JPH08166809A - Method for evading interference of plural robots and method for determining order and partial charge of operation - Google Patents

Method for evading interference of plural robots and method for determining order and partial charge of operation

Info

Publication number
JPH08166809A
JPH08166809A JP31797394A JP31797394A JPH08166809A JP H08166809 A JPH08166809 A JP H08166809A JP 31797394 A JP31797394 A JP 31797394A JP 31797394 A JP31797394 A JP 31797394A JP H08166809 A JPH08166809 A JP H08166809A
Authority
JP
Japan
Prior art keywords
robot
work
robots
area
overlap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP31797394A
Other languages
Japanese (ja)
Inventor
Koichi Matsuda
浩一 松田
Akira Kitamura
章 北村
Kiyoshi Hashimoto
潔 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP31797394A priority Critical patent/JPH08166809A/en
Publication of JPH08166809A publication Critical patent/JPH08166809A/en
Pending legal-status Critical Current

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  • Manipulator (AREA)

Abstract

PURPOSE: To obtain the interference evading method for plural robots and operation order and operation partial charge determining method which can securely evade the mutual interference between the robots and make a robot stop time extremely short. CONSTITUTION: The priority levels of the operations of the respective robots are set (S1), areas that the robots are expected to pass through when operating in a specific time or occupation areas including them are computed in order (S2), and it is decided whether or not the occupation areas overlap with one another (S3); when they overlap, the robot having low priority are made to stand by and the robot having high priority is placed in operation (S5). Then the occupation areas of the other robot where the robot has finished its operation are reset in order (S6) and after the overlap is eliminated as the occupation areas of the other robot change, the operation of one robot is started (S7) Consequently, the mutual interference between the robots can securely be evaded.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,複数台ロボットの干渉
回避方法及び作業順・作業分担決定方法に係り,詳しく
は共通な移動空間を有する複数台のロボットの相互干渉
を回避する方法及び各ロボットの作業順・作業分担を決
定する方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for avoiding interference between a plurality of robots and a method for determining a work order / work assignment, and more particularly, a method for avoiding mutual interference between a plurality of robots having a common movement space and each method. The present invention relates to a method for determining a work order and work assignment of a robot.

【0002】[0002]

【従来の技術】従来,共通な移動空間を有する複数台の
ロボットの相互干渉を回避する方法としては移動空間を
干渉領域と非干渉領域とにあらかじめ区分しておき,優
先順位の高いロボットが干渉領域にいる場合には,優先
順位の低いロボットは干渉領域に入らずに待つ方法が一
般的であった。さらに,空間をブロックで分けて,n〜
n+1ステップに占める領域を占有領域とし,共通ブロ
ックがある場合には干渉とする方法があった。この場
合,n〜n+1ステップの時間が均等にならない場合に
は,補間ステップを設ける(特開昭61−260306
号公報参照)。一方,複数台のロボットで作業を行う場
合の,各ロボットの作業順及び分担決定方法について
は,従来は人間が決定し,テイーチングを行っていた。
2. Description of the Related Art Conventionally, as a method of avoiding mutual interference of a plurality of robots having a common moving space, the moving space is divided into an interference area and a non-interference area in advance, and a robot having a high priority interferes with each other. When in the area, robots with lower priority generally waited without entering the interference area. Furthermore, the space is divided into blocks, and n ~
There has been a method in which an area occupied in n + 1 steps is set as an occupied area and interference occurs when there is a common block. In this case, if the time of n to n + 1 steps is not uniform, an interpolation step is provided (Japanese Patent Laid-Open No. 61-260306).
(See the official gazette). On the other hand, when the work is performed by a plurality of robots, the work order and the assignment determination method of each robot are conventionally determined by humans and teaching is performed.

【0003】[0003]

【発明が解決しようとする課題】上記したような従来の
複数台ロボットの干渉回避方法では,次のような問題点
があった。 (1)あらかじめ干渉領域を区分する方法では,干渉領
域内に複数台ロボットが入っても,干渉しないケースが
あるにもかかわらず,優先順位が低いロボットは,その
領域に入れない。このため,ロボット間の相互干渉によ
るロボット停止時間が長くなる傾向があった。 (2)干渉空間をブロックでわける方法では,ブロック
の大きさを小さくする程,上記ロボット停止時間を短く
できるものの,演算時間が長くなる。また共通ブロック
の有無で干渉を判定するため,実際には干渉しない場合
でも干渉すると判定されたり,逆に隣り合うブロックに
あって干渉なしと判定した場合でも,ブロック内のロボ
ットの位置によっては,ロボット同士が接近し,干渉の
危険がある場合があった。また,従来の人間による複数
台ロボットの作業順・作業分担決定方法では,複数台の
ロボットで行う作業が多くなると,作業順及び作業分担
の組み合わせは非常に多くなるため,トータルの作業時
間が最短になるような作業順及び分担を決めるのが難し
かった。本発明は,上記事情に鑑みてなされたものであ
り,その第1の目的とするところは,ロボット間の相互
干渉を確実に回避できると共にロボット停止時間を非常
に少なくすることができる複数台ロボットの干渉回避方
法を提供することである。また,第2の目的とするとこ
ろは,複数台のロボットで作業を行う場合に各ロボット
の作業順及び作業分担をトータルの作業時間が最短にな
るように決定する複数台ロボットの作業順・作業分担決
定方法を提供することである。
The conventional interference avoidance method for a plurality of robots as described above has the following problems. (1) In the method of dividing the interference area in advance, even if a plurality of robots enter the interference area, there is a case where the robots do not interfere with each other, but the robot with a low priority cannot enter the area. For this reason, there was a tendency for the robot stop time to increase due to mutual interference between robots. (2) In the method of dividing the interference space into blocks, the smaller the size of the blocks, the shorter the robot stop time, but the longer the calculation time. Also, since the interference is determined based on the presence / absence of a common block, even if it is determined that there is no interference, or if it is determined that there is no interference in adjacent blocks, depending on the robot position in the block, There was a risk that the robots would approach each other and interfere with each other. In addition, in the conventional work order / work assignment determination method for multiple robots, when the work to be performed by multiple robots increases, the work order and work assignment become very large, so the total work time is the shortest. It was difficult to decide the order of work and the division of labor. The present invention has been made in view of the above circumstances. A first object of the present invention is to provide a plurality of robots capable of reliably avoiding mutual interference between robots and significantly reducing robot stop time. Is to provide a method of avoiding interference. The second purpose is to determine the work order and work assignment of each robot so that the total work time is the shortest when the work is performed by the plurality of robots. The purpose is to provide a method of determining the sharing.

【0004】[0004]

【課題を解決するための手段】上記第1の目的を達成す
るために第1の発明は,共通な移動空間を有する複数台
のロボットの相互干渉を回避する方法において,各ロボ
ットの動作の優先順位を設定し,各ロボットの所定時間
内の動作によるロボットの通過予定領域又はそれを含む
拡大領域である占有領域を順次演算し,上記演算された
占有領域間での重なりの有無を判定し,重なりが有る場
合には,上記優先順位の低い一方のロボットを待機させ
ると共に,優先順位の高い他方のロボットを動作させ,
上記他方のロボットの占有領域を,該他方のロボットの
動作中に既に動作が終った部分について順次解除し,上
記他方のロボットの占有領域の変化に基づいて,重なり
が無くなった時以降に,上記一方のロボットの動作を開
始してなることを特徴とする複数台ロボットの干渉回避
方法として構成されている。また,上記第2の目的を達
成するために第2の発明は,共通な移動空間を有する複
数台のロボットの作業順・作業分担を決定する方法にお
いて,あるロボットの最初の作業を予め選択しておき,
各ロボットの動作の優先順位を設定し,各ロボットの所
定時間内の動作によるロボットの通過予定領域又はそれ
を含む拡大領域である占有領域を順次演算し,上記演算
された占有領域間での重なりの有無を判定し,重なりが
無い場合は,各ロボットの動作範囲内の未選択の作業の
中から,該未選択の作業と直前に選択された作業との距
離及び上記優先順位に基づいて各ロボットについて1つ
の作業を順次選択した上で,各ロボットを該選択された
作業について動作させ,重なりが有る場合には,上記優
先順位の低い2台以上のロボットを待機させると共に,
優先順位の最も高い他方のロボットの動作範囲内の未選
択の作業の中から,該未選択の作業と直前に選択された
作業との距離に基づいて1つの作業を選択した上で,該
他方のロボットを該選択された作業について動作させ,
上記他方のロボットの占有領域を,該他方のロボットの
動作中に既に動作が終った部分について順次解除し,上
記他方のロボットの占有領域の変化に基づいて,重なり
が無くなった時以降に,上記待機させておいたロボット
の動作範囲内の未選択の作業の中から,該未選択の作業
と直前に選択された作業との距離及び上記優先順位に基
づいて各ロボットについて1つの作業を順次選択した上
で,該待機させておいたロボットを該選択された作業に
ついて順次動作させることにより,各ロボットの作業順
及び作業分担を決定してなることを特徴とする複数台ロ
ボットの作業順・作業分担決定方法として構成されてい
る。更には,上記作業順が溶接順であり,かつ,上記作
業分担が溶接分担である複数台ロボットの作業順・作業
分担決定方法である。
In order to achieve the above first object, a first invention is a method for avoiding mutual interference between a plurality of robots having a common moving space, and prioritizing the operation of each robot. Set the order, sequentially calculate the occupancy area that is the expected passage area of the robot or the expanded area including it by the movement of each robot within the predetermined time, and judge whether there is overlap between the calculated occupancy areas, If there is an overlap, one of the robots with lower priority is placed on standby, and the other robot with higher priority is operated.
The occupying area of the other robot is released in sequence for the parts that have already finished moving during the operation of the other robot, and based on the change of the occupying area of the other robot, after the overlap disappears, It is configured as a method for avoiding interference of a plurality of robots, characterized in that the operation of one robot is started. In order to achieve the above-mentioned second object, the second invention is a method for determining the work order / work sharing of a plurality of robots having a common moving space, in which the first work of a certain robot is selected in advance. Aside
The priority of each robot's motion is set, and the occupied area, which is an expanded area including the planned passage area of the robot due to the motion of each robot within a predetermined time, is sequentially calculated, and the overlap between the calculated occupied areas If there is no overlap, and if there is no overlap, each robot is selected based on the distance between the unselected work and the work selected immediately before, and the above-mentioned priority order, among the unselected works within the motion range of each robot. After sequentially selecting one work for each robot, each robot is operated for the selected work, and when there is an overlap, two or more robots with lower priority are placed on standby, and
From the unselected tasks within the motion range of the other robot with the highest priority, one task is selected based on the distance between the unselected task and the task selected immediately before, and then the other task is selected. Robots for the selected work,
The occupying area of the other robot is released in sequence for the parts that have already finished moving during the operation of the other robot, and based on the change of the occupying area of the other robot, after the overlap disappears, From the unselected tasks in the robot's waiting motion range, one task is sequentially selected for each robot based on the distance between the unselected task and the task selected immediately before and the priority. After that, the work order and work assignment of each robot are determined by sequentially operating the robots that have been put on standby for the selected work. It is configured as a sharing decision method. Furthermore, it is a method of determining the work order / work share of a plurality of robots in which the work order is the welding order and the work distribution is the welding share.

【0005】[0005]

【作用】第1の発明によれば,共通な移動空間を有する
複数台のロボットの相互干渉を回避するに際し,各ロボ
ットの優先順位が設定され,各ロボットの所定時間内の
動作によるロボットの通過予定領域またはそれを含む拡
大領域である占有領域が順次演算される。上記演算され
た占有領域間での重なりの有無が判定され,重なりがあ
る場合には,上記優先順位の低い一方のロボットが待機
させられると共に,優先順位の高い他方のロボットが動
作させられる。上記他方のロボットの占有領域が,該他
方のロボットの動作中のすでに動作が終わった部分につ
いて順次解除される。上記他方のロボットの占有領域の
変化に基づいて重なりが無くなったとき以降に上記一方
のロボットの動作が開始される。このように,干渉領域
を連続領域で求め,ある時間毎にこの干渉領域を更新す
ることにより,ロボット間の相互干渉を確実に回避でき
ると共に,ロボット停止時間を非常に少なくすることが
できる。第2の発明によれば,共通な移動空間を有する
複数台のロボットの作業順・作業分担を決定するに際
し,あるロボットの最初の作業が予め選択され,各ロボ
ットの優先順位が設定され,各ロボットの所定時間内の
動作によるロボットの通過予定領域またはそれを含む拡
大領域である占有領域が順次演算される。上記演算され
た占有領域間での重なりの有無が判定され,重なりが無
い場合は,各ロボットの動作範囲内の未選択の作業の中
から,該未選択の作業と直前に選択された作業との距離
及び上記優先順位に基づいて各ロボットについて1つの
作業が順次選択された上で,各ロボットが該選択された
作業について動作させられ,重なりが有る場合には,上
記優先順位の低い2台以上のロボットが待機させられる
と共に,優先順位の最も高い他方のロボットの動作範囲
内の未選択の作業の中から,該未選択の作業と直前に選
択された作業との距離に基づいて1つの作業が選択され
た上で,該他方のロボットが該選択された作業について
動作させられる。上記他方のロボットの占有領域が,該
他方のロボットの動作中のすでに動作が終わった部分に
ついて順次解除される。上記他方のロボットの占有領域
の変化に基づいて重なりが無くなったとき以降に,上記
待機させられていたロボットの動作範囲内の未選択の作
業の中から,該未選択の作業と直前に選択された作業と
の距離及び上記優先順位に基づいて各ロボットについて
1つの作業が順次選択された上で,該待機させられてい
たロボットが該選択された作業について順次動作させら
れることにより,各ロボットの作業順及び作業分担が決
定される。このようにして,トータルの作業時間を最短
にすることができる。
According to the first aspect of the present invention, when avoiding mutual interference of a plurality of robots having a common movement space, the priority of each robot is set, and the robots pass by movements within a predetermined time of each robot. The planned area or the occupied area which is an expanded area including the planned area is sequentially calculated. Whether or not there is an overlap between the calculated occupied areas is determined, and if there is an overlap, one of the robots with a lower priority is put on standby and the other robot with a higher priority is operated. The occupying area of the other robot is sequentially released for the part of the other robot that is already in operation. The operation of the one robot is started after the overlap disappears based on the change of the occupied area of the other robot. Thus, by obtaining the interference area in a continuous area and updating the interference area at a certain time, mutual interference between the robots can be surely avoided, and the robot stop time can be extremely shortened. According to the second aspect of the present invention, when determining the work order / work assignment of a plurality of robots having a common movement space, the first work of a certain robot is selected in advance, the priority of each robot is set, and An occupied area, which is an expanded area including the planned passage area of the robot or an area through which the robot will pass, is sequentially calculated by the operation of the robot within a predetermined time. Whether or not there is an overlap between the calculated occupation areas is determined, and when there is no overlap, the unselected work and the work selected immediately before are selected from the unselected work within the operation range of each robot. One work is sequentially selected for each robot on the basis of the distance and the priority, and each robot is operated for the selected work. The above robots are put on standby, and one of the unselected tasks within the operation range of the other robot with the highest priority is selected based on the distance between the unselected task and the task selected immediately before. After a work is selected, the other robot is operated for the selected work. The occupying area of the other robot is sequentially released for the part of the other robot that is already in operation. After the overlap disappears based on the change in the occupied area of the other robot, the unselected work is selected immediately before the unselected work from the unselected work in the operation range of the robot that has been put on standby. One work is sequentially selected for each robot based on the distance to the work and the priority order, and the robots that have been on standby are sequentially operated for the selected work. The work order and work allocation are determined. In this way, the total work time can be minimized.

【0006】[0006]

【実施例】以下添付図面を参照して,本発明を具体化し
た実施例につき説明し,本発明の理解に供する。尚,以
下の実施例は,本発明を具体化した一例であって,本発
明の技術的範囲を限定する性格のものではない。ここ
に,図1は第1の発明の一実施例(第1の実施例)に係
る複数台ロボットの干渉回避方法の概略フローを示す
図,図2は上記干渉回避方法を適用可能な装置の一例A
1における概略構成を示すブロック図,図3は干渉回避
装置A1の概略動作フローを示す図,図4は予約領域の
概念図,図5はロボットの全体構成を示す概念図,図6
はロボットの包絡形状を示す概念図,図7は予約領域の
座標系を示す図,図8は干渉回避装置A1の詳細動作手
順を示すフロー図,図9は上記干渉回避方法を適用可能
な装置の他の例A2における概略構成を示すブロック
図,図10は第2の発明の一実施例(第2の実施例)に
係る複数台ロボットの作業順・作業分担決定方法の概略
フローを示す図,図11は複数台ロボットの概念図,図
12は複数台の溶接ロボットの溶接順・溶接分担決定方
法の詳細フローを示す図,図13は優先順位1と2のロ
ボットが隣合っている場合の溶接順の決定例を示す説明
図,図14はロボットが溶接線間を移動する例を示す説
明図,図15は時刻tとt+Tにおける干渉領域の変化
例を示す説明図,図16は溶接シミュレータ,溶接待ち
ロボットバッファ及び溶接決定機構の関係を示すブロッ
ク図,図17は溶接線の配置されたワークを示す説明
図,図18は上記ワークでのシミュレーション時刻に対
する各ロボットの動作タイムチャートとバッファ内の登
録状態を示す図表,図19はシミュレーション中の様子
を示す説明図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will be described below with reference to the accompanying drawings for the understanding of the present invention. The following embodiments are examples of embodying the present invention and are not intended to limit the technical scope of the present invention. 1 is a diagram showing a schematic flow of an interference avoidance method for a plurality of robots according to an embodiment (first embodiment) of the first invention, and FIG. 2 shows an apparatus to which the interference avoidance method is applicable. Example A
1 is a block diagram showing a schematic configuration in FIG. 1, FIG. 3 is a diagram showing a schematic operation flow of the interference avoidance device A1, FIG. 4 is a conceptual diagram of a reserved area, FIG. 5 is a conceptual diagram showing an overall configuration of a robot, FIG.
Is a conceptual diagram showing the envelope shape of the robot, FIG. 7 is a diagram showing the coordinate system of the reserved area, FIG. 8 is a flow chart showing the detailed operation procedure of the interference avoidance device A1, and FIG. 9 is a device to which the interference avoidance method is applicable. FIG. 10 is a block diagram showing a schematic configuration of another example A2 of the present invention, and FIG. 10 is a diagram showing a schematic flow of a work order / work sharing determination method for a plurality of robots according to an embodiment (second embodiment) of the second invention. , Fig. 11 is a conceptual diagram of a plurality of robots, Fig. 12 is a diagram showing a detailed flow of a welding order / weld sharing determination method of a plurality of welding robots, and Fig. 13 is a case where the robots of priority 1 and 2 are adjacent to each other. FIG. 14 is an explanatory view showing an example of determining the welding order, FIG. 14 is an explanatory view showing an example in which a robot moves between welding lines, FIG. 15 is an explanatory view showing a change example of an interference region at time t and t + T, and FIG. 16 is welding. Simulator, robot waiting for welding and buffer FIG. 17 is a block diagram showing the relationship of the welding determination mechanism, FIG. 17 is an explanatory diagram showing a work in which welding lines are arranged, and FIG. 18 is a chart showing the operation time chart of each robot with respect to the simulation time in the work and the registration state in the buffer. , FIG. 19 is an explanatory diagram showing a state during the simulation.

【0007】図1に示すごとく,第1の発明の一実施例
(第1の実施例)に係る複数台ロボットの干渉回避方法
は,共通な移動空間を有する複数台のロボットの相互干
渉を回避するに際し,各ロボットの動作の優先順位を設
定し(S1),各ロボットの所定時間内の動作によるロ
ボットの通過予定領域またはそれを含む拡大領域である
占有領域を順次演算し(S2),上記演算された占有領
域間での重なりの有無を判定し(S3),重なりがない
場合は各ロボットを動作させるが(S4),重なりがあ
る場合には,上記優先順位の低い一方のロボットを待機
させるとともに,優先順位の高い他方のロボットを動作
させ(S5),上記他方のロボットの占有領域を,該他
方のロボットの動作中のすでに動作が終わった部分につ
いて順次解除し(S6),上記他方のロボットの占有領
域の変化に基づいて重なりがなくなったとき以降に上記
一方のロボットの動作を開始する(S7)ように構成さ
れている。尚,上記優先順位は予め設定しても良いし,
例えば,動作中のロボット,のこり作業の多い方のロボ
ットの様に動的に決定しても良い。図2は,上記ロボッ
トの干渉回避方法をロボット実作動時に実現する装置A
1の概略構成図である。この装置A1は共通な移動空間
を有する複数台ロボット1,1,…の動作を,ロボット
を制御するロボットコントローラ2,2,…に接続され
たコンピュータ3により管理・制御されるシステム構成
となっており,さらにコンピュータ3は,動作判定部4
と占有領域,予約領域(動作予約時の占有領域)を記憶
するメモリ5とから構成されている。そして,ロボット
コントローラ2,2,…から送信されるある時間間隔,
あるいは1動作開始時または1動作終了時に動作状況フ
ラグ(開始,進行中,終了),現在位置,目標位置,到
達時間データを受けて,メモリ5に格納された占有領
域,予約領域を用い,干渉の判定を行い,ロボットコン
トローラ2,2,…に対し,動作許可,動作禁止信号を
送信する。
As shown in FIG. 1, an interference avoidance method for a plurality of robots according to an embodiment (first embodiment) of the first invention avoids mutual interference between a plurality of robots having a common moving space. In doing so, the priority order of the motions of the robots is set (S1), and the planned passage region of the robots due to the motions of the robots within a predetermined time or the occupied region that is an expanded region including the region is sequentially calculated (S2). Whether or not there is an overlap between the calculated occupied areas is determined (S3), and if there is no overlap, each robot is operated (S4), but if there is an overlap, one of the robots with the lower priority is on standby. At the same time, the other robot having the higher priority is operated (S5), and the occupied area of the other robot is sequentially released for the already completed part of the operation of the other robot ( 6), and it is configured to initiate operation of said one robot since when the overlap on the basis of changes in the occupied area of the other robot runs out (S7). The above priority may be set in advance,
For example, it may be dynamically determined such as a robot in operation or a robot with a lot of scraping work. FIG. 2 shows an apparatus A for realizing the above-mentioned robot interference avoidance method at the time of actual operation of the robot.
It is a schematic block diagram of 1. This device A1 has a system configuration in which the operations of a plurality of robots 1, 1, ... Having a common moving space are managed and controlled by a computer 3 connected to robot controllers 2, 2 ,. In addition, the computer 3 has a motion determination unit 4
And a memory 5 for storing an occupied area and a reserved area (an occupied area at the time of operation reservation). Then, a certain time interval transmitted from the robot controller 2, 2, ...
Alternatively, when one operation starts or one operation ends, an operation status flag (start, progress, end), current position, target position, and arrival time data is received, and the occupied area and the reserved area stored in the memory 5 are used to cause interference. Then, the operation permission and operation prohibition signals are transmitted to the robot controllers 2, 2, ....

【0008】次に,動作判定部4の処理について説明す
る。図3は,動作判定部4の処理フローである。ロボッ
トコントローラ2から送信された動作状況フラグが,開
始の場合,現在位置から目標位置までの干渉領域を予約
領域としてメモリ5に記憶する。これと,すでにメモリ
5にある占有領域との重なりをチェックし,重なりがあ
れば送信元のロボットコントローラ2に動作禁止信号を
送る。重なりがなければ予約領域を占有領域としてメモ
リ5に記憶する。ロボットコントローラ2から送信され
た動作状況フラグが,進行中または終了の場合,現在位
置までの占有領域を占有領域から削除する。その結果,
予約領域と占有領域との重なりがなくなるロボットがあ
れば,その予約領域を占有領域としてメモリ5に記憶
し,そのロボットコントローラ2に対し動作可能信号を
送信する。次に占有領域の求め方について説明する。図
4は占有,予約領域の求め方の一例を示す。ここで,図
5に示すようなロボット自身がXY方向に移動可能なロ
ボットを例にとり,占有領域の求め方を説明することと
する。ただし,ロボットの腰の位置が固定のロボットで
も,同様に適用できる。ロボットコントローラ2から
は,現在位置と目標位置とが先ず送信される。これらの
位置はすべての軸それぞれの位置でもよいし,通信量を
削除するために限られた軸の位置,例えば腰,上碗,下
腕の位置としてもよい。また,領域は3次元で定義して
もよいし,干渉時間の削減のために,X−Y平面上の投
影座標を求めてもよい。図4では,腰,上碗,下腕の位
置をロボットコントローラ2から受信し,干渉判定はX
−Y平面上の投影座標で行っている。
Next, the processing of the motion judging section 4 will be described. FIG. 3 is a processing flow of the operation determination unit 4. When the operation status flag transmitted from the robot controller 2 is the start, the interference area from the current position to the target position is stored in the memory 5 as a reserved area. This is checked for the overlap with the occupied area already in the memory 5, and if there is an overlap, an operation prohibition signal is sent to the robot controller 2 of the transmission source. If there is no overlap, the reserved area is stored in the memory 5 as an occupied area. When the operation status flag transmitted from the robot controller 2 is in progress or has ended, the occupied area up to the current position is deleted from the occupied area. as a result,
If there is a robot in which the reserved area and the occupied area do not overlap each other, the reserved area is stored in the memory 5 as the occupied area, and the operable signal is transmitted to the robot controller 2. Next, how to obtain the occupied area will be described. FIG. 4 shows an example of how to obtain the occupied and reserved areas. Here, the method of obtaining the occupied area will be described by taking a robot as shown in FIG. 5 capable of moving in the XY directions as an example. However, the same can be applied to a robot in which the waist position of the robot is fixed. The current position and the target position are first transmitted from the robot controller 2. These positions may be the positions of all axes, or may be the positions of limited axes, such as the positions of the waist, upper bowl, and lower arm, in order to delete the traffic. Further, the region may be defined in three dimensions, or the projected coordinates on the XY plane may be obtained in order to reduce the interference time. In FIG. 4, the positions of the waist, upper bowl, and lower arm are received from the robot controller 2 and the interference determination is X.
-The projection coordinates on the Y plane are used.

【0009】以下この例での占有,予約領域の求め方を
さらに詳しく説明する。まず,現在位置の腰,上碗,下
腕を包絡する長方形を求める。同様に目標位置の腰,上
碗,下腕を包絡する長方形を求める。次にこれらの長方
形の各辺を予め定義した危険領域まで拡張する。これら
の長方形の対応する各点をそれぞれ直線で結び,最も大
きい領域を占有,予約領域とする。3次元で領域を求め
る場合には,長方形を直方体にすればよい。この例で
は,3軸を覆う長方形を開始,目標点の領域としたが,
図6に示すように,それぞれの軸を危険領域まで拡張し
た長方形で囲み,これらを重ね合わせた領域にしてもよ
い。このような予約領域は,ロボット1ごとに図7に示
すような形式でメモリ5内に記憶される。図7は図4の
予約領域に対応する記憶形式の例である。2次元平面上
で,始点と終点とを長方形で包絡する場合,領域のコー
ナー部6点(図7のp1〜p6)の座標を時計周りに記
憶する。また,その領域が占有であるか予約であるかを
示すフラグについてもロボット1ごとに記憶する。
The method of obtaining the occupied and reserved areas in this example will be described in more detail below. First, a rectangle that envelops the waist, upper bowl, and lower arm at the current position is calculated. Similarly, a rectangle enclosing the waist, upper bowl, and lower arm at the target position is obtained. Then each side of these rectangles is extended to a predefined risk area. The corresponding points of these rectangles are connected by straight lines, and the largest area is occupied and reserved. To obtain the area in three dimensions, the rectangle may be a rectangular parallelepiped. In this example, the rectangle that covers the three axes is the starting point and the target point area,
As shown in FIG. 6, each axis may be surrounded by a rectangle that extends to the dangerous area, and these areas may be overlapped. Such a reserved area is stored in the memory 5 for each robot 1 in a format as shown in FIG. FIG. 7 is an example of a storage format corresponding to the reserved area in FIG. When the start point and the end point are enveloped by a rectangle on a two-dimensional plane, the coordinates of the six corner points (p1 to p6 in FIG. 7) of the area are stored clockwise. A flag indicating whether the area is occupied or reserved is also stored for each robot 1.

【0010】次に予約領域と占有領域の重なりの有無
を,図8に示すフローにより判定する。今,ロボットの
台数をnとし,第m番目(0<m<n+1)の予約領域
と他のn−1台のロボットの占有領域との重なりの有無
を判定する場合を考える。まず,予約,占有各領域を囲
む6つの線分に1〜6の番号つける。例えば線分1はp
1,p2を結ぶ線分,…,線分6はp6,p1を結ぶ線
分であるとする。次に重なりの有無の判定対象となる占
有領域を有するロボット(占有ロボットと称す)を1と
する。これが,mが等しく,かつ占有ロボット番号がn
に等しければ,干渉なしとして判定を終了する。占有ロ
ボット番号がmと等しく,かつ,占有ロボット番号がn
と等しくなければ,占有ロボット番号に1を加え,新し
い占有ロボット番号として重なり判定を行う。占有ロボ
ット番号がmと等しくなければ,占有ロボット番号を有
するロボットに関し,重なり判定を行う。重なり判定は
先ずロボットmの線分1,占有ロボット番号を持つロボ
ットの線分1から行う。両者の線分に交点があらば,重
なりありと判定して判定を終了する。これを,それぞれ
のロボットの全ての線分の組み合わせで行う。さらに,
これらの判定を全ての占有領域を有するロボットについ
て行い,干渉がなければ干渉なしとして,判定を終了す
る。ただし,片方の領域が他方の領域に含まれる場合は
上記方法では判定不可能である。従って,その場合は交
点による干渉チェックを行い,干渉なしとされたものに
対し,一方の領域の1点を任意に選び,それが他方の領
域に含まれれば干渉しているものとする。ここで,任意
の1点でよいとしたのは,交点によるチェックで干渉が
ないと判断した場合,この1点が他方の領域に含まれる
か,又は全く重なりがないケースのいずれかになる。従
って,1点でも内部にあれば,干渉領域が含まれる状態
になるからである。
Next, whether or not the reserved area and the occupied area overlap each other is determined by the flow shown in FIG. Now, consider a case where the number of robots is n and it is determined whether or not the m-th (0 <m <n + 1) reserved area and the occupied areas of the other n-1 robots overlap. First, six line segments surrounding the reserved and occupied areas are numbered 1 to 6. For example, line segment 1 is p
A line segment connecting 1, p2, ..., A line segment 6 is a line segment connecting p6, p1. Next, the number of robots (hereinafter referred to as “occupied robots”) having occupied areas, which are the objects of determination of the presence or absence of overlap, is set to 1. This is because m is equal and the occupied robot number is n.
If it is equal to, it is determined that there is no interference and the determination ends. The occupied robot number is equal to m and the occupied robot number is n
If it is not equal to, the overlap judgment is performed by adding 1 to the occupied robot number and setting it as a new occupied robot number. If the occupied robot number is not equal to m, overlap judgment is performed for the robot having the occupied robot number. The overlap determination is first performed from the line segment 1 of the robot m and the line segment 1 of the robot having the occupied robot number. If there is an intersection between the two line segments, it is determined that there is an overlap, and the determination ends. This is done for all combinations of line segments for each robot. further,
These determinations are performed for the robot having all occupied areas, and if there is no interference, it is determined that there is no interference and the determination ends. However, when one area is included in the other area, the above method cannot determine. Therefore, in that case, the interference check is performed by the intersection, and one point in one area is arbitrarily selected with respect to the one that is determined not to interfere, and if it is included in the other area, it is determined that there is interference. Here, the reason why one arbitrary point is sufficient is that, when it is judged that there is no interference by the check by the intersection, this one point is included in the other area or there is no overlap at all. Therefore, if even one point is inside, the interference area is included.

【0011】次に,図3を上記予約,占有領域の記憶方
法を例にとって詳細説明する。ロボットコントローラ2
から送信された動作状況フラグが開始の場合,そのロボ
ット1の現在位置から目標位置までの干渉領域(p1〜
p6の座標)を動作予約フラグを割り当てられたメモリ
5に記憶する。次にこれと,すでにメモリ5にある占有
領域との重なりを上記方法でチェックし,重なりがあれ
ば送信元のロボットコントローラ2に動作禁止信号を送
る。重なりがなければ予約領域を占有領域としてメモリ
5に記憶する(予約,占有フラグを変更する)。ロボッ
トコントローラ2から送信された動作状況フラグが,進
行中,または,終了の場合,現在位置までの占有領域を
占有領域から削除する。つまり,現在位置から終了位置
でのp1〜p6の座標をメモリ5に記憶する。すべての
予約領域をもつロボット1と占有領域が削除されたロボ
ット1間の干渉チェックを行う。その結果,動作予約領
域と占有領域との重なりがなくなるロボットがあれば,
その予約領域を占有領域としてメモリ5に記憶する(予
約,占有フラグを変更する)。そして,そのロボットコ
ントローラ2に対し,動作可能信号を送信する。
Next, FIG. 3 will be described in detail by taking the above-mentioned reservation and occupied area storage method as an example. Robot controller 2
When the motion status flag transmitted from the robot 1 is started, the interference area (p1 to p1) from the current position of the robot 1 to the target position is
The coordinate (p6) is stored in the memory 5 to which the operation reservation flag is assigned. Next, the overlap between this and the occupied area already in the memory 5 is checked by the above method, and if there is an overlap, an operation prohibition signal is sent to the robot controller 2 of the transmission source. If there is no overlap, the reserved area is stored in the memory 5 as an occupied area (reservation and occupied flag are changed). When the operation status flag transmitted from the robot controller 2 is in progress or has ended, the occupied area up to the current position is deleted from the occupied area. That is, the coordinates of p1 to p6 from the current position to the end position are stored in the memory 5. An interference check is performed between the robot 1 having all reserved areas and the robot 1 having the occupied area deleted. As a result, if there is a robot that does not overlap the reserved operation area and the occupied area,
The reserved area is stored in the memory 5 as an occupied area (reserved, the occupied flag is changed). Then, the operable signal is transmitted to the robot controller 2.

【0012】引き続いて,上記干渉回避方法を適用可能
な装置の他の例A2について略述する。装置A2の概略
構成を図9に示した。ここでは,管理・制御用のコンピ
ュータ3を,ロボットコントローラ2,2,…の代わり
に複数台ロボット1,1,…の動作シミュレーションを
行うシミュレータと接続したり,あるいはコンピュータ
3内にシミュレータを内蔵させることにより,最適な稼
働スケジュールを作成するための複数台ロボットの干渉
回避を行うものである。以下説明する。すなわち,図9
はロボット干渉回避方法を使った各ロボット1,1,…
の最適な稼働スケジュールを作成するためのシステム構
成を示す。ここではロボットコントローラ2,2,…の
代わりに,ロボット動作シミュレータを接続し,又は内
蔵することにより,複数台ロボット1,1…の干渉しな
いシミュレーションが行える。これにより,各ロボット
1,1…の作業順を変更してシミュレーションを行うこ
とにより最適な作業順を求めることができる。以上のよ
うに,干渉領域を連続領域で求め,ある時間毎にこの干
渉領域を更新することにより,ロボット間の相互干渉を
確実に回避できると共に,ロボット停止時間を非常に少
なくすることができる。また比較的要素数の少ない形状
で占有領域等を表現するため,メモリや判定演算を行う
コンピュータのCPU等への負担は従来のブロックを用
いる方法に比べて非常小さいものとなる。その結果,複
数台ロボットによる最適な作業効率を確保することがで
きる。上記第1の実施例では,複数台ロボットの干渉回
避方法について述べたが,さらに,これを複数台ロボッ
トの作業順・作業分担決定方法に応用することができ
る。即ち,干渉回避のために待機させるロボットが1台
の場合は,上記干渉回避結果がそのまま複数台ロボット
の動作順・動作分担の決定に利用可能である。しかし,
待機させるロボットが2台以上の場合は,さらにこれら
の待機中のロボット間での動作開始順をも決定する必要
がある。第2の発明はこの点に着目してなされたもので
あり,以下述べる。
Next, another example A2 of the apparatus to which the above interference avoidance method can be applied will be briefly described. The schematic configuration of the device A2 is shown in FIG. Here, the management / control computer 3 is connected to a simulator for simulating the operation of a plurality of robots 1, 1, ... Instead of the robot controllers 2, 2, ... Or a simulator is built into the computer 3. By doing so, interference between multiple robots is avoided in order to create an optimal operation schedule. This will be described below. That is, FIG.
Is a robot that uses the robot interference avoidance method 1, 1, ...
2 shows a system configuration for creating an optimum operation schedule of. Here, instead of the robot controllers 2, 2, ..., By connecting or incorporating a robot operation simulator, a simulation can be performed without interfering with the plurality of robots 1, 1. As a result, the optimal work order can be obtained by changing the work order of each robot 1, 1 ... As described above, by obtaining the interference area in the continuous area and updating the interference area at every certain time, mutual interference between the robots can be surely avoided, and the robot stop time can be extremely shortened. In addition, since the occupied area and the like are expressed by a shape having a relatively small number of elements, the load on the memory and the CPU of the computer that performs the determination calculation is much smaller than that of the conventional method using blocks. As a result, it is possible to ensure optimum work efficiency with multiple robots. In the first embodiment described above, the interference avoidance method for a plurality of robots has been described, but this can be further applied to a work order / work assignment determination method for a plurality of robots. That is, when there is only one robot waiting for interference avoidance, the above-mentioned interference avoidance result can be used as it is for determining the operation order / operation sharing of a plurality of robots. However,
When there are two or more robots to be on standby, it is necessary to further determine the operation start order between these waiting robots. The second invention was made in view of this point and will be described below.

【0013】図10に示す如く,第2の発明の一実施例
(第2の実施例)に係る複数台ロボットの動作順・動作
分担決定方法は,共通な移動空間を有する複数台のロボ
ットの作業順・作業分担を決定するに際し,あるロボッ
トの最初の作業を予め選択しておき(S10),各ロボ
ットの動作の優先順位を設定し(S11),各ロボット
の所定時間内の動作によるロボットの通過予定領域また
はそれを含む拡大領域である占有領域を順次演算し(S
12),上記演算された占有領域間での重なりの有無を
判定し(S13),重なりがない場合は各ロボットの動
作範囲内の未選択の作業の中から,該未選択の作業と直
前に選択された作業との距離及び上記優先順位に基づい
て各ロボットについて1つの作業を順次選択した上で,
各ロボットを該選択された作業について動作させるが
(S14),重なりがある場合には,上記優先順位の低
い2台以上のロボットを待機させるとともに,優先順位
の最も高い他方のロボットの動作範囲内の未選択の作業
の中から,該未選択の作業と直前に選択された作業との
距離に基づいて1つの作業を選択した上で,該他方のロ
ボットを該選択された作業について動作させ(S1
5),上記他方のロボットの占有領域を,該他方のロボ
ットの動作中のすでに動作が終わった部分について順次
解除し(S16),上記他方のロボットの占有領域の変
化に基づいて,重なりがなくなったとき以降に上記待機
させておいたロボットの動作範囲内の未選択の作業の中
から,該未選択の作業と直前に選択された作業との距離
及び上記優先順位に基づいて各ロボットについて1つの
作業を順次選択した上で,該待機させておいたロボット
を該選択された作業について順次動作させる(S17)
ことにより,各ロボットの作業順及び作業分担を決定す
る(S18)ように構成されている。尚,上記優先順位
は予め設定しても良いし,例えば,動作中のロボット,
のこり作業の多い方のロボットの様に動的に決定しても
良い。以下図11に示すような複数台のロボットによる
溶接システムを例にとって,溶接順及び溶接分担決定方
法を説明する。ただし,組み立て,塗装等の他の複数台
の産業用ロボットから構成されるシステムにも適用でき
ることは勿論である。この図11の例では,門型のロボ
ット取付装置にロボットが2台ずつ並設されており,計
10台のロボットで1つの溶接対象を溶接するシステム
が示されており,各ロボットは,図中のX,Y,Z方向
に移動可能である。図12には,このような溶接システ
ムで各ロボットの溶接順及び溶接分担を求めるための詳
細フローを示す。以下,このフローに従い説明する。
As shown in FIG. 10, the method of determining the order of operations and the allocation of operations of a plurality of robots according to an embodiment (second embodiment) of the second invention is that of a plurality of robots having a common moving space. When deciding the work order and work assignment, the first work of a certain robot is selected in advance (S10), the priority of the motion of each robot is set (S11), and the robot is operated by the motion of each robot within a predetermined time. The area to be passed through or the occupied area that is an expanded area including it is sequentially calculated (S
12), it is determined whether or not there is an overlap between the calculated occupied areas (S13), and if there is no overlap, the unselected work within the motion range of each robot is immediately before the unselected work. After sequentially selecting one work for each robot based on the distance to the selected work and the above priority,
Each robot is operated for the selected work (S14), but if there is an overlap, the two or more robots with the lower priority are put on standby and within the operation range of the other robot with the highest priority. Among the unselected tasks of the above, one task is selected based on the distance between the unselected task and the task selected immediately before, and the other robot is operated for the selected task ( S1
5) The occupying area of the other robot is sequentially released for the already completed portion of the operation of the other robot (S16), and there is no overlap based on the change of the occupying area of the other robot. From among the unselected tasks in the robot's operation range that have been on standby since the time when the task is performed, 1 is set for each robot based on the distance between the unselected task and the task selected immediately before and the priority. After sequentially selecting one work, the robot that has been put on standby is sequentially operated for the selected work (S17).
Thus, the work order and work sharing of each robot are determined (S18). Note that the above-mentioned priority order may be set in advance, for example, a robot in motion,
It may be determined dynamically like a robot with a lot of sawing work. The welding order and the welding share determination method will be described below by taking a welding system using a plurality of robots as shown in FIG. 11 as an example. However, it goes without saying that the invention can also be applied to a system composed of a plurality of other industrial robots such as assembly and painting. In the example of FIG. 11, two robots are installed side by side in a gate-type robot mounting device, and a system for welding one welding target by a total of 10 robots is shown. It can be moved in the X, Y, and Z directions. FIG. 12 shows a detailed flow for obtaining the welding order and welding allocation of each robot in such a welding system. The flow will be described below.

【0014】まず,あらかじめ設定した優先順位の最も
高いロボットの最初に溶接する溶接線をそのロボットの
動作範囲から1つ選択する(S21)。次に,すでに溶
接線が決定しているロボットに隣接するロボット中で最
も優先順位の高いロボットを1つ選択する(S22)。
そして,選択されたロボットの動作範囲内の溶接線から
溶接線として,すでに溶接することが決定している他の
ロボットと干渉しない溶接線の中で最も溶接線の中心位
置が近い溶接線を選択する(S23)。図13は,優先
順位1と2のロボットが隣合っている場合の溶接線を決
定する例を示す。ロボット1の最初に溶接する溶接線を
溶接線番号1の溶接線であるとする。ロボット2の溶接
線を決定する場合,まず,ロボット2の動作範囲の中の
溶接線(この場合4〜9)の中で,すでに溶接すること
が決まっている他のロボットの溶接線(この場合1)の
溶接作業時に干渉が起こる溶接線(この場合4)を除
く。干渉するか否かは,例えば,図13のように,溶接
線の周りに一定の占有領域(干渉領域)を設定し,領域
同士が重なる場合は干渉するとみなす。干渉しない溶接
線(この場合5〜9)の中から,溶接線1と最も距離の
短い溶接線を選択する。距離Djは,すでに溶接するこ
とが決まっている溶接線の中心座標を(xi,yi)と
し(この場合i=1),これから溶接線を決定しようと
するロボットの動作範囲内で,かつ他の溶接線と干渉し
ないロボットの溶接線の中心座標を(xj,yj)(こ
の場合j=5〜9)とすると,以下の式により求めるこ
とができる。
First, one welding line to be welded first to the robot having the highest priority set in advance is selected from the operating range of the robot (S21). Next, one robot having the highest priority is selected from the robots adjacent to the robot whose welding line has already been determined (S22).
Then, as the welding line from the welding line within the operation range of the selected robot, the welding line with the closest center position of the welding line is selected from the welding lines that do not interfere with other robots already decided to weld. Yes (S23). FIG. 13 shows an example of determining the welding line when the robots of priority 1 and 2 are adjacent to each other. It is assumed that the first welding line of the robot 1 is the welding line with the welding line number 1. When determining the welding line of the robot 2, first, among welding lines within the operating range of the robot 2 (in this case, 4 to 9), welding lines of other robots already decided to weld (in this case, Excluding the welding line (4 in this case) that causes interference during the welding work in 1). For example, as shown in FIG. 13, a certain occupied area (interference area) is set around the welding line to determine whether or not to interfere, and when the areas overlap each other, it is considered to interfere. From the welding lines that do not interfere (5 to 9 in this case), select the welding line with the shortest distance from the welding line 1. The distance Dj is set to (xi, yi) as the center coordinates of the welding line that has already been decided to be welded (i = 1 in this case), and within the operating range of the robot from which the welding line is to be determined, and If the center coordinates of the welding line of the robot that does not interfere with the welding line are (xj, yj) (j = 5 to 9 in this case), it can be obtained by the following formula.

【数1】 図13の場合,距離Djが最も小さい溶接線5が選択さ
れる。
[Equation 1] In the case of FIG. 13, the welding line 5 having the smallest distance Dj is selected.

【0015】同様にして他のロボットの溶接線も選択す
る(S24)。図11の場合では,ロボット10の溶接
線まで決定する必要がある。尚,溶接線から溶接線に移
動するときに干渉するケースも生じるので,上記干渉の
有無のチェック時における干渉領域の設定は図14に示
すように移動経路を干渉領域で囲んだ部分をも使うこと
が望ましい。次に,溶接シミュレーションを行う(S2
5)。シミュレーションは,あるシミュレーション周期
(T秒)ごとにロボットの位置を求め,そのロボットの
位置と溶接中の溶接線の終点とを囲んだ干渉領域をロボ
ットごとに求めることにより行う。図15には,時刻t
とt+Tにおける干渉領域の変化例を示す。また,シミ
ュレーションは,シミュレーション時間T秒毎に行い,
シミュレーションを進めていく過程で溶接が終了したロ
ボットがある場合,このロボットの番号を溶接待ちバッ
ファに登録する。図16には,溶接シミュレータ,溶接
待ちロボットバッファ及び溶接線決定機構の関係を示
す。溶接線シミュレータは,シミュレーション時間間隔
T秒毎にその時刻における干渉領域の位置及び大きさ
と,溶接終了ロボットがあれば,そのロボット番号とを
データとして溶接線決定機構に送る(S26)。溶接線
決定機構は,溶接終了ロボットがある場合は,その番号
を溶接待ちロボットバッファに登録する(S27)。ま
た,溶接線決定機構は溶接待ちロボットバッファに登録
されているロボットがあれば(S28),優先順位に従
って上述した方法(ステップS22〜S24)と同様の
方法でまだ溶接していない溶接線の中から次に溶接する
溶接線を決定する(S29〜S31)。このとき,溶接
できる溶接線があってもそれらがすべて他の溶接線と干
渉し,次の溶接する溶接線がない場合は溶接線を決定せ
ず,溶接待ちロボット番号は登録したままにしておく。
溶接する溶接線が決定されたロボットについては,その
ロボット番号を溶接待ちロボットバッファから削除す
る。
Similarly, welding lines of other robots are selected (S24). In the case of FIG. 11, it is necessary to determine the welding line of the robot 10. In addition, when moving from the welding line to the welding line, interference may occur. Therefore, when checking the presence or absence of the above interference, the interference region is set also by using the portion surrounded by the movement region as shown in FIG. Is desirable. Next, a welding simulation is performed (S2
5). The simulation is performed by obtaining the position of the robot every certain simulation cycle (T seconds), and obtaining the interference region surrounding the position of the robot and the end point of the welding line during welding for each robot. In FIG. 15, time t
An example of a change in the interference region at t and T + T is shown. In addition, the simulation is performed every simulation time T seconds,
If there is a robot that has completed welding in the process of advancing the simulation, the robot number is registered in the welding waiting buffer. FIG. 16 shows the relationship between the welding simulator, the welding waiting robot buffer, and the welding line determination mechanism. The welding line simulator sends the position and size of the interference region at that time and the robot number of the welding completion robot, if any, at each simulation time interval T seconds to the welding line determination mechanism as data (S26). If there is a welding completion robot, the welding line determination mechanism registers the number in the welding waiting robot buffer (S27). Also, if there is a robot registered in the welding waiting robot buffer (S28), the welding line determination mechanism uses the same method as the above-described method (steps S22 to S24) according to the priority order, and the welding line is not yet welded. Then, the welding line to be welded next is determined (S29 to S31). At this time, even if there are welding lines that can be welded, all of them interfere with other welding lines, and if there is no next welding line to be welded, the welding line is not determined and the robot number waiting for welding is registered. .
For a robot for which the welding line to be welded has been determined, that robot number is deleted from the welding waiting robot buffer.

【0016】溶接線決定機構が溶接待ちロボットバッフ
ァ内のロボットにつき,溶接線の決定,不決定を検討し
終わると,決定した溶接線をシミュレータに送り,次に
シミュレーションを起動する(S32)。ここで,図1
7のように溶接線が配置されたワークを例にとって,各
ロボットの動作シミュレーションとバッファとの関係を
説明する。図17において,各ロボットの溶接分担及び
溶接順は,ロボット1が溶接線1−1→1−2,ロボッ
ト2が溶接線2−1,ロボット3が溶接線3−1→3−
2,ロボット4が溶接線4−1であるとする。図18に
は,このワークでのシミュレーション時刻に対する各ロ
ボットの動作タイムチャートとバッファ内の状態を示
す。ここで説明を簡単にするために,図14に示したよ
うな溶接線から次の溶接線への移動時間は考えないもの
とする。
When the welding line determination mechanism finishes examining the determination and non-determination of the welding line for the robot in the welding waiting robot buffer, the determined welding line is sent to the simulator, and then the simulation is started (S32). Figure 1
The relationship between the motion simulation of each robot and the buffer will be described by taking a work having welding lines as shown in 7 as an example. In FIG. 17, the welding assignment and welding order of each robot are as follows: welding line 1-1 → 1-2 for robot 1, welding line 2-1 for robot 2, and welding line 3-1 → 3-for robot 3.
2. It is assumed that the robot 4 is the welding line 4-1. FIG. 18 shows an operation time chart of each robot with respect to the simulation time in this work and a state in the buffer. Here, in order to simplify the explanation, it is assumed that the moving time from the welding line to the next welding line as shown in FIG. 14 is not considered.

【0017】まず,時刻T0で4台のロボットが一斉に
溶接を開始する。このときの干渉領域を図19(0)に
示す。このとき,どの干渉領域も重なりがないので,ど
の溶接ロボットも溶接を開始する。次に,ロボット2の
溶接線2−1の溶接が時刻Taにおいて終了し,溶接線
2−2の溶接を開始する。このときも,どの干渉領域に
も重なりがないので継続して溶接を進める(図19
(a)参照)。次に,時刻Tbにおいてロボット3の溶
接線3−1の溶接が終了し,溶接線3−2を溶接しよう
とするが,溶接線2−1の干渉領域との重なりが発生す
る(図19(b)参照)ので,ロボット3がバッファに
登録される。次に,時刻Tcにおいて,ロボット1の溶
接線1−1の溶接が終了し,溶接線1−2を溶接しよう
とするが,溶接線2−2との重なりがあるため(図19
(c)参照),ロボット1がバッファに登録される。つ
まり,この時点では,バッファ内には,ロボット1,3
が登録されている。次に,時刻Tdにおいて,溶接線2
−2と3−2との干渉がなくなるため,バッファからロ
ボット3が削除され,溶接線3−2の溶接を開始する
(図19(d)参照)。従って,この時点でバッファ内
はロボット1のみが登録されている。次に,時刻Teに
おいて,溶接線2−2と1−2との干渉がなくなるた
め,バッファからロボット1が削除され,溶接線1−2
の溶接を開始する(図19(e)参照)。従って,この
時点でバッファ内は空となる。
First, at time T0, four robots simultaneously start welding. The interference region at this time is shown in FIG. At this time, since there is no overlap in any interference area, any welding robot starts welding. Next, the welding of the welding line 2-1 of the robot 2 ends at time Ta, and the welding of the welding line 2-2 starts. At this time as well, there is no overlap in any interference region, so welding is continued (Fig. 19).
(See (a)). Next, at time Tb, the welding of the welding line 3-1 of the robot 3 is completed and the welding line 3-2 is tried to be welded, but an overlap with the interference region of the welding line 2-1 occurs (Fig. 19 ( The robot 3 is registered in the buffer. Next, at time Tc, welding of the welding line 1-1 of the robot 1 is completed and an attempt is made to weld the welding line 1-2, but there is an overlap with the welding line 2-2 (FIG. 19).
(See (c)), the robot 1 is registered in the buffer. That is, at this point, the robots 1, 3 are in the buffer.
Is registered. Next, at time Td, the welding line 2
Since there is no interference between -2 and 3-2, the robot 3 is deleted from the buffer and welding of the welding line 3-2 is started (see FIG. 19 (d)). Therefore, at this point, only the robot 1 is registered in the buffer. Next, at time Te, since there is no interference between the welding lines 2-2 and 1-2, the robot 1 is deleted from the buffer and the welding line 1-2
Welding is started (see FIG. 19 (e)). Therefore, the buffer is empty at this point.

【0018】以上をすべての溶接線が溶接されるまで繰
り返し,シミュレーション上で溶接した順と分担とを実
作業の溶接順及び分担とする(S33)。このようにし
て,トータル作業時間の最短となるような作業順及び作
業分担を決定できる。また,トータル作業時間を非常に
短くするために,各ロボットの作業順,作業分担をシミ
ュレーションの繰り返しや,作業分担,作業順に関する
試行錯誤を繰り返すことが不要であるため,短時間に決
定することができる。尚,上記第2の実施例では,シミ
ュレーションを用いて2次元平面上の干渉領域を求める
ことにより行ったが,実使用に際しては,3次元的なロ
ボット位置と姿勢とを用いて干渉領域を求めてもよく,
更にはロボットを実際に動作させて作業順・作業分担を
順次決定していってもよい。尚,上記第2の実施例で
は,次の溶接線を決定する判断基準としては最も距離の
近いものとしたが,実使用に際しては他の判断基準例え
ば最も遠い溶接線などにしてもよい。
The above process is repeated until all the welding lines are welded, and the order of welding and the sharing are set as the welding order and sharing of the actual work in the simulation (S33). In this way, it is possible to determine the work order and work assignment that minimize the total work time. Also, in order to make the total work time extremely short, it is not necessary to repeat the simulation of the work order and work assignment of each robot, and to repeat trial and error regarding the work assignment and work order, so it is necessary to decide in a short time. You can In the second embodiment, the interference area on the two-dimensional plane is obtained by using simulation, but in actual use, the interference area is obtained by using the three-dimensional robot position and posture. Maybe,
Further, the robot may be actually operated to sequentially determine the work order and work sharing. In the second embodiment, the criterion for determining the next welding line is the one with the shortest distance, but in actual use, another criterion, such as the farthest welding line, may be used.

【0019】[0019]

【発明の効果】第1の発明に係る複数台ロボットの干渉
回避方法は,上記したように構成されているため,干渉
領域を連続領域で求め,ある時間毎にこの干渉領域を更
新することにより,ロボット間の相互干渉を確実に回避
できると共に,ロボット停止時間を非常に少なくするこ
とができる。また比較的要素数の少ない形状で占有領域
等を表現するため,メモリや判定演算を行うコンピュー
タのCPU等への負担は従来のブロックを用いる方法に
比べて非常小さいものとなる。その結果,複数台ロボッ
トによる最適な作業効率を得ることができる。また,第
2の発明に係る複数台ロボットの作業順・作業分担決定
方法では,トータル作業時間が最短となるような作業順
及び作業分担を決定できる。さらに,このトータル作業
時間を非常に少なくするために,各ロボットの作業順・
作業分担をシミュレーションの繰り返しや,作業分担,
作業順に関する試行錯誤を繰り返すことが不要であるた
め,短時間に決定することができる。
Since the interference avoidance method for a plurality of robots according to the first aspect of the invention is configured as described above, it is possible to obtain an interference area in a continuous area and update the interference area every certain time. , Mutual interference between robots can be reliably avoided, and the robot stop time can be greatly reduced. In addition, since the occupied area and the like are expressed by a shape having a relatively small number of elements, the load on the memory and the CPU of the computer that performs the determination calculation is much smaller than that of the conventional method using blocks. As a result, it is possible to obtain optimal work efficiency with multiple robots. Further, in the work order / work sharing determination method for a plurality of robots according to the second aspect of the invention, the work order and work sharing can be determined such that the total work time is the shortest. Furthermore, in order to reduce this total work time very much,
It is possible to repeat work sharing by repeating simulations, work sharing,
Since it is not necessary to repeat trial and error regarding the work order, it can be decided in a short time.

【図面の簡単な説明】[Brief description of drawings]

【図1】 第1の発明の一実施例(第1の実施例)に係
る複数台ロボットの干渉回避方法の概略フローを示す
図。
FIG. 1 is a diagram showing a schematic flow of an interference avoidance method for a plurality of robots according to an embodiment (first embodiment) of the first invention.

【図2】 上記干渉回避方法を適用可能な装置の一例A
1における概略構成を示すブロック図。
FIG. 2 shows an example A of an apparatus to which the above interference avoidance method can be applied.
2 is a block diagram showing a schematic configuration in 1. FIG.

【図3】 干渉回避装置A1の概略動作フローを示す
図。
FIG. 3 is a diagram showing a schematic operation flow of the interference avoidance device A1.

【図4】 予約領域の概念図。FIG. 4 is a conceptual diagram of a reserved area.

【図5】 ロボットの全体構成を示す概念図。FIG. 5 is a conceptual diagram showing the overall configuration of a robot.

【図6】 ロボットの包絡形状を示す概念図。FIG. 6 is a conceptual diagram showing an envelope shape of a robot.

【図7】 予約領域の座標系を示す図。FIG. 7 is a diagram showing a coordinate system of a reserved area.

【図8】 干渉回避装置A1の詳細動作手順を示すフロ
ー図。
FIG. 8 is a flowchart showing a detailed operation procedure of the interference avoidance device A1.

【図9】 上記干渉回避方法を適用可能な装置の他の例
A2における概略構成を示すブロック図。
FIG. 9 is a block diagram showing a schematic configuration of another example A2 of an apparatus to which the interference avoidance method can be applied.

【図10】 第2の発明の一実施例(第2の実施例)に
係る複数台ロボットの作業順・作業分担決定方法の概略
フローを示す図。
FIG. 10 is a diagram showing a schematic flow of a work order / work sharing determination method for a plurality of robots according to an embodiment (second embodiment) of the second invention.

【図11】 複数台ロボットの概念図。FIG. 11 is a conceptual diagram of a plurality of robots.

【図12】 複数台溶接ロボットの溶接順・溶接分担決
定方法の詳細フローを示す図。
FIG. 12 is a diagram showing a detailed flow of a welding order / welding share determination method for a multiple welding robot.

【図13】 優先順位1と2のロボットが隣合っている
場合の溶接順の決定例を示す説明図。
FIG. 13 is an explanatory diagram showing an example of determining a welding order when the robots having the priority orders 1 and 2 are adjacent to each other.

【図14】 ロボットが溶接線間を移動する例を示す説
明図。
FIG. 14 is an explanatory diagram showing an example in which a robot moves between welding lines.

【図15】 時刻tとt+Tにおける干渉領域の変化例
を示す説明図。
FIG. 15 is an explanatory diagram showing an example of changes in the interference region at times t and t + T.

【図16】 溶接シミュレータ,溶接待ちロボットバッ
ファ及び溶接決定機構の関係を示すブロック図。
FIG. 16 is a block diagram showing a relationship among a welding simulator, a welding waiting robot buffer, and a welding determination mechanism.

【図17】 溶接線の配置されたワークを示す説明図。FIG. 17 is an explanatory view showing a work on which welding lines are arranged.

【図18】 上記ワークでのシミュレーション時刻に対
する各ロボットの動作タイムチャートとバッファ内の登
録状態を示す図表。
FIG. 18 is a diagram showing an operation time chart of each robot with respect to a simulation time in the work and a registration state in a buffer.

【図19】 シミュレーション中の様子を示す説明図。FIG. 19 is an explanatory diagram showing a state during simulation.

【符号の説明】[Explanation of symbols]

S1…優先順位設定工程 S2…占有領域演算工程 S3…占有領域の重なり判定工程 S6…他方のロボットの占有領域解除工程 S7…一方のロボットの動作開始工程 S10…あるロボットの最初の作業選択工程 S11…優先順位設定工程 S12…占有領域演算工程 S13…占有領域の重なり判定工程 S16…他方のロボットの占有領域解除工程 S17…待機中のロボットの動作開始工程 S18…作業順・作業分担決定工程 S1 ... Priority setting step S2 ... Occupied area calculation step S3 ... Occupied area overlap determination step S6 ... Other robot occupied area release step S7 ... One robot operation start step S10 ... One robot's first work selection step S11 ... Priority setting step S12 ... Occupied area calculation step S13 ... Occupied area overlap determination step S16 ... Occupied area release step of the other robot S17 ... Robot start operation step in standby S18 ... Work order / work allocation decision step

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 共通な移動空間を有する複数台のロボッ
トの相互干渉を回避する方法において,各ロボットの動
作の優先順位を設定し,各ロボットの所定時間内の動作
によるロボットの通過予定領域又はそれを含む拡大領域
である占有領域を順次演算し,上記演算された占有領域
間での重なりの有無を判定し,重なりが有る場合には,
上記優先順位の低い一方のロボットを待機させると共
に,優先順位の高い他方のロボットを動作させ,上記他
方のロボットの占有領域を,該他方のロボットの動作中
に既に動作が終った部分について順次解除し,上記他方
のロボットの占有領域の変化に基づいて,重なりが無く
なった時以降に,上記一方のロボットの動作を開始して
なることを特徴とする複数台ロボットの干渉回避方法。
1. In a method for avoiding mutual interference between a plurality of robots having a common movement space, a priority order of motions of each robot is set, and a planned passage area of the robots according to motions of each robot within a predetermined time or The occupied area, which is the expanded area including it, is sequentially calculated, and it is determined whether or not there is overlap between the calculated occupied areas. If there is overlap,
While waiting for one robot with the lower priority, the other robot with the higher priority is operated, and the occupation area of the other robot is released in sequence for the parts that have already completed their operations during the operation of the other robot. An interference avoidance method for a plurality of robots, wherein the operation of one of the robots is started after the overlap is eliminated based on the change of the occupied area of the other robot.
【請求項2】 共通な移動空間を有する複数台のロボッ
トの作業順・作業分担を決定する方法において,あるロ
ボットの最初の作業を予め選択しておき,各ロボットの
動作の優先順位を設定し,各ロボットの所定時間内の動
作によるロボットの通過予定領域又はそれを含む拡大領
域である占有領域を順次演算し,上記演算された占有領
域間での重なりの有無を判定し,重なりが無い場合は,
各ロボットの動作範囲内の未選択の作業の中から,該未
選択の作業と直前に選択された作業との距離及び上記優
先順位に基づいて各ロボットについて1つの作業を順次
選択した上で,各ロボットを該選択された作業について
動作させ,重なりが有る場合には,上記優先順位の低い
2台以上のロボットを待機させると共に,優先順位の最
も高い他方のロボットの動作範囲内の未選択の作業の中
から,該未選択の作業と直前に選択された作業との距離
に基づいて1つの作業を選択した上で,該他方のロボッ
トを該選択された作業について動作させ,上記他方のロ
ボットの占有領域を,該他方のロボットの動作中に既に
動作が終った部分について順次解除し,上記他方のロボ
ットの占有領域の変化に基づいて,重なりが無くなった
時以降に,上記待機させておいたロボットの動作範囲内
の未選択の作業の中から,該未選択の作業と直前に選択
された作業との距離及び上記優先順位に基づいて各ロボ
ットについて1つの作業を順次選択した上で,該待機さ
せておいたロボットを該選択された作業について順次動
作させることにより,各ロボットの作業順及び作業分担
を決定してなることを特徴とする複数台ロボットの作業
順・作業分担決定方法。
2. A method of determining a work order / work sharing of a plurality of robots having a common movement space, wherein a first work of a certain robot is selected in advance, and a priority order of motions of the robots is set. When the robot's planned passage area or the occupied area, which is an expanded area including it, is sequentially calculated by the operation of each robot within a predetermined time, and it is determined whether or not there is overlap between the calculated occupied areas, and there is no overlap. Is
From among the unselected tasks within the motion range of each robot, one task is sequentially selected for each robot based on the distance between the unselected task and the task selected immediately before and the above priority, Each robot is operated for the selected work, and when there is an overlap, two or more robots with lower priority are placed on standby, and an unselected robot within the operation range of the other robot with the highest priority is selected. Among the works, one work is selected based on the distance between the unselected work and the work selected immediately before, and the other robot is operated for the selected work, and the other robot is operated. The occupying area of the other robot is sequentially released for the part that has already finished moving during the operation of the other robot, and based on the change of the occupying area of the other robot, after the overlap disappears, From the unselected tasks within the robot's operation range, one task was sequentially selected for each robot based on the distance between the unselected task and the task selected immediately before and the priority. The work order and work sharing of a plurality of robots characterized in that the work order and work sharing of each robot are determined by sequentially operating the robots that have been on standby for the selected work. How to decide.
【請求項3】 上記作業順が溶接順であり,かつ,上記
作業分担が溶接分担である請求項2記載の複数台ロボッ
トの作業順・作業分担決定方法。
3. The method for determining the work order / work share of a plurality of robots according to claim 2, wherein the work order is the welding order and the work share is the welding share.
JP31797394A 1994-10-14 1994-12-21 Method for evading interference of plural robots and method for determining order and partial charge of operation Pending JPH08166809A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31797394A JPH08166809A (en) 1994-10-14 1994-12-21 Method for evading interference of plural robots and method for determining order and partial charge of operation

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP24917994 1994-10-14
JP6-249179 1994-10-14
JP31797394A JPH08166809A (en) 1994-10-14 1994-12-21 Method for evading interference of plural robots and method for determining order and partial charge of operation

Publications (1)

Publication Number Publication Date
JPH08166809A true JPH08166809A (en) 1996-06-25

Family

ID=26539131

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH08166809A (en)

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