JPH08174577A - Plastic molded article with pad and manufacture thereof - Google Patents
Plastic molded article with pad and manufacture thereofInfo
- Publication number
- JPH08174577A JPH08174577A JP6336004A JP33600494A JPH08174577A JP H08174577 A JPH08174577 A JP H08174577A JP 6336004 A JP6336004 A JP 6336004A JP 33600494 A JP33600494 A JP 33600494A JP H08174577 A JPH08174577 A JP H08174577A
- Authority
- JP
- Japan
- Prior art keywords
- pad
- skin
- core
- visible
- foam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 40
- 229920003023 plastic Polymers 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims description 28
- 230000002093 peripheral effect Effects 0.000 claims abstract description 11
- 210000003491 skin Anatomy 0.000 claims description 111
- 239000006260 foam Substances 0.000 claims description 56
- 238000005187 foaming Methods 0.000 claims description 30
- 238000000465 moulding Methods 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 16
- 230000013011 mating Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 238000006116 polymerization reaction Methods 0.000 claims description 8
- 210000002615 epidermis Anatomy 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 5
- 239000002991 molded plastic Substances 0.000 claims 1
- 238000012805 post-processing Methods 0.000 abstract description 2
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000009966 trimming Methods 0.000 description 5
- 239000003566 sealing material Substances 0.000 description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010097 foam moulding Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Landscapes
- Instrument Panels (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、コアの所定部にパッ
ドを有するパッド付きプラスチック成形品およびその製
造方法に関し、特には、パッドとコアとの合わせ部に、
相手物への取り付け後も外部から見られる可視部と、取
り付後に相手物によって隠れる非可視部とを有するパッ
ド付きプラスチック成形品およびその製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plastic molded product with a pad having a pad at a predetermined portion of a core and a method for manufacturing the same, and particularly to a mating portion between the pad and the core.
The present invention relates to a padded plastic molded product having a visible portion that can be seen from the outside even after being attached to a counterpart and a non-visible portion that is hidden by the counterpart after attachment, and a method for manufacturing the same.
【0002】[0002]
【従来の技術】発泡体表面に表皮が接着したパッドをコ
アの表面に有するパッド付きプラスチック成形品は、自
動車の内装部品、あるいは家具等、各種の分野に用いら
れている。たとえば、自動車のインストルメントパネル
にあっては、自動車のデザイン等に応じて図14に示す
ように、コア81の表面にパッド83を部分的に設けた
もの、あるいはコアの表面全面にパッドを設けたものが
用いられている。2. Description of the Related Art A plastic molded product with a pad having a pad having a skin adhered to the surface of a foam on the surface of the core is used in various fields such as interior parts of automobiles or furniture. For example, in an automobile instrument panel, as shown in FIG. 14, a pad 83 is partially provided on the surface of a core 81, or a pad is provided on the entire surface of the core, as shown in FIG. Are used.
【0003】前記パッド付きプラスチック成形品として
は、従来次のようにして製造されたものが知られてい
る。すなわち、製品部外周にスカート部と称される周縁
部を有する表皮を、そのスカート部がキャビティ外周に
位置するように分割式成形型の一方の型面に配置し、他
方の型面にはコアを配置して前記表皮のスカート部を型
面間で挟み、その状態で表皮とコア間で液状発泡原料を
発泡させ、その後表皮のスカート部を切除したものが用
いられている。なお、前記表皮のスカート部の一部をコ
アの縁と当接させ、そのコアの縁を介して型面間で挟む
場合もある。As the above-mentioned pad-formed plastic molded article, one conventionally known is manufactured as follows. That is, a skin having a peripheral portion called a skirt portion on the outer periphery of the product portion is arranged on one die surface of the split mold so that the skirt portion is located on the outer periphery of the cavity, and the other die surface has a core. Is used to sandwich the skirt portion of the skin between mold surfaces, and in that state, the liquid foaming raw material is foamed between the skin and the core, and then the skirt portion of the skin is cut off. In addition, a part of the skirt portion of the skin may be brought into contact with the edge of the core and sandwiched between the mold surfaces via the edge of the core.
【0004】しかし、前記製造方法による場合は、液状
発泡原料が表皮の製品部の縁から外部へ漏出してバリを
生じ易く、しかも、前記表皮のスカート部をその後切除
(トリミング)しなければならないため後工程に手間取
る問題がある。なお、前記液状発泡原料の漏出を防ぐた
め、スカート部と接するコアの縁表面に弾性シール材を
貼着することもあるが、その場合には面倒な弾性シール
材貼着作業が必要となる問題がある。また、その製造方
法により得られるパッド付きプラスチック成形品は、表
皮の縁が、前記発泡成形時における発泡体の自己接着性
により発泡体に接着しているだけであり、表皮の劣化等
による収縮で表皮の縁が発泡体から剥離するおそれがあ
った。However, in the case of the above-mentioned manufacturing method, the liquid foaming raw material is likely to leak out from the edge of the product portion of the epidermis to cause burrs, and the skirt portion of the epidermis must be subsequently cut (trimmed). Therefore, there is a problem that it takes time for the subsequent process. In addition, in order to prevent the liquid foaming raw material from leaking out, an elastic sealing material may be attached to the edge surface of the core in contact with the skirt portion, but in that case, a troublesome elastic sealing material attaching work is required. There is. Further, in the plastic molded product with a pad obtained by the manufacturing method, the edge of the skin is only adhered to the foam due to the self-adhesiveness of the foam during the foam molding, and shrinkage due to deterioration of the skin or the like occurs. There was a risk that the edges of the epidermis would separate from the foam.
【0005】[0005]
【発明が解決しようとする課題】この発明は前記の点に
鑑みなされたもので、後加工によって表皮の縁をトリミ
ングする必要がなく、しかも外観の良好なパッド付きプ
ラスチック成形品およびその製造方法を提供しようとす
るものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above points and provides a plastic molded product with a pad, which does not require trimming of the edge of the epidermis by post-processing and has a good appearance, and a method for manufacturing the same. It is the one we are trying to provide.
【0006】[0006]
【課題を解決するための手段】パッド付きプラスチック
成形品の発明は、発泡体が表皮で覆われたパッドをコア
の表面に有し、前記パッドとコアとの合わせ部に、相手
物への取り付け後も露出する可視部と前記取り付けによ
り隠れる非可視部とを有するパッド付きプラスチック成
形品において、前記コアはパッド設置面と、該パッド設
置面周縁の前記可視部と対応する位置に形成された側壁
と、前記パッド設置面周縁の前記非可視部と対応する位
置に形成された非可視部側端部とを有し、一方、前記パ
ッドの表皮は、縁に側面部を有するとともに該側面部の
前記非可視部側に重合用端部を有し、該重合用端部と前
記コアの非可視部側端部が重なるように前記パッド設置
面に被さり、前記パッドの発泡体は、前記表皮とパッド
設置面間を満たして当該表皮およびパッド設置面と接着
するとともに、前記表皮側面部を前記コアの側壁との間
で挟持していることを特徴とする。The invention of a plastic molded product with a pad has a pad in which a foam is covered with a skin on the surface of a core, and is attached to a mating object at the mating portion of the pad and the core. In a plastic molded product with a pad, which has a visible portion that is exposed even afterward and a non-visible portion that is hidden by the attachment, the core is a sidewall on which a pad mounting surface and a peripheral portion of the pad mounting surface corresponding to the visible portion are formed. And a non-visible portion side end portion formed at a position corresponding to the non-visible portion on the peripheral edge of the pad installation surface, while the skin of the pad has a side surface portion at an edge and a side surface portion of the side surface portion. It has a polymerization end on the non-visible part side, and covers the pad installation surface so that the polymerization end part and the non-visible part side end part of the core overlap, and the foam of the pad is the skin. Fill the space between the pads While bonding with the skin and the pad installation surface, characterized in that it is sandwiched between the skin side surface of the sidewall of the core.
【0007】また、パッド付きプラスチック成形品の製
造方法の発明は、発泡体が表皮で覆われたパッドをコア
の表面に有し、かつ前記パッドとコアとの合わせ部に、
相手物への取り付け後も露出する可視部と前記取り付け
により隠れる非可視部とを有するパッド付きプラスチッ
ク成形品を製造する方法において、パッド設置面と、該
パッド設置面周縁の前記可視部に対応する位置に形成し
た側壁と、前記パッド設置面周縁の前記非可視部に対応
する位置に形成した非可視部側端部とを有するコアを、
分割式成形型の一方の型面に、前記パッド設置面が他方
の型面を向くようにして配置し、一方、縁に形成した側
面部と、該側面部の前記非可視部側に形成した重合用端
部とを有する表皮を、当該表皮の可視部側側面部が前記
コアの側壁と略接し、かつ前記重合用端部がコアの非可
視部側端部と対向するようにして他方の型面に配置し、
前記表皮の重合用端部とコアの非可視部側端部とを、前
記成形型の型面間で挟持し、前記表皮とパッド設置面間
で液状発泡原料を発泡させて、生成する発泡体を前記表
皮およびコアと一体化することを特徴とする。Further, the invention of a method for producing a plastic molded article with a pad has a pad in which a foam is covered with a skin on the surface of the core, and at the joining portion between the pad and the core,
In a method of manufacturing a plastic molded product with a pad, which has a visible portion that is exposed even after being attached to an opponent and a non-visible portion that is hidden by the attachment, the pad mounting surface and the visible portion on the periphery of the pad mounting surface are corresponded. A core having a side wall formed at a position and an end portion of the peripheral portion of the pad mounting surface corresponding to the non-visible portion side end portion,
The pad mounting surface is arranged on one mold surface of the split mold so that the pad mounting surface faces the other mold surface, and on the other hand, the side surface part formed on the edge and the non-visible part side of the side surface part are formed. The skin having a polymerization end, the visible side surface of the skin is substantially in contact with the side wall of the core, and the polymerization end is opposed to the non-visible side end of the core. Place it on the mold surface,
A foam produced by sandwiching the polymerization end of the skin and the non-visible side end of the core between the mold surfaces of the molding die and foaming a liquid foaming raw material between the skin and the pad mounting surface. Is integrated with the skin and the core.
【0008】[0008]
【実施例】以下添付の図面に従ってこの発明を詳細に説
明する。図1はこの発明のパッド付きプラスチック成形
品の一実施例の断面図、図2はその可視部側となるコア
の側壁とパッドとの合わせ部付近の拡大断面図、図3は
同じく非可視部側の拡大断面図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the accompanying drawings. 1 is a cross-sectional view of an embodiment of a plastic molded product with a pad according to the present invention, FIG. 2 is an enlarged cross-sectional view near the side wall of the core and the pad, which is the visible part, and FIG. 3 is also a non-visible part. It is an expanded sectional view of the side.
【0009】また、図4はこの発明のパッド付きプラス
チック成形品の製造方法の一実施例を示す成形型の断面
図、図5は同実施例における発泡途中の成形型の一部を
拡大して示す断面図、図6は同実施例における成形型の
他部を拡大して示す断面図、図7は液状発泡原料が表皮
とコア間に充満した状態の成形型の一部を示す断面図、
図8はその成形型の他部を示す断面図である。さらに図
9はこの発明の製造方法の他の実施例を示す成形型の部
分断面図、図10はさらに他の実施例の成形型の一部を
示す断面図、図11はその成形型の他部を示す断面図、
図12はさらに他の実施例を示す成形型の部分断面図、
図13は同実施例の成形型の他部を示す断面図である。FIG. 4 is a sectional view of a molding die showing an embodiment of a method for producing a plastic molded product with a pad according to the present invention, and FIG. 5 is an enlarged view of a part of the molding die during foaming in the embodiment. FIG. 6 is a cross-sectional view showing the other part of the mold in the same embodiment in an enlarged manner, and FIG. 7 is a cross-sectional view showing a part of the mold in which the liquid foaming raw material is filled between the skin and the core.
FIG. 8 is a sectional view showing the other part of the forming die. Further, FIG. 9 is a partial sectional view of a molding die showing another embodiment of the manufacturing method of the present invention, FIG. 10 is a sectional view showing a part of a molding die of still another embodiment, and FIG. Sectional view showing the part,
FIG. 12 is a partial sectional view of a molding die showing still another embodiment,
FIG. 13 is a cross-sectional view showing another part of the molding die of the same embodiment.
【0010】図1ないし図3に示すこの発明の一実施例
のパッド付きプラスチック成形品10は、自動車のイン
ストルメントパネルとして用いられるもので、コア11
の一部にパッド21を有し、車体への取り付け後も露出
して外部から眺められる可視部31と、前記取り付けに
よって隠れる非可視部32を、前記パッド21とコア1
1との合わせ部Aに有するものである。可視部として
は、たとえば図14に示したインストルメントパネルに
おける88,89が該当し、また非可視部としては、車
体前部の側部内面によって隠れるインストルメントパネ
ルの両端90,90、あるいはグローブボックスにより
隠れる助手席側端部91が該当する。なお、以下の説明
ではインストルメントパネルを例にして説明するが、こ
の発明の成形品および製造方法はインストルメントパネ
ルに限るものではなく、用途に応じて各種の成形品に適
用される。A plastic molded product with a pad 10 according to an embodiment of the present invention shown in FIGS. 1 to 3 is used as an instrument panel of an automobile, and has a core 11
The pad 21 and the core 1 are provided with a pad 21 in a part thereof, and a visible portion 31 which is exposed even after being attached to the vehicle body and can be seen from the outside, and an invisible portion 32 which is hidden by the attachment.
It is included in the joint portion A with 1. The visible portion corresponds to 88, 89 in the instrument panel shown in FIG. 14, for example, and the non-visible portion is both ends 90, 90 of the instrument panel hidden by the side inner surface of the front part of the vehicle body or the glove box. This corresponds to the passenger seat side end portion 91 hidden by. In the following description, an instrument panel will be described as an example, but the molded product and manufacturing method of the present invention are not limited to the instrument panel, and can be applied to various molded products depending on the application.
【0011】前記コア11は、ABS樹脂(アクリルニ
トリル−ブタジエン−スチレン樹脂)、ポリプロピレン
等の硬質プラスチック、あるいは繊維強化プラスチック
等のような形状保持性の高いプラスチックからなり、そ
の所定部がパッド設置面12となっている。パッド設置
面12は、パッド21が配置される部分に、成形品のデ
ザイン、用途等に応じた大きさ、形状等で設けられる。The core 11 is made of a hard plastic such as ABS resin (acrylonitrile-butadiene-styrene resin), polypropylene or the like, or a plastic having a high shape-retaining property such as a fiber reinforced plastic. It is 12. The pad mounting surface 12 is provided in a portion where the pad 21 is arranged, with a size, a shape and the like according to a design of the molded product, an application and the like.
【0012】前記パッド設置面12周縁の一部には側壁
13が形成されている。この側壁13は、前記合わせ部
Aの可視部31に対応する位置に設けられる。この側壁
13には、パッド21の側面が密着して前記合わせ部A
の可視部31に隙間が生じないようにされている。A side wall 13 is formed on a part of the periphery of the pad mounting surface 12. The side wall 13 is provided at a position corresponding to the visible portion 31 of the mating portion A. The side surface of the pad 21 is in close contact with the side wall 13 and the mating portion A
A gap is not formed in the visible portion 31 of.
【0013】また、この実施例では、前記合わせ部Aの
非可視部32に対応するパッド設置面12の周縁は、パ
ッド21とは反対側へ屈曲して非可視部側端部15を構
成している。このコアの非可視部側端部15は、発泡成
形品の形状等によってはパッド設置面12の略延長面で
構成してもよい。符号16は、液状発泡原料の注入孔で
ある。Further, in this embodiment, the peripheral edge of the pad mounting surface 12 corresponding to the non-visible portion 32 of the mating portion A is bent toward the side opposite to the pad 21 to form the non-visible portion side end portion 15. ing. The non-visible portion side end portion 15 of the core may be formed as a substantially extended surface of the pad mounting surface 12 depending on the shape of the foamed molded product and the like. Reference numeral 16 is an injection hole for the liquid foaming raw material.
【0014】一方、前記パッド21は、表皮22と発泡
体27とよりなる。前記表皮22は、スラッシュ成形等
により成形されたプラスチックレザー等からなり、その
成形時に形成された側面部23を縁に有し、前記パッド
設置面12に蓋をするように被さっている。前記表皮側
面部23には、前記可視部31側となる表皮側面部23
aと、非可視部32側となる表皮側面部23bが存在
し、その非可視部32側表皮側面部23bの端からは重
合用端部25が延びている。この重合用端部25は、発
泡体27を成形する際に、前記非可視部32側でコア1
1と表皮22間から液状発泡原料が漏出するのを防止す
るためのもので、表皮22の形状、あるいは発泡体27
の成形条件等により、表皮側面部23bの端から重合用
端部25の先端までが適宜の長さとされる。On the other hand, the pad 21 comprises a skin 22 and a foam 27. The skin 22 is made of plastic leather or the like formed by slush molding or the like, has a side surface portion 23 formed at the time of molding, and covers the pad mounting surface 12 so as to cover it. The epidermal side surface portion 23 includes the epidermal side surface portion 23 on the visible portion 31 side.
a and the skin side surface portion 23b on the non-visible portion 32 side are present, and the superimposing end portion 25 extends from the end of the non-visible portion 32 side skin side surface portion 23b. The polymerizing end portion 25 is formed on the side of the invisible portion 32 when the foam 27 is molded.
1 for preventing the liquid foaming raw material from leaking from between the skin 1 and the skin 22, and the shape of the skin 22 or the foam 27
Depending on the molding conditions, etc., the length from the end of the skin side surface portion 23b to the tip of the superimposing end portion 25 is set to an appropriate length.
【0015】また、前記発泡体27は、表皮22とパッ
ド設置面12間で発泡成形されたポリウレタン樹脂等よ
りなり、前記表皮22とパッド設置面12間を満たして
表皮22およびパッド設置面12に接着し、前記表皮側
面部23aをパッド設置面12の側壁13とで挟持して
いる。The foam 27 is made of polyurethane resin or the like foamed between the outer skin 22 and the pad mounting surface 12, and fills the space between the outer skin 22 and the pad mounting surface 12 to cover the outer skin 22 and the pad mounting surface 12. Adhesion is performed, and the side surface portion 23 a of the skin is sandwiched between the side wall 13 of the pad mounting surface 12.
【0016】前記表皮側面部23aの挟持は、前記表皮
22とコア11間における発泡体27成形時における発
泡体(液状発泡原料)の体積増および発泡ガスの圧力に
より、表皮側面部23aがコアの側壁13に押圧され、
その状態で発泡体27が硬化することによりなされる。
そのため、前記可視部31側の表皮側面部23aとコア
11の側壁13との合わせ部が密着し、その合わせ部に
隙間を生じないので、外観が損なわれることがない。The skin side surface 23a is sandwiched between the skin 22 and the core 11 by the volume increase of the foam (liquid foaming raw material) and the pressure of the foaming gas at the time of molding the foam 27 between the skin 22 and the core 11. Pressed against the side wall 13,
This is done by hardening the foam 27 in that state.
Therefore, since the mating portion between the skin side surface portion 23a on the visible portion 31 side and the side wall 13 of the core 11 is in close contact with each other and no gap is formed in the mating portion, the appearance is not deteriorated.
【0017】また、この実施例では、前記コア11の側
壁13と発泡体27で挟持される表皮側面部23aに
は、内側へ窪んだ内方突出凹溝24が形成されている。
この内方突出凹溝24によって発泡体27と表皮側面部
23aが係合した状態となり、前記接着との相乗効果に
より表皮側面部23aが確実に発泡体27に固定され
る。そのため、劣化等による表皮22の収縮によっても
表皮側面部23aが発泡体27から剥離するおそれがな
くなる。Further, in this embodiment, an inwardly projecting groove 24 which is recessed inward is formed in the skin side surface portion 23a sandwiched between the side wall 13 of the core 11 and the foam 27.
Due to the inwardly projecting groove 24, the foam body 27 and the skin side surface portion 23a are engaged with each other, and the skin side surface portion 23a is securely fixed to the foam body 27 by the synergistic effect of the adhesion. Therefore, even if the skin 22 contracts due to deterioration or the like, there is no possibility that the skin side surface portion 23 a will be separated from the foam 27.
【0018】さらに、前記表皮側面部23aの内方突出
凹溝24は、このパッド付きプラスチック成形品10の
製造時に、前記表皮側面部23aの剛性を高めて、表皮
側面部23aに不要な波打ち等を防ぎ、表皮側面部23
aとパッド設置面の側壁13間でシール不良を生じるの
を防止する作用がある。また、パッド付きプラスチック
成形品10の製造時に、表皮側面部23aとパッド設置
面の側壁13間に万一発泡体が侵入した場合にも、その
侵入発泡体を内方突出凹溝24内に収容して表皮22の
表面まで漏出するのを防止する作用もある。なお、符号
26は、前記表皮の重合用端部25に形成された外側へ
窪んだ外方突出凹溝で、重合用端部25の剛性を増大さ
せている。Further, the inwardly projecting concave groove 24 of the outer skin side surface portion 23a enhances the rigidity of the outer skin side surface portion 23a at the time of manufacturing the plastic molded product 10 with the pad, and unnecessary corrugation or the like on the outer skin side surface portion 23a. To prevent the side surface 23 of the epidermis
There is an effect of preventing a defective seal between a and the side wall 13 of the pad mounting surface. In addition, when the foamed body intrudes between the skin side surface portion 23a and the side wall 13 of the pad mounting surface at the time of manufacturing the padded plastic molded product 10, the invading foamed body is housed in the inwardly projecting concave groove 24. Then, it also has an action of preventing leakage to the surface of the epidermis 22. Reference numeral 26 is an outwardly projecting groove formed in the superimposing end portion 25 of the surface skin, which increases the rigidity of the superimposing end portion 25.
【0019】このようにしてなるパッド付きプラスチッ
ク成形品10は相手物、この実施例では車体に取り付け
られる。その際、前記可視部31では表皮側面部23a
が発泡体27と側壁13によって挟持され、隙間のない
状態となっているため、外観が良好である。一方、前記
非可視部32は、図3に示すように相手物品35、この
実施例ではグローブボックス、計器盤等によって隠れる
ため、表皮22の重合用端部25が必要以上に長かった
り、表皮22の重合用端部25とコア11の非可視部側
端部15間に隙間があっても外観を損なうことがない。
したがって、この構造のパッド付きプラスチック成形品
10によれば、発泡体27成形後に可視部側31の表皮
端部および、非可視部側32の表皮端部を切除してトリ
ミングする必要がない。The plastic molded product 10 with a pad thus formed is attached to an object, which is a vehicle body in this embodiment. At that time, in the visible portion 31, the skin side surface portion 23a
Is sandwiched between the foam 27 and the side wall 13 and there is no gap, so that the appearance is good. On the other hand, the non-visible portion 32 is hidden by the counterpart article 35 as shown in FIG. 3, which is a glove box, instrument panel, etc. in this embodiment, so that the superimposing end portion 25 of the skin 22 is longer than necessary or the skin 22 Even if there is a gap between the overlapping end portion 25 and the non-visible portion side end portion 15 of the core 11, the appearance is not spoiled.
Therefore, according to the plastic molded product with a pad 10 having this structure, it is not necessary to trim the outer skin end of the visible portion 31 and the outer skin end of the invisible portion 32 after cutting the foam 27 by trimming.
【0020】次にこの発明の製造方法の実施例について
説明する。図4はその製造方法の一実施例を示す成形型
の断面図、図5はその発泡途中を示す成形型の部分拡大
断面図、図6は同発泡途中における成形型の他の部分の
拡大断面図、図7は液状発泡原料が充満した状態の成形
型の部分断面図、図8はその成形型の他の部分の断面図
である。Next, an embodiment of the manufacturing method of the present invention will be described. FIG. 4 is a sectional view of a forming die showing an embodiment of the manufacturing method, FIG. 5 is a partially enlarged sectional view of the forming die showing the middle of foaming, and FIG. 6 is an enlarged sectional view of another portion of the forming die during the same foaming. FIG. 7 is a partial cross-sectional view of the molding die filled with the liquid foaming raw material, and FIG. 8 is a cross-sectional view of another portion of the molding die.
【0021】図4ないし図8に示した成形型40は、分
割型41,43よりなり、内部に成形用のキャビティ4
4を有する。また一方の分割型41には発泡成形装置の
注入ノズルNを挿入するためのノズル孔42が形成され
ている。前記一方の分割型41の型面には、その型面に
設けたクリップ等を利用して前記コア11が配置され
る。その際、前記コア11のパッド設置面12が他の分
割型43側を向くようにされる。また、前記パッド設置
面12と対向する他方の分割型43の型面には、前記表
皮22がその側面部23をパッド設置面12に向け、か
つ前記内方突出凹溝24のある表皮側面部23aをパッ
ド設置面の側壁13側にし、また重合用端部25をコア
11の非可視部側端部15に対向させて配置される。The molding die 40 shown in FIGS. 4 to 8 is composed of split dies 41 and 43, and has a cavity 4 for molding therein.
4 A nozzle hole 42 for inserting the injection nozzle N of the foam molding apparatus is formed in one of the split molds 41. The core 11 is arranged on the mold surface of the one split mold 41 by using a clip or the like provided on the mold surface. At this time, the pad mounting surface 12 of the core 11 is made to face the other split mold 43 side. In addition, on the mold surface of the other split mold 43 facing the pad mounting surface 12, the skin 22 has a side surface 23 with the side surface 23 facing the pad mounting surface 12, and a skin side surface portion having the inwardly projecting concave groove 24. 23a is on the side of the side wall 13 of the pad mounting surface, and the superimposing end portion 25 is arranged to face the non-visible portion side end portion 15 of the core 11.
【0022】なお、前記表皮の重合用端部25が配置さ
れる分割型43の型面には、図6からよりよく理解され
るようにウレタンエラストマー等の弾性材45が埋設さ
れ、その弾性材45表面の凹部46に前記重合用端部2
5の外方突出凹溝26が嵌まって保持される。As will be better understood from FIG. 6, an elastic material 45 such as urethane elastomer is embedded in the mold surface of the split mold 43 in which the superimposing end portion 25 of the skin is arranged. 45 in the recess 46 on the surface, the end 2 for polymerization
The outwardly projecting concave groove 26 of 5 is fitted and held.
【0023】そして分割型41,43が閉型される。こ
の閉型により、前記表皮22はパッド設置面12に蓋を
するように被さり、また内方突出凹溝24のある可視部
側表皮側面部23aが、パッド設置面12の側壁13と
略接するようになる。この閉型時および前記表皮22の
配置時、表皮側面部23aは内方突出凹溝24により剛
性が高くなっており、波打ち等による不規則な隙間を側
壁13との間に生じるおそれがない。また、前記閉型に
より、表皮22の重合用端部25がコア11の非可視部
側端部15と重なって、両分割型41,43の型面間で
挟持され、シールされる。Then, the split molds 41 and 43 are closed. With this closed mold, the skin 22 covers the pad mounting surface 12 so as to cover the pad mounting surface 12, and the visible side skin surface side portion 23a having the inwardly projecting groove 24 is substantially in contact with the side wall 13 of the pad mounting surface 12. become. When the mold is closed and the skin 22 is arranged, the skin side surface portion 23a has high rigidity due to the inwardly projecting concave groove 24, so that an irregular gap due to corrugation or the like does not occur between the skin and the side wall 13. Further, by the closed mold, the superimposing end portion 25 of the skin 22 overlaps the non-visible portion side end portion 15 of the core 11, and is sandwiched and sealed between the mold surfaces of the split molds 41 and 43.
【0024】ついで、前記分割型41のノズル孔42に
挿入された注入ノズルNから、ポリウレタン原料等の液
状発泡原料Pが、コア11の注入孔16を介してコアの
パッド設置面12と表皮22間に注入される。注入され
た液状発泡原料Pは、発泡反応により発泡体を形成しな
がらパッド設置面12と表皮22間を満たす。そして、
発泡体(液状発泡原料P)が図5に示す鎖線のように可
視部側の表皮側面部23aに到ると、その表皮側面部2
3aをパッド設置面12の側壁13側へ押圧して、側壁
13に圧着させ側壁13と表皮側面部23a間をシール
する。その際、前記表皮側面部23aは内方突出凹溝2
4により波打等が少なくなっているため、側壁13に確
実に密着できる。そしてそのシールにより、発泡体が表
皮側面部23aと側壁13間から漏出するのが防止さ
れ、外観良好な可視部31が得られる。また、図7に示
すように発泡体27が表皮側面部23aと側壁13間に
侵入することがあっても、その侵入発泡体27aは表皮
側面部23aの内方突出凹溝24に収容され、表皮側面
部23aと側壁13間から露出するのが防止される。Next, a liquid foaming raw material P such as a polyurethane raw material is injected from the injection nozzle N inserted into the nozzle hole 42 of the split mold 41 through the injection hole 16 of the core 11 to the pad mounting surface 12 and the skin 22 of the core. Injected in between. The injected liquid foaming raw material P fills the space between the pad mounting surface 12 and the skin 22 while forming a foam by a foaming reaction. And
When the foam (liquid foaming raw material P) reaches the visible skin side 23a on the visible side as shown by the chain line in FIG.
3a is pressed to the side wall 13 side of the pad mounting surface 12 and pressure-bonded to the side wall 13 to seal between the side wall 13 and the skin side surface portion 23a. At that time, the skin side surface portion 23a is formed by the inwardly projecting groove 2
4, the waviness and the like are reduced, so that the side wall 13 can be surely adhered. The seal prevents the foam from leaking from between the skin side surface portion 23a and the side wall 13, and the visible portion 31 having a good appearance is obtained. Further, as shown in FIG. 7, even if the foam 27 may invade between the skin side surface portion 23a and the side wall 13, the invading foam body 27a is accommodated in the inwardly projecting concave groove 24 of the skin side surface portion 23a, It is prevented from being exposed from between the skin side surface portion 23a and the side wall 13.
【0025】一方、非可視部32の合わせ部では、表皮
22の重合用端部25とコア11の非可視部側端部15
が両分割型41,43の型面で挟持され、シールされる
ため、発泡体の漏出が防がれる。しかも、図8に示すよ
うに、表皮22の重合用端部25とコア11の非可視部
側端部15間に発泡体27が侵入した場合も、その侵入
発泡体27bは重合用端部25に形成された外方突出凹
溝26内に収容されるため、発泡体の漏出が防止され
る。なお、この非可視部側で発泡体が多少漏出してバリ
等を形成することがあっても、この非可視部はパッド付
きプラスチック成形品の取り付け後に隠れるため、外観
上問題となることはない。したがって、この製造方法に
よれば、発泡体漏出防止のためのシール材を表皮22ま
たはコア11に貼る必要がなくなり、製造作業が容易に
なる。On the other hand, at the joining portion of the non-visible portion 32, the superimposing end portion 25 of the skin 22 and the non-visible portion side end portion 15 of the core 11 are formed.
Is sandwiched between the mold surfaces of the split molds 41 and 43 and sealed, so that leakage of the foam can be prevented. Moreover, as shown in FIG. 8, even when the foam 27 enters between the superimposing end portion 25 of the skin 22 and the non-visible side end portion 15 of the core 11, the invading foam member 27 b will be replaced by the superimposing end portion 25. Since it is housed in the outwardly projecting concave groove 26 formed in, the leakage of the foam is prevented. Even if the foam leaks to some extent on the non-visible portion side and forms burrs or the like, since the non-visible portion is hidden after the plastic molded product with the pad is attached, there is no problem in appearance. . Therefore, according to this manufacturing method, it is not necessary to attach a sealing material for preventing foam leakage to the outer skin 22 or the core 11, and the manufacturing work is facilitated.
【0026】そして、前記発泡時に生じる発泡体(液状
発泡原料)の自己接着性により発泡体27と表皮22が
接着してパッドを形成するとともに、その発泡体27が
コア11のパッド設置面12と接着する。その後、成形
型を開いて成形品を取り出せば、図1に示した所望のパ
ッド付きプラスチック成形品10が得られる。The self-adhesiveness of the foam (liquid foaming raw material) generated during the foaming causes the foam 27 and the surface skin 22 to adhere to each other to form a pad, and the foam 27 serves as the pad mounting surface 12 of the core 11. To glue. After that, if the molding die is opened and the molded product is taken out, the desired plastic molded product with pad 10 shown in FIG. 1 is obtained.
【0027】得られた成形品10は、前記のように可視
部31のコア11とパッド21との合わせ部に、発泡体
の漏出および隙間がなく、きわめて外観が良好である。
しかも、可視部31側の表皮側面部23aが発泡体27
に強固に固着されているため、表皮側面部23aの剥離
のおそれがない。さらに、非可視部32側の重合端部2
5は、パッド付きプラスチック成形品の取り付け後は相
手物により隠れるため、長すぎても切除する必要がな
く、余分なトリミング作業が不要である。The molded product 10 thus obtained has a very good appearance, with no leakage of foam and no gap at the joint between the core 11 and the pad 21 of the visible part 31 as described above.
Moreover, the skin side surface portion 23a on the visible portion 31 side is the foam 27.
Since it is firmly fixed to the outer skin side surface portion 23a, there is no fear of peeling. Further, the overlapping end portion 2 on the non-visible portion 32 side
No. 5 does not need to be cut even if it is too long, and no extra trimming work is necessary because it is hidden by the mating object after the plastic molded product with a pad is attached.
【0028】なお、前記表皮22の重合用端部25の外
方突出凹溝26には、図9に示すようにガス抜き孔28
を円形等の適宜形状および適宜間隔で設けてもよい。そ
うすれば、発泡原料から発生して表皮22とコア11間
に溜まり易い過剰の発泡ガスが、ガス抜き孔28から分
割型41,43のパーティング面47を通って効率よく
逃げ、ボイド等のない良好な発泡体27を成形すること
ができる。As shown in FIG. 9, a gas vent hole 28 is formed in the outwardly projecting groove 26 of the superposing end portion 25 of the outer skin 22.
May be provided in an appropriate shape such as a circle and at an appropriate interval. Then, excess foaming gas generated from the foaming raw material and easily accumulated between the skin 22 and the core 11 efficiently escapes from the gas vent holes 28 through the parting surfaces 47 of the split dies 41 and 43 to prevent voids and the like. It is possible to form a good foam 27 that is not present.
【0029】図10には他の例の製造方法を示す。以
下、前記実施例と同一部材については同一符号で示す。
この実施例では、表皮22側面部23aの内方突出凹溝
24と対向するコア51の側壁53に、内外を連通する
貫通孔54が形成されている。そのため、前記表皮側面
部23aと側壁53間に侵入する発泡体の量が多い場合
でも、その侵入発泡体27aが側壁53の貫通孔54を
通ってコアの側壁53外へ流出するため、表皮22の可
視部側表面へ漏出するのを確実に防ぐことができる。し
かも、表皮22とコア51間の余剰の発泡ガスも前記貫
通孔54から外部へ効率よく逃がすことができ、発泡体
27にボイド等を発生するのを防ぐことができる。FIG. 10 shows another manufacturing method. Hereinafter, the same members as those in the above-described embodiment will be denoted by the same reference numerals.
In this embodiment, a through hole 54 that communicates the inside and the outside is formed in the side wall 53 of the core 51 that faces the inwardly projecting groove 24 of the side surface 23a of the skin 22. Therefore, even if a large amount of foam penetrates between the skin side surface portion 23a and the side wall 53, the penetrating foam 27a flows out of the core side wall 53 through the through hole 54 of the side wall 53, so that the skin 22 It is possible to reliably prevent the leakage to the surface of the visible part side. Moreover, the surplus foaming gas between the skin 22 and the core 51 can be efficiently escaped from the through hole 54 to the outside, and the generation of voids or the like in the foam 27 can be prevented.
【0030】また、図11に示すように前記コア51の
非可視部側端部55にも、重合用端部25の外方突出凹
溝26と対向する位置に、内外を連通する貫通孔56を
形成してもよい。そうすれば、前記外方突出凹溝26と
非可視部側端部55間に侵入した発泡体27b、および
その表皮22とコア51間の余剰発泡ガスが、前記貫通
孔56からコアの非可視部側端部55裏面へ流出するた
め、良好な成形品を得ることができる。Further, as shown in FIG. 11, a through hole 56 for communicating the inside and the outside is also formed at the end 55 on the non-visible portion side of the core 51 at a position opposed to the outwardly projecting groove 26 of the overlapping end 25. May be formed. Then, the foam 27b that has entered between the outwardly projecting concave groove 26 and the invisible portion side end 55, and the surplus foaming gas between the skin 22 and the core 51 of the foam 27b is invisible from the through hole 56 of the core. Since it flows out to the back surface of the side end 55, a good molded product can be obtained.
【0031】図12に示すさらに他の実施例は、コア6
1の側壁63に、表皮22側面部23aの内方突出凹溝
24と対向する凹溝64を形成したものである。そのた
め、前記可視部側の表皮側面部23aと側壁63間に侵
入する発泡体27aの量が多くても、前記内方突出凹溝
24とそれと対向する凹溝64間に形成される大なる空
間に、前記侵入発泡体27aを収容することができ、侵
入発泡体27aが可視部側の表皮22表面へ漏出するお
それがない。Still another embodiment shown in FIG. 12 is a core 6
The side wall 63 of No. 1 is formed with a groove 64 facing the inwardly protruding groove 24 of the side surface 23a of the skin 22. Therefore, even if the amount of the foam 27a that penetrates between the visible skin side surface portion 23a and the side wall 63 is large, a large space formed between the inwardly projecting concave groove 24 and the concave groove 64 facing the concave groove 24. Further, the invading foam body 27a can be accommodated, and there is no fear that the invading foam body 27a leaks to the surface of the skin 22 on the visible side.
【0032】さらに前記側壁63の凹溝64に、側壁6
3の内外を連通する貫通孔65を設ければ、前記侵入発
泡体27aの量がより多くなってもその貫通孔65を通
って侵入発泡体27aがコアの側壁63外へ流出するた
め、表皮22表面に発泡体が漏出するのを防止できる。
その場合、表皮22とコア61間の余剰発泡ガスも貫通
孔65を通して外部へ逃がすことができる。Further, in the groove 64 of the side wall 63, the side wall 6
If the through-hole 65 communicating between the inside and the outside of 3 is provided, the intruding foam 27a flows out of the side wall 63 of the core through the through-hole 65 even if the amount of the invading foam 27a increases. 22 It is possible to prevent the foam from leaking to the surface.
In that case, the excess foaming gas between the skin 22 and the core 61 can also escape to the outside through the through hole 65.
【0033】また、図13に示すように前記コア61の
非可視部側端部65においても、表皮の重合用端部25
の外方突出凹溝26と対向する凹溝67を設けたり、さ
らにはその凹溝67に内外を連通する貫通孔66を形成
してもよい。そうすれば、前記側壁63の貫通孔65と
同様の作用、効果が得られる。Further, as shown in FIG. 13, at the end portion 65 on the non-visible portion side of the core 61, the superimposing end portion 25 of the skin is also formed.
The concave groove 67 facing the outwardly protruding concave groove 26 may be provided, or the through hole 66 that communicates the inside and the outside may be formed in the concave groove 67. Then, the same action and effect as the through hole 65 of the side wall 63 can be obtained.
【0034】なお、前記各実施例においてはパッドをコ
アの一部に設ける場合について示したが、この発明のパ
ッド付きプラスチック成形品およびその製造方法は、パ
ッドをコアの一側全面に設ける場合にも適用される。そ
の場合、コアの側壁はコアの縁に形成される。また、前
記液状発泡原料の注入は、分割型を開いて行なうオープ
ン注入でもよい。In each of the above embodiments, the case where the pad is provided on a part of the core has been shown. However, the plastic molded product with a pad and the manufacturing method thereof according to the present invention are applicable to the case where the pad is provided on the entire one side of the core. Also applies. In that case, the sidewalls of the core are formed at the edges of the core. Moreover, the injection of the liquid foaming raw material may be an open injection performed by opening a split mold.
【0035】[0035]
【発明の効果】以上図示し説明したように、この発明の
パッド付きプラスチック成形品は、可視部となるパッド
とコアとの合わせ部において、コアの側壁に表皮側面部
が隙間なく密着しており、外観が良好である。また、前
記可視部側では表皮側面部がコアの側壁と発泡体とで挟
持されて露出せず、一方非可視部側ではコアの非可視部
側端部に重なった表皮の重合用端部が、パッド付きプラ
スチック成形品の取り付け後に相手物に隠れて露出しな
いため、何等表皮の縁をトリミングすることなく使用で
きる。As shown and described above, in the plastic molded product with a pad of the present invention, the side surface of the skin is closely adhered to the side wall of the core at the joint between the pad and the core, which is the visible part. , The appearance is good. Further, the visible side is not exposed because the side surface of the skin is sandwiched between the side wall of the core and the foam, and on the other hand, the non-visible side has a superimposing end of the superficial skin that overlaps the end of the non-visible side of the core. , It can be used without trimming the edge of the skin because it is not exposed by being hidden by the opponent after the plastic molded product with a pad is attached.
【0036】また、この発明の製造方法によれば、前記
のようにパッドとコアとの合わせ部における可視部の外
観が良好で、かつ後工程による表皮のトリミング作業が
不要なパッド付きプラスチック成形品を、コア等にシー
ル材を貼ることなく簡単に製造することができる。Further, according to the manufacturing method of the present invention, as described above, the visible portion of the joint between the pad and the core has a good appearance, and the padded plastic molded product does not require the trimming operation of the skin in the subsequent step. Can be easily manufactured without attaching a sealing material to the core or the like.
【図1】この発明のパッド付きプラスチック成形品の一
実施例の断面図である。FIG. 1 is a sectional view of an embodiment of a plastic molded product with a pad according to the present invention.
【図2】その可視部側となるパッド設置面の側壁とパッ
ドとの合わせ部付近の拡大断面図である。FIG. 2 is an enlarged cross-sectional view in the vicinity of a mating portion between a side wall of a pad mounting surface on the visible side and a pad.
【図3】同じく非可視部側の拡大断面図である。FIG. 3 is an enlarged cross-sectional view of the non-visible portion side.
【図4】この発明のパッド付きプラスチック成形品の製
造方法の一実施例を示す成形型の断面図である。FIG. 4 is a cross-sectional view of a molding die showing an embodiment of a method for manufacturing a plastic molded product with a pad according to the present invention.
【図5】同実施例における発泡途中の成形型の一部を拡
大して示す断面図である。FIG. 5 is an enlarged cross-sectional view showing a part of a mold during foaming in the same example.
【図6】同実施例における成形型の他部を拡大して示す
断面図である。FIG. 6 is an enlarged cross-sectional view showing another portion of the molding die in the embodiment.
【図7】液状発泡原料が表皮とコア間に充満した状態の
成形型の一部を示す断面図である。FIG. 7 is a cross-sectional view showing a part of a molding die in which a liquid foaming raw material is filled between a skin and a core.
【図8】その成形型の他部を示す断面図である。FIG. 8 is a cross-sectional view showing another part of the molding die.
【図9】この発明の製造方法の他の実施例を示す成形型
の部分断面図である。FIG. 9 is a partial cross-sectional view of a molding die showing another embodiment of the manufacturing method of the present invention.
【図10】さらに他の実施例の成形型の一部を示す断面
図である。FIG. 10 is a cross-sectional view showing a part of a molding die according to still another embodiment.
【図11】その成形型の他部を示す断面図である。FIG. 11 is a cross-sectional view showing another part of the molding die.
【図12】さらに他の実施例を示す成形型の部分断面図
である。FIG. 12 is a partial cross-sectional view of a molding die showing still another embodiment.
【図13】同実施例の成形型の他部を示す断面図であ
る。FIG. 13 is a cross-sectional view showing another portion of the molding die of the same example.
【図14】インストルメントパネル用の一般的なパッド
付きプラスチック成形品の斜視図である。FIG. 14 is a perspective view of a general plastic molded product with a pad for an instrument panel.
11:コア 12:パッド設置面 13:側壁 15:非可視部側端部 21:パッド 22:表皮 23:側面部 23a:可視部側表皮側面部 23b:非可視部側表皮側面部 24:内方突出凹溝 25:重合用端部 26:外方突出凹溝 27 発泡体 31:可視部 32:非可視部 41,43:分割型 11: core 12: pad installation surface 13: side wall 15: non-visible part side end 21: pad 22: skin 23: side part 23a: visible part side skin side part 23b: non-visible part side skin side part 24: inward Protruding groove 25: End portion for polymerization 26: Outer protruding groove 27 Foam 31: Visible part 32: Invisible part 41, 43: Split type
Claims (7)
表面に有し、前記パッドとコアとの合わせ部に、相手物
への取り付け後も露出する可視部と前記取り付けにより
隠れる非可視部とを有するパッド付きプラスチック成形
品において、 前記コアはパッド設置面と、該パッド設置面周縁の前記
可視部と対応する位置に形成された側壁と、前記パッド
設置面周縁の前記非可視部と対応する位置に形成された
非可視部側端部とを有し、 一方、前記パッドの表皮は、縁に側面部を有するととも
に該側面部の前記非可視部側に重合用端部を有し、該重
合用端部と前記コアの非可視部側端部が重なるように前
記パッド設置面に被さり、 前記パッドの発泡体は、前記表皮とパッド設置面間を満
たして当該表皮およびパッド設置面と接着するととも
に、前記表皮側面部を前記コアの側壁との間で挟持して
いることを特徴とするパッド付きプラスチック成形品。1. A pad having a foam covered with a skin is provided on a surface of a core, and a visible portion which is exposed even after being attached to an object and a non-visible portion which is hidden by the attachment at a mating portion of the pad and the core. In a plastic molded product with a pad having a portion, the core has a pad mounting surface, a side wall formed at a position corresponding to the visible portion on the peripheral edge of the pad mounting surface, and the non-visible portion on the peripheral edge of the pad mounting surface. And a non-visible portion side end portion formed at a corresponding position, while the epidermis of the pad has a side surface portion at an edge and a superimposing end portion on the non-visible portion side of the side surface portion. Covering the pad mounting surface such that the superimposing end portion and the non-visible portion side end portion of the core overlap, the foam of the pad fills a space between the skin and the pad mounting surface, and the skin and the pad mounting surface. With the above A plastic molded article with a pad, characterized in that the side surface portion of the skin is sandwiched between the side wall of the core and the side surface portion.
とによって挟持される表皮側面部に内側へ窪んだ内方突
出凹溝を有することを特徴とするパッド付きプラスチッ
ク成形品。2. The plastic molded product with a pad according to claim 1, wherein an inwardly projecting concave groove recessed inward is provided on a side surface portion of the skin sandwiched by the side wall of the core and the foam.
表面に有し、かつ前記パッドとコアとの合わせ部に、相
手物への取り付け後も露出する可視部と前記取り付けに
より隠れる非可視部とを有するパッド付きプラスチック
成形品を製造する方法において、 パッド設置面と、該パッド設置面周縁の前記可視部に対
応する位置に形成した側壁と、前記パッド設置面周縁の
前記非可視部に対応する位置に形成した非可視部側端部
とを有するコアを、分割式成形型の一方の型面に、前記
パッド設置面が他方の型面を向くようにして配置し、 一方、縁に形成した側面部と、該側面部の前記非可視部
側に形成した重合用端部とを有する表皮を、当該表皮の
可視部側側面部が前記コアの側壁と略接し、かつ前記重
合用端部がコアの非可視部側端部と対向するようにして
他方の型面に配置し、 前記表皮の重合用端部とコアの非可視部側端部とを、前
記成形型の型面間で挟持し、前記表皮とパッド設置面間
で液状発泡原料を発泡させて、生成する発泡体を前記表
皮およびコアと一体化することを特徴とするパッド付き
プラスチック成形品の製造方法。3. A pad having a foam covered with a skin is provided on a surface of a core, and a visible portion which is exposed even after being attached to an object and a non-concealed portion which is hidden by the attachment at a mating portion of the pad and the core. A method for producing a plastic molded article with a pad having a visible portion, wherein a pad mounting surface, a side wall formed at a position corresponding to the visible portion on a peripheral edge of the pad mounting surface, and the non-visible portion on a peripheral edge of the pad mounting surface. A core having a non-visible portion side end portion formed at a position corresponding to, is arranged on one mold surface of the split mold so that the pad installation surface faces the other mold surface, and one edge A skin having a side surface portion formed on the side surface portion and a polymerization end portion formed on the non-visible portion side of the side surface portion, the visible portion side surface portion of the skin portion is substantially in contact with the side wall of the core, and The end faces the end on the non-visible side of the core. Thus arranged on the other mold surface, the end for superimposing the skin and the non-visible portion side end of the core are sandwiched between the mold surfaces of the molding die, and liquid between the skin and the pad mounting surface. A method for producing a plastic molded article with a pad, which comprises foaming a foaming raw material and integrating the resulting foam with the skin and the core.
て配置される表皮側面部に、内側へ窪んだ内方突出凹溝
を設けたことを特徴とするパッド付きプラスチック成形
品の製造方法。4. The method for manufacturing a plastic molded product with a pad according to claim 3, wherein an inwardly projecting concave groove that is recessed inward is provided on a side surface portion of the skin that is disposed so as to be substantially in contact with the side wall of the core. .
用端部に外側へ窪む外方突出凹溝を設けたことを特徴と
するパッド付きプラスチック成形品の製造方法。5. The method for manufacturing a plastic molded product with a pad according to claim 3 or 4, wherein an outwardly projecting concave groove that is recessed outward is provided at the superimposing end portion of the skin.
表皮側面部の内方突出凹溝と対向する凹溝をコアの側壁
に設けたことを特徴とするパッド付きプラスチック成形
品の製造方法。6. The method according to any one of claims 3 to 5,
A method for producing a plastic molded product with a pad, characterized in that a groove facing the inwardly projecting groove on the side surface of the skin is provided on the side wall of the core.
外方突出凹溝と対向する凹溝をコアの非可視部側端部に
設けたことを特徴とするパッド付きプラスチック成形品
の製造方法。7. The molded plastic product with a pad according to claim 5, wherein a concave groove facing the outwardly protruding concave groove of the superimposing end portion of the skin is provided at the end portion of the core on the invisible portion side. Production method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33600494A JP3586488B2 (en) | 1994-12-22 | 1994-12-22 | Padded plastic molded article and method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33600494A JP3586488B2 (en) | 1994-12-22 | 1994-12-22 | Padded plastic molded article and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08174577A true JPH08174577A (en) | 1996-07-09 |
JP3586488B2 JP3586488B2 (en) | 2004-11-10 |
Family
ID=18294706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33600494A Expired - Fee Related JP3586488B2 (en) | 1994-12-22 | 1994-12-22 | Padded plastic molded article and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3586488B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100412911B1 (en) * | 2001-07-24 | 2003-12-31 | 덕양산업주식회사 | The partial foaming structure of a instrument panel |
KR100446058B1 (en) * | 2002-08-05 | 2004-08-30 | 현대모비스 주식회사 | The Conclusion Structure of Mulitbox |
JP2010007942A (en) * | 2008-06-26 | 2010-01-14 | Hoshizaki Electric Co Ltd | Heat insulation structure and manufacturing method of cooling storage |
-
1994
- 1994-12-22 JP JP33600494A patent/JP3586488B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100412911B1 (en) * | 2001-07-24 | 2003-12-31 | 덕양산업주식회사 | The partial foaming structure of a instrument panel |
KR100446058B1 (en) * | 2002-08-05 | 2004-08-30 | 현대모비스 주식회사 | The Conclusion Structure of Mulitbox |
JP2010007942A (en) * | 2008-06-26 | 2010-01-14 | Hoshizaki Electric Co Ltd | Heat insulation structure and manufacturing method of cooling storage |
Also Published As
Publication number | Publication date |
---|---|
JP3586488B2 (en) | 2004-11-10 |
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