JPH08247410A - Gas burner for industrial furnace - Google Patents

Gas burner for industrial furnace

Info

Publication number
JPH08247410A
JPH08247410A JP7079683A JP7968395A JPH08247410A JP H08247410 A JPH08247410 A JP H08247410A JP 7079683 A JP7079683 A JP 7079683A JP 7968395 A JP7968395 A JP 7968395A JP H08247410 A JPH08247410 A JP H08247410A
Authority
JP
Japan
Prior art keywords
furnace
fuel
recess
temperature
burner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7079683A
Other languages
Japanese (ja)
Inventor
Yuuichi Ichiraku
祐一 一楽
Toshio Tawa
敏男 田和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Original Assignee
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd filed Critical Osaka Gas Co Ltd
Priority to JP7079683A priority Critical patent/JPH08247410A/en
Publication of JPH08247410A publication Critical patent/JPH08247410A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To obtain a gas burner, producing low NOx and flame of short length, by a method wherein an ejector, throttling the outlet port unit of a preheated air supplying passage to draw exhaust gas in a furnace, being recirculated into a recessed place, and mix it in the recessed place, is formed while fuel gas injection ports are provided on furnace walls at the side of the recessed place. CONSTITUTION: A recessed place 2, whose front surface is opened in the inside wall surface 1 of a furnace, is provided in a burner tile 3 and the outlet port of preheated air supplying passage 4 is opened on the rear end surface of the recessed place 2 while the outlet port unit of the preheated air supplying passage 4 is throttled to form an ejector 5. The ejector 5 draws gas in the furnace, which is recirculated into the recessed place 2, by the momentum of the injected preheated air and mixes it into preheated air in the recessed place 2 to inject it into the furnace again. Further, fuel gas ejection ports 6, whose ejecting direction is slanted toward the center, are provided on the wall surface 1 in the furnace at both sides of the recessed place 2 and after a temperature in the furnace has arrived at a temperature higher than the igniting temperature of the fuel, low oxygen concentration combustion and low-NOx concentration combustion can be effected by fuel, ejected out of the fuel ejection port 6, air-fuel mixture, ejected out of the recessed place 2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、鍛造炉等の工業炉に用
いる低NOx型のガスバーナに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a low NOx type gas burner used in an industrial furnace such as a forging furnace.

【0002】[0002]

【従来の技術】従来よりこの種の炉においては、ガスバ
ーナの予熱空気が高温(400〜500℃以上)の場
合、NOx発生量が多くなることが知られており、その
対策として、図5に示すようなガスバーナ(特開平1−
300103号)が試みられている。これは、炉内温度
を燃料着火温度まで立上げたのちは、予熱空気と燃料と
をそれぞれ別個に炉内に噴出させて、燃料と予熱空気と
が反応する前に、炉内の排気が予熱空気に巻き込まれて
混合するために、燃焼が緩慢になって燃焼温度を低く保
つことができ、それによってNOxの発生量を抑制する
ものである。
2. Description of the Related Art Conventionally, in this type of furnace, it has been known that the amount of NOx produced increases when the preheated air of the gas burner is at a high temperature (400 to 500 ° C. or higher). Gas burner as shown (Japanese Patent Laid-Open No. 1-
No. 300103) has been tried. This is because after the furnace temperature is raised to the fuel ignition temperature, preheated air and fuel are jetted separately into the furnace, and the exhaust gas in the furnace is preheated before the fuel and preheated air react with each other. Since the air is entrained in and mixed with the air, the combustion becomes slow and the combustion temperature can be kept low, thereby suppressing the amount of NOx generated.

【0003】[0003]

【発明が解決しようとする課題】上述のような従来方式
は、炉内で予熱空気と排ガスを混合させて、この混合気
に燃料を接触反応させるものであるから、予熱空気噴出
口10と燃料ガス噴出口6との距離を大きくとって燃料
と排ガスとの混合をよくする必要があるために、バーナ
が大型化するという問題があり、また燃焼速度をできる
だけ緩慢にするために火炎が長くなって、小さな炉には
設置できないという問題があった。本発明は従来方式に
おける上述のような問題点を解決し、低NOxでしかも
火炎長の短いバーナを提供することを目的とするもので
ある。
In the conventional method as described above, the preheated air and the exhaust gas are mixed in the furnace, and the fuel is brought into contact with the mixed air, so that the preheated air jet port 10 and the fuel are mixed. There is a problem that the burner becomes large in size because it is necessary to improve the mixing of the fuel and the exhaust gas by increasing the distance from the gas ejection port 6, and the flame becomes long in order to make the combustion speed as slow as possible. There was a problem that it could not be installed in a small furnace. It is an object of the present invention to solve the above-mentioned problems in the conventional method and to provide a burner with low NOx and short flame length.

【0004】[0004]

【課題を解決するための手段】本発明による低NOx工
業炉は、図1に示すように、前面が炉内壁面1に開口し
た凹所2をバーナタイル3内に設けて、凹所2の後端面
に予熱空気供給路4の出口を開口させると共に、予熱空
気供給路4の出口部分を絞って凹所2内へ還流する炉内
排ガスを吸引して凹所2内で混合させるエゼクタ5を形
成し、凹所2の側方の炉壁面1に燃料ガス噴出口6を設
けて成るバーナと、別途炉内を燃料着火温度まで昇温す
る手段とを備えたものであり、この昇温手段としては、
同図に示すように、予熱空気供給路4内へ立ち上げ用燃
料を供給する燃料供給孔7を設けるか、あるいは図2に
示すように、凹所2内へ立ち上げ用燃料及び空気を供給
する燃料・空気供給孔8を設けることができる。
As shown in FIG. 1, a low NOx industrial furnace according to the present invention is provided with a recess 2 having a front surface opened to a furnace inner wall surface 1 in a burner tile 3 to form a recess 2. An ejector 5 for opening the outlet of the preheated air supply passage 4 on the rear end face, sucking the exhaust gas in the furnace that recirculates into the recess 2 by narrowing down the outlet portion of the preheated air supply passage 4 and mixing it in the recess 2 is provided. The burner is formed and provided with a fuel gas ejection port 6 on the furnace wall surface 1 on the side of the recess 2 and a means for separately raising the temperature of the inside of the furnace to the fuel ignition temperature. as,
As shown in the figure, a fuel supply hole 7 for supplying the rising fuel into the preheated air supply passage 4 is provided, or as shown in FIG. 2, the starting fuel and air are supplied into the recess 2. A fuel / air supply hole 8 can be provided.

【0005】[0005]

【作用】上述の構成において、昇温手段により炉内の温
度が燃料の着火温度に達したのちは、昇温手段の作動を
停止して、燃料ガス噴出口6からの燃料供給のみによっ
て燃焼を続行する。このとき予熱空気がその運動量によ
ってエゼクタ5の周囲から排ガスを吸引するので、凹所
2内ではエゼクタ5の攪拌効果により予熱空気と排気と
がよく混合され、そのために混合気の酸素濃度が低くな
って燃焼温度を下げることができる。また従来方式で
は、燃料が空気流と直接接するところでは部分的に高温
が発生し、低NOx化が不完全であったが、本発明では
空気と排気とがよく混合されるので、部分的にも酸素濃
度が高いところが発生するおそれがない。また凹所2内
でエゼクタ5によって予熱空気に排ガスが十分混合され
ているので、燃料噴射口6をもっと凹所2に近付け、あ
るいは燃料噴射口6のノズルを斜めに混合気に向けて設
置することができ、それによってバーナの小型化と短炎
化を実現することができる。また短炎化の必要のない炉
においては、一層の低NOx化が可能となる。
In the above-mentioned structure, after the temperature in the furnace reaches the ignition temperature of the fuel by the temperature raising means, the operation of the temperature raising means is stopped and the combustion is performed only by the fuel supply from the fuel gas jet port 6. continue. At this time, the preheated air sucks the exhaust gas from around the ejector 5 due to its momentum, so that the preheated air and the exhaust gas are well mixed in the recess 2 due to the stirring effect of the ejector 5, so that the oxygen concentration of the air-fuel mixture becomes low. The combustion temperature can be lowered. Further, in the conventional method, high temperature is partially generated where the fuel is in direct contact with the air flow, and the reduction of NOx is incomplete. However, in the present invention, the air and the exhaust are mixed well, However, there is no possibility that a high oxygen concentration will occur. Further, since the exhaust gas is sufficiently mixed with the preheated air by the ejector 5 in the recess 2, the fuel injection port 6 is placed closer to the recess 2 or the nozzle of the fuel injection port 6 is installed obliquely toward the air-fuel mixture. Therefore, the burner can be downsized and the flame can be shortened. Further, in a furnace that does not require shortening of flame, it is possible to further reduce NOx.

【0006】[0006]

【実施例】図1は本発明の一実施例を示したもので、
(b)と(c)はそれぞれ(a)におけるX−X断面及
びY−Y断面を示したものである。同図において、前面
が炉内壁面1に開口した凹所2がバーナタイル3内に設
けられ、この凹所2の後端面に予熱空気供給路4の出口
が開口しており、予熱空気供給路4の出口部分が細く絞
られて、エゼクタ5が形成されている。このエゼクタ5
は、噴出する予熱空気の運動量によって凹所2内へ還流
する炉内排ガスを吸引し、これを凹所2内で予熱空気と
混合させて再び炉内へ噴出させるものであり、更に凹所
2の側方の炉内壁面1には、同図(a)及び(c)に示
すように、噴射方向を中心側へ傾斜させた燃料ガス噴出
口6が設けられており、炉内温度が燃料着火温度以上に
達したのちは、この燃料ガス噴出口6から噴射される燃
料と、凹所2から噴出する混合気とによって、低酸素濃
度の低NOx燃焼が行われるようになっている。
FIG. 1 shows one embodiment of the present invention.
(B) and (c) show the XX cross section and the YY cross section in (a), respectively. In the figure, a recess 2 having a front surface opened to the inner wall surface 1 of the furnace is provided in the burner tile 3, and an outlet of the preheat air supply passage 4 is opened at the rear end surface of the recess 2 to form the preheat air supply passage. An ejector 5 is formed by narrowing the outlet portion of the nozzle 4. This ejector 5
Is for sucking in-furnace exhaust gas that recirculates into the recess 2 by the momentum of the preheated air that is ejected, mixes this with preheated air in the recess 2 and ejects it again into the furnace. As shown in (a) and (c) of the same drawing, a fuel gas jet port 6 whose injection direction is inclined toward the center side is provided on the furnace inner wall surface 1 on the side of, and the temperature inside the furnace is After reaching the ignition temperature or higher, the fuel injected from the fuel gas ejection port 6 and the air-fuel mixture ejected from the recess 2 perform low NOx low NOx combustion.

【0007】いま図1において、炉内温度が燃料着火温
度以下の場合には、燃料ガス噴出口6から炉内へ直接燃
料を噴射する燃焼方式では、酸素濃度及び予熱空気の温
度が不足して燃焼が不安定となったり、失火したりする
おそれがある。そこで図1の実施例では、炉内を燃料着
火温度まで昇温する手段として、同図(b)に示すよう
に、予熱空気供給路4内へ立上げ用燃料を供給する燃料
供給孔7が予熱空気供給路4の出口付近に設けられてお
り、こうして未だ温度は低いけれども酸素濃度の高い予
熱空気と立上げ用燃料とが凹所2内で混合されるために
炉内で確実に燃焼し、炉内の温度を燃料着火温度に達す
るまで昇温させる。炉温が燃料着火温度に達したことを
温度センサを通じて制御装置が感知すると、立上げ用燃
料供給孔7に供給されていた燃料は遮断されて、炉内へ
直接噴射する燃料ガス噴出口6へと切り換えられる。
In FIG. 1, when the temperature in the furnace is lower than the fuel ignition temperature, the oxygen concentration and the temperature of the preheated air are insufficient in the combustion system in which the fuel is directly injected from the fuel gas ejection port 6 into the furnace. Combustion may become unstable or misfire may occur. Therefore, in the embodiment of FIG. 1, as a means for raising the temperature of the inside of the furnace to the fuel ignition temperature, a fuel supply hole 7 for supplying startup fuel into the preheated air supply passage 4 is provided as shown in FIG. It is provided near the outlet of the preheated air supply passage 4, and thus the preheated air, which is still low in temperature but still has a high oxygen concentration, and the fuel for start-up are mixed in the recess 2 so that they are reliably burned in the furnace. The temperature inside the furnace is raised until it reaches the fuel ignition temperature. When the control device senses through the temperature sensor that the furnace temperature has reached the fuel ignition temperature, the fuel supplied to the startup fuel supply hole 7 is shut off and the fuel gas is directly injected into the furnace to the fuel gas jet port 6. Can be switched to.

【0008】図2は本発明の他の実施例を示したもの
で、(a)は縦断面図、(b)はそのX−X断面図であ
る。本実施例は、図1における凹所2内を混合部と排ガ
ス吸引通路とに区画して排ガス吸引効率を高めたもの
で、前面が炉内壁面1に開口し、後端面に予熱空気供給
路4の出口すなわちエゼクタ5が開口している混合用凹
所2の側方のバーナタイル3内に、前端が炉内壁面1に
開口し、後端が屈曲して凹所2内の後部の側壁面に開口
した排ガス吸引通路9が形成されており、エゼクタ5は
この排ガス吸引通路9を通じて炉内排ガスを吸引し、排
ガスと予熱空気とを凹所2内で混合して炉内へ噴出させ
るようになっている。更に図3の実施例は、図2の実施
例における炉内を燃料着火温度まで昇温する手段とし
て、凹所2内へ立上げ用燃料及び空気を供給する燃料・
空気供給孔8を、排ガス吸引通路9を横断して設けたも
のであり、図はその立上げ燃焼時の状態を示したもので
ある。
2A and 2B show another embodiment of the present invention, in which FIG. 2A is a vertical sectional view and FIG. 2B is its XX sectional view. In the present embodiment, the inside of the recess 2 in FIG. 1 is divided into a mixing portion and an exhaust gas suction passage to improve the exhaust gas suction efficiency. The front surface opens to the furnace inner wall surface 1 and the rear end surface has a preheated air supply passage. 4 inside the burner tile 3 on the side of the mixing recess 2 in which the ejector 5 is open, the front end opens to the furnace inner wall surface 1 and the rear end bends to the rear side of the recess 2. An exhaust gas suction passage 9 opening to the wall surface is formed, and the ejector 5 sucks the exhaust gas in the furnace through the exhaust gas suction passage 9, mixes the exhaust gas and the preheated air in the recess 2 and jets them into the furnace. It has become. Further, in the embodiment of FIG. 3, as a means for raising the temperature of the inside of the furnace to the fuel ignition temperature in the embodiment of FIG.
The air supply hole 8 is provided across the exhaust gas suction passage 9, and the figure shows the state at the time of startup combustion.

【0009】図4は、本発明による低NOx化の実際の
効果を測定データとして示したもので、炉寸法1300
mm(直径)×3100mm(長さ),燃焼量35万K
cal/h,空気比1.08〜1.10の鍛造炉におい
て、図5の従来方式のバーナ(曲線A)と図3の実施例
に示した本発明バーナ(曲線B)を燃焼させ、立上げ燃
焼停止後の炉温に対するNOx値を測定したものである
が、本発明によりNOx発生率(酸素濃度0%換算)が
約6〜8ppm改善し、しかも火炎長を1/2〜1/3
に短縮することができた。
FIG. 4 shows the actual effect of reducing NOx according to the present invention as measured data.
mm (diameter) x 3100 mm (length), combustion amount 350,000 K
In a forging furnace having a cal / h and an air ratio of 1.08 to 1.10, the conventional burner (curve A) of FIG. 5 and the burner of the present invention (curve B) shown in the embodiment of FIG. The NOx value was measured with respect to the furnace temperature after the termination of the boost combustion. The NOx generation rate (oxygen concentration 0% conversion) was improved by about 6 to 8 ppm by the present invention, and the flame length was 1/2 to 1/3.
Could be shortened to

【0010】[0010]

【発明の効果】本発明によれば上述のように、炉内温度
が燃料着火温度に達したのち、運動量の大きい予熱空気
によって排ガスが効果的に吸引され、エゼクタ5の攪拌
効果によって混合された酸素濃度の低い予熱空気と排ガ
スの混合気と燃料とを接触させて燃焼させるものである
から、たとえ混合気の温度が高くても、燃焼温度を十分
低く抑制してNOx発生量を低減することができ、また
混合気は凹所2内でエゼクタ5によって充分混合されて
いるので、燃料ガス噴出口6と凹所2との間に従来のよ
うに距離を設ける必要がない上に、燃料噴射方向を混合
気流側に傾けて火炎を短くすることができ、それによっ
てバーナや炉を小型化することができるという利点があ
る。
According to the present invention, as described above, after the temperature in the furnace reaches the fuel ignition temperature, the exhaust gas is effectively sucked by the preheated air having a large momentum and mixed by the stirring effect of the ejector 5. Since a mixture of preheated air having a low oxygen concentration, exhaust gas, and fuel is brought into contact with each other and burned, even if the temperature of the mixture is high, the combustion temperature should be suppressed sufficiently low to reduce the NOx generation amount. In addition, since the air-fuel mixture is sufficiently mixed by the ejector 5 in the recess 2, there is no need to provide a distance between the fuel gas ejection port 6 and the recess 2 as in the conventional case, and the fuel injection is performed. There is an advantage that the flame can be shortened by inclining the direction to the mixed air flow side, thereby making it possible to downsize the burner and the furnace.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による低NOx型ガスバーナを示したも
ので、(a)は上面図、(b)はそのX−X部の縦断面
図、(c)はそのY−Y部の縦断面図。
1 shows a low NOx type gas burner according to the present invention, wherein (a) is a top view, (b) is a vertical cross-sectional view of its XX portion, and (c) is a vertical cross-sectional view of its YY portion. Fig.

【図2】本発明の他の実施例を示すもので、(a)は縦
断面図、(b)はそのX−X部の横断面図。
2A and 2B show another embodiment of the present invention, in which FIG. 2A is a longitudinal sectional view, and FIG. 2B is a transverse sectional view taken along the line XX.

【図3】本発明の更に他の実施例を示す縦断面図。FIG. 3 is a vertical sectional view showing still another embodiment of the present invention.

【図4】本発明と従来例の効果を比較するグラフ。FIG. 4 is a graph comparing the effects of the present invention and the conventional example.

【図5】従来例の縦断面図。FIG. 5 is a vertical sectional view of a conventional example.

【符号の説明】[Explanation of symbols]

1 炉内壁面 2 凹所 3 バーナタイル 4 予熱空気供給路 5 エゼクタ 6 燃料ガス噴出口 7 燃料供給孔 8 燃料・空気供給孔 9 排ガス吸引通路 10 予熱空気噴出口 1 Inner Wall Surface 2 Recess 3 Burner Tile 4 Preheated Air Supply Channel 5 Ejector 6 Fuel Gas Jet 7 Fuel Supply Hole 8 Fuel / Air Supply Hole 9 Exhaust Gas Suction Passage 10 Preheated Air Jet

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 前面が炉内壁面に開口した凹所をバーナ
タイル内に設けて、凹所の後端面に予熱空気供給路の出
口を開口させると共に、予熱空気供給路の出口部分を絞
って凹所内へ還流する炉内排ガスを吸引して凹所内で混
合させるエゼクタを形成し、凹所の側方の炉壁面に燃料
ガス噴出口を設けて成るバーナと、別途炉内を燃料着火
温度まで昇温する手段とを備えて成る工業炉用ガスバー
ナ。
1. A recess is formed in the burner tile, the front surface of which is open to the inner wall surface of the furnace, the outlet of the preheating air supply passage is opened at the rear end surface of the recess, and the outlet portion of the preheating air supply passage is narrowed. A burner that forms an ejector that sucks the exhaust gas in the furnace that recirculates into the recess and mixes it in the recess, and a fuel gas jet outlet on the furnace wall on the side of the recess, and a separate furnace up to the fuel ignition temperature A gas burner for an industrial furnace, comprising: a means for raising the temperature.
【請求項2】 前面が炉内壁面に開口した凹所をバーナ
タイル内に設けて、凹所の後端面に予熱空気供給路の出
口を開口させ、凹所の側方に前端が炉壁面に開口し後端
が屈曲して凹所の後部側壁面に開口した排ガス吸引通路
を形成して、予熱空気供給路の出口部分を絞って排ガス
吸引通路を通じて炉内排ガスを吸引し凹所内で混合させ
るエゼクタを形成すると共に、凹所の側方の炉壁面に燃
料ガス噴出口を設けて成るバーナと、別途炉内を燃料着
火温度まで昇温する手段とを備えて成る工業炉用ガスバ
ーナ。
2. A recess is formed in the burner tile, the front surface of which is open to the inner wall surface of the furnace, the outlet of the preheating air supply passage is opened to the rear end surface of the recess, and the front end of the recess is lateral to the furnace wall surface. An exhaust gas suction passage is formed that is open and the rear end is bent and opened on the rear side wall surface of the recess, and the outlet part of the preheat air supply passage is narrowed to suck the exhaust gas in the furnace through the exhaust gas suction passage and mix it in the recess. A gas burner for an industrial furnace, which is provided with a burner which forms an ejector and is provided with a fuel gas ejection port on a furnace wall surface on the side of the recess, and a means for separately raising the temperature of the inside of the furnace to a fuel ignition temperature.
【請求項3】 上記昇温手段として、予熱空気供給路内
へ燃料を供給する燃料供給孔を該予熱空気供給路の出口
付近に設けて成る請求項1又は2記載の工業炉用ガスバ
ーナ。
3. The gas burner for an industrial furnace according to claim 1, wherein a fuel supply hole for supplying fuel into the preheated air supply passage is provided near the outlet of the preheated air supply passage as the temperature raising means.
【請求項4】 上記昇温手段として、凹所内へ燃料及び
空気を供給する燃料・空気供給孔を設けて成る請求項1
又は2記載の工業炉用ガスバーナ。
4. The fuel / air supply hole for supplying fuel and air into the recess is provided as the temperature raising means.
Or the gas burner for an industrial furnace according to 2.
JP7079683A 1995-03-11 1995-03-11 Gas burner for industrial furnace Pending JPH08247410A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7079683A JPH08247410A (en) 1995-03-11 1995-03-11 Gas burner for industrial furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7079683A JPH08247410A (en) 1995-03-11 1995-03-11 Gas burner for industrial furnace

Publications (1)

Publication Number Publication Date
JPH08247410A true JPH08247410A (en) 1996-09-27

Family

ID=13697010

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7079683A Pending JPH08247410A (en) 1995-03-11 1995-03-11 Gas burner for industrial furnace

Country Status (1)

Country Link
JP (1) JPH08247410A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8297969B2 (en) * 2003-11-28 2012-10-30 Techint Compagnia Tecnica Internazionale S.P.A. Low polluting emission gas burner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8297969B2 (en) * 2003-11-28 2012-10-30 Techint Compagnia Tecnica Internazionale S.P.A. Low polluting emission gas burner

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