JPH08135219A - Sanitary room unit and joint concealing member - Google Patents

Abstract

PURPOSE: To make it possible to set up panels flexibly and definitely depending on an overhanging state of a ceiling beam which varies with every construction site by providing first, second and third side panels and a ceiling panel and a ceiling beam offset panel. CONSTITUTION: A single corner on the upper part of a first panel 4 and a second panel 5 is cut off in the form of a taper in conformity with an overhanging state of a ceiling beam on a construction site, thereby providing tapered notched parts 41 and 51. Then, the upper side of a third side panel 6 is cut off in conformity with the vertical length of the notched parts 41 and 51, thereby shortening the height dimension. Then, one end of a second ceiling panel 8 provided in surplus is cut off in conformity with the length dimension of the notched parts 41 and 51 thereby forming a ceiling beam offset panel 9. Square pipes 13A to 13C are mounted on the panels 4 to 6 and 9 respectively while panels 7 and 8 are loaded on the upper sides of the panels 41 and 51 where an end material 10 is mounted on a reinforcing frame 71. The panel 9 is loaded on the upper side of the notched parts 41 and 51, thereby connecting the panel 9 to the panels from 4 to 6.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sanitary room unit having a tapered ceiling beam relief portion and a seam concealing member used therein.

[0002]

2. Description of the Related Art As a sanitary room unit having a ceiling beam escape portion, there is, for example, one disclosed in Japanese Utility Model Laid-Open No. 63-162005.

In this structure, the ceiling beam relief portion has a substantially L-shaped cross section and is composed of a horizontal panel and a vertical panel. Then, the horizontal panel of the ceiling beam escape portion is placed on the horizontal portions of the ceiling side cutout portions of the three side wall panels, and the front end of the horizontal panel is connected to the ceiling side cutout portion of the side wall panel with a coupling metal fitting. The lower end of this vertical panel is placed on the rear end upper surface of the horizontal panel while aligning the vertical panels of the two parallel side walls with the vertical portions of the notches on the ceiling side, and the upper end of this vertical panel with respect to the ceiling panel. Also, the lower end of the vertical panel is screwed to the rear end of the horizontal panel.

In such a structure, since the ceiling beam escape portion has a substantially L-shaped cross section and has a shape projecting at an acute angle with respect to the inside of the unit, not only the pressure feeling tends to be strong inside the unit, but also the design. It is pointed out that the sex is bad.

On the other hand, it has been considered that the cross section of the ceiling beam escape portion is tapered so that the protrusion of the ceiling beam escape portion to the inside of the unit can be made small.

[0006]

The sanitary room unit of the above-mentioned conventional example has a side wall panel having a tapered notch portion, a short ceiling panel and a dedicated ceiling panel depending on the overhanging dimension of the ceiling beam at the installation site. Since the ceiling beam escape panel is manufactured by order, and it is brought in to the installation site and assembled, it is easy for delivery delay to occur,
In addition to affecting the next process of the building (for example, plumbing and wiring work), it may not be possible to install (if the ceiling beam overhangs too large) if the installation site conditions are different, or if the bathroom is unnecessarily narrowed. (When the overhanging dimension of the ceiling beam is small).

Therefore, according to the present invention, in a sanitary room unit having a tapered ceiling beam escape portion which has little oppressive feeling and is excellent in design, it is possible to set different ceiling beam protrusions at each installation site. The purpose is to enable flexible and reliable installation.

Further, according to the present invention, in the seam concealing member provided at the joint between the ceiling beam escape panel and the ceiling panel of the sanitary room unit having the tapered ceiling beam escape portion, the angle of the ceiling beam escape portion varies depending on the installation site. The purpose is to make it possible to use it as a common component regardless of variations.

[0009]

The sanitary room unit of the present invention is a box-shaped box having a ceiling beam relief portion corresponding to the ceiling beam of the frame provided on one side of the ceiling portion, and has an upper corner. First and second side wall panels provided with tapered notches having an angle corresponding to the degree of projection of the ceiling beam at the installation site and facing each other substantially in parallel, and the tapered notches of the first and second side wall panels. And a third side wall panel that is disposed on the first side wall panel and has substantially the same height as the height from the lower side to the lower end of the tapered notch in the first and second side wall panels, and the tapered side wall panels. A ceiling panel having substantially the same length as the length from the upper side of the notch to the corner without the notch, and the tapered notches of the first and second side walls, the upper side of the third side wall, and the ceiling panel. Surround with ceiling beam side A ceiling beam escape panel mounted so as to cover the mouth, and at least the side wall panel is provided from each rectangular panel for a unit having no ceiling beam escape portion according to the degree of protrusion of the ceiling beam at the installation site. In addition, the ceiling beam relief panel is set to a size based on the generally known maximum ceiling beam overhanging dimension, or a square for a unit without a ceiling beam relief. It is processed from the ceiling panel according to the degree of protrusion of the ceiling beams at the installation site.

The seam concealing member of the present invention conceals the seam between the ceiling panel and the ceiling beam escape panel of the sanitary room unit, and is a flat plate portion extending so as to straddle both panels around the seam. And a support portion that is connected to the flat plate portion and is attached to at least one of the panels, and the flat plate portion is
It is formed to be elastically bendable at the boundary between the portion extending to the ceiling panel side and the portion extending to the ceiling beam escape panel side.

The above-mentioned supporting portion is composed of a rising portion connected in a rising shape near the center of the flat plate portion in the width direction, and a locking portion to the ceiling panel connected to the upper end of the rising portion. On the one side of the flat plate portion with the rising portion as the center, only the vicinity of the base of the rising portion is made of a flexible soft material, and the portion excluding the vicinity of the base is made of a hard material.

[0012]

In the sanitary room unit according to the present invention, the ceiling beam escape portion is tapered, so that there is little pressure on the inside of the unit and the design is good. Moreover, since the side wall panel and the ceiling beam escape panel are processed at the installation site according to the degree of protrusion of the ceiling beam, the tapered ceiling beam escape part can be set to an optimum angle that matches the ceiling beam at the installation site. Like

Since the flat plate portion of the seam concealing member of the present invention can be elastically bent in an inverted "V" shape, the angle of the tapered ceiling beam relief can be varied depending on the ceiling beam at the installation site. However, it becomes possible to follow the change in the angle formed by the ceiling panel and the ceiling beam escape panel, and the parts can be shared.

Further, the joint concealing member is provided at the joint between the ceiling panel and the ceiling beam escape panel, but the cut edge of the ceiling beam escape panel is temporarily located at the portion where the ceiling panel and the ceiling beam escape panel are in contact with each other. In this case, this cut edge is not exposed, which is particularly effective in terms of design.

[0015]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below with reference to the embodiments shown in FIGS. 1 is an exploded perspective view of a main part of the sanitary room unit, FIG. 2 is a side view of the unit in an assembled state, FIG. 3 is a cross-sectional view of a parting material, and FIG.
FIG. 5 is an exploded perspective view of a side wall panel, and FIG. 5 is an explanatory view showing an angle of a ceiling beam relief portion according to a protruding state of the ceiling beam.

In the figure, 1 is a frame ceiling beam, and 2 is a sanitary room unit such as a unit bath. The sanitary room unit 2 has a rectangular box shape in which a tapered ceiling beam escape portion 3 corresponding to the ceiling beam 1 of the skeleton is provided on one side of the ceiling portion.

Specifically, the sanitary room unit 2
Includes at least four side wall panels 4, 5, 6 (one of which is not shown and not shown), two ceiling panels 7 and 8, a ceiling beam escape panel 9, and a floor panel not shown. A parting material 10 as a joint concealing member between the first ceiling panel 7 and the ceiling beam escape panel 9 and two types of clamps 11 and 12 as connecting fittings are provided.

Of the four side wall panels, the substantially rectangular first and second side wall panels 4 and 5 arranged to face each other have tapered notches at upper corners thereof at an angle θ corresponding to the degree of protrusion of the ceiling beam 1. It is cut so that 41 and 51 are provided. The rectangular third side wall panel 6 disposed on the side of the tapered notch portions 41, 51 of the first and second side wall panels 4, 5 has the first and second vertical length dimensions of the tapered notch portions 41, 51. 2 The side wall panels 4 and 5 are cut and processed to have a height dimension shorter than that of the side wall panels 4 and 5. As the remaining fourth side wall panel (not shown), a rectangular side wall panel that is not subjected to any processing is used. Then, the rectangular pipes 13A are attached to the outer surfaces of the outer periphery of the first to third side wall panels 4 to 6, respectively, and the tapered notch portions 4 of the first and second side wall panels 4 and 5 are attached.
A rectangular pipe 13B having a length set according to the length dimension of the ceiling beam escape portion 3 is attached to the outer surfaces of the 1, 51.

Of the two ceiling panels, the first ceiling panel 7 is for a sanitary room unit of another specification in which the taper cutouts 41, 51 are set to a dimension shorter by the horizontal length dimension (for example, 200 mm width). The second ceiling panel 8 has a long dimension (for example, 8
A width of 00 mm) is used. Reinforcing collars 71 to 74 are formed on four sides of the first ceiling panel 7, and similar reinforcing collars (reference numerals are omitted) are also bent and formed on the second ceiling panel 8.

The ceiling beam escape panel 9 is the second ceiling panel 8
From the same thing as above, the tapered notches 41 and 51 of the first and second side wall panels 4 and 5, the upper side of the third side wall panel 6 and the side of the first ceiling panel 7 on the side of the ceiling beam relief 3 are formed. It is cut to a size that covers the surrounding rectangular opening. Therefore, although the same reinforcement brims 91 to 93 as the second ceiling panel 8 are bent and formed on three sides of the ceiling beam escape panel 9,
The reinforcing flange 91 is provided on the upper surface of the remaining one side, which is cut off.
As an alternative to ~ 93, a separate rectangular pipe 13C is attached. As the ceiling beam escape panel 9, in addition to the second ceiling panel 8 being used, a dedicated panel set to a size based on the generally known maximum overhanging size of the ceiling beam 1 in the horizontal direction may be used. Good.

Reinforcement trees (reference numeral omitted) such as plywood are attached to the outer surfaces of the first and second ceiling panels 7 and 8 and the ceiling beam escape panel 9.

The parting member 10 covers the joint between the first ceiling panel 7 and the ceiling beam escape panel 9, and as shown in FIG. 3, the flat plate portion 101 having a width extending over both panels 7, 9.
And a support portion 102 connected to the vicinity of the center of the flat plate portion 101 in the width direction and hooked on the reinforcing flange 71 on the long side of the first ceiling panel 7. The supporting portion 102 is the flat plate portion 1.
01, extends in the vertical direction, is bent in the horizontal direction in the middle, and is bent downward in the middle, and an adhesive tape 103 is attached to the inner surface of the horizontal portion of the support portion 102. In this parting material 10, only a portion 104 near the base of the supporting portion 102 on the side extending to the ceiling beam escape panel 9 side in the flat plate portion 101 is locally formed of soft vinyl chloride, and the other substantially entire portion is hard vinyl chloride. And is integrally manufactured by extrusion molding. With such a structure, the portion of the flat plate portion 101 that extends toward the ceiling beam escape panel 9 side can be elastically bent with respect to the portion that extends toward the first ceiling panel 7 side,
The shape is almost upside down.

The first clamp 11 connects the third side wall panel 6 and the ceiling beam escape panel 9, and has a rectangular pipe 13A of the third side wall panel 6 and a reinforcing flange 91 on the long side of the ceiling beam escape panel 9. U-shaped member 111 locked across
And an adjusting bolt 112 screwed to the piece. Three first clamps 11 are used here.

The second clamp 12 connects the first and second side wall panels 4 and 5 and the ceiling beam escape panel 9, and has a strip-shaped body 121 provided with a single sill hole 123, and a strip-shaped body 121. The curved pieces 122 are connected to each other and are locked to the reinforcing collars 92 and 93 on the short sides of the ceiling beam escape panel 9. Two second clamps 12 are used here.

Next, a procedure for assembling the sanitary room unit 2 described above will be described. The first to third side wall panels 4 to 6, the first ceiling panel 7 and the ceiling beam escape panel 9 of the sanitary room unit 2 are
Each is processed according to the degree of protrusion of the ceiling beam 1 of the frame.

First, as the first to third side wall panels 4 to 6, those for a unit not provided with the ceiling beam escape portion 3 are prepared, and the same ceiling beam escape panel 9 as the second ceiling panel 8 is prepared. Prepare extra sheets.

As shown in FIG. 4, by notching the upper side corners of the prepared rectangular first and second side wall panels 4 and 5 in a tapered shape at an angle according to the degree of protrusion of the ceiling beam 1 at the installation site. , Tapered notches 41 and 51 are obtained.

The upper side of the prepared third side wall panel 6 is
As shown in FIG. 4, the tapered notches 41 and 51 are cut in accordance with the vertical length dimension to shorten the height dimension.

One end of the extra prepared second ceiling panel is cut according to the length dimension along the tapered notches 41 and 51, and the length dimension is shortened to form the ceiling beam escape panel 9.

The cut panels 4 to 6 and 9
On the other hand, the rectangular pipes 13A to 13C are attached by screws, and the joint screws 14 are screwed into the rectangular pipes 13B attached to the tapered notches 41 and 51 of the first and second side wall panels 4 and 5, respectively. The first and second
The cut ends of the rectangular pipe 13A attached to the upper side or the left side of the side wall panels 4 and 5 are tapered.

After being processed in this way, it is assembled.

After assembling the first to third side wall panels 4 to 6, the fourth side wall pipe (not shown) and the floor panel,
The first and second ceiling panels 7 and 8 are placed on the upper sides of the first and second side wall panels 4 and 5, and the parting member 10 is attached to the reinforcing flange 71 on the long side of the first ceiling panel 7. This work can be performed from an inspection window (not shown) provided on the second ceiling panel 8 or an opening of the ceiling beam escape portion 3.

The ceiling beam escape panel 9 is placed on the upper sides of the tapered notches 41 and 51 of the first and second side wall panels 4 and 5 and the upper side of the third side wall panel 6 via seal packing (not shown). At this time, the flat plate portion 101 of the parting member 10 that covers the abutting portion of the reinforcing collar 71 of the ceiling panel 7 and the cut end 94 of the ceiling beam escape panel 9 is substantially inverted according to the inclination degree of the ceiling beam escape panel 9. It comes into close contact with both panels 7 and 9 in a state of being elastically bent in the shape of ".

The first and second clamps 11 and 12 are attached to connect the first to third side wall panels 4 to 6 and the ceiling beam escape panel 9. The first clamp 11 applies the U-shaped member 111 so as to straddle the reinforcing flange 91 on the long side of the ceiling beam escape panel 9 and the rectangular pipe 13A on the upper side of the third side wall panel 6, and tightens the adjustment bolt 112 to connect it. To do. The second clamp 12 has the duller holes 123 engaged with the joint screws 14 of the first and second side wall panels 4 and 5, respectively, and the second clamp 12 is slanted downward to knock down the second clamp 12. Curved piece 1
22 is hooked on the reinforcing ribs 92, 93 on the short side of the ceiling beam escape panel 9 to lock the daruma hole 123 and the joint screw 14.

Each joint between the first ceiling panel 7 and the ceiling beam escape panel 9 is sealed with a caulking material 15 such as silicon at both ends of the flat plate portion 101 of the parting member 10.

Because of such an assembly, as shown in FIG. 5, the angle of the ceiling beam escape portion 3 is changed according to the size of the projecting condition of the ceiling beam 1 (refer to the solid line and the alternate long and short dash line) at the installation site. θ1 and θ2 can be arbitrarily changed. In this way, when the angles θ1 and θ2 are changed, the width of the first ceiling panel 7 becomes constant, and therefore the height of the third side wall panel 6 can be changed.

The present invention is not limited to the above embodiment, and various modifications and applications can be considered.

(1) The first ceiling panel 7 is the same as the second ceiling panel 8 or a ceiling panel for a unit which is not provided with a ceiling beam relief portion, and the first and second side wall panels 4, 5 are formed.
It is also possible to cut the tapered notches 41, 51 into a dimension shorter by the horizontal length dimension. In this case, the reinforcing flanges 71 to 73 that are bent and formed in advance are left only on the three sides of the first ceiling panel 7, but the reinforcing flanges on the other side are cut. Tsuba 71
It is preferable to attach a separate rectangular pipe as an alternative to ~ 73. In this way, unlike the above-described embodiment, it is not necessary to use a short panel for another model of sanitary room unit as the first ceiling panel 7.

(2) In the case of the above (1), as shown in FIG. 6, when the angle of the ceiling beam escape portion 3 is arbitrarily changed according to the size of the projection of the ceiling beam 1 of the frame. Since the width of the first ceiling panel 7 can be variably adjusted,
Angles θ3 to θ5 of the ceiling beam escape portion 3 are determined according to the size of the projection of the ceiling beam 1 (see the solid line, the one-dot chain line, and the two-dot chain line).
Can be set more freely.

[0040]

The sanitary room unit of the present invention is
At the installation site, it is possible to obtain tapered ceiling beam reliefs at various angles according to the degree of ceiling beam projection at the installation site. It can be installed flexibly and flexibly while the feeling of pressure by the parts is small and the ceiling beam escape part looks good.

The seam concealing member of the present invention does not expose the cut edge of the ceiling beam escape panel to the inside of the unit when the cut edge of the ceiling beam escape panel is located at a position where the ceiling panel and the ceiling beam escape panel are abutted with each other. It is possible to use it as a common part without any processing, regardless of the angle of the tapered ceiling beam relief part, which is different depending on the overhanging condition of the ceiling beam at the installation site. become.

[Brief description of drawings]

FIG. 1 is an exploded perspective view of a main part of a sanitary room unit of the present invention.

FIG. 2 is a side view of the unit in an assembled state.

FIG. 3 is a sectional view of a parting material of the unit.

FIG. 4 is an exploded perspective view of a side wall panel of the unit.

FIG. 5 is an explanatory view showing an angle of a ceiling beam relief portion according to the degree of protrusion of the ceiling beam.

FIG. 6 is another explanatory diagram showing the angle of the ceiling beam relief portion according to the degree of projection of the ceiling beam.

[Explanation of symbols]

 1 Ceiling Beam 2 Sanitary Room Unit 3 Ceiling Beam Relief 4 First Sidewall Panel 41 Tapered Notch on First Sidewall Panel 5 Second Sidewall Panel 51 Tapered Notch on Second Sidewall Panel 6 Third Sidewall Panel 7 1st Ceiling panel 9 Ceiling beam escape panel 10 Parting material 101 Flat part of parting material 102 Supporting part of parting material

Claims (3)

[Claims] 1. A rectangular box-shaped sanitary room unit in which a tapered ceiling beam relief corresponding to a ceiling beam of a frame is provided on one side of a ceiling portion, and the ceiling beam overhanging condition at the installation site is set at one upper corner. First and second side wall panels provided with tapered notches having an angle corresponding to and facing each other substantially in parallel, and the first and second side wall panels are disposed on the tapered notch side of the first and second side wall panels and A third side wall panel having substantially the same height as the height from the lower side to the lower end of the tapered notch in the second side wall panel, and the tapered notch from the upper side of the notch in the first and second side walls. A ceiling panel that is set to have almost the same length as the length to the non-corner, a tapered notch of each of the first and second side walls, an upper side of the third side wall, and a side of the ceiling panel on the side of the ceiling beam relief. Mounted to cover the opening surrounded by And a ceiling beams escape panel that is location,
And, at least the side wall panel is processed according to the degree of projection of the ceiling beam at the installation site from each rectangular panel for a unit that does not have a ceiling beam escape portion, and the ceiling beam escape panel is generally Known from the maximum ceiling beam overhang size known from the above or a square ceiling panel for a unit without a ceiling beam relief is processed according to the ceiling beam overhang condition at the installation site A sanitary room unit that is characterized by 2. A joint concealing member for concealing a joint between the ceiling panel and the ceiling beam escape panel according to claim 1, wherein the flat plate portion extends so as to straddle both panels around the joint, and the flat plate portion. A support portion connected to at least one of the panels connected to the ceiling plate, and the flat plate portion being elastically bendable at a boundary between a portion extending to the ceiling panel side and a portion extending to the ceiling beam escape panel side. A seam concealing member characterized by being formed. 3. The supporting portion includes a rising portion connected in a rising shape near the center of the flat plate portion in the width direction, and a locking portion to a ceiling panel connected to an upper end of the rising portion. In the flat plate portion, on one side centered on the rising portion, only the vicinity of the root of the rising portion is a flexible soft material, and the portion excluding the vicinity of the root is a hard material. The seam concealing member according to claim 2, which is characterized in that.