JPH08109408A - Steelmaking by electric furnace - Google Patents

Steelmaking by electric furnace

Info

Publication number
JPH08109408A
JPH08109408A JP24533294A JP24533294A JPH08109408A JP H08109408 A JPH08109408 A JP H08109408A JP 24533294 A JP24533294 A JP 24533294A JP 24533294 A JP24533294 A JP 24533294A JP H08109408 A JPH08109408 A JP H08109408A
Authority
JP
Japan
Prior art keywords
scrap
electric furnace
furnace
hot metal
charged
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP24533294A
Other languages
Japanese (ja)
Other versions
JP2912834B2 (en
Inventor
Seishiro Suzuki
正四郎 鈴木
Tsukasa Sugano
司 菅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Steel Muroran Inc
Original Assignee
Mitsubishi Steel Muroran Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Steel Muroran Inc filed Critical Mitsubishi Steel Muroran Inc
Priority to JP24533294A priority Critical patent/JP2912834B2/en
Publication of JPH08109408A publication Critical patent/JPH08109408A/en
Application granted granted Critical
Publication of JP2912834B2 publication Critical patent/JP2912834B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

PURPOSE: To improve the steelmaking method for melting scrap by using an electric furnace. CONSTITUTION: In the electric furnace, molten iron in an amount of 30-85% ratio per the whole charged material is charged together with the raw material of the scrap, etc., into a part surrounded by the solid raw material of the scrap, etc., at the center part of the furnace from the furnace top in the stage of 30-40% scrap melting ratio in the charging time of the molten iron. Further, in the case of charging the molten iron in an amount of 72-85% ratio per the whole charging material, the quick reaction is restrained by blowing carbonaceous powder and Al shots. By this method, even if the efficient utilization of the latent heat of the molten metal is executed, the quality of the molten steel is not deteriorated, and the productivity is further improved by utilizing the exothermic decarburized reaction. Further, the lowering of impurities in the steel is attained, and even the low grade scrap, can efficiently be reused.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電気炉を用いてスクラ
ップを溶解する製鋼法の改良に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a steelmaking method for melting scrap by using an electric furnace.

【0002】[0002]

【従来の技術】電気炉にスクラップ等の固形原料を装入
して溶解する製鋼法は広く実施されている。かかる製鋼
法はスクラップ等の冷たい原料から操業を開始するた
め、その溶解に要する時間と電力エネルギーが大とな
る。そこで、この溶解に要する時間とエネルギーを節減
することが要請され、近年では固形原料のスクラップ等
の他に、溶銑を炉内に装入して生産性を向上し、省エネ
ルギーが図られている。このときの溶銑の配合率は、例
えば特開平6−41627号公報によれば20〜30%
とされ、それ以上の溶銑の配合率はスクラップ等の固形
原料の溶解効率を低減されるとされている。又、特開昭
57−47815号公報によれば、電気炉への溶銑の装
入を炉下部からの撹拌ガスの吹込みにより溶融面をバブ
リング状態に保ち、溶銑との撹拌をスムースに行ない、
均一に混合せしめる方法が開示されている。この方法で
は溶銑を全装入物の70%を越えない割合となるように
して装入する。溶銑の量が70%を越えると、炉壁耐火
物は次第に溶損され、凹陥部が生じる。この炉壁の凹陥
部に高炭素含量の溶銑が浸入すると脱炭などの精錬が行
なわれにくく、最終溶鋼の品質が低下する。
2. Description of the Related Art A steelmaking method in which a solid raw material such as scrap is charged and melted in an electric furnace is widely practiced. Since such a steelmaking method starts operation from a cold raw material such as scrap, the time required for melting and the electric power energy are large. Therefore, it is required to reduce the time and energy required for this melting, and in recent years, in addition to scraps of solid raw materials, hot metal is charged into the furnace to improve productivity and save energy. The mixing ratio of the hot metal at this time is 20 to 30% according to JP-A-6-41627.
It is said that a higher mixing ratio of hot metal reduces the melting efficiency of solid raw materials such as scrap. Further, according to JP-A-57-47815, the molten iron is charged into the electric furnace by blowing a stirring gas from the lower part of the furnace to keep the molten surface in a bubbling state and smoothly stir the molten iron.
A method for uniformly mixing is disclosed. In this method, the hot metal is charged so that the ratio does not exceed 70% of the total charge. When the amount of hot metal exceeds 70%, the furnace wall refractory is gradually melted and a recess is formed. When hot metal having a high carbon content infiltrates into the recessed portion of the furnace wall, refining such as decarburization is difficult to perform, and the quality of the final molten steel deteriorates.

【0003】[0003]

【発明が解決しようとする課題】本発明は、溶銑の配合
率をさらに増加させて溶銑潜熱の効率利用を図っても、
溶綱の品質が低下することなく、さらに脱炭時の発熱を
利用し、生産性を向上させるものである。又、鋼不純物
の低下を図り、低級スクラップでも有効に再利用するこ
とができるようにするものである。
DISCLOSURE OF THE INVENTION According to the present invention, even if the mixing ratio of the hot metal is further increased to efficiently utilize latent heat of the hot metal,
The quality of molten steel is not deteriorated, and the heat generated during decarburization is used to improve productivity. Further, it is intended to reduce the steel impurities so that the low-grade scrap can be effectively reused.

【0004】[0004]

【課題を解決するための手段】本発明は、電気炉にスク
ラップ等の原料と共に、溶銑を全装入物の30〜85%
の割合で、その装入時期をスクラップ溶解率30〜40
%の段階として、炉頂から炉の中心部のスクラップなど
の固形原料に囲まれた部分に装入する電気炉による製鋼
方法である。すなわち、本発明は装入する溶銑の量を3
0〜85%と増加させることにより、溶銑の潜熱により
電気炉の電力使用量の低減を図り、又、酸素を使用する
ことにより、酸素による脱炭を図りながら、CO,CO
2の反応熱を利用して生産性の一層の向上を図る。溶銑
の量を増加することにより、溶綱の不純物レベルを低下
させることができるので低級スクラップの配合量を高め
ることができる。溶銑の電気炉への装入を炉頂から炉の
中心部のスクラップなどの固形原料の中心部にすること
によって、溶銑による炉壁の損傷をなくし、結果的に不
純物の低減を図ることができる。
According to the present invention, 30 to 85% of the total amount of molten iron is charged in an electric furnace together with raw materials such as scrap.
Scrap dissolution rate of 30 to 40
%, A steelmaking method using an electric furnace in which a portion surrounded by solid raw materials such as scrap in the center of the furnace is charged from the top of the furnace. That is, according to the present invention, the amount of hot metal charged is 3
By increasing it from 0 to 85%, the electric power consumption of the electric furnace is reduced by the latent heat of the hot metal, and by using oxygen, carbon dioxide and CO
Use the reaction heat of 2 to further improve productivity. By increasing the amount of hot metal, the level of impurities in the molten steel can be lowered, so that the amount of low-grade scrap can be increased. By loading the hot metal into the electric furnace from the furnace top to the center of solid raw materials such as scrap in the center of the furnace, damage to the furnace wall due to hot metal can be eliminated and consequently impurities can be reduced. .

【0005】溶銑の装入量が全装入量の30%未満であ
ると、電力の使用量の低減が不十分で、又、不純物低減
の効果も十分ではなくなる。85%を超える量となる
と、スクラップの再利用の目的が十分果せなくなる。最
も効果的な範囲は40〜72%である。また、発明者等
は溶銑の量を72〜85%の高配合率でも溶銑溶綱の
〔C〕差、温度差による急激反応をスクラップ溶鋼中へ
の炭粉切込みおよびAlショット吹込による脱酸をはか
ることにより抑制する技術を見出した。溶銑の装入時期
は、スクラップ等固形原料の溶解率が30〜40%の段
階が良い。固形原料の溶解率が30%未満の段階で洗銑
を装入すると、スクラップ溶解効率、溶銑の潜熱回収が
低下し生産性が低下し、又、溶解率が40%を超える段
階で装入すると、溶銑と溶鋼の温度差、〔C〕差による
急激反応が生じ、溶銑のトップチャージが困難となり、
いずれも好ましくない。
If the amount of hot metal charged is less than 30% of the total amount charged, the amount of electric power used is not sufficiently reduced, and the effect of reducing impurities is not sufficient. If the amount exceeds 85%, the purpose of recycling scrap becomes insufficient. The most effective range is 40-72%. Further, the inventors of the present invention have found that even when the amount of hot metal is 72 to 85% at a high compounding ratio, the [C] difference of the hot metal and the rapid reaction due to the temperature difference cause the deoxidation by cutting carbon powder into scrap molten steel and blowing Al shot. We have found a technology to suppress it by measuring. It is preferable that the molten iron is charged at a stage where the dissolution rate of solid raw materials such as scrap is 30 to 40%. If the hot metal is charged at the stage where the dissolution rate of the solid raw material is less than 30%, the scrap dissolution efficiency and the latent heat recovery of the hot metal will be reduced and the productivity will be reduced. , A rapid reaction occurs due to the temperature difference between the hot metal and molten steel, and the difference in [C], making it difficult to top-charge the hot metal.
Neither is preferred.

【0006】酸素を使用すると前述のように、C+O2
→COorCO2の反応が起り、脱炭を図りながら、そ
の反応熱をスクラップ等の溶解に有効に利用することが
できる。酸素の装入箇所は、操作口からマニプレーター
装置を用いて炉中に供給するのが良い。
When oxygen is used, as described above, C + O 2
→ The reaction of CO or CO 2 takes place, and the heat of reaction can be effectively used for melting scraps while decarburizing. It is preferable to supply oxygen into the furnace from the operation port using a manipulator device.

【0007】[0007]

【実施例】【Example】

実施例1 図1に示す出鋼量100tの直流電気炉装置を用いて実
施した。1は電気炉で、2はレードルであり、炉蓋、電
気を切った電極を旋回所定の位置まで旋回し高炉よりの
溶銑を装入して、バケットクレーン4により電気炉室内
に搬入する。3はクレーン4上に設けた自走車で、レー
ドル2を、電気炉1の近傍まで移動させ、適宜位置で傾
斜して、内部の溶銑を電気炉1のほぼ中央部のスクラッ
プ等5の固形原料で囲まれた部分に装入する。
Example 1 It carried out using the direct-current electric furnace apparatus of the amount of steel output 100t shown in FIG. Reference numeral 1 is an electric furnace, and 2 is a ladle. The furnace lid and electrodes that have been turned off are swung to a predetermined position, charged with hot metal from the blast furnace, and loaded into the electric furnace chamber by a bucket crane 4. Reference numeral 3 is a self-propelled vehicle provided on the crane 4, which moves the ladle 2 to a position near the electric furnace 1 and inclines it at an appropriate position so that the molten pig iron in the solid portion of scrap 5 or the like in the substantially central portion of the electric furnace 1 is slanted. Charge into the area surrounded by raw materials.

【0008】スクラップ5を60tおよび石灰1.8t
を電気炉1に装入後、スクラップ5が30%溶解した時
点で、レードル2から溶銑60tを炉頂中心部から装入
した。溶銑中Cの反応に必要な酸素および脱燐に必要な
スラグ中の酸素を操作口からマニプレーター装置を用い
て炉中へ5000Nm3/Hrの送酸量にて、15Nm3
/T送酸した。脱炭素および脱燐の結果を経時的に図2
の実線グラフで示した。図2から判るように、溶銑中の
C2.2%とP0.034%は、酸素15Nm3/T供
給することにより、C0.2%、P0.01%まで減少
した。
60 tons of scrap 5 and 1.8 tons of lime
Was charged into the electric furnace 1, and when the scrap 5 was melted by 30%, 60 t of hot metal was charged from the ladle 2 from the center of the furnace top. The oxygen required for the reaction of C in the hot metal and the oxygen required for the dephosphorization in the slag were introduced into the furnace from the operating port using a manipulator device at an amount of 5000 Nm 3 / Hr of 15 Nm 3
/ T acid was sent. The results of decarbonization and dephosphorization are shown in FIG.
Is shown by a solid line graph. As can be seen from FIG. 2, C2.2% and P0.034% in the hot metal were reduced to C0.2% and P0.01% by supplying oxygen of 15 Nm 3 / T.

【0009】実施例2 実施例1と同様に、図1に示す出鋼量100t直流電気
炉装置を用いて実施した。スクラップ5を30tおよび
生石灰2.4tを電気炉1に装入後通電し、スクラップ
5が35%溶解した時点で溶銑90tを炉頂中心部から
装入した。スクラップ5が完全溶解後、炭粉5kg/T
およびAlショット2kg/Tを吹込み、続いて750
0Nm3/Hrの送酸量にて20Nm3/T送酸し、脱炭
精錬を施したが、急激な脱炭反応や炉壁が特に侵蝕され
ることもなかった。脱炭および脱燐の結果を経時的に図
2の点線のグラフで示した。溶銑のC3.05%、P
0.039%は酸素20Nm3/T供給することによ
り、出鋼時にはC0.2%、P0.010%まで減少し
た。
Example 2 The same operation as in Example 1 was carried out by using a 100 t steel output DC electric furnace apparatus shown in FIG. After charging 30 t of scrap 5 and 2.4 t of quick lime into the electric furnace 1, electricity was applied, and when 35% of the scrap 5 was melted, 90 t of hot metal was charged from the center of the furnace top. After the scrap 5 is completely melted, carbon powder 5kg / T
And 2 kg / T of Al shot, followed by 750
Although 20 Nm 3 / T was fed with an oxygen feed amount of 0 Nm 3 / Hr and decarburization refining was performed, no sudden decarburization reaction or corrosion of the furnace wall was observed. The results of decarburization and dephosphorization are shown over time in a dotted line graph in FIG. C3.05% of hot metal, P
By supplying oxygen of 20 Nm 3 / T, 0.039% was reduced to C0.2% and P0.010% at the time of tapping.

【0010】[0010]

【発明の効果】本発明は、溶銑の配合率をさらに増加さ
せて溶銑潜熱の効率利用を図り、溶鋼の品質が低下する
ことなく、さらに脱炭反応の発熱を利用して生産性を向
上させる。又、鋼不純物の低下を図り、低級スクラップ
でも有効に再利用することが可能となる。
INDUSTRIAL APPLICABILITY According to the present invention, the blending rate of hot metal is further increased to efficiently utilize latent heat of hot metal, and the productivity of heat is generated by decarburization reaction without degrading the quality of molten steel. . In addition, steel impurities can be reduced, and even low-grade scrap can be effectively reused.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明を実施するに適した装置の説明図であ
る。
1 is an illustration of a device suitable for practicing the present invention.

【図2】実施例における脱炭、脱燐効果を示すグラフで
ある。
FIG. 2 is a graph showing the effects of decarburization and dephosphorization in Examples.

【符号の説明】[Explanation of symbols]

1 電気炉 2 レードル 3 自走車 4 クレーン 5 スクラップ等 1 Electric furnace 2 Ladle 3 Self-propelled vehicle 4 Crane 5 Scrap etc.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 電気炉にスクラップ等の原料と共に、溶
銑を全装入物の30〜85%の割合で、その装入時期を
スクラップ溶解率30〜40%の段階として、炉頂から
炉の中心部のスクラップなどの固形原料に囲まれた部分
に装入することを特徴とする電気炉による製鋼方法。
1. An electric furnace, together with a raw material such as scrap, contains hot metal at a rate of 30 to 85% of the total charge, and the charging time is set at a stage of a scrap dissolution rate of 30 to 40%. A steelmaking method using an electric furnace, which comprises charging a portion surrounded by solid raw materials such as scrap at the center.
【請求項2】 溶銑を全装入物の72〜85%の割合で
装入する場合、その急激反応をスクラップ溶鋼中へ炭粉
吹込みおよびAlショット吹込みにて抑制する請求項1
記載の電気炉による製鋼方法。
2. When the molten iron is charged at a rate of 72 to 85% of the total amount of the charged material, its rapid reaction is suppressed by blowing carbon powder and Al shot into the scrap molten steel.
A method for producing steel by the described electric furnace.
JP24533294A 1994-10-11 1994-10-11 Steelmaking method using electric furnace Expired - Lifetime JP2912834B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24533294A JP2912834B2 (en) 1994-10-11 1994-10-11 Steelmaking method using electric furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24533294A JP2912834B2 (en) 1994-10-11 1994-10-11 Steelmaking method using electric furnace

Publications (2)

Publication Number Publication Date
JPH08109408A true JPH08109408A (en) 1996-04-30
JP2912834B2 JP2912834B2 (en) 1999-06-28

Family

ID=17132096

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24533294A Expired - Lifetime JP2912834B2 (en) 1994-10-11 1994-10-11 Steelmaking method using electric furnace

Country Status (1)

Country Link
JP (1) JP2912834B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100431865B1 (en) * 2000-11-27 2004-05-20 주식회사 포스코 A method for operating electric arc furnace using hot melt
US6740138B2 (en) 2001-05-29 2004-05-25 Daido Tokushukou Kabushikikaisha Molten steel producing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100431865B1 (en) * 2000-11-27 2004-05-20 주식회사 포스코 A method for operating electric arc furnace using hot melt
US6740138B2 (en) 2001-05-29 2004-05-25 Daido Tokushukou Kabushikikaisha Molten steel producing method

Also Published As

Publication number Publication date
JP2912834B2 (en) 1999-06-28

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