JPH08112766A - Abrasive, manufacture thereof and polyurethane bonding agent for abrasive - Google Patents

Abrasive, manufacture thereof and polyurethane bonding agent for abrasive

Info

Publication number
JPH08112766A
JPH08112766A JP27601694A JP27601694A JPH08112766A JP H08112766 A JPH08112766 A JP H08112766A JP 27601694 A JP27601694 A JP 27601694A JP 27601694 A JP27601694 A JP 27601694A JP H08112766 A JPH08112766 A JP H08112766A
Authority
JP
Japan
Prior art keywords
abrasive
adhesive
molecular weight
particles
polishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP27601694A
Other languages
Japanese (ja)
Inventor
Akihiro Yamamoto
章浩 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK, Inoac Corp filed Critical Inoue MTP KK
Priority to JP27601694A priority Critical patent/JPH08112766A/en
Publication of JPH08112766A publication Critical patent/JPH08112766A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To provide an abrasive maintaining excellent polishing performance for a long period by firmly securing a large amount of abrasive grains to prevent the grain from easily coming off when used, to provide a method of manufacturing this abrasive, and to provide a polyurethane bonding agent for the abrasive used in this method. CONSTITUTION: Polyetherpolyole and pure MDI are mixed so as to obtain a 208 index, and after sufficiently stirring two, hour reaction is performed at 70 deg.C, to obtain a bonding agent 4 composed of urethane denatured prepolymer. Thereafter, the bonding agent 4 of 800g per m<2> is applied by a brush to a surface of a polyurethane foam sheet, to scatter from above the bonding agent an aluminum oxide grain of 60 mesh mean grain size, and next after leaving alone for two minutes at an ordinary temperature, a surplus aluminum oxide grain is removed to obtain an abrasive 1.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、研磨層中に研磨粒子が
均一に分散し、且つ多量に固着され、しかも使用時に容
易に脱粒せず、優れた研磨性能が長期間維持される研磨
材及びその製造方法、更に、強度、柔軟性等に優れ、研
磨材用として好適なポリウレタン系接着剤に関する。本
発明の研磨材は、木工加工の仕上げ並びに金属等の塗装
前の下地或いは表面処理、汚れ落とし及び錆落とし等に
利用できる。
FIELD OF THE INVENTION The present invention relates to an abrasive material in which abrasive particles are uniformly dispersed in a polishing layer and adhered in a large amount, and the particles are not easily shredded during use and excellent polishing performance is maintained for a long period of time. The present invention also relates to a polyurethane adhesive which is excellent in strength, flexibility and the like and is suitable for use as an abrasive. The abrasive of the present invention can be used for finishing woodworking, pre-coating or surface treatment of metal or the like before coating, stain removal and rust removal.

【0002】[0002]

【従来の技術】上記のような研磨材の用途では、従来よ
り、布やすり、紙やすり、又は曲面等を効率良く研磨す
るためには、ポリウレタンフォームシート等に研磨粒子
を固着した柔軟な研磨材などが使用されている。これら
はいずれも布、紙等の基材の表面に研磨粒子を接着剤で
固着したものであるが、研磨粒子のような固いものを接
着するには、一般に硬度の大きい接着剤の使用が好まし
く、通常フェノール系又はエポキシ系等の接着剤が使用
される。また、基材が発泡体シートのように柔軟な材質
である場合は、接着剤も、優れた強度の他、伸びが良く
適度に柔軟なものが使用されている。
2. Description of the Related Art Conventionally, in the use of abrasives as described above, in order to efficiently polish a cloth file, a sandpaper, a curved surface, etc., a flexible abrasive material having abrasive particles adhered to a polyurethane foam sheet or the like has been used. Are used. In all of these, abrasive particles are fixed to the surface of a substrate such as cloth or paper with an adhesive, but in order to adhere a hard object such as abrasive particles, it is generally preferable to use an adhesive having a high hardness. Usually, a phenol-based or epoxy-based adhesive is used. In addition, when the base material is a flexible material such as a foam sheet, an adhesive that is not only excellent in strength but also has good elongation and is appropriately flexible is used.

【0003】上記の研磨材は、一般に、布、紙等の基材
の表面に、ローラによる転写、スプレーによる吹き付け
或いは刷毛塗りなどの方法により接着剤を塗布し、その
後、接着剤表面に研磨粒子を散布して、基材表面に研磨
粒子を固着することにより製造されている。また、上記
工程のみでは、基材表面に十分な量の研磨粒子を固着で
きない場合は、同工程を複数回繰り返して、より多くの
研磨粒子を固着させた製品もある。
The above-mentioned abrasives are generally prepared by applying an adhesive to the surface of a substrate such as cloth or paper by a method such as transfer with a roller, spraying with a spray or brush coating, and then the abrasive particles on the surface of the adhesive. Is sprayed onto the surface of the base material to adhere the abrasive particles. Further, in the case where a sufficient amount of abrasive particles cannot be adhered to the surface of the base material only by the above-mentioned step, there is a product in which the same step is repeated a plurality of times to adhere more abrasive particles.

【0004】[0004]

【発明が解決しようとする課題】しかし、エポキシ系接
着剤等を使用した固い研磨材では、強度が大きい反面脆
く、特に金属のように固い素材を研磨した場合、基材か
らの研磨粒子の脱粒が多い。また、発泡体シートと柔軟
な接着剤とを用いた研磨材では、被削材表面に粘着する
こともあり、作業性に劣る。このように従来の研磨材に
は一長一短があるが、いずれにしても、優れた研磨性能
を長期間維持するためには、より多くの研磨粒子を、よ
り強固に、しかも均一に基材に固着する必要がある。
However, a hard abrasive using an epoxy adhesive or the like has high strength but is brittle, and especially when a hard material such as metal is abraded, the abrasive particles are shed from the base material. There are many. In addition, an abrasive material using a foam sheet and a soft adhesive agent may adhere to the surface of the work material, resulting in poor workability. As described above, conventional abrasives have advantages and disadvantages, but in any case, in order to maintain excellent polishing performance for a long period of time, more abrasive particles are more firmly and uniformly adhered to the base material. There is a need to.

【0005】ところが、従来品では、接着剤表面に散布
された研磨粒子と接着剤との濡れが必ずしも十分ではな
く、接着剤を厚目に塗布しても、粒子は接着剤中に混
入、埋入し難く、多量の粒子を均一に固着することは困
難である。しかも接着剤の表層においては、粒子表面の
接着剤による濡れが不十分であり、そのため、比較的短
期間の使用によって、多くの研磨粒子が脱粒してしまう
のが現状である。また、前記のように、接着剤の塗布と
研磨粒子の散布とを複数回繰り返し、基材により多くの
研磨粒子を固着させた製品もあるが、このようにしても
接着剤の表層における粒子の濡れが向上するわけではな
く、また、その分散も不均一であり、且つ研磨層は一体
性に欠けるものとなり、研磨材の寿命において必ずしも
満足できるものではない。
However, in the conventional product, the wetness of the abrasive particles scattered on the surface of the adhesive and the adhesive is not always sufficient, and even if the adhesive is applied thickly, the particles are mixed and embedded in the adhesive. It is difficult to insert, and it is difficult to fix a large amount of particles uniformly. Moreover, in the surface layer of the adhesive, wetting of the particle surface by the adhesive is insufficient, so that many abrasive particles are shed at present in a relatively short period of use. Further, as described above, there is a product in which the application of the adhesive and the spraying of the abrasive particles are repeated a plurality of times to fix more abrasive particles to the base material. Wetting does not improve, the dispersion is not uniform, and the polishing layer lacks integrity, which is not always satisfactory in the life of the polishing material.

【0006】本発明は、上記従来の問題点を解決するも
のであり、より多くの研磨粒子が基材表面に強固に、且
つ均一に固着され、優れた研磨性能が長期間維持される
研磨材及びその製造方法の提供を目的とする。また、接
着性能に優れ、且つ剛直に過ぎず、適度な柔軟性を有
し、研磨粒子の脱粒が抑えられるとともに、基材として
ウレタンフォームシート等を使用した場合に、得られる
研磨材の柔軟性が損なわれることのない研磨材用ウレタ
ン系接着剤を提供することを目的とする。
The present invention solves the above-mentioned conventional problems, and more abrasive particles are firmly and uniformly adhered to the surface of a base material, and an excellent abrasive performance is maintained for a long period of time. And a method for manufacturing the same. In addition, it has excellent adhesive performance, is only rigid, has appropriate flexibility, suppresses shedding of abrasive particles, and has flexibility of an abrasive obtained when a urethane foam sheet or the like is used as a substrate. It is an object of the present invention to provide a urethane-based adhesive for abrasives that does not impair the properties.

【0007】[0007]

【課題を解決するための手段】本発明者は、ポリウレタ
ンフォームシートを基材として、その表面に各種接着剤
を塗布し、その後、研磨粒子を散布し、研磨粒子の接着
剤中への沈降、或いは接着剤の研磨粒子間への浸透によ
り、研磨粒子表面がどの程度接着剤によって濡れるかを
検討した。その結果、ウレタン変性プレポリマーを主成
分とするポリウレタン系接着剤を使用した場合に、研磨
粒子の濡れが良く、且つより多くの研磨粒子を均一に固
着でき、長期間の使用に耐える研磨材が得られることを
見出し、この知見に基づいて本発明を完成するに至っ
た。
Means for Solving the Problems The present inventor has used a polyurethane foam sheet as a base material, applying various adhesives to the surface thereof, and then spraying abrasive particles to settle the abrasive particles into the adhesive, Alternatively, it was examined how much the surface of the abrasive particles was wet by the adhesive due to the penetration of the adhesive between the abrasive particles. As a result, when a polyurethane-based adhesive containing a urethane-modified prepolymer as a main component is used, wetting of abrasive particles is good, and more abrasive particles can be fixed uniformly, and an abrasive material that can withstand long-term use is obtained. They have found that they can be obtained, and have completed the present invention based on this finding.

【0008】第1発明の研磨材は、基材と、該基材表面
に接合された研磨層とからなる研磨材であって、該研磨
層には、研磨粒子が略均一に分散、混合され、該研磨粒
子と基材との間及び該研磨粒子間は、接着剤によって充
たされており、且つ、上記研磨層の表層において、上記
研磨粒子の一部が露出していることを特徴とし、第2発
明は、上記研磨粒子の一部は、上記研磨層中に埋入され
ていることを特徴とする。
The abrasive of the first invention is an abrasive comprising a base material and a polishing layer bonded to the surface of the base material. Abrasive particles are substantially uniformly dispersed and mixed in the polishing layer. The adhesive particles are filled between the abrasive particles and the base material and between the abrasive particles, and a part of the abrasive particles is exposed in the surface layer of the abrasive layer. The second invention is characterized in that a part of the abrasive particles is embedded in the abrasive layer.

【0009】更に、第3発明の研磨材用ポリウレタン系
接着剤は、ウレタン変性プレポリマーを主成分とするこ
とを特徴とし、第4発明は、上記ウレタン変性プレポリ
マーが、特定の分子量の高分子量成分と低分子量成分と
からなり、且つそれらの量比が特定の範囲であることを
特徴とする。また、第5〜6発明は、上記接着剤の粘度
が、20℃において5000〜15000センチポイズ
の範囲であることを特徴とし、第7〜8発明は、上記ウ
レタン変性プレポリマーを100重量%とした場合に、
未反応活性末端イソシアネート基の含有量は、2〜5重
量%であることを特徴とする。
Further, the polyurethane adhesive for abrasives of the third invention is characterized in that the urethane-modified prepolymer is a main component, and the fourth invention is that the urethane-modified prepolymer has a high molecular weight of a specific molecular weight. It is characterized in that it is composed of a component and a low molecular weight component, and the ratio of their amounts is within a specific range. The fifth to sixth inventions are characterized in that the viscosity of the adhesive is in the range of 5,000 to 15,000 centipoise at 20 ° C, and the seventh to eighth inventions are characterized in that the urethane-modified prepolymer is 100% by weight. In case,
The content of unreacted active terminal isocyanate groups is characterized by being 2 to 5% by weight.

【0010】上記「基材」としては特に制限はされず、
従来より使用されている紙、布等の他、合成樹脂フィル
ム又は発泡体シートなども使用できる。この合成樹脂と
しても特に制限はされず、フェノール系、エポキシ系等
の接着剤が強固に接合できるものであればよい。また、
本発明の研磨材用ポリウレタン系接着剤を使用する場合
は、基材もウレタン系素材からなるものが好ましく、低
発泡又は未発泡のポリウレタンエラストマーシート或い
はポリウレタンフォームシートなどを使用できる。
The "base material" is not particularly limited,
In addition to conventionally used paper, cloth, etc., a synthetic resin film or a foam sheet can also be used. The synthetic resin is not particularly limited as long as it can firmly bond an adhesive such as a phenol-based adhesive or an epoxy-based adhesive. Also,
When the polyurethane adhesive for abrasives of the present invention is used, the base material is preferably made of a urethane material, and a low-foamed or unfoamed polyurethane elastomer sheet or polyurethane foam sheet can be used.

【0011】上記「研磨粒子」もまた特に制限はされ
ず、被削材の材質、形状、又は成形品の表面仕上げ、錆
び落とし等研磨の目的などによって、その材質、粒径等
を適宜選定、選択すればよい。一般には、酸化アルミニ
ウム、炭化ケイ素、酸化ジルコニウム等が多用される
が、その他、人造ダイヤモンド、炭化ホウ素、酸化クロ
ム、酸化鉄、エメリーなども使用できる。
The above-mentioned "abrasive particles" are also not particularly limited, and the material, particle size, etc. are appropriately selected according to the material and shape of the work material, the surface finish of the molded product, the purpose of polishing such as rust removal, etc. Just select it. Generally, aluminum oxide, silicon carbide, zirconium oxide, etc. are often used, but other than these, artificial diamond, boron carbide, chromium oxide, iron oxide, emery, etc. can also be used.

【0012】上記「研磨層」は研磨粒子と接着剤により
形成される。そのような「接着剤」としては、フェノー
ル系、エポキシ系、ウレタン系等の接着強度の大きな接
着剤を使用できるが、濡れ性に優れ、適度な柔軟性を有
する、第3〜8発明の「ウレタン変性プレポリマー」を
主成分とする接着剤の使用が好ましい。特に基材として
ポリウレタンエラストマー又はポリウレタンフォームを
使用する場合は、上記接着剤が好適である。このプレポ
リマーは、ポリイソシアネートとポリオールとを反応さ
せて得られ、これに添加剤として、シランカップリング
剤等のカップリング剤、フェノール、ロジン等の粘着付
与剤、炭酸カルシウム、クレー等の無機充填剤及び酸化
防止剤、紫外線吸収剤等の安定剤などを配合して接着剤
とすることもできる。
The above "polishing layer" is formed by polishing particles and an adhesive. As such an "adhesive", an adhesive having a large adhesive strength such as a phenol-based adhesive, an epoxy-based adhesive, a urethane-based adhesive can be used, but it has excellent wettability and has appropriate flexibility. The use of adhesives based on "urethane modified prepolymer" is preferred. Especially when a polyurethane elastomer or polyurethane foam is used as the substrate, the above adhesive is suitable. This prepolymer is obtained by reacting a polyisocyanate and a polyol, and as an additive to this, a coupling agent such as a silane coupling agent, a tackifier such as phenol or rosin, an inorganic filler such as calcium carbonate or clay. It is also possible to add an agent, an antioxidant, a stabilizer such as an ultraviolet absorber, and the like to form an adhesive.

【0013】上記ポリイソシアネートとしては、例え
ば、2,4−トリレンジイソシアネート、2,6−トリ
レンジイソシアネート及びその混合物(TDI)、ジフ
ェニルメタン−4,4’−ジイソシアネート(MD
I)、キシリレンジイソシアネート、ジシクロヘキシル
メタン−4,4′−ジイソシアネート、イソホロンジイ
ソシアネート、ヘキサメチレンジイソシアネート、水素
化キシリレンジイソシアネート、粗製TDI、粗製MD
I、及びこれらイソシアネート類のイソシアネート化変
性品、カルボジイミド化変性品、ビュレット化変性品等
が挙げられる。これらの中では、MDI、粗製MDI及
びその変性品等が特に好ましい。
Examples of the polyisocyanate include 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate and a mixture thereof (TDI), diphenylmethane-4,4'-diisocyanate (MD).
I), xylylene diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, crude TDI, crude MD
I, and isocyanate-modified products of these isocyanates, carbodiimide-modified products, and burette-modified products. Among these, MDI, crude MDI and modified products thereof are particularly preferable.

【0014】上記ポリオールとしては、例えば、水、エ
チレングリコール、プロピレングリコール、グリセリ
ン、トリメチロールプロパン、ペンタエリスリトール等
の多価アルコールにエチレンオキサイド、プロピレンオ
キサイド、ブチレンオキサイド等のアルキレンオキサイ
ドの1種又は2種以上を付加重合することにより得られ
るポリエーテルポリオールが挙げられ、また、ポリカル
ボン酸と低分子量ポリオールを反応させて得られるポリ
エステルポリオール、カプロラクトンを重合させて得ら
れるポリエステルポリオール、及びひまし油等の水酸基
含有高級脂肪酸エステル等も使用できる。更に、上記ポ
リオールに、アクリロニトリル、スチレン、メチルメタ
アクリレート等のエチレン性不飽和化合物をグラフト重
合させて得られるポリマーポリオール及び1,2−若し
くは1,4−ポリブタジエンポリオール又はこれらの水
素添加物なども使用できる。
As the above-mentioned polyol, for example, water, ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythritol or other polyhydric alcohol, and one or two kinds of alkylene oxide such as ethylene oxide, propylene oxide or butylene oxide. Examples include polyether polyols obtained by addition polymerization of the above, polyester polyols obtained by reacting a polycarboxylic acid and a low molecular weight polyol, polyester polyols obtained by polymerizing caprolactone, and hydroxyl group containing castor oil and the like. Higher fatty acid esters and the like can also be used. Further, a polymer polyol obtained by graft-polymerizing an ethylenically unsaturated compound such as acrylonitrile, styrene, or methylmethacrylate to the above polyol, 1,2- or 1,4-polybutadiene polyol, or a hydrogenated product thereof is also used. it can.

【0015】上記ウレタン変性プレポリマーを構成す
る、上記「高分子量成分」及び上記「低分子量成分」の
「重量平均分子量」は、それぞれ「4000〜1000
0」と「150〜750」であり、また、両成分の量比
は、高分子量成分が「85〜95重量%」、低分子量成
分が「15〜5重量%」である。分子量及び量比が上記
範囲であれば、硬化後の接着剤の凝集力が十分であっ
て、且つ研磨粒子が接着剤中に混入し易く、また、接着
剤が研磨粒子間に浸透し易く、第2発明のように、研磨
粒子の一部は研磨層中に完全に埋入し、しかも表層にお
いても各粒子表面の多くの部分が接着剤によって濡れた
状態となり好ましい。尚、高分子量成分において、分子
量10000を上限とするのは、それ以上長鎖の高分子
量体は、その重合自体が難しいという理由にもよる。
The "weight average molecular weight" of the "high molecular weight component" and the "low molecular weight component" constituting the urethane modified prepolymer is "4000 to 1000", respectively.
0 "and" 150 to 750 ", and the amount ratio of both components is" 85 to 95% by weight "for the high molecular weight component and" 15 to 5% by weight "for the low molecular weight component. If the molecular weight and the weight ratio are in the above ranges, the cohesive force of the adhesive after curing is sufficient, and the abrasive particles are easily mixed in the adhesive, and the adhesive easily penetrates between the abrasive particles, As in the second aspect of the invention, a part of the abrasive particles is completely embedded in the abrasive layer, and even in the surface layer, most of the surface of each particle is wet with the adhesive, which is preferable. The upper limit of the molecular weight of 10,000 in the high molecular weight component is because the polymerization itself of a high molecular weight polymer having a longer chain is difficult.

【0016】上記高分子量成分と低分子量成分の分子量
は、それぞれ4750〜7000及び250〜500の
範囲が特に好ましく、また、その量比は、高分子量成分
が88〜92重量%、低分子量成分が12〜8重量%の
範囲が特に好ましい。各成分の分子量及び量比が上記範
囲であれば、接着剤が研磨粒子間に浸透し易く、濡れ性
が良好であって、より優れた性能の研磨材が得られる。
The molecular weights of the high molecular weight component and the low molecular weight component are particularly preferably in the ranges of 4750 to 7000 and 250 to 500, respectively, and the ratios of the high molecular weight component and the low molecular weight component are 88 to 92% by weight and low molecular weight component, respectively. A range of 12-8% by weight is particularly preferred. When the molecular weights and the weight ratios of the respective components are within the above ranges, the adhesive easily penetrates between the abrasive particles, the wettability is good, and the abrasive having more excellent performance can be obtained.

【0017】また、「プレポリマーの20℃における粘
度」が「5000〜15000センチポイズ」、特に8
000〜12000センチポイズであれば、研磨粒子の
濡れが向上し、上記同様強度の大きな研磨層が形成され
る。更に、第7〜8発明のように、「未反応活性末端イ
ソシアネート基の含有量」が、プレポリマーの重量を1
00重量%とした場合に、「2〜5重量%」の範囲であ
れば、適度に柔軟で粘り強い研磨層が形成され、研磨材
の研磨性能及び使用時の耐久性が向上し、特にこの比率
が3〜4重量%であれば、ポリウレタンフォームからな
る基材を使用した場合、形成される研磨層と基材との硬
度が近似したものとなり、曲面等の研磨においてより優
れた性能を有する研磨材が得られる。
The "viscosity of the prepolymer at 20 ° C." is "5000 to 15000 centipoise", especially 8
If it is 000 to 12,000 centipoise, wetting of the polishing particles is improved, and a polishing layer having high strength is formed as in the above. Further, as in the seventh to eighth inventions, the "content of unreacted active terminal isocyanate group" is 1 weight of the prepolymer.
When it is set to 00% by weight, if it is in the range of "2 to 5% by weight", a moderately flexible and tenacious polishing layer is formed, and the polishing performance of the abrasive and the durability during use are improved. Is 3 to 4% by weight, when a polyurethane foam substrate is used, the hardness of the polishing layer to be formed is similar to that of the substrate, and polishing having a better performance in polishing curved surfaces and the like. The material is obtained.

【0018】また、第9〜11発明の研磨材の製造方法
は、基材への接着剤塗布と、研磨粒子の散布という簡易
な工程により、しかも接着剤塗布と粒子散布とを、それ
ぞれ一度実施するのみで、研磨粒子が接着剤中に均一に
分散された研磨層を形成できることを特徴とする。本発
明の製造方法によれば、研磨層の厚さは接着剤の塗布厚
さによって任意に設定でき、研磨層を厚くすればより多
くの粒子を固着できる。更に、層厚さにかかわりなく接
着剤と研磨粒子とが均一に混合した研磨層を得ることが
できる。
In the method for manufacturing an abrasive according to the ninth to eleventh aspects of the invention, the simple steps of applying an adhesive to a base material and spraying abrasive particles are performed, and the adhesive application and the particle spraying are each performed once. It is characterized in that a polishing layer in which abrasive particles are uniformly dispersed in the adhesive can be formed only by performing the above. According to the manufacturing method of the present invention, the thickness of the polishing layer can be arbitrarily set by the coating thickness of the adhesive, and more particles can be fixed by increasing the thickness of the polishing layer. Further, it is possible to obtain a polishing layer in which the adhesive and the polishing particles are uniformly mixed regardless of the layer thickness.

【0019】[0019]

【作用】本発明の研磨材と、従来の研磨材について、基
材に塗布した接着剤の表面に研磨粒子を散布した直後
と、暫く時間が経った後の状況の違いを図によって説明
し、本発明の研磨材における接着剤の作用を明らかにす
る。図1、(a)及び図2、(a)は、それぞれ本発明
の研磨材と従来品との、研磨粒子散布直後の様子を模式
的に表したものであり、両者に殆ど違いはない。しか
し、時間が経ち、接着剤が硬化した後の状況は、図1、
(b)及び図2、(b)〔接着剤と接触できず、基材に
固着されなかった研磨粒子を取り除いた後の状態を示
す。〕のように大きな違いを生ずる。
With respect to the abrasive material of the present invention and the conventional abrasive material, the difference between the situation immediately after the application of the abrasive particles to the surface of the adhesive applied to the base material and the time after a while has been explained with reference to the drawings. The action of the adhesive in the abrasive of the present invention will be clarified. 1, (a) and FIG. 2, (a) schematically show the state of the abrasive of the present invention and the conventional product immediately after the dispersion of abrasive particles, and there is almost no difference between them. However, the situation after the adhesive has hardened over time is shown in FIG.
(B) and FIG. 2, (b) [The state after removing the abrasive particles that could not contact the adhesive and were not fixed to the substrate is shown. ] Makes a big difference.

【0020】図1、(b)から明らかなように、本発明
の研磨材では、接着剤が研磨粒子に濡れ易いため、接着
剤の塗布厚さを適宜厚くし、過剰量の研磨粒子を散布す
れば、粒子の一部は容易に接着剤中に埋入し、また、表
層においては、接着剤が粒子間へ浸透し易いため、各粒
子表面の多くの部分が接着剤と接触し、接合される。こ
のような接着剤の作用により、1回の接着剤塗布及び研
磨粒子散布により、より多くの研磨粒子を均一に固着す
ることができ、且つ表層の粒子の脱粒が少なく、長期間
優れた研磨性能が安定して維持される研磨材が得られ
る。
As is apparent from FIGS. 1 (b) and 1 (b), in the abrasive material of the present invention, the adhesive easily wets the abrasive particles, so the coating thickness of the adhesive is appropriately increased and an excessive amount of the abrasive particles is dispersed. By doing so, some of the particles are easily embedded in the adhesive, and in the surface layer, the adhesive easily penetrates between the particles, so many parts of each particle surface come into contact with the adhesive and bond. To be done. Due to the action of such an adhesive, more abrasive particles can be fixed uniformly by one-time application of the adhesive and dispersion of the abrasive particles, and the particles of the surface layer are less likely to be shed, resulting in excellent polishing performance for a long time. It is possible to obtain an abrasive that maintains stable.

【0021】一方、図2、(b)によれば、基材に固着
された研磨粒子は、本発明の研磨材の場合に比べて非常
に少なく、また、研磨粒子は接着剤の表層のみに固着さ
れており、基材と研磨粒子層の間には、接着剤のみから
なる層が形成されている。このような状態であるため、
従来品では、最表層の研磨粒子は脱粒し易く、また、研
磨粒子の全体量が少ないこともあって、研磨材の寿命も
短いものとなる。
On the other hand, according to FIG. 2 (b), the amount of abrasive particles fixed to the base material is much smaller than that of the abrasive material of the present invention, and the abrasive particles are present only on the surface layer of the adhesive. A layer made of only an adhesive is formed between the base material and the abrasive particle layer. Because of this state,
In the conventional product, the abrasive particles in the outermost layer are easily removed, and the total amount of the abrasive particles is small, so that the life of the abrasive material is shortened.

【0022】[0022]

【実施例】以下に本発明の研磨材及びそれに用いるポリ
ウレタン系接着剤について、製造例を挙げて更に具体的
に説明する。尚、以下の各製造例において、各特性の評
価は下記のようにして行った。 重量平均分子量及び高、低各分子量成分の量比:GP
C測定装置(島津製作所製、型式「LC−4A」 粘度:JIS K 7117 SB型 未反応活性末端イソシアネート基の量比:JIS K
1556、トリレンジイソシアネート試験法
EXAMPLES The abrasives of the present invention and the polyurethane adhesives used therefor will be described more specifically with reference to production examples. In addition, in each of the following production examples, evaluation of each characteristic was performed as follows. Weight average molecular weight and ratio of high and low molecular weight components: GP
C measuring device (manufactured by Shimadzu Corporation, model "LC-4A") Viscosity: JIS K 7117 SB type Amount ratio of unreacted active terminal isocyanate groups: JIS K
1556, Tolylene diisocyanate test method

【0023】(1) 研磨材用接着剤の製造 製造例1 ポリエーテルポリオール(三洋化成株式会社製、商品名
「PPG2000」)と、純MDI(日本ポリウレタン
株式会社製、商品名「ミリオネートMT」)を、イソシ
アネートインデックスが208となるように混合し、充
分に攪拌した後、70℃で2時間反応させ、ウレタン変
性プレポリマーからなる接着剤を得た。接着剤は湿気を
避けるため密閉容器に保管した。
(1) Production of Adhesive for Abrasive Material Production Example 1 Polyether polyol (manufactured by Sanyo Kasei Co., Ltd., trade name "PPG2000") and pure MDI (Nippon Polyurethane Co., Ltd., trade name "Millionate MT") Was mixed so as to have an isocyanate index of 208, sufficiently stirred, and then reacted at 70 ° C. for 2 hours to obtain an adhesive composed of a urethane-modified prepolymer. The adhesive was stored in a closed container to avoid moisture.

【0024】製造例2〜10 製造例1において、ポリオールとポリイソシアネートの
種類、イソシアネートインデックス及び反応条件を変化
させ、各成分の分子量とその量比の異なるプレポリマー
からなる接着剤を製造した。上記各製造例において得ら
れた接着剤の、高分子量成分と低分子量成分の重量平均
分子量、その量比、20℃での粘度及び未反応活性末端
イソシアネート基の重量%を表1に示す。
Production Examples 2 to 10 In Production Example 1, by changing the types of polyol and polyisocyanate, the isocyanate index and the reaction conditions, adhesives made of prepolymers having different molecular weights of the respective components and different ratios thereof were produced. Table 1 shows the weight average molecular weights of the high molecular weight component and the low molecular weight component, the ratio of the amounts, the viscosity at 20 ° C., and the weight% of the unreacted active terminal isocyanate groups of the adhesive obtained in each of the above Production Examples.

【0025】[0025]

【表1】 [Table 1]

【0026】(2) 研磨材の製造及び研磨粒子の固着量の
評価 厚さ25mmのポリウレタンフォームシートを基材と
し、その表面に、製造例1〜10で調製した接着剤を、
基材1m2 当たり800g刷毛塗りし、その後、塗布さ
れた接着剤表面に、過剰量の研磨粒子(酸化アルミニウ
ム、昭和電工株式会社製、商品名「モランダムA−40
#60」、#60は平均粒径が60メッシュであること
を表す。以下同様に表記する。)を散布した。次いで、
2分間常温で放置した後、過剰の研磨粒子を除去し、研
磨材を得た。また、モランダムA−40#90及び#1
20を使用し、上記と同様にして研磨材を製造した。
(2) Production of Abrasive Material and Evaluation of Adhering Amount of Abrasive Particles A polyurethane foam sheet having a thickness of 25 mm was used as a base material, and the adhesive prepared in Production Examples 1 to 10 was applied to the surface thereof.
800 g of brush is applied per 1 m 2 of the base material, and then an excessive amount of abrasive particles (aluminum oxide, manufactured by Showa Denko KK, trade name “Morundum A-40” is applied to the surface of the applied adhesive.
# 60 ”and # 60 represent that the average particle size is 60 mesh. The same applies hereinafter. ) Was sprayed. Then
After standing at room temperature for 2 minutes, excess abrasive particles were removed to obtain an abrasive. Also, Morundum A-40 # 90 and # 1
20 was used and the abrasive was manufactured in the same manner as above.

【0027】また、下記の2種類の市販の接着剤を使用
して、上記と同様接着剤塗布と粒子散布を一度づつ実施
して研磨材を製造し、同様にして研磨粒子の固着量を評
価した。 市販接着剤:ウレタンエマルジョン(東レ株式会社
製、アニオン系1液ウレタンエマルジョン、粘度;30
100センチポイズ) 市販接着剤:ウレタンエマルジョン(アデカアーガス
株式会社製、アニオン系1液ウレタンエマルジョン、粘
度;32600センチポイズ)
Further, using the following two types of commercially available adhesives, the adhesive application and the particle dispersion are carried out once in the same manner as above to produce an abrasive, and the adhered amount of abrasive particles is evaluated in the same manner. did. Commercially available adhesive: urethane emulsion (manufactured by Toray Industries, Inc., anionic 1-component urethane emulsion, viscosity; 30
Commercially available adhesive: urethane emulsion (manufactured by ADEKA ARGUS CORPORATION, anionic 1-component urethane emulsion, viscosity; 32600 centipoise)

【0028】上記のようにして得られた研磨材の重量を
測定し、予め測定しておいた基材と接着剤との合計重量
との差から、単位面積当たりの研磨粒子の固着量を測定
した。その結果を表2に示す。尚、研磨材1〜10は製
造例1〜10の接着剤を使用した研磨材であり、また、
研磨材11〜12は、それぞれ市販接着剤及びを使
用した研磨材であり、更に、比較のため市販の布ヤス
リ、紙ヤスリについても、その研磨粒子の固着量を表2
に併記した。
The weight of the abrasive obtained as described above is measured, and the amount of the abrasive particles fixed per unit area is measured from the difference between the total weight of the base material and the adhesive measured in advance. did. The results are shown in Table 2. The abrasives 1 to 10 are abrasives using the adhesive of Production Examples 1 to 10, and
Abrasives 11 to 12 are abrasives using commercially available adhesives and, respectively. Furthermore, for comparison, commercially available file and paper file are also shown in Table 2.
It was also described in.

【0029】[0029]

【表2】 [Table 2]

【0030】表2の結果によれば、本発明の各研磨材で
は、研磨粒子の平均粒径が小さくなるに従い(特に#6
0と#90の間で)、粒子の固着量が少なくなる傾向に
はあるが、市販接着剤においても同様の傾向であり、同
一粒径で比べた場合、いずれの粒径においても本発明の
研磨材用接着剤は研磨粒子を濡らし易く、従って、市販
接着剤に比べてより多くの研磨粒子を固着できることが
分かる。また、市販の布ヤスリ、紙ヤスリでは市販接着
剤に比べ、更に固着量が少ない傾向にあり、本発明の研
磨材用接着剤は優れた性能を有することが分かる。
According to the results shown in Table 2, in each of the abrasives of the present invention, as the average particle size of the abrasive particles becomes smaller (particularly # 6).
(Between 0 and # 90), the amount of adhered particles tends to decrease, but the same tendency also applies to commercially available adhesives. It can be seen that the adhesive for abrasives easily wets the abrasive particles, and thus can fix more abrasive particles than the commercially available adhesive. Further, the commercially available file and paper file tend to have a smaller amount of sticking as compared with the commercially available adhesive, which shows that the adhesive for abrasives of the present invention has excellent performance.

【0031】上記のように製造例1〜10いずれの接着
剤も、市販品に比べて優れた性能を有するものである
が、高分子量成分の分子量が9000と大きい製造例4
の接着剤を使用した場合は、研磨粒子の各粒度において
固着量がやや減少しており、また、高分子量成分の分子
量がそれほど高くはなくても、その量比が97%と高い
製造例10の接着剤を使用した場合は、固着量は更に少
なくなり、本発明の研磨材の中では、比較的固着量の少
ないものとなっている。しかし、それでも市販の接着剤
を使用した場合等に比べれば、多くの研磨粒子が固着さ
れている。
As described above, all of the adhesives of Production Examples 1 to 10 have excellent performance as compared with the commercially available products, but Production Example 4 in which the high molecular weight component has a large molecular weight of 9000.
In the case of using the adhesive of No. 10, the adhered amount was slightly reduced in each particle size of the abrasive particles, and the amount ratio was as high as 97% even though the molecular weight of the high molecular weight component was not so high. When the above adhesive is used, the amount of sticking is further reduced, and in the abrasive of the present invention, the amount of sticking is relatively small. However, as compared with the case where a commercially available adhesive is used, many abrasive particles are still fixed.

【0032】(3) 研削量及び脱粒量の評価 図3に示す研磨試験機6の水平往復台7上に、研磨材1
を固定し、治具固定用アーム9によって固定された取り
付け治具8の下面に、研磨材1と相対して平行に被削材
11(ヒノキ又はアルミニウムからなる板状体であっ
て、形状は30×20mmの長方形であり、厚さはヒノ
キの場合は5mm、アルミニウムの場合は1mmであ
る。)を取り付け、その後、取り付け治具8の上面に9
00gの荷重10を載置し、水平往復台7を、速度12
m/分、ストローク100mmで、1000回往復動さ
せ、研磨材1の脱粒量及び被削材11の研削量を求め
た。尚、脱粒量及び研削量は、研磨前後の研磨材及び被
削材の重量の減少により求めた。結果を表3に示す。
(3) Evaluation of Grinding Amount and Particle Loss Abrading material 1 on the horizontal carriage 7 of the polishing tester 6 shown in FIG.
Is fixed to the lower surface of the attachment jig 8 fixed by the jig fixing arm 9 and is parallel to the abrasive material 1 and is a work material 11 (a cypress or aluminum plate-like body, and has a shape of It is a rectangle of 30 × 20 mm, and the thickness is 5 mm in the case of cypress and 1 mm in the case of aluminum.
A load 10 of 00 g is placed, the horizontal carriage 7 is moved at a speed of 12
The amount of grain removal of the abrasive 1 and the amount of grinding of the work material 11 were obtained by reciprocating 1000 times at m / min and a stroke of 100 mm. The amount of grain removal and the amount of grinding were determined by reducing the weight of the abrasive and the work material before and after polishing. The results are shown in Table 3.

【0033】[0033]

【表3】 [Table 3]

【0034】表3の結果によれば、本発明の各研磨材で
は、被削材がヒノキ、アルミニウムいずれであっても脱
粒量が少ないことが分かる。また、表3の各研磨材に使
用されている接着剤は、研磨材12に使用されている市
販接着剤が剛性の高いものである他は、柔軟性のある
接着剤であるが、そのため、研磨材12では、研削量は
多く、特に被削材がアルミニウムである場合は、他の研
磨材に比べて研削性能は非常に優れている。しかし、そ
の脱粒量は研磨材1及び研磨材5等の倍以上の値となっ
ており、初期性能には優れるものの、その性能が長期間
維持され得ないものであることが分かる。また、市販接
着剤を使用した研磨材11は、研削性能は本発明の各
研磨材と同等であるものの、脱粒量が非常に多く、研磨
材12同様、その性能が維持され得ないものである。
From the results shown in Table 3, it can be seen that in each of the abrasives of the present invention, the amount of shedding is small regardless of whether the work material is cypress or aluminum. Further, the adhesive used for each abrasive in Table 3 is a flexible adhesive, except that the commercially available adhesive used for the abrasive 12 has high rigidity. The abrasive 12 has a large amount of grinding, and particularly when the work material is aluminum, the grinding performance is very excellent as compared with other abrasives. However, the amount of the particles removed is a value more than twice that of the abrasive 1 and the abrasive 5, and it can be seen that the initial performance is excellent, but the performance cannot be maintained for a long time. Further, the abrasive 11 using the commercially available adhesive has the same grinding performance as each of the abrasives of the present invention, but the amount of shed particles is very large, and like the abrasive 12, the performance cannot be maintained. .

【0035】上記のように研磨材1〜10はいずれも優
れた性能を有するものであるが、特に高分子量成分の分
子量が7000、その量比が93%の製造例1、5、6
の接着剤を使用した研磨材1、5及び6は、研削量が多
く、且つ、脱粒量は少ない結果となっており、バランス
のとれた優れた性能の研磨材であることが分かる。ま
た、前記のように研磨粒子の固着量がやや少ない製造例
4、10の接着剤を使用した研磨材4及び10では、本
発明の他の研磨材に比べ、研削性能の割りには脱粒量が
多めとなっているが、市販の接着剤を使用した研磨材等
に比べれば、欠点のない総体的に優れた性能の研磨材で
ある。
As described above, all of the abrasives 1 to 10 have excellent performance, but especially, the high molecular weight component has a molecular weight of 7,000, and its ratio is 93% in Production Examples 1, 5, and 6.
It can be seen that the abrasives 1, 5 and 6 using the adhesive of No. 1 have a large amount of grinding and a small amount of grain removal, and are abrasives having a well-balanced and excellent performance. In addition, as described above, in the abrasives 4 and 10 using the adhesives of Production Examples 4 and 10 in which the adhered amount of the abrasive particles is slightly small, the amount of shedding is comparatively large for the grinding performance as compared with the other abrasives of the present invention. However, it is a polishing material having superior performance as a whole and having no defects as compared with a polishing material using a commercially available adhesive.

【0036】[0036]

【発明の効果】第1発明の研磨材は、研磨層中に研磨粒
子が均一に分散し、また、研磨層の表層、即ち研磨面に
おいて、個々の研磨粒子が接着剤によって強固に固定さ
れており、そのため、使用時の脱粒量が非常に少なく、
優れた切削性能が長期間保持される。また、第2発明
は、第1発明の研磨材において、研磨粒子の一部が研磨
層中に埋入しているものであり、優れた性能が更に長期
間維持される。
According to the abrasive of the first invention, the abrasive particles are uniformly dispersed in the abrasive layer, and the individual abrasive particles are firmly fixed by the adhesive on the surface layer of the abrasive layer, that is, the abrading surface. Therefore, the amount of shedding during use is very small,
Excellent cutting performance is maintained for a long time. A second aspect of the invention is the abrasive of the first aspect, in which some of the abrasive particles are embedded in the polishing layer, and excellent performance is maintained for a longer period of time.

【0037】また、第3発明の研磨材用接着剤は、ウレ
タン変性プレポリマーを主成分とするものであり、優れ
た接着性を有するとともに柔軟性もあり、ポリウレタン
フォームシート等柔軟な基材にも使用でき、更に、第4
〜8発明の接着剤においては、それぞれ第3発明の接着
剤の分子量、粘度及び未反応活性末端イソシアネート基
の量を特定することにより、より優れた接着性能が発現
されるものである。
The adhesive for abrasives according to the third aspect of the present invention contains a urethane-modified prepolymer as a main component and has excellent adhesiveness and flexibility, and can be used as a flexible base material such as a polyurethane foam sheet. Can also be used, in addition, the fourth
In the adhesives of the inventions 8 to 8, more excellent adhesive performance is exhibited by specifying the molecular weight, the viscosity and the amount of the unreacted active terminal isocyanate group of the adhesive of the third invention.

【0038】第9発明の研磨材の製造方法によれば、基
材への接着剤塗布と、研磨粒子の散布という簡易な方法
により、しかも接着剤塗布及び研磨粒子散布を、それぞ
れ一度実施するのみで、複数層の多量の研磨粒子が均一
に分散、含有された研磨層を有する研磨材を製造でき
る。また、第10〜11発明の特定の接着剤を使用した
研磨材の製造方法によれば、より均質な研磨層を容易に
形成できる。
According to the method for producing an abrasive of the ninth invention, the simple method of applying the adhesive to the base material and spraying the abrasive particles, and only applying the adhesive and spraying the abrasive particles only once, respectively. Thus, it is possible to manufacture an abrasive having a polishing layer in which a plurality of layers of a large amount of abrasive particles are uniformly dispersed and contained. Further, according to the method for manufacturing an abrasive using the specific adhesive of the tenth to eleventh inventions, a more uniform polishing layer can be easily formed.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の研磨材において、接着剤表面に研磨粒
子を散布した直後(a)及び接着剤が硬化した後(b)
の研磨層の様子を表す模式図である。
FIG. 1 shows the abrasive material of the present invention immediately after spraying abrasive particles on the surface of the adhesive (a) and after the adhesive is cured (b).
It is a schematic diagram showing the state of the polishing layer.

【図2】従来の研磨材において、接着剤表面に研磨粒子
を散布した直後(a)及び接着剤が硬化した後(b)の
研磨層の様子を表す模式図である。
FIG. 2 is a schematic diagram showing a state of a polishing layer in a conventional abrasive immediately after spraying abrasive particles on an adhesive surface (a) and after the adhesive is hardened (b).

【図3】研磨試験機の概略図である。FIG. 3 is a schematic view of a polishing tester.

【符号の説明】[Explanation of symbols]

1;研磨材、2;基材、3;研磨層、4;接着剤、5;
研磨粒子、6;研磨試験機、7;水平往復台、8;取り
付け治具、9;治具固定用アーム、10;荷重、11;
被削材。
1; abrasive, 2; substrate, 3; polishing layer, 4; adhesive, 5;
Abrasive particles, 6; polishing tester, 7; horizontal carriage, 8; mounting jig, 9; jig fixing arm, 10; load, 11;
Work material.

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 基材と、該基材表面に接合された研磨層
とからなる研磨材であって、該研磨層には、研磨粒子が
略均一に分散、混合され、該研磨粒子と基材との間及び
該研磨粒子間は、接着剤によって充たされており、且つ
上記研磨層の表層において、上記研磨粒子の一部が露出
していることを特徴とする研磨材。
1. A polishing material comprising a base material and a polishing layer bonded to the surface of the base material, wherein polishing particles are substantially uniformly dispersed and mixed in the polishing layer, and the polishing particles and the base material are mixed with each other. An abrasive material, characterized in that the space between the material and the abrasive particles is filled with an adhesive, and a part of the abrasive particles is exposed in the surface layer of the abrasive layer.
【請求項2】 上記研磨粒子の一部は、上記研磨層中に
埋入され、複数の研磨粒子層が形成されている請求項1
記載の研磨材。
2. A part of the abrasive particles is embedded in the abrasive layer to form a plurality of abrasive particle layers.
Abrasive described.
【請求項3】 ウレタン変性プレポリマーを主成分とす
ることを特徴とする研磨材用ポリウレタン系接着剤。
3. A polyurethane-based adhesive for abrasives, which comprises a urethane-modified prepolymer as a main component.
【請求項4】 上記ウレタン変性プレポリマーは、重量
平均分子量が4000〜10000の高分子量成分と、
重量平均分子量が150〜750の低分子量成分とから
なり、上記高分子量成分と上記低分子量成分との合計量
を100重量%とした場合に、上記高分子量成分が85
〜95重量%、上記低分子量成分が15〜5重量%であ
る請求項3記載の研磨材用ポリウレタン系接着剤。
4. The urethane-modified prepolymer comprises a high molecular weight component having a weight average molecular weight of 4,000 to 10,000,
It is composed of a low molecular weight component having a weight average molecular weight of 150 to 750, and when the total amount of the high molecular weight component and the low molecular weight component is 100% by weight, the high molecular weight component is 85%.
The polyurethane adhesive for abrasives according to claim 3, wherein the content of the low molecular weight component is 15 to 5% by weight.
【請求項5】 20℃における粘度が5000〜150
00センチポイズである請求項3記載の研磨材用ポリウ
レタン系接着剤。
5. The viscosity at 20 ° C. is 5000 to 150.
The polyurethane-based adhesive for abrasives according to claim 3, which has a pressure of 00 centipoise.
【請求項6】 20℃における粘度が5000〜150
00センチポイズである請求項4記載の研磨材用ポリウ
レタン系接着剤。
6. The viscosity at 20 ° C. is 5000 to 150.
The polyurethane-based adhesive for abrasives according to claim 4, which is 00 centipoise.
【請求項7】 上記ウレタン変性プレポリマーを100
重量%とした場合に、未反応活性末端イソシアネート基
の含有量は、2〜5重量%である請求項3記載の研磨材
用ポリウレタン系接着剤。
7. The urethane-modified prepolymer as 100
The polyurethane-based adhesive for abrasives according to claim 3, wherein the content of the unreacted active terminal isocyanate group is 2 to 5% by weight when the weight% is adopted.
【請求項8】 上記ウレタン変性プレポリマーを100
重量%とした場合に、未反応活性末端イソシアネート基
の含有量は、2〜5重量%である請求項4記載の研磨材
用ポリウレタン系接着剤。
8. The urethane-modified prepolymer as 100
The polyurethane-based adhesive for abrasives according to claim 4, wherein the content of the unreacted active terminal isocyanate group is 2 to 5% by weight when the weight% is adopted.
【請求項9】 基材表面に接着剤を塗布し、その後、該
接着剤表面に過剰量の研磨粒子を散布し、次いで、上記
接着剤を硬化させ、上記接着剤によって固着されなかっ
た余剰の上記研磨粒子を除去することにより、上記接着
剤中に上記研磨粒子が略均一に分散、混合されてなる研
磨層を形成させ、上記基材と上記研磨層が接合され、且
つ上記研磨層の表層において、上記研磨粒子の一部が露
出している研磨材を得ることを特徴とする研磨材の製造
方法。
9. An adhesive is applied to the surface of a base material, and thereafter, an excessive amount of abrasive particles is sprinkled on the surface of the adhesive, and then the adhesive is cured so that excess surplus not fixed by the adhesive is applied. By removing the polishing particles, the polishing particles are substantially uniformly dispersed and mixed in the adhesive to form a polishing layer, the base material and the polishing layer are bonded, and the surface layer of the polishing layer is formed. 2. A method of manufacturing an abrasive, comprising obtaining an abrasive in which a part of the abrasive particles is exposed.
【請求項10】 上記接着剤が、ウレタン変性プレポリマ
ーを主成分とする接着剤である請求項9記載の研磨材の
製造方法。
10. The method for producing an abrasive according to claim 9, wherein the adhesive is an adhesive containing a urethane-modified prepolymer as a main component.
【請求項11】 上記ウレタン変性プレポリマーは、重量
平均分子量が4000〜10000の高分子量成分と、
重量平均分子量が150〜750の低分子量成分とから
なり、上記高分子量成分と上記低分子量成分との合計量
を100重量%とした場合に、上記高分子量成分が85
〜95重量%、上記低分子量成分が15〜5重量%であ
る請求項10記載の研磨材の製造方法。
11. The urethane-modified prepolymer comprises a high molecular weight component having a weight average molecular weight of 4,000 to 10,000,
It is composed of a low molecular weight component having a weight average molecular weight of 150 to 750, and when the total amount of the high molecular weight component and the low molecular weight component is 100% by weight, the high molecular weight component is 85%.
The method for producing an abrasive according to claim 10, wherein the content of the low molecular weight component is 15 to 5% by weight, and the low molecular weight component is 15 to 5% by weight.
JP27601694A 1994-10-14 1994-10-14 Abrasive, manufacture thereof and polyurethane bonding agent for abrasive Pending JPH08112766A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27601694A JPH08112766A (en) 1994-10-14 1994-10-14 Abrasive, manufacture thereof and polyurethane bonding agent for abrasive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27601694A JPH08112766A (en) 1994-10-14 1994-10-14 Abrasive, manufacture thereof and polyurethane bonding agent for abrasive

Publications (1)

Publication Number Publication Date
JPH08112766A true JPH08112766A (en) 1996-05-07

Family

ID=17563618

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27601694A Pending JPH08112766A (en) 1994-10-14 1994-10-14 Abrasive, manufacture thereof and polyurethane bonding agent for abrasive

Country Status (1)

Country Link
JP (1) JPH08112766A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109909895A (en) * 2019-02-25 2019-06-21 常州市奥普泰克光电科技有限公司 A kind of preparation method of multiple grinding piece

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109909895A (en) * 2019-02-25 2019-06-21 常州市奥普泰克光电科技有限公司 A kind of preparation method of multiple grinding piece

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