JPH08103923A - Preplasticating injection molding machine and injection molding method - Google Patents

Preplasticating injection molding machine and injection molding method

Info

Publication number
JPH08103923A
JPH08103923A JP24229294A JP24229294A JPH08103923A JP H08103923 A JPH08103923 A JP H08103923A JP 24229294 A JP24229294 A JP 24229294A JP 24229294 A JP24229294 A JP 24229294A JP H08103923 A JPH08103923 A JP H08103923A
Authority
JP
Japan
Prior art keywords
screw
injection
resin
plasticizing
injection molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24229294A
Other languages
Japanese (ja)
Inventor
Masakata Kaji
正方 加治
Koichi Kakinaka
宏一 柿中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meiki Seisakusho KK
Original Assignee
Meiki Seisakusho KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meiki Seisakusho KK filed Critical Meiki Seisakusho KK
Priority to JP24229294A priority Critical patent/JPH08103923A/en
Publication of JPH08103923A publication Critical patent/JPH08103923A/en
Pending legal-status Critical Current

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE: To prevent the variation of an injection amount by reversely feeding resin to a space formed in the injection screw channel at the right of a resin introducing inlet at the time of injection. CONSTITUTION: An injection unit 2 has a seal ring 17 which is engaged movably along the threads of an injection screw 15 inserted into a heating cylinder 23 and rotatably engaged with the right side of a resin introducing inlet 18 provided at the side of the cylinder 23.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はゴムやプラスチックを可
塑化と射出の別々の装置で行うプリプラ式射出成形機に
関し、特にスクリュを内蔵した射出装置を用いたものに
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pre-plastic type injection molding machine for performing rubber and plastics in separate devices for plasticizing and injection, and more particularly to a machine using an injection device having a screw built therein.

【0002】[0002]

【従来の技術】発明者の一人は先に提案した実公昭59
−5556に於いて基本的なプリプラ式射出成形機での
考案の開示を行っている。この考案は通常のプリプラ式
射出成形機に比べて二つの特徴を有している。
2. Description of the Related Art One of the inventors has proposed the above-mentioned Jitsuko Sho 59.
-5556 discloses the idea of a basic pre-plastic injection molding machine. This device has two features as compared with a conventional pre-plastic injection machine.

【0003】一つ目は樹脂の可塑化と逆流阻止に関する
ことである。可塑化装置は先端部の直径をd1とし、後
部フライト部の直径d2より大きくし、直径d1からd
2に縮径する部分をテーパ状にした形状の可塑化用のス
クリュと、内径を可塑化用スクリュの外径に対応して2
段とし、段部をテーパ状にした可塑化シリンダより構成
されている。スクリュは可塑化シリンダ内で回転と僅か
な往復動が許容されている。
The first is related to plasticization and backflow prevention of resin. In the plasticizer, the diameter of the tip portion is set to d1 and is made larger than the diameter d2 of the rear flight portion, and the diameters d1 to d
The plasticizing screw has a tapered shape with the diameter reduced to 2 and the inner diameter corresponds to the outer diameter of the plasticizing screw.
It is composed of a plasticizing cylinder having a step and a step. The screw is allowed to rotate and slightly reciprocate in the plasticizing cylinder.

【0004】可塑化時はホッパから供給される樹脂をス
クリュのd2部ねじ溝で可塑化しスクリュの先端側へ移
送するが、スクリュと可塑化シリンダのテーパ部を接近
するように外部から力を加え、該テーパ部を通過する樹
脂に剪断力を行使する。d2部ねじ溝で可塑化溶融され
た樹脂はテーパ部で尚溶融され均一な可塑化状態とな
る。また射出時に於いてはスクリュと可塑化シリンダの
該テーパ部を接触させ、射出装置から逆流して来る樹脂
を阻止するする機構となっている。この装置では他に逆
流阻止の為の弁類を持たないので、弁類に特有の樹脂の
滞留部分が殆ど無いことと自己洗浄作用があり樹脂の滞
留が無いのが特徴である。
At the time of plasticizing, the resin supplied from the hopper is plasticized by the screw groove of d2 part of the screw and transferred to the tip side of the screw, but external force is applied to bring the screw and the taper part of the plasticizing cylinder close to each other. , Shearing force is applied to the resin passing through the tapered portion. The resin that has been plasticized and melted in the d2 thread groove is still melted in the tapered portion and becomes a uniform plasticized state. Further, at the time of injection, the screw and the tapered portion of the plasticizing cylinder are brought into contact with each other to prevent the resin flowing back from the injection device. Since this apparatus does not have any valves for preventing backflow, it is characterized by the fact that there is almost no resin retention area peculiar to the valves and that there is no resin retention due to the self-cleaning action.

【0005】二つ目は射出装置に関することであるが、
該射出装置は加熱シリンダに回転且つ往復動可能に射出
スクリュが挿嵌してある。そして可塑化装置で可塑化し
圧送されてくる樹脂を受け取り、射出スクリュを回転さ
せて受け取った該樹脂を順に先端部の樹脂溜りに移し射
出するので、樹脂の滞留を許さない構造となっている。
射出用ピストンを使用した他の方式では最初に注入され
た樹脂は最後に押し出される傾向になりがちで、どうし
ても最初に注入した樹脂が長期間加熱シリンダ内に滞留
する傾向があるのでこれを改善するのが目的である。
The second is the injection device,
The injection device has an injection screw fitted in a heating cylinder so as to be rotatable and reciprocally movable. Then, the resin plasticized by the plasticizer and pressure-fed is received, the injection screw is rotated, and the received resin is sequentially transferred to the resin pool at the tip end and injected, so that the resin is not allowed to stay.
In other methods using the injection piston, the resin injected first tends to be extruded last, and the resin injected first tends to stay in the heating cylinder for a long period of time, improving this. The purpose is.

【0006】[0006]

【発明が解決しようとする課題】図2は従来技術の射出
装置が樹脂のチャージを完了して射出を始める時の状態
を示している。樹脂注入口57より注入される樹脂を、
射出スクリュ54を回転して樹脂溜り53に送り込み、
射出スクリュ54自身は回転と同時に樹脂溜りの樹脂に
押されて後退し、チャージが完了した位置で停止したと
ころである。この場合樹脂注入口57より右側のねじ溝
56には樹脂が充満しているとは限らない。即ち射出ス
クリュは回転して樹脂を先端部に移送する作用を発揮す
るが、樹脂注入口57より右に移動したねじ溝56は外
部から樹脂の補充が無いため、先端部に移送された樹脂
の跡が空間となる可能性がある。
FIG. 2 shows a state in which the injection device of the prior art completes the charge of the resin and starts the injection. The resin injected from the resin injection port 57 is
Rotate the injection screw 54 and send it to the resin reservoir 53,
The injection screw 54 itself is pushed by the resin in the resin pool at the same time as the injection screw 54 is rotated and retracted, and stopped at the position where the charging is completed. In this case, the screw groove 56 on the right side of the resin injection port 57 is not always filled with the resin. That is, the injection screw has the function of rotating and transferring the resin to the tip, but the screw groove 56 moved to the right of the resin injection port 57 does not replenish the resin from the outside, so the resin transferred to the tip is Traces can become spaces.

【0007】この様な状態にあるので射出スクリュ54
を前進させ射出を行うと、樹脂圧により樹脂はねじ溝5
5を逆流してねじ溝56の空間部に入り込み、射出量が
減るためにバラッキを生ずる恐れがある。このようなこ
とが起きないよう、そして射出スクリュを内蔵する射出
装置の特徴が保てるような機構が必要である。本発明は
前記実公昭59−5556にて開示した射出成形機の尚
詳細な部分に関する発明である。
Because of this state, the injection screw 54
When the injection is carried out by advancing the
5 may flow back into the space of the screw groove 56, and the injection amount may decrease, which may cause variations. A mechanism is required to prevent this from happening and to maintain the characteristics of the injection device that incorporates the injection screw. The present invention is an invention relating to more detailed parts of the injection molding machine disclosed in JP-B-59-5556.

【0008】[0008]

【課題を解決するための手段】この問題を解決するため
に樹脂注入口の右側のねじ溝に生じた空間に樹脂が逆流
するのを防止する機構が必要であり、射出装置内に回転
しながら樹脂の逆流防止を行うシールリング設置の提案
を行う。これは射出スクリュのねじ溝谷径とフライト部
が嵌合するように、中心部の孔と孔の外周部に付属した
捩じれ溝を持つ円筒状のシールリングで、該中心部の孔
に射出スクリュを嵌め込むと共に外径は加熱シリンダ内
で該射出スクリュと共に回転可能な状態で樹脂注入口の
すぐ右側に設けている。
In order to solve this problem, it is necessary to provide a mechanism for preventing the resin from flowing back into the space formed in the screw groove on the right side of the resin injection port. We propose to install a seal ring to prevent resin backflow. This is a cylindrical seal ring with a hole in the center and a twist groove attached to the outer periphery of the hole so that the thread groove root diameter of the injection screw and the flight part fit, and the injection screw is inserted in the hole in the center. The outer diameter is provided in the heating cylinder immediately to the right of the resin injection port so as to be rotatable together with the injection screw in the heating cylinder.

【0009】[0009]

【作用】加熱シリンダの樹脂注入口の右側に中心孔が射
出スクリュに嵌合し外径は該加熱シリンダ内で回転可能
となるよう設けられた円筒状のシールリングは、射出の
際に樹脂が樹脂注入口右側のねじ溝に発生する空間に逆
流するのを防止する。またこのシールリングは該射出ス
クリュのフライト部が引っ掛かり該スクリュ回転に連れ
て同様回転させられるし、射出時の直線運動に対しても
射出スクリュの捩じれに沿って回転が可能である。
[Function] The cylindrical seal ring, which has the center hole fitted to the injection screw on the right side of the resin injection port of the heating cylinder and whose outer diameter is rotatable in the heating cylinder, prevents the resin from being injected during injection. Prevents reverse flow into the space created in the thread groove on the right side of the resin injection port. Further, the seal ring is caught by the flight portion of the injection screw and is rotated in accordance with the rotation of the screw, and can be rotated along the twist of the injection screw even with respect to the linear movement at the time of injection.

【0010】[0010]

【実施例】図1はプリプラ式射出成形機の概要を示す図
である。固定盤13に取り付けた固定型11と可動盤1
2に取り付けた可動型10は閉鎖の状態を示している。
図示しない型締シリンダにより成形品取り出し時には開
くことが可能である。射出装置2は図示しないシフトシ
リンダにより射出装置2と可塑化装置1を同時に移動し
てノズル14を固定型11に押し付け、又は後退してノ
ズル14が離れる作動が可能である。加熱シリンダ23
内に射出スクリュ15が前後進及び回転可能に挿嵌して
ある。加熱シリンダ23の側部に可塑化装置1から可塑
化した樹脂を注入する樹脂注入口18が設けてある。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a schematic view of a pre-plastic injection molding machine. Fixed mold 11 attached to fixed plate 13 and movable plate 1
The movable die 10 attached to No. 2 shows a closed state.
A mold clamping cylinder (not shown) can be opened when the molded product is taken out. The injection device 2 can be operated such that the injection device 2 and the plasticizing device 1 are simultaneously moved by a shift cylinder (not shown) to press the nozzle 14 against the fixed mold 11, or the nozzle 14 is moved backward to separate the nozzle 14. Heating cylinder 23
An injection screw 15 is inserted therein so that it can move forward and backward and rotate. A resin injection port 18 for injecting the plasticized resin from the plasticizing device 1 is provided on the side of the heating cylinder 23.

【0011】また樹脂注入口18の右側にはシールリン
グ17が回転可能に設けてある。射出スクリュ15の右
側の駆動軸25はベアリング装置24で受けられベアリ
ング装置24のハウジング部を介して射出シリンダ4の
ピストンロッドに接続している。またベアリング装置2
4の軸はオイルモータ20に接続して、該オイルモータ
20の回転力を射出スクリュ15に伝えている。
A seal ring 17 is rotatably provided on the right side of the resin injection port 18. The drive shaft 25 on the right side of the injection screw 15 is received by the bearing device 24 and is connected to the piston rod of the injection cylinder 4 via the housing part of the bearing device 24. Also bearing device 2
The shaft of No. 4 is connected to the oil motor 20, and the rotational force of the oil motor 20 is transmitted to the injection screw 15.

【0012】可塑化装置1の可塑化シリンダ33内部に
は先端34が直径d1で他の部分の直径がd2であるス
クリュ32が挿嵌されている。スクリュ32の先端34
がd1からd2に変化する部分はテーパ部35を形成し
ており、可塑化シリンダ33も当該部分にテーパ状の段
部を有している。スクリュ32の右側駆動軸30はベア
リング装置29によって受けられ、ベアリング装置のハ
ウジング部を介してスクリュ移動シリンダ3のピストン
ロッドに接続している。またベアリング装置の軸はオイ
ルモータ31に接続して、該オイルモータ31の回転力
をスクリュ32に伝えている。
Inside the plasticizing cylinder 33 of the plasticizing device 1, a screw 32 having a tip end 34 having a diameter d1 and another portion having a diameter d2 is fitted. Tip 34 of screw 32
Is changed from d1 to d2, a taper portion 35 is formed, and the plasticizing cylinder 33 also has a tapered step portion. The right drive shaft 30 of the screw 32 is received by the bearing device 29, and is connected to the piston rod of the screw moving cylinder 3 via the housing part of the bearing device. The shaft of the bearing device is connected to the oil motor 31, and the rotational force of the oil motor 31 is transmitted to the screw 32.

【0013】可塑化装置1で可塑化された樹脂は樹脂通
路19通り、樹脂注入口18から射出装置2に注入され
る。可塑化装置1と射出装置2は別々の装置であり樹脂
通路19により接続されているから両装置の配置如何に
よっては樹脂通路19は長くなることもある。また図示
はされていないが可塑化シリンダ33,樹脂通路19,
加熱シリンダ23は樹脂を溶融状態に保つためバンドヒ
ータが巻かれ、温調がなされている。
The resin plasticized by the plasticizing device 1 is injected into the injection device 2 from the resin injection port 18 through the resin passage 19. Since the plasticizing device 1 and the injection device 2 are separate devices and are connected by the resin passage 19, the resin passage 19 may become long depending on the arrangement of both devices. Although not shown, the plasticizing cylinder 33, the resin passage 19,
A band heater is wound around the heating cylinder 23 to keep the resin in a molten state, and the temperature is adjusted.

【0014】図5において、スクリュ移動シリンダ3の
内部構造を説明する。ピストン50の両方に伸びたピス
トンロッドのうち右側のピストンロッド50bは一部が
細くくびれており、くびれ50aの間隔よりも幅の狭い
補助ピストン49が嵌め込まれ、外径をスクリュ移動シ
リンダ3と嵌合している。ピストン50と補助ピストン
49の間で形成している油室27は有効面積が他の室2
6,28より大きくなっている。
The internal structure of the screw moving cylinder 3 will be described with reference to FIG. The piston rod 50b on the right side of the piston rods extending to both of the pistons 50 has a part that is thinly constricted, and an auxiliary piston 49 having a width narrower than the interval of the constriction 50a is fitted and the outer diameter is fitted to the screw moving cylinder 3. I am fit. The oil chamber 27 formed between the piston 50 and the auxiliary piston 49 has an effective area equal to that of the other chamber 2
It is larger than 6, 28.

【0015】次に図1に戻り外部の油圧回路の説明をす
る。2台の可変ポンプ37と38の内、可変ポンプ37
には吐出口にリリフ弁40と電磁弁6が接続さている。
電磁弁6の出口はオイルモータ20の2個あるポートに
それぞれ接続している。これはソレノイド6aが励磁す
ると射出スクリュ15を正転させ、ソレノイド6bが励
磁すると逆転をさせる為である。射出スクリュ15は右
ねじ,左ねじどちらで可能であるが、右,左に拘らず以
後樹脂溜り16方向に進行すべき回転を正転、樹脂溜り
16から離れる回転を逆転と称し、また説明上回転方向
を区別するに及ばない回転をただ回転と称することとす
る。可変ポンプ38は吐出口にリリーフ弁41と電磁弁
5,7,8,9が接続してある。電磁弁5は出口が射出
シリンダ4の油室21と22に接続され、射出シリンダ
4を前後進させる目的がある。
Next, returning to FIG. 1, the external hydraulic circuit will be described. Of the two variable pumps 37 and 38, the variable pump 37
The riff valve 40 and the solenoid valve 6 are connected to the discharge port.
The outlet of the solenoid valve 6 is connected to each of the two ports of the oil motor 20. This is because the injection screw 15 is normally rotated when the solenoid 6a is excited, and the reverse rotation is performed when the solenoid 6b is excited. The injection screw 15 can be either a right-hand screw or a left-hand screw. Regardless of whether it is right or left, the rotation that should proceed in the direction of the resin pool 16 is called forward rotation, and the rotation away from the resin pool 16 is called reverse rotation. The rotation that is not sufficient to distinguish the rotation directions will be simply referred to as rotation. The variable pump 38 has a relief valve 41 and solenoid valves 5, 7, 8, 9 connected to its discharge port. The solenoid valve 5 has its outlet connected to the oil chambers 21 and 22 of the injection cylinder 4 and has the purpose of moving the injection cylinder 4 forward and backward.

【0016】電磁弁7は出口がスクリュ移動シリンダ3
の油室26と28にバルブ類を介して間接的に接続し、
スクリュ移動シリンダを前後進させる目的がある。油室
26の接続口に接続してある減圧弁42はポンプ側の圧
力が高い場合油室26内の油圧力を設定値に保持し、ポ
ンプ側の圧力が設定値より低い場合ポンプ側の圧力をそ
のまま油室26に導入する機能がある。油室28の接続
口の絞り弁45は通過する作動油を通路を狭めて絞る作
用があり、シーケンス弁44はポンプ側の圧力が設定値
より低い場合、作動油が油室28に通ずるのを阻止し、
ポンプ側の圧力が設定値より高い場合作動油を油室28
に導入する作用がある。
The outlet of the solenoid valve 7 is the screw moving cylinder 3
Indirectly connected to the oil chambers 26 and 28 of the
The purpose is to move the screw moving cylinder forward and backward. The pressure reducing valve 42 connected to the connection port of the oil chamber 26 holds the oil pressure in the oil chamber 26 at a set value when the pressure on the pump side is high, and the pressure on the pump side when the pressure on the pump side is lower than the set value. Is introduced into the oil chamber 26 as it is. The throttle valve 45 at the connection port of the oil chamber 28 has the function of narrowing and narrowing the passage of the operating oil, and the sequence valve 44 prevents the operating oil from passing to the oil chamber 28 when the pressure on the pump side is lower than the set value. Arrest,
When the pressure on the pump side is higher than the set value
Has the effect of introducing into.

【0017】また43,46のチェック弁は油室26又
は28が体積縮小した場合排出する作動油を電磁弁7を
介してタンク47に戻す役目を持つ。電磁弁8はソレノ
イド8が励磁した場合にピストン50のピストンロッド
50bに加工した通路48を通じ、スクリュ移動シリン
ダ3内に補助ピストン49を組み込んで設けた油室27
に作動油を導入し、該油室27を拡張する目的がある。
電磁弁9はソレノイド9が励磁した場合可変ポンプ38
をオイルモータ31に接続すると共に射出シリンダ4の
油室22を背圧用のリリーフ弁39に接続する目的があ
る。
The check valves 43 and 46 have a function of returning the hydraulic oil discharged to the tank 47 via the electromagnetic valve 7 when the volume of the oil chamber 26 or 28 is reduced. The solenoid valve 8 passes through a passage 48 formed in the piston rod 50b of the piston 50 when the solenoid 8 is excited, and an oil chamber 27 provided with an auxiliary piston 49 incorporated in the screw moving cylinder 3 is provided.
The purpose is to introduce hydraulic oil into the oil chamber to expand the oil chamber 27.
The solenoid valve 9 is a variable pump 38 when the solenoid 9 is excited.
Is connected to the oil motor 31 and the oil chamber 22 of the injection cylinder 4 is connected to the back pressure relief valve 39.

【0018】図6の作動表に従って作動説明をすると、
可塑化では可塑化装置1側のソレノイド7b,8,9が
励磁して、可変ポンプ38がオイルモータ31を駆動し
てスクリュ32を回転させる。ホッパ36に投入され可
塑化した樹脂は可塑化装置1内で可塑化され、先端の出
口より樹脂通路19,樹脂注入口18を通り射出装置2
に送り込まれる。この時油室26には同じ油圧を減圧弁
42により減圧して導入し、該油室26の圧力を制御し
てテーパ部35の隙間を狭める方向にスクリュ32に力
を与えている。この力によりテーパ部35を通過する樹
脂に剪断を与えている。しかしこのような機構の為テー
パ部35が直接接触すると金属同士の接触となり焼き付
きの起きる恐れがある。従って接触せずに最低の隙間は
確保できるように油室27にも圧油を導入してテーパ部
35の接触を防止している。
The operation will be described with reference to the operation table of FIG.
In plasticizing, the solenoids 7b, 8 and 9 on the plasticizing device 1 side are excited, and the variable pump 38 drives the oil motor 31 to rotate the screw 32. The resin that has been put into the hopper 36 and has been plasticized is plasticized in the plasticizing device 1, passes through the resin passage 19 and the resin injection port 18 from the outlet of the tip, and the injection device 2
Sent to. At this time, the same hydraulic pressure is depressurized and introduced into the oil chamber 26 by the pressure reducing valve 42, and the pressure of the oil chamber 26 is controlled to apply a force to the screw 32 in the direction of narrowing the gap of the taper portion 35. This force shears the resin passing through the tapered portion 35. However, due to such a mechanism, if the tapered portion 35 directly contacts with each other, the metals may come into contact with each other and seizure may occur. Therefore, pressure oil is also introduced into the oil chamber 27 to prevent contact of the taper portion 35 so that the minimum gap can be secured without contact.

【0019】射出装置(2)側ではソレノイド6bを励
磁して可変ンポンプ37でオイルモータ20を駆動して
いる。これにより射出スクリュ15を逆転し、樹脂注入
口18で受け取った樹脂を先端の樹脂溜り16に移送す
るのである。射出スクリュ15は樹脂溜り16に樹脂が
移送されるに従ってその圧力で後退する。射出シリンダ
4の油室22は電磁弁9の切り換えが完了しているので
電磁弁9を通じて背圧用のリリーフ弁39に接続してい
る。射出スクリュ15の後退で油室22は縮小し、作動
油は押し出されてリリーフ弁39を通過する。したがっ
てこのリリーフ弁39で射出スクリュ15の背圧を調整
できる。
On the injection device (2) side, the solenoid 6b is excited to drive the oil motor 20 with the variable pump 37. This reverses the injection screw 15 and transfers the resin received at the resin injection port 18 to the resin reservoir 16 at the tip. The injection screw 15 is retracted by the pressure as the resin is transferred to the resin reservoir 16. The oil chamber 22 of the injection cylinder 4 is connected to the back pressure relief valve 39 through the electromagnetic valve 9 since the switching of the electromagnetic valve 9 is completed. The oil chamber 22 is contracted by the retreat of the injection screw 15, and the hydraulic oil is pushed out and passes through the relief valve 39. Therefore, the back pressure of the injection screw 15 can be adjusted by the relief valve 39.

【0020】樹脂溜り16に樹脂が一定量溜ると射出ス
クリュ15の位置で検出し、可塑化が完了する。次の射
出に備えて可塑化用のスクリュ32を後退させ、テーパ
部35を接触させる。この作動はソレノイド7bを励磁
して行う。接触完了後はソレノイド7bは解磁する。
When a certain amount of resin is accumulated in the resin reservoir 16, it is detected at the position of the injection screw 15 and the plasticization is completed. In preparation for the next injection, the plasticizing screw 32 is retracted and the taper portion 35 is brought into contact. This operation is performed by exciting the solenoid 7b. After the contact is completed, the solenoid 7b is demagnetized.

【0021】次の射出工程ではソレノイド5a,6aが
励磁する。射出シリンダ4の油室22に可変ポンプ38
の圧油を導入し、射出スクリュ15を前進させる。同時
に可変ポンプ37によりオイルモータ20を駆動し、射
出スクリュ15を正転させている。そして可塑化装置1
側では発生した樹脂圧をテーパ部35により受け逆流を
阻止している。先端34に発生する力が大きいのでテー
パ部35の面を損傷させる恐れがあり、これを緩和する
為ソレノイド7aを励磁し、スクリュ移動シリンダ3の
油室28に同じく可変ポンプ38の油圧を導入してい
る。
In the next injection step, the solenoids 5a and 6a are excited. A variable pump 38 is installed in the oil chamber 22 of the injection cylinder 4.
Of the pressure oil is introduced, and the injection screw 15 is advanced. At the same time, the variable pump 37 drives the oil motor 20 to rotate the injection screw 15 in the forward direction. And plasticizing device 1
On the side, the generated resin pressure is received by the taper portion 35 to prevent backflow. Since the force generated at the tip 34 is large, there is a risk of damaging the surface of the taper portion 35. To alleviate this, the solenoid 7a is excited and the oil pressure of the variable pump 38 is also introduced into the oil chamber 28 of the screw moving cylinder 3. ing.

【0022】さて、図3は射出装置2の加熱シリンダ部
の詳細図である。射出スクリュ15は全体が同じピッチ
で同一の谷径Fとなるよう構成されている。フライト部
の外径Eに比べてピッチLを大きくし、射出スクリュ1
5の直線運動時はシールリング17に回転の分力を与え
易い特徴がある。加熱シリンダ23の樹脂注入口18の
右側に、中心部に射出スクリュが嵌まり込んでいると同
時に外径部が該加熱シリンダ23内で回転できる構造の
シールリング17が設けてある。該シールリング17は
右側のねじ溝内への樹脂の逆流を防止する。しかし漏れ
てきた樹脂は排出室60と排出孔61から外部に排出す
る。図4は該シールリング17の形状をである。射出ス
クリュ15は前記の様にピッチLを大きくしたので該射
出スクリュ15が直進する場合でもねじ山に沿った嵌合
によりシールリング17に回転力を与える様になってい
る。しかし該シールリング17は回転はするが樹脂焼け
や金属部分の焼き付きを防止する意味で回転数は低い程
良いわけであり、例えば可塑化時は射出スクリュ15は
回転して樹脂を前方に移送するが同時に樹脂が樹脂溜り
16に移送される圧力で後退する。このためシールリン
グ17の回転数は射出スクリュ15の回転数より少なく
なる。
Now, FIG. 3 is a detailed view of the heating cylinder portion of the injection device 2. The injection screw 15 is configured so that the whole has the same pitch and the same root diameter F. The pitch L is made larger than the outer diameter E of the flight part, and the injection screw 1
The feature of 5 is that the component force of rotation is easily applied to the seal ring 17 during the linear movement of 5. On the right side of the resin injection port 18 of the heating cylinder 23, there is provided a seal ring 17 having a structure in which the injection screw is fitted in the central portion and at the same time the outer diameter portion can rotate in the heating cylinder 23. The seal ring 17 prevents backflow of resin into the right-hand thread groove. However, the leaked resin is discharged from the discharge chamber 60 and the discharge hole 61 to the outside. FIG. 4 shows the shape of the seal ring 17. Since the pitch L of the injection screw 15 is increased as described above, even when the injection screw 15 moves straight, the seal ring 17 is given a rotational force by fitting along the screw thread. However, the seal ring 17 rotates, but the lower the rotation speed is, the better in order to prevent resin burning and seizure of metal parts. For example, during plasticization, the injection screw 15 rotates to transfer the resin forward. At the same time, the resin moves backward due to the pressure at which the resin is transferred to the resin reservoir 16. Therefore, the rotation speed of the seal ring 17 becomes lower than the rotation speed of the injection screw 15.

【0023】また射出に於いてはソレノイド5aを励磁
して射出シリンダ4を前進するが、同時にソレノイド6
aも励磁して射出スクリュ15を正回転させている。こ
の時の回転数N(rev/sec)は、射出スクリュの
ねじ溝のピッチをL(mm/rev),射出速度をS
(mm/sec)として、N=S/Lを計算してNを求
めている。計算はコントローラ内の計算機構を利用す
る。この場合の変数はSで、機械条件出しの際に機械の
オペレータが射出速度Sを設定すると内部の計算機構よ
りNが求められて可変ポンプ37に自動的に信号が出
る。この回転によりシールリング17は殆ど回転しない
が僅かに油圧系特有の作動遅れ等により起きる回転数の
相違は、シールリング17が回転して誤差を吸収する。
In injection, the solenoid 5a is excited to advance the injection cylinder 4, but at the same time the solenoid 6 is moved.
The injection screw 15 is also normally rotated by exciting a. The rotation speed N (rev / sec) at this time is L (mm / rev) for the screw groove pitch of the injection screw and S for the injection speed.
(Mm / sec), N = S / L is calculated to obtain N. The calculation utilizes the calculation mechanism in the controller. The variable in this case is S, and when the operator of the machine sets the injection speed S when the machine condition is set, N is obtained from the internal calculation mechanism and a signal is automatically output to the variable pump 37. Due to this rotation, the seal ring 17 hardly rotates, but a slight difference in the number of rotations caused by an operation delay peculiar to the hydraulic system causes the seal ring 17 to rotate and absorb an error.

【0024】図5は可塑化装置1の詳細な図である。可
塑化時はソレノイド9を励磁してスクリュ32を回転
し、ホッパ36に供給された樹脂を可塑化する。電磁弁
9の切り換えにより射出シリンダ4の油室22はリリー
フ弁39に接続して、油室22に樹脂チャージの際の背
圧をかけることができる。同時にソレノイド7bを励磁
してスクリュ移動シリンダ3の油室26に作動油を導入
する。スクリュ32は右方向へ引かれテーパ部35を狭
めるように力がかかる。こうして可塑化されてスクリュ
32の先端34に移送される樹脂に剪断力を加えて、樹
脂を更に可塑溶融する。減圧弁42は油室26内の圧力
を調節して、樹脂に加える剪断力を変える目的がある。
FIG. 5 is a detailed view of the plasticizing device 1. During plasticization, the solenoid 9 is excited to rotate the screw 32 and plasticize the resin supplied to the hopper 36. By switching the solenoid valve 9, the oil chamber 22 of the injection cylinder 4 can be connected to the relief valve 39 to apply back pressure to the oil chamber 22 during resin charging. At the same time, the solenoid 7b is excited to introduce hydraulic oil into the oil chamber 26 of the screw moving cylinder 3. The screw 32 is pulled to the right and a force is applied so as to narrow the tapered portion 35. A shearing force is applied to the resin thus plasticized and transferred to the tip 34 of the screw 32 to further plastically melt the resin. The pressure reducing valve 42 has the purpose of adjusting the pressure in the oil chamber 26 and changing the shearing force applied to the resin.

【0025】以上の作動に於いて樹脂の可塑化をおこな
う場合、可塑化の初期やホッパ36内の樹脂の不足等で
テーパ部35に樹脂が存在せずに回転しながら金属接触
を起こしてテーパ部35面を破損する心配がある。この
ため可塑化時には同時にソレノイド8を励磁して油室2
7に作動油を導入する必要がある。もともと油室26の
作用でピストン50は右側に移行しており、このままで
はテーパ部35は接触するのであるが油室26より有効
面積の大きい油室27へ作動油導入により、補助ピスト
ン49がくびれ50aの間隔内を移動する距離分スクリ
ュ32は左方向へ押し戻される。くびれ50aの間隔と
補助ピストン49の幅を調整して可塑化時はテーパ部3
5が接触せずに最接近した場合にも最低間隔tを保持す
るように寸法を規制している。
When the resin is plasticized in the above operation, the resin does not exist in the taper portion 35 due to the initial plasticization or the lack of the resin in the hopper 36, the metal contact is caused while rotating, and the taper is generated. There is a concern that the surface of the portion 35 will be damaged. Therefore, when plasticizing, the solenoid 8 is excited at the same time, and the oil chamber 2
It is necessary to introduce hydraulic oil into 7. Originally, the piston 50 moves to the right side by the action of the oil chamber 26, and the taper portion 35 comes into contact with it as it is, but when the working oil is introduced into the oil chamber 27 having a larger effective area than the oil chamber 26, the auxiliary piston 49 becomes constricted. The screw 32 is pushed back to the left by a distance that moves within the interval of 50a. By adjusting the interval between the constrictions 50a and the width of the auxiliary piston 49, the taper portion 3 is used during plasticization.
The size is regulated so that the minimum distance t is maintained even when 5 comes closest without contacting.

【0026】次に射出の際に可塑化用のスクリュ32に
設けたテーパ部35で樹脂の逆流を阻止する場合の機構
について説明する。射出を行う際に事前にソレノイド7
bを励磁して可塑化用スクリュ32を後退させ、テーパ
部35を接触させておく。これはシールが遅れて樹脂が
逆流しないようにする措置である。テーパ部35の接触
を確認の上、ソレノイド5a,6aを励磁して射出スク
リュ15を正転しながら前進させる。加熱シリンダ23
の樹脂溜り16内の樹脂が圧縮されて金型10,11内
のキャビティ内に射出されるわけであるが、樹脂圧Pは
最高値で2188kg/cm2 にもなる。
Next, a mechanism for preventing backflow of the resin by the taper portion 35 provided on the plasticizing screw 32 at the time of injection will be described. When injecting the solenoid 7 in advance
b is excited to retract the plasticizing screw 32, and the taper portion 35 is kept in contact. This is a measure to prevent the resin from flowing backward due to the delayed sealing. After confirming the contact of the taper portion 35, the solenoids 5a and 6a are excited to advance the injection screw 15 while rotating it forward. Heating cylinder 23
Although the resin in the resin reservoir 16 is compressed and injected into the cavities in the molds 10 and 11, the resin pressure P reaches a maximum value of 2188 kg / cm 2 .

【0027】この樹脂圧Pは樹脂注入口18と樹脂通路
19を通り、可塑化用のスクリュ32の先端34にかか
り、スクリュ32を右側に押し、テーパ部35のシール
を行う。先端34にかかる力はP×π(d1)2 /4と
なる。若しこの力をテーパ部35のみで受けるとテーパ
部35の面積は略算でπ(d12 −d22 )/4である
ので、このテーパ部35に発生する面圧力νは、ν=P
(d1)2 /(d12 −d22 )となる。現実的な考察
のためd1=60mm,d2=40mmとするとν=3
938kg/cm2 となりテーパ部35に極めて大きな
負担がかかることが判る。
The resin pressure P passes through the resin injection port 18 and the resin passage 19 and is applied to the tip 34 of the plasticizing screw 32 to push the screw 32 to the right to seal the taper portion 35. The force on the tip 34 becomes P × π (d1) 2/ 4. If this force is received only by the taper portion 35, the area of the taper portion 35 is approximately π (d1 2 −d2 2 ) / 4. Therefore, the surface pressure ν generated in the taper portion 35 is ν = P
(D1) 2 / (d1 2 −d2 2 ) For realistic consideration, if d1 = 60 mm and d2 = 40 mm, ν = 3
It is 938 kg / cm 2 , and it can be seen that the taper portion 35 is extremely burdened.

【0028】上記の問題解決のため通常は射出の際にソ
レノイド7aを励磁してスクリュ移動シリンダ3の油室
38に射出に使用した作動油を導入して、先端34にか
かる力の約半分を該スクリュ移動シリンダ3で受けてい
る。この場合のνは2188kg/cm2 と約半分にな
る。油室28入口に接続したシーケンス弁44は以上の
面圧力νを適正値に緩和する目的がある。図7に於いて
この目的の説明をすると、グラフは油圧力に対するテー
パ部35の面圧νの関係を表すグラフである。油圧力は
0〜175kg/cm2 として計算を行っている。図に
於いて点線Aはスクリュ移動シリンダ3の助けが無い場
合であり、実線Bはスクリュ移動シリンダ3の助けがあ
る場合を示す。
In order to solve the above problems, normally, the solenoid 7a is excited at the time of injection to introduce the working oil used for injection into the oil chamber 38 of the screw moving cylinder 3 so that about half of the force applied to the tip 34 is applied. It is received by the screw moving cylinder 3. In this case, ν is 2188 kg / cm 2, which is about half. The sequence valve 44 connected to the inlet of the oil chamber 28 has the purpose of relaxing the above surface pressure ν to an appropriate value. Explaining this purpose in FIG. 7, the graph is a graph showing the relationship between the hydraulic pressure and the surface pressure ν of the taper portion 35. The oil pressure is calculated as 0 to 175 kg / cm 2 . In the figure, the dotted line A shows the case without the help of the screw moving cylinder 3, and the solid line B shows the case with the help of the screw moving cylinder 3.

【0029】ここで例えばシーケンス弁44で油圧の設
定値を100kg/cm2 に設定すると、油圧が0〜1
00kg/cm2 の場合シーケンス弁44は閉鎖してい
てソレノイド7aが励磁しているにも拘らずスクリュ移
動シリンダ3の助けが無く、油圧が昇圧するに従ってν
は点線Aを右上がりに移動しC点の2250kg/cm
2 で最高値となる。油圧が100kg/cm2 を越えシ
ーケンス弁44が開くとスクリュ移動シリンダ3が力を
発生してνはC点からD点へ移行する。油圧が100〜
175kg/cm2 の間は実線上をD点を右上がりに移
動し、油圧の最高値が175kg/cm2 の時にνは2
188kg/cm2 となる。最初からスクリュ移動シリ
ンダ3の助けを用いない理由は、射出時の樹脂圧と油圧
の遅れの微妙な違いによりテーパ部のシール力が弱まる
ように力が働くと樹脂の漏れが起き易いので、テーパ部
35の面圧νが破損しない範囲で高くして安全度を高め
る為である。
Here, for example, if the set value of the hydraulic pressure is set to 100 kg / cm 2 by the sequence valve 44, the hydraulic pressure becomes 0 to 1
In the case of 00 kg / cm 2, although the sequence valve 44 is closed and the solenoid 7a is energized, the screw moving cylinder 3 does not assist, and as the hydraulic pressure increases, ν
Moves up the dotted line A to the right and moves to C point at 2250 kg / cm
2 is the highest value. When the hydraulic pressure exceeds 100 kg / cm 2 and the sequence valve 44 opens, the screw moving cylinder 3 generates a force and ν shifts from point C to point D. Hydraulic pressure is 100 ~
175 kg / cm is between 2 real line moves to the upper right of point D, 2 ν when the highest value 175 kg / cm 2 hydraulic
It becomes 188 kg / cm 2 . The reason why the screw moving cylinder 3 is not used from the beginning is that the resin leaks easily when the force acts so as to weaken the sealing force of the taper portion due to the subtle difference between the resin pressure and the hydraulic pressure at the time of injection. This is because the surface pressure ν of the portion 35 is increased within a range where it is not damaged to enhance safety.

【0030】シーケンス弁44に直列に接続してある絞
り弁46の目的は次の様である。前記の説明で射出の際
に樹脂溜り16内で発生した樹脂圧は樹脂注入口18と
樹脂通路19を伝わり可塑化装置1内のスクリュ32の
先端34に届く。然し樹脂の粘性により伝達は遅れ気味
である。テーパ部35でこの樹脂の逆流を阻止するが該
テーパ部35の面圧を緩和するために可塑化装置1のス
クリュ移動シリンダ3の油室28に同時に射出に使用し
たと同じ可変ポンプ38の油圧を導入している。
The purpose of the throttle valve 46 connected in series with the sequence valve 44 is as follows. In the above description, the resin pressure generated in the resin reservoir 16 at the time of injection is transmitted through the resin injection port 18 and the resin passage 19 and reaches the tip 34 of the screw 32 in the plasticizer 1. However, the transmission is delayed due to the viscosity of the resin. The same hydraulic pressure of the variable pump 38 that was used for injection at the same time to the oil chamber 28 of the screw moving cylinder 3 of the plasticizing device 1 in order to prevent the reverse flow of the resin at the taper portion 35 but to alleviate the surface pressure of the taper portion 35. Have been introduced.

【0031】ところが油圧は伝達が速く樹脂圧が先端3
4に届くよりもスクリュ移動シリンダ3の力の発生が早
い場合がある。特に射出の開始時に高い圧力が発生した
場合等は、先端34に発生する力が無いためテーパ部3
5が開き樹脂の逆流が起きる。この問題の為、絞り弁4
5は油圧の通路を絞ることにより油圧の伝達を遅らせる
為のものである。
However, hydraulic pressure is transmitted quickly and resin pressure is applied to the tip 3
In some cases, the force of the screw moving cylinder 3 may be generated earlier than when it reaches 4. Especially when a high pressure is generated at the start of injection, there is no force generated at the tip 34, so that the tapered portion 3
5 opens and resin backflow occurs. Because of this problem, throttle valve 4
Reference numeral 5 is for delaying the transmission of hydraulic pressure by narrowing the hydraulic passage.

【0032】[0032]

【発明の効果】射出装置2の射出スクリュ15と加熱シ
リンダ23の間にシールリング17を設け、樹脂注入口
18の右側ねじ溝に樹脂が逆流しないようにすることに
より、射出量を安定し、正確な射出が可能となった。そ
の上ピストン押出方式の射出装置に比べて内部に滞留す
る樹脂が著しく減少した。
The seal ring 17 is provided between the injection screw 15 of the injection device 2 and the heating cylinder 23 to prevent the resin from flowing back to the right-hand thread groove of the resin injection port 18, thereby stabilizing the injection amount, Accurate injection is possible. In addition, the amount of resin retained inside was significantly reduced compared to the piston extrusion type injection device.

【0033】またシールリング17は射出スクリュ15
の前後進に連れて回転可能に設けられているが、焼き付
き等を考慮するとなるべく回転はしない方が良い。本願
の発明によれば射出時には射出スクリュ15を正転し、
該シールリング17が殆ど回転しない程度の制御を行っ
ている。また可塑化時は射出スクリュ15を逆転して樹
脂の移送を行っているが、同時に樹脂溜り16に樹脂が
溜るに従って射出スクリュ15は後退するのでこの時
も、シールリング17の回転は少なくて済むという利点
がある。
Further, the seal ring 17 is the injection screw 15
It is rotatably provided as it moves forward and backward, but it is better not to rotate it as much as possible in consideration of image sticking. According to the invention of the present application, the injection screw 15 is normally rotated at the time of injection,
The control is performed so that the seal ring 17 hardly rotates. At the time of plasticizing, the injection screw 15 is reversed to transfer the resin, but at the same time, the injection screw 15 moves backward as the resin accumulates in the resin pool 16, so that the rotation of the seal ring 17 can be reduced at this time as well. There is an advantage.

【0034】それに可塑化装置のテーパ部35が可塑化
時に於いて回転しながら接触をするとテーパ部35が損
傷をするので、これを防止するためスクリュ移動シリン
ダ3内に補助ピストン49を組み込み油室27を設け、
該油室27に選択的に作動油を導入することにより、テ
ーパ部35が最低隙間tを保持できるような機構となっ
ている、これによりテーパ部35が金属接触して損傷す
るという事故を無くしている。
If the taper portion 35 of the plasticizing device comes into contact with the plasticizing device while rotating, the taper portion 35 will be damaged. To prevent this, an auxiliary piston 49 is incorporated in the screw moving cylinder 3 to form an oil chamber. 27 is provided,
By selectively introducing hydraulic oil into the oil chamber 27, the taper portion 35 has a mechanism capable of maintaining the minimum clearance t. This prevents the taper portion 35 from being damaged by metal contact. ing.

【0035】その上スクリュ移動シリンダ3の油室28
の接続口に設定圧力を100kg/cm2 にセットした
シーケンス弁44を接続して、このシーケンス弁44を
通じて油室28に作動油を導入することにより、テーパ
部35の面圧νをなるべく高く、然し最高でも樹脂圧を
テーパ部35のみで受けた時の最高値の約半分に緩和し
て樹脂の漏れとテーパ部35の面の損傷を防止してい
る。
Besides, the oil chamber 28 of the screw moving cylinder 3
By connecting the sequence valve 44 whose set pressure is set to 100 kg / cm 2 to the connection port of and introducing hydraulic oil into the oil chamber 28 through this sequence valve 44, the surface pressure ν of the taper portion 35 can be made as high as possible, However, even at the maximum, the resin pressure is reduced to about half of the maximum value when it is received only by the taper portion 35 to prevent resin leakage and damage to the surface of the taper portion 35.

【0036】而も同じく油室28の接続口に絞り弁45
を接続して、射出時の樹脂圧が先端34に届く時間遅れ
を、油圧においても該絞り弁45の絞り効果で遅らせて
タイミングを合わせることができる。このためテーパ部
35が開くことがなくなり射出量を安定させている。
Similarly, the throttle valve 45 is provided at the connection port of the oil chamber 28.
The time delay in which the resin pressure at the time of injection reaches the tip 34 can be delayed by the throttling effect of the throttle valve 45 even in hydraulic pressure to match the timing. Therefore, the tapered portion 35 does not open and the injection amount is stabilized.

【0037】本発明の、射出スクリュ15にて回転しな
がら射出を行うシールリング17付の射出装置2と、ス
クリュ32回転により可塑化を行うと共に逆流防止機構
付の可塑化装置1との組み合わにより説明したプリプラ
式射出成形機は、必ずしもこの組合せにする必要は無
く、該射出スクリュ15にて回転しながら射出を行うシ
ールリング17付の射出装置2は逆流阻止機能を持た
ず、スクリュ回転のみにより可塑化を行う可塑化装置と
の組合せによるプリプラ式射出成形機に於いても可能で
あることは言う迄もない。但しこの場合は別に樹脂通路
19途中にロータリ式もしくはボール式の樹脂逆止弁の
設置を必要とする。
The combination of the injection device 2 with the seal ring 17 for injecting while rotating with the injection screw 15 of the present invention and the plasticizing device 1 for plasticizing by rotating the screw 32 and having the backflow prevention mechanism. The described pre-plastic injection molding machine does not necessarily have to be this combination, and the injection device 2 with the seal ring 17 that injects while rotating with the injection screw 15 does not have a backflow prevention function, and only the screw rotation is used. It goes without saying that it is also possible in a pre-plastic injection molding machine in combination with a plasticizing device for plasticizing. However, in this case, it is necessary to install a rotary or ball type resin check valve in the middle of the resin passage 19.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明によるプリプラ式射出成形機FIG. 1 is a pre-plastic injection molding machine according to the present invention.

【図2】従来技術による加熱シリンダ内部FIG. 2 Inside a heating cylinder according to the prior art

【図3】本発明による加熱シリンダ内部FIG. 3 Internal heating cylinder according to the invention

【図4】シールリング外観[Figure 4] Seal ring appearance

【図5】可塑化装置詳細[Fig. 5] Details of plasticizer

【図6】油圧回路作動表[Fig. 6] Hydraulic circuit operation table

【図7】油圧力に対するテーパ部35の面圧力νのグラ
FIG. 7 is a graph of the surface pressure ν of the taper portion 35 against the hydraulic pressure.

【符号の説明】[Explanation of symbols]

1 可塑化装置 2 射出装置 3 スクリュ移動シリンダ 4 射出シリンダ 15 射出スクリュ 16 樹脂溜り 17 シールリング 18 樹脂注入口 19 樹脂通路 23 加熱シリンダ 32 スクリュ 33 可塑化スクリュ 34 先端 35 テーパ部 49 補助シリンダ 50 ピストン 50a くびれ 1 plasticizing device 2 injection device 3 screw moving cylinder 4 injection cylinder 15 injection screw 16 resin reservoir 17 seal ring 18 resin injection port 19 resin passage 23 heating cylinder 32 screw 33 plasticizing screw 34 tip 35 taper part 49 auxiliary cylinder 50 piston 50a Constriction

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 スクリュの回転作用により樹脂の可塑化
を行う可塑化装置、或はスクリュ(32)の回転による
可塑化と該スクリュ(32)の後退により樹脂の逆流を
阻止する機能を有する可塑化装置(1)の何れかと、該
可塑化装置から可塑化された樹脂の供給を受け、射出ス
クリュ(15)の前後進と回転作用により金型内に樹脂
を射出する射出装置(2)よりなるプリプラ式射出成形
機に於いて、 該射出装置(2)は加熱シリンダ(23)内に挿嵌した
射出スクリュ(15)のねじ山に沿って移動可能に嵌合
して、且つ該加熱シリンダ(23)側部に設けた樹脂注
入口(18)の右側に回転可能に嵌合せられたシールリ
ング(17)を有することを特徴とするプリプラ式射出
成形機。
1. A plasticizing device for plasticizing a resin by a rotating action of a screw, or a plasticizer having a function of preventing backflow of a resin by plasticizing by rotating a screw (32) and retreating the screw (32). From any of the plasticizing devices (1) and the injection device (2) that receives the plasticized resin from the plasticizing device and injects the resin into the mold by the forward / backward movement and rotation of the injection screw (15). In this pre-plastic injection molding machine, the injection device (2) is movably fitted along the threads of the injection screw (15) inserted in the heating cylinder (23), and the heating cylinder is (23) A pre-plastic injection molding machine characterized in that it has a seal ring (17) rotatably fitted to the right side of a resin injection port (18) provided on a side portion.
【請求項2】 請求項1において、射出装置内の射出ス
クリュ(15)のねじピッチL(mm/rev)と機械
オペレータが設定する射出速度S(mm/sec)よ
り、コントローラ内の計算機能を用いてN=S/Lを計
算し、該スクリュをN(mm/rev)回転で正転しな
がら射出を行うことを特徴とするプリプラ式射出成形機
の射出の方法。
2. The calculation function in the controller according to claim 1, based on the screw pitch L (mm / rev) of the injection screw (15) in the injection device and the injection speed S (mm / sec) set by the machine operator. An injection method of a pre-plastic injection molding machine, characterized in that N = S / L is calculated using the above method, and injection is performed while the screw is normally rotated at N (mm / rev) rotations.
【請求項3】 スクリュ(32)の回転による可塑化と
該スクリュ(32)の後退により樹脂の逆流を阻止する
機能を有する可塑化装置(1)と、樹脂通路(19)を
通り該可塑化装置(1)から可塑化された樹脂の供給を
受け、射出スクリュ(15)の前後進と回転作用により
樹脂を金型(10,11)内に射出する射出装置(2)
よりなるプリプラ式射出成形機に於いて、 該可塑化装置(1)のスクリュ移動シリンダ(3)内に
あるピストン(50)にはピストンロッド(50b)の
一部に細いくびれ(50a)を設け、該くびれ(50
a)の間隔よりも幅の狭い補助ピストン(49)を嵌合
させ、該ピストン(50)との間に油室(27)を設け
ておき、可塑化によるスクリュ(32)回転時に、作動
油を導入して該油室(27)を拡張し、テーパ部35に
樹脂が存在しない場合でも最低間隔(t)を確保するこ
とを特徴とするプリプラ式射出成形機。
3. A plasticizing device (1) having a function of plasticizing by rotation of a screw (32) and preventing backflow of resin by retreating of the screw (32), and the plasticizing through a resin passage (19). An injection device (2) that receives the plasticized resin from the device (1) and injects the resin into the mold (10, 11) by the forward and backward movement and rotation of the injection screw (15).
In a pre-plastic injection molding machine consisting of the above, the piston (50) in the screw moving cylinder (3) of the plasticizing device (1) is provided with a thin neck (50a) in a part of the piston rod (50b). , The constriction (50
An auxiliary piston (49) having a width narrower than that of (a) is fitted, and an oil chamber (27) is provided between the auxiliary piston (49) and the piston (50) so that the hydraulic oil is rotated when the screw (32) is rotated by plasticization. Is introduced to expand the oil chamber (27) and ensure a minimum interval (t) even when no resin is present in the taper portion 35, a pre-plastic injection molding machine.
【請求項4】 請求項3に於いて、スクリュ移動シリン
ダ(3)の油室(28)の接続口にシーケンス弁(4
4)、又は絞り弁(45)、又は該シーケンス弁(4
4)と絞り弁(45)の直列の回路を接続した構成の油
圧回路を外部に持つことを特徴とするプリプラ式射出成
形機。
4. The sequence valve (4) according to claim 3, wherein the connection port of the oil chamber (28) of the screw moving cylinder (3) is connected.
4), or a throttle valve (45), or the sequence valve (4)
4) A pre-plastic injection molding machine having a hydraulic circuit having a configuration in which a serial circuit of 4) and a throttle valve (45) is connected to the outside.
JP24229294A 1994-09-09 1994-09-09 Preplasticating injection molding machine and injection molding method Pending JPH08103923A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24229294A JPH08103923A (en) 1994-09-09 1994-09-09 Preplasticating injection molding machine and injection molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24229294A JPH08103923A (en) 1994-09-09 1994-09-09 Preplasticating injection molding machine and injection molding method

Publications (1)

Publication Number Publication Date
JPH08103923A true JPH08103923A (en) 1996-04-23

Family

ID=17087076

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24229294A Pending JPH08103923A (en) 1994-09-09 1994-09-09 Preplasticating injection molding machine and injection molding method

Country Status (1)

Country Link
JP (1) JPH08103923A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101580272B1 (en) * 2014-06-26 2015-12-28 핫몰드 엔지니어링주식회사 The nozzle locate of hot runner injection molding to change coller
CN113412179A (en) * 2019-02-08 2021-09-17 学校法人福冈大学 Molding machine and production method for thermoplastic resin composition, production method for composite resin composition molded article, and injection molded article

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101580272B1 (en) * 2014-06-26 2015-12-28 핫몰드 엔지니어링주식회사 The nozzle locate of hot runner injection molding to change coller
CN113412179A (en) * 2019-02-08 2021-09-17 学校法人福冈大学 Molding machine and production method for thermoplastic resin composition, production method for composite resin composition molded article, and injection molded article
CN113412179B (en) * 2019-02-08 2023-04-25 学校法人福冈大学 Forming machine and manufacturing method of thermoplastic resin composition, manufacturing method of composite resin composition formed product and injection molded product

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