JPH08162086A - Sealed lead-acid battery and its manufacture - Google Patents
Sealed lead-acid battery and its manufactureInfo
- Publication number
- JPH08162086A JPH08162086A JP6306313A JP30631394A JPH08162086A JP H08162086 A JPH08162086 A JP H08162086A JP 6306313 A JP6306313 A JP 6306313A JP 30631394 A JP30631394 A JP 30631394A JP H08162086 A JPH08162086 A JP H08162086A
- Authority
- JP
- Japan
- Prior art keywords
- recess
- cover
- lid
- recessed part
- sealed lead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/317—Re-sealable arrangements
- H01M50/325—Re-sealable arrangements comprising deformable valve members, e.g. elastic or flexible valve members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Gas Exhaust Devices For Batteries (AREA)
- Secondary Cells (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は密閉形鉛蓄電池とその製
造方法に関し、特に密閉形鉛蓄電池の液栓口とその中に
残留する電解液の洗浄方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sealed lead acid battery and a method for manufacturing the same, and more particularly to a liquid plug port of a sealed lead acid battery and a method for cleaning an electrolyte solution remaining therein.
【0002】[0002]
【従来の技術】密閉形鉛蓄電池は、図4に示すように、
電槽蓋1に形成した凹陥部2に、電池内に通じる排気筒
3を設け、この排気筒3にゴム等の弾性体からなるキャ
ップ状の安全弁4を装着したものである。この安全弁4
は、電池使用時に排気筒3から抜けないように、凹陥部
2を覆うように取り付けた覆蓋5で押さえ付けられてい
る。上記鉛蓄電池は、最初に覆蓋5を取り付け初充電を
行うと、充電中に電解液が排気筒3から溢れ、凹陥部2
に電解液が溜まり、これが電池使用中に電池外に滲み出
るなどして外部機器を損傷するなどの不具合を生じた。
この不具合を解消するために、前記凹陥部2内へ圧縮空
気を送り込み残留電解液を吹き出す方法を採用しようと
しても、蓋1と覆蓋5との隙間が狭く、圧縮空気を十分
に送り込むことができなかった。また、凹陥部2に通じ
る連通孔を蓋や覆蓋に1ヵ所設けても、この連通孔から
送り込まれた圧縮空気が前記排気筒3に当たり、連通孔
と反対側の凹陥部2内に残留する電解液を完全に除去で
きなかった。従って、従来の上記鉛蓄電池の製造方法
は、電池内に電解液を注液した後、仮覆蓋を凹陥部2天
面に取り付け、充電した後仮覆蓋を取外し、前記安全弁
4を排気筒3に装着すると共に凹陥部2に残留する電解
液を除去した後、前記覆蓋5を取り付けていた。2. Description of the Related Art A sealed lead-acid battery, as shown in FIG.
An exhaust pipe 3 communicating with the inside of the battery is provided in a recess 2 formed in the battery case lid 1, and a cap-shaped safety valve 4 made of an elastic material such as rubber is attached to the exhaust pipe 3. This safety valve 4
Is pressed by a cover lid 5 attached so as to cover the recess 2 so as not to come off from the exhaust pipe 3 when the battery is used. In the lead acid battery, when the cover 5 is first attached and the battery is initially charged, the electrolytic solution overflows from the exhaust stack 3 during charging and the recess 2 is formed.
Electrolyte was accumulated in the battery, which leaked out of the battery while the battery was in use, causing problems such as damage to external equipment.
In order to eliminate this problem, even if an attempt is made to send compressed air into the recess 2 to blow out the residual electrolytic solution, the gap between the lid 1 and the cover 5 is narrow, and compressed air can be sufficiently fed. There wasn't. Further, even if the lid or the cover is provided with one communication hole communicating with the recessed portion 2, the compressed air sent from the communication hole hits the exhaust pipe 3 and remains in the recessed portion 2 on the opposite side of the communication hole. The liquid could not be completely removed. Therefore, in the conventional method for manufacturing the lead storage battery described above, after the electrolytic solution is injected into the battery, the temporary cover is attached to the top surface of the concave portion 2 and the temporary cover is removed after charging, and the safety valve 4 is attached to the exhaust pipe 3. After mounting and removing the electrolytic solution remaining in the recessed portion 2, the cover 5 was attached.
【0003】[0003]
【本発明が解決しようとする課題】しかし、このような
従来の製造方法では、仮覆蓋を仮止めして、その後取り
外すという工程が必要であり、仮覆蓋も準備しなければ
ならず、コストアップの要因となっていた。また、残留
する電解液を除去するために、凹陥部2毎に手洗浄して
いたため、洗い忘れがあったり、洗浄度にバラツキが生
じ、使用中に電解液が滲み出るという不具合を完全に解
消することが出来なかった。However, in the conventional manufacturing method as described above, a step of temporarily fixing the temporary cover and then removing the temporary cover is required, and the temporary cover must be prepared, which increases the cost. Was a factor of. Moreover, in order to remove the remaining electrolyte solution, each recess 2 was hand-washed, so it is possible to completely eliminate the problems that the electrolyte solution seeps out during use due to forgetting to wash it or variations in the degree of cleaning. I couldn't do it.
【0004】本発明は、上記問題点に鑑みてなされたも
のであって、その目的とするところは、電解液が電池外
へ滲み出ない安価な密閉形鉛蓄電池を提供すると共に、
仮覆蓋を着脱する工程をなくし、残留電解液を簡単に除
去できる密閉形鉛蓄電池の製造方法を提供することにあ
る。The present invention has been made in view of the above problems, and an object thereof is to provide an inexpensive sealed lead-acid battery in which an electrolytic solution does not seep out of the battery, and
It is an object of the present invention to provide a method for manufacturing a sealed lead-acid battery that eliminates the step of attaching and detaching the temporary cover and can easily remove the residual electrolytic solution.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に、本発明は、蓋6に凹陥部9が形成され、該凹陥部9
の底面に安全弁8が装着された排気筒10を有し、該凹
陥部9の天面に覆蓋7が取り付けられた密閉形鉛蓄電池
において、前記蓋6または覆蓋7に前記凹陥部9と連通
する2カ所以上の連通孔7a,7bを有することを特徴
とする。また、本発明の製造方法は、電解液を注入後、
蓋6の凹陥部9天面に覆蓋7を取り付け、該蓋6または
覆蓋7は、前記凹陥部9と連通する2カ所以上の連通孔
7a,7bを有するものであり、次いで、初充電を行っ
た後、前記連通孔7a,7bから前記凹陥部9へ洗浄水
を注入し、次いで、一方の前記連通孔7aから前記凹陥
部9へ圧縮空気を送り込み、該凹陥部9の前記洗浄水と
電解液を除去し、次いで、他方の前記連通孔7bから前
記凹陥部9へ圧縮空気を送り込み、該凹陥部9の前記洗
浄水と電解液を除去することを特徴とする。In order to achieve the above object, according to the present invention, a concave portion 9 is formed in a lid 6 and the concave portion 9 is formed.
In a sealed lead-acid battery having an exhaust pipe 10 having a safety valve 8 mounted on the bottom surface thereof and a cover 7 attached to the top surface of the recess 9, the cover 6 or the cover 7 communicates with the recess 9. It is characterized by having two or more communicating holes 7a, 7b. Further, the manufacturing method of the present invention, after injecting the electrolytic solution,
The cover 7 is attached to the top surface of the recess 9 of the lid 6, and the cover 6 or the cover 7 has two or more communication holes 7a and 7b communicating with the recess 9, and then the first charge is performed. After that, cleaning water is injected into the recess 9 from the communication holes 7a and 7b, and then compressed air is sent into the recess 9 from one of the communication holes 7a to electrolyze the cleaning water in the recess 9 and electrolysis. The liquid is removed, and then compressed air is sent into the recess 9 from the other communicating hole 7b to remove the cleaning water and the electrolytic solution in the recess 9.
【0006】[0006]
【作用】請求項1によると、2カ所以上の異なる位置の
連通孔7a、7bから凹陥部9へ圧縮空気を送り、洗浄
水と電解液を排出できるので、凹陥部9内の残留電解液
を覆蓋7を取り付けたまま完全に除去できる。また、請
求項2によると、覆蓋7を取り付けたまま洗浄水の注
入、および洗浄水と電解液を除去しているので、洗浄の
機械化、自動化ができ、洗浄忘れや洗浄のばらつきがな
くなり、安価且つ完全に洗浄できる。According to the first aspect of the present invention, compressed air can be sent from the communication holes 7a, 7b at two or more different positions to the recess 9 to discharge the cleaning water and the electrolytic solution, so that the residual electrolyte in the recess 9 can be removed. It can be completely removed with the cover 7 attached. Further, according to the second aspect, since the cleaning water is injected and the cleaning water and the electrolytic solution are removed while the cover 7 is attached, the cleaning can be mechanized and automated, and the cleaning forgetting and the cleaning variation do not occur, and the cost is low. And it can be completely washed.
【0007】[0007]
【実施例】以下,本発明の一実施例を図面に基づいて説
明する。図1は本発明の一実施例を示す要部拡大図であ
り、6は蓋、7は覆蓋、8は安全弁である。前記蓋6
は、上面に円柱形の凹陥部9が形成され、該凹陥部9の
底面中央には電池内に通じる円筒形の排気筒10が設け
られている。そして、この排気筒10の上部に、弾性体
からなるキャップ状の安全弁8が取り付けられている。
凹陥部9の天面には、円板状の前記覆蓋7が取り付けら
れ、前記安全弁8が上方に移動した時、安全弁8上面を
押さえ付けるようになっている。また、覆蓋7は、蓋6
に超音波接着されており、前記排気筒10の上部を中心
とする対称の位置(180度異なる位置)の周縁を切り
欠き、電池外部と凹陥部9とを連通させる2ヵ所の連通
孔7a,7bが形成されている。なお、覆蓋7の周縁と
蓋6の間の大部分は、ガスを排出するための隙間を有し
ており、この隙間は圧縮空気を凹陥部9に送り込むには
不十分な大きさとなっている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is an enlarged view of an essential part showing an embodiment of the present invention, in which 6 is a lid, 7 is a cover lid, and 8 is a safety valve. The lid 6
Has a cylindrical concave portion 9 formed on the upper surface thereof, and a cylindrical exhaust pipe 10 communicating with the inside of the battery is provided at the center of the bottom surface of the concave portion 9. A cap-shaped safety valve 8 made of an elastic body is attached to the upper portion of the exhaust pipe 10.
The disk-shaped cover 7 is attached to the top surface of the recess 9 so as to press the upper surface of the safety valve 8 when the safety valve 8 moves upward. Also, the cover 7 is a cover 6.
Is ultrasonically bonded to the exhaust pipe 10, and cuts out the peripheral edge at a symmetrical position (a position different by 180 degrees) about the upper part of the exhaust pipe 10 to connect the outside of the battery and the recess 9 with two communication holes 7a. 7b is formed. Most of the space between the peripheral edge of the cover 7 and the cover 6 has a gap for discharging gas, and this gap is not large enough to send compressed air into the recess 9. .
【0008】次に、上記構成からなる密閉形鉛蓄電池の
製造方法について図2、3に基づいて説明する。先ず、
極群を収納した電槽に蓋を取り付け、端子部を形成した
密閉形鉛蓄電池を準備する。次いで、この電池の排気筒
10から電解液を注入し、該排気筒10の上部に安全弁
8を装着し、凹陥部9の天面に覆蓋7を取り付ける。そ
の後、この電池を初充電する。初充電中は、図2のよう
に、排気筒10と安全弁8との間には隙間ができ、この
隙間を通じて電池内のガスと電解液が凹陥部9に到達
し、電解液が凹陥部9内に残留する。初充電が終了する
と、図3のように安全弁8が排気筒10の外壁に密着
し、電池内部が外部と遮断される。この状態で覆蓋7の
連通孔7a,7b上部にパッド11a,11bを当て、
パッド11a,11b内を通じて、連通孔7a,7bか
ら凹陥部9内へ洗浄水を注入する。次に、パッド11a
内を通じて一方の連通孔7aから凹陥部9内へ圧縮空気
を送り込む。そうすると、凹陥部9内の洗浄水と電解液
が蓋6と覆蓋7との隙間を通じて圧縮空気と共に電池外
部へ排出されていく。次に、パッド11b内を通じて他
方の連通孔7aから凹陥部9内へ圧縮空気を送り込み、
上記と同様に電池外部へ洗浄水と電解液を排出する。こ
のようにして、凹陥部9内に洗浄水と電解液が残らない
ように、パッド11aと11bから交互に圧縮空気を送
り自動洗浄する。なお、本実施例の連通孔7a,7b
は、覆蓋7の周縁を切り欠いて形成されているが、覆蓋
7と接する蓋の凹陥部内壁に溝を形成したものであって
もよい。Next, a method of manufacturing the sealed lead-acid battery having the above structure will be described with reference to FIGS. First,
A lid is attached to the battery case containing the pole group, and a sealed lead-acid battery having a terminal portion is prepared. Next, the electrolyte is injected from the exhaust tube 10 of this battery, the safety valve 8 is attached to the upper part of the exhaust tube 10, and the cover 7 is attached to the top surface of the recess 9. After that, this battery is charged for the first time. During the initial charging, as shown in FIG. 2, a gap is formed between the exhaust stack 10 and the safety valve 8, and the gas and the electrolytic solution in the battery reach the concave portion 9 through the gap, and the electrolytic solution is filled with the concave portion 9. Remains inside. When the initial charging is completed, the safety valve 8 comes into close contact with the outer wall of the exhaust stack 10 as shown in FIG. 3, and the inside of the battery is shut off from the outside. In this state, the pads 11a and 11b are put on the communication holes 7a and 7b of the cover 7,
Cleaning water is injected into the recess 9 from the communication holes 7a and 7b through the pads 11a and 11b. Next, the pad 11a
Compressed air is sent into the recess 9 from the one communication hole 7a through the inside. Then, the cleaning water and the electrolytic solution in the concave portion 9 are discharged to the outside of the battery together with the compressed air through the gap between the lid 6 and the cover 7. Next, compressed air is sent from the other communication hole 7a into the concave portion 9 through the pad 11b,
The washing water and the electrolytic solution are discharged to the outside of the battery in the same manner as above. In this way, the compressed air is alternately supplied from the pads 11a and 11b so that the cleaning water and the electrolytic solution do not remain in the concave portion 9, and the automatic cleaning is performed. In addition, the communication holes 7a and 7b of the present embodiment.
Is formed by cutting out the peripheral edge of the cover lid 7, but a groove may be formed in the inner wall of the recessed portion of the lid that is in contact with the cover lid 7.
【0009】[0009]
【発明の効果】本発明は、以上のように構成されている
ので、次に記載する効果を奏する。 (1)請求項1によると、覆蓋7を取り外しすることな
く、凹陥部9を洗浄できるので、製造工程が簡略化で
き、従来用いていた仮覆蓋が不要となり、安価な密閉形
鉛蓄電池を提供できる。 (2)請求項1および2によると、凹陥部9に残留する
電解液を完全に除去できる。 (3)請求項2によると、製造工程を自動化でき、洗浄
忘れや洗浄のばらつきがなくなり、製造原価を低減でき
る。Since the present invention is constructed as described above, it has the following effects. (1) According to claim 1, since the recess 9 can be washed without removing the cover 7, the manufacturing process can be simplified, and the provisional cover used in the past is not required, and an inexpensive sealed lead-acid battery is provided. it can. (2) According to claims 1 and 2, the electrolytic solution remaining in the recess 9 can be completely removed. (3) According to the second aspect, the manufacturing process can be automated, forgetting to wash or variations in washing can be eliminated, and the manufacturing cost can be reduced.
【図1】本発明の密閉形鉛蓄電池の一実施例を示す要部
拡大図である。FIG. 1 is an enlarged view of essential parts showing an embodiment of a sealed lead-acid battery of the present invention.
【図2】本発明の初充電中の工程を示す説明図である。FIG. 2 is an explanatory diagram showing a process during initial charging according to the present invention.
【図3】本発明の洗浄工程を示す説明図である。FIG. 3 is an explanatory view showing a cleaning process of the present invention.
【図4】従来の密閉形鉛蓄電池を示す要部拡大図であ
る。FIG. 4 is an enlarged view of a main part showing a conventional sealed lead-acid battery.
6 蓋 7 覆蓋 7a,7b 連通孔 8 安全弁 9 凹陥部 10 排気筒 6 Lid 7 Cover Lid 7a, 7b Communication Hole 8 Safety Valve 9 Recessed Part 10 Exhaust Cylinder
───────────────────────────────────────────────────── フロントページの続き (72)発明者 松山 泰信 大阪府高槻市城西町6番6号 株式会社ユ アサコーポレーション内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yasunobu Matsuyama 6-6 Josaimachi, Takatsuki City, Osaka Prefecture Yuasa Corporation
Claims (2)
凹陥部(9)の底面中央に安全弁(8)が装着された排
気筒(10)を有し、該凹陥部(9)の天面に覆蓋
(7)が取り付けられた密閉形鉛蓄電池において、前記
蓋(6)または覆蓋(7)に前記凹陥部(9)と連通す
る2ヵ所以上の連通孔(7a,7b)を有することを特
徴とする密閉形鉛蓄電池。1. A lid (6) is formed with a recess (9), and an exhaust pipe (10) having a safety valve (8) mounted at the center of the bottom surface of the recess (9), the recess (9). In the sealed lead acid battery having a cover (7) attached to the top surface of (9), at least two communication holes (7a, 7b) communicating with the recess (9) in the cover (6) or the cover (7). ) Has a sealed lead-acid battery.
(9)天面に覆蓋(7)を取り付け、該蓋(6)または
覆蓋(7)は、前記凹陥部(9)と連通する2カ所以上
の連通孔(7a,7b)を有するものであり、 次いで、初充電を行った後、前記連通孔(7a,7b)
から前記凹陥部(9)へ洗浄水を注入し、 次いで、一方の前記連通孔(7a)から前記凹陥部
(9)へ圧縮空気を送り込み、該凹陥部(9)の洗浄水
と電解液を除去し、 次いで、他方の前記連通孔(7b)から前記凹陥部
(9)へ圧縮空気を送り込み、該凹陥部(9)の洗浄水
と電解液を除去することを特徴とする、 密閉形鉛蓄電池の製造方法。2. After injecting the electrolytic solution, a cover lid (7) is attached to the top surface of the recess (9) of the lid (6), and the cover (6) or the cover lid (7) is connected to the recess (9). It has two or more communicating holes (7a, 7b) communicating with each other, and after the initial charging, the communicating holes (7a, 7b)
Washing water is injected into the recessed portion (9) from one side, and then compressed air is sent to the recessed portion (9) from one of the communication holes (7a) to wash the wash water and the electrolytic solution in the recessed portion (9). The sealed lead, characterized in that compressed air is sent from the other communicating hole (7b) to the recess (9) to remove the cleaning water and the electrolytic solution of the recess (9). Storage battery manufacturing method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30631394A JP3646329B2 (en) | 1994-12-09 | 1994-12-09 | Manufacturing method of sealed lead-acid battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30631394A JP3646329B2 (en) | 1994-12-09 | 1994-12-09 | Manufacturing method of sealed lead-acid battery |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08162086A true JPH08162086A (en) | 1996-06-21 |
JP3646329B2 JP3646329B2 (en) | 2005-05-11 |
Family
ID=17955606
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30631394A Expired - Fee Related JP3646329B2 (en) | 1994-12-09 | 1994-12-09 | Manufacturing method of sealed lead-acid battery |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3646329B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100340013C (en) * | 2004-06-10 | 2007-09-26 | 唐澄育 | Accumulator controlled by valve |
JP2013187148A (en) * | 2012-03-09 | 2013-09-19 | Gs Yuasa Corp | Control valve type lead-acid storage battery |
WO2020089316A1 (en) * | 2018-10-31 | 2020-05-07 | Tdk Electronics Ag | Capasitor |
-
1994
- 1994-12-09 JP JP30631394A patent/JP3646329B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100340013C (en) * | 2004-06-10 | 2007-09-26 | 唐澄育 | Accumulator controlled by valve |
JP2013187148A (en) * | 2012-03-09 | 2013-09-19 | Gs Yuasa Corp | Control valve type lead-acid storage battery |
WO2020089316A1 (en) * | 2018-10-31 | 2020-05-07 | Tdk Electronics Ag | Capasitor |
US11501925B2 (en) | 2018-10-31 | 2022-11-15 | Tdk Electronics Ag | Capacitor |
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