JPH0813156A - Colored lubrication-treated galvanized steel sheet having high edge face corrosion resistance and its production - Google Patents

Colored lubrication-treated galvanized steel sheet having high edge face corrosion resistance and its production

Info

Publication number
JPH0813156A
JPH0813156A JP6146468A JP14646894A JPH0813156A JP H0813156 A JPH0813156 A JP H0813156A JP 6146468 A JP6146468 A JP 6146468A JP 14646894 A JP14646894 A JP 14646894A JP H0813156 A JPH0813156 A JP H0813156A
Authority
JP
Japan
Prior art keywords
steel sheet
film
corrosion resistance
resin
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6146468A
Other languages
Japanese (ja)
Other versions
JP2784325B2 (en
Inventor
Seiji Bando
誠治 坂東
Kazuhide Oshima
一英 大島
Tamotsu Toki
保 土岐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP6146468A priority Critical patent/JP2784325B2/en
Publication of JPH0813156A publication Critical patent/JPH0813156A/en
Application granted granted Critical
Publication of JP2784325B2 publication Critical patent/JP2784325B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/322Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
    • C23C28/3225Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only with at least one zinc-based layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer

Landscapes

  • Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Lubricants (AREA)

Abstract

PURPOSE:To produce a colored lubrication-treated steel sheet excellent in lubricity, corrosion resistance including edge face corrosion resistance and designing properties without adding pigments by subjecting a galvannealed steel sheet to chromating treatment and thereafter forming a specified lubricating resin film contg. silica particles and a basic additive thereon. CONSTITUTION:This steel sheet is a one in which the surface of a galvannealed steel sheet is applied with a chromate film of 10 to 150mg/m<2> coating weight expressed in terms of Cr, and the surface is applied with a resin film. This resin film is a one contg., by weight, 5 to 30% silica particles as SiO2, 0.5 to 30% lubricating function imparting agent and 1 to 10% basic alkali metal salt and contg. no pigments, and in which the weight of the dry film is regulated to 0.1 to 5g/m<2>. Furthermore, the alloying degree of the galvanized steel sheet is preferably regulated to 7 to 13%. Moreover, preferably, as the color tone after the treatment, the color system of L*a*b* in JIS-Z8729 is used, and 50<=L*<=62, -1<=a*<=0 and -2<=b*<=0 are regulated.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、自動車、家電、建材製
品等の外装用に使用するのに好適な表面外観を有し、か
つ潤滑性と耐食性、特に端面耐食性に優れた、着色化潤
滑処理亜鉛系めっき鋼板に関する。
The present invention relates to a colored lubrication having a surface appearance suitable for use as an exterior for automobiles, home appliances, building materials, etc., and having excellent lubricity and corrosion resistance, particularly end face corrosion resistance. A treated zinc-based plated steel sheet.

【0002】[0002]

【従来の技術】近年、地球環境破壊の防止対策が世界的
な問題としてとりあげられており、中でも強烈な紫外線
から我々を守っているオゾン層の破壊防止は重要な課題
である。1987年9月モントリオールでフロン規制の議定
書が採択されたのをはじめ、わが国でも1988年に国内法
が成立するなど、フロンや水質汚染の原因となるトリク
レンなどの有機溶剤の使用が規制されるようになってい
る。
2. Description of the Related Art In recent years, preventive measures against the destruction of the global environment have been taken up as a global problem, and prevention of the destruction of the ozone layer, which protects us from intense ultraviolet rays, is an important issue. The use of organic solvents such as chlorofluorocarbons and trichlene, which causes water pollution, has been regulated, including the adoption of the CFC regulation protocol in Montreal in September 1987 and the enactment of domestic laws in 1988 in Japan. It has become.

【0003】一般に鋼板を加工する際には、摩擦抵抗の
低減のためにプレス油を塗布する。塗布されたプレス油
は、加工後の脱脂工程で脱脂される。この脱脂工程でよ
く用いられるトリクロロエタンはオゾン層破壊物質であ
り、1995年には全廃される予定である。
Generally, when processing a steel sheet, press oil is applied to reduce frictional resistance. The applied press oil is degreased in the degreasing step after processing. Trichloroethane, which is often used in this degreasing process, is an ozone depleting substance, and is scheduled to be completely abolished in 1995.

【0004】さらに、プレス作業職場の環境改善や脱脂
工程省略によるコストダウンの観点から、プレス油塗布
−脱脂工程が省略できる、予め潤滑処理が施された潤滑
処理鋼板に対するニーズが高まっている。このような情
況から、次に例示する各公報に記載されているように、
種々の潤滑処理鋼板がこれまでに提案されている。
Further, from the viewpoint of improving the environment of the press work workplace and reducing the cost by omitting the degreasing process, there is an increasing need for a lubricated steel sheet which has been subjected to a lubrication process in advance and which can omit the press oil application-degreasing process. From such circumstances, as described in the following publications,
Various lubricated steel sheets have been proposed so far.

【0005】特開平3−96337 号:クロメート処理した
電気亜鉛めっき鋼板の表面に、アクリル化エポキシ樹脂
中にフッ素系樹脂粒子およびシリカ粒子を含有する樹脂
皮膜を形成したプレス加工性に優れる樹脂塗装鋼板。 特開平3−17190 号:クロメート処理した亜鉛めっき鋼
板の表面に、フッ素系樹脂粒子およびシリカ粒子を含有
するモンタンワックス酸化物の被膜を形成した潤滑性、
耐食性に優れる表面処理鋼板。 特開平3−17189 号:クロメート処理した亜鉛めっき鋼
板の表面に、ウレタン変性ポリオレフィン系樹脂中にフ
ッ素系樹脂粒子およびシリカ粒子を含有する樹脂皮膜を
形成した潤滑性、耐食性に優れる樹脂塗装鋼板。
Japanese Unexamined Patent Publication No. 3-96337: A resin-coated steel sheet excellent in press workability in which a resin film containing fluororesin particles and silica particles in an acrylated epoxy resin is formed on the surface of a chromate-treated electrogalvanized steel sheet. . Japanese Unexamined Patent Publication No. 3-17190: Lubricity in which a film of montan wax oxide containing fluororesin particles and silica particles is formed on the surface of a zinc-plated steel sheet that has been chromated.
Surface-treated steel sheet with excellent corrosion resistance. JP-A-3-17189: A resin-coated steel sheet having excellent lubricity and corrosion resistance, in which a resin coating containing fluorine resin particles and silica particles in a urethane-modified polyolefin resin is formed on the surface of a chromate-treated galvanized steel sheet.

【0006】特開平3−28380 号:亜鉛系(=亜鉛また
は亜鉛合金)電気めっき鋼板の表面にクロメート皮膜を
形成し、その上にフッ素系樹脂を含有するカルボキシル
化したポリエチレン系ディスパージョンの塗布層を有す
る潤滑性および耐食性に優れる表面処理鋼板。 特開平3−16726 号:亜鉛系電気または溶融めっき鋼板
の表面にクロメート皮膜を形成し、その上に水酸基およ
び/またはカルボキシル基を有する樹脂中にシリカとポ
リオレフィンワックスとを含有する樹脂皮膜を有する成
形性に優れた潤滑樹脂処理鋼板。 これらは、いずれも、電気亜鉛系めっきおよびおよび/
または溶融亜鉛めっき鋼板を母材として使用し、色調と
しては、下地の亜鉛系めっきに特有の金属光沢があるた
め、意匠性に劣る。
JP-A-3-28380: A coating layer of a carboxylated polyethylene-based dispersion containing a chromate film formed on the surface of a zinc-based (= zinc or zinc alloy) electroplated steel sheet and containing a fluororesin thereon. Surface-treated steel sheet with excellent lubricity and corrosion resistance. JP-A-3-16726: Forming a chromate film on the surface of a zinc-based electric or hot dip plated steel sheet, and a resin film containing silica and polyolefin wax in the resin having a hydroxyl group and / or a carboxyl group on the chromate film Lubricant resin treated steel sheet with excellent properties. These are all electrogalvanized and / or
Alternatively, a hot-dip galvanized steel sheet is used as a base material, and the color tone is inferior in design due to the metallic luster peculiar to the underlying zinc-based plating.

【0007】近年、コストダウンの観点から、これら潤
滑処理鋼板を、従来はプレコート鋼板が用いられていた
外装用鋼板にも適用しようとする試みがあるが、これま
での潤滑処理鋼板では、外装用としての適用は困難であ
った。
[0007] In recent years, from the viewpoint of cost reduction, there has been an attempt to apply these lubricated steel sheets to exterior steel sheets, which have conventionally used precoated steel sheets. Was difficult to apply.

【0008】着色外観を有する潤滑処理鋼板として、特
開平2−263633号公報には、亜鉛系めっき鋼板の表面に
クロメート皮膜を形成し、その上にシリカとポリエチレ
ンワックスと着色顔料とを含有する有機溶剤型塗料組成
物を塗布した高耐食性着色薄膜塗装鋼板が提案されてい
る。この塗装鋼板は、樹脂皮膜を顔料で着色しているだ
け製造コストが高い。さらに、顔料を塗料中に均一に分
散するのが難しいため、均一に着色した樹脂皮膜を安定
して形成することが困難であり、やはり外装用としての
使用は困難な、意匠性が低下したものとなる。
As a lubricated steel sheet having a colored appearance, Japanese Unexamined Patent Publication (Kokai) No. 2-263633 discloses an organic material containing a zinc-based plated steel sheet on which a chromate film is formed, on which silica, polyethylene wax and a color pigment are contained. A highly corrosion-resistant colored thin film-coated steel sheet coated with a solvent-based coating composition has been proposed. This coated steel sheet has a high manufacturing cost because the resin film is colored with a pigment. Furthermore, since it is difficult to disperse the pigment uniformly in the paint, it is difficult to form a uniformly colored resin film in a stable manner. Becomes

【0009】[0009]

【発明が解決しようとする課題】本発明の目的は、プレ
ス油塗布−脱脂工程を省略して加工することができ、し
かも顔料を使用せずに好ましい外観に着色された、外装
用としての適用が可能な、潤滑性、耐食性、意匠性に優
れた表面処理鋼板を提供することである。
SUMMARY OF THE INVENTION An object of the present invention is to apply as an exterior, which can be processed by omitting the press oil application-degreasing step, and is colored to have a preferable appearance without using a pigment. It is to provide a surface-treated steel sheet having excellent lubricity, corrosion resistance, and designability.

【0010】本発明のより具体的な目的は、上述した従
来の潤滑処理鋼板が示すのと同等の潤滑性能を示す(即
ち、潤滑性に優れ、強加工における極圧や金型の温度上
昇に対しても、十分に耐えることができる)と同時に、
顔料を使用せずに着色化してプレコート鋼板なみの意匠
性も兼ね備え、しかも鋼板の端面や鋼板の加工後にも高
耐食性を保持し、溶接も可能な、着色潤滑処理溶融亜鉛
系めっき鋼板を提供することである。
A more specific object of the present invention is to exhibit the same lubricating performance as that of the above-mentioned conventional lubricated steel sheet (that is, it has excellent lubricity and is effective for extreme pressure in strong working and temperature rise of molds). You can endure it enough), at the same time,
To provide a colored lubricated hot-dip galvanized steel sheet that is colored without using a pigment and has the same design characteristics as a pre-coated steel sheet, yet retains high corrosion resistance even after processing the end surface of the steel sheet and the steel sheet, and is also weldable. That is.

【0011】[0011]

【課題を解決するための手段】前述した従来技術に見ら
れるように、電気亜鉛めっきまたは溶融亜鉛めっき鋼板
の表面にクロメート処理後、潤滑成分を含有する潤滑性
樹脂皮膜を形成すると、母材めっき鋼板の潤滑性、耐食
性を向上させることができる。
[Means for Solving the Problems] As seen in the above-mentioned prior art, when a lubricating resin film containing a lubricating component is formed after chromate treatment on the surface of an electrogalvanized or hot-dip galvanized steel sheet, base metal plating is performed. The lubricity and corrosion resistance of the steel sheet can be improved.

【0012】本発明者は、これらの従来技術の長所を生
かしつつ、顔料を添加せずにプレコート鋼板なみの意匠
性を有し、外装用にも適用可能な、潤滑処理鋼板を開発
すべく鋭意検討した結果、母材に特定の合金化溶融亜鉛
めっき鋼板を用いて、クロメート処理を施した後、シリ
カ粒子および潤滑成分を含有する潤滑性樹脂皮膜の形成
を行うと、潤滑性および耐食性に優れ、色調としては落
ち着いたグレー色を呈する表面処理鋼板が得られること
を見出した (特願平5−174302号参照) 。その後、さら
に研究を重ねた結果、樹脂皮膜中に特定の塩基性添加剤
を添加することで、特に端面および加工後の耐食性が著
しく向上することを見出した。
The present inventor is keen to develop a lubricated steel sheet which has the design characteristics of a precoated steel sheet without adding a pigment and can be applied to the exterior, while taking advantage of these conventional techniques. As a result of examination, when a base material is a specific galvannealed steel sheet and chromate treatment is performed, and then a lubricative resin film containing silica particles and a lubricating component is formed, excellent lubricity and corrosion resistance are obtained. It was found that a surface-treated steel sheet having a calm gray color can be obtained (see Japanese Patent Application No. 5-174302). Then, as a result of further research, it was found that the addition of a specific basic additive in the resin film significantly improves the corrosion resistance especially on the end face and after processing.

【0013】本発明は、合金化溶融亜鉛めっき鋼板の表
面に、Cr換算付着量10〜150 mg/m2のクロメート皮膜
と、その上層の樹脂皮膜とを有し、前記樹脂皮膜が、ベ
ース樹脂(A) 中に、シリカ粒子(B) をSiO2として5〜30
重量%、潤滑機能付与剤(C) を0.5〜30重量%、および
塩基性アルカリ金属塩(D) を1〜10重量%含有し、着色
顔料を含まない、乾燥皮膜重量 0.1〜5g/m2の潤滑性樹
脂皮膜であることを特徴とする、端面耐食性に優れた着
色潤滑処理亜鉛系めっき鋼板を要旨とする。
The present invention has a chromate film having a Cr equivalent deposition amount of 10 to 150 mg / m 2 and a resin film as an upper layer on the surface of a galvannealed steel sheet, wherein the resin film is a base resin. Silica particles (B) in (A) as SiO 2 5-30
% By weight, 0.5 to 30% by weight of a lubricating function-imparting agent (C), and 1 to 10% by weight of a basic alkali metal salt (D), containing no coloring pigment, and a dry film weight of 0.1 to 5 g / m 2 The gist of the present invention is a colored and lubricated zinc-based plated steel sheet excellent in end face corrosion resistance, which is characterized by the above-mentioned lubricating resin film.

【0014】好ましくは、この着色潤滑処理亜鉛系めっ
き鋼板は、表面の色調がJIS Z8729の L* * * 表色
系で、50≦ L* ≦62、−1≦ a* ≦0 、−2≦ b* ≦0
である。L * * * 表色系において、 L* 値は明度指
数であって、大きいほど明るく、小さいほど暗い。 a*
値は赤緑間の知覚色度 (クロマティクネス) 指数であっ
て、この値が大きいほど赤みが強く、小さい (−の絶対
値が大きい) ほど緑みが強い。 b* 値は黄青間の知覚色
度指数であって、大きいほど黄みが強く、小さい (−の
絶対値が大きい) ほど青みが強い。 L* * * の各値
が上記範囲内の色調は実質的にグレーである。
[0014] Preferably, this tinted lubricated zinc-based plated steel sheet has a surface color tone of JIS Z8729 in the L * a * b * color system of 50 ≤ L * ≤ 62, -1 ≤ a * ≤ 0,-. 2 ≤ b * ≤ 0
Is. In the L * a * b * color system, the L * value is a lightness index, and the larger the value, the brighter and the smaller the value the darker. a *
The value is the perceived chromaticity (chromaticity) index between red and green. The larger this value, the stronger the redness, and the smaller this value (the larger the absolute value of −), the stronger the greenness. The b * value is the perceived chromaticity index between yellow and blue. The larger the value, the stronger the yellowness, and the smaller (the larger the absolute value of −), the stronger the blueness. The color tone in which each value of L * a * b * is within the above range is substantially gray.

【0015】好適態様にあっては、前記潤滑機能付与剤
(C) は、軟化点90℃以上のポリオレフィン系ワックスお
よび/またはフッ素系樹脂の平均粒径5μm以下の微粉
末からなる。
In a preferred embodiment, the lubricant function imparting agent
(C) is composed of a polyolefin wax having a softening point of 90 ° C. or higher and / or a fine powder of a fluorine resin having an average particle diameter of 5 μm or less.

【0016】この着色潤滑処理亜鉛系めっき鋼板は、合
金化度7〜13%の合金化溶融亜鉛めっき鋼板を母材と
し、まずクロメート処理して、めっき表面にCr換算付着
量10〜150 mg/m2のクロメート皮膜を形成した後、不揮
発分合計量に対してシリカ粒子をSiO2として5〜30重量
%、潤滑機能付与剤を 0.5〜30重量%、および塩基性ア
ルカリ金属塩を1〜10重量%含有し、着色顔料を含まな
い樹脂塗料組成物を用いて、クロメート皮膜上に乾燥皮
膜重量で 0.1〜5g/m2の樹脂皮膜を形成することにより
製造できる。
This colored lubricated zinc-plated steel sheet is an alloyed hot-dip galvanized steel sheet with an alloying degree of 7 to 13% as a base material, and is first chromated to have a Cr-converted adhesion amount of 10 to 150 mg / after forming the chromate film of m 2, 5 to 30 wt% of silica particles as SiO 2 with respect to the nonvolatile content total amount, the lubricating function-imparting agent 0.5-30 wt%, and a basic alkali metal salt 1-10 It can be produced by forming a resin film having a dry film weight of 0.1 to 5 g / m 2 on the chromate film by using a resin coating composition containing the pigment in an amount of 1% by weight and containing no coloring pigment.

【0017】[0017]

【作用】以下に、本発明の着色潤滑処理亜鉛系めっき鋼
板とその製造方法について詳細に説明する。
The colored and lubricated zinc-based plated steel sheet and the method for producing the same according to the present invention will be described in detail below.

【0018】母材めっき鋼板 本発明の着色潤滑処理鋼板の母材は合金化溶融亜鉛めっ
き鋼板 (以下、GA鋼板と略記する) 、即ち、溶融亜鉛
めっき鋼板をめっき後に加熱処理して、めっき皮膜中の
Znの一部を素地のFeと合金化させた亜鉛系めっき鋼板で
ある。母材として用いるGA鋼板は、めっき皮膜の合金
化度(めっき皮膜中の平均Fe%)が7〜13%の範囲内の
ものが望ましい。この合金化度は、より望ましくは9〜
11%である。GA鋼板は、合金化が進み、めっき皮膜の
合金化度が高くなるほど、めっき表面の凹凸が大きくな
り、表面粗さが大きくなる傾向がある。など、GA鋼板
は、Feと合金化させた後、スキンパスで圧下させた (圧
下率0〜3%) ものでもよい。
Base material plated steel sheet The base material of the colored and lubricated steel sheet of the present invention is an alloyed hot-dip galvanized steel sheet (hereinafter abbreviated as GA steel sheet), that is, a hot-dip galvanized steel sheet is plated to form a plating film. In
It is a zinc-based plated steel sheet in which a part of Zn is alloyed with Fe as a base material. It is desirable that the GA steel sheet used as the base material has an alloying degree of the plating film (average Fe% in the plating film) within the range of 7 to 13%. The degree of alloying is more preferably 9 to
11%. GA steel sheets have a tendency that as the alloying progresses and the degree of alloying of the plating film increases, the unevenness of the plating surface increases and the surface roughness increases. For example, the GA steel sheet may be alloyed with Fe and then rolled by a skin pass (rolling rate 0 to 3%).

【0019】本発明の着色潤滑処理鋼板は、このGA鋼
板のめっき皮膜の上にクロメート皮膜を形成し、その上
にシリカ、潤滑成分、および塩基性アルカリ金属塩を含
有し、顔料を含まない樹脂皮膜を形成したものである。
上層の樹脂皮膜は、顔料を含有しないクリアータイプの
ものであるにもかかわらず、樹脂皮膜の被覆により外観
の色調が暗色化し、GA鋼板が有していた金属光沢が消
えて、好ましいグレーの色調に変化し、プレコート鋼板
なみの意匠性をもたらす。
The colored and lubricated steel sheet of the present invention is a resin containing a chromate film formed on the plating film of the GA steel sheet, containing silica, a lubricating component, and a basic alkali metal salt and containing no pigment. A film is formed.
Even though the upper resin film is a clear type that does not contain pigment, the appearance of the resin film becomes dark due to the coating of the resin film, the metallic luster of the GA steel sheet disappears, and the preferred gray color tone is obtained. To give the design characteristics of pre-coated steel sheets.

【0020】このように色調が変化する理由は、母材に
表面凹凸の大きい合金化溶融亜鉛めっき鋼板を用いるこ
とで、下地のめっき表面の凹凸が光が乱反射させ、樹脂
中での光路長が長くなることによって、光が樹脂中で吸
収される割合が多くなるため、母材GA鋼板よりも暗く
見えるものと考えられる。
The reason why the color tone changes in this way is that by using an alloyed hot-dip galvanized steel sheet with large surface irregularities as the base material, irregularities on the underlying plating surface cause irregular reflection of light, and the optical path length in the resin is As the length increases, the proportion of light absorbed in the resin increases, and it is considered that the light appears darker than the base GA steel plate.

【0021】電気亜鉛系めっきや溶融亜鉛めっきなどの
他のめっきでは、表面が比較的平滑であるので、クロメ
ート皮膜と透明樹脂皮膜で被覆した時に、上記のような
暗色化への色調の変化は認められない。即ち、この色調
の変化は、加熱処理により表面粗さが増大したGA鋼板
のめっき皮膜に特有なものである。
In other platings such as electrogalvanizing plating and hot dip galvanizing, the surface is relatively smooth, so when the chromate film and the transparent resin film are coated, the change in color tone to darkening as described above does not occur. unacceptable. That is, this change in color tone is peculiar to the plating film of the GA steel sheet whose surface roughness is increased by the heat treatment.

【0022】この暗色化で得られる色調は、GA鋼板の
めっき皮膜の表面粗さによって変化し、表面粗さが大き
くなると、暗色化が進み、色調がより黒っぽくなる。め
っき皮膜の合金化度が7%以下では、その表面粗さが小
さく、めっき皮膜表面の凹凸が不十分なために、十分な
暗さが得られない。しかし、めっき皮膜の合金化度が13
%を超えると、色調としてはさらに暗くなるものの、表
面の凹凸が大きすぎてめっき皮膜が脆くなる結果、加工
時にパウダリング現象を起こしやすくなる。母材として
用いるGA鋼板の合金化度が7〜13%であると、加工性
を低下させずに、好ましくは前述した50≦ L* ≦62、−
1≦ a* ≦0 、−2≦ b* ≦0 で規定される、グレーの
色調の外観を得ることができる。
The color tone obtained by this darkening changes depending on the surface roughness of the plating film of the GA steel sheet. When the surface roughness becomes large, darkening progresses and the color tone becomes darker. When the alloying degree of the plating film is 7% or less, the surface roughness is small and the surface roughness of the plating film is insufficient, so that sufficient darkness cannot be obtained. However, the alloying degree of the plating film is 13
If it exceeds%, the color tone will be darker, but the unevenness of the surface will be too large and the plating film will become brittle, and as a result, the powdering phenomenon will easily occur during processing. When the degree of alloying of the GA steel sheet used as the base material is 7 to 13%, the workability is not deteriorated, and preferably 50 ≦ L * ≦ 62, −
It is possible to obtain an appearance of a gray color tone defined by 1 ≦ a * ≦ 0 and −2 ≦ b * ≦ 0.

【0023】なお、母材のGA鋼板は、そのめっき表面
に本発明に従ってクロメート皮膜と樹脂皮膜とを形成し
た時に、表面がグレーの色調、好ましくは上記範囲内の
L*値、 a* 値、 b* 値のグレーの色調になればよいわ
けであり、その意味では特に制限されるものではない。
しかし、上に説明したように、合金化度が7〜13%のG
A鋼板を母材とすると上記の色調が一般に得られるの
で、本発明の着色潤滑処理鋼板の製造時にはこのような
合金化度のGA鋼板を母材として使用すればよい。合金
化度が高いほど色調が暗くなるので、所望の色調 (暗
さ) に応じて母材GA鋼板の合金化度を選択することが
できる。
When the chromate film and the resin film are formed on the plated surface of the base GA steel sheet according to the present invention, the surface has a gray color tone, preferably within the above range.
It is only necessary that the gray tone has L * value, a * value, and b * value, and the meaning is not particularly limited.
However, as explained above, the alloying degree of G is 7 to 13%.
Since the above-mentioned color tone is generally obtained when the A steel sheet is used as the base material, the GA steel sheet having such an alloying degree may be used as the base material when the colored lubricated steel sheet of the present invention is manufactured. Since the higher the degree of alloying, the darker the color tone, the degree of alloying of the base GA steel sheet can be selected according to the desired color tone (darkness).

【0024】GA鋼板のめっき皮膜の合金化度は前述の
ように表面粗さと相関するので、合金化度の代わりに、
GA鋼板のめっき表面粗さを尺度にして母材のGA鋼板
を選択することもできる。めっき皮膜の表面粗さは一般
にRa= 0.5〜2.0 μmの範囲内が好ましい。この範囲内
で表面粗さが大きいほど色調が暗くなるので、所望の色
調となるように母材GA鋼板をめっき表面粗さで選択す
ることもできる。より好ましい表面粗さの範囲は 0.8〜
1.5 μmである。
Since the alloying degree of the plating film of the GA steel sheet correlates with the surface roughness as described above, instead of the alloying degree,
It is also possible to select the base GA steel plate by using the plating surface roughness of the GA steel plate as a scale. Generally, the surface roughness of the plating film is preferably within the range of Ra = 0.5 to 2.0 μm. Since the larger the surface roughness within this range is, the darker the color tone is, it is possible to select the base GA steel sheet by the plating surface roughness so as to obtain a desired color tone. A more preferable surface roughness range is 0.8 to
It is 1.5 μm.

【0025】GA鋼板のめっき付着量は特に制限されな
いが、耐食性と加工性の兼ね合いから、片面当たり30〜
60 g/m2 の範囲内が好ましい。このように、本発明の着
色潤滑処理鋼板の着色は、最上層の樹脂皮膜中に着色顔
料を添加して得たものではないので、顔料の分散性や安
定性を心配する必要はなく、均一で安定した色調を得る
ことができる。また、高価な着色顔料を使用しないの
で、コスト面でも有利である。
The amount of coating on the GA steel sheet is not particularly limited, but from the balance of corrosion resistance and workability, it is 30 to 30 per side.
A range of 60 g / m 2 is preferred. As described above, the coloring of the colored and lubricated steel sheet of the present invention is not obtained by adding the coloring pigment in the resin film of the uppermost layer, so that it is not necessary to worry about the dispersibility and stability of the pigment, and the uniform It is possible to obtain a stable color tone. Moreover, since an expensive coloring pigment is not used, it is advantageous in terms of cost.

【0026】クロメート皮膜 合金化溶融亜鉛めっきのめっき表面 (通常は両面である
が、片面であっても構わない) に形成するクロメート皮
膜は、公知の通常のクロメート皮膜でよく、6価クロム
化合物がCr3+に還元されて難溶化することにより造膜し
たものである。クロメート処理液としては、例えば、無
水クロム酸、クロム酸塩、重クロム酸等の6価クロム化
合物を主剤とする水溶液型のクロメート処理液や、上記
水溶液にコロイダルシリカ等を混合したものなど、公知
のいずれの種類のものも使用でき、処理方法も、浸漬、
塗布、電解、噴霧など特に制限されない。
Chromate coating The chromate coating formed on the plating surface of alloyed hot-dip galvanizing (usually both sides, but may be one side) may be a known ordinary chromate coating, and a hexavalent chromium compound may be used. It is a film formed by being reduced to Cr 3+ and becoming insoluble. As the chromate treatment liquid, for example, an aqueous solution-type chromate treatment liquid containing a hexavalent chromium compound such as chromic anhydride, chromate salt, and dichromic acid as a main component, or a mixture of the above aqueous solution with colloidal silica is known. Any type of can be used, the treatment method is dipping,
Application, electrolysis, spraying, etc. are not particularly limited.

【0027】クロメート皮膜として特に好ましいのは、
耐食性に優れた塗布型クロメート処理液、中でも迅速な
造膜が可能な部分還元タイプのもの (Cr6+の一部がCr3+
に還元されたもの) を使用して形成されたものである。
必要により、処理後に加熱して、クロメート皮膜を形成
する。
Particularly preferred as the chromate film is
A coating type chromate treatment liquid with excellent corrosion resistance, a partial reduction type that enables rapid film formation (part of Cr 6+ is Cr 3+
(Reduced to the above).
If necessary, heating is performed after the treatment to form a chromate film.

【0028】本発明では、クロメート皮膜の付着量は金
属Cr換算で10〜150 mg/m2 、好ましくは30〜90 mg/m2
範囲内とする。付着量が10 mg/m2未満では、外装用とし
ての十分な耐食性を発揮することができない。一方、15
0 mg/m2 を超えると、付着量の増加の割合に対しての耐
食性向上効果が少なくなり、表面外観も劣化する上、ク
ロメート皮膜が厚くなることでプレス加工時にクロメー
ト皮膜の凝集破壊が起こり、プレス成形性が低下する。
In the present invention, the amount of the chromate film deposited is in the range of 10 to 150 mg / m 2 , preferably 30 to 90 mg / m 2 in terms of metallic Cr. If the adhesion amount is less than 10 mg / m 2 , sufficient corrosion resistance as an exterior cannot be exhibited. On the other hand, 15
If it exceeds 0 mg / m 2 , the effect of improving the corrosion resistance with respect to the rate of increase of the adhered amount will be less, the surface appearance will be deteriorated, and the chromate film will become thicker, causing cohesive failure of the chromate film during press working. , The press formability decreases.

【0029】潤滑性樹脂皮膜 このクロメート皮膜の上に、顔料を含有しない実質的に
透明な潤滑性樹脂皮膜を形成する。この樹脂皮膜は、ベ
ース樹脂(A) 中に、シリカ粒子(B) をSiO2として5〜30
重量%、潤滑機能付与剤(C) を0.5 〜30重量%、および
塩基性アルカリ金属塩(D) を1〜10重量%含有し、付着
量は乾燥皮膜重量で 0.1〜5g/m2である。各成分(A) 〜
(D) はいずれも1種または2種以上を使用することがで
きる。
Lubricating Resin Film A substantially transparent lubricating resin film containing no pigment is formed on the chromate film. This resin film consists of a base resin (A) with silica particles (B) as SiO 2 in an amount of 5-30
% By weight, 0.5 to 30% by weight of a lubricating function-imparting agent (C), and 1 to 10% by weight of a basic alkali metal salt (D), and the adhesion amount is 0.1 to 5 g / m 2 in dry film weight. . Each component (A) ~
Each of (D) may be used alone or in combination of two or more.

【0030】(A) ベース樹脂:樹脂皮膜のベース樹脂と
しては、加工に耐える十分な強度を有する、透明皮膜を
形成できるものであればよく、特に制限されない。適当
な樹脂としては、ポリウレタン系樹脂、エポキシ樹脂、
アクリル系樹脂、フェノール系樹脂、ポリオレフィン系
樹脂、アルキド系樹脂、メラミン系樹脂、ポリビニルブ
チラール樹脂等が挙げられる。
(A) Base resin: The base resin for the resin film is not particularly limited as long as it has a sufficient strength to withstand processing and can form a transparent film. Suitable resins include polyurethane resins, epoxy resins,
Acrylic resins, phenol resins, polyolefin resins, alkyd resins, melamine resins, polyvinyl butyral resins and the like can be mentioned.

【0031】(B) シリカ粒子:シリカ粒子は、潤滑処理
鋼板の耐食性を向上させるために樹脂皮膜中に配合す
る。このシリカ粒子は、コロイダルシリカ (水性シリ
カ) 、例えばスノーテックスC〜N (いずれも日産化学
社製) 等、ならびに気相シリカ粉末、例えば疎水性シリ
カ AEROSIL R-811、親水性シリカ AEROSIL 200V(いずれ
も日本アエロジル社製) 等が使用できる。また、加水分
解によりシリカを生ずる有機シリケート (例、エチルシ
リケート) もシリカ粒子の前駆物ではあるが、シリカ粒
子として本発明において使用できる。シリカ粒子の平均
一次粒子径粒径は、5〜100 nm、好ましくは10〜50 nm
の範囲内が好適である。
(B) Silica particles: Silica particles are added to the resin film in order to improve the corrosion resistance of the lubricated steel sheet. The silica particles include colloidal silica (aqueous silica) such as Snowtex C to N (all manufactured by Nissan Chemical Co., Ltd.), and gas phase silica powder such as hydrophobic silica AEROSIL R-811 and hydrophilic silica AEROSIL 200V. Can also be used. An organic silicate that produces silica by hydrolysis (eg, ethyl silicate) is also a precursor of silica particles, but can be used in the present invention as silica particles. The average primary particle diameter of the silica particles is 5 to 100 nm, preferably 10 to 50 nm.
The range of is preferable.

【0032】樹脂皮膜中におけるシリカ粒子の量は、Si
O2として5〜30重量%、好ましくは15〜25重量%の範囲
内である。シリカがSiO2として5重量%よりも少ない
と、耐食性が十分ではなく、外装用としての適用は困難
である。一方、30重量%を超えると、樹脂皮膜の硬度が
高まり、成形時に型カジリを生じ、プレス成形性が低下
する。なお、樹脂とシリカ粒子との密着性を向上させる
ために、シリカ粒子に少量のシランカップリング剤を併
用してもよい。
The amount of silica particles in the resin coating is
O 2 is in the range of 5 to 30% by weight, preferably 15 to 25% by weight. When silica is less than 5% by weight as SiO 2 , the corrosion resistance is insufficient and it is difficult to apply it as an exterior. On the other hand, if it exceeds 30% by weight, the hardness of the resin film is increased, and mold galling occurs during molding, resulting in deterioration of press moldability. A small amount of a silane coupling agent may be used in combination with the silica particles in order to improve the adhesion between the resin and the silica particles.

【0033】(C) 潤滑機能付与剤:潤滑機能付与剤とし
ては、潤滑 (摩擦係数軽減) 機能を発揮し (即ち、一般
に固体潤滑剤として知られ) 、かつ樹脂皮膜の透明性を
阻害しない固体粉末を使用する。例えば、黒鉛は皮膜を
黒色化させるので、本発明では使用しない。
(C) Lubricating function-imparting agent: As a lubricating function-imparting agent, a solid that exerts a lubricating (friction coefficient reduction) function (that is, generally known as a solid lubricant) and does not impair the transparency of the resin film. Use powder. For example, graphite blackens the coating and is not used in the present invention.

【0034】本発明で用いるのに適した潤滑機能付与剤
は、ポリオレフィン系ワックスおよびフッ素系樹脂の粉
末であり、これらは平均粒子径5μm以下の微粉末状で
あることが好ましい。連続加工時には金型温度が90℃近
くに達することがあるので、ポリオレフィン系ワックス
は、連続加工時にも軟化しないように、軟化点が90℃以
上、特に 100℃以上のものを使用することが好ましい。
Lubricating function-imparting agents suitable for use in the present invention are powders of polyolefin wax and fluororesin, which are preferably in the form of fine powder having an average particle diameter of 5 μm or less. Since the mold temperature may reach close to 90 ° C during continuous processing, it is preferable to use a polyolefin wax with a softening point of 90 ° C or higher, especially 100 ° C or higher so that it will not soften during continuous processing. .

【0035】特に好ましいポリオレフィン系ワックス粉
末は、平均粒径 0.6〜1.1 μmで、粒径分布幅が小さ
く、比重 (25℃) が0.95〜0.98、軟化点が 100〜150 ℃
のポリエチレン、ポリプロピレンなどのポリオレフィン
系重合体または共重合体の微粉末である。
A particularly preferred polyolefin wax powder has an average particle size of 0.6 to 1.1 μm, a small particle size distribution width, a specific gravity (25 ° C.) of 0.95 to 0.98 and a softening point of 100 to 150 ° C.
Is a fine powder of a polyolefin-based polymer or copolymer such as polyethylene or polypropylene.

【0036】フッ素系樹脂としては、四フッ化エチレン
樹脂 (PTFE) 、三フッ化塩化エチレン樹脂、フッ化ビニ
リデン樹脂、フッ化ビニル樹脂エチレン/四フッ化エチ
レン共重合体樹脂、四フッ化エチレン/六フッ化プロピ
レン共重合体樹脂などが挙げられる。フッ素系樹脂粉末
の平均粒径は 0.1〜5μm、特に 0.5〜2μmの範囲内
が好ましい。
As the fluorine-based resin, tetrafluoroethylene resin (PTFE), trifluoroethylene chloride resin, vinylidene fluoride resin, vinyl fluoride resin ethylene / tetrafluoroethylene copolymer resin, tetrafluoroethylene / Examples include hexafluoropropylene copolymer resin. The average particle size of the fluororesin powder is preferably 0.1 to 5 μm, and particularly preferably 0.5 to 2 μm.

【0037】潤滑機能付与剤は、樹脂皮膜中に3〜30重
量%の割合で存在させる。この量が3重量%よりも少な
いと、潤滑性の向上が少なく、30重量%を超えると、素
地との密着性が低下し、かつ樹脂皮膜強度が低下し、外
観も劣化するからである。潤滑機能付与剤の好ましい配
合量は8〜20重量%の範囲内である。
The lubricant function-imparting agent is present in the resin film in a proportion of 3 to 30% by weight. When this amount is less than 3% by weight, the lubricity is not improved so much, and when it exceeds 30% by weight, the adhesion to the substrate is lowered, the resin film strength is lowered, and the appearance is also deteriorated. The preferred blending amount of the lubricating function-imparting agent is in the range of 8 to 20% by weight.

【0038】(D) 塩基性アルカリ金属塩 塩基性アルカリ金属塩を樹脂皮膜中に存在させると、潤
滑処理鋼板の耐食性、特に端面と加工後の耐食性がさら
に向上する。即ち、厳しい加工や連続加工を行う場合に
は、シリカ粒子(B) 成分のみでは十分な耐食性を得るこ
とができず、また樹脂皮膜が形成されない端面において
耐食性を確保することができないが、塩基性アルカリ金
属塩の配合によって、このような問題点が解消される。
(D) Basic Alkali Metal Salt The presence of a basic alkali metal salt in the resin film further improves the corrosion resistance of the lubricated steel sheet, particularly the corrosion resistance of the end faces and after working. That is, when performing severe processing or continuous processing, it is not possible to obtain sufficient corrosion resistance with the silica particle (B) component alone, and it is not possible to secure corrosion resistance on the end surface where the resin film is not formed, but basic By blending the alkali metal salt, such a problem is solved.

【0039】塩基性アルカリ金属塩としては、アルカリ
金属の水酸化物、炭酸塩、珪酸塩、燐酸塩、硼酸塩、有
機酸塩など、各種の塩基性のアルカリ金属塩を使用でき
る。例えば、水酸化物としてはNaOH、KOH 、LiOH、CsO
H、RbOH が、炭酸塩としてはNaHCO3、Na2CO3、KHCO
3 、K2CO3 、LiHCO3等が、珪酸塩としては珪酸ナトリウ
ム(Na2O・xSiO2)、珪酸カリウム(K2O・xSiO2)、珪酸リ
チウム (Li2O・xSiO2)等が、燐酸塩としてはNa2HPO4
K2HPO4等が、硼酸塩としてはNaBO2 、KBO2等などが挙げ
られる。アルカリ金属珪酸塩としては、例えば、Na塩
(珪酸ソーダ)ではx値が2(1号)、2.5 (2号) 、3 (3
号) のものがあり、Li塩ではx値が3.5(珪酸リチウム3
5) 、4.5(珪酸リチウム45) 、7.5(珪酸リチウム5) の
ものがある。
As the basic alkali metal salt, various basic alkali metal salts such as alkali metal hydroxides, carbonates, silicates, phosphates, borates and organic acid salts can be used. For example, hydroxides such as NaOH, KOH, LiOH, CsO
H and RbOH are carbonates such as NaHCO 3 , Na 2 CO 3 and KHCO.
3 , K 2 CO 3 , LiHCO 3, etc., and silicates such as sodium silicate (Na 2 O.xSiO 2 ), potassium silicate (K 2 O.xSiO 2 ), lithium silicate (Li 2 O.xSiO 2 ), etc. , As a phosphate, Na 2 HPO 4 ,
K 2 HPO 4 and the like, and examples of the borate include NaBO 2 and KBO 2 . As the alkali metal silicate, for example, Na salt (sodium silicate) has an x value of 2 (No. 1), 2.5 (No. 2), 3 (3
No.) and the Li salt has an x value of 3.5 (lithium silicate 3
5), 4.5 (lithium silicate 45) and 7.5 (lithium silicate 5).

【0040】塩基性アルカリ金属塩を添加すると、特に
端面耐食性や加工後耐食性が向上する理由については、
明らかではないが、このアルカリ金属塩が、特に端面や
加工で生じた微細疵部等の腐食因子が侵入し易い部位で
インヒビターとしての機能を発揮し、Cl- 等の腐食因子
を遮断するからではないかと推測される。なお、この塩
基アルカリ金属塩を添加することにより、樹脂皮膜の形
成に用いる塗料組成物のpHは一般に 7.5〜12のアルカ
リ性を示すようになる。
The reason why the addition of the basic alkali metal salt improves the corrosion resistance on the end surface and the corrosion resistance after processing is as follows.
Although it is not clear, this alkali metal salt exerts its function as an inhibitor, especially at a site where a corrosion factor such as an end surface or a fine flaw generated by processing easily enters, and blocks a corrosion factor such as Cl −. It is supposed that there is. By the addition of the basic alkali metal salt, the pH of the coating composition used for forming the resin film generally exhibits an alkalinity of 7.5 to 12.

【0041】塩基性アルカリ金属塩は樹脂皮膜中に1〜
10重量%の割合で含有させる。この量が1重量%よりも
少ないと、上述したようなインヒビターとしての効果が
少なく、特に端面等での十分な耐食性が得られない。一
方、10重量%を超えると、樹脂皮膜がゲル化し易くな
り、塗装時にムラとなって、外観上の品質が劣化するだ
けでなく、塗膜も不均一になるので、潤滑性、および平
板での耐食性が劣化する。塩基性アルカリ金属塩の好ま
しい配合量は3〜7重量%である。
The basic alkali metal salt is contained in the resin film at 1 to
It is contained at a rate of 10% by weight. If this amount is less than 1% by weight, the effect as an inhibitor as described above is small, and sufficient corrosion resistance cannot be obtained especially at the end face. On the other hand, if it exceeds 10% by weight, the resin film tends to gel, resulting in unevenness during coating, which not only deteriorates the quality of the appearance but also causes the coating film to become non-uniform. Corrosion resistance deteriorates. The preferable blending amount of the basic alkali metal salt is 3 to 7% by weight.

【0042】ベース樹脂(A) 中に(B) 〜(D) の各成分を
含有する潤滑性樹脂皮膜は、片面当たりの乾燥皮膜重量
として 0.1〜5g/m2の付着量で形成する。この付着量が
0.1g/m2未満では、潤滑性および耐食性向上効果が少な
く、5g/m2を超えると、耐食性は向上するが、プレス成
形性が低下し、コストも増大する。特に加工後にも良好
な外観を得るには、付着量を1.0 g/m2以上とすることが
好ましい。より好ましい付着量の範囲は 2.0〜4.0 g/m2
である。
The lubricating resin film containing the components (B) to (D) in the base resin (A) is formed in an amount of 0.1 to 5 g / m 2 as the dry film weight on one surface. This adhesion amount
When it is less than 0.1 g / m 2 , the effect of improving the lubricity and corrosion resistance is small, and when it exceeds 5 g / m 2 , the corrosion resistance is improved, but the press formability is lowered and the cost is increased. In particular, in order to obtain a good appearance even after processing, it is preferable that the adhesion amount is 1.0 g / m 2 or more. A more preferable range of the adhesion amount is 2.0 to 4.0 g / m 2
Is.

【0043】樹脂皮膜の形成に用いる樹脂塗料組成物
は、ベース樹脂(A) のほかに、不揮発分合計量に基づい
て上記所定範囲内の量で成分(B) 〜成分(D) を含有す
る。この塗料組成物には、必要に応じて、架橋剤、消泡
剤などの添加剤を添加してもよい。溶媒の種類は、水、
アルコール、有機溶媒のいずれでもよく、使用する樹脂
種に応じて選択する。塗装方法は、ロールコート、カー
テンフローコートを始めとする各種の塗装方法から状況
に応じて選択すればよい。塗装後の塗膜の乾燥温度は、
樹脂や溶媒の種類に応じて選択する。
The resin coating composition used for forming the resin film contains, in addition to the base resin (A), components (B) to (D) in an amount within the above-mentioned predetermined range based on the total amount of non-volatile components. . You may add additives, such as a crosslinking agent and a defoaming agent, to this coating composition as needed. The type of solvent is water,
Either alcohol or organic solvent may be used, and it is selected according to the resin species used. The coating method may be selected from various coating methods such as roll coating and curtain flow coating depending on the situation. The drying temperature of the coating film after painting is
Select according to the type of resin and solvent.

【0044】このようにして、合金化溶融亜鉛めっき鋼
板上に上記のクロメート皮膜と潤滑性樹脂皮膜とを形成
した着色潤滑処理亜鉛系めっき鋼板はグレーの色調を有
し、好ましくは L* * * 表色系で、50≦ L* ≦62、
−1≦ a* ≦0 、−2≦ b*≦0 という表面色調を有す
る。より好ましくは、52≦ L* ≦56、−0.5 ≦ a* ≦−
0.1 、−0.5 ≦ b* ≦−0.1 である。この表面色調は、
具体的には落ちついたグレー色であり、一見してグレー
の塗料で塗装した塗装鋼板のように見え (即ち、プレコ
ート鋼板なみの意匠性を有し) 、金属光沢は実質的に消
失している。
Thus, the colored and lubricated zinc-based plated steel sheet having the chromate film and the lubricating resin film formed on the alloyed hot-dip galvanized steel sheet has a gray color tone, and preferably L * a *. b * color system, 50 ≦ L * ≦ 62,
-1 ≦ a * ≦ 0, has a surface color that -2 ≦ b * ≦ 0. More preferably, 52 ≦ L * ≦ 56, −0.5 ≦ a * ≦ −
0.1, -0.5 <= b * <-0.1. This surface color is
Specifically, it is a calm gray color, and at first glance it looks like a painted steel sheet painted with gray paint (that is, it has a design property similar to that of a precoated steel sheet), and the metallic luster is substantially lost. .

【0045】また、本発明の着色潤滑処理亜鉛系めっき
鋼板は、最上層の樹脂皮膜が十分な摩擦低減作用を示
し、潤滑油を塗布せずに、連続プレス成形や厳しい加工
を施すことができ、しかも加工後や端面の耐食性も十分
に高い。
Further, in the colored and lubricated zinc-based plated steel sheet of the present invention, the resin film of the uppermost layer exhibits a sufficient friction reducing effect, and continuous press forming or severe processing can be performed without applying lubricating oil. Moreover, the corrosion resistance after processing and on the end face is sufficiently high.

【0046】[0046]

【実施例】以下に実施例を挙げて本発明をさらに説明す
るが、本発明は実施例により何ら限定されるものではな
い。
EXAMPLES The present invention will be further described below with reference to examples, but the present invention is not limited to the examples.

【0047】既存の溶融亜鉛めっきラインで生産された
溶融亜鉛めっき鋼板 (板厚0.6 mm、両面めっき、片面当
たりめっき付着量45 g/m2)を、温度および/または処理
時間を変えて塩浴に浸漬して熱処理し、合金化度の異な
るGA鋼板を作製した。各GA鋼板(300×200 mm) の片
面のめっき表面に、市販の部分還元塗布型クロメート処
理液をスピンコーターにより塗布し、80℃で30秒間乾燥
して、クロメート皮膜を形成した。次いで、このクロメ
ート皮膜の上に、シリカ粒子 (平均粒径20 nm のコロイ
ダルシリカ) 、ポリエチレンワックス (平均粒径1μ
m) 、および塩基性アルカリ金属塩を含有する、無顔料
のクリアー樹脂塗料組成物を、バーコーターにて乾燥後
に所定の付着量となるように塗布し、120 ℃で30秒間乾
燥させ、樹脂皮膜を形成して、着色潤滑処理GA鋼板を
得た。
A hot dip galvanized steel sheet (plate thickness 0.6 mm, double-sided plating, coating amount 45 g / m 2 per side) produced in an existing hot-dip galvanizing line is changed in temperature and / or treatment time in a salt bath. Then, the steel sheets were dipped in and heat treated to produce GA steel sheets having different alloying degrees. A commercially available partial reduction coating type chromate treatment liquid was applied to one plating surface of each GA steel plate (300 × 200 mm) by a spin coater and dried at 80 ° C. for 30 seconds to form a chromate film. Next, on this chromate film, silica particles (colloidal silica with an average particle size of 20 nm) and polyethylene wax (average particle size of 1μ
m), and a basic alkali metal salt-free pigment-free clear resin coating composition are applied by a bar coater so as to have a predetermined adhesion amount, and dried at 120 ° C. for 30 seconds to form a resin film. Was formed to obtain a colored and lubricated GA steel sheet.

【0048】表1に、使用した母材GA鋼板のめっき皮
膜の合金化度 (Fe%) および表面粗さ (Ra値) 、クロメ
ート皮膜の付着量、樹脂皮膜のベース樹脂、樹脂皮膜中
のシリカ粒子とポリエチレンワックスの含有量および塩
基性アルカリ金属塩の種類と量、ならびに樹脂皮膜の付
着量をまとめて示す。
Table 1 shows the alloying degree (Fe%) and surface roughness (Ra value) of the plating film of the base GA steel sheet used, the amount of chromate film deposited, the base resin of the resin film, and the silica in the resin film. The content of particles and polyethylene wax, the type and amount of basic alkali metal salt, and the amount of resin film adhered are shown together.

【0049】得られた着色潤滑処理GA鋼板について、
色調、耐食性、加工後耐食性、潤滑性の各性能を下記の
要領で調べた。 [試験方法]色調 :色彩色差計 (ミノルタ社製、CR-300) を用いて、
L* 値、 a* 値、 b* 値を測定した。耐食性 :塩水噴霧(SST) 試験 (JIS Z-2371に準ずる) に
よる白錆発生時間で耐食性を評価した。
Regarding the obtained colored and lubricated GA steel sheet,
The properties of color tone, corrosion resistance, post-processing corrosion resistance, and lubricity were examined in the following manner. [Test method] Color tone : Using a color difference meter (CR-300 manufactured by Minolta Co., Ltd.)
L * value, a * value, and b * value were measured. Corrosion resistance : Corrosion resistance was evaluated by the white rust occurrence time by a salt spray (SST) test (according to JIS Z-2371).

【0050】端面耐食性は、上記のSST 試験において、
白錆発生時の試験片の端面からの白錆発生幅の測定値に
基づき次の基準で評価した。 ◎:1mm以下 ○:1〜3mm △:1〜10mm ×:10mm以上加工後耐食性 :試験片に曲げ直径10 mm の 180°曲げ加
工を行い、その後、耐食性と同様に塩水噴霧試験を行っ
て、白錆発生時間を調べた。
The end face corrosion resistance was measured by the above SST test.
The following criteria evaluated based on the measured value of the white rust generation width from the end surface of the test piece at the time of white rust generation. ◎: 1 mm or less ○: 1 to 3 mm △: 1 to 10 mm ×: 10 mm or more Corrosion resistance after processing : The test piece was subjected to 180 ° bending with a bending diameter of 10 mm, and then subjected to a salt spray test in the same manner as the corrosion resistance, The white rust generation time was examined.

【0051】潤滑性:バウデン摩擦試験による摩擦係
数と、ビード付きハット成形試験によるプレス成形性
とで評価した。 バウデン摩擦試験:図1(a) に示す測定装置を用い、
荷重1kg、摺動速度4mm/sec、摺動距離20 mm の条件で
摩擦係数を測定した。 ビード付きハット成形試験:図1(b) に示すビード付
きクランクプレスを使用して、 250×50 mm の試験片を
ハット型に深絞り成形した。ビード高さは7mm、成形高
さは43 mm 、成形速度は70 mm/sec であった。成形品の
しごき部の外観を観察して、◎(良好、観変化なし) →
○ → △ → ×(不可、カジリ発生大、パウダリ
ング大) の4段階で評価した。これらの試験結果は表2
にまとめて示す。
Lubricity : Evaluated by the friction coefficient by the Bowden friction test and the press formability by the hat forming test with beads. Bowden friction test: Using the measuring device shown in Fig. 1 (a),
The friction coefficient was measured under the conditions of a load of 1 kg, a sliding speed of 4 mm / sec, and a sliding distance of 20 mm. Hat forming test with beads: Using a crank press with beads shown in FIG. 1 (b), 250 × 50 mm test pieces were deep-drawn into a hat shape. The bead height was 7 mm, the molding height was 43 mm, and the molding speed was 70 mm / sec. Observing the appearance of the ironing part of the molded product, ◎ (good, no change in appearance) →
The evaluation was made in four grades: ○ → △ → × (impossible, large galling, large powdering). The results of these tests are shown in Table 2.
Are shown together.

【0052】[0052]

【表1】 [Table 1]

【0053】[0053]

【表2】 [Table 2]

【0054】[0054]

【発明の効果】表1からわかるように、本発明例の潤滑
処理鋼板はいずれも色調が好ましいの範囲内の良好なグ
レー色を呈し、耐食性 (端面と加工後耐食性を含む) と
潤滑性(摩擦係数とプレス成形性) も良好であった。な
お、ポリエチレンワックス粉末に代えて、フッ素樹脂粉
末 (例、PTFE) を使用した場合にも、表1と同様の結果
が得られることを確認した。一方、本発明の範囲外の条
件 (*印)を含む比較例では、少なくとも一つの性能が
劣化した。
As can be seen from Table 1, each of the lubricated steel sheets of the present invention exhibits a good gray color within the preferable color tone range, and exhibits corrosion resistance (including end face and post-processing corrosion resistance) and lubricity ( The friction coefficient and press formability) were also good. It was confirmed that the same results as in Table 1 were obtained when a fluororesin powder (eg, PTFE) was used instead of the polyethylene wax powder. On the other hand, in the comparative example including the condition (*) outside the scope of the present invention, at least one performance deteriorated.

【0055】本発明による着色潤滑処理亜鉛系めっき鋼
板は、最上層の樹脂皮膜が着色顔料を含有しない透明皮
膜であるにもかかわらず、GA鋼板の金属光沢が消え、
外観は落ち着いたグレー色を呈し、プレコート鋼板並み
の意匠性を有している。従って、そのままで自動車、家
電製品、建材などに外装用としての適用が可能であるた
め、これらの製品の著しいコスト低減が図れる。
In the colored lubricated zinc-plated steel sheet according to the present invention, the metallic luster of the GA steel sheet disappears even though the resin coating of the uppermost layer is a transparent coating containing no coloring pigment.
The appearance is a calm gray color, and it has the same design as pre-coated steel sheets. Therefore, since it can be applied as it is to automobiles, home electric appliances, building materials, etc., it is possible to significantly reduce the cost of these products.

【0056】また、潤滑性に優れ、強加工における極圧
や金型の温度上昇に対しても、十分に耐えることができ
るため、プレス加工時に、プレス油等の潤滑油を使用せ
ずに、そのままプレス加工が可能である。従って、従
来、需要家で行われていたプレス油塗布作業やそのプレ
ス油を除去する脱脂工程が省略でき、それによるコスト
節減が図れる上に、トリクロロエタンなどの有害な溶剤
の使用が回避されることから、環境破壊の防止にもつな
がる。
Further, since it is excellent in lubricity and can sufficiently withstand extreme pressure during strong working and temperature rise of the die, it is possible to use a lubricating oil such as a press oil during the press working, It can be directly pressed. Therefore, it is possible to omit the press oil application work and the degreasing process for removing the press oil, which were conventionally performed by the customer, thereby reducing the cost and avoiding the use of harmful solvents such as trichloroethane. Therefore, it also leads to the prevention of environmental damage.

【0057】さらに、本発明の鋼板は、顔料を使用せず
に着色化されているため、着色が均一で安定しており、
樹脂皮膜の形成時の塗料の塗布も容易である上、顔料を
使用しない分だけ安価である。また、樹脂皮膜が薄いた
め、GA鋼板が持つ溶接性やプレス加工性といった望ま
しい特性が保持され、端面や加工後も高い耐食性を発揮
することができる。このように、本発明の鋼板、そのま
まで外装用に使用するのに適しているが、もちろん塗装
を施して使用してもよい。
Further, since the steel sheet of the present invention is colored without using a pigment, the coloring is uniform and stable,
It is easy to apply the paint when forming the resin film, and it is inexpensive because no pigment is used. In addition, since the resin film is thin, desirable properties such as the weldability and press workability of the GA steel sheet are maintained, and high corrosion resistance can be exhibited even at the end face and after processing. As described above, the steel sheet of the present invention is suitable for being used as it is for the exterior, but of course, it may be coated and used.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例で潤滑性の評価に使用した装置を示し、
図1(a) は摩擦係数の測定に用いたバウデン摩擦試験機
の説明図、図1(b) はビード付きハット成形試験のクラ
ンクプレスの形状を示す説明図である。
FIG. 1 shows an apparatus used for evaluation of lubricity in Examples,
FIG. 1 (a) is an explanatory view of a Bowden friction tester used for measuring a friction coefficient, and FIG. 1 (b) is an explanatory view showing a shape of a crank press in a hat forming test with beads.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // C10M 125/26 159/06 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Office reference number FI technical display location // C10M 125/26 159/06

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 合金化溶融亜鉛めっき鋼板の表面に、Cr
換算付着量10〜150mg/m2のクロメート皮膜と、その上
層の樹脂皮膜とを有し、 前記樹脂皮膜が、ベース樹脂(A) 中に、シリカ粒子(B)
をSiO2として5〜30重量%、潤滑機能付与剤(C) を0.5
〜30重量%、および塩基性アルカリ金属塩(D)を1〜10
重量%含有し、着色顔料を含まない、乾燥皮膜重量 0.1
〜5g/m2の潤滑性樹脂皮膜であることを特徴とする、端
面耐食性に優れた着色潤滑処理亜鉛系めっき鋼板。
1. The surface of the galvannealed steel sheet is coated with Cr
It has a chromate film having a converted adhesion amount of 10 to 150 mg / m 2 and a resin film as an upper layer thereof, wherein the resin film is a silica resin (B) in the base resin (A).
5 to 30% by weight as SiO 2 and 0.5 to the lubricating function imparting agent (C)
~ 30 wt%, and 1-10 basic alkali metal salt (D)
Weight content of dry film 0.1%
A colored and lubricated zinc-based plated steel sheet having excellent corrosion resistance on the end face, which is characterized by having a lubricating resin film of up to 5 g / m 2 .
【請求項2】 表面の色調がJIS Z8729 の L* * *
表色系で、50≦ L*≦62、−1≦ a* ≦0 、−2≦ b*
≦0 である、請求項1記載の着色潤滑処理亜鉛系めっき
鋼板。
2. The surface color tone of JIS Z8729 is L * a * b *.
In color system, 50 ≦ L * ≦ 62, −1 ≦ a * ≦ 0, −2 ≦ b *
The colored and lubricated zinc-based plated steel sheet according to claim 1, wherein ≦ 0.
【請求項3】 潤滑機能付与剤(C) が、軟化点90℃以上
のポリオレフィン系ワックスおよび/またはフッ素系樹
脂の平均粒径5μm以下の微粉末からなる、請求項1ま
たは2記載の着色潤滑処理亜鉛系めっき鋼板。
3. The colored lubricant according to claim 1, wherein the lubricating function-imparting agent (C) comprises a polyolefin wax having a softening point of 90 ° C. or higher and / or a fine powder of a fluororesin having an average particle size of 5 μm or less. Treated galvanized steel sheet.
【請求項4】 合金化度7〜13%の合金化溶融亜鉛めっ
き鋼板をクロメート処理して、めっき表面にCr換算付着
量10〜150 mg/m2のクロメート皮膜を形成した後、不揮
発分合計量に対してシリカ粒子をSiO2として5〜30重量
%、潤滑機能付与剤を 0.5〜30重量%、および塩基性ア
ルカリ金属塩を1〜10重量%含有し、着色顔料を含まな
い樹脂塗料組成物を用いて、クロメート皮膜上に乾燥皮
膜重量で 0.1〜5g/m2の樹脂皮膜を形成することからな
る、端面耐食性に優れた着色潤滑処理亜鉛系めっき鋼板
の製造方法。
4. A total of non-volatile components after chromate treatment of an alloyed hot-dip galvanized steel sheet with an alloying degree of 7 to 13% to form a chromate film with a Cr equivalent deposition amount of 10 to 150 mg / m 2 on the plating surface. A resin coating composition containing 5 to 30% by weight of silica particles as SiO 2 , 0.5 to 30% by weight of a lubricating function-imparting agent, and 1 to 10% by weight of a basic alkali metal salt, and containing no coloring pigment. A method for producing a colored lubricated zinc-plated steel sheet excellent in end face corrosion resistance, which comprises forming a resin film having a dry film weight of 0.1 to 5 g / m 2 on a chromate film by using a material.
JP6146468A 1994-06-28 1994-06-28 Colored and lubricated galvanized steel sheet with high end face corrosion resistance and its manufacturing method Expired - Fee Related JP2784325B2 (en)

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JP6146468A JP2784325B2 (en) 1994-06-28 1994-06-28 Colored and lubricated galvanized steel sheet with high end face corrosion resistance and its manufacturing method

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Application Number Priority Date Filing Date Title
JP6146468A JP2784325B2 (en) 1994-06-28 1994-06-28 Colored and lubricated galvanized steel sheet with high end face corrosion resistance and its manufacturing method

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JPH0813156A true JPH0813156A (en) 1996-01-16
JP2784325B2 JP2784325B2 (en) 1998-08-06

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010188526A (en) * 2009-01-22 2010-09-02 Sumitomo Metal Ind Ltd Chromium-free coated steel sheet and housing made of the steel sheet
JP2013067037A (en) * 2011-09-21 2013-04-18 Kobe Steel Ltd Precoated metal sheet
JP2013166980A (en) * 2012-02-14 2013-08-29 Nof Corp Chromium-free aqueous coloring treatment liquid, colored coating, and metal product
JPWO2021145433A1 (en) * 2020-01-16 2021-07-22

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010188526A (en) * 2009-01-22 2010-09-02 Sumitomo Metal Ind Ltd Chromium-free coated steel sheet and housing made of the steel sheet
JP2013067037A (en) * 2011-09-21 2013-04-18 Kobe Steel Ltd Precoated metal sheet
JP2013166980A (en) * 2012-02-14 2013-08-29 Nof Corp Chromium-free aqueous coloring treatment liquid, colored coating, and metal product
JPWO2021145433A1 (en) * 2020-01-16 2021-07-22

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