JPH08246267A - Device for measuring amount of production in spinning machine - Google Patents

Abstract

PURPOSE: To integrate the amount of production accurately by excluding the trouble of exchanging a hand operated means for integrating the amount of production in every alternation of a production time period. CONSTITUTION: The roving framers installed in parallel in a plant are each equipped with a device 1 for measuring the amount of production and a pulser 2 detecting the spun out length of roving 9 at the one end of a front roller 8 of the roving frame. The device 1 for measuring the amount of production comprises the pulser 2, a controlling device 10 including a selection means 3 for selecting an integration means, the integration means for integrating the amounts of production C1-C3 and a clock 11, a key board 6 setting a time to show each of divided production time periods and a display 5 showing the result of the integration.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a production amount measuring device for selecting a production amount accumulating means corresponding to each production time zone in a spinning machine such as a roving machine or a kneading machine and totaling the production amount. .

[0002]

2. Description of the Related Art Conventionally, as an operation system of a spinning factory, a spinning factory is divided into a plurality of production time zones (shifts) such as a two-shift system and a three-shift system, and the production is performed for each shift. The production was controlled by the output. In Europe and the United States, for example, if a roving break occurs in the roving machine, the roving machine will stop, but if the roving break is left for a long time due to operator's neglect, the production will drop, so Some factories have introduced a commission system that reflects the amount of production in order to reflect the degree to wages. For these reasons, it is necessary to accurately measure and grasp the production output at each shift, and therefore a production amount measuring device was provided. The conventional production amount measuring device detects the rotation of the front roller of each spinning machine by a pulsar (production amount detecting means), and outputs a pulse signal (production amount) from the pulsar to a counter corresponding to each production time zone in the shift counter. The production amount of the spinning machine is summed up by the (production amount accumulating means) and is displayed on the display means. The shift counter is attached to each spinning machine, and each shift counter has the number of counters corresponding to each shift.Therefore, every time the shift is changed, the operator of the spinning machine in charge is manually operated. It was switched to the one corresponding to each shift.

[0003]

In the conventional production amount measuring apparatus, the counter of each spinning machine must be manually switched to a counter corresponding to each production time zone every time the production time zone of the spinning factory changes. , Annoying,
Since it is a manual operation, there is a case where the production amount in each production time zone cannot be accurately grasped because the production amount after the shift is added to the production volume in the previous production time zone due to forgetting to switch.

An object of the present invention is to eliminate the troublesomeness of manually switching the production amount accumulating means every time the production time zone is changed and to prevent forgetting to switch the production amount accumulating means due to an erroneous operation and to accurately perform the operation. It is about measuring production.

[0005]

Therefore, in the present application, production is divided into a plurality of production time zones such as two shift system and three shift system, and the production amount of each production time zone is In the production amount measuring device of the spinning machine, which is detected by the production amount detecting means provided in the spinning machine, and the production amount is integrated into the production amount integrating means provided corresponding to each production time zone,
The time setting means for setting the time representing each divided production time zone, the clock means for indicating the current time, and the set time and the current time by the clock means are compared to determine which production time zone is the current production time zone. It is characterized in that it is provided with an integrating means selecting means for discriminating whether or not the corresponding producing quantity integrating means is selected, and a display means for displaying an integrated result of this producing quantity integrating means.
In addition, the production is divided into a plurality of production time zones such as a two-shift system and a three-shift system, and the production amount of each production period is detected by the production amount detection means provided in the spinning machine. However, in the production amount measuring device of the spinning machine, which is configured to integrate the production amount into the production amount accumulating means provided corresponding to each production time zone, each of the plurality of spinning machines provided with the production amount accumulating means. In addition, the time setting means for setting the time representing each of the divided production time zones, the clock means for indicating the current time, and the set time and the current time by the clock means are compared to determine which the current production time zone is. Integrating means selecting means for determining whether it is a production time zone and selecting a corresponding production amount integrating means,
The present invention is characterized in that display means is provided for displaying the result of integration by the production quantity integration means.

[0006]

In the production amount measuring device of the spinning machine of the present invention, the production amount measuring device of the production amount measuring device automatically switches to the production amount measuring device corresponding to each production time period every time the production period is changed. As a result, the trouble of switching can be eliminated, human error such as forgetting to switch the production amount accumulating means can be eliminated, and the production amount in each production time zone can be accurately measured and grasped. Further, even if the production amount can be accurately grasped as described above, each spinning machine has a production amount accumulating means,
Since the display means for displaying the accumulated result is provided, the production amount of each spinning machine can be known.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a production measuring device 1 for a spinning machine according to the present invention will be described below with reference to the drawings. As shown in FIG. 1, for example, a roving machine (spinning machine) RM is installed in parallel in a factory. Each roving machine RM is equipped with a production measuring device 1. The production amount measuring device 1 includes a production amount detecting means (pulsar) 2, an integrating means selecting means 3, a producing quantity integrating means (counters C1 to C3), a display means (display) 5 for displaying an integrating result by the producing quantity integrating means, and a time. It is provided with setting means (keyboard) 6 and clock means 11 for indicating the current time. As shown in FIG. 2, in the roving frame RM, a front roller 8 of the draft device 7 is rotationally driven by a motor (not shown) via a belt transmission mechanism and a gear transmission mechanism. A pulsar 2 as a production amount detecting means is connected to one end of the front roller 8. The pulsar 2 is adapted to generate a pulse signal of one pulse each time the roving 9 is spun from the front roller 8 by a unit length (for example, 1 m). Further, the integrating means selecting means 3 and the production quantity integrating means are included in a control device (for example, a programmable controller) 10, and the control device 10 is provided with a clock (clock means) 11 indicating the current time. The integrating means selecting means 3 is realized by a part of the control program according to the flowchart shown in FIG. Further, the production amount accumulating means is provided in the control device 10 as counters C1 to C3 corresponding to each production time zone of three shifts in which the daily operation time zone of the spinning factory is divided into three, for example, every eight hours. . The control device 10 displays a time (for example, from 5:00 to 1) indicating each production time zone divided into a plurality of times.
The keyboard 6 and the display 5 for setting 3 o'clock, 13 o'clock to 21 o'clock, and 2 o'clock to 5 o'clock) are connected. Further, the roving machine RM is provided with a roving breakage detection device 13 including a known photoelectric detector corresponding to each roving 9 extending between the front roller 8 and the flyer top 12.

Next, the operation of this embodiment constructed as described above will be described. For example, one day is divided into three production time zones of three shifts, each production time zone is defined as shift 1, shift 2, and shift 3, and the time indicating each production time zone is set and input by the keyboard 6 (step P1 ), And stores it in a memory (not shown) of the control device 10 (step P2). Next, the program for realizing the integrating means selecting means 3 is composed of step P3, step P4, step P5 and step P6, and each production time of the current time indicated by the clock 11 and the input data stored in the memory of the control device 10. The set times of the bands are compared (step P3), and it is determined which production time band the set time of the current time is within. For example, if the current time is within the set time range of shift 1, the shift C counter C1 corresponding to shift 1 is automatically selected (step P4). Then, the counter C1 is driven by the pulse signal from the pulsar 2 connected to the front roller 8.
The production amount is added within (step P7).

Next, the current time of the clock 11 is the keyboard 6
At the set time of shift 2 input in step 1, the comparison is performed in step P3 as in shift 1, the counter C2 corresponding to shift 2 is selected in step P5, and the production amount is integrated in step P7. The same applies when the current time next falls within the set time range of shift 3. Then, the factory manager calls the data of each counter as needed to display the production amount for each shift on the display 5 of each roving machine RM (step P8), and to display each roving machine RM.
You can know the unit production.

Next, another embodiment will be described. As shown in FIG. 4, the plurality of rovings RMs arranged in parallel in the factory are several spinning machines G ₁ to
It is divided into G _N. Each roving frame RM as in the above embodiment
The pulsar 2 is connected to the front roller 8. Further, the production amount measuring device 1 is divided into the pulsar 2, the control device 10 having the integrating means selecting means 3, the counters C1 to C3, and the clock 11 indicating the current time, and the display 5 displaying the integrating result. And a keyboard 6 for setting a time indicating each production time zone. The pulsar 2 of each roving frame RM sends a pulse to the above-mentioned control device 10 installed in the factory separately from the roving frame RM, and the integrating means selecting means 3 is a program similar to that of the first embodiment. It is realized in step P3, step P4, step P5, and step P6. A counter C corresponding to each production time zone as a production amount accumulating means provided in the control device 10.
1 to C3 are set as a counter unit, and there are _N counter units u _{1 to} u _N corresponding to the spinning machine groups G _{1 to} GN, and the display 5 is a spinning machine group G.
₁ ~G _N of production of the displays, respectively. The control device 10 is
Read pulses from Rover RM one by one, as well as determine whether the read Rover RM which outputs the pulse is included in which the spinning machine group G ₁ ~G _N, such like the flow chart of FIG. 3 The present time and the set time data are compared by the integrating means selecting means, and the spinning machine groups G _{1 to} G _N
Of the counter units u _{1 to} u _N corresponding to the counters C 1 to C 3 corresponding to the production time zone. Therefore, the counters C _{1 to} C 3 of the counter units u _{1 to} u _N respectively include high productivity Rover RM contained in each of the spinning machine group G ₁ ~G _N that is, the single operator production of which spinning machine group units responsible are integrated together.

In the second embodiment, the counter of the production amount measuring device 1 is a counter for each production time zone corresponding to each roving machine RM, and the integrated result obtained by the counter is used for each spinning machine group G. It is also possible to display the production amount of each spinning machine group G and each roving machine RM on the display 5 by configuring the counter with another counter that is totalized by.

In this production amount measuring device, the present time and the set time are compared, and the production amount accumulating means is automatically switched. Therefore, human error such as forgetting to switch is eliminated, and it is necessary to switch manually every time the production time zone is changed. No more hassles. Further, since the accurate production amount of each spinning machine and each spinning machine group can be grasped, the production control of the factory becomes easy. Second
In the embodiment of the present invention, the roving machine R is installed in the factory for a plurality of spinning machines.
Since a production amount measuring device having a production amount accumulating device corresponding to each spinning machine group installed separately from M is provided, the production amount of the spinning machine group can be centrally managed at one place.

[0013]

As described above, according to the present invention, since the set time and the current time are compared with each other and the integrating means selecting means automatically selects the integrating means corresponding to the current production time zone, each integrating is manually performed. It eliminates the hassle of switching for each method, eliminates human error such as forgetting to switch, and can accurately grasp production. As a result, production control becomes more accurate, for example, in a factory that adopts a commission system according to the production amount, the production amount can be accurately reflected in wages.

[Brief description of drawings]

FIG. 1 is an explanatory diagram of a roving machine group.

FIG. 2 is an enlarged view of the roving machine of the present invention.

FIG. 3 is a control program.

FIG. 4 is another embodiment.

[Explanation of symbols]

1 production amount measuring device, 2 pulsar (production amount detecting means), 3 integrating means selecting means, 5 display (displaying means), 6 keyboard (time setting means), 11
Clock (clock means), C1-C3 counter (production amount integrating means), RM roving machine

Claims (2)

[Claims] 1. A two shift system, a three shift system, etc.
Production is performed by dividing one day into a plurality of production time zones, and the production amount of each production time zone is detected by the production amount detection means provided in the spinning machine, and the production amount is associated with each production time zone. In a production amount measuring device for a spinning machine adapted to integrate the provided production amount integrating means, a time setting means for setting a time representing each of the divided production time zones, a clock means for indicating the current time, and a set time. Compare with the current time by clock means,
The present invention is characterized in that it is provided with an integrating means selecting means for discriminating which production time zone is the current production time zone and selecting a corresponding production amount integrating means, and a display means for displaying an integrated result of the production amount integrating means. A measuring device for the production of spinning machines. 2. A two-shift system, a three-shift system, etc.,
Production is performed by dividing one day into a plurality of production time zones, and the production amount of each production time zone is detected by the production amount detection means provided in the spinning machine, and the production amount is associated with each production time zone. In the production amount measuring device of the spinning machine, which is adapted to integrate the production amount integration means provided, each of the plurality of spinning machines provided is
In addition to the production amount accumulating means, the time setting means for setting the time indicating each of the divided production time zones, the clock means for indicating the current time, and the set time and the current time by the clock means are compared to determine the current time. A spinning machine characterized by being provided with an integrating means selecting means for discriminating which production time zone the production time zone is, and selecting a corresponding production amount integrating means, and a display means for displaying an integrated result of the production amount integrating means. Machinery output measuring device.