JPH0751743A - Band steel having different thicknesses in longitudinal direction and steel pipe using same as base stock - Google Patents
Band steel having different thicknesses in longitudinal direction and steel pipe using same as base stockInfo
- Publication number
- JPH0751743A JPH0751743A JP19841993A JP19841993A JPH0751743A JP H0751743 A JPH0751743 A JP H0751743A JP 19841993 A JP19841993 A JP 19841993A JP 19841993 A JP19841993 A JP 19841993A JP H0751743 A JPH0751743 A JP H0751743A
- Authority
- JP
- Japan
- Prior art keywords
- steel
- strip
- thickness
- steel pipe
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/16—Making tubes with varying diameter in longitudinal direction
- B21C37/18—Making tubes with varying diameter in longitudinal direction conical tubes
- B21C37/185—Making tubes with varying diameter in longitudinal direction conical tubes starting from sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/065—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes starting from a specific blank, e.g. tailored blank
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/16—Making tubes with varying diameter in longitudinal direction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明は、板厚が長手方向に一
定の比率で変化した帯鋼、およびその帯鋼を素材として
製造された肉厚が長手方向に一定比率で変化した鋼管に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a strip steel whose plate thickness varies in the longitudinal direction at a constant rate, and a steel pipe manufactured from the strip steel whose wall thickness varies at a constant rate in the longitudinal direction.
【0002】[0002]
【従来の技術】通常、熱延鋼板(本明細書では熱延鋼板
およびこれを長手方向にスリットしたものを「帯鋼」と
記し、これらを巻き取ったものをコイルと言う)は、長
手方向に一定の板厚を持っており、一つのコイル内では
板厚の変動ができるだけ小さくなるように圧延が行われ
る。2. Description of the Related Art Usually, a hot-rolled steel sheet (a hot-rolled steel sheet and a product obtained by slitting the hot-rolled steel sheet in the longitudinal direction are referred to as "band steel" in the present specification, and a coiled product thereof is referred to as a coil) Has a constant strip thickness, and rolling is performed in one coil so that the variation in strip thickness is as small as possible.
【0003】しかしながら、次に述べるような特殊な製
品を製造する場合の素材として、長手方向に板厚が変化
している帯鋼が望まれる。However, as a raw material for producing a special product as described below, a strip steel whose plate thickness varies in the longitudinal direction is desired.
【0004】図4に示すのは、油井管内面を洗浄するた
めの鋼管であって、これは地中に深く埋め込まれた油井
管の中に下ろして、例えば、数千mの深さ位置に洗浄液
を流し込んで油井管内面の詰まりを洗浄するために使用
されるものである。なお、図4および後述する図3は、
特徴を明らかにするため、管の径方向に較べて長手方向
を縮小して描いてある。FIG. 4 shows a steel pipe for cleaning the inner surface of an oil well pipe, which is lowered into an oil well pipe deeply buried in the ground, for example, at a depth of several thousand meters. It is used for pouring a cleaning liquid to clean the inner surface of the oil well pipe. In addition, FIG. 4 and FIG.
To clarify the characteristics, the longitudinal direction is drawn smaller than the radial direction of the tube.
【0005】図5は、上記の油井管洗浄用鋼管を油井管
8内に懸垂する方法を説明する模式図である。油井管洗
浄用鋼管5' は、図示のように、巻取り・巻戻し装置9
にコイル状に巻取られて油田へ運ばれる。そして水平方
向に巻戻し、ガイドロール10で鋼管を湾曲させながら油
井管8内に懸垂され、洗浄作業が終わった後は巻取って
引き抜く。FIG. 5 is a schematic diagram for explaining a method of suspending the above oil well pipe cleaning steel pipe in the oil well pipe 8. The oil well cleaning steel pipe 5'is, as shown in the drawing, a winding / rewinding device 9
It is wound into a coil and transported to the oil field. Then, it is unwound in the horizontal direction, suspended in the oil well pipe 8 while curving the steel pipe by the guide roll 10, and wound up and pulled out after the cleaning work is completed.
【0006】従来の油井管洗浄用鋼管5' は、図4に示
すように、板厚が異なる数コイル分の帯鋼を成形して幅
方向端部を電気抵抗溶接して製造した電縫鋼管 7-1、7-
2 、・・を多数本突き合わせ溶接して内径一定の接合鋼
管として使用される。図4に示すように下になるほど肉
厚を薄くするのは、管長が長い鋼管を懸垂状態で使用す
るので、懸垂重量を軽減するためである。As shown in FIG. 4, a conventional steel pipe 5'for cleaning oil country tubular goods is an electric resistance welded steel pipe manufactured by forming strip steels for several coils having different plate thicknesses and electric resistance welding the widthwise ends thereof. 7-1, 7-
Used as a joined steel pipe with a constant inner diameter by butt-welding a large number of ,. As shown in FIG. 4, the reason why the wall thickness becomes smaller as it goes downward is to reduce the suspended weight because a steel pipe having a long pipe length is used in a suspended state.
【0007】上記のように従来の油井管洗浄用鋼管5'
は、板厚が一定の帯鋼から製管された多数の鋼管を接続
しているため、突き合わせ溶接部6には段差が生じる。
このような鋼管を前記図5に示すように、コイル状に巻
いて油井管8に出し入れすると、湾曲部11や巻取り・巻
戻し装置9内において曲げおよび曲げ戻し加工を受けた
時、溶接部6には前述の段差があるためノッチ効果が生
じ、段差部が起点となって割れが発生しやすい。これを
避けるために、すべて同一板厚の熱延帯鋼から製管され
た鋼管を突き合わせ溶接して使用すると、懸垂重量が増
大するので鋼管材質を高級化して強度を上げねばなら
ず、また、巻取り・巻戻し装置等の設備も大がかりなも
のにしなければならない。As described above, the conventional steel pipe for cleaning oil country tubular goods 5 '
Since a large number of steel pipes made of strip steel having a constant plate thickness are connected to each other, a step is formed in the butt welding portion 6.
As shown in FIG. 5, when such a steel pipe is wound into a coil and put into and taken out from the oil country tubular goods 8, when the bending portion 11 and the winding / rewinding device 9 undergo bending and bending back processing, the welded portion Since 6 has the above-mentioned step, the notch effect is generated, and the step easily starts cracking. To avoid this, if steel pipes made of hot-rolled steel of the same plate thickness are butt-welded and used, the suspension weight increases, so the steel pipe material must be upgraded to increase its strength. Equipment such as winding and rewinding devices must also be large-scale.
【0008】[0008]
【発明が解決しようとする課題】本発明の目的は、種々
の用途に使用できる長手方向に一定比率で板厚が変化し
た鋼帯を提供すること、およびその鋼帯を素材として製
造した長手方向に肉厚が一定比率で変化した鋼管を提供
することにある。この鋼管は突き合わせ溶接によって接
続して、前記の油井管洗浄用鋼管として使用するのに好
適なものである。DISCLOSURE OF THE INVENTION An object of the present invention is to provide a steel strip which can be used in various applications in the longitudinal direction and whose plate thickness is changed at a constant ratio, and a longitudinal direction produced by using the steel strip as a raw material. The purpose is to provide a steel pipe whose wall thickness is changed at a constant ratio. This steel pipe is connected by butt welding and is suitable for use as the above-mentioned oil well pipe cleaning steel pipe.
【0009】[0009]
【課題を解決するための手段】本発明は、下記 (1)およ
び(2) の帯鋼、ならびにそれらを素材とする下記(3)の
鋼管をその要旨とする。Means for Solving the Problems The gist of the present invention is the following strip steels (1) and (2) and steel pipes (3) below using them as raw materials.
【0010】(1) 長手方向に板厚が変化している帯鋼で
あって、その帯鋼内の最小板厚t1 と最大板厚t2 がい
ずれも 1.6〜4.5 mmの範囲内にあり、かつ、下記式で
示す板厚変化率αが 22 %以下の一定値であることを特
徴とする帯鋼。(1) A strip steel having a plate thickness varying in the longitudinal direction, and the minimum strip thickness t 1 and the maximum strip thickness t 2 in the strip are both within the range of 1.6 to 4.5 mm. And, a strip steel characterized in that the plate thickness change rate α represented by the following formula is a constant value of 22% or less.
【0011】 板厚変化率α(%)=〔 (t2 −t1)/t1 〕×100 (%)・・・ ただし、t1 :同一帯鋼内の最小板厚(mm) t2 :同一帯鋼内の最大板厚(mm) (2) 重量%で、C:0.09〜0.18%、Si:0.25〜0.45%、
Mn:0.70〜1.00%、Cu:0.20〜0.30%、Ni:0.05〜0.20
%、Cr:0.50〜0.80%、S:0.002 %以下で、残部がFe
および不可避不純物からなる鋼を素材として製造された
上記(1) の帯鋼。Plate thickness change rate α (%) = [(t 2 −t 1 ) / t 1 ] × 100 (%), where t 1 is the minimum plate thickness (mm) t 2 in the same strip steel. : Maximum plate thickness (mm) in the same strip steel (2)% by weight, C: 0.09 to 0.18%, Si: 0.25 to 0.45%,
Mn: 0.70 to 1.00%, Cu: 0.20 to 0.30%, Ni: 0.05 to 0.20
%, Cr: 0.50 to 0.80%, S: 0.002% or less, the balance Fe
The steel strip according to (1) above, which is manufactured from steel consisting of unavoidable impurities.
【0012】(3) 上記(1) または(2) の帯鋼を用いて製
管され、長手方向に一定の比率で肉厚が変化している鋼
管。(3) A steel pipe produced by using the strip steel according to the above (1) or (2), and having a wall thickness varying at a constant ratio in the longitudinal direction.
【0013】上記 (1)および(2) の本発明の帯鋼には、
熱間圧延のままの鋼板、これを長手方向(圧延方向)に
複数条にスリットした鋼板、およびこれらを所定の長さ
に裁断した鋼板を含む。なお、この帯鋼は、通常 600〜
1600m程度の長さのものである。The strip steel of the present invention according to the above (1) and (2),
It includes a steel plate as hot-rolled, a steel plate having a plurality of slits formed in the longitudinal direction (rolling direction), and a steel plate obtained by cutting these into a predetermined length. In addition, this strip steel is usually 600 ~
It is about 1600 m long.
【0014】本発明の帯鋼は、熱間圧延機の仕上圧延機
の圧下開度を連続的に変化させる方法で製造することが
できる。例えば、板厚X線モニターの積分制御により、
基準板厚および厚み変化率(α)に応じて、圧延トップ
側の板厚を薄く、圧延ボトム側の板厚を厚くするように
調整しつつ圧延を行うのである。The strip steel of the present invention can be manufactured by a method of continuously changing the rolling reduction of the finish rolling mill of the hot rolling mill. For example, by the integration control of the plate thickness X-ray monitor,
Rolling is performed while adjusting the plate thickness on the rolling top side to be thin and the plate thickness on the rolling bottom side to be thick according to the reference plate thickness and the thickness change rate (α).
【0015】図1は、本発明の帯鋼(基準板厚の異なる
2種の帯鋼、1-1 と1-2 を示す)の斜視図である。な
お、この図では、板の長手方向を幅方向よりも縮小して
示してある。この図に示すように、本発明の帯鋼1-1
は、最小板厚t1 と最大板厚t2とを有し、このt2 か
らt1 まで、板厚は帯鋼の長手方向に一定の比率αで減
少している。同じように、鋼帯1-2 も最小板厚t1'と最
大板厚t2'とを有し、このt2'からt1'まで、板厚は帯
鋼の長手方向に一定の比率αで減少している。FIG. 1 is a perspective view of a steel strip of the present invention (showing two types of steel strips having different reference plate thicknesses, 1-1 and 1-2). In this figure, the longitudinal direction of the plate is shown to be smaller than the width direction. As shown in this figure, the steel strip 1-1 of the present invention
Has a minimum plate thickness t 1 and a maximum plate thickness t 2, and from this t 2 to t 1 , the plate thickness decreases at a constant ratio α in the longitudinal direction of the strip steel. Similarly, the steel strip 1-2 also has a minimum strip thickness t 1 'and a maximum strip thickness t 2 ', and from this t 2 'to t 1 ', the strip thickness has a constant ratio in the longitudinal direction of the strip steel. It decreases with α.
【0016】図2は、上記の帯鋼1-1 および1-2 を長手
方向に円形に成形し、幅方向端部を接合して製造した本
発明の鋼管3-1 および3-2 の斜視図である。この鋼管の
製造には、帯鋼を素材として成形し溶接する、いわゆる
電縫鋼管を製造する周知の方法が採用できる。製造され
た鋼管は、素材の帯鋼の長さに相当する長さを有し、こ
れはコイル状に巻かれて保管、搬送され、さらに前記油
井管洗浄用鋼管を製造する場合には、突き合わせ溶接に
よって所定長さの長尺鋼管とする。FIG. 2 is a perspective view of the steel pipes 3-1 and 3-2 of the present invention produced by forming the above-mentioned strip steels 1-1 and 1-2 into a circular shape in the longitudinal direction and joining the ends in the width direction. It is a figure. For the production of this steel pipe, a well-known method for producing a so-called ERW steel pipe, in which a band steel is formed and welded, can be adopted. The manufactured steel pipe has a length corresponding to the length of the strip steel of the raw material, and this is wound into a coil and stored and transported. A long steel pipe with a predetermined length is made by welding.
【0017】図2に示す鋼管3-1 は帯鋼1-1 を素材とし
たものであり、従って、その肉厚は長手方向に一定の比
率で変化しており、最小肉厚T1 は前記t1 と等しく、
また、最大肉厚T2 はt2 に等しい。一方、鋼管3-2
は、帯鋼1-2 を素材としたものであり、その最小肉厚T
1'は前記t1'と等しく、また、最大肉厚T2'はt2'に等
しい。そして、内径d1 とd2 は等しくなるように製造
されている。The steel pipe 3-1 shown in FIG. 2 is made of a strip steel 1-1, and therefore its wall thickness varies in the longitudinal direction at a constant ratio, and the minimum wall thickness T 1 is the above. equal to t 1 ,
Also, the maximum wall thickness T 2 is equal to t 2 . On the other hand, steel pipe 3-2
Is made of strip steel 1-2, and its minimum wall thickness T
1 'is the t 1' equal to, also, the maximum thickness T 2 'is t 2' is equal to. The inner diameters d 1 and d 2 are manufactured to be equal.
【0018】図1に示した帯鋼1-1 の最小板厚t1(端部
2-1 の板厚) と、帯鋼1-2 の最大板厚t2' (端部2-2 の
板厚) とを等しくしておけば、図2に示す鋼管3-1 の最
小肉厚T1 と鋼管3-2 の最大肉厚T2'とは等しくなる。
従って、鋼管3-1 と3-2 とを、それぞれの端部 4-1、4-
2 で突き合わせ溶接して接続すれば、接続部には段差は
生じない。その状態を示したのが図3である。The minimum thickness t 1 of the steel strip 1-1 shown in FIG.
2-1) and the maximum thickness t 2 'of the steel strip 1-2 (the thickness of the end 2-2) are made equal, the minimum wall thickness of the steel pipe 3-1 shown in Fig. 2 is obtained. The thickness T 1 is equal to the maximum wall thickness T 2 ′ of the steel pipe 3-2.
Therefore, connect the steel pipes 3-1 and 3-2 to the ends 4-1 and 4-
If the connection is made by butt welding at step 2, there will be no step at the connection. FIG. 3 shows the state.
【0019】図3は、本発明の鋼管(3本)を突き合わ
せ溶接した油井管洗浄用鋼管の断面図である。前述の図
4と対比すれば明らかなように、この油井管洗浄用鋼管
5の外径は断続なしに漸減し、接合部6にも段差がな
い。従って、この接続管を前述の油井管洗浄用鋼管とし
て図5に示すようにして使用した場合にも、段差に起因
する割れ発生等の危険がない。FIG. 3 is a cross-sectional view of a steel pipe for oil well pipe cleaning in which the steel pipes (3 pipes) of the present invention are butt welded. As is apparent from comparison with FIG. 4 described above, the outer diameter of the steel pipe 5 for cleaning oil country tubular goods gradually decreases without interruption, and the joint 6 has no step. Therefore, even when this connecting pipe is used as the above-mentioned oil well pipe cleaning steel pipe as shown in FIG. 5, there is no risk of cracks or the like due to steps.
【0020】[0020]
【作用】本発明の帯鋼は前記のとおり板厚が一定の比率
α(%)で変化するものであるが、このαは21%以下で
あり、かつ、その帯鋼内の最小板厚t1 と最大板厚t2
がいずれも 1.6〜4.5 mmの範囲内にある。また、帯鋼の
素材となる鋼の化学組成は前記のとおりであることが望
ましい。これらの条件を定めた理由を作用効果とともに
説明する。As described above, the strip according to the present invention changes in plate thickness at a constant rate α (%). This α is 21% or less, and the minimum strip thickness t in the strip steel is t. 1 and maximum plate thickness t 2
Are in the range of 1.6 to 4.5 mm. Further, it is desirable that the chemical composition of the steel used as the material of the strip steel be as described above. The reason for defining these conditions will be described together with the operational effects.
【0021】(a)板厚変化率について:前記の式で
表される板厚変化率α (%) が 22 %以下でなければな
らない理由は、下記のとおりである。(A) Plate thickness change rate: The reason why the plate thickness change rate α (%) expressed by the above formula must be 22% or less is as follows.
【0022】(1)通常の板厚一定の帯鋼の圧延の場合
は、圧延中に仕上げロールの開度 (ロール間隔) を変化
させる必要はないが、本発明の帯鋼を圧延する場合は、
圧延中に仕上げロールの開度を変化させる必要がある。
このとき、板厚の変化率が大きくなればなるほど圧延中
のロール開度の変化量が大きくなるので、各スタンドに
おける仕上げロールの圧下荷重負荷バランスの調整が困
難となり、圧下荷重負荷バランスの変動が大きくなる。
これにより、板厚の絞り込み変動(幅方向で局部的に集
中荷重を受けて板厚が変動すること)や圧延中に板が破
断する等の通板トラブルを生ずる危険性がある。(1) It is not necessary to change the opening degree (roll interval) of the finishing roll during rolling in the case of ordinary rolling of a strip steel having a constant plate thickness, but when rolling the strip of the present invention, ,
It is necessary to change the opening of the finishing roll during rolling.
At this time, the larger the rate of change of the plate thickness, the greater the amount of change in the roll opening during rolling, making it difficult to adjust the reduction load load balance of the finishing rolls in each stand, and the variation of the reduction load load balance becomes difficult. growing.
As a result, there is a risk that a narrowing variation of the sheet thickness (the sheet thickness varies due to a localized concentrated load in the width direction) or a sheet passing trouble such as a break of the sheet during rolling.
【0023】(2)本発明の帯鋼の圧延では、板厚を圧延
トップ側が薄く、圧延ボトム側が厚くなるように圧延し
て板の長さ方向に板厚を変化させる。この逆も可能だ
が、ミル荷重の安定化と帯鋼の板厚変動の低減という点
から、上記の圧延法が望ましい。(2) In the strip rolling of the present invention, the strip thickness is changed in the length direction of the strip by rolling so that the strip top side is thin and the strip bottom side is thick. Although the reverse is also possible, the above rolling method is preferable from the viewpoint of stabilizing the mill load and reducing the variation in strip thickness of the steel strip.
【0024】このとき、板厚の変化率を過大にすると、
コイル巻取り機の手前に設けられたピンチロールの開度
(ロール間隔) 調整の追随性が不十分になって、ピンチ
ロールの圧下過大となりロールに疵が入りやすく、コイ
ル表面にもスリ疵が発生しやすくなる。また、ピンチロ
ールの圧下が過大になると、最終仕上ロールとピンチロ
ール間の張力も変動しやすくなり、コイル形状が不安定
になる。これにより、コイルを展開した時に圧延方向に
横曲がりになるキャンバー等の形状不良やコイルのエッ
ジ不揃いによる巻き姿不良を生ずることがある。At this time, if the rate of change in plate thickness is too large,
Opening degree of the pinch roll installed in front of the coil winder
(Roll interval) The followability of the adjustment becomes insufficient, the pinch roll is excessively pressed, and the roll is easily scratched, and the coil surface is easily scratched. Further, if the pinch roll is excessively reduced, the tension between the final finishing roll and the pinch roll is likely to fluctuate, and the coil shape becomes unstable. As a result, a defective shape such as a camber that is laterally bent in the rolling direction when the coil is unfolded or a defective winding shape due to uneven coil edges may occur.
【0025】多数の試験結果から上記(1) および(2) の
問題が生じない限界の板厚減少率を求めたところ、 22
%であることが明らかになった。From the results of a large number of tests, the limit of the plate thickness reduction rate at which the above problems (1) and (2) do not occur was calculated.
It became clear that it was%.
【0026】(b)帯鋼の板厚の範囲について:本発明
の帯鋼の最小板厚t1 と最大板厚t2 は、 1.6〜4.5mm
の範囲に納める必要がある。その理由は、次のとおりで
ある。すなわち、圧延板厚が1.6 mmよりも薄くなると、
圧下荷重が大きくなり、通板しにくくなる。さらに圧延
中に板厚を変化させる圧延では、通常の板厚一定の鋼帯
の圧延に比べて、ロールの軸芯方向の荷重負荷バランス
が不均一になりやすく、幅方向に局部的に集中荷重を受
けて板厚の絞り込み変動を生じたり、圧延中に板が破断
したりする。一方、板厚が4.5mm を超えるほど厚くする
と、前記の図5に示すような方法で懸垂状態で使用され
る長い管長の溶接接続鋼管では、鋼管湾曲部における曲
げ性能が確保できない。(B) Range of strip thickness of strip steel: The minimum strip thickness t 1 and the maximum strip thickness t 2 of the strip according to the present invention are 1.6 to 4.5 mm.
Must be within the range. The reason is as follows. That is, when the rolled plate thickness becomes thinner than 1.6 mm,
The pressing load becomes large and it becomes difficult to pass the plate. Furthermore, in rolling that changes the strip thickness during rolling, the load balance in the axial direction of the roll is more likely to be uneven than in the case of rolling steel strips where the strip thickness is constant, and localized concentrated loads are applied in the width direction. As a result, the thickness of the sheet may be narrowed and the sheet may break during rolling. On the other hand, if the plate thickness is thicker than 4.5 mm, the bending performance in the curved portion of the steel pipe cannot be ensured in the welded steel pipe with a long pipe length used in a suspended state by the method shown in FIG.
【0027】(c) 素材鋼の化学組成について:本発明
の帯鋼および鋼管は、種々の用途に使用できるものであ
り、素材の鋼種はその用途に応じて選定すればよい。し
かし、本発明の鋼管を油井管洗浄用鋼管として用いる場
合には、使用環境が腐食性の強いものであること、長尺
の管を懸垂するので強度を必要とすること、溶接によっ
て接合するので優れた溶接性を要求されること、等を考
慮し、素材鋼の成分含有量について次のように配慮する
のが望ましい。以下、含有量に関する%は重量%を意味
する。(C) Chemical composition of raw steel: The steel strip and the steel pipe of the present invention can be used for various purposes, and the steel type of the raw material may be selected according to the use. However, when the steel pipe of the present invention is used as a steel pipe for cleaning oil country tubular goods, the environment in which it is used is highly corrosive, it requires strength because a long pipe is suspended, and since it is joined by welding, Considering the fact that excellent weldability is required, etc., it is desirable to consider the component contents of the raw steel as follows. Hereinafter,% relating to the content means% by weight.
【0028】C、Si、Mn:C、SiおよびMnは鋼の強度を
向上させる作用を有している。それらの含有量が低いと
所望の強度を確保することができないので、下限含有量
をCは0.09%、Siは0.25%、Mnは0.70%とするのがよ
い。一方、C、SiおよびMnの含有量が高くなると溶接性
が悪化するので、含有量の上限は、Cでは0.18%、Siで
は0.45%、Mnでは1.00%とするのがよい。C, Si, Mn: C, Si and Mn have the function of improving the strength of steel. If their contents are low, the desired strength cannot be secured, so the lower limit contents are preferably 0.09% for C, 0.25% for Si, and 0.70% for Mn. On the other hand, if the contents of C, Si and Mn increase, the weldability deteriorates, so the upper limits of the contents are preferably 0.18% for C, 0.45% for Si and 1.00% for Mn.
【0029】S(硫黄):Sは鋼の不可避的不純物であ
る。その含有量が高くなると硫化物系介在物が多くな
り、油井環境で発生する硫化水素割れに対する抵抗性が
悪化する。従って、Sは 0.002%以下に抑えるのが望ま
しい。S (Sulfur): S is an unavoidable impurity of steel. If the content is high, the amount of sulfide inclusions increases, and the resistance to hydrogen sulfide cracking that occurs in the oil well environment deteriorates. Therefore, it is desirable to keep S to 0.002% or less.
【0030】Cu:Cuは鋼の耐食性を向上させる。この効
果を得るためには0.20%以上含有させる必要がある。一
方、Cu添加鋼を加熱すると、圧延材表面のスケール直下
に低融点のCu富化固溶体を生じ、熱間圧延時に表面疵を
生ずる。この現象は下記のNiの添加で軽減できるが、Cu
の含有量が高くなると高価なNiの使用量を多くしなけれ
ばならない。従って、経済性を考慮すればCuの含有量は
0.30%までとすべきである。Cu: Cu improves the corrosion resistance of steel. To obtain this effect, it is necessary to contain 0.20% or more. On the other hand, when Cu-added steel is heated, a Cu-rich solid solution having a low melting point is formed immediately below the scale on the surface of the rolled material, and surface defects occur during hot rolling. This phenomenon can be mitigated by the addition of Ni described below.
As the content of Ni increases, the amount of expensive Ni used must be increased. Therefore, considering economic efficiency, the Cu content is
It should be up to 0.30%.
【0031】Ni:Niには上記のCuの添加による表面疵の
発生を防止する効果がある。Cuが0.20〜0.30%の鋼であ
れば、Niを0.05〜0.20%含有させることにより、上記の
Cu富化固溶体の溶融点が高められ、熱間圧延時の表面疵
の発生が防止される。Ni: Ni has the effect of preventing the occurrence of surface defects due to the addition of Cu. If Cu is 0.20 to 0.30% steel, by adding Ni to 0.05 to 0.20%,
The melting point of the Cu-enriched solid solution is increased, and surface defects are prevented from occurring during hot rolling.
【0032】Cr:鋼の強度と耐食性を向上させる成分で
ある。この効果を十分に発揮させるには0.50%以上を必
要とする。一方、経済性を考慮すれば、Crの含有量は0.
80%までにとどめるのが望ましい。Cr: A component that improves the strength and corrosion resistance of steel. 0.50% or more is required to fully exhibit this effect. On the other hand, considering economic efficiency, the content of Cr is 0.
It is desirable to limit it to 80%.
【0033】(d)長手方向に一定の変化率で肉厚の変
化した鋼管について:本発明の帯鋼を用いると、例えば
内径が一定で肉厚が長手方向に変化した鋼管を製造する
ことができる。内径は、帯鋼(熱延鋼板、またはそのス
リット材)の幅を変えることによって調整できる。(D) Steel pipes whose wall thickness changes at a constant change rate in the longitudinal direction: When the strip steel of the present invention is used, for example, it is possible to manufacture a steel pipe whose inner diameter is constant and whose wall thickness changes in the longitudinal direction. it can. The inner diameter can be adjusted by changing the width of the strip steel (hot-rolled steel plate or its slit material).
【0034】上記のような鋼管を端部どうしの突き合わ
せ溶接で接続すれば、内径が一定で外径が漸減(または
漸増)する長尺の接合鋼管を製管することができる。こ
の接合鋼管の接合部には、図3にも示したとおり、段差
がないから取扱いが容易であり、段差がノッチとなって
破壊することもない。また、管長を長くして懸垂状態で
使用するとき、先端(下方)ほど肉厚を薄くすることに
よって懸垂重量を軽減することができる。By connecting the above steel pipes by butt welding of the end portions, a long joined steel pipe having a constant inner diameter and a gradually decreasing (or gradually increasing) outer diameter can be manufactured. As shown in FIG. 3, since there is no step at the joint portion of this joined steel pipe, handling is easy, and the step does not become a notch and is not destroyed. Further, when the pipe is extended and used in a suspended state, the suspended weight can be reduced by reducing the wall thickness toward the tip (downward).
【0035】上記の接続鋼管は、それを構成する各鋼管
の材質を同じにしてもよいし、材質を変えてもよい。例
えば、前記の油井管内面洗浄用に用いる場合、荷重のか
かる上部の鋼管をより強度の高い材質にしたり、先端側
の鋼管は特に耐食性に優れた材質にすると言った工夫も
可能である。In the above-mentioned connected steel pipe, the material of each steel pipe constituting the same may be the same or different. For example, when used for cleaning the inner surface of the oil well pipe described above, it is possible to make the steel pipe on which the load is applied higher in strength or to make the steel pipe on the tip end side particularly excellent in corrosion resistance.
【0036】[0036]
【実施例】以下、実施例として、油井管洗浄用鋼管の素
材としての本発明の鋼帯および鋼管の製造例を説明す
る。EXAMPLES As examples, examples of manufacturing the steel strip and the steel pipe of the present invention as a material for a steel pipe for cleaning oil country tubular goods will be described below.
【0037】表1に示す各種の化学組成の鋼の連続鋳造
スラブを熱間圧延して、表2に示すように板厚が長手方
向に変化した鋼帯を製造した。熱間圧延条件は、圧延の
仕上温度 860℃、コイル巻取温度 560℃の一定とした。
製造した鋼帯の表面疵の発生状況および平坦度を調査
し、その結果を表2に示した。○印は、疵の発生がほと
んど無いものおよび平坦度が良好なものである。Continuously cast slabs of steel having various chemical compositions shown in Table 1 were hot-rolled to produce steel strips having a thickness changed in the longitudinal direction as shown in Table 2. The hot rolling conditions were that the rolling finishing temperature was 860 ° C and the coil winding temperature was 560 ° C.
The state of occurrence of surface defects and the flatness of the manufactured steel strip were investigated, and the results are shown in Table 2. The circles are those with almost no flaws and good flatness.
【0038】次に、上記の帯鋼を長手方向にスリットし
た帯鋼をロールフォーミングした後、電気抵抗溶接(E
RW)法で溶接して、肉厚が長手方向に変化し、内径が
26.5mmの一定で、長さ 850mの鋼管を製造した。Next, after roll-forming the strip steel obtained by slitting the above strip steel in the longitudinal direction, electric resistance welding (E
Welding by the RW method, the wall thickness changes in the longitudinal direction and the inner diameter
A steel pipe with a length of 26.5 mm and a length of 850 m was manufactured.
【0039】まず、強度特性を評価するため、帯鋼圧延
方向の JIS5号試験片による引張試験を行った。その結
果を表3に示す。ここで、○を付した降伏点(Y.P.)の
値は、343N/mm2以上で油井管洗浄用鋼管として要求され
る水準を満たすことを意味する。First, in order to evaluate the strength characteristics, a tensile test was performed using JIS No. 5 test pieces in the strip rolling direction. The results are shown in Table 3. Here, the value of the yield point (YP) marked with ◯ means that it is 343 N / mm 2 or more and satisfies the level required as a steel pipe for cleaning oil country tubular goods.
【0040】一方、耐食性を評価するため、下記の条件
で耐酸腐食試験を行い、腐食減量を調べた。On the other hand, in order to evaluate the corrosion resistance, an acid corrosion resistance test was conducted under the following conditions to examine the corrosion weight loss.
【0041】腐食試験液: 60 容量%H2SO4 水溶液 試験温度 : 80 ℃ 浸漬時間 : 16 時間 試験片サイズ:厚さ 2.3mm、幅 100mm、長さ 150mm 試験結果を表3に併記する。ここで、○を付した値は、
重量残存率80%以上で油井管洗浄用鋼管として要求され
る水準を満たすことを意味する。Corrosion test liquid: 60% by volume H 2 SO 4 aqueous solution Test temperature: 80 ° C. Immersion time: 16 hours Specimen size: thickness 2.3 mm, width 100 mm, length 150 mm The test results are also shown in Table 3. Here, the value with ○ is
It means that the weight residual ratio is 80% or more and satisfies the level required as a steel pipe for cleaning oil country tubular goods.
【0042】更に、鋼管の溶接性を評価するため、同一
鋼種の鋼管を突き合わせて下記の条件で溶接し、溶接熱
影響部の最高硬さを測定した。Further, in order to evaluate the weldability of the steel pipe, steel pipes of the same steel type were butted and welded under the following conditions, and the maximum hardness of the weld heat affected zone was measured.
【0043】溶接方法:TIG溶接 電 流 :130 A 溶接速度: 15 cm/min 測定結果を表3に併記する。ここでは油井管洗浄用鋼管
にする場合の突き合わせ溶接性が良好なものとして、溶
接熱影響部の最高硬さHv (ビッカース硬さ)が210 以下
のものに○を付してある。Welding method: TIG welding Current: 130 A Welding speed: 15 cm / min The measurement results are also shown in Table 3. Here, as the butt weldability of the steel pipe for cleaning oil country tubular goods is good, the maximum hardness Hv (Vickers hardness) of the weld heat affected zone is 210 or less is marked with a circle.
【0044】表4は、本発明鋼管の突き合わせ溶接部の
曲げ性能を評価するために行った曲げ試験の結果を示す
ものである。即ち、表2に示したものから幾つかの鋼帯
を選び、これを素材として前記の製管条件で管を製造
し、突き合わせ溶接して曲げ試験を行った。この突き合
わせ溶接の方法はTIG溶接法である。Table 4 shows the results of a bending test conducted to evaluate the bending performance of the butt welded portion of the steel pipe of the present invention. That is, several steel strips were selected from those shown in Table 2, and using these as raw materials, pipes were manufactured under the above-mentioned pipe making conditions, and butt welding was performed to perform a bending test. This butt welding method is the TIG welding method.
【0045】図6は、曲げ試験方法を示す図で(a)図
は正面図、(b)図は側面図である。図に示すように、
押金具12および支え13には、鋼管が円滑に曲げられるよ
うに、供試管14の外径が外接する半円に近い断面の溝が
つけられている。6A and 6B are views showing a bending test method. FIG. 6A is a front view and FIG. 6B is a side view. As shown in the figure,
The press fitting 12 and the support 13 are provided with a groove having a cross section close to a semicircle with which the outer diameter of the test tube 14 circumscribes so that the steel tube can be smoothly bent.
【0046】曲げ性能は、曲げ角度を90°の一定とし、
曲げ半径を管内径 (d=26.5mm) の整数倍で変化させ、
溶接部に割れが発生するか否かで評価した。割れを発生
させることなく湾曲できる曲げ半径が小さいほど曲げ性
能が良好なものである。The bending performance is such that the bending angle is constant at 90 °,
Change the bending radius by an integral multiple of the pipe inner diameter (d = 26.5 mm),
It was evaluated by whether or not cracks were generated in the weld. The smaller the bending radius that can be bent without causing cracking, the better the bending performance.
【0047】表2および表3において、ランクAとして
示したのは、素材鋼の化学組成が先に述べた望ましい範
囲内にあるもので、しかも、板厚および板厚変化率も本
発明の範囲のものである。ランクBと記したのは、素材
鋼の成分の中、 *印の成分含有量が望ましい範囲をはず
れたもの、比較例は、板厚または板厚変化率が本発明の
範囲をはずれたものである。従来例は、板厚一定の帯鋼
の例である。In Tables 2 and 3, the rank A indicates that the chemical composition of the raw steel is within the desirable range described above, and the plate thickness and the plate thickness change rate are within the range of the present invention. belongs to. Rank B indicates that the content of the component marked with * deviates from the desirable range among the components of the material steel, and Comparative Example shows that the plate thickness or the plate thickness change rate is outside the range of the present invention. is there. The conventional example is an example of a strip steel having a constant plate thickness.
【0048】表2および表3の結果から、ランクAの帯
鋼およびこれを素材とした鋼管は、機械的性質、耐食性
および溶接性において油井管洗浄用鋼管に必要とされる
特性を十分に満足していることが分かる。ランクBのも
のは、これらの性質のいずれかに不十分なものがある
が、油井管洗浄用鋼管以外の用途には使用可能である。From the results shown in Tables 2 and 3, the band steel of rank A and the steel pipe made of the same are sufficiently satisfied with the mechanical properties, corrosion resistance and weldability required for the steel pipe for cleaning oil country tubular goods. You can see that Although those of rank B have insufficient properties in any of these properties, they can be used in applications other than steel pipes for cleaning oil country tubular goods.
【0049】比較例は、板厚または板厚変化率に問題が
あって、帯鋼の表面性状や平坦度に難点がある。In the comparative example, there is a problem in the plate thickness or the plate thickness change rate, and there are problems in the surface properties and flatness of the strip steel.
【0050】鋼管を突き合わせ溶接した後の曲げ性能を
示す表4の結果を見れば、ランクAの鋼管どうしの接合
では優れた曲げ性能が得られるのに反し、肉厚変化のな
い比較例の鋼管どうしの接合(図4に示したように外周
に段差ができる)では、曲げ性能が著しく劣ることがわ
かる。Looking at the results in Table 4 showing the bending performance after the butt welding of the steel pipes, it was found that the excellent bending performance was obtained in the joining of the steel pipes of rank A, while the steel pipes of the comparative example having no change in wall thickness were obtained. It can be seen that the bending performance is remarkably inferior in the joints (a step is formed on the outer periphery as shown in FIG. 4).
【0051】[0051]
【表1】 [Table 1]
【0052】[0052]
【表2】 [Table 2]
【0053】[0053]
【表3】 [Table 3]
【0054】[0054]
【表4】 [Table 4]
【0055】[0055]
【発明の効果】本発明の板厚を変化させた帯鋼は、例え
ば肉厚を変化させた鋼管の製造に使用できる。この鋼管
は、突き合わせ溶接して接続部の外周に段差のない長尺
の鋼管とすることができる。さらに、素材の化学組成を
適正に選べば、良好な溶接性、耐食性および高い強度を
有する帯鋼または鋼管とすることができ、この鋼管は、
油井管内面洗浄用鋼管のように腐食環境下に懸垂状態で
使用されるものとして極めて優れている。EFFECT OF THE INVENTION The strip steel of the present invention having a varied thickness can be used, for example, for manufacturing a steel pipe having a varied thickness. This steel pipe can be butt-welded to form a long steel pipe having no step on the outer periphery of the connection portion. Furthermore, by appropriately selecting the chemical composition of the material, it is possible to obtain a strip steel or steel pipe having good weldability, corrosion resistance and high strength.
It is extremely excellent for being used in a suspended state in a corrosive environment like a steel pipe for cleaning the inner surface of an oil well pipe.
【図1】本発明の板厚が一定比率で変化した帯鋼の斜視
図である。FIG. 1 is a perspective view of a steel strip according to the present invention in which the plate thickness is changed at a constant ratio.
【図2】図1の帯鋼から製造した本発明の肉厚が一定比
率で変化した鋼管の斜視図である。2 is a perspective view of a steel pipe of the present invention manufactured from the steel strip of FIG. 1 and having a variable wall thickness.
【図3】本発明の鋼管を突き合わせ溶接した接続鋼管の
縦断面図である。FIG. 3 is a longitudinal sectional view of a connection steel pipe obtained by butt welding the steel pipes of the present invention.
【図4】従来の肉厚一定の鋼管を突き合わせ溶接した接
続鋼管の縦断面図である。FIG. 4 is a vertical cross-sectional view of a connection steel pipe obtained by butt welding conventional steel pipes having a constant wall thickness.
【図5】図4の接続鋼管を油井管洗浄用として油井管内
に懸垂する方法を説明する模式図である。FIG. 5 is a schematic diagram illustrating a method of suspending the connection steel pipe of FIG. 4 in an oil well pipe for cleaning the oil well pipe.
【図6】突き合わせ溶接した鋼管の曲げ試験方法を示す
図であり、(a)図は正面図、(b)図は側面図であ
る。6A and 6B are views showing a bending test method for butt-welded steel pipes, in which FIG. 6A is a front view and FIG. 6B is a side view.
1-1 および1-2 :本発明の帯鋼 t1 :鋼帯1-1 の最小板厚、 t2 :同じく最大板厚 3-1 および3-2 :本発明の鋼管 T1 :鋼管3-1 の最小肉厚、 T2 :同じく最大肉厚 5 および5 ’:油井管洗浄用鋼管、 6:接合部、 7-1 および7-2 :従来の肉厚一定の鋼管、 8:油井管 9:巻取り・巻戻し装置1-1 and 1-2: strip steel of the present invention t 1 : minimum strip thickness of steel strip 1-1, t 2 : same maximum strip thickness 3-1 and 3-2: steel pipe of the present invention T 1 : steel pipe 3 minimum thickness of -1, T 2: likewise the maximum thickness 5 and 5 ': oil well pipe cleaning steel, 6: junctions, 7-1 and 7-2: conventional constant thickness of the steel pipe, 8: OCTG 9: Winding / rewinding device
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成5年9月7日[Submission date] September 7, 1993
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】請求項2[Name of item to be corrected] Claim 2
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
Claims (3)
て、その帯鋼内の最小板厚t1 と最大板厚t2 がいずれ
も 1.6〜4.5 mmの範囲内にあり、かつ、下記式で示す
板厚変化率αが 22 %以下の一定値であることを特徴と
する帯鋼。 板厚変化率α(%)=〔 (t2 −t1)/t1 〕×100 (%)・・・ ただし、t1 :同一帯鋼内の最小板厚(mm) t2 :同一帯鋼内の最大板厚(mm)1. A strip steel having a strip thickness varying in the longitudinal direction, wherein both the minimum strip thickness t 1 and the maximum strip thickness t 2 in the strip steel are within a range of 1.6 to 4.5 mm, Further, the strip steel characterized in that the plate thickness change rate α represented by the following formula is a constant value of 22% or less. Plate thickness change rate α (%) = [(t 2 −t 1 ) / t 1 ] × 100 (%), where t 1 is the minimum plate thickness in the same strip steel (mm) t 2 : the same strip Maximum plate thickness in steel (mm)
0.45%、Mn:0.70〜1.00%、Cu:0.20〜0.30%、Ni:0.
05〜0.20%、Cr:0.50〜0.80%、S:0.002 %以下で、
残部がFeおよび不可避不純物からなる鋼を素材として製
造された請求項1から請求項3までのいずれかに記載の
帯鋼。2. C: 0.09 to 0.18% by weight, Si: 0.25 to
0.45%, Mn: 0.70 to 1.00%, Cu: 0.20 to 0.30%, Ni: 0.
05 to 0.20%, Cr: 0.50 to 0.80%, S: 0.002% or less,
The strip steel according to any one of claims 1 to 3, which is manufactured from a steel having the balance being Fe and inevitable impurities.
いて製管され、長手方向に一定の比率で肉厚が変化して
いる鋼管。3. A steel pipe produced by using the strip steel according to claim 1 or 2, and having a wall thickness varying at a constant ratio in the longitudinal direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19841993A JPH0751743A (en) | 1993-08-10 | 1993-08-10 | Band steel having different thicknesses in longitudinal direction and steel pipe using same as base stock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19841993A JPH0751743A (en) | 1993-08-10 | 1993-08-10 | Band steel having different thicknesses in longitudinal direction and steel pipe using same as base stock |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0751743A true JPH0751743A (en) | 1995-02-28 |
Family
ID=16390802
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19841993A Pending JPH0751743A (en) | 1993-08-10 | 1993-08-10 | Band steel having different thicknesses in longitudinal direction and steel pipe using same as base stock |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0751743A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013094204A1 (en) | 2011-12-21 | 2013-06-27 | Jfeスチール株式会社 | Band-shaped metal sheet |
CN113056338A (en) * | 2019-02-01 | 2021-06-29 | Sms集团有限公司 | Pipe with helical seam and method for producing a pipe with helical seam |
-
1993
- 1993-08-10 JP JP19841993A patent/JPH0751743A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013094204A1 (en) | 2011-12-21 | 2013-06-27 | Jfeスチール株式会社 | Band-shaped metal sheet |
KR20150127301A (en) | 2011-12-21 | 2015-11-16 | 제이에프이 스틸 가부시키가이샤 | Metal strip |
US9616485B2 (en) | 2011-12-21 | 2017-04-11 | Jfe Steel Corporation | Metal strip |
CN113056338A (en) * | 2019-02-01 | 2021-06-29 | Sms集团有限公司 | Pipe with helical seam and method for producing a pipe with helical seam |
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