JPH08196250A - Heat exchanger for food and production of puree and drink containing the puree - Google Patents

Heat exchanger for food and production of puree and drink containing the puree

Info

Publication number
JPH08196250A
JPH08196250A JP7010404A JP1040495A JPH08196250A JP H08196250 A JPH08196250 A JP H08196250A JP 7010404 A JP7010404 A JP 7010404A JP 1040495 A JP1040495 A JP 1040495A JP H08196250 A JPH08196250 A JP H08196250A
Authority
JP
Japan
Prior art keywords
puree
tube
food
fruits
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7010404A
Other languages
Japanese (ja)
Other versions
JP2912559B2 (en
Inventor
Toshiyuki Hayashi
敏行 林
Yoshihiro Miyasaka
芳嘉 宮坂
Kazuhito Hosaka
和仁 保坂
Tsuyoshi Nakamura
剛志 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARUZEN SHOKUHIN KOGYO KK
Original Assignee
MARUZEN SHOKUHIN KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MARUZEN SHOKUHIN KOGYO KK filed Critical MARUZEN SHOKUHIN KOGYO KK
Priority to JP7010404A priority Critical patent/JP2912559B2/en
Publication of JPH08196250A publication Critical patent/JPH08196250A/en
Application granted granted Critical
Publication of JP2912559B2 publication Critical patent/JP2912559B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Landscapes

  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Non-Alcoholic Beverages (AREA)

Abstract

PURPOSE: To provide a tube-type heat exchanger for a food capable of improving a heating speed or a cooling speed of a food material and preventing the clog ging of a tube as far as possible in the heating or cooling of a viscous food material such as puree by the heat exchanger. CONSTITUTION: This is a heat exchanger for a food provided with a tube through which a viscous food material such as a puree flows to be heated or cooled. A bladed member 37 having blades 40 intermittently along a rod- shaped axis 38 is inserted into the tube 26 at least at the inlet port for the food material. Further, the tube 26 has a space (h) between the outer peripheral surface of the blades 40 and the inner peripheral surface of the tube through which the food material flowing in the tube 26 can pass it.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は食品用熱交換装置、ピュ
ーレの製造方法、及びピューレ含有飲料の製造方法に関
し、更に詳細にはピューレ等の粘調な食品原料がチュー
ブの内部を流れて加熱又は冷却される食品用熱交換装
置、前記食品用熱交換装置を使用したピューレの製造方
法、及び前記ピューレの製造方法で得られたピューレを
含有するピューレ含有飲料の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat exchanger for foods, a method for producing puree, and a method for producing a beverage containing puree. More specifically, a viscous food material such as puree flows inside a tube and is heated. The present invention also relates to a heat exchanger for food that is cooled, a method for producing puree using the heat exchanger for food, and a method for producing a puree-containing beverage containing the puree obtained by the method for producing puree.

【0002】[0002]

【従来の技術】トマトピューレやリンゴピューレ等の野
菜や果実のピューレは、種々の食品に使用される食品原
料であるため、貯蔵・輸送に供される。このため、貯蔵
・輸送に供されるピューレには、殺菌処理を施して実質
的に無菌状態とすることが必要である。この殺菌処理と
しては、通常、プレート式熱交換装置を使用した加熱殺
菌処理(以下、プレート式加熱殺菌処理と称することが
ある)が採用される。かかるプレート式加熱殺菌処理
は、狭間隔で置設された複数枚のプレートを加熱し、加
熱殺菌処理を施すピューレをプレート間の狭間隔に流す
ことによってピューレを加熱するものである。ところ
で、最近、野菜や果実のすりおろし状の固形分が配合さ
れたジュース等の飲料が製造販売されている。かかる飲
料に配合される野菜や果実の固形分は、すりおろし状の
固形分が多量に含まれるピューレを野菜や果実の搾汁液
に配合して得たものである。
2. Description of the Related Art Vegetable and fruit purees such as tomato puree and apple puree are food raw materials used for various foods and are therefore stored and transported. For this reason, it is necessary to sterilize the puree used for storage and transportation to render it substantially sterile. As this sterilization treatment, a heat sterilization treatment using a plate type heat exchange device (hereinafter sometimes referred to as a plate type heat sterilization treatment) is usually adopted. In the plate-type heat sterilization treatment, a plurality of plates placed at narrow intervals are heated, and the puree subjected to the heat sterilization treatment is caused to flow in the narrow intervals between the plates to heat the purees. By the way, recently, beverages such as juices containing grated solids of vegetables and fruits are manufactured and sold. The solid content of vegetables and fruits to be added to such a beverage is obtained by adding puree containing a large amount of grated solids to the juice of vegetables and fruits.

【0003】この様に、すりおろし状の野菜や果実の固
形分を多量に含むピューレに、プレート式加熱殺菌処理
を施すと、プレート間の狭間隙が固形分によって閉塞さ
れ易いため、プレート式熱交換装置の洗浄を度々行う必
要がある。また、ピューレに多量に含まれているすりお
ろし状の固形分の形状が崩れ易く、すりおろし状のぶつ
ぶつした独特の食感(以下、すりおろし状の食感と称す
ることがある)を喪失し、クリーム状の食感を呈するも
のとなることがある。かかるクリーム状のピューレを配
合した飲料は、すりおろし状の食感を呈するピューレを
配合した飲料とは、その喉越し等の食感が異なるものと
なる。従って、すりおろし状の食感を呈するピューレに
は、プレート式加熱殺菌処理を施すことができず、ピュ
ーレの保存や輸送を冷凍して行っているため、ピューレ
の保存コストや輸送コストが高価となる。このため、本
発明者等は、固形分によって閉塞され難く且つすりおろ
し状の食感を実質的に損なうことなくピューレの加熱殺
菌処理を行うべく、プレート式加熱殺菌処理に代えてチ
ューブ式熱交換装置を使用した加熱殺菌処理(以下、チ
ューブ式加熱殺菌処理と称することがある)を試みた。
[0003] As described above, when plate-type heat sterilization treatment is performed on puree containing a large amount of grated vegetables and fruits solids, the narrow gap between the plates is easily blocked by the solids. It is necessary to frequently clean the exchange device. In addition, the shape of the grated solids contained in the puree in a large amount is easy to collapse, and the grated, crushed and unique texture (hereinafter sometimes referred to as the grated texture) is lost. , May give a creamy texture. The beverage containing the cream-like puree has a different texture, such as throat, from the beverage containing the puree having a grated texture. Therefore, the puree having a grated texture cannot be subjected to the plate-type heat sterilization treatment, and since the puree is stored and transported by freezing, the storage cost and the transportation cost of the puree are high. Become. Therefore, the present inventors, in order to perform the heat sterilization treatment of puree without being substantially blocked by the solid content and substantially impairing the grated texture, instead of the plate heat sterilization treatment, the tube heat exchange treatment is performed. A heat sterilization process using the device (hereinafter, sometimes referred to as a tube type heat sterilization process) was tried.

【0004】[0004]

【発明が解決しようとする課題】チューブ式加熱殺菌処
理によれば、ピューレ処理量が少量である場合、ピュー
レに含有されたすりおろし状の固形分の形状を保持しつ
つ、ピューレに加熱殺菌処理を施すことができる。しか
しながら、チューブ式熱交換装置では、ピューレの昇温
速度が遅いため、ピューレの加熱殺菌処理量の増加が困
難であり、且つチューブが閉塞され易い。このため、ピ
ューレ等の粘調な食品原料の加熱殺菌処理等の処理にチ
ューブ式熱交換装置を工業的に使用することは困難であ
る。唯、チューブ式熱交換装置によれば、含有された固
形分の形状を崩さず、粘調な食品原料に加熱処理等の処
理を施すことが可能である。このため、ピューレ等の粘
調な食品原料の加熱速度又は冷却速度を向上でき且つチ
ューブの閉塞を防止できれば、ピューレ等の粘調な食品
原料の加熱殺菌処理等の処理にチューブ式熱交換装置を
好適に使用できる。
According to the tube-type heat sterilization treatment, when the amount of puree treatment is small, the puree is heat-sterilized while maintaining the shape of grated solids contained in the puree. Can be applied. However, in the tube heat exchanger, the rate of temperature rise of the puree is slow, so it is difficult to increase the heat sterilization treatment amount of the puree, and the tube is easily blocked. For this reason, it is difficult to industrially use the tube heat exchange device for heat sterilization treatment of viscous food materials such as puree. However, according to the tube heat exchanger, it is possible to perform a treatment such as heat treatment on the viscous food material without breaking the shape of the contained solid content. Therefore, if the heating rate or cooling rate of viscous food ingredients such as puree can be improved and the tube can be prevented from being blocked, a tube heat exchange device can be used for heat sterilization treatment of viscous food ingredients such as puree. It can be preferably used.

【0005】そこで、本発明の目的は、ピューレ等の粘
調な食品原料をチューブ式熱交換装置によって加熱又は
冷却する際に、食品原料の加熱速度又は冷却速度を向上
し得ると共に、チューブの閉塞を可及的に防止できる食
品用熱交換装置を提供することにある。更に、本発明の
目的は、実質的に無菌状態のピューレを効率的に得るこ
とのできるピューレの製造方法、及び実質的に無菌状態
のピューレを含有するピューレ含有飲料を容易に得るこ
とができるピューレ含有飲料の製造方法を提供すること
にもある。
Therefore, an object of the present invention is to improve the heating rate or cooling rate of a food material when heating or cooling a viscous food material such as puree by means of a tube heat exchanger, and also to block the tube. The object is to provide a food heat exchange device capable of preventing the above-mentioned problem as much as possible. Furthermore, an object of the present invention is to provide a puree production method capable of efficiently obtaining a substantially pure puree, and a puree containing beverage containing a substantially sterile puree can be easily obtained. It is also to provide a method for producing a contained beverage.

【0006】[0006]

【課題を解決するための手段】本発明者等は、先ず、ピ
ューレ等の粘調な食品原料をチューブ式熱交換装置によ
って加熱又は冷却する際に、食品原料の加熱速度又は冷
却速度を向上し難い原因を検討したところ、粘調な食品
原料から成る粘調流がチューブ内を層流状態で流れてい
ることにあると推察された。このため、本発明者等は、
前記目的を達成するためには、チューブ内を層流状態で
流れる粘調流の流れを乱しつつ加熱又は冷却することが
有効であると考え検討した結果、本発明に到達した。す
なわち、本発明は、ピューレ等の粘調な食品原料がチュ
ーブの内部を流れて加熱又は冷却される食品用熱交換装
置であって、少なくとも前記食品原料の入口側チューブ
内に、棒状の軸部材に沿って羽根部が間欠的又は連続的
に形成された羽根付き部材が挿入され、且つ前記羽根部
の外周面とチューブ内壁面との間に、チューブ内を流れ
る食品原料が通過し得る間隙が形成されていることを特
徴とする食品用熱交換装置にある。
[Means for Solving the Problems] First, when the viscous food material such as puree is heated or cooled by a tube heat exchanger, the heating speed or cooling speed of the food material is improved. When the difficult cause was examined, it was inferred that the viscous flow composed of the viscous food material was flowing in the tube in a laminar flow state. Therefore, the present inventors have
In order to achieve the above-mentioned object, it was considered that it is effective to heat or cool while vibrating the viscous flow that flows in a laminar flow state in the tube, and as a result, the present invention was reached, and as a result, the present invention was reached. That is, the present invention is a heat exchange apparatus for food, wherein a viscous food material such as puree flows through the inside of a tube to be heated or cooled, and at least in the inlet side tube of the food material, a rod-shaped shaft member. A bladed member having blades formed intermittently or continuously along is inserted, and between the outer peripheral surface of the blades and the inner wall surface of the tube, there is a gap through which the food material flowing in the tube can pass. The heat exchanger for foods is characterized by being formed.

【0007】また、本発明は、野菜や果実を細かく砕
き、裏ごししてピューレを製造する際に、該ピューレに
前記食品用熱交換装置を使用して加熱殺菌処理を施すこ
とを特徴とするピューレの製造方法にある。更に、野菜
や果実のピューレを含有するピューレ含有飲料を製造す
る際に、該野菜や果実の搾汁液に、前記食品用熱交換装
置を使用して加熱殺菌処理を施して得られた実質的に無
菌状態のピューレを配合することを特徴とするピューレ
含有飲料の製造方法でもある。
Further, the present invention is characterized in that, when vegetables or fruits are finely crushed and strained to produce puree, the puree is subjected to heat sterilization treatment using the food heat exchange device. In the manufacturing method. Furthermore, when producing a puree-containing beverage containing puree of vegetables and fruits, the juice of the vegetables and fruits is substantially obtained by heat sterilization treatment using the heat exchanger for food. It is also a method for producing a puree-containing beverage, which is characterized in that aseptic puree is blended.

【0008】かかる構成を有する本発明において、羽根
付き部材を構成する棒状の軸部材の両端面を共に自由端
とすることによって、熱交換装置の構造を簡素化でき
る。更に、羽根付き部材を構成する羽根部の最大外径
(g)とチューブの内径(D)との比(g/D)を0.
25〜0.75とすること、及び/又は羽根付き部材を
構成する羽根部の最大外径(g)と棒状の軸部材の外径
(f)との比(g/f)を1.3〜2.5とすることに
よって、粘調な食品原料から成る粘調流を攪拌しつつ食
品原料の送り圧力の上昇を防止できる。また、加熱殺菌
処理を施したピューレに、前記食品用熱交換装置を使用
して冷却処理を施すことにより、加熱処理によってピュ
ーレに加えられた熱を速やかに除去でき、ピューレの熱
変質を可及的に防止できる。更に、野菜や果実の搾汁液
に、前記食品用熱交換装置を使用して得られた実質的に
無菌状態のピューレを混合した後、得られた混合液のp
H値が4.6以下となるように調整することによって、
ピューレ含有飲料の加熱殺菌処理条件を緩和することが
可能となる。
In the present invention having such a structure, the structure of the heat exchange device can be simplified by making both end surfaces of the rod-shaped shaft member constituting the bladed member both free ends. Further, the ratio (g / D) of the maximum outer diameter (g) of the blade portion constituting the bladed member to the inner diameter (D) of the tube is set to 0.
25 to 0.75, and / or the ratio (g / f) of the maximum outer diameter (g) of the blade portion constituting the bladed member to the outer diameter (f) of the rod-shaped shaft member is 1.3. By setting to be 2.5, it is possible to prevent the feed pressure of the food material from rising while stirring the viscous flow composed of the viscous food material. In addition, heat applied to the puree by the heat treatment can be quickly removed by subjecting the puree that has been subjected to the heat sterilization treatment to the cooling treatment using the heat exchanger for food, so that the heat alteration of the puree can be achieved. Can be prevented. Furthermore, the juice of vegetables or fruits is mixed with a substantially aseptic puree obtained by using the heat exchange device for food, and then the p of the obtained mixture is added.
By adjusting the H value to be 4.6 or less,
It is possible to relax the heat sterilization treatment conditions of the puree-containing beverage.

【0009】[0009]

【作用】チューブ式熱交換装置のチューブ内を流れる粘
調流は、通常、層流状態で流れており、一般的に、層流
状態の粘調流では、チューブ内壁面と接触する管壁近傍
部分と中心部分との攪拌は殆どなされない。このため、
チューブの外壁面側に熱媒又は冷媒を流して粘調流を加
熱又は冷却すると、チューブ内を流れる粘調流は、粘調
流の管壁近傍部分が局所的に加熱又は冷却されるに過ぎ
ず、粘調流全体を一様に加熱又は冷却し難い。従って、
粘調流全体を所定温度に加熱又は冷却するためには、粘
調流の流量を減少させるか、或いは粘調流と熱媒又は冷
媒との温度差を大とすることが必要である。しかし、粘
調流の流量を減少させることは、粘調な食品原料の処理
量が減少するため工業的に不利である。また、粘調流と
熱媒又は冷媒との温度差を大にすることは、粘調流の管
壁近傍部分が局所的に過加熱又は過冷却されることがあ
るため、粘調流の管壁近傍部分がチューブ内壁面に固着
され易くなりチューブが閉塞され易くなる。
The viscous flow flowing in the tube of the tube type heat exchange device is usually in a laminar flow state. Almost no agitation is made between the part and the central part. For this reason,
When a heating medium or a refrigerant is flowed to the outer wall surface side of the tube to heat or cool the viscous flow, the viscous flow flowing inside the tube is only locally heating or cooling the viscous flow near the pipe wall. Therefore, it is difficult to uniformly heat or cool the entire viscous flow. Therefore,
In order to heat or cool the entire viscous flow to a predetermined temperature, it is necessary to reduce the flow rate of the viscous flow or increase the temperature difference between the viscous flow and the heat medium or the refrigerant. However, reducing the flow rate of the viscous flow is industrially disadvantageous because the throughput of the viscous food material is reduced. In addition, increasing the temperature difference between the viscous flow and the heating medium or the refrigerant may cause local overheating or supercooling of the viscous flow in the vicinity of the pipe wall. The portion near the wall is easily fixed to the inner wall surface of the tube, and the tube is easily closed.

【0010】この点、本発明の食品用熱交換装置におい
ては、粘調な食品原料から成る粘調流と熱媒又は冷媒と
の温度差が最大となる入口側チューブ内に、棒状の軸部
材に沿って羽根部が間欠的又は連続的に形成された羽根
付き部材が挿入されている。このため、層流状態の粘調
流を攪拌し、粘調流の管壁近傍部分の局所的な過加熱又
は過冷却を防止しつつ粘調流全体を一様に加熱又は冷却
することができる。しかも、羽根部の外周面とチューブ
内壁面との間に、チューブ内を流れる食品原料が通過し
得る間隙が形成されているため、羽根付き部材の挿入に
起因する粘調な食品原料の送り圧力の上昇も防止でき
る。
In this respect, in the food heat exchange device of the present invention, the rod-shaped shaft member is provided in the inlet side tube where the temperature difference between the viscous flow composed of the viscous food material and the heat medium or the refrigerant becomes maximum. A bladed member having blades formed intermittently or continuously is inserted along. Therefore, the viscous flow in the laminar flow state can be stirred to uniformly heat or cool the entire viscous flow while preventing local overheating or supercooling of the viscous flow near the pipe wall. . Moreover, since there is a gap between the outer peripheral surface of the blade and the inner wall surface of the tube, through which the food material flowing in the tube can pass, the feeding pressure of the viscous food material caused by the insertion of the bladed member. Can also be prevented from rising.

【0011】また、かかる食品用熱交換装置を使用して
すりおろし状の食感を呈するピューレに加熱殺菌処理を
施すことによって、すりおろし状の固形分の形状を崩す
ことなく加熱殺菌処理を施し実質的に無菌状態とするこ
とができる。更に、得られた実質的に無菌状態のピュー
レを、野菜や果実の搾汁液に配合することによって、ピ
ューレ含有飲料の加熱殺菌処理の条件を緩和できる場合
がある。
[0011] Further, the heat exchange apparatus for foods is used to heat-sterilize puree having a grated texture, so that the solid content of the grated solid is not destroyed. It can be substantially sterile. Furthermore, the conditions of the heat sterilization treatment of the puree-containing beverage may be alleviated by blending the obtained substantially sterile puree with the juice of vegetables or fruits.

【0012】[0012]

【発明の概要】本発明を図面によって更に説明する。図
1は、本発明に係る食品用熱交換装置の概略を説明する
ための概略縦断面図である。以下、図1に示す食品用熱
交換装置10を、主として食品用の加熱装置として使用
する場合について説明する。食品用熱交換装置10に
は、仕切り板12、14の各々に穿設された多数個の開
口部に、両端部が挿入された加熱用チューブの多数本が
筒状体16中に挿入されている。かかる仕切り板12、
14のうち、仕切り板12は原料供給口18が設けられ
た原料供給室20と原料排出口22が設けられた原料排
出室24とに臨み、且つ仕切り板14は原料供給室20
から入口側チューブ26を通過した原料を出口側チュー
ブ28の入口に案内する通路室30に臨んでいる。尚、
筒状体16には、熱媒を供給する熱媒供給口32と加熱
に使用した熱媒を排出する熱媒排出口34とが設けられ
ている。
The present invention will be further described with reference to the drawings. FIG. 1 is a schematic vertical sectional view for explaining an outline of a food heat exchange device according to the present invention. Hereinafter, a case where the food heat exchange device 10 shown in FIG. 1 is mainly used as a food heating device will be described. In the heat exchanger 10 for food, a large number of heating tubes having both ends inserted into a large number of openings formed in each of the partition plates 12 and 14 are inserted into the tubular body 16. There is. Such a partition plate 12,
Among them, the partition plate 12 faces the raw material supply chamber 20 provided with the raw material supply port 18 and the raw material discharge chamber 24 provided with the raw material discharge port 22, and the partition plate 14 is the raw material supply chamber 20.
To the passage chamber 30 that guides the raw material passing through the inlet side tube 26 to the inlet side of the outlet side tube 28. still,
The cylindrical body 16 is provided with a heat medium supply port 32 for supplying a heat medium and a heat medium discharge port 34 for discharging the heat medium used for heating.

【0013】図1に示す食品用熱交換装置10では、原
料供給口18から原料供給室20に供給された食品原料
は、入口側チューブ26を経由して通路室30に入った
後、出口側チューブ28を経由して原料排出室24の原
料排出口22から食品用熱交換装置10外に排出され
る。一方、食品原料を加熱する熱媒は、熱媒供給口32
から筒状体16内に供給され、入口側チューブ26及び
出口側チューブ28を通過する食品原料を加熱した後、
熱媒排出口34から筒状体16外に排出される。
In the heat exchanger 10 for foods shown in FIG. 1, the food raw material supplied from the raw material supply port 18 to the raw material supply chamber 20 enters the passage chamber 30 via the inlet side tube 26, and then exit side. The heat is discharged from the raw material discharge port 22 of the raw material discharge chamber 24 through the tube 28 to the outside of the food heat exchange device 10. On the other hand, the heat medium for heating the food material is the heat medium supply port 32.
After heating the food material that is supplied from the inside into the tubular body 16 and passes through the inlet side tube 26 and the outlet side tube 28,
The heat medium is discharged from the heat medium discharge port 34 to the outside of the cylindrical body 16.

【0014】ところで、野菜や果実を細かく砕き、裏ご
しして得たピューレ等の粘調な食品原料を食品用熱交換
装置10で加熱せんとする場合、加熱用チューブを通過
する食品原料は層流状態で流れる。このため、加熱用チ
ューブの管壁近傍と中心部近傍との食品原料が混合され
難く、管壁近傍の食品原料のみが加熱され易い。この様
に、管壁近傍の食品原料のみが加熱され易い場合には、
加熱処理速度を確保しつつ食品原料全体の温度を所定温
度とすべく、通常、食品原料と熱媒との温度差を大とす
る。しかし、食品原料と熱媒との温度差を大としたと
き、入口側チューブ26を通過する食品原料と熱媒との
温度差が最も大きくなり、管壁近傍の食品原料が過加熱
となって食品原料の変質又はチューブ内壁面への食品原
料の固着が発生することがある。
By the way, when a viscous food material such as puree obtained by crushing vegetables and fruits into small pieces and lining it is heated in the food heat exchange device 10 as a heating wire, the food material passing through the heating tube is laminar flow. It flows in the state. Therefore, it is difficult to mix the food ingredients in the vicinity of the tube wall and the center of the heating tube, and only the food ingredients in the vicinity of the tube wall are easily heated. In this way, if only the food material near the pipe wall is easily heated,
The temperature difference between the food material and the heating medium is usually made large in order to keep the temperature of the entire food material at a predetermined temperature while ensuring the heat treatment rate. However, when the temperature difference between the food material and the heat medium is large, the temperature difference between the food material passing through the inlet side tube 26 and the heat medium becomes the largest, and the food material near the pipe wall is overheated. Deterioration of the food material or sticking of the food material to the inner wall surface of the tube may occur.

【0015】この点、本発明においては、食品原料と熱
媒との温度差が最も大きくなる入口側チューブ26内を
層流状態で通過する、ピューレ等の粘調な食品原料から
成る粘調流を攪拌し、粘調流の管壁近傍部分の局所的な
過加熱を防止しつつ粘調流全体を一様に加熱すべく、図
2に示す羽根付き部材36を入口側チューブ26内に挿
入する。かかる羽根付き部材36は、入口側チューブ2
6と略同一長さの棒状の軸部材38に沿って羽根部4
0、40・・が間欠的に形成されたものである。この羽
根部40は、軸部材38に対して互いに異なる方向に傾
斜した羽根41、42によって構成され、羽根41、4
2のピッチ幅eは5〜30mmであり且つ羽根部40間
の間隔mは80〜100mmである。更に、羽根部40
を構成する羽根41、42の外周面と入口側チューブ2
6の内壁面との間に、チューブ内を流れる食品原料が通
過し得る間隙hが形成されていることが必要である。こ
の間隙hによって、粘調な食品原料の送り圧力の上昇を
防止できる。
In this respect, according to the present invention, the viscous flow composed of a viscous food material such as puree passes through the inside of the inlet tube 26 where the temperature difference between the food material and the heat medium is the largest, in a laminar flow state. The bladed member 36 shown in FIG. 2 is inserted into the inlet-side tube 26 in order to uniformly heat the entire viscous flow while preventing local overheating of the viscous flow near the tube wall. To do. The bladed member 36 is provided on the inlet side tube 2
6 along the rod-shaped shaft member 38 having substantially the same length as
0, 40, ... Are formed intermittently. The blade portion 40 is composed of blades 41 and 42 inclined in different directions with respect to the shaft member 38.
The pitch width e of 2 is 5 to 30 mm, and the interval m between the blade portions 40 is 80 to 100 mm. Further, the blade portion 40
Outer surfaces of the blades 41, 42 and the inlet side tube 2
It is necessary to form a gap h between the inner wall surface of 6 and the food material flowing in the tube. This gap h can prevent the feed pressure of viscous food material from increasing.

【0016】かかる間隔hを形成するためには、羽根部
40の最大外径(g)とチューブ内径(D)との比(g
/D)を、0.25〜0.75とすることが好ましい。
g/Dが0.25未満である場合、チューブ内を層流状
態で流れる粘調流の攪拌を充分にし難い傾向にあり、g
/Dが0.75を越える場合、間隙hが狭くなって粘調
な食品原料の送り圧力が上昇し易い傾向にある。また、
軸部材38が太すぎる場合には、粘調流が流れ難い傾向
にあるため、羽根部40の最大外径(g)と軸部材38
の外径(f)との比(g/f)を、1.3〜2.5とす
ることが好ましい。g/fが1.3未満である場合、軸
部材38が太すぎるため、粘調な食品原料の送り圧力が
上昇し易くなる傾向があり、或いは層流状態で流れる粘
調流の攪拌が不充分となり易くなる傾向もある。他方、
g/fが2.5を越える場合、軸部材38が細すぎる傾
向にあり、羽根付き部材36の強度が低下する傾向があ
る。
In order to form such an interval h, the ratio (g) between the maximum outer diameter (g) of the blade portion 40 and the tube inner diameter (D) is determined.
/ D) is preferably 0.25 to 0.75.
If g / D is less than 0.25, it tends to be difficult to sufficiently stir the viscous flow flowing in the tube in a laminar flow state.
When / D exceeds 0.75, the gap h becomes narrow and the feed pressure of the viscous food material tends to increase. Also,
If the shaft member 38 is too thick, the viscous flow tends to be difficult to flow.
The ratio (g / f) to the outer diameter (f) of is preferably 1.3 to 2.5. When g / f is less than 1.3, the shaft member 38 is too thick, so that the feed pressure of the viscous food material tends to increase, or the viscous flow that flows in a laminar flow state is not sufficiently stirred. It also tends to be sufficient. On the other hand,
When g / f exceeds 2.5, the shaft member 38 tends to be too thin, and the strength of the bladed member 36 tends to decrease.

【0017】ここで、チューブ内壁面に羽根41、42
の外周面が摺接する羽根付き部材の場合には、管壁近傍
の食品原料を掻き取ることができ、チューブ内壁面に食
品原料が固着する事態を防止できる。しかしながら、こ
の様な羽根付き部材の場合には、ピューレ等の粘調な食
品原料の送り圧力が急激に上昇するため、大量の食品原
料の加熱処理を図ることは困難である。尚、図2におい
ては、羽根部40が軸部材38の長手方向に間欠的に形
成されている羽根付き部材36を示したが、軸部材38
に対して所定の角度で傾斜した羽根が連続して形成され
ている羽根付き部材でもよい。
Here, the blades 41, 42 are provided on the inner wall surface of the tube.
In the case of the bladed member whose outer peripheral surface is in sliding contact, the food material in the vicinity of the tube wall can be scraped off, and it is possible to prevent the food material from sticking to the inner wall surface of the tube. However, in the case of such a bladed member, it is difficult to heat-treat a large amount of food raw material because the feed pressure of viscous food raw material such as puree rises sharply. 2 shows the blade member 36 in which the blade portion 40 is formed intermittently in the longitudinal direction of the shaft member 38, the shaft member 38
Alternatively, a bladed member in which blades inclined at a predetermined angle are continuously formed may be used.

【0018】図2に示す羽根付き部材36は、その一端
を駆動手段によって把持し強制的に回転させてもよい
が、その両端を共に自由端とし、何等の把持部材によっ
て把持することなく入口側チューブ26内に挿入するこ
とが、食品用熱交換装置10の構造を簡素化することが
でき好ましい。この様に、入口側チューブ26内に何等
把持されることなく挿入された羽根付き部材36の一部
は、入口側チューブ26を通過する食品原料によって押
し出されるが、羽根付き部材36の一端が通路室30の
内壁面に当接する。このため、入口側チューブ26から
羽根付き部材36の全体が押し出されることはない。従
って、通路室30は、粘調な食品原料の流動を妨げるこ
とのない範囲で通路室30の内壁面間の間隔を狭間隔に
形成することが好ましい。また、図1及び図2において
は、入口側チューブ26のみに羽根付き部材36を挿入
しているが、出口側チューブ28内にも羽根付き部材3
6を何等把持することなく挿入してもよい。この場合に
は、通過する食品原料によって出口側チューブ28から
押し出された羽根付き部材36の一端が当接し、羽根付
き部材36の全体が押し出されないように、原料排出室
24の内壁面間の間隔を食品原料の流動を妨げることの
ない範囲で狭間隔に形成することが好ましい。更に、こ
れまで加熱装置として使用する食品用熱交換装置10に
ついて述べてきたが、熱媒供給口32から冷媒を筒状体
16内に供給し、熱媒排出口34から筒状体16内の冷
媒を排出することによって、冷却装置として使用できる
ことは勿論のことである。
The bladed member 36 shown in FIG. 2 may be forcedly rotated by gripping one end thereof by the driving means, but both ends thereof are both free ends and are not gripped by any gripping member, and the inlet side is not provided. Inserting into the tube 26 is preferable because the structure of the food heat exchange device 10 can be simplified. In this way, a part of the bladed member 36 inserted into the inlet side tube 26 without being gripped is pushed out by the food material passing through the inlet side tube 26, but one end of the bladed member 36 is passed through the passage. It contacts the inner wall surface of the chamber 30. For this reason, the entire bladed member 36 is not pushed out from the inlet side tube 26. Therefore, in the passage chamber 30, it is preferable to form the gap between the inner wall surfaces of the passage chamber 30 to be a narrow gap within a range that does not hinder the flow of the viscous food material. 1 and 2, the bladed member 36 is inserted only in the inlet side tube 26, but the bladed member 3 is also inserted in the outlet side tube 28.
6 may be inserted without any grip. In this case, between the inner wall surfaces of the raw material discharge chamber 24, one end of the bladed member 36 pushed out from the outlet side tube 28 is brought into contact with the food material passing therethrough and the entire bladed member 36 is not pushed out. It is preferable to form the intervals at narrow intervals within a range that does not hinder the flow of the food material. Furthermore, although the heat exchanger 10 for foods used as a heating device has been described so far, the refrigerant is supplied from the heat medium supply port 32 into the tubular body 16 and the refrigerant is supplied from the heat medium discharge port 34 to the tubular body 16. It goes without saying that by discharging the refrigerant, it can be used as a cooling device.

【0019】図1及び図2に示す食品用熱交換装置10
は、野菜や果実を細かく砕き、裏ごしして得たピューレ
の熱処理装置として好適に使用できる。かかるピューレ
の製造工程の一例を図3に示す。図3において、野菜や
果実の皮及びヘタ等を除去機50によって除去し、ハン
マークラッシャー52で粉砕する。かかる野菜や果実の
皮及びヘタの除去工程、及び粉砕工程においては、粉砕
の程度を揃えるようにハンマークラッシャー52の回転
数を調整することが好ましい。この様に、粉砕された野
菜や果実の粉砕物は、加熱装置54に送られて加熱処理
され、野菜や果実中に含有されている酵素を失活させる
褐変防止処理が施される。この加熱装置54での加熱処
理によって、得られる野菜や果実のピューレの風味向上
を図ることができ、且つ後述するスクリーンによる裏ご
しの効率を向上させることもできる。かかる加熱処理
は、温度80℃程度に維持された加熱装置54内に、野
菜や果実の粉砕物を10分程度滞留させることが好まし
い。更に、野菜や果実の粉砕物中にL−アスコルビン酸
が存在すると、褐変防止処理を効果的に施すことができ
る。このため、L−アスコルビン酸を粉砕工程で添加す
ることが好ましい。
A food heat exchange apparatus 10 shown in FIGS. 1 and 2.
Can be suitably used as a heat treatment device for puree obtained by finely crushing vegetables and fruits and lining them. An example of the manufacturing process of such puree is shown in FIG. In FIG. 3, peels and shavings of vegetables and fruits are removed by a remover 50 and crushed by a hammer crusher 52. In the step of removing the peels and shavings of the vegetables and fruits and the crushing step, it is preferable to adjust the number of revolutions of the hammer crusher 52 so that the degree of crushing can be made uniform. In this way, the crushed crushed vegetables and fruits are sent to the heating device 54 and subjected to a heat treatment, and a browning prevention treatment for deactivating the enzyme contained in the vegetables and fruits is performed. By the heat treatment by the heating device 54, the flavor of the obtained puree of vegetables and fruits can be improved, and the efficiency of lining with a screen described later can be improved. In this heat treatment, it is preferable that the crushed vegetables or fruits are retained in the heating device 54 maintained at a temperature of about 80 ° C. for about 10 minutes. Furthermore, the presence of L-ascorbic acid in the crushed products of vegetables and fruits enables effective browning prevention treatment. Therefore, it is preferable to add L-ascorbic acid in the grinding step.

【0020】褐変防止処理が施された野菜や果実の粉砕
物は、裏ごし機66に設けられた所定の目開きのスクリ
ーンに、羽根によって押圧されつつ裏ごしされて野菜や
果実のピューレとなる。このスクリーンの目開きを調整
することによって、すりおろし状の食感を呈する野菜や
果実のピューレを得ることができる。ここで、すりおろ
し状の食感を呈する野菜や果実のピューレを得るために
は、野菜や果実の種類によって異なり、例えばニンジン
ではスクリーンの目開きを1.5mm以上とすることが
好ましく、リンゴではスクリーンの目開きを3mm以上
(好ましくは3〜6mm)とすることが好ましい。
The crushed vegetables and fruits that have been subjected to the browning-preventing treatment are refined by being screened while being pressed by the blades on the screen having a predetermined opening provided in the lining machine 66 to be pure vegetables and fruits. By adjusting the opening of the screen, it is possible to obtain a puree of vegetables and fruits having a grated texture. Here, in order to obtain a puree of vegetables and fruits that have a grated texture, it depends on the type of vegetables and fruits, for example, carrots preferably have a screen opening of 1.5 mm or more, and apples The opening of the screen is preferably 3 mm or more (preferably 3 to 6 mm).

【0021】得られた野菜や果実のピューレは、一旦タ
ンク58に貯められてクエン酸やアスコルビン酸等の有
機酸を添加してpH値を調整する。この際に、ピューレ
のpH値を4.6以下、特に好ましくは4.0以下に調
整することが好ましい。ピューレのpH値が4.6以下
とすることができれば、ピューレに施す加熱殺菌条件を
緩和でき、野菜や果実の味、香り、色、栄養素を充分に
保存しつつ殺菌処理し、実質的に無菌状態のピューレが
得られる。かかる加熱殺菌処理には、加熱装置62及び
冷却装置64から構成される加熱殺菌装置60を使用す
る。このため、加熱装置22で加熱処理された野菜や果
実のピューレを、冷却装置24によって直ちに冷却し、
ピューレの変質を可及的に防止することができる。
The obtained vegetable or fruit puree is once stored in a tank 58 and an organic acid such as citric acid or ascorbic acid is added to adjust the pH value. At this time, it is preferable to adjust the pH value of puree to 4.6 or less, particularly preferably 4.0 or less. If the pH value of the puree can be set to 4.6 or less, the heat sterilization conditions applied to the puree can be relaxed, and the taste, aroma, color and nutrients of vegetables and fruits can be sterilized while being sufficiently preserved to be substantially sterile. The puree of the state is obtained. For such heat sterilization treatment, a heat sterilizer 60 including a heating device 62 and a cooling device 64 is used. Therefore, the vegetable or fruit puree that has been heat-treated by the heating device 22 is immediately cooled by the cooling device 24,
Deterioration of puree can be prevented as much as possible.

【0022】この加熱装置62及び冷却装置64には、
図1及び図2に示す食品用熱交換装置10、すなわちピ
ューレの入口側チューブ26内に、棒状の軸部材38に
沿って羽根部40が間欠的に形成された羽根付き部材3
6が挿入され、且つ羽根部40の外周面と入口側チュー
ブ26の内壁面との間に、入口側チューブ26内を流れ
るピューレが通過し得る間隙hが形成されている食品用
熱交換装置10を使用している。このため、すりおろし
状の食感を呈するピューレに加熱殺菌処理を施しても、
すりおろし状の固形分の形状を崩すことなく加熱殺菌処
理を施すことができる。ここで、加熱装置62に、従来
から食品工業において汎用されてきたプレート式加熱殺
菌装置を使用すると、ピューレ中のすりおろし状の固形
分が再粉砕され易いため、すりおろし状の食感を呈する
ピューレを得ることが困難である。
The heating device 62 and the cooling device 64 include
The heat exchanger 10 for foods shown in FIGS. 1 and 2, that is, the bladed member 3 in which the blade portion 40 is intermittently formed along the rod-shaped shaft member 38 in the inlet side tube 26 of the puree.
6 is inserted and a gap h is formed between the outer peripheral surface of the blade portion 40 and the inner wall surface of the inlet side tube 26 so that a gap h through which puree flowing in the inlet side tube 26 can pass can be formed. Are using. Therefore, even if the puree with a grated texture is subjected to heat sterilization treatment,
The heat sterilization treatment can be performed without breaking the shape of the grated solid content. Here, when the plate-type heat sterilizer conventionally used in the food industry is used for the heating device 62, the grated solid content in the puree is easily re-ground, so that a grated texture is exhibited. Difficult to get puree.

【0023】また、図3に示すピューレの製造工程で使
用されている、野菜や果実の粉砕物又はピューレを加熱
装置54、62に移送するポンプ70、70として、高
い吐出圧に昇圧し得る図4に示すスクリューポンプ70
を使用する。このスクリューポンプ70は、ケーシング
80内に回転可能に挿入されたスクリュー82が電動機
84によって回転され、入口86から供給された野菜や
果実の粉砕物又はピューレを昇圧して出口87から吐出
し、加熱装置54、62に供給する。更に、裏ごし機5
6を通過したピューレをタンク58に移送するポンプ7
2としては、高い吐出圧を必要としないため、図5に示
すロータリポンプ72を使用する。このロータリポンプ
72は、ケーシング92内に繭型の一対のロータ94、
96が噛合しつつ回転し、入口98から供給されたピュ
ーレを出口90から吐出する。この様に、スクリューポ
ンプ70及びロータリポンプ72を野菜や果実の粉砕物
又はピューレの移送手段として使用することによって、
従来の羽根が回転する遠心ポンプの如く、羽根により野
菜や果実の粉砕物又はピューレを再粉砕することがない
ため、すりおろし状の食感を呈するピューレを容易に得
られる。尚、本発明において使用し得る野菜や果実は、
ピューレとすることができるものであれば使用できる
が、特にニンジン、トマト、リンゴ、桃、ケール、ホウ
レンソウ、梨、カリン、梅、アンズ、ブドウ等を好適に
使用できる。
Further, as the pumps 70, 70 used in the puree manufacturing process shown in FIG. 3 for transferring crushed vegetables or fruits or purees to the heating devices 54, 62, it is possible to increase the discharge pressure to a high level. Screw pump 70 shown in FIG.
To use. In this screw pump 70, a screw 82 rotatably inserted in a casing 80 is rotated by an electric motor 84, and a crushed product of vegetables or fruits or puree supplied from an inlet 86 is pressurized and discharged from an outlet 87 for heating. Supply to the devices 54, 62. In addition, a purifier 5
Pump 7 for transferring the puree passing through 6 to the tank 58
As No. 2, since the high discharge pressure is not required, the rotary pump 72 shown in FIG. 5 is used. The rotary pump 72 includes a pair of cocoon-shaped rotors 94 in a casing 92.
96 rotates while meshing, and the puree supplied from the inlet 98 is discharged from the outlet 90. In this way, by using the screw pump 70 and the rotary pump 72 as a means for transferring crushed products of vegetables and fruits or purees,
Unlike the conventional centrifugal pump in which the blades rotate, the blades do not crush the crushed vegetables or fruits or the puree again, so that the puree having a grated texture can be easily obtained. The vegetables and fruits that can be used in the present invention are
Any puree can be used, but carrots, tomatoes, apples, peaches, kales, spinach, pears, quince, plums, apricots, grapes and the like can be preferably used.

【0024】図3に示すピューレの製造工程で得られた
野菜や果実のピューレは、実質的に無菌状態であるた
め、常温下で長期間の保存や輸送することが可能とな
り、種々の用途に使用できる。特に、野菜や果実のピュ
ーレを含有するピューレ含有飲料に好適に使用できる。
かかるピューレ含有飲料は、野菜や果実の搾汁液に、図
3に示すピューレの製造工程で得られた実質的に無菌状
態の野菜や果実のピューレを配合することによって得る
ことができる。特に、野菜や果実の搾汁液に、図3に示
すピューレの製造工程で得られた実質的に無菌状態のピ
ューレを混合した後、得られた混合液のpH値を4.6
以下(好ましくは4.0以下)となるように調整するこ
とによって、得られたピューレ含有飲料を缶等に充填し
たときの加熱殺菌条件を著しく緩和できる。このため、
野菜や果実の味、香り、色、栄養素が充分に保存された
ピューレ含有飲料を工業的に製造することができる。こ
の際に、実質的に無菌状態のピューレを混合する野菜や
果実の搾汁液に、予め加熱殺菌処理を施しておくことが
好ましい。かかる加熱殺菌処理によって、実質的に無菌
状態の搾汁液を得ることができ、無菌状態の搾汁液を常
温下で長期間の保存や輸送に供することができる。尚、
野菜や果実の搾汁液に対する加熱殺菌処理も、搾汁液の
pH値を4.6以下(特に好ましくはpH値が4.0以
下)となるように調整してから施すことによって、加熱
殺菌処理条件を緩和できる。
Since the vegetable and fruit purees obtained in the puree production process shown in FIG. 3 are substantially sterile, they can be stored and transported at room temperature for a long period of time, and can be used for various purposes. Can be used. In particular, it can be suitably used for puree-containing beverages containing purees of vegetables and fruits.
Such a puree-containing beverage can be obtained by blending the juice of vegetables or fruits with the substantially sterile puree of vegetables or fruits obtained in the process of producing purees shown in FIG. In particular, after the juice of vegetables or fruits is mixed with the substantially aseptic puree obtained in the puree production process shown in FIG. 3, the pH value of the obtained mixed solution is 4.6.
The heat sterilization condition when the obtained puree-containing beverage is filled in a can or the like can be remarkably relaxed by adjusting the content to be the following (preferably 4.0 or less). For this reason,
It is possible to industrially produce a puree-containing beverage in which the taste, aroma, color and nutrients of vegetables and fruits are sufficiently preserved. At this time, it is preferable to preliminarily heat-sterilize the squeezed liquid of vegetables or fruits in which the puree in a substantially sterile state is mixed. By such heat sterilization treatment, a substantially squeezed juice can be obtained, and the sterile juice can be stored and transported at room temperature for a long period of time. still,
The heat sterilization condition for the squeezed juice of vegetables and fruits is also adjusted by adjusting the pH value of the squeezed juice to 4.6 or less (particularly preferably pH value of 4.0 or less). Can be relaxed.

【0025】かかるピューレ含有飲料を製造する際に、
通常、野菜や果実の搾汁液中に所定量のピューレを添加
した混合飲料液をブレンドタンク内に貯蔵し、小型容器
に分配する。その際に、混合飲料液をブレンドタンクに
貯蔵したとき、ピューレが沈殿し易いため、小型容器に
分配した飲料中のピューレ量がバラツキ易い。この混合
飲料液中での、ピューレが沈殿し易い現象は、ピューレ
と搾汁液との比重差に起因する。このため、搾汁液に砂
糖等の甘味料と増粘剤とを添加し、ピューレと搾汁液と
の比重差を可及的に解消させることによって、混合飲料
液におけるピューレの沈殿を可及的に防止する。ここ
で、搾汁液に添加される砂糖等の甘味料が多い場合に
は、増粘剤の添加量を少なくし、逆に、添加される砂糖
等の甘味料が少ない場合には、増粘剤の添加量を多くす
る。尚、ここで使用できる増粘剤は、カラギーナン、ペ
クチン、キサンタンガム、タマリンド、種子多糖類等を
上げることができる。
When producing such a puree-containing beverage,
Usually, a mixed beverage solution obtained by adding a predetermined amount of puree to juice of vegetables or fruits is stored in a blend tank and distributed into small containers. At this time, when the mixed beverage liquid is stored in the blend tank, the puree easily precipitates, so that the amount of puree in the beverage distributed in the small container easily varies. The phenomenon that the puree easily precipitates in the mixed beverage liquid is due to the difference in specific gravity between the puree and the juice. Therefore, a sweetener such as sugar and a thickener are added to the juice to eliminate the difference in specific gravity between the puree and the juice as much as possible, thereby precipitating the puree in the mixed beverage as much as possible. To prevent. Here, if there are many sweeteners such as sugar added to the squeezed juice, the amount of the thickener added is reduced, and conversely, if there are few sweeteners such as sugar added, the thickener is added. Increase the amount added. The thickeners that can be used here include carrageenan, pectin, xanthan gum, tamarind, seed polysaccharide and the like.

【0026】また、ブレンドタンクに攪拌機を装着する
ことによって、ピューレの沈殿を防止している。この攪
拌機には、インバータが設けられており、攪拌翼の回転
数を調整してピューレが攪拌によって再粉砕されないよ
うにしている。更に、このブレンドタンクには、貯蔵さ
れた混合飲料液内に窒素等の不活性ガスをバブリングし
て攪拌翼による攪拌を補っている。この様に、ピューレ
と搾汁液との比重差を可及的に解消した混合飲料液を、
攪拌機によって攪拌しつつ窒素等の不活性ガスをバブリ
ングすることによって、ピューレの沈殿を防止できるた
め、小型容器に混合飲料液を分配しても、ピューレの含
有量のバラツキを可及的に小さくできる。
Further, by attaching a stirrer to the blend tank, precipitation of puree is prevented. The stirrer is provided with an inverter, and the rotation speed of the stirring blade is adjusted to prevent the puree from being crushed again by stirring. Further, in this blend tank, an inert gas such as nitrogen is bubbled into the stored mixed beverage liquid to supplement the stirring by the stirring blade. In this way, a mixed beverage solution that eliminates the difference in specific gravity between puree and squeezed juice as much as possible,
By bubbling an inert gas such as nitrogen while stirring with a stirrer, the precipitation of puree can be prevented, so even if the mixed beverage liquid is distributed in a small container, the variation in puree content can be minimized. .

【0027】[0027]

【実施例】本発明を実施例によって更に詳細に説明す
る。 実施例1 図3に示すピューレ製造工程でリンゴピューレを製造し
た。このリンゴピューレの製造の際に、リンゴピューレ
に加熱殺菌処理を施す加熱装置62として、図1に示す
食品用熱交換装置10を使用し、その入口側チューブ2
6に図2に示す羽根付き部材36を挿入している。この
羽根付き部材36は、羽根部40の最大外径(g)と入
口側チューブ26の内径(D)との比(g/D)が0.
57で且つ羽根部40の最大外径(g)と軸部材38の
外径(f)との比(g/f)が1.67であり、羽根4
1、42の外周面と入口側チューブ26の内壁面との間
の間隙hが17.5mmである。また、羽根部40を構
成する羽根41、42のピッチ幅eは平均して約15m
mであり且つ羽根部40間の間隔mも平均して約85m
mである。
EXAMPLES The present invention will be described in more detail by way of examples. Example 1 Apple puree was manufactured by the puree manufacturing process shown in FIG. At the time of manufacturing this apple puree, the heat exchanger for food 10 shown in FIG. 1 is used as a heating device 62 for subjecting the apple puree to heat sterilization.
In FIG. 6, the bladed member 36 shown in FIG. 2 is inserted. In this bladed member 36, the ratio (g / D) of the maximum outer diameter (g) of the blade portion 40 and the inner diameter (D) of the inlet side tube 26 is 0.
57 and the ratio (g / f) between the maximum outer diameter (g) of the blade portion 40 and the outer diameter (f) of the shaft member 38 is 1.67, and the blade 4
The gap h between the outer peripheral surface of the first and the second inner walls 42 and the inner wall surface of the inlet side tube 26 is 17.5 mm. In addition, the pitch width e of the blades 41 and 42 forming the blade portion 40 is about 15 m on average.
and the distance m between the blades 40 is about 85 m on average.
m.

【0028】かかる加熱装置62に用いる食品用熱交換
装置10の熱媒供給口32に、100℃以上に加熱され
た加熱水を供給し、リンゴピューレを98℃以上に加熱
しつつ15秒程度滞留させた後、冷却装置64によって
直ちに冷却した。この冷却装置64も、図1に示す食品
用熱交換装置10を使用し、その仕様は加熱装置62と
同様であり、98℃に加熱されたリンゴピューレを15
秒程度の滞留で30℃以下に冷却できるように、冷却水
温度及び流量を調整した。得られたリンゴピューレは、
すりおろし状の食感を呈するものであり、実質的に無菌
状態とすることができた。かかるリンゴピューレの加熱
殺菌処理においては、4トン/時間の処理速度でリンゴ
ピューレを処理でき、その送り圧力も1.5kg/cm
2 (ゲージ圧)であった。
Heated water heated to 100 ° C. or higher is supplied to the heat medium supply port 32 of the food heat exchange device 10 used in the heating device 62, and apple apple puree is heated to 98 ° C. or higher and stays for about 15 seconds. Then, it was immediately cooled by the cooling device 64. This cooling device 64 also uses the food heat exchange device 10 shown in FIG. 1, and its specifications are the same as those of the heating device 62. The apple puree heated to 98 ° C.
The cooling water temperature and flow rate were adjusted so that the temperature could be cooled to 30 ° C. or lower with a retention of about 2 seconds. The obtained apple puree is
It had a grated texture and could be made substantially sterile. In the heat sterilization treatment of such apple puree, the apple puree can be treated at a treatment rate of 4 tons / hour and the feed pressure thereof is 1.5 kg / cm.
It was 2 (gauge pressure).

【0029】比較例 実施例1において、羽根付き部材36を入口側チューブ
26に挿入しなかった他は、実施例1と同様にしてリン
ゴピューレの加熱殺菌処理を行った。この場合には、リ
ンゴピューレの加熱温度を98℃とすると、送り圧力は
実施例1と略同一圧力であったが、1トン/時間の処理
速度でリンゴピューレを処理できたに過ぎなかった。
Comparative Example In the same manner as in Example 1 except that the member 36 with blades was not inserted into the inlet side tube 26, the apple puree was heat-sterilized. In this case, when the heating temperature of the apple puree was 98 ° C., the feed pressure was almost the same as in Example 1, but the apple puree could only be processed at the processing speed of 1 ton / hour.

【0030】実施例2 実施例1と同様にしてニンジンピューレを製造した。ニ
ンジンピューレを製造する際には、ニンジンのpH値
は、5.8〜6.2程度であるため、クエン酸を添加し
てニンジンピューレのpH値を4.4に低下させた後、
加熱殺菌処理を施した。かかる加熱殺菌処理の加熱装置
62においては、滞留時間が45秒程度でニンジンピュ
ーレを115℃まで加熱するように加熱水温度及び流量
を調整し、冷却装置64でも滞留時間が45秒程度でニ
ンジンピューレを30℃以下に冷却するように冷却水温
度及び流量を調整した。得られたニンジンピューレは、
実質的に無菌状態であり、ニンジンの香り、味、色等を
呈し、且つすりおろし状の食感を呈するものであった。
かかるニンジンピューレの加熱殺菌処理においては、4
トン/時間の処理速度でニンジンピューレを処理でき、
その送り圧力も2.0kg/cm2 (ゲージ圧)であっ
た。
Example 2 Carrot puree was produced in the same manner as in Example 1. When producing carrot puree, since the pH value of carrot is about 5.8 to 6.2, after adding citric acid to reduce the pH value of carrot puree to 4.4,
Heat sterilization treatment was performed. In the heating device 62 for such heat sterilization treatment, the heating water temperature and flow rate are adjusted so as to heat the carrot puree to 115 ° C. in the residence time of about 45 seconds, and the cooling device 64 also retains the carrot puree in the residence time of about 45 seconds. The cooling water temperature and flow rate were adjusted so as to cool the water to 30 ° C. or lower. The carrot puree obtained is
It was substantially aseptic, exhibited the scent, taste, color and the like of carrot and had a grated texture.
In the heat sterilization treatment of such carrot puree, 4
Carrot puree can be processed at a processing speed of ton / hour,
The feed pressure was also 2.0 kg / cm 2 (gauge pressure).

【0031】実施例3 オレンジ搾汁液等が混合された果汁液中に、実施例2で
得られた無菌状態のニンジンピューレを混合した後、混
合液のpH値を3.9に調整した。更に、得られた混合
液を容器に入れて98℃に加熱殺菌したものを試料1と
する。また、オレンジ搾汁液等が混合された果汁液中
に、殆ど加熱殺菌が施されることなく冷凍保存されたp
H値が略5であるニンジンピューレを混合した。次い
で、得られた混合液のpH値を3.9に調整した混合液
を容器に入れて98℃に加熱殺菌したものを試料2とす
る。更に、試料2において、混合液を容器に入れて12
0℃で加熱殺菌した他は、試料2と同様にして得たもの
を試料3とする。これら試料1〜3について、土壌菌等
の菌が検出されるか否か調査した。その結果、試料1及
び試料3においては菌の検出は陰性であったが、試料2
においては菌の検出は陽性であった。次いで、菌の検出
が陰性であった試料1及び試料3の香味について、20
名のパネラー(男性10名、女性10名)によって官能
テストを行った。その結果、1%の危険率で試料1が試
料3よりも香味が良好であるとの評価が得られた。
Example 3 The aseptic carrot puree obtained in Example 2 was mixed with the fruit juice mixture obtained by mixing orange juice and the like, and the pH value of the mixture was adjusted to 3.9. Further, the obtained mixed solution was put in a container and sterilized by heating at 98 ° C. to obtain Sample 1. In addition, p that was frozen and stored with almost no heat sterilization in fruit juice mixed with orange juice or the like.
Carrot puree having an H value of about 5 was mixed. Then, a sample 2 is prepared by placing the mixed solution in which the pH value of the obtained mixed solution is adjusted to 3.9 into a container and sterilizing by heating at 98 ° C. Furthermore, in Sample 2, the mixed solution was placed in a container and
Sample 3 was obtained in the same manner as sample 2 except that it was heat-sterilized at 0 ° C. These samples 1 to 3 were investigated whether or not bacteria such as soil bacteria were detected. As a result, in Samples 1 and 3, the detection of bacteria was negative, but in Sample 2
In, the detection of the bacterium was positive. Next, regarding the flavors of Sample 1 and Sample 3 in which the detection of the bacterium was negative,
The panelists (10 men and 10 women) performed sensory tests. As a result, it was evaluated that the flavor of Sample 1 was better than that of Sample 3 at a risk rate of 1%.

【0032】[0032]

【発明の効果】本発明によれば、簡単な構造の羽根付き
部材のチューブ内に挿入によって、粘調流の管壁近傍部
分の局所的な過加熱又は過冷却を防止しつつ粘調流全体
を一様に加熱又は冷却することができ、且つ粘調な食品
原料の送り圧力の上昇も防止できるため、粘調なピュー
レ等の食品原料の加熱又は冷却を容易に行うことができ
る。特に、従来から使用されてきたプレート式加熱殺菌
装置では処理が困難な、すりおろし状の食感を呈する野
菜や果実のピューレ等の食品原料に加熱殺菌処理を施す
ことができ、常温で保存や輸送を行うことができる。
According to the present invention, the entire viscous flow is prevented by inserting it into the tube of the vaned member having a simple structure while preventing local overheating or supercooling of the viscous flow near the pipe wall. Can be uniformly heated or cooled, and the feed pressure of the viscous food material can be prevented from increasing. Therefore, the food material such as viscous puree can be heated or cooled easily. In particular, it is possible to perform heat sterilization treatment on food ingredients such as puree of vegetables and fruits that present a grated texture, which is difficult to treat with the plate-type heat sterilization equipment that has been conventionally used, and can be stored at room temperature or Transport can be done.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明において使用する熱交換装置の一例を示
す縦部分断面図である。
FIG. 1 is a vertical partial sectional view showing an example of a heat exchange device used in the present invention.

【図2】図1に示す熱交換装置のチューブ内に挿入され
た羽根付き部材を示す説明図である。
2 is an explanatory view showing a member with blades inserted into a tube of the heat exchange device shown in FIG.

【図3】野菜や果実のピューレを製造する製造工程を示
す略線図である。
FIG. 3 is a schematic diagram showing a manufacturing process for manufacturing a vegetable or fruit puree.

【図4】図3に示すピューレの製造工程で使用されるス
クリューポンプの縦断面図である。
4 is a vertical cross-sectional view of a screw pump used in the puree manufacturing process shown in FIG.

【図5】図3に示すピューレの製造工程で使用されるロ
ータリポンプを説明するための説明図である。
5 is an explanatory diagram for explaining a rotary pump used in the puree manufacturing process shown in FIG. 3. FIG.

【符号の説明】[Explanation of symbols]

10 熱交換装置 26 入口側チューブ 36 羽根付き部材 38 軸部材 40 羽根部 41、42 羽根 D 入口側チューブの内径 g 羽根部の最大外径 h 羽根部の外周面とチューブ内壁面との間の間隙 10 Heat Exchanger 26 Inlet Side Tube 36 Blade Member 38 Shaft Member 40 Blades 41, 42 Blades D Inner Diameter of Inner Tube g Maximum Outer Diameter of Blade h h Gap between Blade Outer Surface and Tube Inner Wall

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中村 剛志 長野県更埴市大字寂蒔880番地 丸善食品 工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Takeshi Nakamura 880 Jaku Maji, Sarahaku City, Nagano Maruzen Food Industry Co., Ltd.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 ピューレ等の粘調な食品原料がチューブ
の内部を流れて加熱又は冷却される食品用熱交換装置で
あって、 少なくとも前記食品原料の入口側チューブ内に、棒状の
軸部材に沿って羽根部が間欠的又は連続的に形成された
羽根付き部材が挿入され、 且つ前記羽根部の外周面とチューブ内壁面との間に、チ
ューブ内を流れる食品原料が通過し得る間隙が形成され
ていることを特徴とする食品用熱交換装置。
1. A heat exchanger for food, wherein a viscous food material such as puree flows inside a tube to be heated or cooled, wherein a rod-shaped shaft member is provided at least in the inlet tube of the food material. A winged member having wing portions formed intermittently or continuously is inserted along the wing portion, and a gap is formed between the outer peripheral surface of the wing portion and the inner wall surface of the tube, through which the food material flowing in the tube can pass. The heat exchanger for foods, which is characterized in that
【請求項2】 羽根付き部材を構成する棒状の軸部材の
両端面が、共に自由端である請求項1記載の食品用熱交
換装置。
2. The food heat exchange device according to claim 1, wherein both end surfaces of the rod-shaped shaft member forming the bladed member are free ends.
【請求項3】 羽根付き部材を構成する羽根部の最大外
径(g)とチューブの内径(D)との比(g/D)が、
0.25〜0.75である請求項1又は請求項2記載の
食品用熱交換装置。
3. The ratio (g / D) of the maximum outer diameter (g) of the blade portion constituting the bladed member and the inner diameter (D) of the tube is
It is 0.25 to 0.75, The heat exchanger for foodstuffs of Claim 1 or Claim 2.
【請求項4】 羽根付き部材を構成する羽根部の最大外
径(g)と棒状の軸部材の外径(f)との比(g/f)
が、1.3〜2.5である請求項1〜3のいずれか一項
記載の食品用熱交換装置。
4. The ratio (g / f) of the maximum outer diameter (g) of the blade portion forming the bladed member to the outer diameter (f) of the rod-shaped shaft member.
Is 1.3 to 2.5, The heat exchanger for food according to any one of claims 1 to 3.
【請求項5】 野菜や果実を細かく砕き、裏ごししてピ
ューレを製造する際に、 該ピューレに、請求項1記載の食品用熱交換装置を使用
して加熱殺菌処理を施すことを特徴とするピューレの製
造方法。
5. When the vegetables and fruits are finely crushed and strained to produce puree, the puree is subjected to heat sterilization treatment using the heat exchange device for foods according to claim 1. Puree manufacturing method.
【請求項6】 加熱殺菌処理を施したピューレに、請求
項1記載の食品用熱交換装置を使用して冷却処理を施す
請求項5記載のピューレの製造方法。
6. The method for producing puree according to claim 5, wherein the puree that has been subjected to heat sterilization treatment is subjected to cooling treatment using the heat exchange device for foods according to claim 1.
【請求項7】 野菜や果実のピューレを含有するピュー
レ含有飲料を製造する際に、 該野菜や果実の搾汁液に、請求項5記載の製造方法で得
られた実質的に無菌状態のピューレを配合することを特
徴とするピューレ含有飲料の製造方法。
7. When producing a puree-containing beverage containing purees of vegetables and fruits, the juice of the vegetables and fruits is mixed with the substantially aseptic puree obtained by the production method according to claim 5. A method for producing a puree-containing beverage, which comprises blending.
【請求項8】 野菜や果実のピューレを含有するピュー
レ含有飲料を製造する際に、 該野菜や果実の搾汁液に、請求項5記載の製造方法で得
られた実質的に無菌状態のピューレを混合した後、 得られた混合液のpH値が4.6以下となるように調整
してから加熱殺菌処理を施すことを特徴とするピューレ
含有飲料の製造方法。
8. When producing a puree-containing beverage containing purees of vegetables and fruits, the juice of the vegetables and fruits is treated with the substantially aseptic puree obtained by the production method of claim 5. A method for producing a puree-containing beverage, which comprises mixing and then adjusting the pH value of the obtained mixed solution to 4.6 or less and then performing heat sterilization treatment.
JP7010404A 1995-01-26 1995-01-26 Heat exchange device for food, method for producing puree, and method for producing puree-containing beverage Expired - Lifetime JP2912559B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7010404A JP2912559B2 (en) 1995-01-26 1995-01-26 Heat exchange device for food, method for producing puree, and method for producing puree-containing beverage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7010404A JP2912559B2 (en) 1995-01-26 1995-01-26 Heat exchange device for food, method for producing puree, and method for producing puree-containing beverage

Publications (2)

Publication Number Publication Date
JPH08196250A true JPH08196250A (en) 1996-08-06
JP2912559B2 JP2912559B2 (en) 1999-06-28

Family

ID=11749211

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2912559B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008007672A1 (en) * 2006-07-10 2008-01-17 Akazawa, Hajime Apparatus for converting plant material into unicellular form and method of producing unicellular plant
JP2009118814A (en) * 2007-11-16 2009-06-04 Kaneka Corp Method for cooking raw food material
KR101492005B1 (en) * 2013-08-07 2015-02-10 주식회사 팔도 The process of ShikHye using the Cup through cold chain system possibly
JP2015037400A (en) * 2013-07-19 2015-02-26 ネピュレ株式会社 Mixed juice
JP2023074732A (en) * 2021-11-18 2023-05-30 アサヒ飲料株式会社 Beverage containing insoluble solids derived from fruit

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008007672A1 (en) * 2006-07-10 2008-01-17 Akazawa, Hajime Apparatus for converting plant material into unicellular form and method of producing unicellular plant
JP2009118814A (en) * 2007-11-16 2009-06-04 Kaneka Corp Method for cooking raw food material
JP2015037400A (en) * 2013-07-19 2015-02-26 ネピュレ株式会社 Mixed juice
KR101492005B1 (en) * 2013-08-07 2015-02-10 주식회사 팔도 The process of ShikHye using the Cup through cold chain system possibly
JP2023074732A (en) * 2021-11-18 2023-05-30 アサヒ飲料株式会社 Beverage containing insoluble solids derived from fruit

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