JPH0790322B2 - Method for manufacturing clutch member with claw - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a clutch member with a claw used as a switching means of a transmission.

[0002]

2. Description of the Related Art In a transmission such as an automobile or a motorcycle, a clutch member with a claw is used as one of gear shifting means. This clutch member with a claw is a component for interrupting the transmission of a driving force by moving a claw protruding on the side surface thereof into and out of a hole (or a recess) of a mating member. In this clutch member with claws, in order to prevent so-called "clutch disengagement," the shape of the claws is made into a tapered reverse taper shape so that the circumferential side surface (driving force transmitting surface) is a reverse taper surface. Structured ones have been proposed. This type of clutch member is made of steel by die forging and machining.

Further, as a method of manufacturing the clutch member having the reverse taper claw, a material for the clutch member having a claw element shaped portion on its side surface is manufactured by die forging, and then a tool having a reverse taper portion (movable die etc.). Therefore, a method of plastically deforming the side surface of the nail-shaped portion into an inverse taper is adopted. A method of manufacturing a clutch member having such a reverse taper pawl is disclosed in Japanese Patent Publication No. Sho 62-22700 filed by the same person as the present application.
No. In this conventional method for forming a reverse taper claw, after simply projecting a claw section on the material of the clutch member, the claw section is pressed from above along a tool having a reverse taper portion and plastically deformed. The process is taken.

[0004]

However, in the above-mentioned conventional method for forming a reverse taper claw, the tip of the tool rides on the corner R of the base of the claw-shaped part, and the pressing force is applied to the base of the claw. The tool is pressed laterally and downward (pressurizing direction) in order to concentrate and become the fiber flow of, and strong supporting force is required to stably hold the tool against the pressing force in the lateral direction in particular. I am trying. In addition, the tool tends to escape due to the pressing force of the fiber flow, so that the shape of the reverse taper claw is likely to be a Tyco shape, the dimensional accuracy of the reverse taper surface becomes unstable, the life of the tool is shortened, etc. There are challenges.

The present invention has been made in view of the above technical problems, and an object of the present invention is to allow the tip of a tool for forming an inverse taper to directly abut against a nail segment. By releasing the downward fiber flow generated at the base of the nail-shaped portion during pressure molding from the tool, the tool can be easily and stably held, and the reverse taper claw can be easily molded with high dimensional accuracy. It is an object of the present invention to provide a method of manufacturing a clutch member with a claw that can be performed and can extend the life of the tool.

[0006]

According to the method of manufacturing a clutch member with a claw of the present invention, a material having a plurality of claw-shaped portions on its side surface is molded, and the claw-shaped clutch member is formed along the root of the circumferential side surface of each claw-shaped portion. After forming the groove for tool escape, by compressing and plastically deforming each nail segment in the height direction with the tool for inverse taper forming facing the circumferential side surface of each nail segment, The above-mentioned object is achieved by adopting a configuration in which each nail element portion is formed into a reverse taper nail.

[0007]

Embodiments of the present invention will be described below with reference to the drawings. 1 is a bottom view showing an example of a clutch member manufactured by the method of the present invention, and FIG. 2 is a side view of the clutch member of FIG. 1 and 2, the clutch member 1 has a structure having a plurality of claws (clutch claws) 3 on a side surface (one side surface in the illustrated example) of a base portion 2. In the illustrated example, on the same circumference or the like. Claws (six claws) 3 are formed at six places in the space. A spline hole 4 is formed in the center of the clutch member 1, and a gear (not shown) may be formed on the outer circumference. As shown in FIG. 2, each of the claws 3 has both side surfaces 3a, 3a inclined in the opposite direction at a predetermined angle (for example, 4 degrees) with respect to a vertical surface, so that the claws have a tapered tip shape. Has become.

FIG. 3 is a bottom view showing the material 5 of the clutch member 1 having the nail-shaped portion 6 before the pawl 3 is formed into a reverse taper shape, and FIG. 4 is a side view of the material 5 of FIG. Is.
A groove 30 having a length that covers the entire side surface root of each nail-shaped portion 6 is formed on the base 2 side of the root of each side surface (both sides in the illustrated example) of each nail-shaped portion 6. ing. These grooves 30 are for escaping a reverse taper forming tool, which will be described later, and are formed by grooves having a cross section having a predetermined depth and R. The grooves 30 are substantially left as they are even after the side surfaces of the claw-shaped portion 6 are reversely tapered, and are also indicated by reference numeral 30 in FIG.

Each of the reverse taper claws 3 is swaged (applied) to each claw segment 6 projecting from one side surface of the base 2 of the material 5 shown in FIGS. 3 and 4 formed by die forging or the like. It is formed by applying plastic deformation by pressure). The inner peripheral surface 7 and the outer peripheral surface 8 of each nail-shaped portion 6 are formed by die forging corresponding to the shape of the nail 3, and each surface including a side surface processed into an inverse taper surface is formed by die forging. A draft angle is attached. Further, the height H of the nail-shaped portion 6 is set to be slightly larger than the height h of the nail 3 after molding in consideration of plastic deformation due to pressure.

FIGS. 5 and 6 are vertical sectional views of the hollow portion showing an example of the construction of a manufacturing apparatus 9 for upsetting the claws 3, and FIG. 5 shows a state in which the movable die 11 projects.
Indicates a state in which the movable die 11 is retracted. Further, FIG. 7 is a partial plan view showing a main part of the manufacturing apparatus 9 of FIG. Figure 5
In FIG. 7, the manufacturing apparatus 9 includes a fixed die 10, a movable die 11, a punch means 12, and a knockout means 13.
Is provided as a main part. The fixed die 10 has a center hole 14 in the center thereof, and the movable die 1 is provided in the center hole 14.
1 is provided so as to project and retract in the vertical direction. Also,
An expansion pin 15 is attached by a mounting bolt 16 on the central axis of the central hole 14.

At the tip of the expansion pin 15,
A bulging inner receiving die 17 for holding the inner peripheral surface 7 (FIG. 3) of the nail-shaped portion 6 of the material 5 is provided. FIG. 8 is a perspective view showing the movable die 11. 5 to 8, the movable die 11 is the expansion pin 15 described above.
Six die members 19 are erected at equal intervals in the circumferential direction on an annular base portion 18 that is loosely fitted in the. An inverse taper molding portion 20 is provided at the tip of each die member 19. Each reverse taper molding portion 20 has a clutch member 1 shown in FIG.
Taper surface 20a inclined corresponding to the side surface 3a of the claw 3 of
20a is formed.

FIG. 9 is a schematic plan view showing the relationship between the movable die 11 and the nail-shaped portion 6. The tapered surfaces 20a, 20a of each die member 19 of the movable die 11 as shown in FIG.
The structure is such that it can be inserted between the nail-shaped portions 6 in the state shown in FIG. 5 to 8, an inner projection 21 and an outer projection 2 for opening and closing the reverse taper molding portion 20 in the radial direction are formed on both inner and outer surfaces of each reverse taper molding portion 20.
2 is formed. That is, when the movable die 11 is projected (FIG. 5), each inner projection 21 abuts the inner receiving mold 17 of the expansion pin 15 to expand each reverse taper molding portion 20 (FIGS. 5 and 7). Solid line). On the other hand, when the movable die 11 retreats (FIG. 6), each outer protrusion 22 abuts the inner peripheral surface of the center hole 14 to shrink and close each inverse taper molding portion 20 (FIG. 6, FIG. 7). The two-dot chain line).

Further, as shown in FIG. 7, a pressurizing portion 23 is provided inwardly between the respective inverse taper forming portions 20 of the movable die 11 in the center hole 14. The height between the upper surface 23a of each pressing portion 23 and the upper surface 10a of the fixed die 10 is set to the height h (FIG. 2) of the claw 3 of the clutch member 1 as shown in FIG. There is. The pressure unit 2
The inner peripheral portion 24 of the center hole 14 corresponding to No. 3 is an outside receiving mold for holding the outer peripheral surface 8 (FIG. 3) of each nail-shaped portion 6 of the material 5.

The punch means 12 is for pressing the material 5 placed on the movable die 11, and is provided above the movable die 11 so as to be vertically movable by hydraulic pressure or the like. The knockout means 13 is provided to cause the movable die 11 to project in association with the upward movement of the punch means 12, and is provided on the bottom portion 27 of the center hole 14 so as to be vertically movable. The knockout pin 25 of the knockout means 13 abuts and supports the lower end surface 11a of the movable die 11.

Next, a method of manufacturing the clutch member 1 having the reverse taper claw 3 will be described. First, FIG. 3 and FIG.
The material 5 of the clutch member as shown in (1) is formed (preformed) by die forging. Next, the movable die 1 of the manufacturing apparatus 9
The preformed material 5 is placed on the movable die 11 in a state where 1 is projected (solid lines in FIGS. 5 and 7).
This material 5 is placed on the movable die 1 between the nail-shaped portions 6.
The reverse taper molding part 20 of No. 1 is inserted (FIG. 9).

Next, the punch means 12 is lowered to press the raw material 5 on the movable die 11. Then, first, the movable die 11 retracts as the punching means 12 descends,
The material 5 is centered by contracting and closing each inverse taper forming portion 20 (two-dot chain line in FIG. 7). Figure 10
FIG. 10 is a partial cross-sectional view taken along the line 10-10 in FIG. 9 showing a state in which the centering is performed before the upsetting of the nail-shaped portion 6. When the punching means 12 is further lowered to the position shown in FIG. 6 to pressurize the material 5, the tips of the nail pieces 6 are pressed by the pressing portion 23 of the fixed die 10 in the height direction of the nail pieces 6. It is pressed and set up.

That is, at this time, each nail-shaped portion 6 has an inner peripheral surface 7 and an outer peripheral surface 8 on the inner side receiving die 17 and the outer side receiving die 24.
Since it is held by, the tip of each nail-shaped portion 6 pressed by the pressing portion 23 is crushed and plastically deformed, and the material of the material 5 is inversely tapered by the crushed amount. It flows between the tapered surface 20a of the molding part 20 and the nail-shaped part 6, whereby the nail-shaped part 6 is molded into the inverse taper claw 3 having a shape corresponding to the inverse taper-shaped part 20. FIG. 11 is a view showing a state when the reverse taper claw 3 is thus formed.
It is sectional drawing of the same part.

Finally, when the punch means 12 is raised,
At the same time, the knockout pin 25 of the knockout means 13 rises, whereby the movable die 11 projects and each reverse taper molding portion 20 is expanded (solid line in FIG. 7). Therefore, the clutch member 1 is taken out of the movable die 11.
After that, the clutch member 1 having the reverse taper claws 3 can be mass-produced by sequentially repeating the above-described operations.

After that, the clutch member 1 is subjected to a desired process such as gear cutting and heat treatment on the base 2 by a well-known means to form a gear for a transmission (not shown) having a clutch pawl 3. You can also do it. Further, the upsetting process for the nail-shaped portion 6 described above can also be performed after the above gear cutting process.

12 and 13 are partial cross-sectional views showing a state in which the nail element portion 6 is formed into the reverse taper claw 3 by the above-mentioned upsetting, and FIG. 12 shows a state immediately before pressurization.
FIG. 13 shows the state at the end of pressurization. As described above, at the stage of forming (preforming) the material 5 by die forging or the like, at the root of the side surface in the circumferential direction of each nail-shaped portion 6, a tool having a length that covers the nail-shaped portion 6 is formed. A groove 30 for escape is formed.
Therefore, when entering the step of forming the nail segment 6 into the reverse taper claw 3 by upsetting, a tool for inverse taper forming (reverse taper forming part) 20 on the circumferential side surface of each nail segment 6 is formed.
When facing each other, the tip portion of the tool 20 can be directly brought into contact with the nail-shaped portion 6.

Therefore, according to the above-mentioned embodiment, since the groove 30 for tool escape is formed at the base of the side surface in the circumferential direction of each claw-shaped portion 6, the punch means 12 is lowered to press the pressing portion 23. When the nail segment 6 is compressed and plastically deformed from the height direction between the reverse taper forming parts 20 and the reverse taper forming parts 20, 20, the nail segment 6 is deformed.
It is possible to allow the downward fiber flow of the steel material generated at the root of the tool to escape from the tool 20. Therefore, the tool 20 can be easily and sufficiently restrained, and the reverse taper claw 3 having no dimensional accuracy variation, that is, the claw 3 having stable and highly accurate reverse taper side surfaces 3a, 3a can be easily formed. Became possible.

The shape and size of the cross section of the groove 30 described above can be selected to be an arbitrary shape such as an arc shape or a square shape as long as it allows the tool (inverse taper forming portion) 20 to escape. Further, in the above-mentioned embodiment, the case where both side surfaces 3a, 3a of the claw 3 are formed into the reverse tapered surface has been illustrated, but the present invention also applies to the case where only one side surface of the claw 3 is formed into the reverse tapered surface. It can be applied and the same effect can be achieved. Further, the number of the claws 3 can be arbitrarily selected as long as it is plural (two or more).

[0023]

As is apparent from the above description, according to the method for manufacturing a clutch member with a claw of the present invention, a material having a plurality of claw-shaped portions on its side surface is molded and the circumference of each claw-shaped portion is formed. After forming a groove for tool escape along the root of the side surface of each direction, place each nail shape part in the height direction with the tool for reverse taper molding facing the circumferential side surface of each nail shape part. By compressing and plastically deforming each nail segment to form an inverse taper claw, the tip of the tool for inverse taper molding can be brought into direct contact with the nail segment. By letting the downward fiber flow generated at the base of the nail shape part escape from the tool, the tool can be easily and stably held, and the reverse taper nail can be easily formed with high dimensional accuracy. Provided is a method for manufacturing a clutch member with a claw that can prolong the life of a tool. It is.

[Brief description of drawings]

FIG. 1 is a schematic bottom view showing an example of a clutch member with a claw obtained by a manufacturing method of the present invention.

FIG. 2 is a schematic side view of the clutch member with a claw shown in FIG.

FIG. 3 is a schematic bottom view showing a material of the clutch member of FIG.

FIG. 4 is a schematic side view of the material of FIG.

FIG. 5 is a vertical cross-sectional view of a central portion showing a state before molding of a manufacturing apparatus for reverse taper pawl molding suitable for carrying out the method for manufacturing a clutch member with pawls of the present invention.

6 is a vertical cross-sectional view of a central portion showing a state after the reverse taper claw molding of the manufacturing apparatus of FIG.

FIG. 7 is a partial plan view showing a main part of the manufacturing apparatus in FIG.

8 is a perspective view showing a movable die of the manufacturing apparatus of FIG.

9 is a schematic partial plan view showing the relationship between the inverse taper forming portion and the claw-shaped portion in the manufacturing apparatus of FIG.

10 is a partial vertical cross-sectional view taken along the line 10-10 in FIG. 9 showing a state immediately before the nail-shaped portion is upset.

FIG. 11 is a partial vertical sectional view taken along the line 10-10 in FIG. 9 showing a state immediately after the nail-shaped portion has been swaged.

FIG. 12 is a schematic partial cross-sectional view showing the relationship between the side surface of the nail-shaped portion and the reverse taper forming tool immediately before pressing in the upsetting.

FIG. 13 is a schematic partial cross-sectional view showing the relationship between the reverse taper surface of the pawl and the reverse taper forming tool immediately after pressing in the upsetting process.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Clutch member with claw 2 Base part 3 Reverse taper claw 3a Claw side surface (tapered surface) 5 Clutch member material 6 Claw element part 7 Inner peripheral surface (claw) 8 Outer peripheral surface (claw) 9 Clutch member manufacturing apparatus 10 Fixed die 11 Movable die 12 Punch means 13 Knockout means 14 Center hole 15 Expansion pin 17 Inner receiving mold 18 Annular base 19 Die member 20 Reverse taper molding part 20a Tapered surface 21 Inner protrusion 22 Outer protrusion 23 Pressing part 23a Pressurization Upper surface of part 24 Outside receiving type 25 Knockout pin 30 Groove for tool escape

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Ichiro Konishi 1-1 Kawasaki-cho, Akashi-shi, Hyogo Kawasaki Heavy Industries Ltd., Akashi Plant (56) References JP-A-56-138523 (JP, A) JP-A 1-118332 (JP, A) JP-A-1-120429 (JP, A) Actually developed 60-1539 (JP, U) JP 62-22700 (JP, B2)

Claims (1)

[Claims] 1. A material having a plurality of nail-shaped portions on its side surface is formed, and a groove for tool escape is formed along the root of the circumferential side surface of each nail-shaped portion, and then each nail-shaped portion is formed. Each nail segment is formed into an inverse taper claw by compressing and plastically deforming each nail segment in the height direction with the tool for inverse taper forming facing the circumferential side surface of And a method for manufacturing a clutch member with a claw.