JPH0796277B2 - Continuous manufacturing method and device for composite building panel - Google Patents

Continuous manufacturing method and device for composite building panel

Info

Publication number
JPH0796277B2
JPH0796277B2 JP62323899A JP32389987A JPH0796277B2 JP H0796277 B2 JPH0796277 B2 JP H0796277B2 JP 62323899 A JP62323899 A JP 62323899A JP 32389987 A JP32389987 A JP 32389987A JP H0796277 B2 JPH0796277 B2 JP H0796277B2
Authority
JP
Japan
Prior art keywords
metal plate
synthetic resin
trough
shaped recess
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP62323899A
Other languages
Japanese (ja)
Other versions
JPH01105731A (en
Inventor
進 佐々木
多喜雄 中村
靖郎 守利
伸行 堤
Original Assignee
新星鋼業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新星鋼業株式会社 filed Critical 新星鋼業株式会社
Priority to JP62323899A priority Critical patent/JPH0796277B2/en
Publication of JPH01105731A publication Critical patent/JPH01105731A/en
Publication of JPH0796277B2 publication Critical patent/JPH0796277B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、金属板を連続的に送出して所定形状に樋状に
成形してその成形され金属板の樋部とこの樋部を被覆す
る裏面材との間に供給した発泡性合成樹脂原料を発泡・
興硬化させて積層部材を形成した後に所定寸法に切断し
て建築用複合パネルを製造するに際し、発泡性合成樹脂
原料を硬化させるために特別の加熱手段を必要とせず安
価に建築用複合パネルを連続的に製造する方法及び該方
法を実施するための装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of use] The present invention continuously feeds a metal plate to form a gutter shape into a predetermined shape and coats the gutter part of the formed metal plate and the gutter part. The foamable synthetic resin raw material supplied between the
When a composite composite panel for building is manufactured by curing it to form a laminated member and then cutting it to a predetermined size, it does not require a special heating means to cure the foamable synthetic resin raw material, and the composite composite panel for building can be manufactured at low cost. The present invention relates to a continuous manufacturing method and an apparatus for carrying out the method.

〔従来の技術〕[Conventional technology]

近年、建築物の外壁材や内壁材としての金属板の中央部
に樋部が形成されていてこの樋部を被覆する裏面材との
間に発泡・硬化した合成樹脂が充填されている積層部材
から成る建築用複合パネルがその美しい外観と優れた断
熱性,防火性及び耐久性と良好な施工性とに起因して広
く使用されるようになつてきている。
In recent years, a laminated member in which a gutter is formed in the center of a metal plate as an outer wall material or an inner wall material of a building, and a synthetic resin that is foamed and hardened is filled between the gutter and a back material that covers the gutter. Architectural composite panels consisting of are becoming widely used due to their beautiful appearance, excellent heat insulation, fire protection and durability and good workability.

このような建築用複合パネルを連続的に製造する方法と
しては、特公昭59−17675号や特開昭62−32012号に開示
されているように帯状の金属板を連続的に成形ロール群
に導いて幅方向中央に樋状部を有する所定形状に成形
し、この成形金属板の樋状凹部か又は裏面材送り出し装
置から送り出されて成形金属板の樋部を被覆する裏面材
の成形金属板の樋状凹部に対向する面に発泡性合成樹脂
原料を混合吐出機から吐出し、これらを積層した状態で
移動させる経路の上下に位置していて裏面材が発泡した
合成樹脂により押し出されて成形金属板の樋部から押し
出されないように加圧すると共に発泡性合成樹脂原料を
発泡・硬化させるために加熱させた後に所定寸法に切断
する方法であつた。
As a method for continuously producing such a composite panel for construction, a strip-shaped metal plate is continuously formed into a forming roll group as disclosed in Japanese Patent Publication No. 59-17675 and Japanese Patent Publication No. 62-32012. Guided metal is formed into a predetermined shape having a gutter-shaped portion in the center in the width direction, and a molded metal plate of the backside material that is fed from the gutter-shaped recess of this formed metal plate or the backside material feeding device to cover the gutter portion of the formed metal plate The foaming synthetic resin raw material is discharged from the mixing and discharging machine to the surface facing the gutter-shaped recess, and it is located above and below the path for moving these in a laminated state, and the backside material is extruded by the foamed synthetic resin to form In this method, pressure was applied so as not to be extruded from the trough portion of the metal plate, and the foamable synthetic resin raw material was heated to foam and cure, and then cut into a predetermined size.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

このように従来方法においては発泡性合成樹脂原料を発
泡・硬化させるために加熱手段を必要としており、その
理由は発泡ウレタンの如き発泡性合成樹脂原料はその重
合を確実に行つて硬化を完了させるための温度が70〜10
0℃と高いために積極的に加熱を行わなければ発泡性合
成樹脂原料の発泡・硬化が不充分で上記したような種々
の利点を有する品質の安定した建築用複合パネルを製造
することが出来なかつたためである。
As described above, in the conventional method, a heating means is required to foam and cure the foamable synthetic resin raw material because the foamable synthetic resin raw material such as urethane foam surely polymerizes and completes the curing. Temperature for 70-10
Since it is as high as 0 ° C, foaming and curing of the foamable synthetic resin raw material is insufficient unless it is actively heated, and it is possible to manufacture stable quality composite composite panels with various advantages as described above. This is because it happened.

しかるにこのように発泡性合成樹脂原料を発泡・硬化さ
せるために加熱を行うと、その加熱のためのエネルギコ
スト及び種々の付帯設備を備えた加熱装置に要する設備
費が商品の製品価格に上乗せされるばかりか加熱温度を
発泡性合成樹脂原料の発泡・硬化に最適な温度に常時維
持することが難しく、品質の安定した建築用複合パネル
を安価且つ容易に製造することが困難であるという問題
点があった。
However, when heating is performed to foam and cure the expandable synthetic resin raw material in this way, the energy cost for heating and the equipment cost required for the heating device equipped with various auxiliary equipment are added to the product price of the product. In addition, it is difficult to constantly maintain the heating temperature at the optimum temperature for foaming and curing the expandable synthetic resin raw material, and it is difficult to inexpensively and easily manufacture a stable composite composite panel for construction. was there.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者等は上記問題点を解決するため種々検討した結
果、従来の発泡性合成樹脂原料は発泡開始温度が30〜50
℃と高いばかりでなく硬化完了温度も70〜100℃と高い
ために発泡性合成樹脂原料をその重合を確実に行つて硬
化を完了させるために積極的に加熱を行わなければなら
なかつたのであり、発泡性合成樹脂原料として従来の発
泡性合成樹脂原料よりも低い温度で発泡を開始し且つ従
来の発泡性合成樹脂原料よりも低い温度で硬化を完了す
る発泡性合成樹脂原料を使用すれば良いことを究明し
た。
As a result of various studies by the present inventors to solve the above problems, the conventional foamable synthetic resin raw material has a foaming initiation temperature of 30 to 50.
Not only is it as high as 70 ° C but also the curing completion temperature is as high as 70-100 ° C, it was necessary to actively heat the expandable synthetic resin raw material in order to ensure its polymerization and complete the curing. As the foamable synthetic resin raw material, a foamable synthetic resin raw material which starts foaming at a lower temperature than the conventional foamable synthetic resin raw material and completes curing at a lower temperature than the conventional foamable synthetic resin raw material may be used. I clarified that.

そこで、従来の発泡性合成樹脂原料よりも低い温度で発
泡を開始し且つ従来の発泡性合成樹脂原料よりも低い温
度で硬化を完了する発泡性合成樹脂を開発すべく鋭意研
究の結果、発泡性合成樹脂原料に添加するフレオン量の
減量,添加水の増量,触媒量の減量の一者以上を有効に
行うことにより初期の目的を達成出来る低温型発泡性合
成樹脂原料の開発に成功したが、このような低温型発泡
性合成樹脂原料を従来の特公昭59−17675号や特開昭62
−32012号に開示されているような装置のキユアオーブ
ンを除去したした装置で製造しようとしても良好な品質
な建築用複合パネルを製造することが出来なかつたた
め、更に検討を加えて幅方向を中央に樋状部を有する所
定形状に成形した成形金属板の樋状凹部と裏面との間に
低温型発泡性合成樹脂原料が位置した際に成形金属板の
温度を20℃以上の温度とし、低温型発泡性合成樹脂原料
の重合過程で発生する重合熱が逃げないように成形金属
板の樋状凹部の深さにその間隙を調整された上下2組の
断熱性コンベアを使用すれは良く、更に裏面材を50〜80
℃の温度に加熱して供給するとより一層良好な製品を製
造することが出来ることを究明して本発明を完成したの
である。
Therefore, as a result of earnest research to develop a foamable synthetic resin that starts foaming at a temperature lower than that of the conventional foamable synthetic resin material and completes curing at a temperature lower than that of the conventional foamable synthetic resin material, We succeeded in developing a low temperature type expandable synthetic resin raw material that can achieve the initial purpose by effectively reducing the amount of freon added to the synthetic resin raw material, increasing the amount of added water, or reducing the amount of catalyst. Such low-temperature type expandable synthetic resin raw materials have been used in conventional Japanese Patent Publication No. 59-17675 and Japanese Patent Laid-Open No. 62-62.
Although it was not possible to produce a good quality composite composite panel even if it was attempted to be produced by an apparatus in which the curing oven of the apparatus disclosed in No. 32012 was removed, it was further examined and the width direction was made to be centered. A low temperature mold with a low temperature type foamable synthetic resin material positioned between the trough-shaped recess and the back surface of a molded metal plate molded in a predetermined shape having a gutter-shaped part It is good to use two sets of upper and lower heat-insulating conveyors whose gap is adjusted to the depth of the trough-shaped recess of the molded metal plate so that the heat of polymerization generated during the polymerization of the foamable synthetic resin raw material does not escape. 50 to 80
It was clarified that even better products can be produced by heating and supplying to a temperature of ° C, and the present invention was completed.

すなわち本発明の一つは、帯状の金属板を連続的に成形
ロール群に導いて幅方向中央に樋状部を有する所定形状
に成形し、20℃以上の温度の該成形金属板の樋状凹部か
又は裏面材送り出し装置から送り出されて20℃以上の温
度の該成形金属板の樋状凹部に対向する裏面材の面に発
泡開始温度が20〜30℃で硬化完了温度が30〜70℃の低温
型発泡性合成樹脂原料を混合吐出機から吐出し、これら
を積層した状態で前記成形金属板の樋状凹部の深さにそ
の間隙を調整された上下2組の断熱性コンベアで挟持さ
せて移動させて前記低温型発泡性合成樹脂原料を発泡さ
せ、発泡した前記低温型発泡性合成樹脂原料の硬化が完
了した時点でこの積層部材を所定寸法に切断することを
特徴とする建築用複合パネルの連続製造方法(以下、第
一発明と言うことがある)に関するものである。
That is, one of the present invention is that a strip-shaped metal plate is continuously guided to a forming roll group and formed into a predetermined shape having a gutter-shaped portion at the center in the width direction, and a gutter-like shape of the formed metal plate at a temperature of 20 ° C. or higher is formed. The foaming start temperature is 20 to 30 ° C and the curing completion temperature is 30 to 70 ° C on the surface of the rear surface material facing the trough-shaped recess of the formed metal plate at a temperature of 20 ° C or more sent out from the concave portion or the rear surface material feeding device. The low temperature type expandable synthetic resin raw material of is discharged from the mixing and discharging machine, and in a state where these are stacked, it is sandwiched by two sets of upper and lower heat insulating conveyors whose gaps are adjusted to the depth of the trough-shaped concave portion of the metal sheet. The composite material for buildings, characterized in that the low temperature type expandable synthetic resin raw material is foamed and moved, and when the foamed low temperature type expandable synthetic resin raw material is completely cured, the laminated member is cut into a predetermined size. Continuous panel manufacturing method (hereinafter sometimes referred to as the first invention) ) It relates.

本発明の他の一つは、上記第一発明において裏面材送り
出し装置から送り出されて来る裏面材を予め50〜80℃の
温度に加熱装置により加熱しておく建築用複合パネルを
連続製造方法(以下、第二発明と言うことがある)に関
するものである。
Another one of the present invention is a continuous manufacturing method for a building composite panel in which the backing material sent out from the backing material sending-out device in the first invention is heated in advance to a temperature of 50 to 80 ° C. by a heating device ( Hereinafter, it may be referred to as a second invention).

本発明の他の一つは、上記第一発明を実施するための装
置であり、帯状の金属板を連続的に送り出す送り出し部
と、該送り出し部より送り出された金属板をその幅方向
中央に樋状部を有する所定形状に成形する成形ロール群
と、該成形金属板を20℃以上の温度とする予熱装置と、
少なくとも該成形金属板の樋状凹部を被覆する裏面材を
送り出す裏面材送り出し装置と、該成形金属板の樋状凹
部か又は裏面材送り出し装置から送り出された裏面材の
該成形金属板の樋状凹部に対向する面に発泡開始温度が
20〜30℃で硬化完了温度が30〜70℃の低温型発泡性合成
樹脂原料を混合して吐出する混合吐出機と、対向する面
間が該成形金属板の樋状凹部の深さに調整され成形金属
板の樋状凹部と裏面材との間の低温発泡性合成樹脂原料
が発泡する領域で成形金属板の樋状凹部外面と裏面材の
外面とを挟持して移動する断熱性を備えた上下2組のコ
ンベアと、該コンベアを出て低温型発泡性合成樹脂原料
が硬化を完了した時点でこの積層部材を所定寸法に切断
する切断機とを備えていることを特徴とする建築用複合
パネルの連続製造装置(以下、第三発明と言うことがあ
る)に関するものである。
Another one of the present invention is a device for carrying out the above-mentioned first invention, in which a strip-shaped metal plate is continuously fed out, and the metal plate fed out from the feed-out portion is placed at the center in the width direction. A forming roll group for forming a predetermined shape having a gutter-shaped portion, and a preheating device for making the formed metal plate a temperature of 20 ° C. or higher,
At least a backside material feeding device for feeding a backside material covering the gutter-shaped recess of the formed metal plate, and a gutter-shaped recessed portion of the formed metal plate or a guttered shape of the formed metal plate of the backside material sent from the backside material feeding device The foaming start temperature is on the surface facing the recess.
A mixing and discharging machine that mixes and discharges low-temperature foamable synthetic resin raw material having a curing completion temperature of 30 to 70 ° C at 20 to 30 ° C, and the distance between opposing surfaces is adjusted to the depth of the trough-shaped recess of the molded metal plate. The heat insulating property of sandwiching and moving the outer surface of the trough-shaped recess of the molded metal plate and the outer surface of the back surface material in the region where the low temperature foamable synthetic resin material foams between the trough-shaped recess of the molded metal plate and the back material. And two sets of upper and lower conveyors, and a cutting machine that cuts the laminated member to a predetermined size when the low temperature type expandable synthetic resin raw material leaves the conveyor and is completely cured. The present invention relates to a continuous manufacturing apparatus for composite panels (hereinafter sometimes referred to as a third invention).

更に本発明の他の一つは、上記第二発明を実施するため
の装置であり、上記第三発明の裏面材送り出し装置に裏
面材を予め50〜80℃の温度に加熱する加熱装置を付加し
た建築用複合パネルの連続製造装置(以下、第四発明と
言うことがある)に関するものである。
Still another one of the present invention is a device for carrying out the second invention, wherein a heating device for heating the backing material to a temperature of 50 to 80 ° C. is added to the backing material feeding device of the third invention in advance. The present invention relates to a continuous manufacturing apparatus for a composite panel for construction (hereinafter sometimes referred to as a fourth invention).

以下に、本発明について図面により詳細に説明する。Hereinafter, the present invention will be described in detail with reference to the drawings.

第1図は本発明の係る建築用複合パネルの連続製造方法
を実施するための本発明装置の側面説明図、第2図は本
発明に係る建築用複合パネルの連続製造方法で製造され
る建築用複合パネルの1実施例の斜視図である。
FIG. 1 is a side view of an apparatus of the present invention for carrying out the continuous manufacturing method for a composite building panel according to the present invention, and FIG. 2 is a building manufactured by the continuous manufacturing method for a composite composite panel according to the present invention. It is a perspective view of one example of a composite panel for automobiles.

図面中、1はコイル状に巻かれた帯状の金属板A、例え
ば一般の着色鋼板,亜鉛めつき鋼板,アルミめつき鋼
板,着色亜鉛めつき鋼板,着色アルミめつき鋼板,ステ
ンレス鋼板,銅板,アルミニウム板等を連続的に送り出
す送り出し部であり、アンコイラ及びピンチロールから
成るものであり、コイル状に巻かれた一方の帯状の金属
板Aが消費された際に他方の帯状の金属板Aを直ちに送
り出せるように2基設置されている。この帯状の金属板
Aとしては、安価で耐食性が優れており加工性も良好な
着色亜鉛めつき鋼板が好ましく使用されるが、アルミニ
ウム板も上記着色亜鉛めつき鋼板と同様の利点を有して
いる以外に建築用複合パネルを軽量化するのに好適であ
る。2は送り出し部1より送り出された金属板Aの後端
と次に送り出し部1より送り出される金属板Aの前端と
を接続するための接続装置であり、この接続装置2は送
り出し部1より送り出された金属板Aの後端と次に送り
出し部1より送り出される金属板Aの前端とを突合せ溶
接やカシメなどで接続する出来るように切断する切断機
と接続時に前後の金属板Aの走行を停止させるためのク
ランプとを備えている。3は接続装置2で送り出し部1
より送り出された金属板Aの後端と次に送り出し部1よ
り送り出される金属板Aの前端とを突合せ溶接やカシメ
などで接続する際に金属板Aの走行をクランプで停止さ
せた際にも先行金属板Aが先の工程でその走行を停止し
ないようにするためのルーパー、4はルーパー3を出た
金属板Aに凹凸模様を形成させるためのエンボス加工装
置であり、このエンボス加工装置4は金属板Aが着色亜
鉛めつき鋼板の如く着色塗膜を有する場合にエンボス加
工によつてその着色塗膜に損傷しないように軟化させる
ための加熱手段(図示なし)をその前に備えていること
が好ましい。5はエンボス加工された金属板Aの形状を
修正するためのレベラー、6はレベラー5を出た金属板
Aをその幅方向中央に樋状部を有する所定形状に成形す
る成形ロール群、7は成形ロール群6により成形された
成形金属板Aを20℃以上の温度とする予熱装置である。
8は少なくとも成形金属板Aの樋状凹部を被覆するアル
ミ箔にクラフト紙をラミネートした素材などより成る裏
面材Cを送り出す裏面材送り出し装置であり、この裏面
材送り出し装置8も上記金属板Aの送り出し部1と同様
にコイル状に巻かれた帯状の裏面材C用の2基のアンコ
イラ及びピンチロールと、先行裏面材Cの後端と次に送
り出される裏面材Cの前端とを接続するための接続装置
とを備えている。8′は第二及び第四発明の実施の際に
必要な装置であつて、裏面材送り出し装置8より送り出
される裏面材Cを50〜80℃の温度に加熱する赤外線加熱
装置の如き加熱装置である。9は成形金属板Aの樋状凹
部か又は裏面材送り出し装置8から送り出された裏面材
Cの成形金属板Aの樋状凹部に対向する面に発泡開始温
度が20〜30℃で硬化完了温度が30〜70℃のウレタン樹脂
の如き低温型発泡性合成樹脂原料Bを混合して吐出する
混合吐出機である。10は対向する面間が成形金属板Aの
樋状凹部の深さに調整され成形金属板Aの樋状凹部と裏
面材Cとの間の低温発泡性合成樹脂原料Bが発泡する領
域で成形金属板Aの樋状凹部外面と裏面材Cの外面とを
挟持して移動する断熱性を備えた上下2組のコンベアで
あり、この上下2組のコンベア10としてはゴムベルトか
ら成るコンベアや、ゴムベルトから成るコンベアと挟持
面にゴムライニングを施されたスラツトコンベアである
場合などがあり、ゴムベルトから成るコンベアである場
合には充分な張力を付与してあればガイドなどは必要な
いが、大きな張力をベルトに付与しない場合には対向す
る面間が上記成形金属板Aの樋状凹部の深さに調整され
るようにガイドローラを図示した実施例の如く設置して
も良い。11はコンベア10を出て、低温型発泡性合成樹脂
原料Bが硬化を完了した時点でこの成形金属板Aと発泡
硬化した低温型発泡性合成樹脂原料Bと裏面材Cとから
成る積層部材を所定寸法に切断する切断機である。
In the drawing, 1 is a coiled strip-shaped metal plate A, for example, a general colored steel plate, a zinc plated steel plate, an aluminum plated steel plate, a colored zinc plated steel plate, a colored aluminum plated steel plate, a stainless steel plate, a copper plate, A feeding unit for continuously feeding an aluminum plate or the like, which is composed of an uncoiler and a pinch roll, and when one strip-shaped metal plate A wound in a coil shape is consumed, the other strip-shaped metal plate A is consumed. Two are installed so that they can be sent out immediately. As the strip-shaped metal plate A, a colored zinc plated steel plate which is inexpensive, has excellent corrosion resistance and good workability is preferably used, but an aluminum plate also has the same advantages as the colored zinc plated steel plate. Besides, it is suitable for reducing the weight of composite panels for construction. Reference numeral 2 is a connecting device for connecting the rear end of the metal plate A sent out from the sending-out unit 1 and the front end of the metal plate A sent out next from the sending-out unit 1. This connecting device 2 is sent out from the sending-out unit 1. The front end of the metal plate A sent from the delivery unit 1 is cut so that the rear end of the metal plate A can be connected by butt welding or caulking. And a clamp for stopping. 3 is a connecting device 2 and a sending unit 1
Even when the traveling of the metal plate A is stopped by a clamp when connecting the rear end of the metal plate A further fed out and the front end of the metal plate A fed out next by the butt welding or caulking. A looper 4 for preventing the preceding metal plate A from stopping its traveling in the previous step, and an embossing device 4 for forming an uneven pattern on the metal plate A exiting the looper 3. Is provided with a heating means (not shown) in front of the metal plate A for softening so that the colored coating film is not damaged by embossing when the metallic plate A has a colored coating film such as a colored zinc plated steel sheet. It is preferable. 5 is a leveler for correcting the shape of the embossed metal plate A, 6 is a group of forming rolls for forming the metal plate A exiting the leveler 5 into a predetermined shape having a gutter-shaped portion at the center in the width direction, and 7 is This is a preheating device for raising the temperature of the formed metal sheet A formed by the forming roll group 6 to 20 ° C. or higher.
Reference numeral 8 denotes a backing material feeding device for feeding a backing material C made of a material obtained by laminating kraft paper on an aluminum foil covering at least the trough-shaped recess of the formed metal plate A. In order to connect the two uncoilers and pinch rolls for the strip-shaped backing material C, which are coiled in the same manner as the sending-out section 1, to the rear end of the preceding backing material C and the front end of the backing material C to be sent out next. And a connecting device. Reference numeral 8'denotes a device necessary for carrying out the second and fourth inventions, which is a heating device such as an infrared heating device for heating the back surface material C fed from the back surface material feeding device 8 to a temperature of 50 to 80 ° C. is there. 9 is a trough-shaped recess of the molded metal plate A or a surface of the back surface material C sent from the back material feeding device 8 facing the trough-shaped recess of the molded metal plate A, and a foaming start temperature is 20 to 30 ° C. and a curing completion temperature. Is a mixing and discharging machine for mixing and discharging a low temperature type foamable synthetic resin raw material B such as urethane resin of 30 to 70 ° C. 10 is formed in a region in which the low temperature foamable synthetic resin raw material B is foamed between the trough-shaped recess of the molded metal plate A and the back surface material C by adjusting the depth between the opposed faces of the molded metal plate A. There are two sets of upper and lower conveyors having heat insulating properties that move by sandwiching the outer surface of the trough-shaped recess of the metal plate A and the outer surface of the back surface material C. The upper and lower two sets of conveyors 10 are rubber belt conveyors or rubber belts. In some cases, such as a conveyor made of rubber and a slat conveyor with a rubber lining on the clamping surface.If the conveyor is made of a rubber belt, a guide is not required if sufficient tension is applied. When the belt is not applied to the belt, the guide roller may be installed as in the illustrated embodiment so that the distance between the opposed surfaces is adjusted to the depth of the trough-shaped recess of the formed metal plate A. Reference numeral 11 denotes a laminated member formed of the molded metal plate A, the low temperature type expandable synthetic resin raw material B foam-cured and the back surface material C when the low temperature type expandable synthetic resin raw material B is completely cured after leaving the conveyor 10. It is a cutting machine that cuts to a predetermined size.

〔作 用〕[Work]

かかる構成の本発明に係る建築用複合パネルの連続製造
装置によつて建築用複合パネルを製造するには、先ずコ
イル状に巻かれた帯状の金属板Aを送り出し部1のアン
コイラにセツトしてピンチロールを経て連続的に送り出
し、ルーパー3を経てエンボス加工装置4により金属板
Aに凹凸模様を形成させた後、エンボス加工された金属
板Aの形状をレベラー5により修正してから成形ロール
群6に導いてその幅方向中央に樋状部を有する所定形状
に成形し、この成形ロール群6により成形された成形金
属板Aを予熱装置7により20℃以上の温度とする。この
予熱装置7は、成形金属板Aの温度が雰囲気温度や前記
エンボス加工装置4による加工時に発生した熱により20
℃以上の温度になつている場合には使用しなくても良
い。また予め帯状の裏面材Cを裏面材Cを裏面材送り出
し装置8のアンコイラにもセツトしておいて少なくとも
成形金属板Aの樋状凹部を被覆するように裏面材Cを裏
面材送り出し装置により送り出す。この際、第一及び第
三発明においては裏面材Cを裏面材送り出し装置8によ
りそのまま送り出せば良いが、第二及び第四発明におい
ては裏面材送り出し装置8より送り出される裏面材Cを
加熱装置8′により50〜80℃の温度に加熱して、在庫状
態にあつた裏面材Cが吸湿して腰が弱くなつていること
に起因して成形金属板Aの樋状凹部を被覆する位置に到
達する前にサイドウエーブ,切断,成形金属板Aの樋状
凹部からのはみ出しの如き現象の発生を防止すると共
に、混合吐出機9から吐出された低温型発泡性合成樹脂
原料Bの反応速度の低下を防止するのである。かくして
連続的に走行してくる20℃以上の温度の成形金属板Aに
これも裏面送り出し装置8から連続的に送り出されてく
る裏面材Cが少なくとも成形金属板Aの樋状凹部を被覆
する位置に到達する前に、混合吐出機9から発泡開始温
度が20〜30℃で硬化完了温度30〜70℃の低温型発泡性合
成樹脂原料B(例えばエムデイー化成(株)製低温型発
泡性ウレタン樹脂原料、商品名RP−435SE3B)を成形金
属板Aの通状凹部か又は裏面材送り出し装置8から送り
出された裏面材Cの成形金属板Aの樋状凹部に対向する
面に混合して吐出し、しかる後に成形金属板Aの樋状凹
部と裏面材Cとの間の低温型発泡性合成樹脂原料Bが発
泡する領域に設置されており断熱性を備えた上下2組の
コンベア10の成形金属板Aの樋状凹部の深さに調整され
ている対向する面間で成形金属板Aの樋状凹部外面と裏
面材Cの外面とを挟持して移動させて低温型発泡性合成
樹脂原料Bの発泡・硬化を完了させ、次いでコンベア10
を出た成形金属板Aと発泡・硬化した低温型発泡性合成
樹脂原料Bと裏面材Cとから成る積層部材を所定寸法に
切断機11で切断すると建築用複合パネルが製造出来るの
である。この際、第二及び第四発明のように裏面材送り
出し装置8より送り出される裏面材Cを加熱装置8′に
より50〜80℃の温度に加熱し混合吐出機9から吐出され
る低温型発泡性合成樹脂原料Bを裏面材送り出し装置8
から送り出された裏面材Cの成形金属板Aの樋状凹部に
対向する面に混合して吐出する場合には、低温型発泡性
合成樹脂原料Bのクリームタイムが短縮されて未発泡の
低温型発泡性合成樹脂原料Bが裏面材Cに付着している
時間が短縮されることにより低温型発泡性合成樹脂原料
Bが吐出された位置の裏面材Cに凹凸模様が生じて商品
価値が低下する現象の発生を防止することが出来ると共
に、低温型発泡性合成樹脂原料Bのクリームタイムが短
縮されて発泡効率が向上するため低温型発泡性合成樹脂
原料Bの使用量の減少を図ることが出来る。
In order to manufacture a building composite panel using the continuous manufacturing apparatus for a building composite panel according to the present invention having such a configuration, first, a strip-shaped metal plate A wound in a coil shape is set on the uncoiler of the sending section 1. After being continuously fed through a pinch roll, a concavo-convex pattern is formed on the metal plate A by the embossing device 4 via the looper 3, the shape of the embossed metal plate A is corrected by the leveler 5, and then the forming roll group is formed. 6 is formed into a predetermined shape having a gutter-shaped portion at the center in the width direction, and the formed metal plate A formed by the forming roll group 6 is heated to a temperature of 20 ° C. or higher by the preheating device 7. The preheating device 7 is provided with a temperature of the formed metal plate A 20 depending on the ambient temperature and the heat generated during processing by the embossing device 4.
It may not be used when the temperature is above ℃. Further, the strip-shaped backing material C is set in advance in the uncoiler of the backing material feeding device 8, and the backing material C is fed by the backing material feeding device so as to cover at least the gutter-shaped recess of the formed metal plate A. . At this time, in the first and third inventions, the backside material C may be sent out as it is by the backside material feeding device 8, but in the second and fourth inventions, the backside material C fed from the backside material feeding device 8 is heated. It is heated to a temperature of 50 to 80 ° C. by ′ and reaches the position where it covers the trough-like recess of the formed metal plate A due to the back material C that has been in stock absorbing moisture and weakening the stiffness. Before the above, the occurrence of phenomena such as side waves, cutting, and protrusion from the trough-shaped recess of the molded metal plate A is prevented, and the reaction rate of the low-temperature type expandable synthetic resin raw material B discharged from the mixing / discharging machine 9 is lowered. To prevent this. Thus, the back surface material C, which is also continuously fed from the back surface feeding device 8 to the continuously formed metal sheet A having a temperature of 20 ° C. or more, covers at least the trough-like recess of the metal sheet A. Before reaching the temperature, the low temperature type foamable synthetic resin raw material B (for example, low temperature type foamable urethane resin manufactured by MDI Kasei Co., Ltd.) having a foaming start temperature of 20 to 30 ° C. and a curing completion temperature of 30 to 70 ° C. The raw material, trade name RP-435SE3B) is mixed and discharged to the surface of the molded metal plate A facing the trough-shaped recess of the molded metal plate A or the back surface material C of the back surface material C fed from the back material feeding device 8. Then, between the trough-shaped recess of the molded metal plate A and the back surface material C, the molded metal of the upper and lower two sets of conveyors 10 installed in the area where the low temperature type expandable synthetic resin raw material B foams are provided. Opposing surfaces adjusted to the depth of the trough-like recess of the plate A In a trough-like recess the outer surface and the outer surface of the rear material C of the molded metal plate A is moved by holding to complete the foaming and curing of the low temperature expandable synthetic resin material B, followed by the conveyor 10
A composite panel for construction can be manufactured by cutting a laminated member composed of the molded metal plate A, the foamed and hardened low temperature type foamable synthetic resin raw material B and the backing material C with a cutting machine 11 to a predetermined size. At this time, as in the second and fourth inventions, the low-temperature foaming property in which the backing material C fed from the backing material feeding device 8 is heated to a temperature of 50 to 80 ° C. by the heating device 8 ′ and is discharged from the mixing and discharging device 9 Backing material feeding device 8 for synthetic resin raw material B
In the case of mixing and discharging the back surface material C of the back surface material C sent from the surface of the molded metal plate A facing the trough-like recess, the cream time of the low temperature type expandable synthetic resin raw material B is shortened and the unfoamed low temperature type By shortening the time during which the foamable synthetic resin raw material B is attached to the back surface material C, an uneven pattern is generated on the back surface material C at the position where the low temperature type foamable synthetic resin raw material B is discharged, and the commercial value is reduced. The occurrence of the phenomenon can be prevented, and the creaming time of the low temperature type expandable synthetic resin raw material B is shortened and the foaming efficiency is improved, so that the use amount of the low temperature type expandable synthetic resin raw material B can be reduced. .

このようにして建築用複合パネルを製造する過程で、送
り出し部1の一方のアンコイラ及びピンチロールから送
り出されていた金属板Aが消費されて末端になると、そ
の金属板Aを接続装置2のクランプでクランプして走行
を停止させてルーパー3に蓄えられていた金属板Aが消
費されている間にその金属板Aの後端を切断機で切断す
ると共に送り出し部1の他方のアンコイラ及びピンチロ
ールからの新たな金属板Aの前端とを突合せ溶接やカシ
メなどで接続出来るように切断機で切断して先行姻族板
Aの後端と次に送り出し部1より送り出される金属板A
の前端とを突合せ溶接やカシメなどで接続することによ
り、装置を停止させる必要がないのである。
When the metal plate A sent from one of the uncoiler and the pinch roll of the sending unit 1 is consumed and becomes the end in the process of manufacturing the composite panel for construction as described above, the metal plate A is clamped by the connecting device 2. While the metal plate A stored in the looper 3 is consumed by cutting with the cutting machine, the trailing end of the metal plate A is cut by a cutting machine and the other uncoiler and pinch roll of the feeding section 1 are cut. The front end of the new metal plate A is cut by a cutting machine so that the front end of the new metal plate A can be connected by butt welding, caulking, etc.
It is not necessary to stop the device by connecting the front end of the device with butt welding or caulking.

また、裏面材送り出し装置8の一方のアンコイラ及びピ
ンチロールから送り出されていた先行裏面材Cが消費さ
れて末端になると、その先行裏面材Cの後端と次に送り
出される裏面材Cの前端とを接続装置で接続することに
より、装置を停止させる必要がないのである。
Further, when the preceding back surface material C fed from one of the uncoiler and the pinch roll of the back surface material feeding device 8 is consumed and becomes the end, the rear end of the preceding back material C and the front end of the back material C to be fed next are It is not necessary to stop the device by connecting the device with the connecting device.

なお、製造する建築用複合パネルが凹凸模様を形成させ
た金属板Aを使用する必要がない場合にはエンボス加工
装置4が必要ないことは言うまでもない。
Needless to say, the embossing device 4 is not necessary when the manufactured composite panel for building does not need to use the metal plate A on which the uneven pattern is formed.

〔発明の効果〕〔The invention's effect〕

以上詳述した如き本発明に係る建築用複合パネルの連続
製造方法及び装置は、発泡性合成樹脂原料として従来の
発泡性合成樹脂原料の如く発泡開始温度が30〜50℃と高
く且つ効果完了温度も70〜100℃と高いものとは異な
り、添加するフレオン量の減量,添加水の増量,触媒量
の減量の一者以上を有効に行うことにより発泡開始温度
20〜30℃で硬化完了温度が30〜70℃の低温型発泡性合成
樹脂減量を使用し、このような低温型発泡性合成樹脂原
料の20〜30℃と低い発泡開始温度で直ちに反応が生じて
発泡が始まるように幅方向中央に樋状部を有する所定形
状に成形した成形金属板の樋状凹部と裏面材との間に低
温型発泡性合成樹脂原料が位置した際の成形金属板の温
度を20℃以上の温度とし、且つ低温型発泡性合成樹脂原
料の重合過程で発生する重合熱を逃がさないように成形
金属板の樋状凹部の深さにその間隙を調整された上下2
組の断熱性コンベアを使用して低温型発泡性合成樹脂原
料の30〜70℃という硬化完了温度まで上昇させるという
手段を有機的に組合わせて、従来の建築用複合パネルの
製造方法では必須不可欠であつたキユアオーブンの除去
に成功した画期的な発明であり、このようにキユアオー
ブンの除去に成功した結果、従来のキユアオーブンを備
えた建築用複合パネルの製造方法及び装置に比べて キユアオーブンでの加熱に必要な石油系燃料や電力
を必要としない。
As described above in detail, the continuous manufacturing method and apparatus for a building composite panel according to the present invention has a high foaming start temperature of 30 to 50 ° C. and an effect completion temperature as the conventional foamable synthetic resin raw material as the expandable synthetic resin raw material. Also, unlike the high temperature of 70 to 100 ° C, the foaming start temperature can be increased by effectively reducing the amount of freon to be added, the amount of added water, or the amount of catalyst.
A low-temperature foamable synthetic resin weight loss with a curing completion temperature of 30-70 ° C at 20-30 ° C is used, and a reaction occurs immediately at a low foaming start temperature of 20-30 ° C of such a low-temperature foamable synthetic resin raw material. Of the formed metal plate when the low temperature type expandable synthetic resin raw material is located between the gutter-shaped recess of the formed metal plate and the backside material having a gutter-shaped part in the widthwise center so that foaming starts. A temperature of 20 ° C or higher, and the upper and lower sides of which the gap is adjusted to the depth of the trough-shaped recess of the molded metal plate so as not to release the heat of polymerization generated in the polymerization process of the low-temperature type expandable synthetic resin raw material 2
It is indispensable in the conventional manufacturing method of composite panels for buildings by organically combining the means of raising the curing completion temperature of 30 to 70 ° C of low temperature type expandable synthetic resin raw materials using a pair of heat insulating conveyors. It was a groundbreaking invention that succeeded in removing the cure oven, and as a result of succeeding in removing the cure oven in this way, heating in the cure oven was superior to the conventional method and apparatus for manufacturing composite composite panels equipped with the cure oven. It does not require the petroleum-based fuel or electricity needed for.

上記キユアオーブンでの加熱に必要なエネルギ源を
供給するたの装置(石油系燃料の場合はタンク,配管,
ポンプ等)、(電力の場合は送電線,配電盤等)を必要
としない。
A device that supplies the energy source required for heating in the above-mentioned cure oven (in the case of petroleum-based fuel, tanks, piping,
Pumps, etc.), (in the case of electric power, transmission lines, switchboards, etc.) are not required.

上記エネルギ源をエネルギに変換供給するための装
置(石油系燃料の場合は空気を供給するためのコンプレ
ツサ,バーナ等)、(電力の場合は変圧器,ヒータ等)
を必要としない。
Device for converting and supplying the above energy source into energy (compressor, burner, etc. for supplying air in the case of petroleum fuel), (transformer, heater, etc. in case of electric power)
Does not need

熱エネルギの逸散を防止するための装置(炉体,断
熱素材等)を必要としない。
No device (furnace body, heat insulating material, etc.) is required to prevent the dissipation of heat energy.

附属設備(流量計,電流計,配電感,バルブ等)を
必要としない。
No additional equipment (flow meter, ammeter, distribution feeling, valve, etc.) is required.

という多々の経済的利点を有しているばかりでなく、冬
期と夏期とのように金属板の温度に違いが存在すること
に起因した面倒なキユアオーブン内での温度管理も必要
でないなど操業が容易である利点も有しており、更に第
二及び第四発明のように裏面材送り出し装置から送り出
されて来る裏面材を加熱装置により50〜80℃の温度に加
熱すると、上記した利点に加えて在庫状態にあつた裏面
材が吸湿して腰が弱くなつていることに起因して成形金
属板の樋状凹部を被覆する位置に到達する前にサイドウ
エーブ,切断,成形金属板の樋状凹部からのはみ出しの
如き現象の発生を防止することが出来ると共に、混合吐
出機から吐出された低温型発泡性合成樹脂原料の反応温
度の低下を防止出来、合わせて混合吐出機から吐出され
る低温型発泡性合成樹脂原料を裏面材送り出し装置から
送り出された裏面材の成形金属板の樋状凹部に対向する
面に混合して吐出する場合には低温型発泡性合成樹脂原
料のクリームタイムが短縮されて未発泡の低温発泡性合
成樹脂原料が裏面材に付着している時間が短縮されるこ
とにより低温型発泡性合成樹脂原料が吐出された位置の
裏面材に凹凸模様が生じて商品価値が低下する現象の発
生を防止することが出来るばかりか低温型発泡性合成樹
脂原料のクリームタイムが短縮されて発泡効率が向上す
るため低温型発泡性合成樹脂原料の使用量の減少を図る
ことが出来るのであり、その工業的価値の非常に大きな
Not only does it have many economic advantages, but it is easy to operate because there is no need for troublesome temperature control in the cure oven due to the difference in the temperature of the metal plate during the winter and summer. In addition to the above advantages, when the backing material sent from the backing material feeding device is heated to a temperature of 50 to 80 ° C. by the heating device as in the second and fourth inventions, Before reaching the position to cover the trough-shaped recess of the formed metal plate due to the backing material in stock, which absorbs moisture and becomes weak, the side-wave, cut, and trough-shaped recess of the formed metal plate It is possible to prevent the occurrence of phenomena such as squeezing out of the resin, and to prevent the reaction temperature of the low temperature type expandable synthetic resin raw material discharged from the mixing and discharging machine from decreasing, and at the same time, the low temperature type discharged from the mixing and discharging machine. Effervescent synthetic When the resin material is mixed and discharged on the surface of the backing material sent from the backing material feeding device, facing the trough-shaped recess of the molded metal plate, the cream time of the low-temperature foamable synthetic resin material is shortened and unfoamed. Of the phenomenon in which the low-temperature foamable synthetic resin raw material adheres to the backside material reduces the product value due to the unevenness of the backside material at the position where the low-temperature foamable synthetic resin raw material is discharged. In addition to being able to prevent the occurrence, the cream time of the low temperature type expandable synthetic resin raw material is shortened and the foaming efficiency is improved, so that the amount of the low temperature type expandable synthetic resin raw material used can be reduced. Its industrial value is very large

ものである。It is a thing.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明に係る建築用複合パネルの連続製造方法
を実施するための本発明装置の側面説明図、第2図は本
発明に係る建築用複合パネルの連続製造方法で製造され
る建築用複合パネルの1実施例の斜視図である。 図面中 1……金属板の送り出し部 2……接続装置 3……ルーパー 4……エンボス加工装置 5……レベラー 6……成形ロール群 7……予熱装置 8……裏面材送り出し装置 8′……加熱装置 9……混合吐出機 10……コンベア 11……切断機 A……金属板 B……低温型発泡性合成樹脂原料 C……裏面材
FIG. 1 is a side view of an apparatus of the present invention for carrying out a continuous manufacturing method for a composite building panel according to the present invention, and FIG. 2 is a building manufactured by the continuous manufacturing method for a composite building panel according to the present invention. It is a perspective view of one example of a composite panel for automobiles. In the drawing 1 …… Sending part of metal plate 2 …… Connecting device 3 …… Looper 4 …… Embossing device 5 …… Leveler 6 …… Molding roll group 7 …… Preheating device 8 …… Backside material sending device 8 ′… … Heating device 9 …… Mixing dispenser 10 …… Conveyor 11 …… Cutting machine A …… Metal plate B …… Low temperature foamable synthetic resin raw material C …… Backside material

Claims (14)

【特許請求の範囲】[Claims] 【請求項1】帯状の金属板を連続的に成形ロール群に導
いて幅方向中央に樋状部を有する所定形状に成形し、20
℃以上の温度の該成形金属板の樋状凹部か又は裏面材送
り出し装置から送り出されて20℃以上の温度の該成形金
属板の樋状凹部に対向する裏面材の面に発泡開始温度が
20〜30℃で硬化完了温度が30〜70℃の低温型発泡性合成
樹脂原料を混合吐出機から吐出し、これらを積層した状
態で前記成形金属板の樋状凹部の深さにその間隙を調整
された上下2組の断熱性コンベアで挟持させて移動させ
て前記低温型発泡性合成樹脂原料を発泡させ、発泡した
前記低温型発泡性合成樹脂原料の硬化が完了した時点で
この積層部材を所定寸法に切断することを特徴とする建
築用複合パネルの連続製造方法。
1. A strip-shaped metal plate is continuously guided to a group of forming rolls and formed into a predetermined shape having a gutter-shaped portion at the center in the width direction.
The foaming start temperature is on the surface of the backing material facing the trough-shaped recess of the formed metal plate at a temperature of ℃ or more or the back-surface material feeding device and facing the trough-shaped recess of the formed metal plate at a temperature of 20 ° C or more.
A low temperature type foamable synthetic resin raw material having a curing completion temperature of 30 to 70 ° C. at 20 to 30 ° C. is discharged from a mixing and discharging machine, and a gap is formed in the depth of the trough-shaped recess of the forming metal plate in a state where these are laminated. The low temperature type expandable synthetic resin raw material is caused to foam by being sandwiched and moved by the adjusted upper and lower two sets of heat insulating conveyors, and when the curing of the foamed low temperature type expandable synthetic resin raw material is completed, this laminated member is removed. A continuous manufacturing method of a composite panel for construction, which is characterized by cutting into a predetermined size.
【請求項2】金属板として着色亜鉛めつき鋼板を使用す
る特許請求の範囲第1項に記載の建築用複合パネルの連
続製造方法。
2. A method for continuously manufacturing a composite panel for construction according to claim 1, wherein a steel plate with a colored zinc plating is used as the metal plate.
【請求項3】金属板としてアルミニウム板を使用する特
許請求の範囲第1項に記載の建築用複合パネルの連続製
造方法。
3. The method for continuously manufacturing a composite panel for construction according to claim 1, wherein an aluminum plate is used as the metal plate.
【請求項4】金属板としてエンボス加工された金属板を
使用する特許請求の範囲第1項から第3項までのいずれ
か1項に記載の建築用複合パネルの連続製造方法。
4. The continuous manufacturing method for a building composite panel according to any one of claims 1 to 3, wherein an embossed metal plate is used as the metal plate.
【請求項5】帯状の金属板を連続的に成形ロール群に導
いて幅方向中央に樋状部を有する所定形状に成形し、20
℃以上の温度の該成形金属板の樋状凹部か又は加熱装置
付裏面材送り出し装置から送り出されて20℃以上の温度
の該成形金属板の樋状凹部に対向する50〜80℃に加熱さ
れた裏面材の面に発泡開始温度が20〜30℃で硬化完了温
度が30〜70℃の低温型発泡性合成樹脂原料を混合吐出機
から吐出し、これらを積層した状態で前記成形金属板の
樋状凹部の深さにその間隙を調整された上下2組の断熱
性コンベアで挟持させて移動させて前記低温型発泡性合
成樹脂原料を発泡させ、発泡した前記低温型発泡性合成
樹脂原料の硬化が完了した時点でこの積層部材を所定寸
法に切断することを特徴とする建築用複合パネルの連続
製造方法。
5. A strip-shaped metal plate is continuously guided to a group of forming rolls and formed into a predetermined shape having a gutter-shaped portion at the center in the width direction.
It is sent out from the trough-shaped recess of the formed metal plate at a temperature of ℃ or more or from the backing material feeding device with a heating device and heated to 50-80 ° C facing the gutter-shaped recess of the formed metal plate at a temperature of 20 ° C or more. The low temperature type foamable synthetic resin raw material having a foaming start temperature of 20 to 30 ° C. and a curing completion temperature of 30 to 70 ° C. is discharged from the mixing and discharging machine to the surface of the backing material, and these are laminated to form the metal sheet. The low temperature type expandable synthetic resin raw material is foamed by being sandwiched and moved by the upper and lower two sets of heat insulating conveyors whose gaps are adjusted to the depth of the gutter-shaped recess, and the foamed low temperature type expandable synthetic resin raw material A continuous manufacturing method of a composite panel for construction, which comprises cutting the laminated member into a predetermined size when curing is completed.
【請求項6】金属板として着色亜鉛めつき鋼板を使用す
る特許請求の範囲第5項記載の建築用複合パネルの連続
製造方法。
6. The method for continuously manufacturing a composite panel for construction according to claim 5, wherein a steel plate with a colored zinc plating is used as the metal plate.
【請求項7】金属板としてアルミニウム板を使用する特
許請求の範囲第5項に記載の建築用複合パネルの連続製
造方法。
7. The method for continuously manufacturing a composite panel for construction according to claim 5, wherein an aluminum plate is used as the metal plate.
【請求項8】金属板としてエンボス加工された金属板を
使用する特許請求の範囲第5項から第7項までのいずれ
か1項に記載の建築用複合パネルの連続製造方法。
8. A method for continuously manufacturing a composite panel for construction according to claim 5, wherein an embossed metal plate is used as the metal plate.
【請求項9】帯状の金属板を連続的に送り出す送り出し
部と、該送り出し部より送り出された金属板をその幅方
向中央に樋状部を有する所定形状に成形する成形ロール
群と、該成形金属板を20℃以上の温度とする予熱装置
と、少なくとも該成形金属板の樋状凹部を被覆する裏面
材を送り出す裏面材送り出し装置と、該成形金属板の樋
状凹部か又は裏面材送り出し装置から送り出された裏面
材の該成形金属板の樋状凹部に対向する面に発泡開始温
度が20〜30℃で硬化完了温度が30〜70℃の低温型発泡性
合成樹脂原料を混合して吐出する混合吐出機と、対向す
る面間が該成形金属板の樋状凹部の深さに調整され成形
金属板の樋状凹部と裏面材との間の低温発泡性合成樹脂
原料が発泡する領域で成形金属板の樋状凹部外面と裏面
材の外面とを挟持して移動する断熱性を備えた上下2組
のコンベアと、該コンベアを出て低温型発泡性合成樹脂
原料が硬化を完了した時点でこの積層部材を所定寸法に
切断する切断機とを備えていることを特徴とする建築用
複合パネルの連続製造装置。
9. A delivery roll unit for continuously delivering a strip-shaped metal plate, a forming roll group for forming the metal plate delivered from the delivery unit into a predetermined shape having a gutter-shaped portion at the center in the width direction, and the forming roll group. A preheating device for heating the metal plate to a temperature of 20 ° C. or more, a back material feeding device for feeding at least a back surface material covering the trough-shaped recess of the formed metal plate, and a trough-shaped material or back material feeding device for the shaped metal plate The low-temperature foamable synthetic resin raw material having a foaming start temperature of 20 to 30 ° C and a curing completion temperature of 30 to 70 ° C is mixed and discharged onto the surface of the backing material sent from In the area where the low temperature foamable synthetic resin raw material is foamed between the trough-shaped recess of the molded metal plate and the back surface material by adjusting the depth of the trough-shaped recess of the molded metal plate between the mixing and discharging machine The outer surface of the trough-shaped recess of the formed metal plate and the outer surface of the back surface material are sandwiched and transferred. It is equipped with two sets of upper and lower conveyors having a moving heat insulating property, and a cutting machine which cuts the laminated member into a predetermined size when the low temperature type expandable synthetic resin raw material is exited from the conveyor and the curing is completed. A continuous manufacturing device for building composite panels.
【請求項10】断熱性を備えた上下2組のコンベアがゴ
ムベルトから成るコンベアである特許請求の範囲第9項
に記載の建築用複合パネルの連続製造装置。
10. The continuous manufacturing apparatus for building composite panels according to claim 9, wherein the upper and lower two sets of heat-insulating conveyors are conveyors made of rubber belts.
【請求項11】断熱性を備えた上下2組のコンベアがゴ
ムベルトから成るコンベアと挟持面にゴムライニングを
施されたスラツトコンベアである特許請求の範囲第9項
に記載の建築用複合パネルの連続製造装置。
11. The building composite panel according to claim 9, wherein the upper and lower two sets of heat-insulating conveyors are a conveyor composed of a rubber belt and a slatting conveyor having a rubber lining on the holding surface. Continuous manufacturing equipment.
【請求項12】帯状の金属板を連続的に送り出す送り出
し部と、該送り出し部より送り出された金属板をその幅
方向中央に樋状部を有する所定形状に成形する成形ロー
ル群と、該成形金属板を20℃以上の温度とする予熱装置
と、少なくとも該成形金属板の樋状凹部を被覆する裏面
材を50〜80℃に加熱して送り出す加熱層付裏面材送り出
し装置と、該成形金属板の樋状凹部か又は裏面材送り出
し装置から送り出された裏面材の該成形金属板の樋状凹
部に対向する面に発泡開始温度が20〜30℃で硬化完了温
度が30〜70℃の低温型発泡性合成樹脂原料を混合して吐
出する混合吐出機と、対向する面間が該成形金属板の樋
状凹部の深さに調整され成形金属板の樋状凹部と裏面材
との間の低温発泡性合成樹脂原料が発泡する領域で成形
金属板の樋状凹部外面と裏面材の外面とを挟持して移動
する断熱性を備えた上下2組のコンベアと、該コンベア
を出て低温型発泡性合成樹脂原料が硬化を完了した時点
でこの積層部材を所定寸法に切断する切断機とを備えて
いることを特徴とする建築用複合パネルの連続製造装
置。
12. A delivery roll unit for continuously delivering a strip-shaped metal plate, a forming roll group for forming the metal plate delivered from the delivery unit into a predetermined shape having a gutter-shaped portion at the center in the width direction, and the forming roll group. A preheating device for heating the metal plate to a temperature of 20 ° C. or higher, a backing material feeding device with a heating layer for heating and feeding at least the backing material covering the trough-shaped recess of the shaping metal plate to 50 to 80 ° C., and the shaping metal. A low temperature such as a foaming start temperature of 20 to 30 ° C and a curing completion temperature of 30 to 70 ° C on the surface facing the gutter-shaped recess of the forming metal plate of the trough-shaped recess of the plate or the backside material sent from the backside material feeding device. A mixing and discharging machine that mixes and discharges a mold foamable synthetic resin raw material, and a gap between the facing surfaces is adjusted to the depth of the trough-shaped recess of the molded metal plate and between the trough-shaped recess of the molded metal plate and the back surface material. Outer surface of trough-shaped recess of molded metal plate in the region where low temperature foamable synthetic resin material foams Two sets of upper and lower conveyors with heat insulation that move while sandwiching the outer surface of the backing material, and when this low temperature type expandable synthetic resin raw material exits the conveyor and the curing of the low temperature type foamable synthetic resin material is completed, this laminated member is cut to a predetermined size An apparatus for continuously manufacturing a composite panel for a building, comprising:
【請求項13】断熱性を備えた上下2組のコンベアがゴ
ムベルトから成るコンベアである特許請求の範囲第12項
に記載の建築用複合パネルの連続製造装置。
13. The continuous manufacturing apparatus for a composite building panel according to claim 12, wherein the upper and lower two sets of heat-insulating conveyors are conveyors made of rubber belts.
【請求項14】断熱性を備えた上下2組のコンベアがゴ
ムベルトから成るコンベアと挟持面にゴムライニングを
施されたスラツトコンベアである特許請求の範囲第12項
に記載の建築用複合パネルの連続製造装置。
14. The building composite panel according to claim 12, wherein the upper and lower two sets of heat-insulating conveyors are a conveyor composed of a rubber belt and a slatting conveyor having a rubber lining on the holding surface. Continuous manufacturing equipment.
JP62323899A 1987-07-03 1987-12-23 Continuous manufacturing method and device for composite building panel Expired - Fee Related JPH0796277B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62323899A JPH0796277B2 (en) 1987-07-03 1987-12-23 Continuous manufacturing method and device for composite building panel

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP13863987 1987-07-03
JP62-138639 1987-07-03
JP62323899A JPH0796277B2 (en) 1987-07-03 1987-12-23 Continuous manufacturing method and device for composite building panel

Publications (2)

Publication Number Publication Date
JPH01105731A JPH01105731A (en) 1989-04-24
JPH0796277B2 true JPH0796277B2 (en) 1995-10-18

Family

ID=26471640

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62323899A Expired - Fee Related JPH0796277B2 (en) 1987-07-03 1987-12-23 Continuous manufacturing method and device for composite building panel

Country Status (1)

Country Link
JP (1) JPH0796277B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6411783B2 (en) * 2014-06-18 2018-10-24 ケイミュー株式会社 Metal siding manufacturing method

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JPH01105731A (en) 1989-04-24

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