JPH08173820A - Production of honeycomb structure for metal carrier - Google Patents

Production of honeycomb structure for metal carrier

Info

Publication number
JPH08173820A
JPH08173820A JP6324452A JP32445294A JPH08173820A JP H08173820 A JPH08173820 A JP H08173820A JP 6324452 A JP6324452 A JP 6324452A JP 32445294 A JP32445294 A JP 32445294A JP H08173820 A JPH08173820 A JP H08173820A
Authority
JP
Japan
Prior art keywords
foil
winding shaft
flat foil
flat
winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6324452A
Other languages
Japanese (ja)
Other versions
JP3145593B2 (en
Inventor
Hitoshi Ota
仁史 太田
Tetsuro Inomata
哲朗 猪又
Toshikazu Nakagawa
俊和 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP32445294A priority Critical patent/JP3145593B2/en
Publication of JPH08173820A publication Critical patent/JPH08173820A/en
Application granted granted Critical
Publication of JP3145593B2 publication Critical patent/JP3145593B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

PURPOSE: To produce a honeycomb structure which does not disconnected even when tension is imparted and holds excellent contact surface with a corrugated foil by wrapping a tip of a flat foil inserted into a slit of a winding shaft around the winding shaft more than fixed turns. CONSTITUTION: The slit 11 is provided at the tip of the winding shaft 1 to divide the shaft into two split halves 12 and 13, and the tip of a flat foil 2 is inserted into this slit 11 to be held. Then, after wrapping the flat foil 2 by rotating the winding shaft 1 more than 1/4 rotation, an initial winding is executed while holding the corrugated foil 3 in between th flat foil 2 and the winding shaft 1 or in between the flat foil 2 and the wrapped flat foil 2. Moreover successively, a cylindrical honeycomb structure is formed by wrapping in spiral while laminating the flat foil 2 and the corrugated foil 3. Then, a central winding shaft 1 is removed. In this way, the honeycomb structure good in quality and yield is produced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は内燃機関などのエンジン
から排出される排気ガスを浄化するために、その排ガス
系に設置するメタル担体に関し、特にメタル担体を構成
するハニカム体の製造方法に係るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal carrier installed in an exhaust gas system for purifying exhaust gas discharged from an engine such as an internal combustion engine, and more particularly to a method for manufacturing a honeycomb body constituting the metal carrier. It is a thing.

【0002】[0002]

【従来の技術】自動車のエンジン排気ガスを浄化するた
めに設置する触媒担体は、近時、セラミックス製担体よ
り、メタル製担体が用いられるようになってきている。
メタル担体は耐熱性金属よりなる平箔と、これを波状に
加工した波箔とを重ね合わせ、渦巻状に積層巻回してな
るハニカム体を、耐熱性金属よりなる外筒に挿入して構
成する。
2. Description of the Related Art As a catalyst carrier installed to purify engine exhaust gas of an automobile, a metal carrier has been used more recently than a ceramic carrier.
The metal carrier is formed by stacking a flat foil made of a heat-resistant metal and a corrugated foil obtained by processing the wavy shape on top of each other, and inserting a honeycomb body formed by spirally winding the foil into an outer cylinder made of a heat-resistant metal. .

【0003】そして、平箔と波箔、およびハニカム体と
外筒とは主としてロウ材で接合されている。かかるハニ
カム体にはPt等の触媒金属が担持され、これが排気ガ
スと接触しガス成分を浄化する。
The flat foil and the corrugated foil, and the honeycomb body and the outer cylinder are mainly joined by a brazing material. Such a honeycomb body carries a catalytic metal such as Pt, which comes into contact with exhaust gas and purifies gas components.

【0004】自動車の排ガス系に設置されたメタル担体
は、運転中の振動や高温排ガス環境における熱応力に耐
えるために、ハニカム体と外筒、特にハニカム体を構成
する平箔と波箔を適宜の剛性を有するように接合しなけ
ればならない。
The metal carrier installed in the exhaust gas system of an automobile appropriately comprises a honeycomb body and an outer cylinder, especially a flat foil and a corrugated foil which constitute the honeycomb body, in order to withstand vibration during operation and thermal stress in a high temperature exhaust gas environment. Must be joined so as to have rigidity.

【0005】適当な強度を有する接合部を得るためには
平箔と波箔の接触が均一になるように良好でなければな
らない。そのためにはハニカム体製造時に、張力を付与
しながら平箔と波箔を巻回する必要がある。従来、芯軸
に平箔の先端を引っ掛け、或いは巻き付けてから該平箔
に張力を掛けながら波箔と共に芯軸回りを巻回する方法
が採られているが、この方法では張力を大きくすると芯
軸から平箔が外れてしまうという不都合が起こる。そこ
で、スポット溶接等で芯軸に平箔先端部を固定する方法
がとられるが、作業工程および製造設備が増え、コスト
アップになる。
In order to obtain a joint with suitable strength, the flat foil and the corrugated foil must be in good contact so as to be uniform. For that purpose, it is necessary to wind the flat foil and the corrugated foil while applying tension at the time of manufacturing the honeycomb body. Conventionally, a method has been adopted in which the tip of a flat foil is hooked or wound around a core shaft and then wound around the core shaft together with a corrugated foil while applying tension to the flat foil. The inconvenience occurs that the flat foil comes off the shaft. Therefore, a method of fixing the flat foil front end portion to the core shaft by spot welding or the like is used, but the number of working steps and manufacturing equipment is increased, and the cost is increased.

【0006】一方、特公平4−63738号公報には、
巻軸に歯付きローラを用いて波箔を巻き上げ、その後平
箔を付加することにより安定したハニカム体を製造する
ことが開示されている。図4は中央部に巻軸として用い
た歯付きローラを取り外したハニカム体の端面を示して
いる。
On the other hand, Japanese Patent Publication No. 4-63738 discloses that
It is disclosed that a corrugated foil is wound on a winding shaft by using a toothed roller, and then a flat foil is added to produce a stable honeycomb body. FIG. 4 shows the end face of the honeycomb body from which the toothed roller used as the winding shaft is removed in the central portion.

【0007】しかしこの場合、波箔は巻軸にならうため
容易に巻けるが、平箔を巻き付けることが難しい。つま
り、平箔と波箔の間に隙間無く巻き付けるためには、張
力を付与する必要があるが、波箔は波が変形しやすく張
力をかけると山が潰れるため、一般的には平箔に張力を
加えて巻いている。前記公報開示された方法のように、
波箔を内巻きにして平箔を外巻きにした場合には、平箔
先端が拘束されていないため十分な張力が付与できない
という問題がある。
In this case, however, the corrugated foil can be easily wound because it follows the winding shaft, but it is difficult to wind the flat foil. In other words, it is necessary to apply tension in order to wrap it between the flat foil and the corrugated foil without any gap, but in the corrugated foil, the waves are easily deformed and the mountains collapse when the tension is applied. It is wound by applying tension. Like the method disclosed in the above publication,
When the corrugated foil is wound inside and the flat foil is wound outside, there is a problem that sufficient tension cannot be applied because the end of the flat foil is not constrained.

【0008】[0008]

【発明が解決しようとする課題】本発明は上記した従来
の問題点を改良するものであって、スポット溶接等の手
段で平箔を固定することなく、かつ平箔に十分に張力を
付与しながら巻回し、平箔と波箔との間にすきまのない
良好な接触を維持したメタル担体用ハニカム体の製造方
法を提供することを目的とする。
DISCLOSURE OF THE INVENTION The present invention is to improve the above-mentioned problems of the prior art, and it is possible to apply sufficient tension to the flat foil without fixing the flat foil by means such as spot welding. An object of the present invention is to provide a method for manufacturing a honeycomb body for a metal carrier, which is wound while being wound, and maintains good contact with no gap between the flat foil and the corrugated foil.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
に本発明は、 (1)中間にスリットを形成して2つの割片を有する巻軸
に、金属製平箔の先端部分を通して挟み、この巻軸を 1
/4回転以上回転して平箔を巻回した後、波箔を、平箔と
巻軸の間に、或いは平箔と巻軸周りに巻回した平箔の間
に挟み込みながら巻き込む初期巻きを行ない、さらに引
き続いて平箔と波箔を積層しながら渦巻き状に巻回し、
円筒状のハニカム体を形成してから前記巻軸を除去する
ことを特徴とするメタル担体のおけるハニカム構造体の
製造方法、および、(2)中間にスリットを形成して2つ
の割片を有する巻軸に、金属製平箔の先端部分を通して
挟み、この巻軸を 1/4回転以上回転して平箔を巻回した
後、波箔を、平箔と巻軸の間に、或いは平箔と巻軸周り
に巻回した平箔の間に挟み込みながら巻き込む初期巻き
を行なって、或いはさらに平箔と波箔を数巻き巻回して
成形した初期巻回体を、その端面との接面がほぼ同一面
積を有すると共に、巻軸に着脱自在に支持されて該初期
巻回体の両端面を挟持し、かつ該初期巻回体と同期回転
する円盤状のクランプで支承し、さらに引き続いて前記
クランプでの支承状態を維持しながら平箔と波箔を渦巻
き状に積層巻回して円筒状のハニカム体を形成し、前記
巻軸を除去することを特徴とするメタル担体のおけるハ
ニカム構造体の製造方法である。
In order to achieve the above object, the present invention provides (1) a slit formed in the middle of a winding shaft having two split pieces, which is sandwiched between the end portions of a flat metal foil, This reel 1
After wrapping the flat foil by rotating more than / 4 turn, wrap the corrugated foil between the flat foil and the winding shaft, or between the flat foil and the flat foil wound around the winding shaft to make the initial winding. Do it, and then wind it in a spiral while laminating flat foil and corrugated foil,
A method for manufacturing a honeycomb structure in a metal carrier, characterized in that the winding shaft is removed after forming a cylindrical honeycomb body, and (2) a slit is formed in the middle to have two split pieces. After inserting the flat metal foil through the tip of the foil and winding the flat foil by rotating this winding 1/4 turn or more, wind the corrugated foil between the flat foil and the winding foil or flat foil. The initial winding body is formed by winding the flat foil and corrugated foil around the winding axis while sandwiching it between the flat foil and the winding foil. It has substantially the same area, is detachably supported by the winding shaft, clamps both end surfaces of the initial winding body, and is supported by a disk-shaped clamp that rotates in synchronization with the initial winding body. Circularly wound flat foil and corrugated foil while maintaining the support condition with a clamp. A method for manufacturing a honeycomb structure in a metal carrier, which comprises forming a tubular honeycomb body and removing the winding shaft.

【0010】[0010]

【作用】この様に本発明は2つ割りの巻軸に平箔の先端
を挟み、少なくとも 1/4回転巻軸に巻き付けてから波箔
を供給し、この際、平箔に張力を付与しながら巻回する
のであるが、平箔が巻軸に巻き付いて固定しているため
巻軸より離脱することがない。一方、拡散接合の場合に
ように、平箔と波箔との接触に十分な面圧を必要とする
ときは、平箔に高い張力を付与しなければならず、この
様な状況の下で巻軸に平箔を挟み込んだままで波箔と巻
回を重ねると、巻軸がまがったり、平箔に加えた張力に
よって最内周の波箔がつぶれて巻軸に巻回した平箔と波
箔が巻締まり、巻軸が離脱できない状態を生じる。その
ため本発明では、上記のように平箔を挟んだ巻軸に、平
箔−波箔の積層を1乃至数巻きした初期巻回体を、その
両端面部に接面する円盤でクランプで支承して仮想巻軸
とし、以後クランプした状態での仮想巻軸に、高張力付
加下で安定して平箔−波箔を巻回積層してハニカム体を
成形できる。そして巻軸も容易にハニカム体より離脱で
きる。
As described above, according to the present invention, the tip of the flat foil is sandwiched between the two split winding shafts, and the corrugated foil is supplied after being wound around at least 1/4 rotation winding shaft. At this time, tension is applied to the flat foil. While it is wound, it does not come off from the winding shaft because the flat foil is wound around and fixed to the winding shaft. On the other hand, when sufficient contact pressure is required for contact between the flat foil and the corrugated foil, as in the case of diffusion bonding, high tension must be applied to the flat foil. If the flat foil is sandwiched between the winding foil and the winding is overlapped with the corrugated foil, the winding shaft rolls or the tension applied to the flat foil causes the innermost corrugated foil to be crushed and the flat foil to be wound on the winding shaft. The foil is tightly wound and the winding shaft cannot be removed. Therefore, in the present invention, the initial winding body, in which one to several windings of the flat foil-corrugated foil are wound on the winding shaft sandwiching the flat foil as described above, is supported by the clamps with the disks in contact with both end surfaces thereof. As a virtual winding shaft, the flat foil-corrugated foil can be stably wound and laminated on the virtual winding shaft in a clamped state under application of high tension to form a honeycomb body. Also, the winding shaft can be easily separated from the honeycomb body.

【0011】以下本発明を図に示す実施例に基づき詳細
に説明する。図1は巻軸1に平箔2を挟持する状態を示
している。すなわち、巻軸1の先端部分にはスリット1
1を設けて二つの割片12,13に分割されており、こ
のスリット11に平箔2の先端を挿通し挟持されてい
る。
The present invention will be described in detail below with reference to the embodiments shown in the drawings. FIG. 1 shows a state in which a flat foil 2 is held on a winding shaft 1. That is, the slit 1 is formed at the tip of the winding shaft 1.
1 is provided and divided into two split pieces 12 and 13, and the tip of the flat foil 2 is inserted and sandwiched in this slit 11.

【0012】図2は平箔2及び波箔3の巻回初期工程の
一例を示すものであり、(a)図は平箔2を、その先端
が巻軸1より突出するように、スリット21に挿通挟持
した状態を示し、(b)図は巻軸1を 1/4回転し平箔2
を折り曲げて支持し、(b′)図は巻軸を半回転して平
箔2を支持している状態を示している。この状態になっ
たところで(c),(c′)図に示すように巻軸−平箔
間に波箔3を挿入し、平箔2に適宜の張力を付与しなが
ら(d),(d′)図に示すように巻軸1を回転させる
ことにより巻軸1の回りに波箔3と平箔2を重ねて巻回
する。そしてさらに巻回を積み重ねてハニカム体を成形
し、最終的に最外周の平箔をスポット溶接で固定してか
ら巻軸を除去する。このような巻回で平箔は巻軸に係止
され、付加されるバックテンションによっても取り外れ
ることがなく、安定した巻回ができる。
FIG. 2 shows an example of an initial winding step of the flat foil 2 and the corrugated foil 3. FIG. 2 (a) shows the flat foil 2 with a slit 21 so that its tip projects from the winding shaft 1. It shows the state that it is inserted and sandwiched in, and the (b) figure shows the flat foil 2 by rotating the winding shaft 1 1/4 turn.
(B ') shows a state in which the flat foil 2 is supported by rotating the winding shaft half a turn. When this state is reached, the corrugated foil 3 is inserted between the winding shaft and the flat foil as shown in Figs. (C) and (c '), and appropriate tension is applied to the flat foil 2 (d), (d). ′) As shown in the figure, the corrugated foil 3 and the flat foil 2 are overlapped and wound around the winding shaft 1 by rotating the winding shaft 1. Then, windings are further stacked to form a honeycomb body, and finally the outermost flat foil is fixed by spot welding, and then the winding shaft is removed. By such winding, the flat foil is locked to the winding shaft and is not detached by the added back tension, and stable winding is possible.

【0013】(e)図は別の実施例であって、例えば拡
散接合するに適するハニカム体を得る場合のような、平
箔に高い張力を付加しなければならないときには、図示
のように、波箔3と平箔2を数巻積層した初期巻回体4
を予め形成する。そして、図3に示すように、この初期
巻回体4の両端面41,42を、該端面面積とほぼ同一
の円盤43,44でクランプし、これを仮想巻軸4′と
してこの回りに波箔2と高張力を付与した平箔3とを巻
回する。従って、高張力下でも巻軸1から平箔2が外れ
ることがなく、仮想巻軸4′を中心にして巻回作業が進
行するため極めて安定してハニカム体を形成できる。初
期巻回体4の巻数は特に限定されないが1〜数巻程度で
よい。円盤43,44は巻軸1に挿入され(一方の円盤
44は予め巻軸に挿入しておくことが好ましい)、止具
45,46(例えばスリット11に打ち込む楔)によっ
て係止され初期巻回体4をクランプする。
(E) Fig. (E) is another embodiment, and when high tension must be applied to the flat foil, for example, in order to obtain a honeycomb body suitable for diffusion bonding, as shown in the figure, Initial winding body 4 in which foil 3 and flat foil 2 are laminated several times.
Are formed in advance. Then, as shown in FIG. 3, both end surfaces 41, 42 of the initial winding body 4 are clamped by the disks 43, 44 having substantially the same area as the end surface areas, and this is used as a virtual winding shaft 4 '. The foil 2 and the flat foil 3 with high tension are wound. Therefore, the flat foil 2 does not come off from the winding shaft 1 even under high tension, and the winding work proceeds around the virtual winding shaft 4 ', so that the honeycomb body can be formed extremely stably. The number of turns of the initial wound body 4 is not particularly limited, but may be about 1 to several turns. The discs 43 and 44 are inserted into the winding shaft 1 (one disc 44 is preferably inserted into the winding shaft in advance), and are locked by the stoppers 45 and 46 (for example, wedges driven into the slit 11) to perform the initial winding. Clamp body 4.

【0014】[0014]

【発明の効果】本発明は以上のように構成され、次のよ
うな効果を奏する。巻軸のスリットに挿入した平箔先端
部を、最低 1/4巻以上巻軸に巻き付けることにより、通
常の張力を付加しても外れることはなく、波箔と良好な
接触面を保ったハニカム体が得られる。また、初期巻回
体で仮想巻軸を形成し、これに高張力を付加した平箔と
共に波箔を巻回しても、張力によるずれや巻締まり等の
不都合の発生がなく、安定して平箔と波箔の高い接触面
圧を有するハニカム体が得られる。これらの手段は特に
工程を付加するものでなく、簡単にできるものであるこ
と、および、製品歩留まりや品質を向上させ、経済的に
も極めて有利である。
The present invention is configured as described above and has the following effects. By winding the flat foil tip inserted in the slit of the winding shaft around the winding shaft at least 1/4 or more, it does not come off even if normal tension is applied, and the honeycomb that maintains a good contact surface with the corrugated foil The body is obtained. In addition, even if a virtual winding shaft is formed by the initial winding body and the corrugated foil is wound together with the flat foil to which high tension is applied, there is no inconvenience such as displacement or tightening due to tension, and the flat winding is stable. A honeycomb body having a high contact surface pressure between the foil and the corrugated foil is obtained. These means do not require any additional steps, can be easily performed, and improve product yield and quality, and are economically extremely advantageous.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の巻軸部分を示す説明図。FIG. 1 is an explanatory view showing a winding shaft portion of the present invention.

【図2】(a)〜(d)図、(a′)〜(d′)図及び
(e)図は本発明のそれぞれの工程を示す説明図。
2 (a) to (d), (a ') to (d') and (e) are explanatory views showing respective steps of the present invention.

【図3】本発明の仮想巻軸を示す説明図であって、
(a)は正面図、(b)はその側面図。
FIG. 3 is an explanatory view showing a virtual winding shaft of the present invention,
(A) is a front view and (b) is a side view thereof.

【図4】従来のハニカム体の説明図。FIG. 4 is an explanatory view of a conventional honeycomb body.

【符号の説明】[Explanation of symbols]

1 :巻軸 11:スリット 12,13:割片 2 :平箔 3 :波箔 4 :初期巻軸 4′:仮想巻軸 41,42:(初期巻軸の)端面 43,44:円盤 45,46:止具 1: winding shaft 11: slits 12, 13: split piece 2: flat foil 3: corrugated foil 4: initial winding shaft 4 ′: virtual winding shaft 41, 42: end face (of initial winding shaft) 43, 44: disk 45, 46: Stopper

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成7年3月17日[Submission date] March 17, 1995

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0012】図2は平箔2及び波箔3の巻回初期工程の
一例を示すものであり、(a)図は平箔2を、その先端
が巻軸1より突出するように、スリット21に挿通挟持
した状態を示し、(b)図は巻軸1を 1/4回転し平箔2
を折り曲げて支持し、(e)図は巻軸を半回転して平箔
2を支持している状態を示している。この状態になった
ところで(c),(f)図に示すように巻軸−平箔間に
波箔3を挿入し、平箔2に適宜の張力を付与しながら
(d),(g)図に示すように巻軸1を回転させること
により巻軸1の回りに波箔3と平箔2を重ねて巻回す
る。そしてさらに巻回を積み重ねてハニカム体を成形
し、最終的に最外周の平箔をスポット溶接で固定してか
ら巻軸を除去する。このような巻回で平箔は巻軸に係止
され、付加されるバックテンションによっても取り外れ
ることがなく、安定した巻回ができる。
FIG. 2 shows an example of an initial winding step of the flat foil 2 and the corrugated foil 3. FIG. 2 (a) shows the flat foil 2 with a slit 21 so that its tip projects from the winding shaft 1. It shows the state that it is inserted and sandwiched in, and the (b) figure shows the flat foil 2 by rotating the winding shaft 1 1/4 turn.
(E) shows a state in which the flat foil 2 is supported by rotating the winding shaft half way. When this state is reached, the corrugated foil 3 is inserted between the winding shaft and the flat foil as shown in FIGS. (C) and (f) , and appropriate tension is applied to the flat foil 2 (d) and (g). As shown in the figure, the corrugated foil 3 and the flat foil 2 are overlapped and wound around the winding shaft 1 by rotating the winding shaft 1. Then, windings are further stacked to form a honeycomb body, and finally the outermost flat foil is fixed by spot welding, and then the winding shaft is removed. By such winding, the flat foil is locked to the winding shaft and is not detached by the added back tension, and stable winding is possible.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0013】(h)図は別の実施例であって、例えば拡
散接合するに適するハニカム体を得る場合のような、平
箔に高い張力を付加しなければならないときには、図示
のように、波箔3と平箔2を数巻積層した初期巻回体4
を予め形成する。そして、図3に示すように、この初期
巻回体4の両端面41,42を、該端面面積とほぼ同一
の円盤43,44でクランプし、これを仮想巻軸4′と
してこの回りに波箔2と高張力を付与した平箔3とを巻
回する。従って、高張力下でも巻軸1から平箔2が外れ
ることがなく、仮想巻軸4′を中心にして巻回作業が進
行するため極めて安定してハニカム体を形成できる。初
期巻回体4の巻数は特に限定されないが1〜数巻程度で
よい。円盤43,44は巻軸1に挿入され(一方の円盤
44は予め巻軸に挿入しておくことが好ましい)、止具
45,46(例えばスリット11に打ち込む楔)によっ
て係止され初期巻回体4をクランプする。
FIG. (H) is another embodiment, and when high tension must be applied to the flat foil, for example, in order to obtain a honeycomb body suitable for diffusion bonding, as shown in the figure, Initial winding body 4 in which foil 3 and flat foil 2 are laminated several times.
Are formed in advance. Then, as shown in FIG. 3, both end surfaces 41, 42 of the initial winding body 4 are clamped by the disks 43, 44 having substantially the same area as the end surface areas, and this is used as a virtual winding shaft 4 '. The foil 2 and the flat foil 3 with high tension are wound. Therefore, the flat foil 2 does not come off from the winding shaft 1 even under high tension, and the winding work proceeds around the virtual winding shaft 4 ', so that the honeycomb body can be formed extremely stably. The number of turns of the initial wound body 4 is not particularly limited, but may be about 1 to several turns. The discs 43 and 44 are inserted into the winding shaft 1 (one disc 44 is preferably inserted into the winding shaft in advance), and are locked by the stoppers 45 and 46 (for example, wedges driven into the slit 11) to perform the initial winding. Clamp body 4.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図2[Name of item to be corrected] Figure 2

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図2】(a)〜(d)図、(e)〜(g)図及び
(h)図は本発明のそれぞれの工程を示す説明図。
2 (a) to (d), (e) to (g), and FIG.
(H) Drawing is explanatory drawing which shows each process of this invention.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】図2[Name of item to be corrected] Figure 2

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図2】 [Fig. 2]

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 中間にスリットを形成して2つの割片を
有する巻軸に、金属製平箔の先端部分を通して挟み、こ
の巻軸を 1/4回転以上回転して平箔を巻回した後、波箔
を、平箔と巻軸の間に、或いは平箔と巻軸周りに巻回し
た平箔の間に挟み込みながら巻き込む初期巻きを行な
い、さらに引き続いて平箔と波箔を積層しながら渦巻き
状に巻回し、円筒状のハニカム体を形成してから前記巻
軸を除去することを特徴とするメタル担体におけるハニ
カム構造体の製造方法。
1. A flat foil is wound around a winding shaft having two split pieces with a slit formed in the middle, by inserting the leading end portion of a flat metal foil, and rotating the winding shaft 1/4 rotation or more. After that, the corrugated foil is sandwiched between the flat foil and the winding shaft or between the flat foil and the flat foil wound around the winding shaft for initial winding, and then the flat foil and the corrugated foil are further laminated. A method for manufacturing a honeycomb structure in a metal carrier, characterized in that the winding shaft is removed while being spirally wound to form a cylindrical honeycomb body.
【請求項2】 中間にスリットを形成して2つの割片を
有する巻軸に、金属製平箔の先端部分を通して挟み、こ
の巻軸を 1/4回転以上回転して平箔を巻回した後、波箔
を、平箔と巻軸の間に、或いは平箔と巻軸周りに巻回し
た平箔の間に挟み込みながら巻き込む初期巻きを行なっ
て、或いはさらに平箔と波箔を数巻き巻回して成形した
初期巻回体を、その端面との接面がほぼ同一面積を有す
ると共に、巻軸に着脱自在に支持されて該初期巻回体の
両端面を挟持し、かつ該初期巻回体と同期回転する円盤
状のクランプで支承し、さらに引き続いて前記クランプ
での支承状態を維持しながら平箔と波箔を渦巻き状に積
層巻回して円筒状のハニカム体を形成し、前記巻軸を除
去することを特徴とするメタル担体におけるハニカム構
造体の製造方法。
2. The flat foil is wound around a winding shaft having a slit formed in the middle and having two split pieces, by inserting the leading end portion of a flat metal foil, and rotating the winding shaft 1/4 rotation or more. After that, carry out initial winding by winding the corrugated foil between the flat foil and the winding shaft, or between the flat foil and the flat foil wound around the winding shaft, or by further winding the flat foil and corrugated foil several times. The wound and molded initial wound body has a contact surface with the end surface having substantially the same area, and is detachably supported by a winding shaft to sandwich both end surfaces of the initial wound body, and the initial wound body. It is supported by a disc-shaped clamp that rotates synchronously with the revolving body, and subsequently, while maintaining the support state in the clamp, a flat foil and a corrugated foil are spirally laminated and wound to form a cylindrical honeycomb body, and A method for manufacturing a honeycomb structure on a metal carrier, which comprises removing a winding shaft.
JP32445294A 1994-12-27 1994-12-27 Method for manufacturing honeycomb structure on metal carrier Expired - Fee Related JP3145593B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32445294A JP3145593B2 (en) 1994-12-27 1994-12-27 Method for manufacturing honeycomb structure on metal carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32445294A JP3145593B2 (en) 1994-12-27 1994-12-27 Method for manufacturing honeycomb structure on metal carrier

Publications (2)

Publication Number Publication Date
JPH08173820A true JPH08173820A (en) 1996-07-09
JP3145593B2 JP3145593B2 (en) 2001-03-12

Family

ID=18165975

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32445294A Expired - Fee Related JP3145593B2 (en) 1994-12-27 1994-12-27 Method for manufacturing honeycomb structure on metal carrier

Country Status (1)

Country Link
JP (1) JP3145593B2 (en)

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* Cited by examiner, † Cited by third party
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JP6975359B1 (en) * 2021-07-30 2021-12-01 日鉄ケミカル&マテリアル株式会社 Catalyst-supporting substrate and catalyst carrier

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102806014A (en) * 2011-06-02 2012-12-05 通用电气公司 Central element of reverse osmosis separating device, reverse osmosis separating device and manufacturing method
WO2012166834A2 (en) * 2011-06-02 2012-12-06 General Electric Company Central core element for a separator assembly
WO2012166834A3 (en) * 2011-06-02 2013-05-30 General Electric Company Central core element for a separator assembly
JP6975359B1 (en) * 2021-07-30 2021-12-01 日鉄ケミカル&マテリアル株式会社 Catalyst-supporting substrate and catalyst carrier
WO2023008320A1 (en) 2021-07-30 2023-02-02 日鉄ケミカル&マテリアル株式会社 Catalyst carrier base and catalyst carrier
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