JPH08151634A - High-strength net body - Google Patents

High-strength net body

Info

Publication number
JPH08151634A
JPH08151634A JP6334813A JP33481394A JPH08151634A JP H08151634 A JPH08151634 A JP H08151634A JP 6334813 A JP6334813 A JP 6334813A JP 33481394 A JP33481394 A JP 33481394A JP H08151634 A JPH08151634 A JP H08151634A
Authority
JP
Japan
Prior art keywords
strength
tape
core
thermoplastic resin
warp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6334813A
Other languages
Japanese (ja)
Other versions
JP3101796B2 (en
Inventor
Tsutomu Tanaka
力 田中
Yukihiko Hara
幸彦 原
Hiroshi Hosokawa
洋志 細川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takiron Co Ltd
Original Assignee
Takiron Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takiron Co Ltd filed Critical Takiron Co Ltd
Priority to JP06334813A priority Critical patent/JP3101796B2/en
Publication of JPH08151634A publication Critical patent/JPH08151634A/en
Application granted granted Critical
Publication of JP3101796B2 publication Critical patent/JP3101796B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/69General aspects of joining filaments 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene
    • B29K2023/0658PE, i.e. polyethylene characterised by its molecular weight
    • B29K2023/0683UHMWPE, i.e. ultra high molecular weight polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2028/00Nets or the like

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
  • Woven Fabrics (AREA)

Abstract

PURPOSE: To maintain the excellent tensile strength of warps and wefts made of uniaxially oriented polypropylene or ultra-polymer polyethylene core tapes and firmly high-frequency-weld intersection portions of the warps and wefts. CONSTITUTION: One or two or more core tapes made of uniaxially oriented polypropylene or ultra-polymer polyethylene are overlapped, and a thermoplastic resin having a high dielectric constant is extrusion-applied or integrally laminated on the periphery or on both the upper and lower faces to form a film tape for use as a warp 1 and a weft 2. The warps 1 and wefts 2 are intersected together at prescribed intervals, and intersection portions are high-frequency- welded. The thermoplastic resin having a high dielectric constant is dielectrically heated and firmly welded, however the core tape made of polypropylene or ultra-polymer polyethylene having a low dielectric constant is hardly dielectrically heated, the intersection portions are hardly deteriorated by heat, and the primary excellent tensile strength is maintained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、道路、造成地等の地盤
の補強や、軟弱地盤における盛土の沈下防止のために土
中に埋設する土木用ネットとして、或は、荷物等の包装
用ネットやベッドの補強用ネットとして好適に使用され
る高強度網体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ground for reinforcing roads, land for construction, etc., or as a net for civil engineering to be buried in the ground to prevent subsidence of an embankment on soft ground, or for packing luggage, etc. The present invention relates to a high-strength net body which is preferably used as a net or a net for reinforcing a bed.

【0002】[0002]

【従来の技術】土木用ネット等として使用される合成樹
脂製の高強度網体には、種々のタイプのものが開発、提
案されており、本出願人も、一軸延伸した合成樹脂テー
プを縦糸及び横糸として、これらを所定間隔をあけて互
いに交差させ、それぞれの交点部分を融着して成る高強
度網体を既に提案した(実願平1−32382号)。
2. Description of the Related Art Various types of high-strength nets made of synthetic resin have been developed and proposed for use as civil engineering nets, and the applicant of the present invention has developed a uniaxially stretched synthetic resin tape as warp yarns. As a weft thread, a high-strength net body has been already proposed, in which these are crossed with each other at a predetermined interval and the respective intersections are fused (Japanese Patent Application No. 1-32382).

【0003】この高強度網体は、引張強度が大きく、目
崩れしにくい上に、適度の柔軟性と剛性を有し、取扱い
や製造が容易であるなど、種々の長所を有するものであ
ったが、合成樹脂テープとしてポリプロピレンテープや
超高分子ポリエチレンテープを使用する場合には、次の
ような問題があった。
This high-strength net body has various advantages such as high tensile strength, resistance to collapse, moderate flexibility and rigidity, and easy handling and manufacturing. However, when a polypropylene tape or an ultra high molecular weight polyethylene tape is used as the synthetic resin tape, there are the following problems.

【0004】[0004]

【発明が解決しようとする課題】即ち、一軸延伸したポ
リプロピレンテープや超高分子ポリエチレンテープは極
めて大きい引張強度を有するものであるが、これを縦糸
及び横糸として交点部分を例えば超音波融着すると、そ
の融着部分が劣化して引張強度が大幅に低下するため、
満足な高強度網体を得ることが容易でないという問題が
あった。また、これらのポリプロピレンテープや超高分
子ポリエチレンテープは交点部分を高周波溶着できない
という問題もあった。
That is, a uniaxially stretched polypropylene tape or ultra-high molecular weight polyethylene tape has extremely high tensile strength. However, when this is used as a warp and a weft, for example, ultrasonic fusion at the intersection point, Since the fused portion deteriorates and the tensile strength decreases significantly,
There is a problem that it is not easy to obtain a satisfactory high-strength net. Further, these polypropylene tapes and ultra-high molecular weight polyethylene tapes have another problem that the intersections cannot be welded by high frequency.

【0005】本発明は上記問題に鑑みてなされたもの
で、その目的とするところは、一軸延伸したポリプロピ
レンテープや超高分子ポリエチレンテープの優れた引張
強度を実質的に損なうことなく、しかも交点部分を強固
に高周波溶着できる高強度網体を提供することにある。
The present invention has been made in view of the above problems, and an object of the present invention is to substantially avoid impairing the excellent tensile strength of uniaxially stretched polypropylene tapes and ultra-high molecular weight polyethylene tapes, and at the intersection points. It is to provide a high-strength net body capable of firmly welding a high frequency.

【0006】[0006]

【課題を解決するための手段】上記目的を達成するた
め、第一の発明に係る高強度網体は、一軸延伸したポリ
プロピレン又は超高分子ポリエチレンよりなる芯テープ
の周囲又は上下両面に誘電率の高い熱可塑性樹脂を押出
被覆又は積層一体化した被覆テープを縦糸及び横糸と
し、これら縦糸及び横糸を所定間隔をあけて互いに交差
させ、それぞれの交点部分を高周波溶着したことを特徴
とするものである。
In order to achieve the above object, the high-strength net body according to the first invention has a dielectric constant around the core tape made of uniaxially stretched polypropylene or ultra-high molecular polyethylene or both upper and lower surfaces. The present invention is characterized in that a covering tape obtained by extrusion coating or integrally laminating a high thermoplastic resin is used as warp yarns and weft yarns, these warp yarns and weft yarns are crossed with each other at predetermined intervals, and the respective intersections are high-frequency welded. .

【0007】また、第二の発明に係る高強度網体は、一
軸延伸したポリプロピレン又は超高分子ポリエチレンよ
りなる芯テープを複数本重ねて、その周囲に誘電率の高
い熱可塑性樹脂を押出被覆した被覆テープを縦糸及び横
糸とし、これら縦糸及び横糸を所定間隔をあけて互いに
交差させ、それぞれの交点部分を高周波溶着したことを
特徴とするものである。
In the high-strength net body according to the second aspect of the present invention, a plurality of core tapes made of uniaxially stretched polypropylene or ultra-high molecular weight polyethylene are stacked, and the periphery thereof is extrusion-coated with a thermoplastic resin having a high dielectric constant. It is characterized in that the covering tape is a warp yarn and a weft yarn, these warp yarns and weft yarns are crossed with each other at a predetermined interval, and the respective intersections are high-frequency welded.

【0008】そして望ましくは、これらの高強度網体の
芯テープとして、延伸倍率が5〜20倍で、厚さが0.
05〜1.0mm、幅が5〜20mmのテープを使用
し、被覆用の熱可塑性樹脂として、エチレン−酢酸ビニ
ル共重合体又は塩化ビニル樹脂、特に好ましくは酢酸ビ
ニル含有率が5〜35重量%のエチレン−酢酸ビニル共
重合体を使用して0.1mm以上の厚さに被覆したもの
である。
Preferably, the core tape of these high-strength nets has a draw ratio of 5 to 20 and a thickness of 0.
Using a tape having a width of 05 to 1.0 mm and a width of 5 to 20 mm, a thermoplastic resin for coating is an ethylene-vinyl acetate copolymer or a vinyl chloride resin, and particularly preferably a vinyl acetate content of 5 to 35% by weight. It is coated to a thickness of 0.1 mm or more using the ethylene-vinyl acetate copolymer.

【0009】[0009]

【作用】第一発明の高強度網体に用いる縦糸及び横糸
は、一軸延伸したポリプロピレン又は超高分子ポリエチ
レンよりなる芯テープの周囲又は上下両面に誘電率の高
い熱可塑性樹脂を押出被覆又は積層一体化した被覆テー
プであり、第二発明の高強度網体に用いる縦糸及び横糸
も、一軸延伸したポリプロピレン又は超高分子ポリエチ
レンよりなる芯テープを複数本重ねて、その周囲に誘電
率の高い熱可塑性樹脂を押出被覆した被覆テープである
から、縦糸と横糸の交点部分に高周波電界を印加する
と、誘電率の高い熱可塑性樹脂が分子歪みと分子摩擦を
起こして急速に誘電加熱され、強固に溶着される。この
とき、誘電率の低いポリプロピレンや超高分子ポリエチ
レンの芯テープは誘電加熱されにくいため、その交点部
分が熱で劣化することは殆どない。従って、第一発明及
び第二発明の網体はいずれも、縦糸及び横糸が一軸延伸
されたポリプロピレン又は超高分子ポリエチレン芯テー
プの優れた引張強度を殆ど損なうことなく維持している
ので強度が極めて大きく、しかも、縦糸と横糸の交点部
分の溶着強度が大きいので目崩れ等を生じる心配もな
い。
The warp yarn and the weft yarn used in the high-strength net body of the first invention are extrusion-coated or laminated integrally with a thermoplastic resin having a high dielectric constant around or on both upper and lower sides of a core tape made of uniaxially stretched polypropylene or ultra-high molecular polyethylene. The warp yarn and weft yarn used in the high-strength net body of the second invention are also coated tapes, and a plurality of core tapes made of uniaxially stretched polypropylene or ultra-high molecular polyethylene are stacked, and a thermoplastic resin having a high dielectric constant is provided around the core tape. Since it is a coated tape that is extrusion coated with resin, when a high-frequency electric field is applied to the intersection of the warp and weft threads, the thermoplastic resin with a high dielectric constant undergoes molecular strain and friction, and is rapidly dielectrically heated and firmly welded. It At this time, since the core tape made of polypropylene or ultra-high molecular weight polyethylene having a low dielectric constant is hard to be dielectrically heated, the intersection portion thereof is hardly deteriorated by heat. Therefore, since the mesh bodies of the first invention and the second invention both maintain the excellent tensile strength of the polypropylene or ultra-high molecular weight polyethylene core tape in which the warp yarns and the weft yarns are uniaxially stretched, the strength is extremely high. Since it is large and the welding strength at the intersection of the warp yarn and the weft yarn is large, there is no fear of causing collapse or the like.

【0010】特に、芯テープとして、延伸倍率が5〜2
0倍で、厚みが0.05〜1.0mm、幅が5〜20m
mのものを使用すると、引張強度が極めて大きく且つ取
扱い性の良い網体を得ることができる。延伸倍率が5倍
より小さい芯テープは、分子配向による引張強度の向上
が顕著でなく、延伸倍率が20倍より大きい芯テープ
は、フィブリル化による引張強度の低下がみられるの
で、いずれもあまり好ましくない。また、延伸倍率が5
〜20倍でも、厚さが0.05mmより薄く且つ幅が5
mmより狭い芯テープは、絶対的な強度が不足する傾向
があり、かといって、厚さが1mmより大きく且つ幅が
20mmより広い芯テープは、剛性が高くて巻回性や取
扱い性が低下する傾向があるので、やはり好ましくな
い。
Particularly, as a core tape, the draw ratio is 5 to 2
0 times, thickness 0.05-1.0mm, width 5-20m
If m is used, a net body having extremely high tensile strength and good handleability can be obtained. Core tapes having a draw ratio of less than 5 times do not significantly improve the tensile strength due to molecular orientation, and core tapes having a draw ratio of more than 20 times show a decrease in the tensile strength due to fibrillation. Absent. Also, the draw ratio is 5
Even at ~ 20 times, the thickness is thinner than 0.05mm and the width is 5
Core tapes narrower than mm tend to lack absolute strength, but core tapes with a thickness of more than 1 mm and a width of more than 20 mm have high rigidity and poor winding and handling. It is also not preferable because it tends to occur.

【0011】一方、被覆用の熱可塑性樹脂として、エチ
レン−酢酸ビニル共重合体又は塩化ビニル樹脂を用いる
と、高周波溶着性が良いため、穏やかな溶着条件の下で
芯テープを傷めることなく交点部分を強固に溶着するこ
とができる。殊に、酢酸ビニルを5〜35重量%含むエ
チレン−酢酸ビニル共重合体は、酢酸ビニルの含有率が
多くなるほど高周波溶着性が良くなり、また、融点が1
40℃以下と低いので芯テープを被覆するときに芯テー
プを熱で傷める心配もない。酢酸ビニルの含有率が5重
量%未満では高周波溶着性がかなり低下する傾向があ
り、35重量%を越えると被覆膜の強度不足を招く傾向
があるので、いずれもあまり好ましくない。また、熱可
塑性樹脂の被覆厚さが0.1mm未満では、縦糸と横糸
の交点部分の高周波溶着強度が不十分となり、網体に大
きい引掛力が作用したとき交点部分が剥離して目崩れを
生じる恐れがあるので、0.1mm以上の被覆厚さとす
るのが好ましい。
On the other hand, when an ethylene-vinyl acetate copolymer or a vinyl chloride resin is used as the thermoplastic resin for coating, the high frequency weldability is good, and therefore the core tape is not damaged under mild welding conditions at the intersection point. Can be firmly welded. In particular, the ethylene-vinyl acetate copolymer containing vinyl acetate in an amount of 5 to 35% by weight has a higher high-frequency weldability as the vinyl acetate content increases, and has a melting point of 1%.
Since the temperature is as low as 40 ° C. or lower, there is no fear of damaging the core tape with heat when coating the core tape. If the content of vinyl acetate is less than 5% by weight, the high frequency weldability tends to be considerably deteriorated, and if it exceeds 35% by weight, the strength of the coating film tends to be insufficient, and thus both are not preferable. If the coating thickness of the thermoplastic resin is less than 0.1 mm, the high frequency welding strength at the intersection of the warp yarn and the weft yarn becomes insufficient, and when a large hooking force acts on the net, the intersection portion peels off and collapses. Since it may occur, it is preferable to set the coating thickness to 0.1 mm or more.

【0012】更に、第二発明の網体のように、芯テープ
を複数本重ねて周囲を熱可塑性樹脂で被覆した被覆テー
プを縦糸及び横糸とすると、芯テープの重ねる本数を変
えることによって引張強度を容易に増減調節することが
でき、しかも、芯テープを複数本重ねたものは、その合
計厚みの芯テープを1本使用したものよりも剛性が低く
なるので、引張強度が実質的に同じであるにもかかわら
ず、巻回性や取扱い性が向上するという利点がある。
Further, when a plurality of core tapes are piled up and a surrounding tape is covered with a thermoplastic resin as warp yarns and weft yarns like the net of the second invention, the tensile strength is changed by changing the number of the core tapes piled up. Can be easily increased or decreased and the rigidity is lower in the case of stacking a plurality of core tapes than in the case of using one core tape of the total thickness, so that the tensile strength is substantially the same. Nevertheless, there is an advantage that the winding property and handleability are improved.

【0013】[0013]

【実施例】以下、図面を参照して本発明の実施例を説明
する。
Embodiments of the present invention will be described below with reference to the drawings.

【0014】図1は第一発明に係る高強度網体の一実施
例を示す部分斜視図、図2は同実施例の網体を構成する
縦糸又は横糸の拡大断面図である。
FIG. 1 is a partial perspective view showing an embodiment of the high-strength net body according to the first invention, and FIG. 2 is an enlarged cross-sectional view of warp threads or weft threads constituting the net body of the same embodiment.

【0015】この実施例の高強度網体Aは、方形網目を
形成するように縦糸1と横糸2を所定間隔をあけて直角
に交差させると共に、平織のように交点部分で縦糸1と
横糸2の上下関係を交互に逆転させて重ね合わせ、それ
ぞれの交点部分を高周波溶着したものである。縦糸1と
横糸2は、菱形網目を形成するように網体の長さ方向に
対して斜めに交差させてもよく、また、縦糸1と横糸2
の上下関係は、全ての交点部分で縦糸1が横糸2の上側
又は下側となるように重ねてもよい。
In the high-strength net A of this embodiment, the warp yarns 1 and the weft yarns 2 are intersected at right angles with a predetermined interval so as to form a square mesh, and the warp yarns 1 and the weft yarns 2 are formed at the intersection points like a plain weave. The upper and lower relations of are alternately reversed and overlapped, and the respective intersections are high-frequency welded. The warp yarns 1 and the weft yarns 2 may intersect diagonally with respect to the length direction of the net body so as to form a rhombic mesh.
The vertical relationship of may be overlapped so that the warp yarn 1 is above or below the weft yarn 2 at all intersections.

【0016】この高強度網体Aを構成する縦糸1と横糸
2は、図2に示すように、一軸延伸したポリプロピレン
又は超高分子ポリエチレンよりなる芯テープ3の周囲を
誘電率の高い熱可塑性樹脂4で押出被覆した被覆テープ
である。芯テープ3は、ポリプロピレン又は超高分子ポ
リエチレンを溶融押出成形した帯状体を90〜140℃
の温度域で5〜20倍(好ましくは7〜10倍)に一軸
延伸したテープであって、その厚さが0.05〜1.0
mm(好ましくは0.2〜0.5mm)、その幅が5〜
20mm(好ましくは10〜15mm)のものが使用さ
れる。延伸倍率が5倍より小さな芯テープは、延伸によ
る分子配向が不充分なため引張強度があまり大きくな
く、一方、延伸倍率が20倍より大きい芯テープはフィ
ブリル化による強度低下が大きくなるので、いずれも望
ましくない。また、延伸倍率が5〜20倍の芯テープで
も、厚さが0.2mmより薄く且つ幅が5mmより狭い
芯テープは、絶対的な強度が不足する傾向があり、かと
いって、厚さが1mmより大きく且つ幅が20mmより
広い芯テープは、剛性が高くて巻回性や取扱い性が低下
する傾向があるので、やはり好ましくない。
As shown in FIG. 2, the warp yarns 1 and the weft yarns 2 constituting the high-strength net A have a thermoplastic resin having a high dielectric constant around a core tape 3 made of uniaxially stretched polypropylene or ultra-high molecular polyethylene. 4 is a coated tape extrusion-coated with 4. The core tape 3 is a band-shaped body obtained by melt-extruding polypropylene or ultra-high-molecular polyethylene at 90 to 140 ° C.
Is a tape uniaxially stretched 5 to 20 times (preferably 7 to 10 times) in the temperature range of 0.05 to 1.0.
mm (preferably 0.2 to 0.5 mm) with a width of 5
20 mm (preferably 10 to 15 mm) is used. A core tape having a draw ratio of less than 5 times does not have a very high tensile strength due to insufficient molecular orientation by drawing, while a core tape having a draw ratio of more than 20 causes a large decrease in strength due to fibrillation. Is also not desirable. Even if the core tape has a draw ratio of 5 to 20 times, a core tape having a thickness of less than 0.2 mm and a width of less than 5 mm tends to lack absolute strength. A core tape having a width of more than 1 mm and a width of more than 20 mm is also not preferable because it has high rigidity and tends to deteriorate the winding property and handleability.

【0017】芯テープ3を被覆する熱可塑性樹脂4とし
ては、誘電率が高くて高周波溶着性の良い樹脂、例えば
塩化ビニル樹脂やエチレン−酢酸ビニル共重合体等が好
適に使用され、望ましくは酢酸ビニルの含有率が5〜3
5重量%(更に望ましくは15〜30重量%)のエチレ
ン−酢酸ビニル共重合体が使用される。かかるエチレン
−酢酸ビニル共重合体は、酢酸ビニルの含有率が多くな
るほど高周波溶着性が向上し、穏やかな溶着条件の下で
芯テープ3を傷めることなく高周波溶着することが可能
であり、しかも、融点が140℃以下と低いので、芯テ
ープ3を被覆するときに芯テープ3を熱で傷める心配が
ない。酢酸ビニルの含有率が5重量%未満では高周波溶
着性がかなり低下する傾向があり、また35重量%を越
えると被覆膜の強度不足を招く傾向があるので、いずれ
も望ましくない。
As the thermoplastic resin 4 for coating the core tape 3, a resin having a high dielectric constant and good high frequency welding property, such as vinyl chloride resin or ethylene-vinyl acetate copolymer, is preferably used, and acetic acid is preferable. Vinyl content is 5 to 3
5% by weight (more preferably 15-30% by weight) of ethylene-vinyl acetate copolymer is used. In such an ethylene-vinyl acetate copolymer, the higher the content of vinyl acetate is, the higher the high frequency welding property is, and it is possible to perform the high frequency welding without damaging the core tape 3 under mild welding conditions. Since the melting point is as low as 140 ° C. or lower, there is no fear that the core tape 3 will be damaged by heat when covering the core tape 3. If the content of vinyl acetate is less than 5% by weight, the high frequency weldability tends to be considerably deteriorated, and if it exceeds 35% by weight, the strength of the coating film tends to be insufficient, which is not preferable.

【0018】この熱可塑性樹脂4の被覆厚さは0.1m
m以上、好ましくは0.5〜0.8mm程度であり、
0.1mmより薄くなると縦糸1と横糸2の交点部分の
溶着強度が不足するため、網体に大きい引掛力が作用し
たときに交点部分が剥離して目崩れを生じ易くなる。ま
た、この熱可塑性樹脂4の表面には、テープの縦裂けを
防止すると共に溶着性を良くするための凹凸皺4aを形
成することが望ましい。
The thermoplastic resin 4 has a coating thickness of 0.1 m.
m or more, preferably about 0.5 to 0.8 mm,
When the thickness is less than 0.1 mm, the welding strength at the intersection of the warp yarn 1 and the weft yarn 2 is insufficient, and when a large hooking force is applied to the net body, the intersection portion is easily peeled off to cause collapse. Further, it is desirable to form uneven wrinkles 4a on the surface of the thermoplastic resin 4 in order to prevent vertical tearing of the tape and improve the weldability.

【0019】この実施例の高強度網体Aでは、上記のよ
うに一軸延伸した芯テープ3の周囲に誘電率の高い熱可
塑性樹脂4を押出被覆した被覆テープを縦糸1及び横糸
2として使用しているが、一軸延伸した芯テープ3の上
下両面に誘電率の高い熱可塑性樹脂4を積層一体化した
被覆テープを縦糸1及び横糸2として使用してもよい。
また、押出成形した未延伸のポリプロピレン又は超高分
子ポリエチレンよりなる帯状体の周囲又は上下両面に誘
電率の高い熱可塑性樹脂4を押出被覆又は積層一体化し
てから一軸延伸して得られる被覆テープを縦糸1及び横
糸2として使用してもよい。
In the high-strength net A of this embodiment, a covering tape obtained by extrusion-coating a thermoplastic resin 4 having a high dielectric constant around the uniaxially stretched core tape 3 as described above is used as the warp yarn 1 and the weft yarn 2. However, the covering tape in which the thermoplastic resin 4 having a high dielectric constant is laminated and integrated on both upper and lower surfaces of the uniaxially stretched core tape 3 may be used as the warp yarn 1 and the weft yarn 2.
In addition, a coated tape obtained by uniaxially stretching a thermoplastic resin 4 having a high dielectric constant by extrusion coating or laminating and integrating the periphery or upper and lower surfaces of a band-shaped body made of extruded unstretched polypropylene or ultrahigh molecular polyethylene. You may use as the warp 1 and the weft 2.

【0020】縦糸1と横糸2の交点部分は前述のように
高周波溶着されるが、その場合、縦糸1と同数の溶着ヘ
ッドを縦糸の間隔と同じ間隔をあけて横一列に設けた高
周波溶着装置を使用し、横一列に並んだ交点部分を同時
に高周波溶着することが望ましい。溶着条件は熱可塑性
樹脂4の種類や被覆厚さ等を考慮して適宜設定すればよ
いが、通常、周波数が10〜40MHz、出力が3〜2
0Kw、発信時間が2〜5秒、加圧力が2〜15kgf
/cm2 の条件を採用して、効率良く高周波溶着するこ
とができる。
The intersections of the warp yarns 1 and the weft yarns 2 are high-frequency welded as described above. In that case, the same number of welding heads as the warp yarns 1 are provided in a horizontal row at the same intervals as the warp yarns. It is desirable to simultaneously weld the intersecting points arranged in a horizontal line by using high-frequency welding. The welding conditions may be appropriately set in consideration of the type of the thermoplastic resin 4, the coating thickness, etc., but normally the frequency is 10 to 40 MHz and the output is 3 to 2
0Kw, transmission time is 2-5 seconds, pressure is 2-15kgf
By adopting the condition of / cm 2 , high frequency welding can be performed efficiently.

【0021】上記の条件で縦糸1と横糸2の交点部分に
高周波電界を印加すると、誘電率の高い熱可塑性樹脂4
が急速に誘電加熱され、強固に溶着されるが、誘電率の
低いポリプロピレンや超高分子ポリエチレンよりなる芯
テープ3は誘電加熱されにくいため、交点部分で熱劣化
することは殆どない。従って、得られる網体Aは、縦糸
1及び横糸2が一軸延伸された芯テープ本来の優れた引
張強度を殆ど損なうことがないので強度が極めて大き
く、しかも、縦糸1と横糸2の交点部分の溶着強度が大
きいので目崩れ等を生じる心配がない。
When a high frequency electric field is applied to the intersection of the warp yarn 1 and the weft yarn 2 under the above conditions, the thermoplastic resin 4 having a high dielectric constant is obtained.
Is rapidly dielectrically heated and strongly welded, but the core tape 3 made of polypropylene or ultra-high-molecular polyethylene having a low dielectric constant is hard to be dielectrically heated, and therefore is hardly thermally deteriorated at the intersection. Therefore, the obtained mesh body A has very high strength because the warp yarns 1 and the weft yarns 2 hardly impair the original excellent tensile strength of the core tape in which the warp yarns 1 and the weft yarns 2 are uniaxially stretched. Since the welding strength is high, there is no concern that it will collapse.

【0022】縦糸1及び横糸2のそれぞれの間隔は、網
体Aの用途を考慮して適宜決定すればよいが、例えば土
木用の網体のように特に大きい強度が要求される場合に
は、20〜100mm程度の間隔とするのが望ましい。
The intervals between the warp yarns 1 and the weft yarns 2 may be appropriately determined in consideration of the use of the mesh A, but when a particularly high strength is required, such as a mesh for civil engineering, It is desirable that the distance be about 20 to 100 mm.

【0023】図3は第二発明の高強度網体を構成する縦
糸10及び横糸20の一例を示す断面図である。
FIG. 3 is a sectional view showing an example of the warp threads 10 and the weft threads 20 constituting the high-strength net body of the second invention.

【0024】この縦糸10及び横糸20は、既述した芯
テープ3を複数本(図では2本)重ね、その周囲を既述
した熱可塑性樹脂4で0.1mm以上(好ましくは、
0.2〜0.4mm程度)の厚さに押出被覆した被覆テ
ープから成るものであって、熱可塑性樹脂4の表面には
既述した凹凸皺4aを同様に形成している。芯テープ3
の重ねる本数は2本に限らず、3本以上でも良いが、重
ねた芯テープ3の合計厚みがあまり大きくなると、剛性
が増して網体の巻回性や取扱い性が低下するので、合計
厚みが2.0mm以下となるように芯テープ3の個々の
厚さや重ねる本数を適宜決定することが望ましい。
The warp yarns 10 and the weft yarns 20 are formed by stacking a plurality (two in the figure) of the core tape 3 described above, and the periphery of the thermoplastic resin 4 is 0.1 mm or more (preferably, preferably).
It is composed of a covering tape extrusion-coated to a thickness of about 0.2 to 0.4 mm), and the uneven wrinkles 4a described above are similarly formed on the surface of the thermoplastic resin 4. Core tape 3
The number of layers stacked is not limited to two, but may be three or more, but if the total thickness of the stacked core tapes 3 becomes too large, the rigidity increases and the winding and handling properties of the netting decrease, so the total thickness It is desirable to appropriately determine the individual thickness of the core tape 3 and the number of the core tapes 3 so that the core tape 3 is 2.0 mm or less.

【0025】第二発明の高強度網体は、上記のような縦
糸10及び横糸20を間隔をあけて直角に交差させ、既
述した第一発明の高強度網体Aの場合と同様に、縦糸と
横糸の交点部分を高周波溶着したものであるから、誘電
加熱されにくい芯テープ3が実質的に熱劣化を生じるこ
となく、表面の熱可塑性樹脂4が誘電加熱によって強固
に溶着されている。従って、この網体も、縦糸10及び
横糸20が一軸延伸された芯テープ3本来の優れた引張
強度を殆ど損なうことがないので強度が極めて大きく、
また、縦糸1と横糸2の交点部分の溶着強度も大きいの
で目崩れ等を生じる心配がない。その上、芯テープ3の
重ねる本数を変えれば、引張強度を容易に増減調節する
ことができ、しかも、芯テープ3を複数本重ねたもの
は、その合計厚みの芯テープを1本使用したものよりも
剛性が低くなるので、引張強度が実質的に同じであるに
もかかわらず、巻回性や取扱い性が向上するという利点
がある。
In the high-strength net body of the second invention, the warp threads 10 and the weft threads 20 as described above are crossed at right angles with an interval, and the high-strength net body A of the first invention described above is obtained. Since the intersections of the warp yarns and the weft yarns are high-frequency welded, the thermoplastic resin 4 on the surface is firmly welded by dielectric heating without substantially causing thermal deterioration of the core tape 3 which is hard to be dielectrically heated. Therefore, this net also has a very large strength, since it hardly impairs the original excellent tensile strength of the core tape 3 in which the warp threads 10 and the weft threads 20 are uniaxially stretched,
Further, since the welding strength at the intersection of the warp yarn 1 and the weft yarn 2 is also large, there is no fear of causing a collapse or the like. In addition, the tensile strength can be easily increased or decreased by changing the number of core tapes 3 to be stacked, and moreover, a plurality of core tapes 3 are stacked, one core tape having the total thickness is used. Since the rigidity is lower than that, there is an advantage that the winding property and the handleability are improved even though the tensile strength is substantially the same.

【0026】以上のような高強度網体は、例えば土木用
ネットとして使用され、道路、造成地等の地盤の補強
や、軟弱地盤における盛土の沈下防止のために土中に埋
設されたり、或は、荷物等の包装用ネットやベッドの補
強用ネットとして使用される。
The high-strength net body as described above is used, for example, as a net for civil engineering, and is buried in the ground to reinforce the ground such as roads and land for construction, and to prevent the embankment from sinking on soft ground, or Is used as a net for packing luggage or a net for reinforcing beds.

【0027】次に、本発明の更に具体的な実施例と比較
例を説明する。
Next, more specific examples and comparative examples of the present invention will be described.

【0028】[実施例1]約8倍の延伸倍率で一軸延伸
した厚さ0.5mm、幅9mmのポリプロピレン芯テー
プを作製した。この芯テープの引張強度を測定したとこ
ろ、118.3kgfであった。
[Example 1] A polypropylene core tape having a thickness of 0.5 mm and a width of 9 mm was uniaxially stretched at a stretch ratio of about 8 times. When the tensile strength of this core tape was measured, it was 118.3 kgf.

【0029】次に、この芯テープの周囲に、酢酸ビニル
を25.5重量%含んだエチレン−酢酸ビニル共重合体
(東ソー株式会社製の商品名ウルトラセン634)を約
140℃の樹脂温度で0.75mmの厚さに押出被覆し
て全体の厚さが2.0mmの被覆テープを作製した。こ
の被覆テープの引張強度を測定したところ、下記の表1
に示すように119.8kgfであった。ポリプロピレ
ン芯テープの引張強度(118.3kgf)を基準にし
て被覆テープの強度保持率を算出すると、下記の表1に
示すように101.3%であり、樹脂被覆による強度低
下は見られず、わずかに向上していた。
Next, around this core tape, an ethylene-vinyl acetate copolymer containing 25.5% by weight of vinyl acetate (trade name Ultrasen 634 manufactured by Tosoh Corporation) was used at a resin temperature of about 140.degree. It was extrusion coated to a thickness of 0.75 mm to produce a coated tape having a total thickness of 2.0 mm. The tensile strength of this coated tape was measured.
Was 119.8 kgf. When the strength retention of the coated tape was calculated based on the tensile strength (118.3 kgf) of the polypropylene core tape, it was 101.3% as shown in Table 1 below, and the strength reduction due to the resin coating was not observed, It was slightly improved.

【0030】この被覆テープを縦糸及び横糸とし、25
mm×50mmの間隔をあけて直角に交差させ、高周波
溶着装置(精電舎電子工業株式会社製のKW−3000
TR)を用いて、周波数27MHz、出力3Kw、発信
時間3.0秒、加圧力2Kgf/cm2 の条件下に、縦
糸と横糸の各交点部分を高周波溶着して網体を製造し
た。そして、高周波溶着後の縦糸(被覆テープ)の引張
強度を測定したところ、表1に示すように117.5k
gfであった。ポリプロピレン芯テープの引張強度(1
18.3kgf)を基準にして、高周波溶着後の被覆テ
ープの強度保持率を算出すると、下記の表1に示すよう
に99.3%であり、高周波溶着による強度低下はほと
んど見られなかった。また、交点部分の溶着強度を、交
点間引掛け引張試験法で測定したところ、表1に示すよ
うに39.3kgfと大きかった。
This covering tape was used as warp and weft threads, and
A high frequency welding device (KW-3000 manufactured by Seidensha Denshi Kogyo Co., Ltd.)
(TR) was used to produce a net body by high-frequency welding the intersections of the warp yarns and the weft yarns under the conditions of a frequency of 27 MHz, an output of 3 Kw, an oscillation time of 3.0 seconds, and a pressure of 2 Kgf / cm 2 . Then, the tensile strength of the warp yarn (covering tape) after high frequency welding was measured, and as shown in Table 1, it was 117.5 k.
It was gf. Tensile strength of polypropylene core tape (1
When the strength retention of the coated tape after high frequency welding was calculated based on 18.3 kgf), it was 99.3% as shown in Table 1 below, and there was almost no decrease in strength due to high frequency welding. Moreover, when the welding strength at the intersection point was measured by the inter-ply pulling tension test method, it was as large as 39.3 kgf as shown in Table 1.

【0031】[実施例2]実施例1で用いたエチレン−
酢酸ビニル共重合体に代えて、酢酸ビニルを25.0重
量%含んだエチレン−酢酸ビニル共重合体(日本ユニカ
株式会社製の商品名NUC3195)を使用した以外は
実施例1と同様にして、被覆テープを作製した。この被
覆テープの引張強度は、下記の表1に示すように11
9.0kg、また、ポリプロピレン芯テープそのものの
引張強度(118.3kgf)を基準にした強度保持率
は100.6%であり、樹脂被覆による強度低下は見ら
れず、わずかに向上していた。
Example 2 Ethylene used in Example 1
In the same manner as in Example 1 except that an ethylene-vinyl acetate copolymer containing 25.0% by weight of vinyl acetate (trade name NUC3195 manufactured by Nippon Unica Co., Ltd.) was used instead of the vinyl acetate copolymer, A coated tape was made. The tensile strength of this coated tape is 11 as shown in Table 1 below.
The strength retention was 9.0 kg, based on the tensile strength (118.3 kgf) of the polypropylene core tape itself, which was 100.6%, and the strength reduction due to the resin coating was not observed and was slightly improved.

【0032】この被覆テープを縦糸及び横糸とし、実施
例1と同様にして縦糸と横糸の交点部分を高周波溶着
し、網体を製造した。そして、網体の高周波溶着後の縦
糸(被覆テープ)の引張強度を測定し、高周波溶着後の
強度保持率を算出したところ、下記の表1に示すように
前者は118.1kgf、後者は99.8%であり、高
周波溶着による強度低下は殆ど見られなかった。また、
交点部分の溶着強度は38.2kgfと大きかった。
Using this covering tape as warp yarns and weft yarns, the intersections of the warp yarns and the weft yarns were subjected to high frequency welding in the same manner as in Example 1 to produce a net. Then, the tensile strength of the warp (covering tape) after the high frequency welding of the net was measured and the strength retention rate after the high frequency welding was calculated. As shown in Table 1 below, the former was 118.1 kgf and the latter was 99%. It was 0.8%, and almost no decrease in strength due to high frequency welding was observed. Also,
The welding strength at the intersection was as large as 38.2 kgf.

【0033】[実施例3]実施例1で用いたエチレン−
酢酸ビニル共重合体に代えて、酢酸ビニルを15.5重
量%含んだエチレン−酢酸ビニル共重合体(東ソー株式
会社製の商品名ウルトラセン634)を使用した以外は
実施例1と同様にして、被覆テープを作製した。この被
覆テープの引張強度は、下記の表1に示すように12
2.1kgf、また、ポリプロピレン芯テープそのもの
の引張強度(118.3kgf)を基準にした強度保持
率は103.2%であり、樹脂被覆による強度低下は見
られず、強度が若干向上していた。
Example 3 Ethylene used in Example 1
In the same manner as in Example 1 except that an ethylene-vinyl acetate copolymer containing 15.5% by weight of vinyl acetate (trade name Ultrasen 634 manufactured by Tosoh Corporation) was used instead of the vinyl acetate copolymer. A coated tape was prepared. The tensile strength of this coated tape is 12 as shown in Table 1 below.
2.1 kgf, and the strength retention rate based on the tensile strength (118.3 kgf) of the polypropylene core tape itself was 103.2%, and there was no decrease in strength due to resin coating, and the strength was slightly improved. .

【0034】この被覆テープを縦糸及び横糸とし、高周
波発信時間を5秒に設定した以外は実施例1と同様にし
て縦糸と横糸の交点部分を高周波溶着し、網体を製造し
た。そして、網体の高周波溶着後の縦糸(被覆テープ)
の引張強度を測定し、高周波溶着後の強度保持率を算出
したところ、下記の表1に示すように前者は118.0
kgf、後者は99.7%であり、高周波溶着による強
度低下は殆ど見られなかった。また、交点部分の溶着強
度は33.5kgfと充分であった。
This coating tape was used as warp yarns and weft yarns, and the intersection of the warp yarns and the weft yarns was subjected to high frequency welding in the same manner as in Example 1 except that the high frequency transmission time was set to 5 seconds to produce a net. And the warp (covering tape) after the high frequency welding of the net body
The tensile strength was measured and the strength retention after high frequency welding was calculated. As shown in Table 1 below, the former was 118.0.
kgf and the latter were 99.7%, and almost no decrease in strength due to high frequency welding was observed. The welding strength at the intersection was 33.5 kgf, which was sufficient.

【0035】[実施例4]実施例1で作製したポリプロ
ピレン芯テープの周囲に、ポリ塩化ビニル(鐘淵化学工
業株式会社製のS1003)を約170℃の温度で0.
75mmの厚さに押出被覆して全体の厚さが2.0mm
の被覆テープを作製した。この被覆テープの引張強度は
下記の表1に示すように106.3kgf、また、ポリ
プロピレン芯テープそのものの引張強度(118.3k
gf)を基準にした強度保持率は89.9%であり、強
度が少し低下していた。
[Example 4] Polyvinyl chloride (S1003 manufactured by Kanegafuchi Chemical Industry Co., Ltd.) was applied around the polypropylene core tape prepared in Example 1 at a temperature of about 170 ° C.
Extrusion coated to a thickness of 75 mm, the total thickness is 2.0 mm
A coated tape of was prepared. The tensile strength of this coated tape is 106.3 kgf as shown in Table 1 below, and the tensile strength of the polypropylene core tape itself (118.3 kf).
The strength retention based on gf) was 89.9%, indicating a slight decrease in strength.

【0036】この被覆テープを縦糸及び横糸とし、高周
波発信時間を2秒に設定した以外は実施例1と同様にし
て縦糸と横糸の交点部分を高周波溶着し、網体を製造し
た。そして、網体の高周波溶着後の縦糸(被覆テープ)
の引張強度を測定し、高周波溶着後の強度保持率を算出
したところ、下記の表1に示すように前者は114.4
kgf、後者は96.7%であり、高周波溶着による強
度低下は殆ど見られなかった。また、交点部分の溶着強
度は38.0kgfと大きかった。
This coating tape was used as warp yarns and weft yarns, and the intersection of the warp yarns and the weft yarns was subjected to high frequency welding in the same manner as in Example 1 except that the high frequency transmission time was set to 2 seconds to produce a net. And the warp (covering tape) after the high frequency welding of the net body
Was measured and the strength retention after high frequency welding was calculated. As shown in Table 1 below, the former was 114.4.
kgf and the latter were 96.7%, and almost no decrease in strength due to high frequency welding was observed. In addition, the welding strength at the intersection was as large as 38.0 kgf.

【0037】[比較例1]実施例1で作製したポリプロ
ピレン芯テープを樹脂被覆しないでそのまま縦糸及び横
糸とし、25mm×50mmの間隔をあけて直角に交差
させ、超音波融着装置(精電舎電子工業株式会社製のS
ONOPET4500P−207)を用いて、超音波発
信時間1秒、加圧時間1.8秒、超音波ホーンと基台と
の間隔0.8mmの条件下に、横糸と縦糸の交点部分を
超音波融着して網体を製造した。
[Comparative Example 1] The polypropylene core tape prepared in Example 1 was used as warp and weft as it was without resin coating, and was crossed at a right angle with an interval of 25 mm x 50 mm. Electronic Industry Co., Ltd. S
Using the ONOPET 4500P-207), the ultrasonic fusion time is 1 second, the pressurization time is 1.8 seconds, and the intersection of the weft yarn and the warp yarn is ultrasonically melted under the condition that the distance between the ultrasonic horn and the base is 0.8 mm. It was put on and a net was manufactured.

【0038】この網体の超音波融着後のポリプロピレン
芯テープの引張強度を測定したところ42.9kgfで
あり、融着前の該芯テープの引張強度(118.3kg
f)を基準にした強度保持率は表1に示すように36.
3%で約1/3に強度が低下していた。また、交点部分
の融着強度を実施例1と同様に測定したところ、5kg
f以下と小さかった。
The tensile strength of the polypropylene core tape after ultrasonic fusion of this net was measured to be 42.9 kgf, and the tensile strength of the core tape before fusion (118.3 kg).
The strength retention rate based on f) is 36.
The strength decreased to about 1/3 at 3%. The fusion strength at the intersection was measured in the same manner as in Example 1, and was 5 kg.
It was as small as f or less.

【0039】[比較例2]実施例4で作製した被覆テー
プ(ポリ塩化ビニルで被覆したテープ)を縦糸及び横糸
とし、25mm×50mmの間隔をあけて直角に交差さ
せ、超音波ホーンと基台の間隔を2.5mmに変更した
以外は比較例1と同様にして、縦糸と横糸の交点部分を
超音波融着し、網体を製造した。
[Comparative Example 2] The coated tape (tape coated with polyvinyl chloride) prepared in Example 4 was used as warp threads and weft threads, which were crossed at a right angle with an interval of 25 mm x 50 mm, and an ultrasonic horn and a base. In the same manner as in Comparative Example 1 except that the interval of was changed to 2.5 mm, the intersection of the warp yarn and the weft yarn was ultrasonically fused to produce a net.

【0040】そして、この網体の超音波融着後の被覆テ
ープの引張強度、強度保持率、交点部分の融着強度を求
めたところ、下記の表1に示すように、それぞれ49.
4kgf、41.8%、2.5kgfであり、超音波融
着後の強度低下が大きく、交点部分の融着強度も小さか
った。
Then, the tensile strength, the strength retention rate, and the fusion strength at the intersection point of the covering tape after ultrasonic fusion of the mesh body were determined, and as shown in Table 1 below, 49.
The strength was 4 kgf, 41.8%, and 2.5 kgf, and the strength reduction after ultrasonic fusion was large, and the fusion strength at the intersection was small.

【0041】[比較例3]実施例2で作製した被覆テー
プを縦糸及び横糸とし、25mm×50mmの間隔をあ
けて直角に交差させ、超音波発信時間を0.5秒、超音
波ホーンと基台の間隔を3.0mmにそれぞれ変更した
以外は比較例1と同様にして、縦糸と横糸の交点部分を
超音波融着し、網体を製造した。
[Comparative Example 3] The covering tape prepared in Example 2 was used as warp threads and weft threads, crossed at a right angle with an interval of 25 mm x 50 mm, an ultrasonic wave transmission time of 0.5 seconds and an ultrasonic horn. In the same manner as in Comparative Example 1 except that the stand spacing was changed to 3.0 mm, the intersections of the warp yarns and the weft yarns were ultrasonically fused to produce a net.

【0042】そして、この網体の超音波融着後の被覆テ
ープの引張強度、強度保持率、交点部分の融着強度を求
めたところ、下記の表1に示すように、それぞれ11
6.4kgf、98.4%、27.0kgfであり、超
音波融着後の強度低下は少ないが、交点部分の融着強度
はあまり大きくなかった。
Then, the tensile strength, the strength retention rate, and the fusion strength at the intersection point of the covering tape after ultrasonic fusion of the net body were determined. As shown in Table 1 below,
The strength was 6.4 kgf, 98.4%, and 27.0 kgf, and the decrease in strength after ultrasonic fusion was small, but the fusion strength at the intersection was not so large.

【0043】[0043]

【表1】 [Table 1]

【0044】この表1を見れば、ポリプロピレン芯テー
プをエチレン−酢酸ビニル共重合体で被覆した被覆テー
プを縦糸及び横糸し、交差部分を高周波溶着して作製し
た実施例1〜3の網体はいずれも、樹脂被覆後の被覆テ
ープの強度低下がみられず、わずかに強度が向上してお
り、高周波溶着後の被覆テープの強度保持率も99%台
で強度低下が実質的にみられず、また、交点部分の強度
も33.5〜39.3kgfの範囲で充分大きい強度を
有することが判る。そして、酢酸ビニルの含有率が高い
エチレン−酢酸ビニル共重合体を用いたものほど、交点
部分の溶着強度が大きいことが判る。また、塩化ビニル
樹脂で被覆したテープを縦糸及び横糸として交点部分を
高周波溶着した実施例4の網体は、樹脂被覆後の被覆テ
ープの強度保持率が89.9%とやや低いけれども、溶
着後の被覆テープの強度保持率が96.7%と高く、交
点の溶着強度も38.0kgfと大きいことが判る。
As shown in Table 1, the nets of Examples 1 to 3 were produced by subjecting a polypropylene tape to an ethylene-vinyl acetate copolymer-coated tape to warp threads and weft threads and welding the intersecting portions by high frequency welding. In all cases, the strength of the coated tape after resin coating was not reduced, and the strength was slightly improved, and the strength retention rate of the coated tape after high frequency welding was in the 99% range, and the strength was not substantially reduced. Also, it can be seen that the strength of the intersection portion is sufficiently high in the range of 33.5 to 39.3 kgf. Further, it is found that the welding strength at the intersection portion is larger as the ethylene-vinyl acetate copolymer having a higher vinyl acetate content is used. In addition, the mesh body of Example 4 in which the intersection point portion was high-frequency welded using the vinyl chloride resin-coated tape as the warp yarn and the weft yarn, although the strength retention of the resin-coated tape was slightly low at 89.9%, It can be seen that the strength retention of the covering tape of No. 3 is as high as 96.7% and the welding strength at the intersection is as large as 38.0 kgf.

【0045】これに対し、ポリプロピレン芯テープをそ
のまま縦糸及び横糸として交点部分を超音波溶着した比
較例1の網体や、ポリプロピレン芯テープを塩化ビニル
樹脂で被覆した被覆テープを縦糸及び横糸として交点部
分を超音波溶着した比較例2の網体は、超音波溶着後の
強度保持率が50%以下で強度低下が著しく、このこと
から、超音波融着によってポリプロピレン芯テープが大
幅に劣化することが判る。そして、交点部分の融着強度
も21.5kgf以下と小さくなっており、超音波融着
では強固に融着し難いことが判る。また、ポリプロピレ
ン芯テープをエチレン−酢酸ビニル共重合体で被覆した
被覆テープを縦糸及び横糸として交点部分を超音波融着
した比較例3の網体は、超音波溶着後の被覆テープの強
度保持率が98.4%と高いが、交点部分の溶着強度が
27.0kgfと低下しており、このことから高周波溶
着の方が超音波融着よりも溶着性が良いことが判る。
On the other hand, a polypropylene core tape is used as warp and weft as it is for ultrasonically welding the intersections, and a coating tape obtained by coating polypropylene core tape with vinyl chloride resin is used as warps and wefts. In the net body of Comparative Example 2 in which the ultrasonic welding was performed, the strength retention after ultrasonic welding was 50% or less, and the strength was remarkably decreased. Therefore, the polypropylene core tape may be significantly deteriorated by ultrasonic welding. I understand. Also, the fusion strength at the intersection point is as small as 21.5 kgf or less, which shows that it is difficult to firmly fuse by ultrasonic fusion. In addition, the mesh body of Comparative Example 3 in which the intersecting portion was ultrasonically fused by using the coated tape obtained by coating the polypropylene core tape with the ethylene-vinyl acetate copolymer as the warp and the weft, the strength retention rate of the coated tape after ultrasonic welding was used. Is as high as 98.4%, but the welding strength at the intersection is reduced to 27.0 kgf, which indicates that high-frequency welding has better welding properties than ultrasonic welding.

【0046】[実施例5]約10倍の延伸倍率で一軸延
伸した厚さ0.2mm、幅10mmのポリプロピレン芯
テープを作製し、この芯テープの引張強度を測定したと
ころ、84.5kgfであった。
[Example 5] A polypropylene core tape having a thickness of 0.2 mm and a width of 10 mm, which was uniaxially stretched at a draw ratio of about 10 times, was prepared, and the tensile strength of the core tape was measured and found to be 84.5 kgf. It was

【0047】次に、この芯テープの周囲に、実施例1の
エチレン−酢酸ビニル共重合体を約140℃の樹脂温度
で0.9mmの厚さに押出被覆して全体の厚さが2.0
mmの被覆テープを作製した。この被覆テープの引張強
度を測定したところ85.8kgfであった。ポリプロ
ピレン芯テープの引張強度(84.5kgf)を基準に
して被覆テープの強度保持率を算出すると101.5%
であり、樹脂被覆による強度低下は見られず、わずかに
向上していた。
Next, around the core tape, the ethylene-vinyl acetate copolymer of Example 1 was extrusion-coated at a resin temperature of about 140 ° C. to a thickness of 0.9 mm to give a total thickness of 2. 0
mm coated tape was made. The tensile strength of this coated tape was measured and found to be 85.8 kgf. 101.5% when the strength retention of the coated tape is calculated based on the tensile strength (84.5 kgf) of the polypropylene core tape.
Therefore, the strength was not decreased by the resin coating and was slightly improved.

【0048】この被覆テープを縦糸及び横糸とし、38
mm×76mmの間隔をあけて直角に交差させ、実施例
1の高周波溶着装置を用いて、周波数27MHz、出力
3Kw、発信時間3.0秒、加圧力2Kgf/cm2
条件下に、縦糸と横糸の各交点部分を高周波溶着して網
体を製造した。そして、高周波溶着後の縦糸(被覆テー
プ)の引張強度を測定したところ86.5kgfであ
り、ポリプロピレン芯テープの引張強度(85.8kg
f)を基準にして算出した高周波溶着後の被覆テープの
強度保持率は102.4%と高く、高周波溶着による強
度低下は見られなかった。また、交点部分の溶着強度
を、交点間引掛け引張試験法で測定したところ、34.
1kgfと大きかった。
Using this covering tape as warp and weft,
mm at a distance of 76 mm and intersected at a right angle, and using the high frequency welding apparatus of Example 1, under the conditions of a frequency of 27 MHz, an output of 3 Kw, a transmission time of 3.0 seconds and a pressing force of 2 Kgf / cm 2 , High-frequency welding was applied to each intersection of the weft threads to produce a net. Then, the tensile strength of the warp (covering tape) after high frequency welding was measured to be 86.5 kgf, and the tensile strength of the polypropylene core tape (85.8 kgf).
The strength retention of the coated tape after high frequency welding calculated based on f) was as high as 102.4%, and no strength reduction due to high frequency welding was observed. Further, when the welding strength at the intersection point was measured by the inter-intersection interlocking tensile test method, 34.
It was as large as 1 kgf.

【0049】この実施例5から、芯テープの厚さが0.
2mmと薄くても、大きい引張強度を有する網体が得ら
れることが分かる。
From this Example 5, the core tape has a thickness of 0.
It can be seen that a net body having a large tensile strength can be obtained even if it is as thin as 2 mm.

【0050】[実施例6]約10倍の延伸倍率で一軸延
伸した厚さ0.2mm、幅10mmのポリプロピレン芯
テープと、約8倍の延伸倍率で一軸延伸した厚さ0.4
mm、幅10mmのポリプロピレン芯テープを作製し、
双方の芯テープを重ねて引張強度を測定したところ、2
27.2kgfであった。
Example 6 A polypropylene core tape having a thickness of 0.2 mm and a width of 10 mm, which was uniaxially stretched at a draw ratio of about 10 times, and a thickness of 0.4, which was uniaxially stretched at a draw ratio of about 8 times.
mm, width 10 mm polypropylene core tape
When the tensile strength was measured by stacking both core tapes, it was 2
It was 27.2 kgf.

【0051】次に、重ね合わせた双方の芯テープの周囲
に、実施例1のエチレン−酢酸ビニル共重合体を約14
0℃の樹脂温度で0.7mmの厚さに押出被覆して全体
の厚さが2.0mmの被覆テープを作製した。この被覆
テープの引張強度を測定したところ228.3kgfで
あった。重ね合わせた芯テープの引張強度(227.2
kgf)を基準にして被覆テープの強度保持率を算出す
ると100.5%であり、樹脂被覆による強度低下は見
られず、わずかに向上していた。
Next, about 14 parts of the ethylene-vinyl acetate copolymer of Example 1 was placed around both core tapes that were overlapped.
It was extrusion coated to a thickness of 0.7 mm at a resin temperature of 0 ° C. to prepare a coated tape having a total thickness of 2.0 mm. When the tensile strength of this coated tape was measured, it was 228.3 kgf. Tensile strength of superposed core tape (227.2
When the strength retention of the coated tape was calculated based on kgf), it was 100.5%, and there was no decrease in strength due to resin coating, and it was slightly improved.

【0052】この被覆テープを縦糸及び横糸とし、48
mm×96mmの間隔をあけて直角に交差させ、実施例
1の高周波溶着装置を用いて、周波数27MHz、出力
3Kw、発信時間3.0秒、加圧力2Kgf/cm2
条件下に、縦糸と横糸の各交点部分を高周波溶着して網
体を製造した。そして、高周波溶着後の縦糸(被覆テー
プ)の引張強度を測定したところ230.6kgfであ
り、重ね合わせた芯テープの引張強度(227.2kg
f)を基準にして算出した高周波溶着後の被覆テープの
強度保持率は101.5%と高く、高周波溶着による強
度低下は見られなかった。また、交点部分の溶着強度
を、交点間引掛け引張試験法で測定したところ、27.
2kgfと大きかった。
This covering tape is used as warp and weft threads,
mm at a distance of 96 mm and intersected at a right angle, and using the high frequency welding apparatus of Example 1, under the conditions of a frequency of 27 MHz, an output of 3 Kw, a transmission time of 3.0 seconds and a pressing force of 2 Kgf / cm 2 , High-frequency welding was applied to each intersection of the weft threads to produce a net. Then, the tensile strength of the warp yarn (covering tape) after high frequency welding was measured to be 230.6 kgf, and the tensile strength of the superposed core tape (227.2 kg
The strength retention of the coated tape after high frequency welding calculated based on f) was as high as 101.5%, and no strength reduction due to high frequency welding was observed. Further, when the welding strength at the intersection points was measured by the inter-intersection hooking tensile test method, 27.
It was as large as 2 kgf.

【0053】[0053]

【発明の効果】以上の説明から明らかなように、第一発
明及び第二発明の高強度網体はいずれも、縦糸及び横糸
として用いる被覆テープが被覆時及び交点部分の高周波
融着時に強度低下を実質的に生じず、一軸延伸したポリ
プロピレン又は超高分子ポリエチレンよりなる芯テープ
本来の優れた引張強度を維持しているので、網体の強
度、特に引張強度が極めて大きく、また、縦糸と横糸の
交点部分の溶着強度も大きいので、網体に大きい引掛力
が作用しても交点部分が剥離して目崩れする心配がな
く、製造も簡単で効率良く量産することができるといっ
た効果を奏する。そして、第二発明の高強度網体は、芯
テープの重ねる本数を変えることによって引張強度を容
易に増減調節することができ、芯テープが一本のものよ
りも巻回性や取扱い性が向上するといった効果も奏す
る。
As is apparent from the above description, in both the high strength nets of the first and second inventions, the strength of the covering tape used as the warp yarns and the weft yarns decreases during the covering and during the high frequency fusion of the intersections. Since the core tape made of uniaxially stretched polypropylene or ultra-high molecular weight polyethylene maintains the original excellent tensile strength, the strength of the net body, especially the tensile strength, is extremely large. Since the welding strength of the intersection point is also large, there is no fear that the intersection point will peel off and collapse even if a large hooking force is applied to the net, and the production is simple and efficient mass production can be achieved. Further, the high-strength net body of the second invention can easily increase or decrease the tensile strength by changing the number of core tapes to be overlapped, and the winding property and the handleability are improved as compared with one core tape. There is also the effect of doing.

【図面の簡単な説明】[Brief description of drawings]

【図1】第一発明に係る高強度網体の一実施例を示す部
分斜視図である。
FIG. 1 is a partial perspective view showing an embodiment of a high-strength net body according to the first invention.

【図2】同実施例の高強度網体を構成する縦糸又は横糸
の拡大断面図である。
FIG. 2 is an enlarged cross-sectional view of warp yarns or weft yarns that constitute the high-strength net body of the same embodiment.

【図3】第二発明の高強度網体を構成する縦糸又は横糸
の一例を示す拡大断面図である。
FIG. 3 is an enlarged cross-sectional view showing an example of warp threads or weft threads constituting the high-strength net body of the second invention.

【符号の説明】[Explanation of symbols]

A 高強度網体 1 縦糸 2 横糸 3 一軸延伸したポリプロピレン又は超高分子ポリエチ
レンよりなる芯テープ 4 誘電率の高い熱可塑性樹脂
A high-strength net 1 warp 2 weft 3 core tape made of uniaxially stretched polypropylene or ultra-high molecular polyethylene 4 thermoplastic resin with high dielectric constant

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】一軸延伸したポリプロピレン又は超高分子
ポリエチレンよりなる芯テープの周囲又は上下両面に誘
電率の高い熱可塑性樹脂を押出被覆又は積層一体化した
被覆テープを縦糸及び横糸とし、これら縦糸及び横糸を
所定間隔をあけて互いに交差させ、それぞれの交点部分
を高周波溶着したことを特徴とする高強度網体。
1. A covering tape obtained by extrusion-coating or laminating integrally a thermoplastic resin having a high dielectric constant around or on both upper and lower sides of a core tape made of uniaxially stretched polypropylene or ultra-high molecular polyethylene as warp threads and weft threads. A high-strength net body, characterized in that the weft threads are crossed with each other at a predetermined interval and the respective intersections are high-frequency welded.
【請求項2】一軸延伸したポリプロピレン又は超高分子
ポリエチレンよりなる芯テープを複数本重ねて、その周
囲に誘電率の高い熱可塑性樹脂を押出被覆した被覆テー
プを縦糸及び横糸とし、これら縦糸及び横糸を所定間隔
をあけて互いに交差させ、それぞれの交点部分を高周波
溶着したことを特徴とする高強度網体。
2. A plurality of core tapes made of uniaxially stretched polypropylene or ultra-high molecular weight polyethylene, and a covering tape around which a thermoplastic resin having a high dielectric constant is extrusion coated is used as warp threads and weft threads. A high-strength net body, characterized in that they are crossed with each other at a predetermined interval, and the respective intersections are welded by high frequency.
【請求項3】芯テープの延伸倍率が5〜20倍で、その
厚さが0.05〜1.0mm、その幅が5〜20mmで
あることを特徴とする請求項1又は請求項2に記載の高
強度網体。
3. A core tape having a draw ratio of 5 to 20 times, a thickness of 0.05 to 1.0 mm, and a width of 5 to 20 mm. The high-strength net body described.
【請求項4】熱可塑性樹脂が、エチレン−酢酸ビニル共
重合体及び塩化ビニル樹脂のいずれかで、その被覆厚さ
が0.1mm以上であることを特徴とする請求項1又は
請求項2に記載の高強度網体。
4. The thermoplastic resin is either an ethylene-vinyl acetate copolymer or a vinyl chloride resin, and the coating thickness thereof is 0.1 mm or more. The high-strength net body described.
【請求項5】熱可塑性樹脂が、酢酸ビニルを5〜35重
量%含むエチレン−酢酸ビニル共重合体で、その被覆厚
さが0.1mm以上である請求項1又は請求項2に記載
の高強度網体。
5. The thermoplastic resin according to claim 1, wherein the thermoplastic resin is an ethylene-vinyl acetate copolymer containing 5 to 35% by weight of vinyl acetate, and the coating thickness is 0.1 mm or more. Strength mesh.
JP06334813A 1994-09-30 1994-12-19 High strength mesh Expired - Lifetime JP3101796B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06334813A JP3101796B2 (en) 1994-09-30 1994-12-19 High strength mesh

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP6-261345 1994-09-30
JP26134594 1994-09-30
JP06334813A JP3101796B2 (en) 1994-09-30 1994-12-19 High strength mesh

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JPH08151634A true JPH08151634A (en) 1996-06-11
JP3101796B2 JP3101796B2 (en) 2000-10-23

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003103648A (en) * 2001-09-28 2003-04-09 Takiron Co Ltd Sliding net
US6572718B2 (en) * 1999-03-25 2003-06-03 Naue Fasertechnik Gmbh Method for producing large surface area geogrids with high tensile strength
JP2009287139A (en) * 2008-05-29 2009-12-10 Takiron Co Ltd High strength net for civil engineering and construction material
JP2010506054A (en) * 2006-10-05 2010-02-25 ノファメーア ベスローテン フェンノートシャップ Method of manufacturing a fabric having a unidirectionally oriented polymer tape
KR20200099885A (en) * 2019-02-15 2020-08-25 대윤지오텍 주식회사 Seismic and Prefabricated Reinforced Earth Retaining Wall Support Strip Type Fiber Reinforcement
KR20200099886A (en) * 2019-02-15 2020-08-25 대윤지오텍 주식회사 Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6572718B2 (en) * 1999-03-25 2003-06-03 Naue Fasertechnik Gmbh Method for producing large surface area geogrids with high tensile strength
JP2003103648A (en) * 2001-09-28 2003-04-09 Takiron Co Ltd Sliding net
JP4695314B2 (en) * 2001-09-28 2011-06-08 タキロン株式会社 Pussy net
JP2010506054A (en) * 2006-10-05 2010-02-25 ノファメーア ベスローテン フェンノートシャップ Method of manufacturing a fabric having a unidirectionally oriented polymer tape
JP2009287139A (en) * 2008-05-29 2009-12-10 Takiron Co Ltd High strength net for civil engineering and construction material
KR20200099885A (en) * 2019-02-15 2020-08-25 대윤지오텍 주식회사 Seismic and Prefabricated Reinforced Earth Retaining Wall Support Strip Type Fiber Reinforcement
KR20200099886A (en) * 2019-02-15 2020-08-25 대윤지오텍 주식회사 Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall

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