain amount or more of the toluene insoluble matter (usually referred to as gel content) of the dry film, which is related to the molecular weight and the degree of crosslinking of the polymer, and is an object of the present invention. In order to ensure high-speed productivity, 15% by weight or more is preferable. The pigments used in the paint are clay, calcium carbonate, titanium white, satin white, aluminum hydroxide, barium sulfate, zinc oxide, magnesium oxide, and other inorganic pigments commonly used in coated paper, and plastic pigments, white urea. All organic pigments such as resin pigments can be used, and there is no particular limitation on the selection of pigments for the purpose of the present invention.

接着剤は前記した(A)および(B)の合成バインダ
ーの他にカゼイン、変性澱粉等の水溶性高分子を塗料中
の顔料100重量部に対して2−15重量部使用することが
できる。
In addition to the synthetic binders (A) and (B) described above, water-soluble polymers such as casein and modified starch can be used in an amount of 2-15 parts by weight with respect to 100 parts by weight of the pigment in the paint.

また本発明の塗料組成物にギ酸カルシウム、ギ酸マグ
ネシウム、ギ酸亜鉛、酢酸カルシウム、酢酸マグネシウ
ム、酢酸亜鉛等の公知の凝固剤或はステアリン酸マグネ
シウム、ステアリン酸亜鉛等の公知の離型剤を適宜使用
することが出来る。塗料中におけるアクリルエマルショ
ン(B)の粒子の凝集状態を安定に保持するため予め含
まれている安定剤とは別に塗料組成物中に陰イオン界面
活性剤、非イオン界面活性剤等を添加することも出来
る。
In the coating composition of the present invention, a known coagulant such as calcium formate, magnesium formate, zinc formate, calcium acetate, magnesium acetate, and zinc acetate or a known release agent such as magnesium stearate and zinc stearate is appropriately used. You can do it. Addition of anionic surfactant, nonionic surfactant, etc. to the coating composition in addition to the stabilizer contained in advance in order to stably maintain the aggregated state of the particles of the acrylic emulsion (B) in the coating composition. You can also

本発明のキャストコート紙は原紙にこのようにして得
られた本発明の塗料組成物をエアーナイフコーター、ロ
ールコーター、ブレードコーター等の一般に顔料塗工紙
の製造使用される公知の塗工装置を用いて塗工され一旦
乾燥した後、湿潤水で再湿潤されて60℃以上に加熱され
たキャストドラムに線圧10Kg/cm以上の圧力で圧着乾燥
することにより得られる。用いられる原紙としては特に
限定はなく、通常顔料塗工紙に使用されるものの何れで
もよい。
The cast coated paper of the present invention is a known coating device generally used for producing pigment coated paper such as an air knife coater, a roll coater, and a blade coater using the coating composition of the present invention thus obtained as a base paper. It can be obtained by applying it once, drying it once, rewetting it with wet water, and press-bonding it to a cast drum heated to 60 ° C. or higher at a linear pressure of 10 kg / cm or more. The base paper used is not particularly limited, and any of those usually used for pigment-coated paper may be used.

{作用} 前記詳細説明の如く、本発明によって得られた塗料組
成物即ち顔料および接着剤を主成分としたキャストコー
ト紙用塗料において、2種類のラテックス(A)とアク
リルエマルション(B)との合計量を塗料中の顔料100
重量部に対して9−30重量部使用し、それぞれの合成バ
インダーの粒子径が(A)は0.1−0.3μm、(B)は0.
5−1.5μmで、ラテックス(A)は6−18重量部、アク
リルエマルション(B)は3−12重量部の範囲であるよ
うに調整された塗料組成物を公知の方法で塗工しキャス
トドラムで密着乾燥することにより得られたキャストコ
ート紙は、表面光沢が優れピットのない均一な面品質を
有し、しかも透気性および離型性が優れているので高速
生産も可能となる。尚本発明の塗料組成物はリウエット
法以外の直接法、凝固法等によるキャストコート紙用塗
料としてもリウエット法に於けると同様に有用である。
{Action} As described in detail above, in the coating composition obtained by the present invention, that is, the coating material for cast coated paper containing a pigment and an adhesive as main components, two kinds of latex (A) and acrylic emulsion (B) are used. The total amount is 100 pigments in the paint.
9-30 parts by weight is used with respect to parts by weight, and the particle size of each synthetic binder is 0.1-0.3 μm for (A) and 0.1 for (B).
A coating composition adjusted to have a latex (A) of 6-18 parts by weight and an acrylic emulsion (B) of 3-12 parts by weight in a range of 5-1.5 μm was applied by a known method, and then cast drum. The cast-coated paper obtained by contact-drying with 1. has excellent surface gloss, has a uniform surface quality without pits, and has excellent air permeability and releasability, so that high-speed production is possible. The coating composition of the present invention is also useful as a coating material for cast coated paper by a direct method other than the rewet method, a coagulation method or the like as in the rewet method.

以下実施例及び比較例等をあげ更に詳細に説明する
が、本発明はこれら実施例により何等限定をうけるもの
ではない。尚これらに於ける部、%は特記のない限り重
量基準である。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited by these Examples. Parts and% in these are based on weight unless otherwise specified.

実施例 1 先ず本実施例において用いるラテックス(A)および
アクリルエマルション(B)の製造例を示し、次いで塗
料の調製例について示す。
Example 1 First, production examples of the latex (A) and the acrylic emulsion (B) used in this example are shown, and then a preparation example of the coating material is shown.

〈ラテックス(A−1)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.2部、過硫酸カリ
ウム0.8部、ターシャリドデシルメルカプタン0.6部と単
量体組成としてブタジエン40部、スチレン45部、メチル
メタクリレート8部および官能基モノマーとしてアクリ
ル酸2部、アクリルアミド2部とヒドロキシエチルメタ
クリレート3部の合計100部を仕込み70℃にて重合を行
い重合開始後15時間で重合率が98%を越えたので反応を
停止し冷却後、水酸化ナトリウムにてpHを7に調整しラ
テックス(A−1)を得た。尚粒子径は0.15μmであっ
た。
<Production Example of Latex (A-1)> 120 parts of deionized water in an autoclave purged with nitrogen,
0.2 parts of sodium dodecylbenzenesulfonate, 0.8 part of potassium persulfate, 0.6 part of tertiary decyl mercaptan, 40 parts of butadiene as a monomer composition, 45 parts of styrene, 8 parts of methyl methacrylate, 2 parts of acrylic acid and 2 parts of acrylamide as a functional group monomer Parts and a total of 100 parts of hydroxyethyl methacrylate were charged and polymerized at 70 ° C., and the polymerization rate exceeded 98% in 15 hours after the start of the polymerization. To obtain a latex (A-1). The particle size was 0.15 μm.

〈アクリルエマルション(B)の前駆体の製造例〉 窒素置換した三つ口ガラス製反応器中に脱イオン水12
0部、ドデシルベンゼンスルホン酸ソーダ0.1部、過硫酸
アンモニウム0.8部と単量体組成としてブチルアクリレ
ート40部、スチレン50部、メチルメタクリレート7部、
メタクリル酸3部の合計100部を仕込み70℃にて重合を
行い重合開始後8時間で重合率が97%を越えたので反応
を停止し冷却後アンモニア水溶液にてpHを7に調整しア
クリルエマルション(B)の前駆体を得た。尚粒子径は
0.18μmであった。
<Production Example of Acrylic Emulsion (B) Precursor> Deionized water was placed in a nitrogen-replaced three-necked glass reactor.
0 part, 0.1 part of sodium dodecylbenzene sulfonate, 0.8 part of ammonium persulfate and 40 parts of butyl acrylate as a monomer composition, 50 parts of styrene, 7 parts of methyl methacrylate,
A total of 100 parts of 3 parts of methacrylic acid was charged, and the polymerization was carried out at 70 ° C. The polymerization rate exceeded 97% in 8 hours after the start of the polymerization, so the reaction was stopped and after cooling, the pH was adjusted to 7 with an aqueous ammonia solution and the acrylic emulsion was obtained. A precursor of (B) was obtained. The particle size is
It was 0.18 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミクルカゼイン8部およ
び水44.5部を用い、加熱溶解して得たカゼイン水溶液5
3.3部(固形分換算で8部に相当)と水100部をカウレス
ミキサー中に投入し撹拌下に炭酸カルシウム(奥多摩工
業製:TP−222HS)40部およびカオリン(EMC製:UW−90)
60部を加え混合分散した後20%酢酸カルシウム水溶液3.
5部(固形分換算で0.7部に相当)を加えてからラテック
ス(A−1)を固形分で12部とアクリルエマルション
(B)の前駆体を固形分で7部加えた。最後に塗料固形
分を40%に調整して本願発明のキャストコート紙用塗料
組成物−1を得た。尚塗料粘度はブルックフィールド粘
度計で25℃、60r.p.mの条件で測定した結果は30cpsであ
った。また塗料中の合成バインダーの粒子径を透過型電
子顕微鏡で確認した結果、ラテックス(A−1)の粒子
径は0.15μmであったのに対してアクリルエマルション
(B)の粒子径は0.85−1.0μmになっていた。これら
塗料組成物−1の原料配合割合及び物性等を表−1に示
した。
<Preparation of paint> A casein aqueous solution obtained by heating and dissolving using 0.8 parts of 28% ammonia water, 8 parts of Michle casein and 44.5 parts of water 5
3.3 parts (equivalent to 8 parts in terms of solid content) and 100 parts of water are put into a cowless mixer, and 40 parts of calcium carbonate (TP-222HS made by Okutama Kogyo) and kaolin (UW-90 made by EMC) while stirring.
After adding 60 parts and mixing and dispersing, 20% calcium acetate aqueous solution 3.
After adding 5 parts (corresponding to 0.7 part in terms of solid content), 12 parts of latex (A-1) in solid content and 7 parts of precursor of acrylic emulsion (B) in solid content were added. Finally, the coating solid content was adjusted to 40% to obtain a coating composition-1 for cast coated paper of the present invention. The paint viscosity was 30 cps when measured with a Brookfield viscometer at 25 ° C. and 60 rpm. The particle size of the synthetic binder in the paint was confirmed by a transmission electron microscope. As a result, the particle size of the latex (A-1) was 0.15 μm, whereas the particle size of the acrylic emulsion (B) was 0.85-1.0. It was μm. The raw material blending ratios and physical properties of these coating compositions-1 are shown in Table-1.

実施例 2−7 実施例−1に於て用いたカゼイン量、ラテックス(A
−1)とアクリルエマルション(B)の前駆体の添加量
および合計量更に酢酸カルシウムの添加量を表−1に示
したように変更した以外は実施例−1と全く同一要領お
よび条件にて塗料組成物−2から塗料組成物−7までの
各々の塗料組成物を得た。これらの組成物の固形分濃
度、ブルックフィールド粘度、塗料中のラテックス(A
−1)およびアクリルエマルション(B)の粒子径等に
ついても実施例−1と同一方法にて測定および観察して
その結果を表−1に示した。
Example 2-7 Amount of casein used in Example-1, latex (A
-1) and the total amount of the precursor of the acrylic emulsion (B) and the total amount thereof, and the addition amount of calcium acetate was changed as shown in Table-1. Each coating composition from composition-2 to coating composition-7 was obtained. Solids concentration of these compositions, Brookfield viscosity, latex in paint (A
-1) and the particle size of the acrylic emulsion (B) were measured and observed by the same method as in Example-1, and the results are shown in Table-1.

実施例 8 本実施例において用いるラテックス(A−2)の製造
例を示し、次いで塗料の調整例について示す。
Example 8 An example of producing the latex (A-2) used in this example is shown, and then an example of adjusting the coating is shown.

〈ラテックス(A−2)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.3部、過硫酸カリ
ウム0.8部、ターシャリドデシルメルカプタン0.6部と単
量体組成としてブタジエン40部、スチレン45部、メチル
メタクリレート8部および官能基モノマーとしてアクリ
ル酸2部、アクリルアミド2部とヒドロキシエチルメタ
クリレート3部の合計100部を仕込み70℃にて重合を行
い重合開始後14時間で重合率が98%を越えたので反応を
停止し冷却後、水酸化ナトリウムにてpHを7に調整しラ
テックス(A−2)を得た。尚粒子径は0.1μmであっ
た。
<Production Example of Latex (A-2)> 120 parts of deionized water in an autoclave purged with nitrogen,
Sodium dodecylbenzene sulfonate 0.3 parts, potassium persulfate 0.8 parts, tertiary dodecyl mercaptan 0.6 parts and butadiene 40 parts as monomer composition, styrene 45 parts, methyl methacrylate 8 parts and acrylic acid 2 parts as functional group monomer, acrylamide 2 And a total of 100 parts of hydroxyethyl methacrylate 3 parts were charged and polymerization was carried out at 70 ° C. The polymerization rate exceeded 98% in 14 hours after the initiation of the polymerization, so the reaction was stopped and cooled, and the pH was adjusted to 7 with sodium hydroxide. To obtain a latex (A-2). The particle size was 0.1 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミルクカゼイン8部およ
び水44.5部を用い、加熱溶解して得たカゼイン水溶液5
3.3部(固形分換算で8部に相当)と水100部をカウレス
ミキサー中に投入し撹拌下に炭酸カルシウム(奥多摩工
業製:TP−222HS)40部およびカオリン(EMC製:UW−90)
60部を加え混合分散した後20%酢酸カルシウム水溶液1.
5部(固形分換算で0.3部に相当)を加えてからラテック
ス(A−2)を固形分で12部とアクリルエマルション
(B)の前駆体を固形分で7部加えた。最後に塗料固形
分を40%に調整して本願発明のキャストコート紙用塗料
組成物−8を得た。尚塗料粘度はブルックフィールド粘
度計で25℃、60r.p.mの条件で測定した結果は115cpsで
あった。また塗料中のラテックスの粒子径を透過型電子
顕微鏡で確認した結果、ラテックス(A−2)の粒子径
は0.1μmであったのに対してアクリルエマルション
(B)の粒子径は0.−0.7μmになっていた。これら塗
料組成物−8の原料配合割合及び物性等を表−1に示し
た。
<Preparation of paint> Aqueous solution of casein 5 obtained by heating and dissolving 28% ammonia water 0.8 parts, milk casein 8 parts and water 44.5 parts.
3.3 parts (equivalent to 8 parts in terms of solid content) and 100 parts of water are put into a cowless mixer and 40 parts of calcium carbonate (TP-222HS made by Okutama Kogyo) and kaolin (UW-90 made by EMC) while stirring.
After adding 60 parts and mixing and dispersing, a 20% calcium acetate aqueous solution 1.
After adding 5 parts (equivalent to 0.3 part in terms of solid content), 12 parts of latex (A-2) in solid content and 7 parts of precursor of acrylic emulsion (B) in solid content were added. Finally, the coating solid content was adjusted to 40% to obtain a coating composition-8 for cast coated paper of the present invention. The paint viscosity was 115 cps when measured with a Brookfield viscometer at 25 ° C. and 60 rpm. The particle size of the latex in the paint was confirmed by a transmission electron microscope. As a result, the particle size of the latex (A-2) was 0.1 μm, whereas the particle size of the acrylic emulsion (B) was 0.1-0.7. It was μm. Table 1 shows the raw material mixing ratio, physical properties, and the like of these coating composition-8.

実施例 9 実施例−8に於て酢酸カルシウムの添加量を表−1に
示したように変更した以外は実施例−8と全く同一要領
および条件にて塗料組成物−9を得た。これらの組成物
の固形分濃度、ブルックフィールド粘度、塗料中のラテ
ックス(A−2)およびアクリルエマルション(B)の
粒子径等についても実施例−8と同一方法にて測定およ
び観察して、その結果も表−1に示した。
Example 9 A coating composition-9 was obtained according to the same procedure and conditions as in Example-8, except that the amount of calcium acetate added was changed as shown in Table-1. The solid content concentration, Brookfield viscosity, particle size of the latex (A-2) and acrylic emulsion (B) in the coating composition, etc. of these compositions were measured and observed by the same method as in Example-8. The results are also shown in Table-1.

実施例 10 本実施例において用いるラテックス(A−3)の製造
例を示し、次いで塗料の調整例について示す。
Example 10 An example of producing the latex (A-3) used in this example is shown, and then an example of preparing a coating is shown.

〈ラテックス(A−3)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.15部、過硫酸カリ
ウム0.8部、ターシャリドデシルメルカプタン0.6部と単
量体組成としてブタジエン40部、スチレン45部、メチル
メタクリレート8部および官能基モノマーとしてアクリ
ル酸2部、アクリルアミド2部とヒドロキシエチルメタ
クリレート3部の合計100部を仕込み70℃にて重合を行
い重合開始後16時間で重合率が98%を越えたので反応を
停止し冷却後、水酸化ナトリウムにてpHを7に調整しラ
テックス(A−3)を得た。尚粒子径は0.3μmであっ
た。
<Production Example of Latex (A-3)> 120 parts of deionized water in an autoclave purged with nitrogen,
0.15 part of sodium dodecylbenzenesulfonate, 0.8 part of potassium persulfate, 0.6 part of tertiary decyl mercaptan, 40 parts of butadiene as a monomer composition, 45 parts of styrene, 8 parts of methyl methacrylate, 2 parts of acrylic acid and 2 parts of acrylamide as a functional group monomer Parts and 3 parts of hydroxyethyl methacrylate were charged and polymerized at 70 ° C., and the polymerization rate exceeded 98% 16 hours after the polymerization was started. The reaction was stopped, and after cooling, the pH was adjusted to 7 with sodium hydroxide. To obtain a latex (A-3). The particle size was 0.3 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミクルカゼイン8部およ
び水44.5部を用い、加熱溶解して得たカゼイン水溶液5
3.3部(固形分換算で8部に相当)と水100部をカウレス
ミキサー中に投入し撹拌下に炭酸カルシウム(奥多摩工
業製:TP−222HS)40部およびカオリン(EMC製:UW−90)
60部を加え混合分散した後20%酢酸カルシウム水溶液1.
5部(固形分換算で0.3部に相当)を加えてからラテック
ス(A−3)を固形分で12部とアクリルエマルション
(B)の前駆体を固形分で7部加えた。最後に塗料固形
分を40%に調整して本願発明のキャストコート紙用塗料
組成物−10を得た。尚塗料粘度はブルックフィールド粘
度計で25℃、60r.p.mの条件で測定した結果は35cpsであ
った。また塗料中のラテックスの粒子径を透過型電子顕
微鏡で確認した結果、ラテックス(A−3)の粒子径は
0.3μmであったのに対してアクリルエマルション
(B)の粒子径は0.5−0.7μmになっていた。これら塗
料組成物−10の原料配合割合及び物性等を表−1に示し
た。
<Preparation of paint> A casein aqueous solution obtained by heating and dissolving using 0.8 parts of 28% ammonia water, 8 parts of Michle casein and 44.5 parts of water 5
3.3 parts (equivalent to 8 parts in terms of solid content) and 100 parts of water are put into a cowless mixer, and 40 parts of calcium carbonate (TP-222HS made by Okutama Kogyo) and kaolin (UW-90 made by EMC) while stirring.
After adding 60 parts and mixing and dispersing, a 20% calcium acetate aqueous solution 1.
After adding 5 parts (corresponding to 0.3 part in terms of solid content), 12 parts of latex (A-3) in solid content and 7 parts of precursor of acrylic emulsion (B) in solid content were added. Finally, the coating solids content was adjusted to 40% to obtain a coating composition for cast-coated paper-10 of the present invention. The paint viscosity was 35 cps when measured with a Brookfield viscometer at 25 ° C. and 60 rpm. Moreover, as a result of confirming the particle size of the latex in the coating material with a transmission electron microscope, the particle size of the latex (A-3) is
While the particle size of the acrylic emulsion (B) was 0.3 μm, the particle size was 0.5 to 0.7 μm. Table 1 shows the raw material mixing ratio and physical properties of these coating compositions-10.

実施例 11 実施例−10に於て酢酸カルシウムの添加量を表−1に
示したように変更した以外は実施例−10と全く同一要領
および条件にて塗料組成物−11を得た。これらの組成物
の固形分濃度、ブルックフィールド粘度、塗料中のラテ
ックス(A−3)およびアクリルエマルション(B)の
粒子径等についても実施例−10と同一方法にて測定およ
び観察して、その結果も表−1に示した。
Example 11 A coating composition-11 was prepared in exactly the same manner and conditions as in Example-10, except that the amount of calcium acetate added was changed as shown in Table-1. The solid content concentration, Brookfield viscosity, particle size of the latex (A-3) and acrylic emulsion (B) in the coating composition of these compositions were also measured and observed by the same method as in Example-10. The results are also shown in Table-1.

比較例 1−6 実施例−1に於て、用いたカゼイン量、酢酸カルシウ
ム量を変更し、ラテックス(A−1)およびアクリルエ
マルション(B)の前駆体の使用量或は合計量が表−1
に示すように本発明の範囲外である他は実施例1と全く
同一要領および条件にて比較塗料組成物−1から比較塗
料組成物−6までの各々の比較塗料組成物を得たこれら
塗料の固形分濃度、ブルックフィールド粘度、塗料中の
ラテックス(A−1)およびアクリルエマルション
(B)の粒子径も表−1に示した。
Comparative Example 1-6 In Example-1, the amount of casein used and the amount of calcium acetate used were changed, and the amounts of the precursors of the latex (A-1) and the acrylic emulsion (B) used or the total amount thereof were shown in Table 1. 1
As shown in FIG. 5, each of the comparative coating compositions from Comparative coating composition-1 to Comparative coating composition-6 obtained under the same conditions and conditions as in Example 1 except that the coating composition is outside the scope of the present invention. The solid content concentration, the Brookfield viscosity, and the particle diameters of the latex (A-1) and acrylic emulsion (B) in the paint are also shown in Table 1.

比較例 7および8 本比較例ではラテックス(A−1)とアクリルエマル
ション(B)との併用の有用性を一層明確にするため、
ラテックス(A−1)とアクリルエマルション(B)を
それぞれ単独で用いた場合を例示する。即ち表−1に示
すように、実施例−1において酢酸カルシウムの使用量
を変え、用いたラテックスとアクリルエマルションをそ
れぞれ単独で合計量と同一量用いる以外は実施例−1と
同一要領及び条件にて比較塗料組成物−7および比較塗
料組成物−8を得た。これらの塗料固形分濃度、ブルッ
クフィールド粘度、塗料中でのラテックス及びアクリル
エマルションの粒子径も表−1に示した。
Comparative Examples 7 and 8 In this comparative example, in order to further clarify the usefulness of the combined use of the latex (A-1) and the acrylic emulsion (B),
The case where the latex (A-1) and the acrylic emulsion (B) are used alone will be exemplified. That is, as shown in Table-1, the same procedure and conditions as in Example-1 were used except that the amount of calcium acetate used in Example-1 was changed and the latex and the acrylic emulsion used were used alone and in the same amount as the total amount. Comparative Paint Composition-7 and Comparative Paint Composition-8 were obtained. Table 1 also shows the solid content concentration of these paints, Brookfield viscosity, and particle size of latex and acrylic emulsion in the paint.

比較例 9 本比較例において用いるラテックス(A−4)の製造
例を示し、次いで塗料の調製例について示す。
Comparative Example 9 A production example of the latex (A-4) used in this comparative example is shown, and then a preparation example of the coating material is shown.

〈ラテックス(A−4)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.4部、過硫酸カリ
ウム0.8部、ターシャリドデシルメルカプタン0.6部と単
量体組成としてブタジエン40部、スチレン45部、メチル
メタクリレート8部および官能基モノマーとしてアクリ
ル酸2部、アクリルアミド2部とヒドロキシエチルメタ
クリレート3部の合計100部を仕込み70℃にて重合を行
い重合開始後13時間で重合率が99%を越えたので反応を
停止し冷却後、水酸化ナトリウムにてpHを7に調整しラ
テックス(A−4)を得た。尚粒子径は0.08μmであっ
た。
<Production Example of Latex (A-4)> 120 parts of deionized water in an autoclave purged with nitrogen,
0.4 parts of sodium dodecylbenzenesulfonate, 0.8 part of potassium persulfate, 0.6 part of tertiary decyl mercaptan, 40 parts of butadiene as a monomer composition, 45 parts of styrene, 8 parts of methyl methacrylate, 2 parts of acrylic acid and 2 parts of acrylamide as a functional group monomer Parts and a total of 100 parts of hydroxyethyl methacrylate were charged and polymerized at 70 ° C. The polymerization rate exceeded 99% 13 hours after the start of the polymerization. The reaction was stopped, and after cooling, the pH was adjusted to 7 with sodium hydroxide. To obtain a latex (A-4). The particle size was 0.08 μm.

<塗料の調整> 28%のアンモニア水0.8部、ミクルカゼイン8部およ
び水44.5部を用い、加熱溶解して得たカゼイン水溶液5
3.3部(固形分換算で8部に相当)と水100部をカウレス
ミキサー中に投入し撹拌下に炭酸カルシウム(奥多摩業
製:TP−222HS)40部およびカオリン(EMC製:UW−90)60
部を加え混合分散した後ラテックス(A−4)を固形分
で12部とアクリルエマルション(B)の前駆体を固形分
で7部加えた。最後に塗料固形分を40%に調整して比較
塗料組成物−9を得た。尚塗料粘度はブルックフィール
ド粘度計で25℃、60r.p.mの条件で測定した結果は460cp
sであった。また塗料中のラテックスの粒子径を透過型
電子顕微鏡で確認した結果、ラテックス(A−4)の粒
子径は0.08μmでありアクリルエマルション(B)の粒
子径は0.18μmであった。これら比較塗料組成物−9の
原料配合割合及び物性等を表−1に示した。
<Preparation of paint> A casein solution obtained by heating and dissolving 5 parts of 0.8% 28% ammonia water, 8 parts of Michle casein and 44.5 parts of water 5
3.3 parts (equivalent to 8 parts in terms of solid content) and 100 parts of water were put into a cowless mixer and 40 parts of calcium carbonate (TP-222HS manufactured by Okutama) and kaolin (UW-90 manufactured by EMC) under stirring. 60
Then, 12 parts of the latex (A-4) as a solid content and 7 parts of a precursor of the acrylic emulsion (B) as a solid content were added. Finally, the coating solid content was adjusted to 40% to obtain Comparative coating composition-9. The paint viscosity was measured with a Brookfield viscometer at 25 ° C and 60 rpm. The result was 460 cp.
It was s. As a result of confirming the particle size of the latex in the paint with a transmission electron microscope, the particle size of the latex (A-4) was 0.08 μm and the particle size of the acrylic emulsion (B) was 0.18 μm. The raw material compounding ratios and physical properties of these comparative coating compositions-9 are shown in Table-1.

比較例 10 本比較例において用いるラテックス(A−5)の製造
例を示し、次いで塗料の調製例について示す。
Comparative Example 10 A production example of the latex (A-5) used in this Comparative Example is shown, and then a preparation example of the coating material is shown.

〈ラテックス(A−5)の製造例〉 窒素置換したオートクレーブ中に脱イオン水120部、
ドデシルベンゼンスルホン酸ソーダ0.1部、過硫酸カリ
ウム0.8部、ターシャリドデシルメルカプタン0.6部と単
量体組成としてブタジエン40部、スチレン45部、メチル
メタクリレート8部および官能基モノマーとしてアクリ
ル酸2部、アクリルアミド2部とヒドロキシエチルメタ
クリレート3部の合計100部を仕込み70℃にて重合を行
い重合開始後18時間で重合率が97%を越えたので反応を
停止し冷却後、水酸化ナトリウムにてpHを7に調整しラ
テックス(A−5)を得た。尚粒子径は0.35μmであっ
た。
<Production Example of Latex (A-5)> 120 parts of deionized water in an autoclave purged with nitrogen,
0.1 part of sodium dodecylbenzenesulfonate, 0.8 part of potassium persulfate, 0.6 part of tertiary decyl mercaptan, 40 parts of butadiene as a monomer composition, 45 parts of styrene, 8 parts of methyl methacrylate, 2 parts of acrylic acid and 2 parts of acrylamide as a functional group monomer And a total of 100 parts of 3 parts of hydroxyethyl methacrylate were charged and polymerized at 70 ° C. The polymerization rate exceeded 97% 18 hours after the start of the polymerization, and the reaction was stopped. To obtain a latex (A-5). The particle size was 0.35 μm.

〈塗料の調製〉 28%のアンモニア水0.8部、ミルクカゼイン8部およ
び水44.5部を用い、加熱溶解して得たカゼイン水溶液5
3.3部(固形分換算で8部に相当)と水100部をカウレス
ミキサー中に投入し撹拌下に炭酸カルシウム(奥多摩工
業製:TP−222HS)40部およびカオリン(EMC製:UW−90)
60部を加え混合分散した後20%酢酸カルシウム水溶液7
部(固形分換算で1.4部に相当)を加えてからラテック
ス(A−5)を固形分で12部とアクリルエマルション
(B)の前駆体を固形分で7部加えた。最後に塗料固形
分を40%に調整して比較塗料組成物−10を得た。尚塗料
粘度はブルックフィールド粘度計で25℃、60r.p.mの条
件で測定した結果は25cpsであった。また塗料中のラテ
ックスの粒子径を透過型電子顕微鏡で確認した結果、ラ
テックス(A−5)の粒子径は0.35μmであったのに対
してアクリルエマルション(B)の粒子径は1.08−2.16
μmになっていた。これら比較塗料組成物−10の原料配
合割合及び物性等を表−1に示した。
<Preparation of paint> Aqueous solution of casein 5 obtained by heating and dissolving 28% ammonia water 0.8 parts, milk casein 8 parts and water 44.5 parts.
3.3 parts (equivalent to 8 parts in terms of solid content) and 100 parts of water are put into a cowless mixer, and 40 parts of calcium carbonate (TP-222HS made by Okutama Kogyo) and kaolin (UW-90 made by EMC) while stirring.
After adding 60 parts and mixing and dispersing, 20% calcium acetate aqueous solution 7
Parts (corresponding to 1.4 parts in terms of solid content) were added, and then 12 parts of latex (A-5) in solid content and 7 parts of precursor of acrylic emulsion (B) in solid content were added. Finally, the paint solid content was adjusted to 40% to obtain Comparative Paint Composition-10. The paint viscosity was 25 cps when measured with a Brookfield viscometer at 25 ° C. and 60 rpm. The particle size of the latex in the paint was confirmed by a transmission electron microscope. As a result, the particle size of the latex (A-5) was 0.35 μm, whereas the particle size of the acrylic emulsion (B) was 1.08-2.16.
μm. The raw material blending ratios and physical properties of these comparative coating compositions-10 are shown in Table-1.

応用例 上記実施例及び比較例で得られた塗料組成物を坪量6
4.0g/m2の原子を用いて、エアーナイフコーターにて各
々の塗料組成物が乾燥重量で25g/m2になるよう塗工し乾
燥後再湿液を与えてキャストドラムに通した。キャステ
ィングは径1200mm、プレス圧50Kg/cm、表面温度95−100
℃のドラムを用いて、離型性が良くコート紙面にピット
の認められないキャスティング最大速度を求めた。また
キャスト前の塗工紙の透気度を測定し、更に得られたキ
ャストコート紙については光沢度、表面強度の評価を行
い、これらの結果を表−2に示した。尚透気度は王研式
透気度試験機にて測定し、光沢度はJISのP−8142に準
じて測定した。表面強度はRI印刷試験機(明製作所製)
により印刷を行い、表面のピッキング状態の目視観察に
より10段階評価した(10は表面にピッキング無しで最も
良好、1は表面全体にピッキングが発生し最も不良であ
り、この間を10水準に分けて評価した)。
Application Examples The coating compositions obtained in the above-mentioned Examples and Comparative Examples were prepared using a basis weight of 6
Using an atom of 4.0 g / m 2 , each coating composition was coated with an air knife coater so that the dry weight was 25 g / m 2, and after drying, a rewetting liquid was applied and passed through a cast drum. Casting diameter is 1200mm, pressing pressure is 50Kg / cm, surface temperature is 95-100.
Using a drum at ℃, the maximum casting speed at which good releasability and good pits were not found on the coated paper surface was determined. The air permeability of the coated paper before casting was measured, and the resulting cast coated paper was evaluated for glossiness and surface strength. The results are shown in Table 2. The air permeability was measured by an Oken type air permeability tester, and the glossiness was measured according to JIS P-8142. Surface strength is RI printing tester (Myo Seisakusho)
Printing was carried out and the picking state of the surface was visually observed and evaluated on a scale of 10 (10 is the best without picking on the surface, 1 is the poorest because picking occurs on the entire surface, and this is divided into 10 levels for evaluation. did).

{発明の効果} 表−2の数値が示すように、本願発明の限定範囲にあ
る実施例の塗料組成物は高速生産にも拘らず、これによ
ったキャストコート紙は光沢、表面強度および透気度に
おいてバランスの取れた優れた品質を有する。このこと
から本発明がキャストコート紙の塗料組成物として従来
にない非常に有用な塗料組成物であることは明かであ
る。
<< Effects of the Invention >> As shown by the numerical values in Table 2, the coating compositions of Examples in the limited range of the present invention were produced in spite of high-speed production. It has excellent quality balanced in temper. From this, it is clear that the present invention is a very useful coating composition which has never been used as a coating composition for cast-coated paper.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 D21H 19/36 25/00 (72)発明者 日向寺 昭夫 神奈川県横浜市栄区庄戸3―14―14 (72)発明者 田中 顕雄 神奈川県横浜市栄区上之町21―12 (56)参考文献 特開 昭60−139762(JP,A) 特開 昭62−215092(JP,A) 特開 昭57−117694(JP,A) 特開 昭62−85094(JP,A)─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Reference number within the agency FI Technical indication location D21H 19/36 25/00 (72) Inventor Akio Hyugaji 3-14 Shodo, Sakae-ku, Yokohama-shi, Kanagawa 14 (72) Inventor Akio Tanaka 21-12 Kaminocho, Sakae-ku, Yokohama-shi, Kanagawa (56) Reference JP-A-60-139762 (JP, A) JP-A-62-215092 (JP, A) JP-A-57 -117694 (JP, A) JP-A-62-85094 (JP, A)

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】顔料および接着剤を主成分として含有して
なるキャストコート紙用塗料において、該顔料100重量
部に対して、該接着剤として平均粒子径0.1〜0.3μmの
ゴム系ラテックス(A)を固形分で6−18重量部および
平均粒子径0.5〜1.5μmのアクリルエマルション(B)
を固形分で3−12重量部、かつゴム系ラテックス(A)
およびアクリルエマルション(B)を固形分で9−30重
量部含有してなるキャストコート紙用塗料組成物。
1. A paint for cast coated paper, which comprises a pigment and an adhesive as main components, and a rubber latex (A) having an average particle diameter of 0.1 to 0.3 .mu.m as the adhesive with respect to 100 parts by weight of the pigment. ) Is an acrylic emulsion (B) having a solid content of 6-18 parts by weight and an average particle size of 0.5 to 1.5 μm.
3-12 parts by weight of solid content, and rubber latex (A)
And 9-30 parts by weight of acrylic emulsion (B) as a solid content, cast coating paper coating composition.
【請求項2】請求項1記載の組成物を塗工してなるキャ
ストコート紙。
2. A cast-coated paper coated with the composition according to claim 1.
JP63047497A 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition Expired - Lifetime JPH0826272B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP63047497A JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition
KR1019890002351A KR920002988B1 (en) 1988-03-02 1989-02-27 Coating composition and cast-coated paper coated with same
FI890981A FI890981A (en) 1988-03-02 1989-03-01 FAIRGKOMPOSITION OCH PAPPER SOM AER GJUTBESTRUKET MED DENNA.
EP89103574A EP0331143B1 (en) 1988-03-02 1989-03-01 Coating composition and cast-coated paper coated with same
US07/317,366 US4975473A (en) 1988-03-02 1989-03-01 Coating composition and cast-coated paper coated with the same
DE89103574T DE68911554D1 (en) 1988-03-02 1989-03-01 Coating slip and coated coating paper.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63047497A JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition

Publications (2)

Publication Number Publication Date
JPH01223170A JPH01223170A (en) 1989-09-06
JPH0826272B2 true JPH0826272B2 (en) 1996-03-13

Family

ID=12776747

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63047497A Expired - Lifetime JPH0826272B2 (en) 1988-03-02 1988-03-02 Coating composition and cast-coated paper obtained by applying the composition

Country Status (1)

Country Link
JP (1) JPH0826272B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5577878B2 (en) * 2009-11-27 2014-08-27 王子ホールディングス株式会社 Pigment-coated paper for printing and method for producing pigment-coated paper for printing
JP5577877B2 (en) * 2009-11-27 2014-08-27 王子ホールディングス株式会社 Pigment-coated paper for printing and method for producing pigment-coated paper for printing

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57117694A (en) * 1980-12-30 1982-07-22 Asahi Dow Ltd Coating liquid composition for cast coat paper
JPS60139762A (en) * 1983-12-28 1985-07-24 Japan Synthetic Rubber Co Ltd Coating composition for cast-coated paper
JPS6285094A (en) * 1985-06-03 1987-04-18 旭化成株式会社 Latex for cast coat paper
JPS62215091A (en) * 1986-03-10 1987-09-21 神崎製紙株式会社 Production of coated paper for double-surface printing

Also Published As

Publication number Publication date
JPH01223170A (en) 1989-09-06

Similar Documents

Publication Publication Date Title
EP0331143B1 (en) Coating composition and cast-coated paper coated with same
US3595823A (en) Stable aqueous emulsions of styrene-acrylonitrile-acrylic therpolymers
JPH0143080B2 (en)
JP2004182898A (en) Copolymer latex, method for producing the same and paper-coating composition
JPH0826272B2 (en) Coating composition and cast-coated paper obtained by applying the composition
JP2664396B2 (en) Coating composition and cast-coated paper obtained by applying the composition
JPH0214222A (en) Flat emulsion particle having dent part and production thereof
JP2009091670A (en) Copolymer latex for coating paper
JP2004182899A (en) Copolymer latex, method for producing the same and paper-coating composition
US5996489A (en) Use in rotogravure printing of paper-coating compounds with a high butadiene content
JPH10245450A (en) Copolymer latex, and composition for coating paper
JP2612586B2 (en) Coating composition and cascoat paper obtained by coating the composition
JPS6163795A (en) Paper coating composition
JPH0826273B2 (en) Coating composition and CASCOAT paper coated with the composition
JP2747932B2 (en) Method for producing composition for coated paper and coated paper
JP4027661B2 (en) Method for producing seed latex and copolymer latex for paper coating
JPH0826274B2 (en) Coating composition and cast-coated paper obtained by applying the composition
JP4073531B2 (en) Method for producing seed latex and copolymer latex, and paper coating composition containing the copolymer latex.
JP2008297421A (en) Aspherical copolymer latex and copolymer latex made from it for coating paper
JPH06211911A (en) Paper coating copolymer latex and paper coating composition containing the latex
JP2009013541A (en) Copolymer latex for coating paper
JP3283311B2 (en) Composition for paper coating and coated paper obtained by coating the composition
JPH04272297A (en) Surface finishing agent of paper
JP2889678B2 (en) Coating composition for cast coated paper
JPS60139762A (en) Coating composition for cast-coated paper

Legal Events

Date Code Title Description
EXPY Cancellation because of completion of term