JPH081031B2 - Processing method for clothing materials - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention requires a skill and a very troublesome color matching operation in the process of processing a material for clothing in a garment comprising a body material portion and parts other than the body material portion. The present invention relates to a method of processing a material for clothing that does not require the above.

[0002]

2. Description of the Related Art Conventionally, in the manufacturing process of polo shirts, which are knit products, in order to dye the body cloth portion and the parts other than the body cloth portion (for example, the collar portion) in the same color, In the anti-dyeing process, the fabric (textile) is dyed, and in the parts other than the main body part, the yarns are first dyed in the dyeing process, and the parts other than the body fabric part are dyed using the dyed yarns. I was organizing the division.

However, according to such a conventional method, the yarn for knitting the parts other than the body cloth and the cloth for the body cloth are dyed in separate baths, so that it is very difficult to dye them in the same color. Therefore, a great deal of time and skill are required to match the colors of the two.

In order to solve these problems, before dyeing the yarn for knitting the parts other than the body cloth in the dyeing step, the yarn is used to knit the parts other than the body cloth, The par part other than the body cloth portion and the cloth for the body cloth portion are partially dyed in the same bath.

However, although dyeing in the same bath makes the color matching a little easier than in another bath, the knitting structure of the cloth for the body cloth and the knitting structure of the parts other than the body cloth are different. Since the latter has a tighter knitting structure, there are still subtle differences in the finish of the dyeing even when dyed in the same bath, and it is easy to handle creases and uneven dyeing and it is difficult to handle. It was a thing. In addition, there is a problem that the size of the sewn product cannot be fully dealt with.

Further, when it is necessary to partially knit lines of different colors in the parts other than the body cloth, that is, when knitting using yarns of a plurality of colors is necessary, When the parts other than the body cloth and the cloth of the body cloth circle are dyed in the same bath like this, it cannot be used because it will only give a plain dye. The yarns for knitting the parts other than the fabric part and the cloth for the body part must be dyed in a separate bath,
A great deal of time and skill were required to match the colors of both.

Further, even if the yarn is dyed in the yarn dyeing step and the body fabric portion and the parts other than the body fabric portion are knitted using the yarn dyed yarn, since the knitting structures of the both are different, There is a problem in terms of cost, because the colors do not match and uneven dyeing easily occurs.

Even if the conventional method is used for color matching and dyeing the same color, if the production amount per lot is small and the number of colors to be dyed is large, frequent switching and color matching are performed. It had to be done and it was very time consuming.

[0009]

SUMMARY OF THE INVENTION The present invention has been made in view of the above situation, and an object of the present invention is to provide a clothing article including a body cloth portion and a part portion other than the body cloth portion. It is an object of the present invention to provide a method for processing a material for clothing, which does not require any color matching work which requires a great deal of labor and skill in the process of processing the material for clothing.

[0010]

That is, the present invention relates to a method for processing a clothing circular material in a clothing article comprising a body material portion and a part portion other than the body material portion, which is first knitted into a tubular knitting shape. After dyeing the ground and the cloth of the body cloth part in the same bath, then unwinding the dyed tubular knitted fabric, and further weaving the parts other than the body cloth part using the yarn. Further, the tubular knitted fabric is knitted by partially applying a yarn having a dyeing property different from that of the yarn applied to the tubular knitted fabric, and further when the tubular knitted fabric is unwound. As a pretreatment, the present invention relates to a method for processing a material for clothing, which is characterized in that the frame is passed through the dyed tubular knitted fabric to remove the sticking of the tubular knitted fabric.

[0011]

In the above structure, the knitting structure of the tubular knitted fabric is as follows:
It is possible to apply the basic designs of the three original designs, flat knitting (textile knitting), rubber knitting, and pearl knitting, and the modified structures of these three original designs. Considering the labor involved, a simple flat knitting (tenjiku knitting) is preferable.

Further, after dyeing, the tubular knitted fabric is unwound, and the parts other than the body material part are knitted using this yarn. Therefore, it is preferable to knit with one yarn using a single-knitting machine. . In addition,
When weaving parts other than the body material part, it is possible to weave the tubular knitted fabric while unwinding it, but when unwinding the tubular knitted fabric to make it easier to handle, use a winder as a thread. It is preferable to wind it in a cone or the like.

The cloth for the main body portion in the above-mentioned construction is usually knitted with a knitting machine having a large number of knitting machines for the purpose of improving the knitting speed, for example, 76, 78, 9
It is knitted with a large number of yarns such as 0 and 110 yarns. Therefore, like the tubular knitted fabric that constitutes the present invention, it is difficult to untwist the fabric of the dyed body fabric portion circle and knit or weave the parts other than the body fabric portion using this yarn. is there.

Further, when the tubular knitted fabric and the cloth for the body material are dyed in the same bath, if the tubular knitted fabric has a small tubular diameter and is too long, they become entangled with each other, which is a problem. Therefore, in order to prevent entanglement, it is better to increase the tube diameter and shorten the length. The tube diameter of the tubular knitted fabric before dyeing is 30 to 120c.
m, and the length is preferably 1 to 40 m.

Further, when the tubular knitted fabric is unwound, in order to facilitate the cueing of the yarn, a yarn different in dyeability from the yarn applied to the tubular knitted fabric in the tubular knitting process, for example, When the thread applied to the tubular knitted fabric is a brocade thread, it is dyed with a reactive dye, so as a thread having a dyeability different from that of the cotton thread, a synthetic fiber such as long-fiber polyester that is not dyed with the reactive dye is used. 10 to 100c from the end of the tubular knitted fabric.
It is preferable to knit at least one course in the portion m.

In this way, in the dyed tubular knitted fabric, since the colors of the yarns differ by at least one course, it is possible to easily distinguish the crest portion of the yarns and to draw the yarns of different colors. By pulling it up and pulling it out, you can easily find the head of the yarn.

At this time, the portion 10 to 100 cm from the terminal end cannot be used as a product, but a lot name, a product number name, etc. can be entered in such a portion to manage the tubular knitted fabric. If this part is smaller than 10 cm, you cannot enter the lot name, product number name, etc.
If it is larger than 0 cm, the usable portion of the tubular knitted fabric becomes small and the unpleasant portion increases, which is not preferable.

Further, the tubular knitted fabric after dyeing is considerably shrunk compared to the tubular knitted fabric before dyeing, and furthermore, the inner surfaces of the tubular knitted fabric are stuck to each other. It may be caused by trouble such as thread breakage. Therefore, thread breakage and the like are prevented by passing an iron frame or an aluminum frame, which is slightly larger than the tubular diameter of the tubular knitted fabric after dyeing, through the tubular knitted fabric to remove the stickiness. be able to.

Examples of the shape of this frame include squares and rectangles, as well as squares and rectangles in which at least one side is semi-circular so that it can be easily inserted into a tubular knitted fabric. Further, examples of the material of this frame include iron, aluminum, stainless steel and the like.

Examples of the parts other than the body part in the above structure include the collar part of the polo shirt, the sleeve part, the ely tape, and the upright tape of the cardigan, and the clothing includes the polo shirt and the cardigan. Further, as the cloth for the body material portion in the above structure, a woven cloth may be used in addition to the knitted cloth. Further, the dyeing in the above constitution may be a conventional method, for example, when dyeing a fabric, Wins dyeing, Jigger dyeing, jet dyeing, etc. may be mentioned, and when dyeing a yarn, cheese dyeing, etc. may be mentioned.

The present invention will be described below with reference to examples and comparative examples.

Example 1 As a cloth for the body material part, a polo shirt material was knitted by knitting a brocade thread according to a conventional method. Further, as the tubular knitted fabric, a tubular knitted fabric having a tubular diameter of 60 cm and a length of 13 m was knitted by the plain knitting. Next, the polo shirt fabric and the tubular knitted fabric were dyed in the same bath by a conventional method, and then the softened tubular knitted fabric was unwound and wound into a cone in the Weingou process as a filament.
The cotton thread wound around this cone was used to knit a polo collar, sleeves and ely tape of a polo shirt. Furthermore, in the sewing process, polo collar, sleeve,
An ely tape was sewn to obtain a polo shirt according to the method of the present invention.

[0022]

[Comparative Example 1] (Conventional method when there is time before delivery) As a cloth for the body material part, a polo shirt material is knitted by a conventional method using cotton yarn, and the polo shirt material is subjected to a dyeing process. The sample for color matching was cut out after being dyed by a conventional method. While performing color matching based on this cut sample, the cotton yarn is dyed by the usual method in the dyeing process, and after the color of the dyed cotton yarn matches the color of the cut sample, the polo collar, sleeves, and ely tape of the polo shirt Was organized. Furthermore, in the sewing process, the polo collar,
A sleeve and an ely tape were sewn to obtain a polo shirt by a conventional method.

[0023]

[Comparative Example 2] (Conventional method when there is no time before delivery) As a cloth for the body material part, a polo shirt material was knitted by a conventional method using brocade thread. Next, based on the color sample, the polo shirt fabric was dyed in the anti-dyeing process and the tinsel was dyed in parallel in the dyeing process. Color matching was performed using the dyed samples, and after the colors of the polo shirt fabric and the cotton threads matched, the polo shirt, sleeves, and ely tape of the polo shirt were knitted using the dyed cotton threads. Further, in the sewing process, a polo collar, sleeves, and ely tape were sewn on the dyed polo shirt fabric to obtain a polo shirt by a conventional method.

In both Comparative Example 1 and Comparative Example 2 which are conventional methods, a great deal of time and skill was required for color matching, whereas in Example 1 which is the method of the present invention, color matching was performed. No work was required for this, and the finish of dyeing was also better in Example 1.

[0025]

Industrial Applicability As described above, the present invention requires a great deal of time and skill in the process of processing the material for clothing in the clothing including the body material portion and the parts other than the body material portion. It provides a method for processing clothing materials that does not require any matching work, and has the following effects. (1) The dyeing process can be started even if the production quantity of the sewn product by size is not fixed. (2) The size of the parts can be accommodated. (3) Small lots can be handled. (4) The colors match perfectly. (5) There is no difference in the degree of fading between the body cloth part and the parts other than the body cloth part by repeated washing. (6) No unevenness or creasing. (7) The yield is improved. As a result of the above overall effects, it becomes possible to provide customers with unprecedented services.

Claims (3)

[Claims] 1. A method of processing a clothing pad material in a garment comprising a body material portion and a part portion other than the body material portion, wherein a knitted fabric knitted into a tubular knitted shape and a cloth having a circle of a main body portion are first formed. Is dyed in the same bath, the tubular knitted fabric after the dyeing is unwound, and then the parts other than the body fabric part are knitted and woven using the yarns. . 2. The tubular knitted fabric is knitted by partially applying yarns having different dyeability from yarns applied to the tubular knitted fabric. A method of processing materials for clothing. 3. When the tubular knitted fabric is unwound, as a pretreatment, a process of passing a frame through the dyed tubular knitted fabric to remove the sticking of the tubular knitted fabric is performed. The method for processing clothing materials described in.