JPH0826206B2 - Heat resistant thermoplastic resin composition - Google Patents
Heat resistant thermoplastic resin compositionInfo
- Publication number
- JPH0826206B2 JPH0826206B2 JP13935587A JP13935587A JPH0826206B2 JP H0826206 B2 JPH0826206 B2 JP H0826206B2 JP 13935587 A JP13935587 A JP 13935587A JP 13935587 A JP13935587 A JP 13935587A JP H0826206 B2 JPH0826206 B2 JP H0826206B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- copolymer
- parts
- polymerization
- methylstyrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims description 9
- 239000011342 resin composition Substances 0.000 title claims description 8
- 229920001577 copolymer Polymers 0.000 claims description 62
- -1 aromatic vinyl compound Chemical class 0.000 claims description 47
- 229920000578 graft copolymer Polymers 0.000 claims description 38
- 239000000178 monomer Substances 0.000 claims description 34
- 229920002554 vinyl polymer Polymers 0.000 claims description 24
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 23
- 229920001971 elastomer Polymers 0.000 claims description 16
- 239000005060 rubber Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 11
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 150000001993 dienes Chemical class 0.000 claims description 4
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 description 36
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 28
- 229920000126 latex Polymers 0.000 description 17
- 230000007423 decrease Effects 0.000 description 15
- 230000015572 biosynthetic process Effects 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 238000003786 synthesis reaction Methods 0.000 description 14
- 239000004816 latex Substances 0.000 description 13
- 238000007720 emulsion polymerization reaction Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 7
- 239000008367 deionised water Substances 0.000 description 7
- 229910021641 deionized water Inorganic materials 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000005062 Polybutadiene Substances 0.000 description 5
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 5
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 229920000800 acrylic rubber Polymers 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 239000003945 anionic surfactant Substances 0.000 description 4
- 238000004817 gas chromatography Methods 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 229920000058 polyacrylate Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 229940096992 potassium oleate Drugs 0.000 description 3
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- 239000004641 Diallyl-phthalate Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 239000003093 cationic surfactant Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 235000019341 magnesium sulphate Nutrition 0.000 description 2
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000005185 salting out Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 235000010265 sodium sulphite Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- JZHGRUMIRATHIU-UHFFFAOYSA-N 1-ethenyl-3-methylbenzene Chemical compound CC1=CC=CC(C=C)=C1 JZHGRUMIRATHIU-UHFFFAOYSA-N 0.000 description 1
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CYLVUSZHVURAOY-UHFFFAOYSA-N 2,2-dibromoethenylbenzene Chemical compound BrC(Br)=CC1=CC=CC=C1 CYLVUSZHVURAOY-UHFFFAOYSA-N 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical compound ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- OYUNTGBISCIYPW-UHFFFAOYSA-N 2-chloroprop-2-enenitrile Chemical compound ClC(=C)C#N OYUNTGBISCIYPW-UHFFFAOYSA-N 0.000 description 1
- 125000004204 2-methoxyphenyl group Chemical group [H]C1=C([H])C(*)=C(OC([H])([H])[H])C([H])=C1[H] 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- 125000004207 3-methoxyphenyl group Chemical group [H]C1=C([H])C(*)=C([H])C(OC([H])([H])[H])=C1[H] 0.000 description 1
- VSZARHUCMHICLD-UHFFFAOYSA-N 4,6-bis(prop-2-enoxy)-1h-1,3,5-triazin-2-one Chemical compound C=CCOC=1N=C(OCC=C)NC(=O)N=1 VSZARHUCMHICLD-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- 125000004801 4-cyanophenyl group Chemical group [H]C1=C([H])C(C#N)=C([H])C([H])=C1* 0.000 description 1
- 125000004172 4-methoxyphenyl group Chemical group [H]C1=C([H])C(OC([H])([H])[H])=C([H])C([H])=C1* 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical group CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- LNUFLCYMSVYYNW-ZPJMAFJPSA-N [(2r,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6r)-6-[(2r,3r,4s,5r,6r)-6-[(2r,3r,4s,5r,6r)-6-[[(3s,5s,8r,9s,10s,13r,14s,17r)-10,13-dimethyl-17-[(2r)-6-methylheptan-2-yl]-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-3-yl]oxy]-4,5-disulfo Chemical compound O([C@@H]1[C@@H](COS(O)(=O)=O)O[C@@H]([C@@H]([C@H]1OS(O)(=O)=O)OS(O)(=O)=O)O[C@@H]1[C@@H](COS(O)(=O)=O)O[C@@H]([C@@H]([C@H]1OS(O)(=O)=O)OS(O)(=O)=O)O[C@@H]1[C@@H](COS(O)(=O)=O)O[C@H]([C@@H]([C@H]1OS(O)(=O)=O)OS(O)(=O)=O)O[C@@H]1C[C@@H]2CC[C@H]3[C@@H]4CC[C@@H]([C@]4(CC[C@@H]3[C@@]2(C)CC1)C)[C@H](C)CCCC(C)C)[C@H]1O[C@H](COS(O)(=O)=O)[C@@H](OS(O)(=O)=O)[C@H](OS(O)(=O)=O)[C@H]1OS(O)(=O)=O LNUFLCYMSVYYNW-ZPJMAFJPSA-N 0.000 description 1
- YMOONIIMQBGTDU-VOTSOKGWSA-N [(e)-2-bromoethenyl]benzene Chemical compound Br\C=C\C1=CC=CC=C1 YMOONIIMQBGTDU-VOTSOKGWSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 235000011126 aluminium potassium sulphate Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- RSDJMLALLXYSNE-UHFFFAOYSA-N butan-2-one;n,n-dimethylformamide Chemical compound CCC(C)=O.CN(C)C=O RSDJMLALLXYSNE-UHFFFAOYSA-N 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- LRDFRRGEGBBSRN-UHFFFAOYSA-N isobutyronitrile Chemical compound CC(C)C#N LRDFRRGEGBBSRN-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000006501 nitrophenyl group Chemical group 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229960003975 potassium Drugs 0.000 description 1
- 229940050271 potassium alum Drugs 0.000 description 1
- GRLPQNLYRHEGIJ-UHFFFAOYSA-J potassium aluminium sulfate Chemical compound [Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRLPQNLYRHEGIJ-UHFFFAOYSA-J 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Graft Or Block Polymers (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は,耐熱性,耐衝撃性,耐候性に優れた熱可塑
性樹脂組成物に関する。TECHNICAL FIELD The present invention relates to a thermoplastic resin composition having excellent heat resistance, impact resistance, and weather resistance.
(従来の技術) ブタジエン系ゴムにアクリロニトリル及びスチレンを
グラフト重合させたABS樹脂は,加工性,機械強度,表
面光沢,耐薬品性などの性能に優れているため,今日広
く用いられている。しかしながら,このABS樹脂は,使
用分野によつては耐熱性が十分でなく,またゴム成分や
熱が光によつて劣化し易いので,耐候性の劣ることも知
られている。(Prior Art) ABS resins obtained by graft-polymerizing acrylonitrile and styrene on butadiene rubber are widely used today because of their excellent workability, mechanical strength, surface gloss, and chemical resistance. However, this ABS resin is known to have poor weather resistance because the heat resistance is not sufficient depending on the field of use and the rubber component and heat are easily deteriorated by light.
ABS樹脂の耐熱性を向上させる方法についてはスチレ
ンの一部または全部をα−メチルスチレンに置き換えて
使用することが一般に知られている。しかし,この方法
によつても耐熱性の向上には限界があり,自動車および
弱電機器の部品など,耐熱性を必要とする分野には必ず
しも満足できるものではない。As a method of improving the heat resistance of ABS resin, it is generally known that a part or all of styrene is replaced with α-methylstyrene. However, even with this method, there is a limit to the improvement of heat resistance, and it is not always satisfactory in the fields requiring heat resistance such as parts of automobiles and light electric equipment.
一方,スチレンなどのビニル系単量体とN−置換マレ
イミドとの共重合体は,高い熱変形温度と熱分解温度を
有している(高分子論文集第36巻,第7号,447頁,1979
年高分子学会発行)が,耐衝撃性に代表される機械的性
質に劣る〔ジヤーナル・オブ・ポリマー・サイエンス
(J.Polymer Sci)第38巻,241頁,1959年発行)ことが知
られている。On the other hand, a copolymer of a vinyl monomer such as styrene and an N-substituted maleimide has a high thermal deformation temperature and thermal decomposition temperature (Polymer Theory Papers Vol. 36, No. 7, p. 447). , 1979
Published by The Society of Polymer Science, Japan, inferior in mechanical properties represented by impact resistance [Journal of Polymer Science (J. Polymer Sci) Vol. 38, p. 241, published 1959). There is.
そこでゴム成分の存在下にN−置換マレイミド,オフ
レイン系不飽和ニトリル及び芳香族ビニルを反応せしめ
ることによつて,衝撃強さと耐熱性に優れる共重合体を
得ることが提案されている(米国特許3,721,724号明細
書参照)。しかし,ゴム成分存在下でマレイミドなどの
重合反応を行なうことは著しい重合速度の低下を誘起
し,又,ゴム成分との結合に関与しない共重合体の量が
増加するばかりでな,その分子量も低いものとなり易い
ため,耐熱性と衝撃強さの両立は困難であつた。Therefore, it has been proposed to obtain a copolymer having excellent impact strength and heat resistance by reacting an N-substituted maleimide, an offraine unsaturated nitrile and an aromatic vinyl in the presence of a rubber component (US Patent See the specification of 3,721,724). However, conducting a polymerization reaction of maleimide in the presence of a rubber component not only induces a marked decrease in the polymerization rate, but also increases the amount of the copolymer not involved in the binding with the rubber component and also the molecular weight thereof. Since it tends to be low, it was difficult to achieve both heat resistance and impact strength.
また,N−置換マレイミドを含む共重合体とゴム状重合
体をベースとするグラフト共重合体とをブレンドしてな
る熱可塑性樹脂組成物が提案されている(特公昭46−34
103号公報,特開昭53−117050号公報参照)。ここに提
案される熱可塑性樹脂組成物は,優れた衝撃強さおよび
耐熱性を示すものであるが,まだ十分ではない。Further, a thermoplastic resin composition prepared by blending a copolymer containing an N-substituted maleimide and a graft copolymer based on a rubber-like polymer has been proposed (Japanese Patent Publication No. 46-34).
103, JP-A-53-117050). The thermoplastic resin composition proposed here exhibits excellent impact strength and heat resistance, but is not yet sufficient.
ABS樹脂の耐候性を改良する方法として,ブタジエン
系ゴムに換えて主鎖中に二重結合をほとんど有しない飽
和ゴム状重合体を使用する方法が提案されており,その
代表的なものにアクリル系ゴムを使用したものが知られ
ている。この飽和ゴムは,紫外線に対しては安定である
が,反面,架橋やグラフト活性点を有していないため,
この樹脂−ゴム2相系樹脂の必須条件であるゴム架橋や
グラフト構造をとりにくく,そのため衝撃強さがでにく
かつたり,ゴムが成形中に変形して射出成形品の表面
に,いわゆるウエルド部2色性を生じやすく,成形品外
観がABS樹脂に比べて劣るという欠点があつた。この欠
点を改良するため,いろいろな架橋剤を選定して共重合
したり,過酸化物架橋などの方法が提案されている。し
かし,一般に,アクリル系ゴムの架橋度を上げると成形
品外観は改良されるが,衝撃強さが低下する。また,ア
クリルゴムはブタジエンゴムに比べてガラス転移点が高
いため,特に低温での衝撃強さが劣るのが欠点である。As a method of improving the weather resistance of ABS resin, a method of using a saturated rubber-like polymer having almost no double bonds in the main chain in place of butadiene rubber has been proposed. It is known to use rubber. Although this saturated rubber is stable against ultraviolet rays, it does not have cross-linking or graft active sites,
It is difficult to take the rubber cross-linking or graft structure, which is an essential condition of this resin-rubber two-phase resin, so that the impact strength is low and the rubber is deformed during molding to cause the so-called weld on the surface of the injection molded product. Partial dichroism is likely to occur, and the appearance of the molded product is inferior to that of ABS resin. In order to improve this drawback, various crosslinking agents have been proposed for copolymerization and peroxide crosslinking. However, in general, increasing the degree of cross-linking of acrylic rubber improves the appearance of the molded product, but decreases the impact strength. In addition, since acrylic rubber has a higher glass transition point than butadiene rubber, it has the drawback of being inferior in impact strength, especially at low temperatures.
(発明が解決しようとする問題点) 前記のとおり,従来,衝撃強さ及び耐熱性に優れ,さ
らに,耐候性にも優れる熱可塑性樹脂組成物は知られて
おらず,いずれも,これらの特性のいずれかに劣るか未
だ不充分な特性しか得られなかつた。本発明は,このよ
うな問題点を解決するものである。(Problems to be Solved by the Invention) As described above, conventionally, no thermoplastic resin composition excellent in impact strength and heat resistance, and also excellent in weather resistance has been known. Inferior to any of the above, or still insufficient characteristics were obtained. The present invention solves such a problem.
(問題点を解決するための手段) 本発明は, (A) N−アリールマレイミドを56〜70重量%及びα
−メチルスチレンを75〜100重量%含有する芳香族ビニ
ル化合物を44〜30重量%共重合させて得られる共重合体
10〜80重量%, (B) α−メチルスチレンを80〜100重量%含有する
芳香族ビニル化合物を50〜82重量%及びシアン化ビニル
化合物を18〜50重量%共重合させて得られる共重合体を
0〜60重量% 並びに (C) 多価ビニル化合物又は多価アリル化合物(以
下,多官能性単量体という)を0.1〜20重量%及び炭素
数1〜13のアルキル基を有するアクリル酸エステルを50
〜99.9重量%配合してなる重合性単量体(a)95〜60重
量部をジエン系重合体(b)5〜40重量部の存在下に重
合率が50〜93重量%まで乳化重合させたのち重合を停止
して得られるグラフト重合体ゴム組成物〔I〕30〜80重
量部の存在下に,α−メチルスチレンを50〜90重量%含
有する芳香族ビニル化合物を50〜80重量%及びシアン化
ビニル化合物を20〜40重量%配合してなる重合性単量体
〔II〕70〜20重量部を重合させて得られるグラフト共重
合体20〜90重量% を全体が100重量%になるように含有してなる耐熱性熱
可塑性樹脂組成物に関する。(Means for Solving Problems) The present invention provides (A) 56 to 70% by weight of N-arylmaleimide and α
-Copolymer obtained by copolymerizing 44 to 30% by weight of an aromatic vinyl compound containing 75 to 100% by weight of methylstyrene.
Copolymer obtained by copolymerizing 50 to 82% by weight of an aromatic vinyl compound containing 10 to 80% by weight, (B) 80 to 100% by weight of α-methylstyrene, and 18 to 50% by weight of a vinyl cyanide compound. 0 to 60% by weight of the combined product, (C) 0.1 to 20% by weight of a polyvalent vinyl compound or a polyvalent allyl compound (hereinafter referred to as a polyfunctional monomer), and an acrylic acid having an alkyl group of 1 to 13 carbon atoms. 50 ester
~ 99.9% by weight of the polymerizable monomer (a) 95 to 60 parts by weight in the presence of the diene polymer (b) 5 to 40 parts by weight emulsion polymerization to a polymerization rate of 50 to 93% by weight. Graft polymer rubber composition [I] obtained by stopping the polymerization after that, in the presence of 30 to 80 parts by weight, 50 to 80% by weight of an aromatic vinyl compound containing 50 to 90% by weight of α-methylstyrene. And 20 to 90% by weight of a graft copolymer obtained by polymerizing 70 to 20 parts by weight of a polymerizable monomer [II] containing 20 to 40% by weight of a vinyl cyanide compound as a whole. The present invention relates to a heat resistant thermoplastic resin composition containing the above.
まず(A)成分である共重合体〔以下,「共重合体
(A)」という〕について説明する。First, the copolymer as the component (A) [hereinafter referred to as "copolymer (A)"] will be described.
共重合体(A)は共重合成分であるN−アリールマレ
イミドは56〜70重量%,好ましくは56〜65重量%使用さ
れる。56重量%未満では耐熱性が低下する。また,70重
量%を超えると流動性が低下する。56〜70重量%の範囲
であると耐熱性と耐衝撃性の優れたものが得られる。一
方,芳香族ビニル化合物は30〜44重量%,好ましくは35
〜44重量%使用される。芳香族ビニル化合物が30重量%
未満では,流動性が低下し,また44重量%を超えると耐
熱性が低下する。また芳香族ビニル化合物中のα−メチ
ルスチレンの量は75〜100重量%,好ましくは85〜100重
量%使用される。芳香族ビニル化合物中のα−メチルス
チレンの量が75重量%未満では耐熱性が低下する。な
お,アクリロニトリル,酢酸ビニル等の他の共重合可能
なモノマーを全モノマーに対して約5重量%以下で使用
してもよい。In the copolymer (A), N-arylmaleimide, which is a copolymerization component, is used in an amount of 56 to 70% by weight, preferably 56 to 65% by weight. If it is less than 56% by weight, the heat resistance will decrease. Further, if it exceeds 70% by weight, the fluidity is lowered. When it is in the range of 56 to 70% by weight, excellent heat resistance and impact resistance can be obtained. On the other hand, the aromatic vinyl compound is 30 to 44% by weight, preferably 35
Used up to 44% by weight. 30% by weight of aromatic vinyl compounds
If it is less than 40% by weight, the fluidity is lowered, and if it exceeds 44% by weight, the heat resistance is lowered. The amount of α-methylstyrene in the aromatic vinyl compound is 75 to 100% by weight, preferably 85 to 100% by weight. If the amount of α-methylstyrene in the aromatic vinyl compound is less than 75% by weight, heat resistance will decrease. It should be noted that other copolymerizable monomers such as acrylonitrile and vinyl acetate may be used in an amount of about 5% by weight or less based on all monomers.
共重合体(A)の製造は溶液重合,塊状重合,懸濁重
合,乳化重合等任意の重合法により,重合させて得られ
る。The copolymer (A) can be produced by polymerization by any polymerization method such as solution polymerization, bulk polymerization, suspension polymerization and emulsion polymerization.
重合に際し,使用される重合開始剤としては,乳化重
合では過硫酸カリウム,過硫酸ナトリウム,過硫酸アン
モニウム等の過硫酸塩,キユメンハイドロパーオキサイ
ド等の水溶性過酸化物等,これらとレドツクス系を形成
する化合物との組み合わせなどがあり,他の重合法では
ベンゾイルパーオキサイド,t−ブチルパーオキサイド等
の油溶性過酸化物,アゾビスイソブチロニトリル等のア
ゾ系開始剤を用いることができる。これらは通常,単量
体に対して0.05〜5重量%使用される。As a polymerization initiator used in the polymerization, persulfates such as potassium persulfate, sodium persulfate and ammonium persulfate in the emulsion polymerization, water-soluble peroxides such as Kyumen hydroperoxide and the like, and a redox system are used. In other polymerization methods, oil-soluble peroxides such as benzoyl peroxide and t-butyl peroxide, and azo initiators such as azobisisobutyronitrile can be used. These are usually used in an amount of 0.05 to 5% by weight based on the monomers.
また,乳化重合を行なう時,乳化剤としては,アニオ
ン系,カチオン系又はノニオン系界面活性剤が使用で
き,特にアニオン系界面活性剤が好ましく,具体的に
は,ラウリル硫酸ナトリウム,オレイン酸カリウム,不
均化ロジン酸カリウム,ジオクチルスルホコハク酸ナト
リウム,ドデシルベンゼンスルホン酸ナトリウム等があ
る。これらは単量体に対して0.5〜7重量%使用され
る。また,乳化安定性を向上させるため,ナトリウム,
カリウム等のアルカリ金属の硫酸塩,塩化物,炭酸塩等
を併用しても良い。懸濁重合を行なう時の分散剤として
は,ポリビニルアルコール,メチルセルロース,ポリア
クリル酸ナトリウム等の水溶性高分子,リン酸カルシウ
ム等の無機塩が使用できる。また溶液重合に使用される
有機溶媒としては,メチルエチルケトンジメチルホルム
アミド,ジメチルアセトアミド,N−メチルピロリドン,
テトラヒドロフラン等が使用される。When emulsion polymerization is carried out, an anionic, cationic or nonionic surfactant can be used as an emulsifier, and anionic surfactant is particularly preferable. Specifically, sodium lauryl sulfate, potassium oleate, Potassium rosinate, sodium dioctyl sulfosuccinate, sodium dodecylbenzene sulfonate, etc. are available. These are used in an amount of 0.5 to 7% by weight based on the monomers. In addition, in order to improve the emulsion stability, sodium,
Sulfates, chlorides, carbonates and the like of alkali metals such as potassium may be used together. As the dispersant for carrying out suspension polymerization, polyvinyl alcohol, methyl cellulose, water-soluble polymers such as sodium polyacrylate, and inorganic salts such as calcium phosphate can be used. The organic solvents used for solution polymerization include methyl ethyl ketone dimethylformamide, dimethylacetamide, N-methylpyrrolidone,
Tetrahydrofuran or the like is used.
さらに,重合に際し,連鎖移動剤を使用してもよく,
該連鎖移動剤としてはn−ドデシルメルカプタン,t−ド
デシルメルカプタン,キサントゲンジスルフイド,テル
ペン,テトラヒドロナフタレン等がある。連鎖移動剤は
単量体に対して0.01〜3重量%使用されるのが好まし
い。Furthermore, a chain transfer agent may be used in the polymerization,
Examples of the chain transfer agent include n-dodecyl mercaptan, t-dodecyl mercaptan, xanthogen disulfide, terpene and tetrahydronaphthalene. The chain transfer agent is preferably used in an amount of 0.01 to 3% by weight based on the monomer.
前記N−アリールマレイミドのアリール基としては,
フエニル基,4−ジフエニル基,1−ナフチル基,モノ又は
ジメチルフエニル基,2,6−ジエチルフエニル基,モノ又
はジハロゲン化フエニル基,2,4,6−トリクロロフエニル
基,2,4,6−トリブロモフエニル基,4−n−ブチルフエニ
ル基,2−メチル−4−n−ブチルフエニル基,4−ベンジ
ルフエニル基,2,3−又は4−メトキシフエニル基,2−メ
トキシ−5−クロロフエニル基,2−メトキシ−5−ブロ
モフエニル基,2,5−ジメトキシ−4−クロロフエニル
基,2,3−又は4−エトキシフエニル基,2,5−ジエトキシ
フエニル基,4−フエノキシフエニル基,4−メトキシカル
ボニルフエニル基,4−シアノフエニル基,2,3−又は4−
ニトロフエニル基,2,3−,2,4−,2,5−又は4,3−メチル
クロロフエニル基などである。特に,フエニル基,o−メ
チルフエニル基が好ましい。As the aryl group of the N-arylmaleimide,
Phenyl group, 4-diphenyl group, 1-naphthyl group, mono- or dimethylphenyl group, 2,6-diethylphenyl group, mono- or dihalogenated phenyl group, 2,4,6-trichlorophenyl group, 2,4 , 6-tribromophenyl group, 4-n-butylphenyl group, 2-methyl-4-n-butylphenyl group, 4-benzylphenyl group, 2,3- or 4-methoxyphenyl group, 2-methoxy- 5-chlorophenyl group, 2-methoxy-5-bromophenyl group, 2,5-dimethoxy-4-chlorophenyl group, 2,3- or 4-ethoxyphenyl group, 2,5-diethoxyphenyl group, 4-phenyl group Enoxyphenyl group, 4-methoxycarbonylphenyl group, 4-cyanophenyl group, 2,3- or 4-
And a nitrophenyl group, 2,3-, 2,4-, 2,5- or 4,3-methylchlorophenyl group. Particularly, a phenyl group and an o-methylphenyl group are preferable.
共重合体(A)の製造に使用されるα−メチルスチレ
ン以外の芳香族ビニル化合物としては,スチレン,o−メ
チルスチレン,m−メチルスチレン,p−メチルスチレン,
クロルスチレン,ジクロルスチレン,ブロムスチレン,
ジブロモスチレン,α−エチルスチレン,メチル−α−
メチルスチレン,ジメチルスチレン,ビニルナフタリン
などがある。この中でスチレンが好ましい。Aromatic vinyl compounds other than α-methylstyrene used for producing the copolymer (A) include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene,
Chlorostyrene, dichlorostyrene, bromostyrene,
Dibromostyrene, α-ethylstyrene, methyl-α-
Examples include methyl styrene, dimethyl styrene, vinyl naphthalene. Of these, styrene is preferred.
共重合体(A)の重量平均分子量は5万〜30万の範囲
が好ましい。5万未満では衝撃強さが低下する傾向があ
り,30万を越えると流動性が低下する傾向がある。The weight average molecular weight of the copolymer (A) is preferably in the range of 50,000 to 300,000. If it is less than 50,000, the impact strength tends to decrease, and if it exceeds 300,000, the fluidity tends to decrease.
次に(B)成分である共重合体(以下,「共重合体
(B)」という)について説明する。Next, the copolymer which is the component (B) (hereinafter referred to as "copolymer (B)") will be described.
共重合体(B)の共重合成分はα−メチルスチレンを
80〜100重量%含有する芳香族ビニル化合物が50〜82重
量%,好ましくは70〜82重量%及びビニルシアン化合物
18〜50重量%,好ましくは18〜30重量%であり,さらに
他の共重合可能なビニルモノマー0〜10重量%が使用さ
れる。これらの範囲外では物性の低下をきたす。また,
他の共重合可能なビニルモノマーが多すぎると前記共重
合体(A)及び(C)成分であるグラフト共重合体との
相溶性が劣る。The copolymerization component of the copolymer (B) is α-methylstyrene.
50 to 82% by weight, preferably 70 to 82% by weight, of an aromatic vinyl compound containing 80 to 100% by weight and a vinyl cyan compound
18 to 50% by weight, preferably 18 to 30% by weight, and 0 to 10% by weight of other copolymerizable vinyl monomers are used. Outside of these ranges, the physical properties deteriorate. Also,
If the amount of the other copolymerizable vinyl monomer is too much, the compatibility with the graft copolymer which is the component (A) and the component (C) becomes poor.
共重合体(B)に使用される芳香族ビニル化合物は共
重合体(A)と同じ単量体が使用される。また,ビニル
シアン化合物としては,アクリロニトリル,メタクリロ
ニトリル,クロルアクリロニトリルなどが使用される。
他の共重合可能なビニルモノマーとしては,アクリル
酸,メタクリル酸,これらのアルキルエステル(アルキ
ルは炭素数1〜6のもの)等がある。共重合体(B)の
製法は共重合体(A)と同様にして塊状重合,溶液重
合,懸濁重合,乳化重合等の任意の重合法により,重合
させて得る。共重合体(B)の重量平均分子量は5〜30
万であるのが好ましい。分子量が小さすぎると衝撃強さ
は低下する傾向があり,大きすぎると流動性が低下する
傾向がある。As the aromatic vinyl compound used in the copolymer (B), the same monomer as in the copolymer (A) is used. As the vinyl cyan compound, acrylonitrile, methacrylonitrile, chloroacrylonitrile, etc. are used.
Other copolymerizable vinyl monomers include acrylic acid, methacrylic acid, and their alkyl esters (wherein alkyl has 1 to 6 carbon atoms). The copolymer (B) can be obtained by polymerization in the same manner as the copolymer (A) by any polymerization method such as bulk polymerization, solution polymerization, suspension polymerization and emulsion polymerization. The weight average molecular weight of the copolymer (B) is 5 to 30.
It is preferable that it is ten thousand. If the molecular weight is too small, the impact strength tends to decrease, and if it is too large, the fluidity tends to decrease.
次に(C)成分であるグラフト共重合体(以下,「グ
ラフト共重合体(C)」という)について説明する。Next, the graft copolymer (hereinafter referred to as "graft copolymer (C)") which is the component (C) will be described.
グラフト重合体ゴム組成物〔I〕は,ジエン系重合体
(b)を核とし,重合性単量体(a)としてアクリル酸
エステルおよび多官能性単量体を必須成分として配合
し,グラフト重合させて得られ,このグラフト重合体ゴ
ム〔I〕の合成において,重合性単量体(a)の重合率
を100%まで完結させず,重合率50〜93重量%,好まし
くは55〜75重量%で重合を停止させることが必要であ
る。この重合率が93重量%を越えると耐衝撃性が低下
し,50重量%未満では耐熱性が低下しやすくなる。The graft polymer rubber composition [I] comprises a diene polymer (b) as a core, an acrylate ester and a polyfunctional monomer as the polymerizable monomer (a) as essential components, and graft polymerization In the synthesis of this graft polymer rubber [I], the polymerization rate of the polymerizable monomer (a) is not completed up to 100%, and the polymerization rate is 50 to 93% by weight, preferably 55 to 75% by weight. It is necessary to terminate the polymerization in%. If the polymerization rate exceeds 93% by weight, the impact resistance decreases, and if it is less than 50% by weight, the heat resistance tends to decrease.
ジエン系共重合体(b)としてはポリブタジエン,ブ
タジエン−スチレン共重合体,ブタジエン−アクリロニ
トリル共重合体,ポリイソプレン,ポリ−2,3−ジメチ
ルブタジエン,ポリピペリレン,ポリクロロプレン等が
使用でき,重合性単量体(a)としては,多官能性単量
体,炭素数1〜13のアルキル基を有するアクリル酸エス
テル及び必要に応じこれらと共重合可能な他のビニル化
合物が使用できる。他官能性単量体としてはエチレング
リコールジメタクリレート,ジエチレングリコールジメ
タクリレート,エチレングリコールジアクリレート,ジ
ビニルベンゼン,ジアリルフタレート,ジシクロペンタ
ジエンアクリレート,ジシクロペンタジエンメタクリレ
ート等の多価ビニル化合物,トリアリルシアヌレート,
トリアリルイソシアヌレート,ジアリルフタレート等の
多価アリル化合物などが挙げられるが,これらのうち,
トリアリルイソシアヌレート及びジアリルシアヌレート
が特に好ましい。多官能性単量体は,重合性単量体
(a)中,0.1〜20重量%,好ましくは0.5〜10重量%の
範囲内で使用される。0.1重量%未満では架橋度が不十
分で衝撃強さ,成形品外観が劣り,20重量%を越えると
架橋度が過剰となり,耐衝撃性が低下する。炭素数1〜
13のアルキル基を有するアクリル酸エステルとしてはエ
チルアクリレート,ブチルアクリレート,2−エチルヘキ
シルアクリレート等があり,このうち,ブチルアクリレ
ートが特に好ましい。このアクリル酸エステルは単量体
(a)中,50〜99.9重量%,好ましくは65〜99.5重量%
使用される。50重量%未満ではアクリルゴムの特性が低
下する。アクリル酸エステルと共重合可能な他のビニル
化合物としてはスチレン,アクリロニトリル,酢酸ビニ
ル,アクリル酸,メタクリル酸,メタクリル酸アルキル
エステル(メチルエステル,ブチルエステル等)などが
あり,重合性単量体(a)中の0〜30重量%,好ましく
は0〜25重量%の範囲内で使用される。30重量%を越え
ると重合性単量体(a)を重合させたときに,アクリル
ゴムとしての特性が十分に得られなくなる。As the diene copolymer (b), polybutadiene, butadiene-styrene copolymer, butadiene-acrylonitrile copolymer, polyisoprene, poly-2,3-dimethylbutadiene, polypiperylene, polychloroprene, etc. can be used. As the monomer (a), a polyfunctional monomer, an acrylate ester having an alkyl group having 1 to 13 carbon atoms and, if necessary, another vinyl compound copolymerizable therewith can be used. As other functional monomers, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, ethylene glycol diacrylate, divinylbenzene, diallyl phthalate, dicyclopentadiene acrylate, dicyclopentadiene methacrylate and other polyvalent vinyl compounds, triallyl cyanurate,
Examples include polyallyl allyl compounds such as triallyl isocyanurate and diallyl phthalate.
Triallyl isocyanurate and diallyl cyanurate are particularly preferred. The polyfunctional monomer is used in the polymerizable monomer (a) in an amount of 0.1 to 20% by weight, preferably 0.5 to 10% by weight. If it is less than 0.1% by weight, the degree of crosslinking is insufficient and the impact strength and the appearance of the molded product are poor. If it exceeds 20% by weight, the degree of crosslinking is excessive and the impact resistance decreases. Carbon number 1
Examples of the acrylic acid ester having 13 alkyl groups include ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, etc. Of these, butyl acrylate is particularly preferable. The acrylic ester is 50 to 99.9% by weight, preferably 65 to 99.5% by weight in the monomer (a).
used. If it is less than 50% by weight, the properties of the acrylic rubber deteriorate. Other vinyl compounds that can be copolymerized with acrylic acid ester include styrene, acrylonitrile, vinyl acetate, acrylic acid, methacrylic acid, methacrylic acid alkyl ester (methyl ester, butyl ester, etc.), and the like. In the range 0 to 30% by weight, preferably 0 to 25% by weight. If it exceeds 30% by weight, the characteristics as an acrylic rubber cannot be sufficiently obtained when the polymerizable monomer (a) is polymerized.
上記重合性単量体(a)と上記ジエン系重合体(b)
は(b)/(a)が重量比で5/95〜40/60,好ましくは20
/80〜35/65の割合で使用される。5/95未満では,衝撃強
さ,成形品外観の改良効果が不十分であり,40/60を越え
ると耐候性が悪くなり好ましくない。The polymerizable monomer (a) and the diene polymer (b)
Is (b) / (a) in a weight ratio of 5/95 to 40/60, preferably 20
Used in the ratio of / 80-35 / 65. If it is less than 5/95, the effect of improving the impact strength and appearance of the molded product is insufficient, and if it exceeds 40/60, the weather resistance deteriorates, which is not preferable.
上記グラフト重合体ゴム組成物〔I〕を製造するため
の重合は公知の乳化重合によつて行なうことができる。
この乳化重合において重合開始剤としては過硫酸カリウ
ム,過硫酸ナトリウム,過硫酸アンモニウム等の過硫酸
塩,キユメンハイドロパーオキサイド等の水溶性過酸化
物等,これらとレドツクス系を形成する化合物との組み
合わせ等を使用し,乳化剤としては,アニオン系,カチ
オン系又はノニオン系の界面活性剤が使用でき,特にア
ニオン系界面活性剤が好ましい。The polymerization for producing the above graft polymer rubber composition [I] can be carried out by a known emulsion polymerization.
In this emulsion polymerization, as a polymerization initiator, a persulfate such as potassium persulfate, sodium persulfate or ammonium persulfate, a water-soluble peroxide such as kyumen hydroperoxide, or the like and a combination thereof with a compound forming a redox system are used. As the emulsifier, an anionic, cationic or nonionic surfactant can be used, and anionic surfactant is particularly preferable.
グラフト重合体ゴム組成物〔I〕の存在下にグラフト
重合を行なう重合性単量体〔II〕はα−メチルスチレン
を50〜90重量%含有する芳香族ビニル化合物50〜80重量
%及びシアン化ビニル化合物を20〜40重量%配合し,さ
らに,メタクリル酸エステル0〜30重量%を配合してな
るものである。重合性単量体〔II〕の割合が上記範囲外
では熱可塑性樹脂としての物性が損われる。The polymerizable monomer [II] which is graft-polymerized in the presence of the graft polymer rubber composition [I] is 50 to 80% by weight of an aromatic vinyl compound containing 50 to 90% by weight of α-methylstyrene and cyanide. A vinyl compound is added in an amount of 20 to 40% by weight, and further a methacrylic acid ester is added in an amount of 0 to 30% by weight. If the proportion of the polymerizable monomer [II] is outside the above range, the physical properties of the thermoplastic resin will be impaired.
グラフト重合体ゴム組成物〔I〕と重合性単量体〔I
I〕は,〔I〕/〔II〕が重量比で30/70〜80/20になる
ように使用される。30/70未満では,耐熱性が低下し,80
/20を越えると衝撃強さが低下する。Graft polymer rubber composition [I] and polymerizable monomer [I]
I] is used so that the weight ratio of [I] / [II] is 30/70 to 80/20. If it is less than 30/70, the heat resistance decreases,
When it exceeds / 20, the impact strength decreases.
重合性単量体〔II〕に使用される芳香族ビニル化合物
及びシアン化ビニル化合物は前述したものと同様のもの
が使用でき,メタクリル酸エステルとしては,メタクリ
ル酸メチル等の炭素数1〜13のアルキル基を有するメタ
クリル酸アルキルエステル等がある。The aromatic vinyl compound and vinyl cyanide compound used in the polymerizable monomer [II] may be the same as those described above, and the methacrylic acid ester may have 1 to 13 carbon atoms such as methyl methacrylate. Examples include methacrylic acid alkyl esters having an alkyl group.
共重合体(A),共重合体(B)及びグラフト共重合
体(C)の混合方法は,3者とも乳化重合で製造した場合
は,3者または任意の2者をラテツクス状態で混合する方
法,あるいは3者ともそれぞれ凝固した粉末を混合する
方法などがあり,いずれでも良い。これらの混合割合
は,共重合体(A)10〜80重量%,共重合体(B)0〜
60重量%及びグラフト共重合体(C)20〜90重量%であ
る。共重合体(A)の含有量が10重量%未満では耐熱性
が低下し,80重量%を越えると加工性が低下する。グラ
フト共重合体(C)の含有量が20重量%未満では衝撃強
さが低下し,90重量%を越えると耐熱性が低下する。共
重合体(A),共重合体(B)及びグラフト共重合体
(C)は,好ましくは,それぞれ,10〜50重量%,30〜60
重量%及び20〜50重量%の範囲で配合される。共重合体
(B)の使用によつて流動性を改善することができる。As for the mixing method of the copolymer (A), the copolymer (B) and the graft copolymer (C), when all three are produced by emulsion polymerization, three or any two are mixed in a latex state. There is a method, or a method of mixing solidified powder in each of the three methods, and any method is acceptable. The mixing ratio of these is 10 to 80% by weight of the copolymer (A) and 0 to 80% by weight of the copolymer (B).
60% by weight and 20 to 90% by weight of the graft copolymer (C). When the content of the copolymer (A) is less than 10% by weight, heat resistance is lowered, and when it exceeds 80% by weight, workability is lowered. If the content of the graft copolymer (C) is less than 20% by weight, the impact strength will decrease, and if it exceeds 90% by weight, the heat resistance will decrease. The copolymer (A), the copolymer (B) and the graft copolymer (C) are preferably 10 to 50% by weight and 30 to 60%, respectively.
It is blended in the range of 20% by weight and 20 to 50% by weight. The fluidity can be improved by using the copolymer (B).
共重合体(A),グラフト共重合体(C)及び必要に
応じて共重合体(B)は,各々の粉末又はペレツトをロ
ール,スクリユー,バンバリーミキサー,ニーダー等で
溶融混練する方法で混合することができる。これらのう
ち二種以上がラテツクス状で存在するときは,ラテツク
ス状態で混合した後,塩析,脱水,乾燥を行ない,粉末
又はペレツトとし,これを原料とすることもできる。ま
た,これらのうち2種以上が溶液状で存在するときは,
その溶液を混合した後,揮発分を除去する方法等により
粉末又はペレツトとし,これを原料とすることもでき
る。The copolymer (A), the graft copolymer (C) and, if necessary, the copolymer (B) are mixed by a method in which each powder or pellet is melt-kneaded with a roll, a screen, a Banbury mixer, a kneader or the like. be able to. When two or more of them are present in a latex form, they can be mixed in a latex state, then salted out, dehydrated and dried to obtain a powder or pellet, which can also be used as a raw material. When two or more of these exist in solution,
After mixing the solution, a powder or pellet may be prepared by a method such as removing volatile matter, and this may be used as a raw material.
このような混練又は混合に際して,必要に応じて酸化
防止剤,紫外線吸収剤,難燃剤,顔料,ガラス繊維,可
塑剤等を添加することができる。更に,押出成形,射出
成形等によつて所望の成形品を作ることが可能で,その
優れた耐熱性,機械的特性等を特長として自動車部品,
工業部品,家電部品等,広い用途に使用することができ
る。Upon such kneading or mixing, an antioxidant, an ultraviolet absorber, a flame retardant, a pigment, glass fiber, a plasticizer, etc. can be added as required. Furthermore, it is possible to make a desired molded product by extrusion molding, injection molding, etc., and its excellent heat resistance, mechanical characteristics, etc.
It can be used for a wide range of purposes such as industrial parts and household appliances parts.
(実施例) 以下に,本発明を実施例を用いて具体的に説明する。(Example) Hereinafter, the present invention will be specifically described using examples.
I. 共重合体(A)の製造 (1) 共重合体(A−1)の合成 反応器に,固体状態のN−フエニルマレイミド60重量
部,α−メチルスチレン40重量部,t−ドデシルメルカプ
タン0.2重量部,t−ブチルパーオキシ2エチルヘキサノ
エート0.25重量部及び1,1−ビス(t−ブチルパーオキ
シ)3,3,5トリシクロヘキサン0.1重量部からなる混合物
を仕込み,65℃に加熱して,均一に溶解させる。次いで
脱イオン水300重量部にポリビニルアルコール0.3重量部
を溶解し,70℃に加熱したものを加え,撹拌下に75℃で
3時間,ついで110℃で2時間懸濁重合させた。重合終
了後の重合率をガスクロマトグラフイーで測定したとこ
ろ98%であつた。得られた共重合体を脱水,乾燥して共
重合体(A−1)を得た。この共重合体(A−1)の重
量平均分子量(ゲルパーミエーシヨンクロマトグラフイ
ー測定,標準ポリスチレン換算,以下同じ)は14.8万で
あつた。I. Production of Copolymer (A) (1) Synthesis of Copolymer (A-1) In a reactor, 60 parts by weight of solid state N-phenylmaleimide, 40 parts by weight of α-methylstyrene, t-dodecyl A mixture of 0.2 parts by weight of mercaptan, 0.25 parts by weight of t-butylperoxy 2-ethylhexanoate and 0.1 parts by weight of 1,1-bis (t-butylperoxy) 3,3,5 tricyclohexane was charged to 65 ° C. Heat to dissolve evenly. Then, polyvinyl alcohol (0.3 parts by weight) was dissolved in deionized water (300 parts by weight), heated to 70 ° C., added thereto, and the suspension was polymerized under stirring at 75 ° C. for 3 hours and then at 110 ° C. for 2 hours. The polymerization rate after the completion of the polymerization was measured by gas chromatography and found to be 98%. The obtained copolymer was dehydrated and dried to obtain a copolymer (A-1). The weight average molecular weight of this copolymer (A-1) (measured by gel permeation chromatography, converted to standard polystyrene, the same applies hereinafter) was 148,000.
(2) 共重合体(A−2)の合成 窒素置換した反応器に,固体状態のN−フエニルマレ
イミド60重量部,α−メチルスチレン40重量部およびt
−ドデシルメルカプタン0.3重量部からなる混合物を仕
込み,65℃に昇温して均一に溶解した。次いで65℃に加
温した脱イオン水200重量部とラウリル硫酸ナトリウム
4重量部との混合物を仕込み,均一な分散状態にした
後,脱イオン水10重量部に過硫酸カリウム0.15重量部お
よび亜硫酸ナトリウム0.015重量部を溶解した溶液を加
え,撹拌下に65℃で2時間,90℃で2時間乳化重合させ
た。重合終了後のラテツクスの不揮発分から重合率を計
算したところ97%であつた。(2) Synthesis of copolymer (A-2) 60 parts by weight of solid state N-phenylmaleimide, 40 parts by weight of α-methylstyrene and t were added to a reactor substituted with nitrogen.
A mixture of 0.3 parts by weight of dodecyl mercaptan was charged, and the temperature was raised to 65 ° C to uniformly dissolve the mixture. Then, a mixture of 200 parts by weight of deionized water heated to 65 ° C. and 4 parts by weight of sodium lauryl sulfate was charged to obtain a uniform dispersion state, and then 10 parts by weight of deionized water was added with 0.15 parts by weight of potassium persulfate and sodium sulfite. A solution in which 0.015 parts by weight was dissolved was added, and emulsion polymerization was carried out at 65 ° C. for 2 hours and 90 ° C. for 2 hours while stirring. When the polymerization rate was calculated from the nonvolatile content of the latex after the completion of the polymerization, it was 97%.
このラテツクスを95℃に加温した4%硫酸マグネシウ
ム水溶液中に滴下して塩析し,脱水・乾燥して共重合体
(A−2)を得た。共重合体(A−2)の重量平均分子
量は13.3万であつた。This latex was dropped into a 4% aqueous magnesium sulfate solution heated to 95 ° C. for salting out, dehydration and drying to obtain a copolymer (A-2). The weight average molecular weight of the copolymer (A-2) was 133,000.
(3) 共重合体(A−3)の合成 α−メチルスチレン40重量部のかわりにα−メチルス
チレン36重量部およびスチレン4重量部を用いた。その
他は共重合体(A−1)と同様にして共重合体(A−
3)を得た。共重合体(A−3)の重量平均分子量は1
4.5万であつた。(3) Synthesis of copolymer (A-3) 36 parts by weight of α-methylstyrene and 4 parts by weight of styrene were used instead of 40 parts by weight of α-methylstyrene. Otherwise, in the same manner as the copolymer (A-1), the copolymer (A-
3) was obtained. The weight average molecular weight of the copolymer (A-3) is 1
It was 45,000.
II. 共重合体(B)の製造 (1) 共重合体(B−1)の合成 窒素置換した反応器に,脱イオン水200重量部,ドデ
シルベンゼンスルホン酸ナトリウム3重量部,α−メチ
ルスチレン67.5重量部,スチレン2.5重量部,アクリロ
ニトリル30重量部及び過硫酸カリウム0.2重量部を仕込
み,撹拌下に,65℃で6時間,80℃で2時間乳化重合させ
た。重合後のラテツクスの不揮発分から重合率を計算し
たところ98%であつた。II. Manufacture of Copolymer (B) (1) Synthesis of Copolymer (B-1) In a reactor purged with nitrogen, 200 parts by weight of deionized water, 3 parts by weight of sodium dodecylbenzenesulfonate, α-methylstyrene. 67.5 parts by weight, styrene 2.5 parts by weight, acrylonitrile 30 parts by weight and potassium persulfate 0.2 parts by weight were charged, and emulsion polymerization was carried out under stirring at 65 ° C. for 6 hours and at 80 ° C. for 2 hours. The polymerization rate was calculated from the nonvolatile content of the latex after polymerization to be 98%.
このラテツクスを95℃に加温した4%硫酸マグネシウ
ム水溶液中へ滴下して塩析し,脱水,乾燥して共重合体
(B−1)を得た。共重合体(B−1)の重量平均分子
量は9.8万であつた。This latex was dropped into a 4% aqueous magnesium sulfate solution heated to 95 ° C. for salting out, dehydration and drying to obtain a copolymer (B-1). The weight average molecular weight of the copolymer (B-1) was 98,000.
(2) 共重合体(B−2)の合成 反応器に,脱イオン水200重量部,ポリビニルアルコ
ール0.5重量部,α−メチルスチレン65重量部,スチレ
ン5重量部,アクリロニトリル30重量部及びアゾビスイ
ソブチロニトリル1重量部を加え,撹拌下に70℃で10時
間,105℃で2時間懸濁重合させた。重合後の重合率をガ
スクロマトグラフイーで測定したところ98%であつた。
このスラリーを脱水,乾燥して共重合体(B−2)を得
た。共重合体(B−2)の重量平均分子量は10.7万であ
つた。(2) Synthesis of copolymer (B-2) In a reactor, 200 parts by weight of deionized water, 0.5 parts by weight of polyvinyl alcohol, 65 parts by weight of α-methylstyrene, 5 parts by weight of styrene, 30 parts by weight of acrylonitrile and azobis. 1 part by weight of isobutyronitrile was added, and the suspension was polymerized under stirring at 70 ° C for 10 hours and at 105 ° C for 2 hours. The polymerization rate after the polymerization was measured by gas chromatography and found to be 98%.
This slurry was dehydrated and dried to obtain a copolymer (B-2). The weight average molecular weight of the copolymer (B-2) was 107,000.
(3) 共重合体(B−3)の合成 α−メチルスチレン67.5重量部及びスチレン2.5重量
部のかわりにα−メチルスチレン60重量部及びスチレン
10重量部を用いた。その他は共重合体(B−1)の合成
に準じて共重合体(B−3)を得た。共重合体(B−
3)の重量平均分子量は9.6万であつた。(3) Synthesis of copolymer (B-3) 60 parts by weight of α-methylstyrene and styrene instead of 67.5 parts by weight of α-methylstyrene and 2.5 parts by weight of styrene
10 parts by weight were used. Otherwise, the copolymer (B-3) was obtained according to the synthesis of the copolymer (B-1). Copolymer (B-
The weight average molecular weight of 3) was 96,000.
III. グラフト共重合体(C)の製造 (1) グラフト共重合体(C−1)の合成 窒素置換した反応器に,脱イオン水240重量部,オレ
イン酸カリウム1.0重量部,ポリブタジエンラテツクス3
0重量部(固形分),アクリル酸ブチル70重量部,トリ
アリルイソシアヌレート1.4重量部,過硫酸カリウム0.0
4重量部および亜硫酸ナトリウム0.004重量部を加え窒素
置換後昇温し,撹拌下に60〜65℃で4時間乳化重合させ
たのち冷却して重合を停止させた。この時のラテツクス
の不揮発分から求めた重合率は67%であつた。これをゴ
ムラテツクス(D)とする。III. Production of Graft Copolymer (C) (1) Synthesis of Graft Copolymer (C-1) In a reactor substituted with nitrogen, 240 parts by weight of deionized water, 1.0 part by weight of potassium oleate, and polybutadiene latex 3
0 parts by weight (solid content), butyl acrylate 70 parts by weight, triallyl isocyanurate 1.4 parts by weight, potassium persulfate 0.0
4 parts by weight and 0.004 parts by weight of sodium sulfite were added, and the atmosphere was replaced with nitrogen. The temperature was raised, emulsion polymerization was carried out at 60 to 65 ° C. for 4 hours under stirring, and then the polymerization was stopped by cooling. At this time, the degree of polymerization determined from the nonvolatile content of the latex was 67%. This is designated as rubber latex (D).
ついで,反応容器に,脱イオン水240重量部,オレイ
ン酸カリウム1.0重量部,ナトリウムホルムアルデヒド
スルホキシレート0.14重量部,ゴムラテツクス(D)50
重量部(固形分で),α−メチルスチレン30重量部,ス
チレン5重量部,アクリロニトリル15重量部,キユメン
ハイドロパーオキサイド0.14重量部およびt−ドデシル
メルカプタン0.16重量部を加え,窒素置換後昇温し,撹
拌下に65℃で6時間,ついで90℃で2時間乳化重合させ
た。重合後のラテツクスの不揮発分から重合率を計算し
たところ95%であつた。このラテツクスをカリミヨウバ
ン水溶中へ滴して塩析し,脱水,乾燥してグラフト共重
合体(C−1)を得た。Then, in a reaction vessel, 240 parts by weight of deionized water, 1.0 part by weight of potassium oleate, 0.14 part by weight of sodium formaldehyde sulfoxylate, rubber latex (D) 50
Add parts by weight (in solid content), α-methylstyrene 30 parts by weight, styrene 5 parts by weight, acrylonitrile 15 parts by weight, kyumen hydroperoxide 0.14 parts by weight and t-dodecyl mercaptan 0.16 parts by weight, and after nitrogen replacement, the temperature is raised. Then, emulsion polymerization was carried out under stirring at 65 ° C for 6 hours and then at 90 ° C for 2 hours. The polymerization rate calculated from the nonvolatile content of the latex after polymerization was 95%. This latex was dropped into an aqueous solution of potassium alum and salted out, dehydrated and dried to obtain a graft copolymer (C-1).
(2) グラフト共重合体(C−2)の合成 α−メチルスチレン30重量部及びスチレン5重量部の
かわりに,α−メチルスチレン15重量部及びスチレン20
重量部を用いた。その他はグラフト共重合体(C−1)
の合成に準じてグラフト共重合体(C−2)を得た。(2) Synthesis of graft copolymer (C-2) Instead of 30 parts by weight of α-methylstyrene and 5 parts by weight of styrene, 15 parts by weight of α-methylstyrene and 20 parts of styrene were used.
Parts by weight were used. Others are graft copolymers (C-1)
A graft copolymer (C-2) was obtained according to the synthesis of.
(3) グラフト共重合体(C−3)の合成 グラフト共重合体(C−1)の合成においてゴムラテ
ツクス(D)の重合に際し,重合率90%で90℃に昇温
し,更に2時間重合させ重合率98%のゴムラテツクスを
得ること以外はグラフト共重合体(C−1)の合成に準
じてグラフト共重合体(C−3)を得た。(3) Synthesis of Graft Copolymer (C-3) In the synthesis of Graft Copolymer (C-1), during the polymerization of rubber latex (D), the temperature was raised to 90 ° C. at a polymerization rate of 90%, and the polymerization was continued for 2 hours. Then, a graft copolymer (C-3) was obtained according to the synthesis of the graft copolymer (C-1) except that a rubber latex having a polymerization rate of 98% was obtained.
以上において,ガスクロマトグラフイーにより重合率
を求めるには,懸濁ビーズを採取し,これをテトラヒド
ロフランに溶解してガスクロマトグラフイー分析に供
し,未反応モノマーを検出し,この検出量から求めた。
なお,未反応モノマーはこれのみの分散粒子は,重合終
了反応液中に存在していなかつた。In the above, in order to determine the polymerization rate by gas chromatography, suspended beads were sampled, dissolved in tetrahydrofuran, subjected to gas chromatography analysis, unreacted monomer was detected, and the amount was detected.
The dispersed particles containing only unreacted monomer did not exist in the reaction solution after completion of the polymerization.
ラテックスの不揮発分からの重合率は,ラテックスの
一部をとり,加熱して残存モノマー及び水を揮発させ不
揮発分割合(重量%)を求め,この値(a)から,次式
によって求めた。The polymerization rate from the non-volatile content of the latex was obtained by taking a part of the latex, heating it to volatilize the residual monomer and water, and determining the non-volatile content ratio (weight%).
ただし,仕込み時の不揮発分とは,仕込み物中,仕込
み時に揮発しないもので,樹脂,乳化剤,重合開始剤等
を含む。 However, the non-volatile components at the time of charging are those which do not volatilize during charging, and include resins, emulsifiers, polymerization initiators and the like.
実施例1 共重合体(A−1)/共重合体(B−1)/グラフト
共重合体(C−1)=25/0/35の重量比で混合し,押出
機でペレツト化し,射出成形機で成形した。成形品の物
性測定結果を表1に示した。Example 1 Copolymer (A-1) / copolymer (B-1) / graft copolymer (C-1) = 25/0/35 were mixed in a weight ratio, pelletized by an extruder, and injected. Molded with a molding machine. The results of measuring the physical properties of the molded products are shown in Table 1.
実施例2〜8 共重合体(A),共重合体(B)及びグラフト共重合
体(C)〔グラフト共重合体(C−1)〕の混合比率を
表1に示すように変更した。その他は実施例1と同じに
して,実施例2〜7を行なつた。成形品の物性測定結果
を表1に示した。Examples 2 to 8 The mixing ratio of the copolymer (A), the copolymer (B) and the graft copolymer (C) [graft copolymer (C-1)] was changed as shown in Table 1. Others were the same as in Example 1, and Examples 2 to 7 were performed. The results of measuring the physical properties of the molded products are shown in Table 1.
比較例1 グラフト共重合体(C)としてグラフト共重合体(C
−2)を用いた以外は実施例1と同じにして,その物性
を評価した。このように,グラフト共重合体の芳香族ビ
ニル化合物成分としてα−メチルスチレンの量が少ない
と,耐熱性樹脂との相溶性が悪く衝撃強さが大きく低下
し,実用に供することができない。Comparative Example 1 The graft copolymer (C) was used as the graft copolymer (C).
The physical properties were evaluated in the same manner as in Example 1 except that -2) was used. As described above, when the amount of α-methylstyrene as the aromatic vinyl compound component of the graft copolymer is small, the compatibility with the heat resistant resin is poor and the impact strength is greatly reduced, and it cannot be put to practical use.
比較例2 グラフト共重合体(C)としてグラフト共重合体(C
−3)を用いた以外は実施例1と同じようにして,その
物性を比較した。このようにグラフト共重合体に用いる
ゴムの重合率を高くすると衝撃強さが大きく低下し,実
用に供することができない。Comparative Example 2 The graft copolymer (C) was used as the graft copolymer (C).
The physical properties were compared in the same manner as in Example 1 except that -3) was used. As described above, when the polymerization rate of the rubber used in the graft copolymer is increased, the impact strength is greatly reduced and it cannot be put to practical use.
(発明の効果) 本発明になる熱可塑性樹脂組成物において,グラフト
共重合体とN−置換マレイミド系共重合体は相溶性が優
れ,該組成物は耐熱性及び耐衝撃性が優れる。 (Effect of the Invention) In the thermoplastic resin composition of the present invention, the graft copolymer and the N-substituted maleimide copolymer have excellent compatibility, and the composition has excellent heat resistance and impact resistance.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 設楽 正史 千葉県市原市五井南海岸14番地 日立化成 工業株式会社五井工場内 (72)発明者 服部 勇 千葉県市原市五井南海岸14番地 日立化成 工業株式会社五井工場内 (56)参考文献 特開 昭59−18716(JP,A) 特開 昭61−155416(JP,A) 特開 昭60−38418(JP,A) 特開 昭62−34938(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Masafumi Shitara, Inventor Masafumi Shitara, 14 Goi Minamikaigan, Ichihara City, Chiba Hitachi Chemical Co., Ltd.Goi Plant (72) Inventor Isamu Hattori 14 Goi Minamikaigan, Ichihara City, Chiba Hitachi Chemical Goi Factory Co., Ltd. (56) Reference JP 59-18716 (JP, A) JP 61-155416 (JP, A) JP 60-38418 (JP, A) JP 62-34938 ( JP, A)
Claims (1)
重量%及びα−メチルスチレンを75〜100重量%含有す
る芳香族ビニル化合物を44〜30重量%共重合させて得ら
れる共重合体10〜80重量%, (B) α−メチルスチレンを80〜100重量%含有する
芳香族ビニル化合物を50〜82重量%及びシアン化ビニル
化合物を10〜50重量%共重合させて得られる共重合体を
0〜60重量% 並びに (C) 多価ビニル単量体又は多価アリル単量体を0.1
〜20重量%及び炭素数1〜13のアルキル基を有するアク
リル酸エステルを50〜99.9重量%配合してなる重合性単
量体(a)95〜60重量部をジエン系重合体(b)5〜40
重量部の存在下に重合率が50〜93重量%まで乳化重合さ
せたのち重合を停止させて得られるグラフト重合体ゴム
組成物〔I〕30〜80重量部の存在下に,α−メチルスチ
レンを50〜90重量%含有する芳香族ビニル化合物を50〜
80重量%及びシアン化ビニル化合物を20〜40重量%配合
してなる重合性単量体〔II〕70〜20重量部を重合させて
得られるグラフト共重合体20〜90重量%を 全体が100重量%になるように含有してなる耐熱性熱可
塑性樹脂組成物。(1) 56-70 N-arylmaleimide (A)
% To 80% by weight of a copolymer obtained by copolymerizing 44 to 30% by weight of an aromatic vinyl compound containing 75 to 100% by weight of α-methylstyrene, and (B) 80 to 80% of α-methylstyrene. 50 to 82% by weight of an aromatic vinyl compound containing 100% by weight and 0 to 60% by weight of a copolymer obtained by copolymerizing a vinyl cyanide compound of 10 to 50% by weight, and (C) a polyvalent vinyl unit amount Body or polyvalent allyl monomer 0.1
To 20% by weight and 50 to 99.9% by weight of an acrylic acid ester having an alkyl group having 1 to 13 carbon atoms, 95 to 60 parts by weight of a polymerizable monomer (a) is used as a diene polymer (b) 5 ~ 40
Graft polymer rubber composition [I] obtained by emulsion-polymerizing to 50 to 93% by weight in the presence of 10 parts by weight of α-methylstyrene in the presence of 30 to 80 parts by weight of the polymer. Aromatic vinyl compound containing 50-90% by weight of
Graft copolymer obtained by polymerizing 70 to 20 parts by weight of a polymerizable monomer [II] containing 80 to 20% by weight and a vinyl cyanide compound of 20 to 40% by weight is 100% in total. A heat-resistant thermoplastic resin composition which is contained so as to be contained in a weight percentage.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13935587A JPH0826206B2 (en) | 1987-06-03 | 1987-06-03 | Heat resistant thermoplastic resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13935587A JPH0826206B2 (en) | 1987-06-03 | 1987-06-03 | Heat resistant thermoplastic resin composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63304042A JPS63304042A (en) | 1988-12-12 |
JPH0826206B2 true JPH0826206B2 (en) | 1996-03-13 |
Family
ID=15243399
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13935587A Expired - Lifetime JPH0826206B2 (en) | 1987-06-03 | 1987-06-03 | Heat resistant thermoplastic resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0826206B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4081841B2 (en) * | 1998-03-06 | 2008-04-30 | ユーエムジー・エービーエス株式会社 | Automotive lamp housing |
KR101854008B1 (en) * | 2011-07-12 | 2018-05-02 | 니폰 에이 엔 엘 가부시키가이샤 | Graft copolymer, thermoplastic resin composition, molded article, and method for producing graft copolymer |
EP4053178A4 (en) * | 2020-11-05 | 2023-07-05 | LG Chem, Ltd. | Method for preparing polymer |
-
1987
- 1987-06-03 JP JP13935587A patent/JPH0826206B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS63304042A (en) | 1988-12-12 |
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