JPH0814294A - Ceramic spring and its manufacture - Google Patents

Ceramic spring and its manufacture

Info

Publication number
JPH0814294A
JPH0814294A JP6147789A JP14778994A JPH0814294A JP H0814294 A JPH0814294 A JP H0814294A JP 6147789 A JP6147789 A JP 6147789A JP 14778994 A JP14778994 A JP 14778994A JP H0814294 A JPH0814294 A JP H0814294A
Authority
JP
Japan
Prior art keywords
ceramic
fibrous
spring
sheet
ribs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6147789A
Other languages
Japanese (ja)
Inventor
Takashi Sugita
孝志 杉田
Masateru Nishi
正輝 西
Yasuhiro Shigegaki
康弘 茂垣
Kaoru Miyahara
薫 宮原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP6147789A priority Critical patent/JPH0814294A/en
Publication of JPH0814294A publication Critical patent/JPH0814294A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/02Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
    • F16F1/021Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant characterised by their composition, e.g. comprising materials providing for particular spring properties
    • F16F1/022Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant characterised by their composition, e.g. comprising materials providing for particular spring properties made of ceramic materials

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Springs (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

PURPOSE:To moderate the thermal expansion and thermal impact under high temperature environments by laminating a plate ceramic layer and a plate fibrous ceramic layer. CONSTITUTION:A ceramic sheet 3 obtained by kneading ceramic powder 1 and a binder 2 such as methyl cellulose together followed by molding into a strip 0.1-3mm in thickness by extrusion molding or doctor blade is laminated on a fibrous ceramic sheet 4 molded into a felt, paper or nit strip in the form of lint, staple, or whisker. The materials of the ceramic powder 1 and the fibrous ceramic sheet 4 contain also single components or composite components of oxide, nitride, carbide, and boride. Thus, since all the structures are formed of ceramic materials excellent in heat resistance, this ceramic spring is usable under high temperature environments, and also can be used as a stress damping member for moderating the thermal expansion or thermal impact between the mutual ceramic structures exposed to high temperature conditions or between the ceramic structure and a metal structure.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、セラミックばねとその
製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceramic spring and its manufacturing method.

【0002】[0002]

【従来の技術】近年、エンジニアリング部門におけるセ
ラミック材料の利用が注目を集めており、該セラミック
材料の有する耐熱性、耐食性、耐磨耗性に優れるという
性質からセラミック製ガスタービンやセラミック製ター
ボチャージャー等の開発が進められている。
2. Description of the Related Art In recent years, the use of ceramic materials in the engineering department has attracted attention, and due to the excellent heat resistance, corrosion resistance, and wear resistance of the ceramic materials, ceramic gas turbines, ceramic turbochargers, etc. Is being developed.

【0003】前記セラミック製ガスタービンやセラミッ
ク製ターボチャージャー等を実現する為には、苛酷な高
温条件にさらされるセラミック構造体同士の間、或いは
セラミック構造体と金属構造体との間に、熱膨張、熱衝
撃等を緩和する為の応力緩衝部材を使用する必要があ
る。
In order to realize the above-mentioned ceramic gas turbine, ceramic turbocharger, etc., thermal expansion occurs between ceramic structures exposed to severe high temperature conditions or between ceramic structures and metal structures. It is necessary to use a stress cushioning member for mitigating thermal shock and the like.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、従来か
らある金属製ばねでは、例えば1000℃以上の高温環
境下で使用できるようなものがなく、前記セラミック製
ガスタービンやセラミック製自動車エンジン等を実現す
る上での障害となっていた。
However, there is no conventional metal spring that can be used in a high temperature environment of, for example, 1000 ° C. or higher, and the ceramic gas turbine or the ceramic automobile engine is realized. It was an obstacle to the above.

【0005】本発明は上述の実情に鑑みてなしたもの
で、高温環境下で使用できるセラミックばねとその製造
方法を提供することを目的としている。
The present invention has been made in view of the above circumstances, and an object thereof is to provide a ceramic spring that can be used in a high temperature environment and a method for manufacturing the same.

【0006】[0006]

【課題を解決するための手段】本発明は、板状のセラミ
ック層と板状の繊維状セラミック層とを積層したことを
特徴とするセラミックばねに係るものである。
DISCLOSURE OF THE INVENTION The present invention relates to a ceramic spring characterized by laminating a plate-shaped ceramic layer and a plate-shaped fibrous ceramic layer.

【0007】また本発明は、帯状のセラミック層を円筒
外周面に沿う如く二重以上の渦巻き状に形成し且つ重な
り合うセラミック層間に繊維状セラミック層を形成して
なることを特徴とするセラミックばねに係るものであ
る。
Further, according to the present invention, there is provided a ceramic spring characterized in that a strip-shaped ceramic layer is formed in a double or more spiral shape along the outer peripheral surface of a cylinder, and a fibrous ceramic layer is formed between overlapping ceramic layers. It is related.

【0008】更に本発明は、セラミック粉末とバインダ
とを混練して帯状に形成したセラミックシートと、帯状
の繊維状セラミックシートとを重ね合わせて円形断面の
マンドレルの外周に多重に巻付け、該マンドレルに巻付
けた状態でセラミックシートと繊維状セラミックシート
を乾燥し、次いで前記バインダを加熱により気化分解
し、然る後焼成することを特徴とするセラミックばねの
製造方法に係るものである。
Further, according to the present invention, a strip-shaped ceramic sheet formed by kneading ceramic powder and a binder and a strip-shaped fibrous ceramic sheet are superposed and wound around the outer periphery of a mandrel having a circular cross section, The present invention relates to a method for manufacturing a ceramic spring, which comprises drying a ceramic sheet and a fibrous ceramic sheet in a wound state, then vaporizing and decomposing the binder by heating, and then firing.

【0009】更に本発明は、一方の面に複数のセラミッ
クリブを設け該セラミックリブの間に繊維状セラミック
層を配置した帯状のセラミック層を円筒外周面に沿う如
く二重以上の渦巻き状に且つ隣接するセラミック層のセ
ラミックリブが周方向に互いにずれるように形成したこ
とを特徴とするセラミックばねに係るものである。
Further, according to the present invention, a strip-shaped ceramic layer having a plurality of ceramic ribs provided on one surface and a fibrous ceramic layer disposed between the ceramic ribs is formed in a spiral shape of two or more layers along the outer peripheral surface of the cylinder. The present invention relates to a ceramic spring, wherein ceramic ribs of adjacent ceramic layers are formed so as to be displaced from each other in the circumferential direction.

【0010】更に本発明は、セラミック粉末とバインダ
とを混練して帯状に形成したセラミックシートと、長手
方向に所要の間隔でスリットを有し且つ該スリットに前
記セラミックシートと同材質のセラミックリブを嵌め込
んだ帯状の繊維状セラミックシートとを、前記セラミッ
クリブの一方の露出面に溶剤を塗布し且つ他方の露出面
に離型剤を塗布若しくは有機質薄膜を被覆せしめた上で
重ね合わせて円形断面のマンドレルの外周に多重に巻付
け、該マンドレルに巻付けた状態でセラミックシートと
繊維状セラミックシートを乾燥し、次いで前記バインダ
を加熱により気化分解し、然る後焼成することを特徴と
するセラミックばねの製造方法に係るものである。
Further, according to the present invention, a ceramic sheet formed by kneading a ceramic powder and a binder into a band shape, and slits having a predetermined interval in the longitudinal direction, and a ceramic rib made of the same material as the ceramic sheet are provided in the slits. A strip-shaped fibrous ceramic sheet fitted therein is coated with a solvent on one exposed surface of the ceramic rib and a release agent is coated on the other exposed surface of the ceramic rib, or is covered with an organic thin film, and then overlapped with each other to form a circular cross section. Of the mandrel, the ceramic sheet and the fibrous ceramic sheet are dried in a state of being wound around the mandrel, and then the binder is vaporized and decomposed by heating and then fired. The present invention relates to a spring manufacturing method.

【0011】更に本発明は、一方の面に周方向等間隔で
放射状に複数のセラミックリブを設け該セラミックリブ
の間に繊維状セラミック層を配置した複数のセラミック
中空円盤層を、隣接するセラミック中空円盤層のセラミ
ックリブが互い違いとなるように周方向に所要角度ずら
して積層したことを特徴とするセラミックばねに係るも
のである。
Further, according to the present invention, a plurality of ceramic ribs are provided on one surface in a radial direction at equal intervals in the circumferential direction, and a plurality of ceramic hollow disk layers in which fibrous ceramic layers are arranged between the ceramic ribs are provided adjacent to each other. The present invention relates to a ceramic spring, wherein the ceramic ribs of the disc layers are stacked with a predetermined angle offset in the circumferential direction so that the ceramic ribs are staggered.

【0012】更に本発明は、セラミック粉末とバインダ
とを混練して形成したセラミック中空円盤と、周方向等
間隔位置に半径方向に延びるスリットを有し且つ該スリ
ットに前記セラミック中空円盤と同材質のセラミックリ
ブを嵌め込んだ繊維状セラミック中空円盤とを、前記セ
ラミックリブの一方の露出面に溶剤を塗布し且つ他方の
露出面に離型剤を塗布若しくは有機質薄膜を被覆せしめ
た上で隣接する前記繊維状セラミック中空円盤のスリッ
トが周方向に互い違いにずれるよう複数層交互に積み重
ねて積層体を構成し、該積層体を適度な加圧力平坦に押
さえながら乾燥させ、次いで前記バインダを加熱により
気化分解し、然る後焼成することを特徴とするセラミッ
クばねの製造方法に係るものである。
Further, the present invention has a ceramic hollow disk formed by kneading ceramic powder and a binder, and slits extending in the radial direction at circumferentially equidistant positions, and the slits are made of the same material as the ceramic hollow disk. A fibrous ceramic hollow disk into which a ceramic rib is fitted, and a solvent is applied to one exposed surface of the ceramic rib and a release agent is applied to the other exposed surface of the ceramic rib or an organic thin film is applied to the exposed surface, and then the adjoining adjoining A plurality of layers are alternately stacked so that the slits of the fibrous ceramic hollow disk are staggered in the circumferential direction, and a laminated body is formed. The laminated body is dried while being pressed flatly with an appropriate pressure, and then the binder is vaporized and decomposed by heating. However, the present invention relates to a method for manufacturing a ceramic spring, which is characterized by firing after that.

【0013】[0013]

【作用】本発明では、全ての構成が耐熱性に優れたセラ
ミック材料であり、しかも繊維状セラミック層を隔てた
多層構造となっているので、高温環境下で使用する際の
断熱効果が高く熱応力が低いと共にシール性も得られ
る。
In the present invention, all the components are made of a ceramic material having excellent heat resistance and have a multi-layered structure in which fibrous ceramic layers are separated from each other, so that the heat insulating effect is high when used in a high temperature environment. The stress is low and the sealing property is obtained.

【0014】また本発明では、渦巻状に形成しているの
で、半径方向の弾性変位を生じることができ、セラミッ
ク層と繊維状セラミック層との間の相対変位による摩擦
が付加され、ダンパの機能が生ずる。
Further, in the present invention, since it is formed in a spiral shape, elastic displacement in the radial direction can be generated, friction due to relative displacement between the ceramic layer and the fibrous ceramic layer is added, and the function of the damper is achieved. Occurs.

【0015】更に本発明では、渦巻き状のセラミックば
ねが極めて容易に製作され、しかも後加工の不要な完成
品として得られる。
Further, according to the present invention, a spiral ceramic spring can be manufactured very easily and can be obtained as a finished product which requires no post-processing.

【0016】更に本発明では、セラミック層のセラミッ
クリブが周方向に互いにずれているので、耐熱性、断熱
効果のほか緩衝部品としての機能を有する。
Further, in the present invention, since the ceramic ribs of the ceramic layer are displaced from each other in the circumferential direction, the ceramic ribs have not only heat resistance and heat insulating effect but also function as a cushioning component.

【0017】更に本発明では、セラミックリブを有した
渦巻き状のセラミックばねが極めて容易に製作され、し
かも後加工の不要な完成品として得られる。
Further, according to the present invention, a spiral ceramic spring having a ceramic rib can be manufactured very easily, and a finished product requiring no post-processing can be obtained.

【0018】更に本発明では、セラミック中空円盤層の
セラミックリブが互い違いとなるように周方向に所要角
度ずらして積層してあるので、積層方向に均等なばね定
数を有する耐熱性、断熱性のばねが得られる。
Further, according to the present invention, since the ceramic ribs of the ceramic hollow disk layers are laminated so as to be offset from each other in the circumferential direction so that they are staggered, a heat-resistant and heat-insulating spring having a uniform spring constant in the laminating direction. Is obtained.

【0019】更に本発明では、円盤状のセラミックばね
が極めて容易に製作され、しかも後加工の不要な完成品
として得られる。
Further, according to the present invention, a disk-shaped ceramic spring can be manufactured very easily and can be obtained as a finished product which requires no post-processing.

【0020】[0020]

【実施例】以下、本発明の実施例を図を参照して説明す
る。
Embodiments of the present invention will now be described with reference to the drawings.

【0021】図2に示す如く、セラミック粉末1とメチ
ルセルロース等のバインダ2とを混練し、押出し成形ま
たはドクターブレードで、厚さ0.1〜3mmの帯状に
成形したセラミックシート3と、長繊維、短繊維、ウイ
スカ等の形態で、フェルト、ペーパ、ニット状の帯状に
成形した繊維状セラミックシート4とを重ね合わせ、図
3に示すようにセラミックシート3側が内径側になるよ
う円形断面のマンドレル5の外周に多重に巻付け、外径
側もセラミックシート3になるようにし、該巻付けたセ
ラミックシート3と繊維状セラミックシート4の夫々の
終端部を図示しないバンド等により固定する。この際マ
ンドレル5の表面には、セラミックシート3との接合を
防止するための反応防止剤をコーティングして膜状にし
ておく。
As shown in FIG. 2, the ceramic powder 1 and the binder 2 such as methylcellulose are kneaded and extruded or formed by a doctor blade into a belt-shaped ceramic sheet 3 having a thickness of 0.1 to 3 mm, and long fibers, A mandrel 5 having a circular cross section is laminated with a fibrous ceramic sheet 4 formed in the form of felt, paper, or knit-like strip in the form of short fibers, whiskers, etc. so that the ceramic sheet 3 side becomes the inner diameter side as shown in FIG. Is wound around the outer periphery of the ceramic sheet 3 so that the outer diameter side also becomes the ceramic sheet 3, and the end portions of the wound ceramic sheet 3 and the fibrous ceramic sheet 4 are fixed by bands or the like not shown. At this time, the surface of the mandrel 5 is coated with a reaction inhibitor for preventing the bonding with the ceramic sheet 3 to form a film.

【0022】上述のセラミック粉末1及び繊維状セラミ
ックシート4は、素材が酸化物、窒化物、炭化物、ほう
化物の単独成分もしくは複合成分も含むものであり、マ
ンドレル5は、後述する焼成工程で分解しないセラミッ
クであり、酸化物、窒化物、炭化物、ほう化物の単独成
分もしくは複合成分からなる中実の円柱状又は中空の円
筒形状をした焼結体である。
The above-mentioned ceramic powder 1 and fibrous ceramic sheet 4 are made of oxides, nitrides, carbides, and borides, and the mandrel 5 is decomposed in the firing step described later. It is a non-ceramic, and is a solid cylindrical or hollow cylindrical shaped sintered body made of oxide, nitride, carbide, or boride alone or as a composite.

【0023】マンドレル5の外周に、セラミックシート
3と繊維状セラミックシート4を多重に巻付け、図3の
まま加熱して乾燥させた後、図示しない大気雰囲気の加
熱炉等に入れて800℃程度に加熱することによって、
前記セラミックシート3に含まれるバインダ2を気化分
解して除去し、徐冷後に前記マンドレル5を取り外す
と、セラミックシート3と繊維状セラミックシート4と
を一体的に重ねたセラミック渦巻き状の脱脂成形体が得
られ、更にこの脱脂成形体を図示しない不活性雰囲気の
別の加熱炉等に入れ、前記より更に高温(セラミックが
アルミナの場合は1500℃程度、窒化珪素の場合は1
800℃程度)で加熱して焼成すると、該焼成により靱
性を得た図1に示すようなセラミック層3Aと繊維状セ
ラミック層4Aとを一体的に重ねた半径方向に弾性変位
可能なセラミック渦巻き状ばね6が製作される。
A ceramic sheet 3 and a fibrous ceramic sheet 4 are wound around the mandrel 5 in multiple layers, heated and dried as shown in FIG. 3, and then placed in a heating furnace (not shown) in an air atmosphere or the like at about 800.degree. By heating to
The binder 2 contained in the ceramic sheet 3 is vaporized and decomposed to be removed, and the mandrel 5 is removed after being gradually cooled. A ceramic spiral degreased molded body in which the ceramic sheet 3 and the fibrous ceramic sheet 4 are integrally stacked. Further, the degreased molded body is placed in another heating furnace or the like in an inert atmosphere (not shown), and the temperature is higher than the above (about 1500 ° C. when the ceramic is alumina, and 1 degree when the silicon nitride is used).
When heated and baked at about 800 ° C.), a ceramic spiral shape capable of elastically displacing in the radial direction is obtained by integrally stacking the ceramic layer 3A and the fibrous ceramic layer 4A as shown in FIG. The spring 6 is manufactured.

【0024】マンドレル5にセラミック焼結体を用いた
場合には、セラミック渦巻き状ばね6の内径がマンドレ
ル5外径とほぼ同一寸法に焼成され、セラミック渦巻き
状ばね6の外径は焼成時に収縮する。マンドレル5にセ
ラミック粉末とバインダとを混練した成形体を用いた場
合には、焼成によりセラミックシート3と同一の収縮を
呈するが、いずれの場合にも焼成収縮率は既知であるの
で、焼成後のセラミック渦巻き状ばね6の寸法を管理す
ることができる。
When a ceramic sintered body is used for the mandrel 5, the inner diameter of the ceramic spiral spring 6 is fired to have substantially the same size as the outer diameter of the mandrel 5, and the outer diameter of the ceramic spiral spring 6 contracts during firing. . When the molded body obtained by kneading the ceramic powder and the binder is used for the mandrel 5, the same shrinkage as that of the ceramic sheet 3 is exhibited by firing, but the firing shrinkage rate is known in both cases, so that after firing The dimensions of the ceramic spiral spring 6 can be controlled.

【0025】ここで、前記焼成は通常の常圧焼結や加圧
焼結で良いが、全体を適当な埋め粉で包んで均一温度で
加熱することが好ましい。また焼成後のマンドレル5と
セラミック渦巻き状ばね6との離形は、マンドレル5の
表面にあらかじめコーティングした反応防止膜の効果と
セラミック渦巻き状ばね6のばね効果とにより、容易に
行うことができる。
Here, the firing may be ordinary pressureless sintering or pressure sintering, but it is preferable that the whole is wrapped with a suitable filling powder and heated at a uniform temperature. Further, the mandrel 5 and the ceramic spiral spring 6 can be separated from each other after firing by the effect of the reaction-preventing film previously coated on the surface of the mandrel 5 and the spring effect of the ceramic spiral spring 6.

【0026】以上の如くして製作された図1のセラミッ
ク渦巻き状ばね6は、セラミック層3Aと繊維状セラミ
ック層4Aとが重ねてあるため、耐熱性に優れたセラミ
ックであるため、高温環境下で使用することが可能であ
り、苛酷な高温条件にさらされるセラミック構造体同士
の間、或いはセラミック構造と金属構造体との間に、熱
膨脹、熱衝撃等を緩和する為の応力緩衝部材として使用
することができる。
The ceramic spiral spring 6 of FIG. 1 manufactured as described above has a ceramic layer 3A and a fibrous ceramic layer 4A which are superposed on each other. Can be used as a stress buffering member to reduce thermal expansion, thermal shock, etc. between ceramic structures exposed to severe high temperature conditions or between ceramic structures and metal structures. can do.

【0027】更に、前記セラミック渦巻き状ばね6は、
繊維状セラミック層4Aを隔てた多重構造となっている
ので断熱効果が高く、例えば温度差のあるセラミック構
造体と金属構造体との間に用いる場合等に有用性が高
い。
Further, the ceramic spiral spring 6 is
Since it has a multi-layer structure in which the fibrous ceramic layers 4A are separated from each other, it has a high heat insulating effect and is highly useful, for example, when it is used between a ceramic structure and a metal structure having a temperature difference.

【0028】更に、前記セラミック渦巻き状ばね6は、
セラミック層3Aの厚みや巻き数等を変えることにより
任意にばね剛性を設定することができるので、ばね剛性
の設計が極めて容易である。
Further, the ceramic spiral spring 6 is
Since the spring rigidity can be arbitrarily set by changing the thickness, the number of turns, etc. of the ceramic layer 3A, it is extremely easy to design the spring rigidity.

【0029】更に、前記セラミック渦巻き状ばね6は、
摩擦減衰機能を有している。
Further, the ceramic spiral spring 6 is
Has a friction damping function.

【0030】即ち、前記セラミック渦巻き状ばね6が半
径方向に弾性変位すると、重なり合うセラミック層3A
相互間に周方向の相対変位が二次的に生じる。この際、
繊維状セラミック層4Aの繊維同士の摩擦力、セラミッ
ク層3Aと繊維状セラミック層4A間の相対変位による
摩擦力によって、前記セラミック渦巻き状ばね6に作用
した運動エネルギーが減衰される。
That is, when the ceramic spiral spring 6 is elastically displaced in the radial direction, the overlapping ceramic layers 3A.
A relative displacement in the circumferential direction is secondarily generated between them. On this occasion,
The kinetic energy acting on the ceramic spiral spring 6 is attenuated by the frictional force between the fibers of the fibrous ceramic layer 4A and the frictional force due to the relative displacement between the ceramic layer 3A and the fibrous ceramic layer 4A.

【0031】又、以上に述べた製造方法によれば、前記
の如き種々の効果を有するセラミック渦巻き状ばね6を
極めて容易に製作することができるので量産性が高く、
しかも、後加工の不要な完成品として得ることができる
ので製作コストが低い。
Further, according to the manufacturing method described above, the ceramic spiral spring 6 having various effects as described above can be manufactured very easily, so that the mass productivity is high.
Moreover, the manufacturing cost is low because it can be obtained as a finished product that requires no post-processing.

【0032】図4〜図7は本発明の他の実施例を示すも
ので、図4に示す如く、セラミック粉末1とバインダ2
とを混練して帯状に形成したセラミックシート3と、長
手方向に所要の間隔Lで長方形状のスリット7を有し、
且つ該スリット7に前記セラミックシート3と同材質の
セラミックリブ8を嵌め込んだ繊維状セラミックシート
4’とを、図5に示すように前記セラミックリブ8の一
方の露出面8aに水等の溶剤9を塗布し、且つ他方の露
出面8bにシリコンやテフロン等の離型剤10を塗布若
しくは薄いプラスチックフィルム11(有機質薄膜)を
被覆せしめた上で重ね合わせ、図6に示す如く、円形断
面のマンドレル5の外周に多重に巻付け、該巻付けたセ
ラミックシート3と繊維状セラミックシート4’の夫々
の終端部を図示しないバンド等により固定する。
4 to 7 show another embodiment of the present invention. As shown in FIG. 4, a ceramic powder 1 and a binder 2 are provided.
And a ceramic sheet 3 formed into a band shape by kneading with and a rectangular slit 7 at a required interval L in the longitudinal direction,
Further, a fibrous ceramic sheet 4'having a ceramic rib 8 of the same material as that of the ceramic sheet 3 fitted in the slit 7 is provided on one exposed surface 8a of the ceramic rib 8 as shown in FIG. 9 and the other exposed surface 8b is coated with a mold release agent 10 such as silicon or Teflon or covered with a thin plastic film 11 (organic thin film), and they are overlapped with each other, and as shown in FIG. The mandrel 5 is wound around the mandrel 5 in multiple layers, and the end portions of the wound ceramic sheet 3 and the fibrous ceramic sheet 4'are fixed by a band or the like not shown.

【0033】ここで、前記繊維状セラミックシート4’
のスリット7の間隔Lは必ずしも一定ではなく、セラミ
ックシート3と繊維状セラミックシート4’とを重ね合
わせてマンドレル5に巻付けた際に、半径方向にセラミ
ックシート3を挟んで隣接する繊維状セラミックシート
4’相互のスリット7が互い違いとなるよう適宜の間隔
Lが設定してある。
Here, the fibrous ceramic sheet 4 '
The interval L of the slits 7 is not necessarily constant, and when the ceramic sheet 3 and the fibrous ceramic sheet 4 ′ are superposed and wound on the mandrel 5, the fibrous ceramics adjacent to each other with the ceramic sheet 3 sandwiched therebetween in the radial direction. An appropriate interval L is set so that the slits 7 of the sheets 4'are staggered.

【0034】次いで、図6の状態のまま前記セラミック
シート3と繊維状セラミックシート4を加熱して乾燥さ
せた後、図示しない大気雰囲気の加熱炉に入れて加熱す
ることにより前記セラミックシート3及びセラミックリ
ブ8に含まれるバインダ2を気化分解して除去し、徐冷
後に前記マンドレル5を取り外すと、半径方向に隣接す
るセラミックシート3の一方の対向面3aに接合され、
且つ半径方向にセラミックシート3を挟んで隣接する相
互が互い違いとなるよう周方向に所要角度ずらして配置
した複数のセラミックリブ8を備え、該セラミックリブ
8の間に繊維状セラミックシート4’が配置された渦巻
き状のセラミックシート3の脱脂成形体が得られ、更に
この脱脂成形体を図示しない不活性雰囲気の別の加熱炉
等に入れ、前記より更に高温で加熱して焼成すると、図
7に示すように、該焼成により靱性を得た渦巻き状のセ
ラミック層3Aとセラミックリブ8、繊維状セラミック
層4A’の焼成体によって、半径方向に弾性変形可能な
セラミック渦巻き状ばね6’が製作される。
Next, after the ceramic sheet 3 and the fibrous ceramic sheet 4 are heated and dried in the state of FIG. 6, the ceramic sheet 3 and the ceramic sheet 3 and the ceramic sheet 3 are heated by placing them in a heating furnace not shown in the air atmosphere. When the binder 2 included in the rib 8 is vaporized and decomposed and removed, and the mandrel 5 is removed after being gradually cooled, the binder 2 is bonded to one of the facing surfaces 3a of the ceramic sheets 3 adjacent in the radial direction,
In addition, a plurality of ceramic ribs 8 are arranged so as to be staggered from each other so as to be adjacent to each other with the ceramic sheet 3 interposed therebetween in the radial direction, and the fibrous ceramic sheet 4 ′ is arranged between the ceramic ribs 8. A degreased molded body of the spiral-shaped ceramic sheet 3 thus obtained is obtained, and the degreased molded body is placed in another heating furnace or the like in an inert atmosphere (not shown) and heated at a temperature higher than the above to be fired. As shown, a ceramic spiral spring 6'which is elastically deformable in the radial direction is manufactured by the sintered body of the spiral ceramic layer 3A, the ceramic ribs 8 and the fibrous ceramic layer 4A 'which have been toughened by the sintering. .

【0035】このセラミック渦巻き状ばね6’の場合に
は、前述した図1〜図3のセラミック渦巻き状ばね6と
同様に半径方向への弾性変位機能を有していることに加
え、セラミックリブ8を備えたことによる摩擦減衰機能
を有している。
In the case of this ceramic spiral spring 6 ', in addition to having the elastic displacement function in the radial direction as in the ceramic spiral spring 6 of FIGS. 1 to 3, the ceramic rib 8 is provided. Has a friction damping function.

【0036】即ち、前記セラミック渦巻き状ばね6’が
半径方向に弾性変位すると、重なり合うセラミック層3
A相互間に周方向の相対変位が二次的に生じる。この
際、半径方向に隣接するセラミック層3Aの一方の対向
面3aに接合された複数のセラミックリブ8が他方の対
向面3bに摺接し、その摩擦力によって前記セラミック
渦巻き状ばね6’に作用した運動エネルギーが減衰さ
れ、更に繊維状セラミック層4A’の繊維同士の摩擦
力、セラミック層3Aと繊維状セラミック層4A’間の
相対変位による摩擦力によっても前記セラミック渦巻き
状ばね6’に作用した運動エネルギーが減衰される。
That is, when the ceramic spiral spring 6'is elastically displaced in the radial direction, the overlapping ceramic layers 3 '
A relative displacement in the circumferential direction is secondarily generated between A. At this time, a plurality of ceramic ribs 8 joined to one facing surface 3a of the ceramic layer 3A adjacent in the radial direction slidably contact the other facing surface 3b, and the frictional force acts on the ceramic spiral spring 6 '. The kinetic energy is attenuated, and the motion acting on the ceramic spiral spring 6'is also caused by the frictional force between the fibers of the fibrous ceramic layer 4A 'and the frictional force due to the relative displacement between the ceramic layer 3A and the fibrous ceramic layer 4A'. Energy is attenuated.

【0037】図8〜図13は本発明の更に他の実施例を
示すもので、図8に示す如く、セラミック粉末1とメチ
ルセルロース等のバインダ2とを混練してシート状に押
し出し成形したセラミックシート12を打抜き加工する
ことによりセラミック中空円盤13を形成する。
FIGS. 8 to 13 show still another embodiment of the present invention. As shown in FIG. 8, a ceramic sheet formed by kneading a ceramic powder 1 and a binder 2 such as methylcellulose and extruding into a sheet shape. A ceramic hollow disk 13 is formed by punching 12 out.

【0038】又、図9に示す如く、長繊維、短繊維、ウ
イスカ等の形態で、フェルト、ペーパ、ニット状の帯状
に成形した繊維状セラミックシート14を打抜き加工す
ることにより、周方向等間隔位置に半径方向に延びるス
リット15を有する繊維状セラミック中空円盤16を形
成し、前記スリット15には前記セラミック中空円盤1
3と同材質のセラミックリブ17を嵌め込む。
Further, as shown in FIG. 9, the fibrous ceramic sheet 14 formed in the form of felt, paper, or knit in the form of long fibers, short fibers, whiskers or the like is punched to obtain equal intervals in the circumferential direction. A fibrous ceramic hollow disk 16 having a slit 15 extending in the radial direction is formed at a position, and the ceramic hollow disk 1 is formed in the slit 15.
The ceramic rib 17 made of the same material as 3 is fitted.

【0039】ここで、前記繊維状セラミック中空円盤1
6の中心Oから前記スリット15の外側端までの寸法r
1 と前記スリット15の内側端までの寸法r2 は、夫々
前記セラミック中空円盤13の外径R1 と内径R2 と等
しくなるようにしておく。
Here, the fibrous ceramic hollow disk 1 is used.
Dimension r from the center O of 6 to the outer end of the slit 15
The dimension r 2 from 1 to the inner end of the slit 15 is set to be equal to the outer diameter R 1 and the inner diameter R 2 of the ceramic hollow disk 13, respectively.

【0040】次いで、図10に示す如く、前記セラミッ
クリブ17の露出面17aに水等の溶剤9を塗布した上
で、図11に示す如く、前記セラミック中空円盤13と
繊維状セラミック中空円盤16とを複数層交互に積み重
ねて積層体18を構成し、該積層体18を押え板19,
19により適度な加圧力で平坦に押えることによって、
前記セラミックリブ17とセラミック中空円盤13とを
接合して積層体18を一体化する。
Then, as shown in FIG. 10, the exposed surface 17a of the ceramic rib 17 is coated with a solvent 9 such as water, and then the ceramic hollow disk 13 and the fibrous ceramic hollow disk 16 are formed as shown in FIG. A plurality of layers are alternately stacked to form a laminated body 18, and the laminated body 18 is provided with a holding plate 19,
By pressing flatly with an appropriate pressing force by 19,
The ceramic rib 17 and the ceramic hollow disk 13 are joined together to integrate the laminated body 18.

【0041】この際、前記セラミック中空円盤13を挟
んで隣接する繊維状セラミック中空円盤16相互のスリ
ット15が、図12に示す如く周方向に互い違いにθ角
度ずれるよう配置して積層体18を構成する。例えば、
図示の例では1枚の繊維状セラミック中空円盤16に8
個のスリット15を等間隔に形成しているので、隣接す
る繊維状セラミック中空円盤16相互を22.5度ずつ
角度をずらして積層する。
At this time, the slits 15 between the fibrous ceramic hollow discs 16 that are adjacent to each other with the ceramic hollow disc 13 sandwiched therebetween are arranged so as to be offset by θ angles in the circumferential direction as shown in FIG. To do. For example,
In the illustrated example, one fibrous ceramic hollow disk 16 has eight
Since the individual slits 15 are formed at equal intervals, the adjacent fibrous ceramic hollow disks 16 are stacked by shifting the angle by 22.5 degrees.

【0042】次いで、図11のまま前記積層体18を押
え板19,19により適度な加圧力で平坦に押えながら
加熱して乾燥させた後、図示しない大気雰囲気の加熱炉
等に入れて800℃程度に加熱することによって、前記
セラミック中空円盤13及びセラミックリブ17に含ま
れるバインダ2類を気化分解して除去し、然る後、図示
しない不活性雰囲気の別の加熱炉等に入れて前記より更
に高温(セラミックがアルミナの場合は1500℃程
度、窒化珪素の場合は1800℃程度)で加熱し、前記
セラミック中空円盤13及びセラミックリブ17を焼成
すると、図13の周方向断面展開図に示されるように、
焼成されて靱性を得たセラミック中空円盤層13Aのセ
ラミックリブ17の間に繊維状セラミック層16Aが配
置され、セラミック中空円盤層13Aの周方向複数箇所
が隣接する各層において互い違いに弾性変形可能とな
り、全体として積層方向に均等なばね定数を有するセラ
ミック中空円盤積層ばね20が製作される。
Next, as shown in FIG. 11, the laminated body 18 is heated by pressing it flat with the pressing plates 19 and 19 while being pressed flat and dried, and then placed in a heating furnace (not shown) in an air atmosphere or the like at 800 ° C. By heating to a certain degree, the binders 2 contained in the ceramic hollow disk 13 and the ceramic rib 17 are vaporized and removed, and then placed in another heating furnace (not shown) in an inert atmosphere or the like. When the ceramic hollow disk 13 and the ceramic rib 17 are heated at a higher temperature (about 1500 ° C. when the ceramic is alumina and about 1800 ° C. when the silicon nitride is used), the circumferential sectional development view of FIG. 13 is shown. like,
The fibrous ceramic layer 16A is arranged between the ceramic ribs 17 of the ceramic hollow disk layer 13A that has been fired to obtain toughness, and a plurality of circumferential positions of the ceramic hollow disk layer 13A can be elastically deformed alternately in each adjacent layer, A ceramic hollow disk laminated spring 20 having a uniform spring constant in the laminating direction as a whole is manufactured.

【0043】以上の如くして製作されたセラミック中空
円盤積層ばね20は、全ての構成が耐熱性に優れたセラ
ミック材料である為、高温環境下で使用することが可能
であり、苛酷な高温条件にさらされるセラミック構造体
同士の間、あるいはセラミック構造と金属構造体との間
に、軸方向の熱膨張、熱衝撃等を緩和する為の応力緩衝
部材として使用することができる。
The ceramic hollow disk laminated spring 20 manufactured as described above can be used in a high temperature environment because all the constituents are made of a ceramic material having excellent heat resistance, so that it can be used under severe high temperature conditions. It can be used as a stress buffer member for relaxing axial thermal expansion and thermal shock between the ceramic structures exposed to each other or between the ceramic structure and the metal structure.

【0044】更に、前記セラミック中空円盤積層ばね2
0は、繊維状セラミック層16Aを隔てた多重構造とな
っているので断熱効果が高く、例えば温度差のあるセラ
ミック構造体と金属構造体との間に用いる場合等に有用
性が高い。
Further, the ceramic hollow disk laminated spring 2
Since 0 has a multiple structure in which the fibrous ceramic layers 16A are separated from each other, it has a high heat insulating effect and is highly useful, for example, when it is used between a ceramic structure and a metal structure having a temperature difference.

【0045】又、前記セラミック中空円盤積層ばね20
は、各セラミック中空円盤層13A及び各セラミックリ
ブ17が薄肉構造となっているので熱応力が低く、耐久
性が高い。
Further, the ceramic hollow disk laminated spring 20
Since the ceramic hollow disk layers 13A and the ceramic ribs 17 have a thin structure, the thermal stress is low and the durability is high.

【0046】更に、前記セラミック中空円盤積層ばね2
0は、セラミック中空円盤層13Aの積層枚数を変える
ことにより任意にばね剛性を設定することができるの
で、ばね剛性の設計が極めて容易である。
Further, the ceramic hollow disk laminated spring 2
In the case of 0, the spring rigidity can be arbitrarily set by changing the number of laminated ceramic hollow disk layers 13A, so that the spring rigidity can be designed very easily.

【0047】又、以上に述べた製造方法によれば、前記
の如き種々の効果を有するセラミック中空円盤積層ばね
20を極めて容易に製作することができるので量産性が
高く、しかも、後加工の不要な完成品として得ることが
できるので製作コストが低い。
Further, according to the manufacturing method described above, the ceramic hollow disk laminated spring 20 having various effects as described above can be manufactured very easily, so that the mass productivity is high and no post-processing is required. Since it can be obtained as a finished product, the manufacturing cost is low.

【0048】[0048]

【発明の効果】請求項1の発明は、全ての構成が耐熱性
に優れたセラミック材料である為、高温環境下で使用す
ることが可能であり、苛酷な高温条件にさらされるセラ
ミック構造体同士の間、或いはセラミック構造体と金属
構造体との間に、熱膨張、熱衝撃等を緩和する為の応力
緩衝部材として使用することができる。
According to the invention of claim 1, since all the constituents are ceramic materials excellent in heat resistance, they can be used in a high temperature environment, and ceramic structures exposed to severe high temperature conditions In between, or between the ceramic structure and the metal structure, it can be used as a stress buffering member for alleviating thermal expansion, thermal shock and the like.

【0049】又、板状のセラミック層の間に繊維状セラ
ミック層が介在している為、断熱効果が高く、繊維同士
の摩擦力による運動エネルギー減衰効果により、応力緩
衝部品として有効である。
Further, since the fibrous ceramic layer is interposed between the plate-shaped ceramic layers, the heat insulating effect is high, and the kinetic energy damping effect due to the frictional force between the fibers is effective as a stress buffer component.

【0050】請求項2の発明は、全ての構成が耐熱性に
優れたセラミック材料である為、高温環境下で使用する
ことが可能であり、帯状のセラミック層間に帯状の繊維
状セラミック層を形成した多重構造となっているので、
断熱効果が高く、薄肉構造となっているので熱応力が低
く、耐久性が高い効果があり、更に、セラミック層の厚
みや巻き数等を変えることにより任意にばね剛性を設定
することができるので、半径方向のばね剛性の設計が極
めて容易である。
The invention of claim 2 can be used in a high temperature environment because all the constituents are made of a ceramic material having excellent heat resistance, and a band-shaped fibrous ceramic layer is formed between the band-shaped ceramic layers. Because it has a multiple structure,
Since it has a high heat insulation effect and a thin structure, it has low thermal stress and high durability, and the spring rigidity can be set arbitrarily by changing the thickness and number of turns of the ceramic layer. The design of the spring stiffness in the radial direction is extremely easy.

【0051】請求項3の発明は、前記の如き種々の効果
を有する請求項2に記載のセラミックばねを極めて容易
に製作できるので量産性が高く、しかも、後加工の不要
な完成品として得ることができるので製作コストが低い
効果がある。
According to the invention of claim 3, the ceramic spring according to claim 2 having various effects as described above can be manufactured very easily, so that it is highly mass producible and can be obtained as a finished product which requires no post-processing. As a result, the production cost is low.

【0052】請求項4の発明は、前記請求項2の発明と
同様の効果を奏することに加え、セラミックリブによる
摩擦減衰機能、繊維状セラミックの繊維同士の摩擦力に
よる運動エネルギー減衰効果が期待できる。
According to the invention of claim 4, in addition to the same effect as the invention of claim 2, a friction damping function by the ceramic ribs and a kinetic energy damping effect by the frictional force between the fibers of the fibrous ceramic can be expected. .

【0053】請求項5の発明は、前記の如き種々の効果
を有する請求項4に記載のセラミックばねを極めて容易
に製作できるので量産性が高く、しかも、後加工の不要
な完成品として得ることができるので製作コストが低い
効果がある。
According to the invention of claim 5, the ceramic spring according to claim 4 having various effects as described above can be manufactured very easily, so that the mass productivity is high, and it is obtained as a finished product which requires no post-processing. As a result, the production cost is low.

【0054】請求項6の発明は、全ての構成が耐熱性に
優れたセラミック材料である為、高温環境下で使用する
ことが可能であり、セラミック中空円盤層間に繊維状セ
ラミック層を形成した多重構造となっているので、断熱
効果が高く、薄肉構造となっているので熱応力が低く、
耐久性が高い効果があり、更に、セラミック中空円盤の
積層枚数を変えることにより任意にばね剛性を設定する
ことができるので、軸方向のばね剛性の設計が極めて容
易である。
The invention of claim 6 can be used in a high temperature environment because all the constituents are made of a ceramic material having excellent heat resistance, and a multi-layered structure in which fibrous ceramic layers are formed between ceramic hollow disk layers. Since it has a structure, it has a high heat insulation effect, and since it has a thin structure, it has low thermal stress,
It has a high durability effect, and the spring rigidity can be arbitrarily set by changing the number of laminated ceramic hollow disks, so that the spring rigidity can be designed very easily.

【0055】請求項7の発明は、前記の如き種々の効果
を有する請求項6に記載のセラミックばねを極めて容易
に製作できるので量産性が高く、しかも、後加工の不要
な完成品として得ることができるので製作コストが低い
効果がある。
According to the invention of claim 7, since the ceramic spring according to claim 6 having various effects as described above can be manufactured very easily, the mass productivity is high, and it is obtained as a finished product which requires no post-processing. As a result, the production cost is low.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のセラミックばねの一実施例の斜視図で
ある。
FIG. 1 is a perspective view of an embodiment of a ceramic spring of the present invention.

【図2】本発明の一実施例におけるセラミックシートと
繊維状セラミックシートの斜視図である。
FIG. 2 is a perspective view of a ceramic sheet and a fibrous ceramic sheet according to an embodiment of the present invention.

【図3】図2のセラミックシートと繊維状セラミックシ
ートを重ね合わせてマンドレルに巻き付けた状態を示す
断面図である。
FIG. 3 is a cross-sectional view showing a state in which the ceramic sheet and the fibrous ceramic sheet of FIG. 2 are overlapped and wound around a mandrel.

【図4】本発明の他の実施例におけるセラミックシート
と繊維状セラミックシートの斜視図である。
FIG. 4 is a perspective view of a ceramic sheet and a fibrous ceramic sheet according to another embodiment of the present invention.

【図5】図4の繊維状セラミックシートのスリットに嵌
め込んだセラミックリブの拡大断面図である。
5 is an enlarged cross-sectional view of a ceramic rib fitted in a slit of the fibrous ceramic sheet of FIG.

【図6】図4のセラミックシートと繊維状セラミックシ
ートを重ね合わせてマンドレルに巻き付けた状態を示す
断面図である。
6 is a cross-sectional view showing a state in which the ceramic sheet and the fibrous ceramic sheet of FIG. 4 are superposed and wound around a mandrel.

【図7】図6のセラミックばねが完成した状態の斜視図
である。
FIG. 7 is a perspective view showing a state where the ceramic spring shown in FIG. 6 is completed.

【図8】本発明の更に他の実施例におけるセラミック中
空円盤の平面図である。
FIG. 8 is a plan view of a ceramic hollow disk according to still another embodiment of the present invention.

【図9】本発明の更に他の実施例における繊維状セラミ
ック中空円盤の平面図である。
FIG. 9 is a plan view of a fibrous ceramic hollow disk according to still another embodiment of the present invention.

【図10】図9の繊維状セラミック中空円盤のスリット
に嵌め込んだセラミックリブの拡大斜視図である。
10 is an enlarged perspective view of a ceramic rib fitted in a slit of the fibrous ceramic hollow disk of FIG.

【図11】本発明の更に他の実施例における積層体の一
部を切り欠いて示す側面図である。
FIG. 11 is a side view showing a laminated body according to still another embodiment of the present invention with a part thereof cut away.

【図12】繊維状セラミック中空円盤相互の積層状態を
示す平面図である。
FIG. 12 is a plan view showing a laminated state of fibrous ceramic hollow disks.

【図13】図12のセラミック中空円盤積層ばねが完成
した状態の図12の周方向断面の展開図である。
13 is a development view of the circumferential cross section of FIG. 12 in a state where the ceramic hollow disk laminated spring of FIG. 12 is completed.

【符号の説明】[Explanation of symbols]

1 セラミック粉末 2 バインダ 3 セラミックシート 3A セラミック層 4,4’繊維状セラミックシート 4A 繊維状セラミック層 4A’ 繊維状セラミック層 5 マンドレル 7 スリット 8 セラミックリブ 9 溶剤 10 離型剤 11 プラスチックフィルム(有機質薄膜) 12 セラミックシート 13 セラミック中空円盤 13A セラミック中空円盤層 14 繊維状セラミックシート 15 スリット 16 繊維状セラミック中空円盤 16A 繊維状セラミック層 17 セラミックリブ 18 積層体 1 Ceramic Powder 2 Binder 3 Ceramic Sheet 3A Ceramic Layer 4, 4'Fibrous Ceramic Sheet 4A Fibrous Ceramic Layer 4A 'Fiber Ceramic Layer 5 Mandrel 7 Slit 8 Ceramic Rib 9 Solvent 10 Release Agent 11 Plastic Film (Organic Thin Film) 12 Ceramic Sheet 13 Ceramic Hollow Disc 13A Ceramic Hollow Disc Layer 14 Fibrous Ceramic Sheet 15 Slit 16 Fibrous Ceramic Hollow Disc 16A Fibrous Ceramic Layer 17 Ceramic Rib 18 Laminate

───────────────────────────────────────────────────── フロントページの続き (72)発明者 宮原 薫 東京都江東区豊洲三丁目1番15号 石川島 播磨重工業株式会社技術研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kaoru Miyahara 3-15-1 Toyosu, Koto-ku, Tokyo Ishikawajima Harima Heavy Industries Ltd. Technical Research Institute

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 板状のセラミック層と板状の繊維状セラ
ミック層とを積層したことを特徴とするセラミックば
ね。
1. A ceramic spring, wherein a plate-shaped ceramic layer and a plate-shaped fibrous ceramic layer are laminated.
【請求項2】 帯状のセラミック層を円筒外周面に沿う
如く二重以上の渦巻き状に形成し且つ重なり合うセラミ
ック層間に帯状の繊維状セラミック層を形成してなるこ
とを特徴とするセラミックばね。
2. A ceramic spring, characterized in that a strip-shaped ceramic layer is formed in a double or more spiral shape along an outer peripheral surface of a cylinder, and a strip-shaped fibrous ceramic layer is formed between overlapping ceramic layers.
【請求項3】 セラミック粉末とバインダとを混練して
帯状に形成したセラミックシートと、帯状の繊維状セラ
ミックシートとを重ね合わせて円形断面のマンドレルの
外周に多重に巻付け、該マンドレルに巻付けた状態でセ
ラミックシートと繊維状セラミックシートを乾燥し、次
いで前記バインダを加熱により気化分解し、然る後焼成
することを特徴とするセラミックばねの製造方法。
3. A ceramic sheet formed by kneading ceramic powder and a binder into a band shape and a fibrous ceramic sheet in a band shape are superposed and wound around the outer periphery of a mandrel having a circular cross section, and wound around the mandrel. A method for producing a ceramic spring, characterized in that the ceramic sheet and the fibrous ceramic sheet are dried in this state, then the binder is vaporized and decomposed by heating, and then fired.
【請求項4】 一方の面に複数のセラミックリブを設け
該セラミックリブの間に繊維状セラミック層を配置した
帯状のセラミック層を円筒外周面に沿う如く二重以上の
渦巻き状に且つ隣接するセラミック層のセラミックリブ
が周方向に互いにずれるように形成したことを特徴とす
るセラミックばね。
4. A ceramic strip having a plurality of ceramic ribs provided on one surface and a fibrous ceramic layer disposed between the ceramic ribs, the ceramic strips being adjacent to each other in a double or more spiral shape along the outer peripheral surface of the cylinder. A ceramic spring, wherein the ceramic ribs of the layers are formed so as to be displaced from each other in the circumferential direction.
【請求項5】 セラミック粉末とバインダとを混練して
帯状に形成したセラミックシートと、長手方向に所要の
間隔でスリットを有し且つ該スリットに前記セラミック
シートと同材質のセラミックリブを嵌め込んだ帯状の繊
維状セラミックシートとを、前記セラミックリブの一方
の露出面に溶剤を塗布し且つ他方の露出面に離型剤を塗
布若しくは有機質薄膜を被覆せしめた上で重ね合わせて
円形断面のマンドレルの外周に多重に巻付け、該マンド
レルに巻付けた状態でセラミックシートと繊維状セラミ
ックシートを乾燥し、次いで前記バインダを加熱により
気化分解し、然る後焼成することを特徴とするセラミッ
クばねの製造方法。
5. A ceramic sheet formed by kneading ceramic powder and a binder into a strip shape, and slits having a predetermined interval in the longitudinal direction, and ceramic ribs made of the same material as the ceramic sheet are fitted into the slits. A strip-shaped fibrous ceramic sheet is coated with a solvent on one exposed surface of the ceramic rib and a release agent is coated on the other exposed surface of the ceramic rib, or is covered with an organic thin film, and then overlapped to form a circular cross-section mandrel. Manufacturing of a ceramic spring characterized in that it is wound around the outer periphery in multiple layers, the ceramic sheet and the fibrous ceramic sheet are dried while being wound around the mandrel, and then the binder is vaporized and decomposed by heating and then fired. Method.
【請求項6】 一方の面に周方向等間隔で放射状に複数
のセラミックリブを設け該セラミックリブの間に繊維状
セラミック層を配置した複数のセラミック中空円盤層
を、隣接するセラミック中空円盤層のセラミックリブが
互い違いとなるように周方向に所要角度ずらして積層し
たことを特徴とするセラミックばね。
6. A plurality of ceramic hollow disk layers in which a plurality of ceramic ribs are provided radially on one surface at equal intervals in the circumferential direction and fibrous ceramic layers are arranged between the ceramic ribs, and adjacent ceramic hollow disk layers are provided. A ceramic spring, wherein the ceramic ribs are laminated with a predetermined angle offset in the circumferential direction so that the ceramic ribs are staggered.
【請求項7】 セラミック粉末とバインダとを混練して
形成したセラミック中空円盤と、周方向等間隔位置に半
径方向に延びるスリットを有し且つ該スリットに前記セ
ラミック中空円盤と同材質のセラミックリブを嵌め込ん
だ繊維状セラミック中空円盤とを、前記セラミックリブ
の一方の露出面に溶剤を塗布し且つ他方の露出面に離型
剤を塗布若しくは有機質薄膜を被覆せしめた上で隣接す
る前記繊維状セラミック中空円盤のスリットが周方向に
互い違いにずれるよう複数層交互に積み重ねて積層体を
構成し、該積層体を適度な加圧力で平坦に押さえながら
乾燥させ、次いで前記バインダを加熱により気化分解
し、然る後焼成することを特徴とするセラミックばねの
製造方法。
7. A ceramic hollow disk formed by kneading a ceramic powder and a binder, and slits extending in the radial direction at circumferentially equidistant positions, and ceramic ribs made of the same material as the ceramic hollow disk are provided in the slits. The fibrous ceramic hollow disk and the fibrous ceramic adjacent to each other after applying a solvent to one exposed surface of the ceramic rib and a mold release agent or an organic thin film on the other exposed surface of the ceramic rib. A plurality of layers are alternately stacked such that the slits of the hollow discs are staggered in the circumferential direction to form a laminated body, and the laminated body is dried while being held flat with an appropriate pressing force, and then the binder is vaporized and decomposed by heating, A method of manufacturing a ceramic spring, which comprises firing after that.
JP6147789A 1994-06-29 1994-06-29 Ceramic spring and its manufacture Pending JPH0814294A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6147789A JPH0814294A (en) 1994-06-29 1994-06-29 Ceramic spring and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6147789A JPH0814294A (en) 1994-06-29 1994-06-29 Ceramic spring and its manufacture

Publications (1)

Publication Number Publication Date
JPH0814294A true JPH0814294A (en) 1996-01-16

Family

ID=15438245

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6147789A Pending JPH0814294A (en) 1994-06-29 1994-06-29 Ceramic spring and its manufacture

Country Status (1)

Country Link
JP (1) JPH0814294A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013167268A (en) * 2012-02-14 2013-08-29 Oiles Corp Spiral spring device
CN112159239A (en) * 2020-09-28 2021-01-01 景德镇陶瓷大学 Preparation method of roll type ceramic membrane support and ceramic membrane product thereof
CN114634366A (en) * 2022-02-17 2022-06-17 福建闽航电子有限公司 Preparation method of ceramic tube shell based on fiber alumina

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013167268A (en) * 2012-02-14 2013-08-29 Oiles Corp Spiral spring device
CN112159239A (en) * 2020-09-28 2021-01-01 景德镇陶瓷大学 Preparation method of roll type ceramic membrane support and ceramic membrane product thereof
CN112159239B (en) * 2020-09-28 2022-07-15 景德镇陶瓷大学 Preparation method of roll-type ceramic membrane support and ceramic membrane product thereof
CN114634366A (en) * 2022-02-17 2022-06-17 福建闽航电子有限公司 Preparation method of ceramic tube shell based on fiber alumina

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