JPH0815938B2 - Picking system - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a picking system for handling articles placed on a single pallet one by one and placing them on a conveyor, and more particularly to a picking system capable of placing a large number of articles on a conveyor in a short time. Regarding the system.

[0002]

2. Description of the Related Art A picking robot having a hand for holding a shift preventing member for holding an upper surface of an article from above and a scooping member for scooping the article into the lower surface of the article, and receiving the article from the picking robot and transporting it to a destination A picking system including a transfer conveyor has been proposed. The shift prevention member and the scooping member of the picking robot move forward and backward in association with each other to handle the articles one by one, and further move the articles while handling them to release the articles on the conveyor.

[0003]

In such a conventional picking system, the articles must be handled one by one. Therefore, when multiple items are to be picked, the procedure for handling one item from a single item pallet, moving the hand on the conveyor to release it, and moving the hand to the single item pallet again is the same as the number of items. This has to be repeated and was inefficient, especially when picking multiple articles of the same kind.

Therefore, an object of the present invention is to provide a picking system capable of picking a plurality of articles in a short time.

[0005]

To achieve the above object, the present invention provides a picking system in which a picking robot for handling articles from a single-item pallet is movable along a conveyor for receiving the handled articles. A picking system was constructed by installing a transfer conveyor between the picking robot and the transfer conveyor, which can move together with the picking robot and transfer the handled article onto the transfer conveyor.

[0006]

Since the present invention has the above-mentioned structure, it has the following effects.

In the picking system according to the present invention, the picking robot moves along the transfer conveyor while handling the articles from the single-item pallet, and the handled articles are transferred by the transfer conveyor.
The handled article is transferred onto the transfer conveyor by the transfer conveyor that moves together with the picking robot.

[0008]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments shown in the drawings will be described below.

FIG. 1 is a front view showing an embodiment of the picking system according to the present invention, and FIG. 2 is a plan view showing a rake member of the same embodiment with a part thereof omitted.

In each drawing, the hand portion of the picking robot is composed of a shift preventing member 1 and a scooping member 2. The displacement prevention member 1 is provided at the tip of the support rod 3 with a suppressing plate 4 having a substantially flat lower surface. The restraining plate 4 is swingably attached to the biasing block 5, and is biased by a spring (not shown) provided in the connecting portion so that the flat lower surface maintains a horizontal posture. The biasing block 5 is slidable in the vertical direction with respect to the support rod 3, and is biased downward by a spring 6.

The support rod 3 is sandwiched by guide rollers 7 from above and below, and can be reciprocated in the left-right direction in FIG. 1 by a driving device (not shown). The guide roller 7 is provided in the upper lifter 8. The upper lifter 8 is
It is possible to move up and down with respect to the lower lifter 9 by a drive mechanism (not shown).

A rake member 2 is attached to the lower lifter 9 by a guide roller 10 so that the rake member 2 can reciprocate in the left-right direction in the drawing. The tip of the scooping member 2 is tapered in a front view, and a pickup conveyor 11 is provided at the tip. The pickup conveyor 11 and the pickup conveyor 12 provided on the upper surface of the tapered portion can be driven in the forward and reverse directions.

A roller conveyor 13 which can reciprocate together with the scooping member 2 is connected to the end of the pickup conveyor 12. The roller conveyor 13 can be driven to convey the article W.

The lower lifter 9 can be moved up and down with respect to the carriage 16 by the rod 14 and the cylinder 15.
The dolly 16 can travel along the rails 18, 18 by the wheels 17, 17.

Behind the picking robot is a rail 1
A conveyer conveyor 19 is arranged in parallel with 8 and 18. The conveyor 19 is driven to convey the article to the destination. A stop plate 19a is provided on the frame of the transfer conveyor 19 farther from the frame picking robot.

At the rear of the picking robot, there is provided a carry-out conveyor 20 which connects the roller conveyor 13 and the carrying conveyor 19. The front end of the carry-out conveyor 20 is
The roller conveyor 13 is attached to the rear end of the roller conveyor 13 so as to be rotatable about a horizontal shaft 21 at a height where the mutual transport surfaces are continuous. The carry-out conveyor 20 includes a front portion 22 having short rollers on both sides and a rear portion 23 having long rollers, and a frame inside the front portion 22 and a frame outside the rear portion 23 are slidable with respect to each other. It is a type that can be expanded and contracted by being combined with.

At the rear end of the rear portion 23 of the carry-out conveyor 20,
A wheel unit 25 is attached so as to be rotatable around a shaft 24. The wheel unit 25 includes a bearing 26 having two wheels 27, 27 and four guide rollers 28, 28. Rails 29, rails 18, 18 on the floor surface
It is laid in parallel with the transfer conveyor 19. Wheels 27, 27 roll on the upper surface of the rail 29, and guide rollers 28, 28 are sandwiched and rolled from both side surfaces of the rail 29. The wheels 27, 27 are the carry-out conveyor 20.
Is supported while rolling, and the carrying surfaces of the end portion of the carry-out conveyor 20 and the carry conveyor 19 are held at substantially the same height.

Therefore, the carry-out conveyor 20 can move as the picking robot moves along the rails 18, 18. In addition, the carry-out conveyor 20 has a front part 2
2 and the rear portion 23 are slidably combined to be expandable and contractable, and rotatable about the shafts 21 and 24, so that the position attached to the roller conveyor 13 moves forward and backward as the rake member moves. Even when it is moved up and down, the roller conveyer 13 and the conveyer conveyer 19 can be connected to each other and maintained in the erected state.

In the picking system of this embodiment, the picking robot handles the articles W on the pallet P one by one by the cooperation of the shift preventing member 1 and the scooping member 2. As shown in FIG. 1, the article W to be handled by the restraining portion 4 of the deviation preventing member 1 by moving the deviation preventing member 1 and the rake member 2 up and down and moving back and forth respectively.
The tip of the scooping member 2 is positioned directly above the article W
The pick-up conveyor 11 is placed at an appropriate position so as to abut the lower end of the article W, and while holding the upper surface of the article W by the restraining portion 4 of the displacement prevention member 1, the tip of the scooping member 2 enters the lower surface of the article W. The article W is sandwiched by being driven.

When the article W is sandwiched, the deviation prevention member 1 is raised and the pickup conveyors 11 and 12 are driven, and the article W moves toward the rear end of the scooping member 2. Then, it is placed on the roller conveyor 13, further transported to the rear, and placed on the carry-out conveyor 20. Since the carry-out conveyor 20 is inclined, the article W slides down toward the carry conveyor 19, is transferred onto the carry conveyor 19, and is carried to the destination. Since the transport conveyor 19 is provided with a stop plate 19a, the articles W
Will never fall.

As described above, according to the picking system of this embodiment, the article W handled by the picking robot can be carried out from the roller conveyor 13 to the carrying conveyor 19 through the carrying conveyor 20. Therefore, it is possible to reduce the number of movements of the hand part, and it is possible to carry out during the handling work and the movement of the picking robot, so that the picking cycle time can be shortened as compared with the conventional picking system. it can.

The embodiment of the present invention has been described above.
It is needless to say that the present invention is not limited to the above-mentioned embodiments and can be appropriately modified within the scope of the gist of the present invention.

[0023]

As described above, according to the picking system of the present invention, since the articles handled by the picking robot are transferred onto the transfer conveyor by the transfer conveyor, the number of movements of the hand section is reduced and the transfer is carried out. The time required for the work can be saved, and the picking efficiency can be improved.

[Brief description of drawings]

FIG. 1 is a front view showing an embodiment of a picking system according to the present invention.

2 is a plan view of the picking robot according to the embodiment shown in FIG.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Misalignment prevention member 2 Rake member 11, 12 Pickup conveyor 13 Roller conveyor 19 Conveyor conveyor 20 Carry-out conveyor 27 Wheels 29 Rail W Article P Pallet

Claims (1)

[Claims] 1. A picking system capable of moving a picking robot that handles an article from a single-item pallet along a transfer conveyor that receives the handled item, the picking robot moving between the picking robot and the transfer conveyor together with the picking robot. The picking system is characterized in that a transfer conveyor that can transfer the handled articles onto the transfer conveyor is installed.