JPH08118371A - Lead screw, molding thereof and method and mold for integral molding with rotor - Google Patents

Lead screw, molding thereof and method and mold for integral molding with rotor

Info

Publication number
JPH08118371A
JPH08118371A JP5265346A JP26534693A JPH08118371A JP H08118371 A JPH08118371 A JP H08118371A JP 5265346 A JP5265346 A JP 5265346A JP 26534693 A JP26534693 A JP 26534693A JP H08118371 A JPH08118371 A JP H08118371A
Authority
JP
Japan
Prior art keywords
pipe
rotor
resin material
screw
lead screw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5265346A
Other languages
Japanese (ja)
Other versions
JP2721298B2 (en
Inventor
Kiyoshi Ishii
清 石井
Mizuho Ishikawa
瑞穂 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Minebea Co Ltd
Mold Gijutsu Kenkyusho KK
Original Assignee
Minebea Co Ltd
Mold Gijutsu Kenkyusho KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Minebea Co Ltd, Mold Gijutsu Kenkyusho KK filed Critical Minebea Co Ltd
Priority to JP5265346A priority Critical patent/JP2721298B2/en
Priority to DE69411654T priority patent/DE69411654T2/en
Priority to EP94630051A priority patent/EP0647520B1/en
Priority to US08/305,562 priority patent/US5533247A/en
Priority to KR1019940023723A priority patent/KR0149436B1/en
Priority to TW083108606A priority patent/TW283112B/zh
Priority to CN94115393A priority patent/CN1054333C/en
Priority to CA002132237A priority patent/CA2132237C/en
Priority to US08/527,835 priority patent/US5672365A/en
Publication of JPH08118371A publication Critical patent/JPH08118371A/en
Application granted granted Critical
Publication of JP2721298B2 publication Critical patent/JP2721298B2/en
Priority to CN99123548A priority patent/CN1097509C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • B29C45/14344Moulding in or through a hole in the article, e.g. outsert moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/70Completely encapsulating inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D1/00Producing articles with screw-threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • B29C45/14344Moulding in or through a hole in the article, e.g. outsert moulding
    • B29C2045/1436Moulding in or through a hole in the article, e.g. outsert moulding coating hollow articles having holes passing through the wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2001/00Articles provided with screw threads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/058Undercut
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4998Combined manufacture including applying or shaping of fluent material
    • Y10T29/49982Coating
    • Y10T29/49986Subsequent to metal working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4998Combined manufacture including applying or shaping of fluent material
    • Y10T29/49993Filling of opening

Abstract

PURPOSE: To save the labor in integral molding and to inexpensively produce a product excellent in accuracy, in a lead screw molding method of injecting a resin material into a metal pipe, by injecting the resin material into the pipe from the outer peripheral parts of the predetermined hole parts provided to the pipe. CONSTITUTION: After the upper end part of a pipe 2 is positioned, a resin material is injected into the pipe 2 through the gate positioned at the upper end opening part of the cavity provided to the outer peripheral part of the pipe 2 to be allowed to flow in the direction of a cavity a1 . Subsequently, the resin material is allowed to continuously flow in the spriral groove 4a of the cavity a1 and further filled into the empty core part 10 of the pipe 2 from the hole parts 5 provided to the wall part 3 of the pipe 2. Whereupon, the resin material of the empty core part 10, the screw thread part 4 mounted on the outer peripheral part of the pipe 2 and the resin material of the cover part on the other side of the pipe 2 having no screw thread part 4 are connected in a mutually sewn state and a lead screw having the pipe made of a metal arranged therein and having the screw thread part 4 formed thereto can be produced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,リードスクリューおよ
びリードスクリューとローターとの一体成型方法ならび
にその成型用金型に関し,詳しくは,フロッピーディス
ク機構におけるヘッド位置ぎめ機構に使用される駆動モ
ーター軸に連結され,その回転運動をキャリッジの直進
運動に転換するためのリードスクリューおよびローター
と一体化したリードスクリュー,その他種々の電機機器
において用いる軽量,絶縁用シャフトの成型方法ならび
に成型用金型に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lead screw, a method for integrally molding a lead screw and a rotor, and a molding die for the same. More specifically, the invention relates to a drive motor shaft used for a head positioning mechanism in a floppy disk mechanism. The present invention relates to a lead screw that is connected and converts its rotational movement into a linear movement of a carriage, a lead screw that is integrated with a rotor, and other lightweight and molding methods for insulating shafts and molding dies used in various electrical equipment. is there.

【0002】[0002]

【従来の技術】従来のリードスクリューにあっては,砲
金,ステンレス等追適宜金属棒に所望の螺条を刻設した
ものが使用されて来た。しかし,これ等は寸法精度が高
いが,加工方法が複雑で製造コストが高く,かつ生産性
に優れず安価に提供し難かった。そこで,合成樹脂材
料。成型によって・リードスクリューを得るために種々
の提案がなされているが,次の欠点を免れない。即ち,
合成樹脂は成型が容易であるが,樹脂の欠点である収縮
や亀裂を生じ,また,経時的に環境の変化によって屈曲
等変形する場合もあり,運動方向変換の精度を要求され
るリードスクリュとしての使用は信頼性に欠ける。上記
に鑑み,金属パイプの壁体部に,合成樹脂材料によって
所望の螺条を成型覆装したリードスクリューの提案があ
るが,該提案によるリードスクリューは,金属パイプと
螺条との一体化が不充分のため,パイプと螺条とが分離
し,リードスクリューとしての機能を果たし得ないため
普及しなかった。そこで,金属パイプの壁体部に,所定
のスクリューのねじ山部に対応する位置に,所望の間隔
毎に複数個の孔部を貫設したパイプを形成し,該パイプ
に設けた孔部列に適合するねじ山部を具える螺溝を刻設
した金型を形成し,そのキャピティ内に,パイプに設け
た孔部列と,螺溝とを互いに適合させて金属パイプを位
置ぎめし,該金属パイプの軸方向より樹脂材料を注入す
るリードスクリューの成型方法が,本願の発明者によっ
て提案された。(特開平2−113910号公報)
2. Description of the Related Art As a conventional lead screw, a metal rod made of metal such as gun metal or stainless steel and having a desired thread formed thereon has been used. However, although these have high dimensional accuracy, the processing method is complicated, the manufacturing cost is high, the productivity is low, and it is difficult to provide them at low cost. So, synthetic resin material. Various proposals have been made to obtain lead screws by molding, but the following drawbacks are unavoidable. That is,
Synthetic resin is easy to mold, but it may cause shrinkage and cracks, which are the drawbacks of resin, and may deform such as bending over time due to environmental changes. The use of is unreliable. In view of the above, there is a proposal of a lead screw in which a desired thread is molded and covered with a synthetic resin material on the wall portion of the metal pipe. However, the lead screw according to the proposal has a structure in which the metal pipe and the thread are integrated. Since it was insufficient, the pipe and the thread were separated, and the function as a lead screw could not be fulfilled, so it was not popularized. Therefore, a pipe having a plurality of holes penetrating at a desired interval is formed in a wall portion of a metal pipe at a position corresponding to a screw thread portion of a predetermined screw, and the row of holes provided in the pipe is formed. A metal mold is formed by engraving a screw groove having a screw thread portion that fits in, and the hole row provided in the pipe and the screw groove are matched with each other in the capacity to position the metal pipe, The inventor of the present application has proposed a method for molding a lead screw in which a resin material is injected from the axial direction of the metal pipe. (JP-A-2-113910)

【0003】[0003]

【発明が解決しようとする課題】しかし,上記公報によ
るリードスクリューの製造方法における樹脂材料の注入
ゲートの技術に課題があることが判った。即ち,上記特
開平2−113910号公報記載にかかる「合成樹脂材
料を金属パイプの軸方向より注入する」技術は,該金属
パイプの軸方向よりの材料注入が困難な場合に対処でき
ない課題があった。次に,ローターの成型とリードスク
リューとの成型は,従来別々の工程で行われて来た。ロ
ーターを損傷せずに,堅牢なリードスクリューとロータ
ーとを,一体的に連結して省力的に生産する技術が待望
されていた。本願の発明は,上記に鑑み,リードスクリ
ューの省力的な製造方法とローターとリードスクリュー
との一体的成型を一層省力化して精度に優れた商品を安
価に供することを目的とするものである。
However, it has been found that there is a problem in the technique of the injection gate of the resin material in the method of manufacturing the lead screw according to the above publication. That is, the technique of "injecting a synthetic resin material from the axial direction of the metal pipe" described in JP-A-2-113910 has a problem that cannot be dealt with when it is difficult to inject the material from the axial direction of the metal pipe. It was Next, the molding of the rotor and the molding of the lead screw have conventionally been performed in separate steps. There has been a long-awaited technology for integrally manufacturing a robust lead screw and a rotor without damaging the rotor so as to save labor. In view of the above, it is an object of the invention of the present application to provide a product with excellent accuracy at low cost by further saving the labor-saving manufacturing method of the lead screw and the integral molding of the rotor and the lead screw.

【0004】[0004]

【課題を解決するための手段】上記の目的を達成するた
めに,本発明のリードスクリューの成型方法において
は,適宜の金属等パイプの壁体部に,所定のスクリュー
のねじ山部に対応する螺旋に沿った位置に,所望の間隔
毎に複数個の孔を貫設した金属等パイプを形成し,該金
属等パイプのねじ山部に沿って設けた孔部列に適合する
ねじ山部を具える螺溝を刻設した金型を形成し,該金型
のキャピティ内に,上記孔部列と螺溝とを互いに適合さ
せて,金属等パイプを位置ぎめし,該金属等パイプの壁
体部に貫設した孔部の外側にゲートを配置し,該所定の
孔部列の外方より樹脂材料を注入する技術を結合するこ
とである。さらに,本発明のリードスクリューとロータ
ーとの一体成型方法においては,上記リードスクリュー
の成型方法に準じて形成したパイプの一方側端部に,適
宜のローターを装嵌し,および該ローターの外周部に放
射状の挟持片によって区画された複数個の断面扇形のキ
ャピティbを設けた上方金型と,該パイプの他方側の
壁体部に貫設した孔部列に適合するねじ山部を具える螺
溝を刻設したキャピティbを設けた下方金型を形成
し,型合わせした際該キャピティbと同bとを互い
に連通させ,該キャピティb内にローター側を挿嵌
し,キャピティb内に他方側を挿嵌し位置ぎめした
上,該キャピティbの端面部に配置したゲートを介し
て樹脂材料を注入する技術を結合することによって,リ
ードスクリューとローターとの一体成型を省力化すると
共に,成型時におけるローターの損傷を防止し,信頼性
に富む製品を供することである。
In order to achieve the above object, in the method of molding a lead screw of the present invention, a wall portion of an appropriate metal pipe or the like corresponds to a thread portion of a predetermined screw. A metal or the like pipe having a plurality of holes penetrating at desired intervals is formed at a position along the spiral, and a screw thread portion suitable for a hole row provided along the screw thread portion of the metal or the like pipe is provided. Forming a die having a screw groove engraved therein, and aligning the hole row and the screw groove with each other in the capacity of the die to position the pipe of metal or the like, and the wall of the pipe of metal or the like. This is to combine the technique of arranging the gate on the outside of the hole penetrating the body and injecting the resin material from the outside of the predetermined hole row. Furthermore, in the method of integrally molding the lead screw and the rotor of the present invention, an appropriate rotor is fitted to one end of the pipe formed according to the method of molding the lead screw, and the outer peripheral portion of the rotor is fitted. And an upper mold having a plurality of sector-shaped caps b 1 having a fan-shaped cross section defined by radial holding pieces, and a thread portion adapted to a row of holes penetrating the wall portion on the other side of the pipe. Forming a lower mold provided with a capital b 2 having a spiral groove formed therein, and when the molds are matched, the capacities b 1 and b 2 are communicated with each other, and the rotor side is fitted into the capacity b 1 . , The other side is inserted into the capacity b 2 to be positioned, and by combining the technique of injecting the resin material through the gate arranged on the end face portion of the capacity b 1 , the lead screw and the rotor are combined. It is to reduce the labor of integral molding, prevent damage to the rotor during molding, and provide highly reliable products.

【0005】[0005]

【作用】本発明におけるリードスクリューの成型方法に
よれば,リードスクリューは,金属等パイプの壁体部
に,所定のスクリューのねじ山部に対応する位置に,所
望の間隔毎に複数個の孔部を貫設したパイプを,該パイ
プに設けた孔部列に適合するねじ山部を具える螺溝を刻
設した金型のキャピティ内に,パイプを位置ぎめし,該
パイプに貫設した所定の孔部の外周部に配置したゲート
を介して樹脂材料を注入するので,注入される樹脂材料
は,該孔部の貫設されたキャピティの螺溝部に沿って注
入されると共に,その際,該螺溝部に対応した位置に貫
設された孔部を介してパイプの空芯部にも充填されるこ
ととなり,パイプ周壁部に形成されるねじ山部が,パイ
プ壁に設けた孔部にも充填されることとなり,ねじ山部
とパイプ空芯部内の充填材料とが互いに縫合状態に連結
され,ねじ山部はパイプと一体的に成型される。次に,
ローターとパイプとの一体的成型においては,上記リー
ドスクリューのパイプに準じて形成したパイプの一方側
端部に,ローターを装嵌する工程および,該ローターの
外周部に,放射状の挟持片によって区画された複数個の
断面扇形のキャピティbを設け,該ローターを抱持す
るようにした上方金型を形成すると共に,該パイプの他
方側の壁体部に設けた孔部列に適合するねじ山部を具え
る螺溝を刻設したキャピティbを設けた下方金型を形
成し,該キャピティbと同bとを互いに連通させ,
該キャピティb内にローターを装嵌したパイプの一方
側を挿嵌することによって,該ローターは,キャピティ
の放射状の挟持片の端縁部によって挟持され,ロー
ターの姿勢が正しく規制される。(即ち,パイプが両端
部で位置ぎめされるが,パイプの外周壁とローターの内
壁部との細隙が正しく規制され芯出しが正確に行われ
る。) 次に,該キャピティb内に挿嵌されたパイプの他方側
は,該パイプの孔部列と,キャピティbの螺溝とが互
いに適合され位置ぎめされた後,上記キャピティb
端面部に配置したゲートを介して樹脂材料が注入され
る。そのため,樹脂材料は,該ローターを抱持したキャ
ピティb内に最初に流入し,続いて,該キャピティb
に連通するキャピティb内に流入される。したがっ
て,該ローターは,その外周面を樹脂材料によっててん
装された後において,該パイプとローターとの細隙部に
樹脂材料を注入すると共に,パイプに設けた孔部列を介
してパイプの空芯部にもそれぞれ充填される。上記によ
り,流入する樹脂材料は,該ローターを囲繞するキャピ
ティb内に流入する材料によりローターを覆装するの
で,該ローターの磁性体の内側に流入する材料の内圧に
よって,磁性体が損傷を受けるおそれを生じない。
According to the method of molding a lead screw of the present invention, the lead screw has a plurality of holes at desired intervals at a position corresponding to a thread portion of a predetermined screw in a wall portion of a pipe made of metal or the like. The pipe having the part penetrated is positioned in the capacity of a mold having a thread groove provided with a thread portion adapted to the row of holes provided in the pipe, and the pipe is penetrated into the pipe. Since the resin material is injected through the gate arranged on the outer periphery of the predetermined hole, the injected resin material is injected along the screw groove portion of the capacity that penetrates the hole, and at that time. , The air core portion of the pipe is also filled through a hole portion penetrating at a position corresponding to the screw groove portion, and the thread portion formed on the pipe peripheral wall portion is provided with the hole portion provided on the pipe wall. Will also be filled in, and the thread portion and the pipe air core And Hama material is connected to the sewn to each other, threaded portion is integrally molded with the pipe. next,
In the integral molding of the rotor and the pipe, the step of mounting the rotor on one end of the pipe formed according to the above-mentioned lead screw pipe, and the outer peripheral portion of the rotor are divided by radial clamping pieces. the Kyapiti b 1 of a plurality of cross-sectional sector, which is provided, thereby forming an upper mold which is adapted to embrace the rotor, screw fits in the hole rows formed in the wall portion of the other side of the pipe Forming a lower mold provided with a capital b 2 in which a spiral groove having a mountain portion is engraved, and allowing the capacities b 2 and b 1 to communicate with each other;
By inserting the one side of the pipe that Sohama rotor into the Kyapiti b 1, the rotor is held by the edge portion of the radial clamping piece of Kyapiti b 1, the posture of the rotor is properly regulated . (That is, the pipe is positioned at both ends, but the narrow gap between the outer peripheral wall of the pipe and the inner wall of the rotor is properly regulated, and the centering is accurately performed.) Next, the pipe is inserted into the capacity b 2 . On the other side of the fitted pipe, after the row of holes of the pipe and the screw groove of the capacity b 2 are fitted and positioned, the resin material is inserted through the gate arranged on the end face of the capacity b 1. Is injected. Therefore, the resin material first flows into the capacity b 1 holding the rotor, and then the capacity b 1 .
1 flows into the capacity b 2 communicating with 1 . Therefore, after the outer peripheral surface of the rotor is covered with the resin material, the resin material is injected into the narrow gap between the pipe and the rotor, and the empty space of the pipe is passed through the row of holes provided in the pipe. The core is also filled. As described above, the inflowing resin material covers the rotor with the material flowing into the capacity b 1 surrounding the rotor, so that the magnetic body is damaged by the internal pressure of the material flowing inside the magnetic body of the rotor. There is no danger of receiving.

【0006】[0006]

【実施例1】本発明の好ましい実施例を図面について説
明する。図1〜6において,本発明におけるリードスク
リュー(1)の成型方法は,ステンレス等のパイプ
(2)或いは帯状ステンレス薄板その他適宜の材料の薄
板をスパイラル状に捲装し,延伸加工を施して得た管
体,又は天然繊維,合成繊維,セラミックス等からなる
管体を用い,その所要の長さ区間の壁体(3)に,所定
のピッチを具えるねじ山部(4),(4)の螺旋に沿っ
て,所望の間隔毎に(例えば,螺条の1周回に1〜4
個)樹脂材料流入用の孔部(5),(5)を貫設し孔部
列(5)a,(5)aを設ける工程,および,該孔部列
(5)a,(5)aの所定の長さ区間に対応する長さ区
間に,該孔部列(5)a,(5)aに適合させたねじ山
部(4),(4)を具える螺溝(4)a,(4)aを刻
設したキャピティ(a)を具える下方金型(6)を形
成し,および,該パイプ(2)の反対側端部方向に(図
は上方),パイプ(2)の外周部に,概ね上記ねじ山
(4),(4)の高さとした凹か部を具えるキャピティ
(a),を設けた上方金型(7)を形成し,該上方金
型(7)と,上記下方金型(6)とを型合せした際,該
キャピティ(a)と該キャピティ(a)とを互いに
連通するように形成した上,該下方金型(6)のキャピ
ティ(a)内にパイプ(2)の一方側を挿嵌し,該パ
イプ(2)の壁体部(3)に貫設した孔部列(5)a,
(5)aと,下方金型(6)のキャピティ(a)の螺
溝(4)a,(4)aとを互いに適合させパイプ(2)
の下端部において,位置ぎめピン(8)又は適宜のエジ
ェクターを介して位置ぎめすると共に,該パイプ(2)
の他方側を,上記上方金型(7)のキャピティ(a)
内に挿嵌し,該パイプ(2)の上端部において上方位置
ぎめピン(8)aを介して位置ぎめした上,該パイプ
(2)の外周部に設けた上記キャピティ(a)の上端
開口部に配置したゲート(9)を介して,樹脂材料を注
入し,該注入材料をキャピティ(a)より,キャピテ
ィ(a)方向に流入させ,該キャピティ(a)の螺
溝(4)a,(4)a内に連続して流入させると共に,
パイプ(2)の壁体部(3)に貫設した孔部(5),
(5)より,パイプ(2)の空芯部(10)内に樹脂材
料を充填することによって,該空芯部(10)の樹脂材
料と,パイプ(2)の外周部にてん装されたねじ山部
(4),(4)およびねじ山部を形成しないパイプ
(2)の他方側の覆装部の樹脂材料とを,該孔部
(5),(5)に充填された樹脂材料によって互いに縫
合状態に連結させる。
Embodiment 1 A preferred embodiment of the present invention will be described with reference to the drawings. 1 to 6, the method for molding the lead screw (1) according to the present invention is obtained by spirally winding a pipe (2) such as stainless steel or a strip-shaped stainless thin plate or another thin plate of an appropriate material and subjecting it to a stretching process. Or a tube made of natural fiber, synthetic fiber, ceramics, etc., and a thread (4), (4) having a predetermined pitch on the wall (3) of the required length section. Along the helix at every desired interval (for example, 1 to 4 per revolution of the thread).
Individual) a step of providing hole portions (5), (5) a by penetrating hole portions (5), (5) for inflowing a resin material, and the hole portion rows (5) a, (5) A thread groove (4) having thread portions (4), (4) adapted to the hole row (5) a, (5) a in a length section corresponding to a predetermined length section of a. a, (4) A lower mold (6) having a capacity (a) 1 engraved with a is formed, and in the direction of the opposite end of the pipe (2) (upward in the figure), the pipe ( In the outer peripheral portion of 2), an upper die (7) provided with a capty (a) 2 having a recessed portion having the height of the screw threads (4) and (4) is formed, and the upper die (7) is formed. When the mold (7) and the lower mold (6) are matched with each other, the capacity (a) 1 and the capacity (a) 2 are formed so as to communicate with each other, and the lower mold (6) Kyapiti of) (a) within 1 Was fitted to one side of the pipe (2), the pipe pierced the hole column wall portion (3) of (2) (5) a,
(5) a and the screw groove (4) a, (4) a of the capacity (a) 1 of the lower mold (6) are fitted to each other, and the pipe (2)
At the lower end of the pipe, it is positioned through a positioning pin (8) or an appropriate ejector, and the pipe (2)
The other side of the upper mold (7) of the capacity (a) 2
The upper end of the above-mentioned capacity (a) 2 provided on the outer peripheral portion of the pipe (2) after being inserted into the pipe (2) and positioned at the upper end of the pipe (2) through the upper positioning pin (8) a. through a gate disposed in the opening (9), the resin material is injected, the infusion material from Kyapiti (a) 2, Kyapiti (a) is allowed to flow in one direction, the Kyapiti (a) 1 of screw groove ( 4) a, (4) a while continuously flowing into the,
A hole (5) penetrating the wall (3) of the pipe (2),
According to (5), by filling the air core portion (10) of the pipe (2) with the resin material, the resin material of the air core portion (10) and the outer peripheral portion of the pipe (2) are mounted. A resin material in which the thread portions (4), (4) and the resin material of the covering portion on the other side of the pipe (2) that does not form the thread portion and the hole portions (5), (5) are filled. To connect them to each other in a sutured state.

【0007】上記,キャピティ(a)の上端部に配置
したゲート(9)を介して樹脂材料を注入することに代
え,別の実施態様として,上記下方金型(6)と上方金
型(7)とのPL面に沿って,材料注入口(11)を設
け,パイプ(2)の壁体(3)部に貫設した孔部(5)
の外周部に連係したキャピティ(a)の側面部に連通
する湯道(11)aを設け,該湯道の先端部に配置した
ゲート(12)を介して樹脂材料を注入して実施するこ
ともできる。なお,上方金型(7)を割型に形成し,適
宜アンギュラーピンを装着し,又下方金型(6)に適宜
の駆動機構(13)を配置すると共に,該駆動機構(1
3)に連繋したエジェクターを螺転して,ぬじ山部
(4),(4)を形成したリードスクリュー(1)の型
脱しを省力化して実施することもできる。(但し,図示
を省略する。)
Instead of injecting the resin material through the gate (9) arranged at the upper end of the capacity (a) 2 , as another embodiment, the lower mold (6) and the upper mold ( 7) and a material injection port (11) is provided along the PL surface with the hole (5) penetrating the wall (3) of the pipe (2).
The runner (11) a communicating with the side surface of the capacity (a) 2 that is linked to the outer periphery of the runner is provided, and the resin material is injected through the gate (12) arranged at the tip of the runner. You can also In addition, the upper mold (7) is formed into a split mold, an appropriate angular pin is attached, and a proper driving mechanism (13) is arranged in the lower mold (6).
It is also possible to screw the ejector connected to 3) to remove the mold of the lead screw (1) on which the ridges (4) and (4) are formed, with labor saving. (However, illustration is omitted.)

【0008】したがって,パイプ(2)の壁体部に孔設
する孔部(5),(5)の孔径は,成型に用いる樹脂材
料の粘度,射出圧力,金型温度等によって多少異なる
が,通常,パイプ径の1/10〜2/10程度とするこ
とが望ましい。また,本発明において使用するステンレ
スパイプ又は帯状ステンレス薄板をスパイラル状に捲装
し延伸加工を施して得た管体を適宜の回転機構を介して
螺転し,所定のピッチ毎に管体の螺転を停止させ,その
螺転停止時間帯において,適宜の遮光装置を開閉してレ
ーザー光線等にて穿孔を施し,所望の孔部列を貫設する
ことができる。但し,管体を螺転せずに,その摺動中に
所定のピッチで孔部列(5)a,(5)aを貫設した
上,該管体を所定角度回転し,所定のねじ山部(4),
(4)に適合したスパイラル状に孔部列(5)a,
(5)aを貫設することもできる。上記において,適宜
の材料を単独に,或いは複合して得たパイプを使用する
ことによって,管体の厚さを増減し,一層軽量化を図
り,或いは,ねじ山部(4),(4)の下縁部間のパイ
プ(2)の外周面にも樹脂材料を覆装してねじ山部
(4),(4)の下縁部を連結した構成とすることによ
って,電気的絶縁効果を改善し,ノイズの発生を少なく
し,および精度と強度に優れたリードスクリューを得る
こともできる。(但し,図示5)
Therefore, the hole diameters of the hole portions (5), (5) formed in the wall portion of the pipe (2) are somewhat different depending on the viscosity of the resin material used for molding, the injection pressure, the mold temperature, etc. Usually, it is desirable that the diameter is about 1/10 to 2/10 of the pipe diameter. The stainless steel pipe or the strip-shaped stainless steel thin plate used in the present invention is spirally wound, and the tubular body obtained by subjecting it to stretching is screwed through an appropriate rotating mechanism, and the tubular body is screwed at a predetermined pitch. The rolling can be stopped, and during the screwing stop time, a suitable light shielding device can be opened and closed to perforate with a laser beam or the like to penetrate a desired row of holes. However, without screwing the pipe, the hole rows (5) a, (5) a are provided at a predetermined pitch while sliding, and the pipe is rotated by a predetermined angle to obtain a predetermined screw. Yamabe (4),
A spiral row of holes (5) a conforming to (4),
(5) It is also possible to provide a. In the above, by using a pipe obtained by using appropriate materials alone or in combination, the thickness of the pipe body is increased or decreased to further reduce the weight, or the screw thread portions (4), (4) are used. The outer peripheral surface of the pipe (2) between the lower edge portions is covered with a resin material so that the lower edge portions of the screw thread portions (4) and (4) are connected to each other, so that the electrical insulation effect is improved. It is possible to improve the lead screw, reduce the generation of noise, and obtain a lead screw excellent in accuracy and strength. (However, shown in 5)

【0009】[0009]

【実施例2】図7〜12において,本発明におけるリー
ドスクリューとローターとの一体成型方法は,ステンレ
ス等のパイプ(2)の壁体部に,所定のスクリューのね
じ山部(4),(4)に対応する位置に,所望の間隔毎
に複数個の孔部(5),(5)を貫設して得たパイプ
(2)の一方側端部に,アルミニウム等の還体(14)
の両側にこれを挟持するように,内壁部に回転止めの爪
部(15)を突設した輪状の磁性体(16),(16)
を配置組合わせたローター(17)を嵌装する工程,お
よび,該ローター(17)の外周部に,該ローター(1
7)を抱持するように,放射状の挟持片(18),(1
8)(図10〜11)によって区画された複数個の断面
扇形のキャピティ(b)を具える上方金型(19)を
形成し,および,該パイプ(2)の他方側に設けた所定
区間の孔部列(5)a,(5)aに適合するねじ山部
(4),(4)を具える螺溝(4)a,(4)aを刻設
したキャピティ(b)を具える下方金型(20)を形
成し,該下方金型(20)と上記上方金型(19)とを
型合わせした際,該キャピティ(b)と上記キャピテ
ィ(b)とを互いに連通するように形成し,該上方金
型(19)のキャピティ(b)内に,ローター(1
7)を装嵌したパイプ(2)の一方側を挿嵌し,同時に
該キャピティ(b)内に,パイプ(2)の他方側を,
該パイプ(2)に設けた孔部列(5)a,(5)aと,
該キャピティ(b)の螺溝(4)a,(4)aとを互
いに適合させて,型合わせした際,該パイプ(2)の他
方側の端部は位置ぎめピン(8)或いはエジェクターを
介して位置ぎめされると共に,該パイプ(2)の一方側
のローター(17)部は,キャピティ(b)の放射状
の挟持片(18),(18)によって,該ローター(1
7)の周辺部が掴持され,該パイプ(2)の上端部は,
位置ぎめピン(8)aを介して,位置ぎめした上,該ロ
ーター(17)を内蔵したキャピティ(b)の端面部
に配置したゲート(21)を介して該キャピティ(b)
内に樹脂材料を注入し,該キャピティ(b)内に注
入された樹脂材料は,該キャピティ(b)と連通する
キャピティ(b)のパイプ(2)外周部の螺溝(4)
a,(4)aに注入されると共に,該螺溝(4)a,
(4)aと適合して配置された孔部列(5)a,(5)
aを介してパイプ(2)の空芯部(10)にも充填され
る。したがって,同理により上記ローター(17)を装
嵌したパイプ(2)の一方側は,上記キャピティ(b)
の端面部より注入された樹脂材料は,注入開始時は該
キャピティ(b)部の端面部より,挟持片(18),
(18)によって区画された各凹か内にそれぞれ注入さ
れて,ローター(17)の外周部を注入樹脂によってて
ん装した上,樹脂材料は,ローター(17)の回転止め
爪部(15)およびパイプ(2)とローター(17)と
の間隙部に充填されると共に,該一方側のパイプ(2)
壁に貫設した孔部列(5)a,(5)aを介して該パイ
プ(2)の空芯部(10)内にも充填される。即ち,該
ローター(17)は樹脂材料注入によって,そのロータ
ー(17)の環状磁性体(16),(16)の内壁部に
樹脂材料が充填される前に,ローター(17)を抱持し
た態勢のキャピティ(b)の充填材料によって掴持さ
れているため,パイプ(2)とローター(17)との間
隙部に充填される樹脂材料の内圧によって生ずる環状磁
性体(16),(16)の損傷を防止することができ
る。
[Embodiment 2] Referring to FIGS. 7 to 12, a method of integrally molding a lead screw and a rotor according to the present invention is such that a thread portion (4), ( At a position corresponding to 4), a pipe (2) obtained by penetrating a plurality of holes (5), (5) at desired intervals is provided at one end of the pipe (2) with a return body (14) made of aluminum or the like. )
Ring-shaped magnetic bodies (16), (16) with rotation-stopping claws (15) protrudingly provided on the inner wall so as to sandwich them on both sides of the
The step of fitting the rotor (17) in which the rotors (17) are arranged and combined, and the rotor (1) is attached to the outer peripheral portion of the rotor (17).
7) to hold the radial clamping pieces (18), (1
8) A mold (19) having a plurality of sector-shaped caps (b) 1 divided by (Figs. 10 to 11) is formed, and a predetermined part is provided on the other side of the pipe (2). Capability (b) 2 having thread grooves (4) a, (4) a provided with thread portions (4), (4) adapted to the hole row (5) a, (5) a of the section When a lower mold (20) having the above is formed and the lower mold (20) and the upper mold (19) are matched with each other, the capacity (b) 2 and the capacity (b) 1 are separated from each other. formed so as to communicate with each other, Kyapiti (b) 1 to the said upper mold (19), the rotor (1
7) The pipe (2) fitted with one side is inserted and at the same time, the other side of the pipe (2) is inserted into the capacity (b) 2 .
A row of holes (5) a, (5) a provided in the pipe (2),
When the screw grooves (4) a, (4) a of the capacity (b) 2 are fitted to each other and matched with each other, the other end of the pipe (2) has a positioning pin (8) or an ejector. The rotor (17) on one side of the pipe (2) is positioned by the radial holding pieces (18) and (18) of the capacity (b) 1 so that the rotor (1) is positioned.
The peripheral part of 7) is gripped, and the upper end of the pipe (2) is
The capacity (b) is positioned via the positioning pin (8) a and is further positioned via the gate (21) disposed on the end face of the capacity (b) 1 having the rotor (17) built therein.
The resin material is injected into the 1, wherein Kyapiti (b) a resin material injected into the 1, said Kyapiti (b) 1 and communication with Kyapiti (b) 2 of the pipe (2) threaded on the outer peripheral portion groove (4 )
a, (4) a, and the screw groove (4) a,
(4) Hole row (5) a, (5) arranged in conformity with a
The air core portion (10) of the pipe (2) is also filled via a. Therefore, by the same reason, one side of the pipe (2) fitted with the rotor (17) has one side of the capacity (b).
1 of the resin material was implantation than the end face, the injection at the start from the end face of the Kyapiti (b) 1 part, clamping piece (18),
The resin material is injected into each of the recesses defined by (18) and the outer peripheral portion of the rotor (17) is filled with injected resin. The gap between the pipe (2) and the rotor (17) is filled, and the pipe (2) on one side is also filled.
The air core portion (10) of the pipe (2) is also filled through the row of holes (5) a, (5) a penetrating the wall. That is, the rotor (17) holds the rotor (17) by injecting a resin material before the annular magnetic bodies (16) of the rotor (17) are filled with the resin material on the inner wall portions of the rotor. Since it is held by the filling material of the capacity (b) 1 in the posture, the annular magnetic bodies (16), (16) generated by the internal pressure of the resin material filled in the gap between the pipe (2) and the rotor (17). ) Damage can be prevented.

【0010】上記,キャピティ(b)部のゲートの構
成において,キャピティ(b)の端面部にゲート(2
1)を配置することに代え,別の実施態様として,上記
下方金型(20)と上方金型(19)とのPL面に沿っ
て,キャピティ(b)とパイプ(2)との連結頸部の
キャピティ(b)の後端面に連通する湯道(11)を
設け,該湯道(11)の開口部に配置したゲート(2
0)を介して樹脂材料を注入することもできる。
[0010] The above, in the configuration of the gate of Kyapiti (b) 1 part, Kyapiti (b) 1 of the end surface portion to the gate (2
Instead of arranging 1), as another embodiment, the connection between the capital (b) 1 and the pipe (2) along the PL surface of the lower mold (20) and the upper mold (19). A gate (2) provided with a runner (11) communicating with the rear end face of the neck capacity (b) 1 and arranged at the opening of the runner (11)
It is also possible to inject a resin material via 0).

【0011】上記,キャピティ(b)の構成におい
て,パイプ(2)の他方側に設けた孔部列(5)a,
(5)aに適合するねじ山部(4),(4)を具える螺
溝(4)a,(4)aを刻設したキャピティ(b)
設け,該ねじ山部(4),(4)間にパイプ(2)の外
周部の一部を露出した構成とすることに代え,別の実施
態様として下記の構成として実施することができる。即
ち,該ねじ山部(4),(4)の下縁部相互の間隙部
に,該間隙部のパイプ(2)の外周面を露出せずに,こ
れを覆装するように,樹脂材料注入用の空間部(2
5),(25)を具える螺溝(4)bを刻設したキャピ
ティ(b)を設けた下方金型(6)aを形成し,該下
方金型(6)aと,上記上方金型(7)とを型合わせし
て,上記に準じて樹脂材料を注入することによって,パ
イプ(2)の外周面を露出することなく,ローター(1
7)を装嵌したリードスクリューの一体成型を実施する
ことができる。
In the above structure of the capacity (b) 1 , the hole row (5) a, which is provided on the other side of the pipe (2),
(5) A screw thread (4) conforming to (a), a screw groove (4) a having the thread (4), and a capty (b) 2 engraved with (4) a are provided, and the thread thread (4) is provided. , (4), a part of the outer peripheral portion of the pipe (2) may be exposed, and another embodiment may be implemented as the following structure. That is, a resin material is provided so as to cover the outer peripheral surface of the pipe (2) in the gap between the lower edges of the screw threads (4) and (4) without exposing the outer peripheral surface of the pipe (2). Space for injection (2
5), forming a lower mold (6) a provided with a capacity (b) 2 having a screw groove (4) b engraved with (25), and forming the lower mold (6) a and the upper mold. By matching the mold (7) with the mold and injecting the resin material according to the above, the rotor (1) is exposed without exposing the outer peripheral surface of the pipe (2).
It is possible to perform integral molding of the lead screw fitted with 7).

【0012】なお,上述の実施例における金型は,被成
型物を績方向に位置ぎめして成型するように構成されて
いるが,必要に応じて被成型物を横方向に位置ぎめして
成型する構成とし,さらに,複数のキャピティを並装し
て実施できることは勿論である。(但し,図示を省略す
る。)
The mold in the above-described embodiment is configured to position and mold the molding object in the direction of molding, but if necessary, position the molding object in the lateral direction. Needless to say, the molding can be performed and a plurality of capacities can be mounted side by side. (However, illustration is omitted.)

【0013】次に,本発明の成型用金型は,図6,12
において,金型装置(23)の固定側の下方金型(2
0)と可動側の上方金型(19)からなり,各型板(2
4),(24)aによって保持され,ゲート(21)を
含む湯道を具えており,金型温度調節機構および駆動機
構(13)等に連繋され,下方金型(20)と上方金型
(19)とが互いに適合し協同して稼動する構成とす
る。
Next, the molding die of the present invention is shown in FIGS.
In the lower mold (2) on the fixed side of the mold device (23)
0) and the upper mold (19) on the movable side.
4), (24) a, which is equipped with a runner including a gate (21), is connected to a mold temperature control mechanism, a drive mechanism (13), etc., and is a lower mold (20) and an upper mold. (19) and are adapted to operate in cooperation with each other.

【0014】[0014]

【発明の効果】本発明は,上記の構成を有するので,次
の効果を奏する。 (イ),本発明にかかるリードスクリューは,金属等の
管体を芯材として,その外周部に樹脂材料によるスクリ
ューのねじ山部をてん装してあり,かつ該ねじ山部は,
該金属等パイプの空芯部に充填された樹脂材料と,パイ
プ壁に貫設した孔部列に充填された樹脂材料によって,
パイプ壁を介して縫合状態に連結されているため,ねじ
山部がパイプ外周部と分離されずに結合されている。し
たがって,曲げ,引張り応力に優れており,金属棒等を
旋盤加工等による加工品に比し,軽量で,摺動性及び電
気絶縁性に優れている。また,ねじ山部の形成方法にお
いて,該空芯パイプの軸端部の空芯開口部より,樹脂材
料を注入困難な場合において,材料を注入しパイプの空
芯部と外周部とに充填することができる。 (ロ),スクリューのねじ山部は,金型の螺溝に沿って
ほぼ均一な内圧下で樹脂材料が充填されると共に,該螺
溝に適合したパイプ壁の孔部列を介してパイプ空芯部に
充填された樹脂材料によって一体的に結合されているた
め,ねじ山部の傾斜面とピッチの精度が高く,又運動方
向変換精度も高く信頼性に優れている。 (ハ),次に請求項2における成型方法およびローター
を装架したリードスクリューは,パイプ外周部にてん装
したねじ山部の下縁部相互の間隙部に,樹脂材料を覆装
し,パイプ外周部を露出させないので,防錆,電気的絶
縁効果を改善すると共に,ノイズの発生を防止し,およ
びねじ山の精度を保持する効果を奏する。 (ニ),又,請求項3乃至6におけるローターとリード
スクリューとの一体成型方法および金型は,ローターを
構成する輪状磁性体の外周部を樹脂材料でてん装後に,
磁性体の内壁部の間隙部に材料が流入するため,成型時
における磁性体の損傷を防止すると共に,ローターとパ
イプとが一体成型であるのできわめて省力的で,後作業
も少なく生産性に富み安価に供することができる等種々
の工業的効果を奏する。
Since the present invention has the above construction, it has the following effects. (A) In the lead screw according to the present invention, a tubular body made of metal or the like is used as a core material, and a screw thread portion made of a resin material is mounted on the outer peripheral portion thereof, and the screw thread portion is
By the resin material filled in the air core of the metal or the like pipe and the resin material filled in the row of holes penetrating the pipe wall,
Since they are connected in a sutured state via the pipe wall, the thread portion is connected to the pipe outer peripheral portion without being separated. Therefore, it is excellent in bending and tensile stress, is lighter in weight, and is superior in slidability and electrical insulation compared with a processed product such as a metal rod processed by lathing. Further, in the method of forming the thread portion, when it is difficult to inject the resin material through the air-core opening portion of the shaft end portion of the air-core pipe, the material is injected to fill the air-core portion and the outer peripheral portion of the pipe. be able to. (B) The screw thread portion is filled with the resin material under a substantially uniform inner pressure along the screw groove of the die, and the pipe empty space is provided through the row of hole portions of the pipe wall that fit the screw groove. Since they are integrally connected by the resin material with which the core is filled, the accuracy of the pitch of the threaded portion and the pitch is high, and the accuracy of movement direction conversion is high and the reliability is excellent. (C) Next, in the lead screw mounted with the molding method and the rotor according to claim 2, the resin material is covered in the gap between the lower edges of the threaded portions mounted on the outer periphery of the pipe, Since the outer peripheral portion is not exposed, the effects of rust prevention and electrical insulation are improved, noise is prevented, and the accuracy of screw threads is maintained. (D) Further, the method for integrally molding the rotor and the lead screw and the die according to claims 3 to 6 are such that after the outer peripheral portion of the ring-shaped magnetic body constituting the rotor is filled with a resin material,
Since the material flows into the gap of the inner wall of the magnetic body, it prevents damage to the magnetic body during molding, and because the rotor and pipe are integrally molded, it is extremely labor-saving and has little post-work and is highly productive. It has various industrial effects such as low cost.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係わるリードスクリューの正面図FIG. 1 is a front view of a lead screw according to the present invention.

【図2】同,右端面図[Fig. 2] Same as the right end view

【図3】同,図1のA−A線における断面図FIG. 3 is a sectional view taken along line AA of FIG.

【図4】同,図1の一部欠截拡大断面図FIG. 4 is a partially cutaway enlarged sectional view of FIG.

【図5】同,図1の別の実施態様を示す一部欠截拡大断
面図
5 is a partially cutaway enlarged sectional view showing another embodiment of FIG.

【図6】同,成型用金型装置の要部の説明断面図FIG. 6 is an explanatory sectional view of the main part of the molding die device.

【図7】同,リードスクリューの一方側にローターを装
嵌した正面図
FIG. 7 is a front view of the same with a rotor mounted on one side of the lead screw.

【図8】同,図7の右端面図FIG. 8 is a right end view of FIG.

【図9】同,図7のB−B線における断面図9 is a sectional view taken along line BB of FIG.

【図10】同,リードスクリューに装嵌したローターの
外周部に配置したキャピティの一部欠截断面説明図
FIG. 10 is a partially cutaway cross-sectional explanatory view of the capity arranged on the outer peripheral portion of the rotor fitted to the lead screw.

【図11】同,図10のC−C線における断面図FIG. 11 is a sectional view taken along the line CC of FIG.

【図12】同,リードスクリューとローターとの一体成
型用金型装置の要部の説明断面図である。
FIG. 12 is an explanatory cross-sectional view of a main part of the mold device for integrally molding the lead screw and the rotor.

【符号の説明】[Explanation of symbols]

1:リードスクリュー 2:パイプ 3:壁体部 4,4:ねじ山部 4a,4a:螺溝 5,5:孔部 5a,5a:孔部列 6:下方
金型 7:上方金型 8:位置ぎめピン 8a:位置ぎめピン 9:ゲート 10:空芯部 11:注入口 11a:湯道 12:ゲート 13:駆動機構 14:アルミニウ
ム環体 15:回転止め爪部 16,16:軸状磁
性体 17:ローター 18,18:挟持片 19:上方金型 20:下方金型 21:ゲート 22:ゲート b:キャピティ b:キャピティ 23:金型装置 24:型板 24a:型板
1: Lead screw 2: Pipe 3: Wall body part 4, 4: Screw thread part 4a, 4a: Screw groove 5,5: Hole part 5a, 5a: Hole part row 6: Lower mold 7: Upper mold 8: Positioning pin 8a: Positioning pin 9: Gate 10: Air core part 11: Inlet port 11a: Runner 12: Gate 13: Drive mechanism 14: Aluminum ring body 15: Rotation stop claw portion 16, 16: Axial magnetic body 17: Rotor 18, 18: Clamping piece 19: Upper mold 20: Lower mold 21: Gate 22: Gate b 1 : Capity b 2 : Capity 23: Mold device 24: Template 24a: Template

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 金属等パイプの壁体部に,所定のスクリ
ューのねじ山部に対応する位置に,所望の間隔毎に複数
個の孔部を貫設する工程および該金属等パイプに設けた
孔部列に適合するねじ山部を具える螺溝を刻設した金型
を形成し,そのキャピティ内に,金属パイプに設けた孔
部列と,上記螺溝とを互いに適合させ,金属等パイプを
位置ぎめし,該金属等パイプに樹脂材料を注入するリー
ドスクリューの成型方法において,該金属等パイプに貫
設した所定の孔部の外周部より樹脂材料を注入するよう
にしたことを特徴とするリードスクリューの成型方法。
1. A step of penetrating a plurality of holes at a desired interval at a position corresponding to a thread portion of a predetermined screw on a wall portion of a metal pipe, etc. A metal mold is formed by forming a die in which a screw groove having a thread portion suitable for the hole row is engraved, and the hole row provided on the metal pipe and the screw groove are fitted to each other in the capacity. In a method of molding a lead screw in which a pipe is positioned and a resin material is injected into the metal pipe, the resin material is injected from the outer periphery of a predetermined hole penetrating the metal pipe. Molding method for lead screw.
【請求項2】 孔部列に適合するねじ山部の下縁部相互
の間隙部に,該間隙部のパイプ外周面を覆装する樹脂材
料注入用空間を形成した螺溝を刻設したキャピティを具
える金型を結合した請求項1記載のリードスクリューの
成型方法。
2. A capity in which a screw groove is formed in a gap between mutual lower edges of screw threads that fit into a row of holes, and a groove for forming a resin material is formed so as to cover the outer peripheral surface of the pipe in the gap. The method for molding a lead screw according to claim 1, wherein a die including the above is coupled.
【請求項3】 金属等パイプの壁体部に,所定のスクリ
ューのねじ山部に対応する位置に,所望の間隔毎に複数
個の孔部を貫設し,該パイプの一方側端部に適宜のロー
ターを装嵌する工程,および該ローターの外周部に放射
状の挟持片によって区画された複数個の断面扇形のキャ
ピティbを設け,該ローターを抱持するように形成す
ると共に,該パイプの他方側壁体部に設けた孔部列に適
合するねじ山部を具える螺溝を刻設したキャピティb
を設け,該キャピティbと上記キャピティbとを互
いに連通した金型を形成し,該キャピティb内に,ロ
ーターを装嵌したパイプの一方側を挿嵌すると共に,該
キャピティb内にパイプの他方側を,該パイプの孔部
列と,キャピティbの螺溝とを互いに適合させて挿嵌
した上,上記キャピティbの端面部に配置したゲート
および又は該キャピティbの後端部ローターとパイプ
との連結頸部の外周部に連通させて配置したゲートを介
して樹脂材料を注入するようにしたことを特徴とするリ
ードスクリューとローターとの一体成型方法。
3. A plurality of holes are formed in a wall portion of a pipe made of metal or the like at a position corresponding to a thread portion of a predetermined screw at desired intervals and one end portion of the pipe is provided. A step of fitting an appropriate rotor, and a plurality of fan-shaped cross-section-shaped caps b 1 divided by radial sandwiching pieces are provided on an outer peripheral portion of the rotor, and the rotor is formed so as to hold the rotor, and the pipe is formed. B 2 having a thread groove provided with a thread portion adapted to the row of holes provided in the other side wall body of
To form a mold in which the capacity b 2 and the capacity b 1 are communicated with each other, and one side of a pipe fitted with a rotor is inserted into the capacity b 1 and the inside of the capacity b 2 is inserted. on the other side of the pipe, and the hole rows of the pipe, after having inserted by fitting together the screw groove of Kyapiti b 2, the Kyapiti b 1 of arranged end face gate and or of the Kyapiti b 1 A method for integrally molding a lead screw and a rotor, characterized in that a resin material is injected through a gate that is arranged so as to communicate with the outer peripheral portion of the neck portion connecting the rear end rotor and the pipe.
【請求項4】 孔部列に適合するねじ山部の下縁部相互
の間隙部に,該間隙部のパイプ外周面を覆装する樹脂材
料注入用空間を形成した螺溝を刻設したキャピティを具
える下方金型を結合した請求項3記載のリードスクリュ
ーとローターとの一体成型方法。
4. A capty in which a screw groove is engraved in a gap between the lower edges of the threaded portions that fits the row of holes, and a space for injecting a resin material that covers the outer peripheral surface of the pipe in the gap is formed. The method for integrally molding a lead screw and a rotor according to claim 3, wherein a lower mold including the above is joined.
【請求項5】 金属パイプの壁体部に,所定のスクリュ
ーのねじ山部に対応する位置に,所望の間隔毎に複数個
の孔部列を貫設し,該パイプの一方側に適宜のローター
を装嵌し,該ローターの外周部に,該ローターを抱持す
るように,配置した放射状の挟持片によって区画された
複数個の断面扇形のキャピティbを設けると共に,該
パイプの他方側に設けた孔部列に適合するねじ山部を具
える螺溝を刻設したキャピティbを設け,該キャピテ
ィbと上記キャピティbとを互いに連通した金型を
形成し,該キャピティb内に,ローターを装嵌したパ
イプの一方側を挿嵌すると共に,該キャピティb
に,パイプの他方側を挿嵌し,該他方側のパイプの孔部
列と上記螺溝とを互いに適合させて位置ぎめした上,該
パイプの一方側のキャピティbの端縁部および又はロ
ーターとパイプとの連結頸部の外周部に連通させて配置
したゲートを介して樹脂材料を注入するようにしたこと
を特徴とするリードスクリューとローターとの一体成型
用金型。
5. A wall portion of a metal pipe is provided with a plurality of rows of holes at desired intervals at positions corresponding to the screw thread portions of a predetermined screw, and an appropriate row is provided on one side of the pipe. A rotor is fitted, and a plurality of sector-shaped fan-shaped caps b 1 are provided on the outer peripheral portion of the rotor, which are divided by radial holding pieces arranged so as to embrace the rotor, and the other side of the pipe is also provided. the Kyapiti b 2 was engraved spiral groove comprising a matching threaded portion on the hole rows formed in the provided form the Kyapiti b 2 and the Kyapiti b 1 and a die communicating with each other, the Kyapiti b One side of the pipe fitted with the rotor is inserted into the inside of 1 , and the other side of the pipe is inserted into the inside of the capacity b 2 , and the hole part row of the pipe on the other side and the above-mentioned screw groove are inserted. Aligned with each other and positioned, one side of the pipe An integrated lead screw and rotor characterized in that a resin material is injected through a gate arranged in communication with an end edge portion of the capacity b 1 and / or an outer peripheral portion of a connecting neck portion between the rotor and the pipe. Mold for molding.
【請求項6】 孔部列に適合するねじ山部の下縁部相互
の間隙部に,該間隙部のパイプ外周面を覆装する樹脂材
料注入用空間を形成した螺溝を刻設したキャピティを具
える下方金型を結合した請求項5記載のリードスクリュ
ーとローターとの一体成型用金型。
6. A capty in which a screw groove having a resin material injection space for enclosing the outer peripheral surface of the pipe of the gap is formed in the gap between the lower edges of the screw threads that fit the row of holes. A mold for integral molding of a lead screw and a rotor according to claim 5, wherein a lower mold including the above is joined.
JP5265346A 1993-09-17 1993-09-17 A method for molding a lead screw, a method for integrally molding a lead screw and a rotor, and a molding die. Expired - Fee Related JP2721298B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP5265346A JP2721298B2 (en) 1993-09-17 1993-09-17 A method for molding a lead screw, a method for integrally molding a lead screw and a rotor, and a molding die.
EP94630051A EP0647520B1 (en) 1993-09-17 1994-09-14 Method for fabricating a lead screw made of synthetic resin material and having a core tube therein
US08/305,562 US5533247A (en) 1993-09-17 1994-09-14 Method for fabricating a lead screw made of synthetic resin material and having a core tube therein
DE69411654T DE69411654T2 (en) 1993-09-17 1994-09-14 Process for producing a synthetic plastic threaded spindle with a tubular core
TW083108606A TW283112B (en) 1993-09-17 1994-09-16
CN94115393A CN1054333C (en) 1993-09-17 1994-09-16 Method for fabricating a lead screw made of synthetic resin material and having a core tube therein
KR1019940023723A KR0149436B1 (en) 1993-09-17 1994-09-16 Method for fabricating a lead screw made of synthetic resin material and a cone tube therein
CA002132237A CA2132237C (en) 1993-09-17 1994-09-16 Method for fabricating a lead screw made of synthetic resin material and having a core tube therein
US08/527,835 US5672365A (en) 1993-09-17 1995-09-13 Die assembly for molding a lead screw
CN99123548A CN1097509C (en) 1993-09-17 1999-11-10 Method for manufacturing synthetic resin lead screwn with core pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5265346A JP2721298B2 (en) 1993-09-17 1993-09-17 A method for molding a lead screw, a method for integrally molding a lead screw and a rotor, and a molding die.

Publications (2)

Publication Number Publication Date
JPH08118371A true JPH08118371A (en) 1996-05-14
JP2721298B2 JP2721298B2 (en) 1998-03-04

Family

ID=17415904

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5265346A Expired - Fee Related JP2721298B2 (en) 1993-09-17 1993-09-17 A method for molding a lead screw, a method for integrally molding a lead screw and a rotor, and a molding die.

Country Status (8)

Country Link
US (2) US5533247A (en)
EP (1) EP0647520B1 (en)
JP (1) JP2721298B2 (en)
KR (1) KR0149436B1 (en)
CN (2) CN1054333C (en)
CA (1) CA2132237C (en)
DE (1) DE69411654T2 (en)
TW (1) TW283112B (en)

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JPH02113910A (en) * 1988-10-24 1990-04-26 Mold Gijutsu Kenkyusho:Kk Lead screw and pipe shaft, and method and mold for molding the same
JPH0675523B2 (en) * 1988-12-16 1994-09-28 吉田工業株式会社 Manufacturing method for jewelry
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7023115B2 (en) 2002-12-24 2006-04-04 Minebea Co., Ltd. Motor with built-in bearing

Also Published As

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KR950008079A (en) 1995-04-17
US5533247A (en) 1996-07-09
CA2132237C (en) 2000-05-23
JP2721298B2 (en) 1998-03-04
CN1097509C (en) 2003-01-01
CA2132237A1 (en) 1995-03-18
EP0647520A1 (en) 1995-04-12
CN1054333C (en) 2000-07-12
EP0647520B1 (en) 1998-07-15
KR0149436B1 (en) 1998-10-15
TW283112B (en) 1996-08-11
DE69411654T2 (en) 1999-04-15
CN1111188A (en) 1995-11-08
US5672365A (en) 1997-09-30
CN1263818A (en) 2000-08-23
DE69411654D1 (en) 1998-08-20

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