JPH0785182A - Component inventory management method - Google Patents

Abstract

PURPOSE:To provide the component inventory management method with a high job efficiency in which only one journalizing job is enough for received components and data of inventory master of both systems are always made coincident. CONSTITUTION:A terminal equipment 3 registers names of components and number of components received to a production management system 1. When a component equal to a component whose inventory is registered is already ordered and the inventory component number is deficient, the production management system 1 publicates a manufacture site direct delivery label 7 required for direct delivery of the component to a site and uses a stored data on-line transmission processing means 4 for a component inventory system 2 and informs the name of component and an inventory number being the result of subtracting a deficient number from the inventory number. The component inventory system 2 updates an inventory master upon the receipt of the component name and the inventory number from a stored data on-line reception processing means 5 and retrieves a location master to set the location and publicates a location storage job label 6 on which the component name, the location and the location inventory number are printed.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a parts warehousing management method, and more particularly to a parts warehousing management method for centrally managing a production management system and a parts warehousing / receipt management system.

[0002]

2. Description of the Related Art Conventionally, regarding the receipt of parts, the production management department manages the procurement of materials for each order and processes them as a management item in the production management system that creates work instructions for storing parts and servicing by batch processing. On the other hand, on the other hand, the parts warehouse side manages the location of the received parts as a management item in the parts loading and unloading system, which manages the parts storage and distribution all day online according to the work instructions of the production management system. The inventory information is managed individually in a state where they are constructed as separate systems such as processing. For this reason, it is necessary to perform the goods receipt registration of the parts for both the production management system and the parts receipt / delivery system. Therefore, when the parts ordered in the past arrive, the goods management is first registered to the terminal of the production management system, the stock master of the production management system is updated, and the parts are stored in the warehouse. As disclosed in Japanese Patent Laid-Open No. 61-55003, automatic storage / location control system, stock registration is performed for the parts storage / receipt system terminal, the location is determined, and the stock master of the parts storage / receipt system is updated. .

FIG. 2 is a block diagram for explaining a typical example of a conventional parts storage management method.

First, when the parts 23 are registered in the production management system 21 from the terminal 23, the production management system 2
In No. 1, if there are inquiries for parts equivalent to parts that have already been registered for receipt, and if the inventory quantity of equivalent parts in the warehouse is insufficient to meet the inquired quantity, all arrived parts will be stored in the warehouse. In order to send the missing quantity of the parts directly to the manufacturing site without storing the parts in the factory, the manufacturing site direct delivery label 24 is issued, and the remaining quantity of the missing quantity of the parts is removed. Storage label 25 to store parts of
To issue. In this way, the parts are sorted into those directly sent to the manufacturing site and those stored. Then, in the parts warehouse, the terminal 26 of the parts loading / unloading system 22 according to the storage label 25.
By inputting the stored data from, the parts loading and unloading system 22 automatically determines the location, issues the location storing work labels 27, 27 ', and further sorts and stores the stored parts in location units.

[0005]

In the above-mentioned conventional parts warehousing management method, first, at the time when the parts are registered for warehousing from the terminal of the production management system, one of the parts directly sent to the manufacturing site and the parts stored is stored.
There is a problem that work efficiency is poor because a second goods sorting work occurs and a second goods sorting work occurs for each location when the stored data is input from the terminal of the parts loading / unloading system. . Further, the inventory master of the production management system is updated at the time of storage registration, and the inventory master of the parts loading / unloading system is updated at the time of inputting stored data, so that a temporary disagreement occurs between the inventory masters of both systems. Therefore, if the production management system gives a work order for carrying out goods in real time before inputting the stored data to the parts loading / unloading system,
The parts warehousing / discharging system also has a problem that it may not recognize the existence of the parts and may register the results as a missing item. Furthermore, when inputting the stored data to the parts loading and unloading system, there is a case that the name of the parts and the number of stored items are mistakenly input. There is also a problem that it may occur.

An object of the present invention is to provide a parts storage management method with good work efficiency, which allows the stocked parts to be sorted only once so that the data of the inventory masters of both systems can always be matched.

[0007]

A parts warehousing management method of the present invention is a production management system for managing various operations associated with the production of a product, including management of receipt and delivery of a plurality of types of parts, and the plurality of types. A parts storage / receipt management system that manages the storage / receipt of any part in a warehouse that stores the parts, and an online data line that connects the production management system and the parts storage / receipt management system. By performing storage registration of the arbitrary part to the production management system and notifying the parts storage / delivery management system of the storage data of the parts through the online data line, the storage management of the parts storage / delivery management system is also performed at the same time. It is a composition.

In the parts warehousing management method of the present invention, a part equivalent to this arbitrary part has already been inquired at the time of the warehousing registration of the arbitrary part, and the inventory quantity of the equivalent part in the warehouse has already been inquired. If the quantity is insufficient to meet the required quantity, create a direct shipment label to send the missing quantity of parts directly to the manufacturing site, and remove the remaining quantity excluding the missing quantity of parts. The stocking of the minute parts may be notified to the parts warehousing / leaving management system via the online data line.

[0009]

Embodiments of the present invention will now be described with reference to the drawings.

FIG. 1 is a block diagram of an embodiment of the present invention.

In this embodiment, a production management system 1 including a stored data online transmission processing means 4, a parts loading / unloading system 2 including a stored data online reception processing means 5,
A terminal 3 that performs warehousing registration, a manufacturing site direct delivery label 7 output by the production management system 1, and a parts warehousing and management system 2
And the location storing work label 6 output by

Next, the operation and function of each unit will be described.

The terminal 3 registers the part name and the number of stored parts of the part to be stored in the production management system 1.

The production management system 1 manages the number of out-of-stock items of each part by an unillustrated inventory master, and parts already registered for receipt have already been inquired and equivalent parts in the warehouse. If the stock quantity is insufficient to meet the inquiry, that is, if there is a missing item, the parts are sent directly to the site. A label 7 for direct delivery from the manufacturing site, which is printed with a transfer destination and the like, is issued. At the same time, the stored data online transmission processing means 4 is used to notify the component storage / delivery system 2 in real time via the online data line the component name and the storage count obtained by subtracting the number of stocks from the storage count.

The parts loading / unloading system 2 has an inventory master and a location master (not shown), performs inventory management and location management of each part, and fetches the name and the number of parts stored from the stored data online reception processing means 5. , Update inventory master, search location master and set location. If it cannot be stored in one location, set multiple locations. Then, for each of the set locations, the location storing work label 6 on which the part name, the location and the number of stored locations are printed is issued.

Next, a specific example will be described. Explanation is Figure 1
Use the values entered in each part of.

First, it is assumed that 100 parts A that have been ordered have arrived. From the terminal 3, the worker carries out the warehousing registration of “part name = part A, number of warehousing = 100”. At this time, already in the production management system 1, "the number of missing parts A =
If it is known as "20 pieces", issue the manufacturing site direct delivery label 7 of "part name = part A, number of parts directly delivered to manufacturing site = 20", and subtract 20 pieces from 100 pieces to store the remaining 80 pieces. Then, the stored data online transmission processing means 4 transmits the stored data of “part name = part A, number of stored = 80” to the stored data online transmission processing means 5 of the parts loading / unloading system 2 via the online data line.

In the parts loading / unloading system 2, the stored data online reception processing means 5 has "part name = part A, storage number = 8".
When "0" stored data is fetched in real time, next, the location master is searched, the location of the part A is set, and the location storing work label 6 is issued. If it cannot be stored in one location, a plurality of locations are set and the location storing work label 6 is issued for each set location. When the location is set so that 50 pieces are stored in the location A and 30 pieces are stored in the location B, two location storage work labels 6 and 6 ′ are issued, and the first piece is “part name = Component A, location = location A, location storage number = 50 ”, and the second sheet is“ component name = component A, location = location B, location storage number = 30 ”.

In this way, the worker can obtain the manufacturing site direct delivery label 7 and the location storing work label 6 at the same time by performing the warehousing registration from the terminal 3, and at the same time, the warehousing registration allows the production management system. It is possible to complete the data input to the 1 and the parts storage / delivery management system 2, and at the same time, sort the stored parts and perform the direct transfer work and the storage work at the manufacturing site.

[0020]

As described above, according to the present invention, when the storage of an arbitrary part is registered in the production management system, the storage data of the part is notified to the part storage / delivery management system via the online data line. There is an effect that the work of sorting the parts can be performed only once and the data of the inventory masters of both systems can be consistently made to improve the work efficiency.

[Brief description of drawings]

FIG. 1 is a block diagram of an embodiment of the present invention.

FIG. 2 is a block diagram for explaining a typical example of a conventional component storage management method.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Production management system 2 Parts warehousing system 3 Terminal 4 Stored data online transmission processing means 5 Stored data online reception processing means 6 Location storage work label 7 Manufacturing site direct delivery label

Claims (2)

[Claims] 1. A production management system for managing various operations associated with the production of a product, including management of receipt and delivery of a plurality of types of parts, and an arbitrary part in a warehouse for storing the plurality of types of parts. The system includes a parts warehousing and management system that manages warehousing and warehousing, and an online data line that connects the production management system and the parts warehousing and shipping management system.
At the same time as the receipt management of the arbitrary parts with respect to the production management system, the storage data of the parts is notified to the parts warehousing / discharging management system via the online data line, so that the warehousing management in the parts warehousing / delivery management system is also performed at the same time. A parts warehousing management method characterized by carrying out. 2. The production management system has already made an inquiry to a part equivalent to the arbitrary part at the time of the receipt registration of the arbitrary part, and the stock quantity of the equivalent part in the warehouse has made the inquiry. If the quantity is insufficient and the quantity is insufficient, create a direct delivery label to send the quantity of the missing quantity directly to the manufacturing site. 2. The parts warehousing management method according to claim 1, wherein the warehousing of the parts is notified to the parts warehousing / delivery management system via the online data line.