JPH0747521A - Method and apparatus for producing net like reinforcing material-containing extrusion molded object - Google Patents

Method and apparatus for producing net like reinforcing material-containing extrusion molded object

Info

Publication number
JPH0747521A
JPH0747521A JP5196518A JP19651893A JPH0747521A JP H0747521 A JPH0747521 A JP H0747521A JP 5196518 A JP5196518 A JP 5196518A JP 19651893 A JP19651893 A JP 19651893A JP H0747521 A JPH0747521 A JP H0747521A
Authority
JP
Japan
Prior art keywords
net
raw material
shaped reinforcing
mold
molding space
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP5196518A
Other languages
Japanese (ja)
Inventor
Takashi Nakamura
隆 中村
Yasuhiro Akita
靖博 秋田
Tadashi Isoyama
正 磯山
Kozo Toyama
幸三 遠山
Tatsuo Suenaga
龍夫 末永
Hiroaki Nakagawa
裕章 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
Nippon Steel Corp
Original Assignee
Kajima Corp
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kajima Corp, Nippon Steel Corp filed Critical Kajima Corp
Priority to JP5196518A priority Critical patent/JPH0747521A/en
Publication of JPH0747521A publication Critical patent/JPH0747521A/en
Withdrawn legal-status Critical Current

Links

Landscapes

  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

PURPOSE:To certainly embed a net like reinforcing material in a raw material inferior to flowability by a method wherein the net like reinforcing material is set to the interior of a mold so that the leading end part thereof is allowed to protrude into the mold from the opening end of a guide member before a raw material is sent into the mold under pressure. CONSTITUTION:In discharging an extrusion molded object wherein a net like reinforcing material is embedded in a raw material from the outlet O of the molding space part of a mold 23, the net like reinforcing material provided to the inlet 1 of the molding space part of the mold 23 is set to the mold in such a state that the leading end part of the net like reinforcing material is allowed to protrude into the molding space part 23c of the mold 23 from the opening part of a guide member 35 before the raw material is pressed by a raw material supply means. Next, the raw material is supplied to both surfaces of the net like reinforcing material and the net like reinforcing material is drawn out of the guide member 35 while pressed by the raw material and the net like reinforcing material drawn into the raw material and the raw material surrounding the reinforcing material are molded into a predetermined shape within the molding space part 23c.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、セメント組成物をはじ
めとする窯業系素材および可塑性合成樹脂などにネット
状補強材を埋設して押出成形するネット状補強材入り押
出成形体の製造方法およびその装置に関する。
FIELD OF THE INVENTION The present invention relates to a method for producing an extruded product containing a net-like reinforcing material by embedding a net-like reinforcing material in a ceramic material such as a cement composition and a plastic synthetic resin and extruding the same. Regarding the device.

【0002】[0002]

【従来の技術】最近の外壁用建材は、高品質なものを多
量生産するため、生産性の高い押出成形法により生産さ
れている。この押出成形は、セメント組成物をはじめと
する窯業系素材や可塑性樹脂などの流動性に乏しい素材
を金型成形部に圧入して押出し、所定形状の押出成形体
を形成するものであり、比較的容易に押出成形体を形成
することができる。
2. Description of the Related Art Recent building materials for outer walls are produced by an extrusion molding method having high productivity in order to mass produce high quality building materials. In this extrusion molding, materials with poor fluidity such as ceramic materials such as cement compositions and plastic resins are pressed into a mold molding section and extruded to form an extrusion molded article having a predetermined shape. An extruded body can be formed easily.

【0003】ところが、外壁用建材の素材であるセメン
ト等の組成物は、一般に圧縮力に対しては極めて高強度
であるのに比べ、引っ張りや曲げに対してはそれほど強
くなく、曲げ力が働く部材として用いるのは必ずしも好
ましい材料ではない。例えば、強風や突風に晒され、風
圧による曲げ力を受ける高層建築物の最上部の外壁材な
どに用いるのはあまり適していない。このため、最近、
建材の内部に補強材を挿入することにより、引っ張りや
曲げに対してより強い建材とする方法や装置が開発され
ている。例えば、図8に示されるように、一台の押出機
1から送り出された原料を、一旦2つの経路3に分離
し、金型成形部5内に金型成形部の両側部より原料を送
り込むことにより、原料の押出圧力や流速等の押出特性
を均一に保つようにしたものもある。このようにして押
出状態を均一にすることにより、ネット状補強体7の挿
入位置等を安定した状態に保っている(本件出願人にか
かる特願平2−249216号参照)。なお、図中の符
号「8」はガイド部材である。
However, compositions such as cement, which is a material for building materials for outer walls, generally have extremely high strength against compressive force, but are not so strong against pulling and bending, and bending force works. It is not always the preferred material to use as the member. For example, it is not suitable for use as an outer wall material at the top of a high-rise building that is exposed to strong winds or gusts and receives bending force due to wind pressure. For this reason, recently
Methods and devices have been developed that make a building material stronger against pulling and bending by inserting a reinforcing material inside the building material. For example, as shown in FIG. 8, the raw material fed from one extruder 1 is once separated into two paths 3 and the raw material is fed into the mold forming portion 5 from both sides of the mold forming portion. In some cases, the extrusion characteristics such as the extrusion pressure and the flow rate of the raw material are kept uniform. By thus making the extruded state uniform, the insertion position and the like of the net-shaped reinforcing member 7 are kept stable (see Japanese Patent Application No. 2-249216 of the present applicant). Reference numeral "8" in the drawing is a guide member.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、かかる
従来の方法及び装置は、ネット状補強体の側面より原料
を圧入するので、ネット状補強体は、高圧の原料に押さ
れる虞があり、例えば繊維を編んだもののように剛性の
低い材料ではフラットな状態で原料内に埋設されず、押
出成形体完成時に全体に渡って延在するように配置され
ない虞がある。このため、ネット状補強体は相当強度を
有するものでなければ埋設できない虞もある。
However, in such a conventional method and apparatus, since the raw material is press-fitted from the side surface of the net-shaped reinforcing body, the net-shaped reinforcing body may be pushed by the high-pressure raw material. A material having low rigidity such as a knitted product may not be embedded in the raw material in a flat state and may not be arranged so as to extend over the whole when the extrusion molded body is completed. For this reason, there is a possibility that the net-shaped reinforcing member cannot be embedded unless it has a considerable strength.

【0005】また、従来の装置は、原料の流量を制御す
る位置とネット状補強体を挿入する位置とが比較的離れ
ているので、2つの経路を通ってきた原料がネット状補
強体と合体するとき両原料流速が均等にならない虞があ
り、ネット状補強体がフラットに原料中に埋設されない
虞もある。
Further, in the conventional apparatus, since the position for controlling the flow rate of the raw material and the position for inserting the net-shaped reinforcing member are relatively distant from each other, the raw material having passed through the two paths is combined with the net-shaped reinforcing member. When doing so, the flow rates of the two raw materials may not be uniform, and the net-like reinforcing body may not be flatly embedded in the raw material.

【0006】現在は、建材を軽量化するために、建材の
幅方向に1列あるいは2列以上の中空部を形成すること
が一般的に行われている。このように内部に中空部が設
けられた建材を成形する場合には、原料が流動する部分
の厚みが小さくなるので、原料の流速の変化率は大きく
なり、それに伴って流速等の制御が困難になるという不
具合もある。そして中空部近傍の建材の肉厚は、当然薄
いので、ネット状補強体を境とする剥離などが生じる可
能性も大きく、補強体の挿入位置の許容誤差範囲は、極
めて小さくなる。
At present, in order to reduce the weight of a building material, it is general practice to form one or more rows of hollow portions in the width direction of the building material. When molding a building material with a hollow inside as described above, the thickness of the part where the raw material flows becomes smaller, so the rate of change in the flow rate of the raw material increases, which makes it difficult to control the flow rate and other factors. There is also a problem that becomes. Since the wall thickness of the building material in the vicinity of the hollow portion is naturally thin, there is a high possibility that peeling will occur at the boundary of the net-like reinforcement, and the allowable error range of the insertion position of the reinforcement will be extremely small.

【0007】以上のような問題点に鑑みてなされた本発
明は、押出成形体の内部に1枚あるいは複数枚のネット
状補強体を挿入する場合であっても、金型成形部内の原
料の流速分布を均一にでき、当該金型成形部により形成
される押出成形体内の所定の位置に、円滑に、確実に、
しかも連続的にネット状補強体を挿入できるようにする
ことを目的とする。
The present invention, which has been made in view of the above-mentioned problems, has the advantage that, even when one or a plurality of net-shaped reinforcing members are inserted inside the extrusion molded body, The flow velocity distribution can be made uniform, and it can be smoothly and surely placed at a predetermined position in the extrusion-molded body formed by the mold molding section.
Moreover, it is an object of the present invention to enable continuous insertion of the net-shaped reinforcing body.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するため
の本発明方法は、原料供給手段から連続的に圧送された
流動性のある原料を所定の形状に成形する金型成形部の
成形空間部入口より導入するとともに、この金型成形部
の成形空間部内に複数枚のネット状補強材も供給し、前
記原料中にネット状補強材が埋設された押出成形体を前
記金型成形部の成形空間部出口から排出するようにした
ネット状補強材入り押出成形体の製造方法において、前
記原料供給手段によって前記原料を押圧する前に、前記
金型成形部の成形空間部入口に設けられたネット状補強
体を外部から金型成形部内にガイドするガイド部材の開
口部から、前記ネット状補強体の先端部を前記金型成形
部の成形空間部内に突出させた状態にセッティングする
初期設定工程と、前記ガイド部材の開口部から突出され
た前記ネット状補強体の表裏両面に対し前記補強体の表
面側原料と前記ネット状補強体の裏面側原料とをほぼ等
しい流速で供給し、これら原料によりネット状補強体を
挟圧しつつガイド部材より引き出しつつ流れるようにし
たネット状補強体内包工程と、このネット状補強体内包
工程終了後直ちに、前記金型成形部の成形空間部内で、
前記原料内部に引き出された前記ネット状補強体と当該
ネット状補強体を包囲する前記原料とを所定形状に成形
し原料中にネット状補強材が埋設された押出成形体とす
る成形工程と、を有することを特徴とするネット状補強
材入り押出成形体の製造方法である。
The method of the present invention for achieving the above-mentioned object is a molding space of a mold molding section for molding a fluid raw material continuously fed under pressure from a raw material supply means into a predetermined shape. Along with the introduction from the part inlet, a plurality of net-shaped reinforcing materials are also supplied into the molding space of this mold forming part, and an extrusion molded body in which the net-like reinforcing material is embedded in the raw material is used for the mold forming part. In the method for manufacturing an extruded body containing a net-shaped reinforcing material, which is configured to be discharged from the outlet of the molding space, before the raw material is pressed by the raw material supply means, it is provided at the inlet of the molding space of the die molding unit. An initial setting step of setting a state in which a tip end portion of the net-shaped reinforcing member is projected into a molding space of the mold-forming portion from an opening of a guide member for guiding the net-shaped reinforcing member from the outside into the mold-forming portion. When, The front side raw material of the reinforcing body and the back side raw material of the net-shaped reinforcing body are supplied to the front and back surfaces of the net-shaped reinforcing body projected from the opening of the guide member at substantially the same flow rate, and the net is formed by these raw materials. A net-shaped reinforcing body encapsulating step in which the shape-reinforcing body is drawn while flowing out from the guide member while being pinched, and immediately after the end of the net-shaped reinforcing body encapsulating step, in the molding space part of the mold forming part,
A molding step in which the net-shaped reinforcing member drawn into the raw material and the raw material surrounding the net-shaped reinforcing body are molded into a predetermined shape to form an extrusion molded body in which the net-shaped reinforcing material is embedded in the raw material, The method for producing an extruded product containing a net-shaped reinforcing material, comprising:

【0009】上記目的を達成するための本発明装置は、
流動体である押出成形体の原料を所定の形状に成形する
金型成形部と、当該金型成形部に接続された接続管から
当該金型成形部の成形空間部内に前記原料を流量制御手
段により流量制御しつつ連続的に圧送する原料供給手段
と、前記金型成形部の成形空間部内に取り付けられ、前
記押出成形体を高強度化する複数枚のネット状補強体を
それぞれ独立して外部から前記金型成形部の成形空間部
内にガイドする複数個のガイド部材とを有し、前記金型
成形部の成形空間部出口からネット状補強材が埋設され
た押出成形体を排出するネット状補強材入り押出成形体
の製造装置において、前記金型成形部は、成形空間部内
面に、入口から原料の流れ方向所定の範囲に形成された
次第に原料通路が狭められたテーパ面部と、テーパ面部
に連設された平坦部とが形成され、当該テーパ面部が形
成された部分に対応する成形空間部内には、前記ネット
状補強体を平らにして通過させる間隙部と、当該間隙部
の先端の開口部に向けて外面が先細り状に形成されたテ
ーパ面とを有する複数個のガイド部材が平行に配置さ
れ、前記原料供給手段は、前記各接続管内を複数に分割
し、この分割された通路ごとに流量制御手段を設けたこ
とを特徴とするネット状補強材入り押出成形体の製造装
置である。
The device of the present invention for achieving the above object is
A flow rate control means for the raw material into a molding space of the mold molding section from a mold molding section for molding the raw material of the extruded body which is a fluid into a predetermined shape, and a connecting pipe connected to the mold molding section. And a plurality of net-like reinforcing bodies that are mounted in the molding space of the mold molding unit and that enhance the strength of the extruded body independently from each other by externally A plurality of guide members for guiding inside the molding space of the mold forming part from the mold forming part, and a net shape for discharging the extrusion molded body in which the net reinforcing material is embedded from the molding space part outlet of the mold forming part. In the apparatus for manufacturing an extrusion-molded body containing a reinforcing material, the mold forming section includes a taper surface section in which a raw material passage is gradually narrowed and formed in a predetermined range in a flow direction of the raw material from an inlet on the inner surface of the molding space section, and a taper surface section. Flat connected to Is formed, and in the molding space portion corresponding to the portion where the tapered surface portion is formed, a gap portion for flattening and passing the net-shaped reinforcing member and an outer surface toward the opening portion at the tip of the gap portion are formed. A plurality of guide members having tapered surfaces formed in a taper shape are arranged in parallel, the raw material supply means divides the inside of each connection pipe into a plurality of parts, and a flow rate control means is provided for each of the divided passages. This is an apparatus for manufacturing an extruded body containing a net-shaped reinforcing material.

【0010】前記原料供給手段は、前記金型成形部の成
形空間部内に当該成形空間部から流出する原料の流量を
制御する第2流量制御手段を設けることが好ましい。さ
らに好ましくは、前記ガイド部材から前記各接続管内に
伸延された分配プレートを有し、当該分配プレートによ
り分割された通路ごとに流量制御手段を設けるようにす
ることである。
The raw material supply means is preferably provided with a second flow rate control means for controlling the flow rate of the raw material flowing out from the molding space portion in the molding space portion of the mold molding portion. More preferably, it has a distribution plate extending from the guide member into each of the connecting pipes, and a flow rate control means is provided for each of the passages divided by the distribution plate.

【0011】[0011]

【作用】本発明方法では、原料供給手段によって原料を
圧送し、金型成形部の成形空間部内に供給する前に、ガ
イド部材の開口端からネット状補強体の先端部を金型成
形部の成形空間部内に突出させた状態にセットすると、
原料供給手段から連続的に圧送された原料自体によりネ
ット状補強材は金型成形部の成形空間部内に引き込まれ
る。このネット状補強体の引き出し時期は、原料の供給
と同期するので、剛性の低いネット状補強体であっても
常に安定した状態で連続的に確実に挿入できる。
In the method of the present invention, before the raw material is fed under pressure by the raw material supply means and is fed into the molding space of the mold forming section, the tip of the net-shaped reinforcing member is moved from the opening end of the guide member to the mold forming section. When set in a state where it protrudes into the molding space,
The net-like reinforcing material is drawn into the molding space of the mold molding unit by the raw material itself continuously fed from the raw material supply means. Since the timing of withdrawing the net-shaped reinforcing member is synchronized with the supply of the raw material, even the net-shaped reinforcing member having a low rigidity can be continuously and reliably inserted in a stable state.

【0012】また、金型成形部の成形空間部内に設置さ
れたガイド部材内の間隙部を通って金型成形部の成形空
間部内に案内されるネット状補強体は、金型成形部によ
り原料が所定の形状に形成される直前に原料内に挿入さ
れる。したがって、流動性の乏しい原料であっても、ネ
ット状補強体が原料内に進入するにあたり、これを阻止
する大きな力が加わることはなく、ガイド部材の間隙部
に原料が流入することもない。
Further, the net-shaped reinforcing member guided into the molding space of the mold forming section through the gap in the guide member installed in the molding space of the mold forming section is a raw material by the mold forming section. Is inserted into the raw material immediately before it is formed into a predetermined shape. Therefore, even if the raw material has poor fluidity, when the net-shaped reinforcing member enters the raw material, no large force is applied to prevent the net-shaped reinforcing body from entering the raw material, and the raw material does not flow into the gap portion of the guide member.

【0013】成形空間部内に突出されたネット状補強材
に対しては、その表裏両面に対し原料がほぼ等しい流速
で供給されるので、ネット状補強材の引き出しが円滑に
行われ、押出成形体内の所定の位置に確実にかつ連続的
にネット状補強体を挿入することができ、また剛性の低
い材料のネット状補強材でも偏平な状態で原料中に埋設
され、押出成形体完成時にはネット状補強材が全体に渡
って延在するように配置される。
With respect to the net-shaped reinforcing material projected into the molding space, the raw materials are supplied to the front and back surfaces at substantially the same flow rate, so that the net-shaped reinforcing material can be smoothly drawn out, and the inside of the extrusion molded body can be smoothly drawn. The net-shaped reinforcement can be reliably and continuously inserted into the specified position of the, and even the net-shaped reinforcement of low rigidity material is embedded in the raw material in a flat state, and the net-shaped reinforcement is completed when the extrusion molded body is completed. The reinforcement is arranged so as to extend over the whole.

【0014】また、本発明装置では、金型成形部の内面
に、成形空間部入口から原料の流れ方向所定の範囲に、
次第に原料通路を狭めるようにテーパ面部を形成したの
で、原料はテーパ面部に沿うように流れてネット状補強
体を表裏両面から加圧するようになり、ネット状補強体
との合体性が向上する。
Further, in the apparatus of the present invention, on the inner surface of the die molding portion, within a predetermined range from the inlet of the molding space portion in the flow direction of the raw material,
Since the tapered surface portion is formed so as to gradually narrow the raw material passage, the raw material flows along the tapered surface portion to pressurize the net-shaped reinforcing member from both the front and back surfaces, thereby improving the unity with the net-shaped reinforcing member.

【0015】さらに、各接続管内を複数に分割し、この
分割された通路ごとに流量制御手段を設けると、押出し
成形体の内部に複数のネット状補強体を挿入する場合で
あっても、圧送原料は、複数の層に別れて金型成形部内
に供給される。これら各層の原料は、それぞれに対応す
る流量制御手段によりそれぞれ流量や流速を調節される
ので、各層の原料の流量または流速は一致し、金型成形
部内の原料の流速分布も均一化し、ネット状補強体を円
滑に引き出し、押出成形体を形成したとき、その内部の
所定の位置に確実にネット状補強体を挿入することがで
きる。この挿入は連続的に行うことができ生産性も向上
する。
Further, if each connecting pipe is divided into a plurality of parts and a flow rate control means is provided for each of the divided passages, even if a plurality of net-shaped reinforcing bodies are inserted into the extruded molded body, the pressure-feeding is performed. The raw material is divided into a plurality of layers and supplied into the mold forming section. Since the flow rate and flow velocity of the raw material of each layer are adjusted by the flow control means corresponding to each, the flow rate or flow velocity of the raw material of each layer is the same, the flow velocity distribution of the raw material in the mold forming part is also uniform, and a net shape is obtained. When the reinforcing body is smoothly pulled out to form the extrusion molded body, the net-shaped reinforcing body can be surely inserted into a predetermined position inside thereof. This insertion can be performed continuously, and productivity is also improved.

【0016】特に、成形空間部から流出する原料の流量
を制御する第2流量制御手段を成形空間部内に設ける
と、原料の流れがさらに均一化され、さらにガイド部材
と一体的に分配プレートを設けると、各分割通路内の原
料の流れがスムーズになり、原料の流れ制御が容易とな
る。
Particularly, when the second flow rate control means for controlling the flow rate of the raw material flowing out from the molding space is provided in the molding space, the flow of the raw material is further homogenized, and the distribution plate is provided integrally with the guide member. As a result, the flow of the raw material in each divided passage becomes smooth, and the flow control of the raw material becomes easy.

【0017】[0017]

【実施例】以下、本発明の一実施例を図面に基づいて説
明する。図1はセメント建材を製造する装置を示す概念
図、図2は本発明にかかる製造装置の一実施例を示す平
面図、図3は同側面図、図4は同製造装置の要部を示す
水平断面図、図5は図4の5−5線に沿う矢視図、図6
同製造装置の要部を示す一部破断斜視図、図7は押出成
形体の一部破断斜視図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a conceptual view showing an apparatus for manufacturing cement building materials, FIG. 2 is a plan view showing an embodiment of the manufacturing apparatus according to the present invention, FIG. 3 is a side view of the same, and FIG. 4 is a main part of the manufacturing apparatus. 6 is a horizontal sectional view, FIG. 5 is a view taken along the line 5-5 of FIG. 4, and FIG.
FIG. 7 is a partially cutaway perspective view showing a main part of the manufacturing apparatus, and FIG. 7 is a partially cutaway perspective view of an extrusion molded body.

【0018】まず、セメント建材Wを製造する装置の全
体を概説すれば、図1に示されるように、セメント、硅
砂、繊維、薬剤等を混練し、原料であるモルタルを生成
するミキサー11を有している。このミキサー11で
は、前記組成物を混練することによりモルタルが生成さ
れる。モルタルは、ミキサー11のモルタル排出口13
より排出され、当該排出口13に連結された第1コンベ
ヤ15により搬送されるようになっている。第1コンベ
ヤ15の先端には押出機17の原料供給口19が設置さ
れ、押出機17には本発明にかかる製造装置が連設され
ている。この製造装置により成形されたセメント建材W
は金型成形部23の出口Oより排出される。金型成形部
23の出口Oには、搬送コンベヤ57が設置されてお
り、トレー59上に搬送され、適当な長さに切断された
後に、一次養生を行うオートクレーブ61に搬送され
る。一次養生が終了すると、次のオートクレーブ63に
搬送されて二次養生される。このようにして乾燥し、十
分な強度にした後、切断加工され製品セメント建材Wと
なる。
First, as a general outline of the apparatus for producing the cement building material W, as shown in FIG. 1, a mixer 11 for kneading cement, silica sand, fibers, chemicals and the like to produce mortar as a raw material is provided. is doing. In this mixer 11, mortar is generated by kneading the composition. The mortar is the mortar outlet 13 of the mixer 11.
It is further discharged and is conveyed by the first conveyor 15 connected to the discharge port 13. The raw material supply port 19 of the extruder 17 is installed at the tip of the first conveyor 15, and the extruder 17 is connected to the manufacturing apparatus according to the present invention. Cement building material W molded by this manufacturing equipment
Is discharged from the outlet O of the die molding unit 23. A transfer conveyor 57 is installed at the outlet O of the mold forming unit 23, and is transferred onto a tray 59, cut into an appropriate length, and then transferred to an autoclave 61 for primary curing. When the primary curing is completed, the secondary curing is carried to the next autoclave 63. After being dried in this way and having a sufficient strength, it is cut and processed into the product cement building material W.

【0019】本発明にかかる製造装置は、原料供給手段
Gから連続的に圧送された流動性のある原料であるモル
タルを所定の形状に成形する金型成形部23の入口に導
入するとともに複数枚のネット状補強材も供給し、モル
タル中にネット状補強材が埋設された、図7に示される
ような、2枚のネット状補強体29,29が挿入され、
2段の中空部31を有するセメント建材Wを製造するも
のである。
The manufacturing apparatus according to the present invention introduces mortar, which is a fluid raw material continuously fed under pressure from the raw material supply means G, into the inlet of the die molding unit 23 for molding it into a predetermined shape, and a plurality of mortars are introduced. The net-like reinforcing material is also supplied and the net-like reinforcing material is embedded in the mortar. Two net-like reinforcing members 29, 29 are inserted as shown in FIG.
The cement building material W having the two-stage hollow portion 31 is manufactured.

【0020】この原料供給手段Gは、図2,3に示すよ
うに、モルタルを高圧で送り出すことができるオーガと
呼ばれる圧送装置21と、この圧送装置21に接続され
た2方向に分岐して延びる第1および第2接続管25,
27と、各接続管25,27内を複数の通路Tu ,Tc
,Td (図5,6参照)に分割する分配プレート49
と、この分割された通路Tu ,Tc ,Td ごとに設けら
れた流量制御手段R1 とからなっている。
As shown in FIGS. 2 and 3, the raw material supply means G is provided with a pressure feeding device 21 called an auger capable of feeding mortar at a high pressure and a branch extending in two directions connected to the pressure feeding device 21. First and second connecting pipes 25,
27 and a plurality of passages Tu, Tc in the connecting pipes 25, 27.
, Td (see FIGS. 5 and 6)
And a flow rate control means R1 provided for each of the divided passages Tu, Tc, Td.

【0021】前記接続管25,27は、母菅24より分
岐され、図2および図3に示すように、3次元的に湾曲
されているが、各接続管25,27は、共に同一の管長
と管径を有し、圧送装置21より送り出だされたモルタ
ルを金型成形部23の成形空間部23C内で再び合流す
るように金型成形部23の側部に連結されている。各接
続管25,27の金型成形部23側部に連結される部分
は、内部が図6に示すように、分配プレート49,49
により3つに分割され、分割された各通路Tu,Tc ,Td
ごとに第1流量制御手段R1 が設けられている。
The connecting pipes 25 and 27 are branched from the mother pipe 24 and are three-dimensionally curved as shown in FIGS. 2 and 3, but the connecting pipes 25 and 27 have the same pipe length. It has a pipe diameter and is connected to the side part of the mold forming part 23 so that the mortar sent out from the pressure feeding device 21 merges again in the molding space 23C of the mold forming part 23. As shown in FIG. 6, the portions of the connecting pipes 25 and 27 connected to the side of the mold forming portion 23 have distribution plates 49 and 49 inside.
The passages Tu, Tc, Td are divided into three by
A first flow rate control means R1 is provided for each.

【0022】分配プレート49,49は、後述のガイド
部材35と一体的に形成され、その後端は各接続管2
5,27内にまで伸延されている。このようにすれば、
圧送装置21より送られ各接続管25,27、を通って
流下してきたモルタルは、円滑に成形空間部23C内に
供給することができる。この結果、モルタルは、分配プ
レート49,49により3つの層に分離されて、金型成
形部23の成形空間部23C内に流入することになる。
The distribution plates 49, 49 are formed integrally with a guide member 35, which will be described later, and the rear end of each of the connecting pipes 2 is formed.
It has been extended to within 5,27. If you do this,
The mortar sent from the pressure-feeding device 21 and flowing down through the connecting pipes 25 and 27 can be smoothly supplied into the molding space 23C. As a result, the mortar is separated into three layers by the distribution plates 49, 49 and flows into the molding space portion 23C of the mold molding portion 23.

【0023】第1流量制御手段R1 は、分割された各通
路Tu ,Tc ,Td から金型成形部23の成形空間部2
3C内に流入するモルタルの流速を制御するものであ
り、3つの通路Tu ,Tc ,Td 毎に独立して調節され
る流速調節弁51u ,51c ,51d と、流体圧供給手
段(図示せず)とからなり、各流体圧供給手段を作動す
ることにより流速調節弁51u ,51c ,51d が作動
し、各通路Tu ,Tc ,Td の流通断面を調節するよう
になっている。なお、符号「52c 」は、流体圧供給手
段を金型成形部23に取り付けるねじである。
The first flow rate control means R1 is provided with a molding space portion 2 of the mold molding portion 23 from the divided passages Tu, Tc and Td.
The flow velocity of mortar flowing into 3C is controlled, and flow velocity control valves 51u, 51c, 51d that are independently regulated for each of the three passages Tu, Tc, Td, and a fluid pressure supply means (not shown). The flow velocity control valves 51u, 51c, 51d are activated by operating the fluid pressure supply means, and the flow cross sections of the passages Tu, Tc, Td are adjusted. The reference numeral “52c” is a screw for attaching the fluid pressure supply means to the mold forming section 23.

【0024】本実施例の金型成形部23は、図4に示す
ように、内面には、成形空間部23Cの入口Iから次第
に原料通路が狭められるように、モルタルの流れ方向所
定の範囲に形成されたテーパ面部23aと、テーパ面部
23aに連設された平坦部23bとが形成されている。
当該テーパ面部23aが形成された部分に対応する成形
空間部23C内には、ネット状補強体29を所定の位置
に正確に案内する2つのガイド部材35,35が相互に
平行に配置されている(図5参照)。各ガイド部材35
の内部には、収容される1枚のネット状補強体29をフ
ラットにして通過させる間隙部37が形成されている。
各ガイド部材35の外面は、間隙部37の先端の開口部
39に向けて先細り状にテーパ面37aとされている。
As shown in FIG. 4, the mold forming part 23 of the present embodiment has an inner surface within a predetermined range in the flow direction of the mortar so that the raw material passage is gradually narrowed from the inlet I of the forming space part 23C. The formed tapered surface portion 23a and the flat portion 23b connected to the tapered surface portion 23a are formed.
Two guide members 35, 35 for accurately guiding the net-shaped reinforcing member 29 to a predetermined position are arranged in parallel with each other in the molding space portion 23C corresponding to the portion where the tapered surface portion 23a is formed. (See Figure 5). Each guide member 35
A space 37 is formed in the interior of the space to allow one net-like reinforcing body 29 to be accommodated to pass therethrough.
The outer surface of each guide member 35 is a tapered surface 37a that tapers toward the opening 39 at the tip of the gap 37.

【0025】これにより入口Iから流入したモルタルの
流れは、テーパ面部23aとガイド部材35の先細り状
にテーパ面37aとによりガイドされてネット状補強体
29の表裏両面に向かうことになる。なお、開口部39
は、ネット状補強体29の送り出しが可能な範囲で極力
狭くされて成形空間部23C内に突出しているが、この
結果、流動性の乏しいモルタル内にもネット状補強体2
9を簡単に埋設することができ、モルタルは開口部39
から内部に入り込まないようになる。また、ガイド部材
35の先端部39には、支持ボルト41が取り付けら
れ、金型成形部23に支持されている。
As a result, the flow of the mortar flowing from the inlet I is guided by the tapered surface portion 23a and the tapered surface 37a of the guide member 35 to the front and back surfaces of the net-like reinforcing member 29. The opening 39
Protrudes into the molding space 23C by being made as narrow as possible within the range in which the net-shaped reinforcing member 29 can be sent out. As a result, the net-shaped reinforcing member 2 also exists in the mortar having poor fluidity.
9 can be easily buried and the mortar has an opening 39
Will not get inside. A support bolt 41 is attached to the tip end portion 39 of the guide member 35, and is supported by the mold forming portion 23.

【0026】このように成形空間部23Cのテーパ面部
23aとガイド部材35の外面に形成されたテーパ面3
7aとを形成すると、ネット状補強体29の表裏に当た
るモルタルとネット状補強体29とが確実に合体するこ
とになる。しかも、前述したように、第1流量制御手段
R1 により各通路Tu ,Tc ,Td を流れるモルタルの
流速が同じになるように制御されると、ネット状補強体
29がモルタルによってガイド部材35から確実に引き
出され、平坦な安定した状態でモルタルと合体すること
になる。
In this way, the tapered surface portion 23a of the molding space portion 23C and the tapered surface 3 formed on the outer surface of the guide member 35 are formed.
When 7a is formed, the mortar that hits the front and back of the net-shaped reinforcing member 29 and the net-shaped reinforcing member 29 are reliably combined. Moreover, as described above, when the flow rate of the mortar flowing through the passages Tu, Tc, Td is controlled to be the same by the first flow rate control means R1, the net-like reinforcing member 29 is reliably removed from the guide member 35 by the mortar. It will be pulled out and will be united with the mortar in a flat and stable state.

【0027】図2,3に示されるように、金型成形部2
3の後端部には、ネット状補強体29が金型成形部23
内に送り込まれる時に不必要に捩じれたり、ずれたりし
ないようにするために、保持部材43を取り付けること
が好ましい。この保持部材43は、本発明では特に限定
されるものではないが、例えば、ある程度の摩擦抵抗を
もって回転する抵抗ローラ等で良い。
As shown in FIGS. 2 and 3, the mold forming section 2
The net-shaped reinforcing member 29 is provided at the rear end of the mold forming part 23.
It is preferable to mount the holding member 43 in order to prevent it from being twisted or displaced unnecessarily when it is fed in. The holding member 43 is not particularly limited in the present invention, but may be, for example, a resistance roller that rotates with some frictional resistance.

【0028】前記ガイド部材35には、図4〜6に示さ
れるように、セメント建材Wの内部に中空部31を形成
するための中子45が取り付けられている。この中子4
5は、モルタルの流動方向に延び、基端がガイド部材3
5に取り付けられており、その先端部は金型成形部23
の出口Oに達している。
As shown in FIGS. 4 to 6, a core 45 for forming a hollow portion 31 inside the cement building material W is attached to the guide member 35. This core 4
5 extends in the flow direction of the mortar, and the base end of the guide member 3
No. 5 is attached to the mold forming part 23.
Has reached the exit O.

【0029】さらに、本実施例では、セメント建材Wの
形状によっては、前述の第1流量制御手段R1 のみで
は、金型成形部23の成形空間部23Cから流出するモ
ルタルが全体に渡り均一な流速とならない虞もあること
から、金型成形部23の成形空間部23C内に第2流量
制御手段R2 を設けている。この第2流量制御手段R2
も第1流量制御手段R1 と同様で、モルタルの流速を調
節する流速調節弁55…と、これら流速調節弁55…の
弁開度を調節する流体圧供給手段とを有し、この流体圧
供給手段により流通断面を調節するようになっている。
符号「56」は、ねじである。
Further, in this embodiment, depending on the shape of the cement building material W, the mortar flowing out from the molding space portion 23C of the mold molding portion 23 has a uniform flow velocity over the entire body only by the above-mentioned first flow rate control means R1. Therefore, the second flow rate control means R2 is provided in the molding space portion 23C of the mold molding portion 23. This second flow rate control means R2
Similarly to the first flow rate control means R1, it also has a flow rate control valve 55 for controlling the flow rate of mortar, and a fluid pressure supply means for controlling the valve opening degree of these flow rate control valves 55. The flow section is adjusted by means.
Reference numeral “56” is a screw.

【0030】次に、本実施例によるセメント建材Wの製
造方法を説明する。初期設定工程 まず、原料供給手段Gによってモルタルを圧送する前
に、ネット状補強体29をガイド部材35内に挿入し、
ネット状補強体29の先端部を、ガイド部材35の先端
開口部39より金型成形部23内に突出するようにセッ
トする。
Next, a method for manufacturing the cement building material W according to this embodiment will be described. Initial Setting Step First, before the mortar is pressure-fed by the raw material supply means G, the net-like reinforcing member 29 is inserted into the guide member 35,
The tip end portion of the net-shaped reinforcing member 29 is set so as to protrude from the tip end opening portion 39 of the guide member 35 into the mold forming portion 23.

【0031】ネット状補強体内包工程 ネット状補強体29の設置が完了すると、ミキサー11
を作動し、混練された流動性のあるモルタルを押出機1
7に供給する。そして、押出機17および圧送装置21
の運転を開始し、モルタルを接続管25,27内に供給
する。接続管25,27内は、ガイド部材37から一体
的に伸延された分配プレート49により3つに分割され
ているので、モルタルはこの分割された通路Tu ,Tc
,Tdごとに分流される。この分割された各通路Tu ,
Tc ,Td には第1流量制御手段R1 が設けられている
ので、モルタルは各通路Tu ,Tc ,Td ごとに流量が
等しくされ、複数の層に別れて金型成形部23の成形空
間部23Cの入口Iより内部へ連続的に内に供給され
る。
Net-shaped Reinforcing Body Encapsulation Process When the installation of the net-shaped reinforcing body 29 is completed, the mixer 11
And extruding the kneaded fluid mortar into the extruder 1
Supply to 7. Then, the extruder 17 and the pressure feeding device 21
Is started and mortar is supplied into the connecting pipes 25 and 27. Since the insides of the connecting pipes 25 and 27 are divided into three by a distribution plate 49 extending integrally from the guide member 37, the mortar is divided into these passages Tu and Tc.
, Td are divided. Each of the divided passageways Tu,
Since the first flow rate control means R1 is provided in Tc and Td, the flow rate of mortar is equalized in each of the passages Tu, Tc, and Td, and the mortar is divided into a plurality of layers to form a molding space portion 23C of the mold molding portion 23. Is continuously supplied from the inlet I to the inside.

【0032】入口Iから流入したモルタルの流れは、テ
ーパ面部23aとガイド部材35の先細り状にテーパ面
37aとによりネット状補強体29の表裏両面に向かう
ように変向され、ネット状補強体29の表裏両面から加
圧するようになるので、必然的にモルタルとネット状補
強体29とが確実に合体することになる。
The flow of mortar flowing from the inlet I is deflected by the tapered surface portion 23a and the tapered surface 37a of the guide member 35 toward both the front and back surfaces of the net-shaped reinforcing member 29, and the net-shaped reinforcing member 29. Since pressure is applied from both the front and back sides, the mortar and the net-shaped reinforcing body 29 are inevitably united.

【0033】しかも、前述のように、第1流量制御手段
R1 によりモルタルの流速が同じになるように制御され
ると、ネット状補強体29がモルタル自体によってガイ
ド部材35から確実に引き出され、平坦な安定した状態
でモルタルと合体することになる。つまり、ネット状補
強体29の引き出し時期とモルタルの供給時期とは、い
わば同期することになり、ネット状補強体29とモルタ
ルとは、常に同期的に作動し、安定した状態でネット状
補強体29の引き出しが連続的にかつ円滑に行なわれ
る。したがって、複数のネット状補強体29を挿入する
場合であっても、各層のモルタルの流量または流速は一
致し、ネット状補強体29がガイド部材35の開口部3
9から円滑に引き出されることになる。
Moreover, as described above, when the flow rate of the mortar is controlled to be the same by the first flow rate control means R1, the net-like reinforcing member 29 is reliably pulled out from the guide member 35 by the mortar itself and flattened. It will be combined with the mortar in a stable state. That is, the extraction timing of the net-shaped reinforcing member 29 and the supply timing of the mortar are in synchronism with each other, so that the net-shaped reinforcing member 29 and the mortar always operate in synchronization and the net-shaped reinforcing member in a stable state. 29 can be pulled out continuously and smoothly. Therefore, even when a plurality of net-like reinforcements 29 are inserted, the flow rate or flow velocity of the mortar in each layer is the same, and the net-like reinforcements 29 cause the openings 3 of the guide member 35 to be formed.
It will be smoothly withdrawn from 9.

【0034】しかも、比較的変形しやすい剛性の低い材
料、例えば炭素−炭素複合材料からなるネット状補強材
29であっても、高圧のモルタルにより変形や捩じれな
どが生じることなく、偏平な状態でモルタル中に埋設さ
れることになる。また、セメント建材Wが完成した時
も、ネット状補強材29が全体に渡って延在した状態の
セメント建材Wを得ることができ、品質の良い製品を高
い生産性の元で製造できることになる。
Moreover, even a net-like reinforcing material 29 made of a carbon-carbon composite material, which is relatively easily deformable and has a low rigidity, does not deform or twist due to high-pressure mortar, and is in a flat state. It will be buried in mortar. Further, even when the cement building material W is completed, it is possible to obtain the cement building material W in a state in which the net-shaped reinforcing material 29 extends over the whole, and it is possible to manufacture a high quality product with high productivity. .

【0035】なお、ガイド部材35の開口部39は、ネ
ット状補強体29の送り出しが可能な範囲で極力狭くさ
れかつ成形空間部23C内に突出されているので、流動
性の乏しいモルタル内にもネット状補強体29が簡単に
入り込み、モルタルはガイド部材35の開口部39内に
は入り込まない。
The opening 39 of the guide member 35 is as narrow as possible within the range in which the net-shaped reinforcing member 29 can be fed out and protrudes into the molding space 23C, so that it can be used even in a mortar with poor fluidity. The net-shaped reinforcing member 29 easily enters, and the mortar does not enter the opening 39 of the guide member 35.

【0036】成形工程 ネット状補強体の内包工程終了後、直ちに、金型成形部
23内でネット状補強体29を有するとモルタルを所定
形状に成形する。ネット状補強体29がモルタル内に埋
設された状態で、金型成形部23内を圧送されると、モ
ルタルは金型成形部23内の中子45により空間部が形
成され、外形は金型成形部23の出口形状である矩形状
となり、セメント建材Wは、内部に中空部31を有する
断面矩形のものとなる。なお、壁面角部の建材を形成す
る場合には、金型成形部23の出口形状を断面L字状と
したり、場合に因ってはU字状等にすることができる。
なお、ガイド部材35の先端開口部39は狭く、流動性
のあるモルタルを使用する場合でも、この開口部39か
らガイド部材35の間隙部37内へモルタルが浸入する
ことはない。また、ネット状補強体29は、間隙部37
から金型成形部23内に引きずられて出る際に、間隙部
37をクリーニングする効果を有しているので、間隙部
37がモルタル等が詰まることもない。
Molding Step Immediately after the step of enclosing the net-shaped reinforcing body, the mortar is molded into a predetermined shape when the net-shaped reinforcing body 29 is provided in the mold molding portion 23. When the net-shaped reinforcing member 29 is embedded in the mortar and is pressure-fed in the mold forming part 23, the mortar has a space formed by the core 45 in the mold forming part 23 and the outer shape is the mold. The shape of the cement building material W is rectangular, which is the exit shape of the molding portion 23, and the cement building material W has a rectangular cross section having a hollow portion 31 inside. In addition, when forming a building material of a corner portion of the wall surface, the outlet shape of the mold molding portion 23 may be L-shaped in cross section, or may be U-shaped or the like depending on the case.
The tip opening 39 of the guide member 35 is narrow, and even when fluid mortar is used, the mortar does not penetrate from the opening 39 into the gap 37 of the guide member 35. In addition, the net-shaped reinforcing member 29 has the gap 37.
Since it has the effect of cleaning the gap portion 37 when it is dragged out of the mold into the mold forming portion 23, the gap portion 37 is not clogged with mortar or the like.

【0037】上述したものは、本発明の一実施例であ
り、本発明は、特許請求の範囲に記載の要旨を逸脱する
ことなく、種々変更することができる。例えば、前記実
施例では、原料としてモルタルを使用したがこれのみに
限定されるものではなく、種々の流動性材料を使用する
ことができる。また、各接続管内を分割する数は、原料
中に埋設するネット状補強体の枚数により適宜変更で
き、この分割通路に設けられた流量制御手段の数も変更
できる。さらに、金型成形部内に設けられた流量制御手
段は製品によっては必ずしもなくても良い。加えて、ガ
イド部材から各接続管内に伸延された分配プレートも、
必ずしもガイド部材と一体に形成する必要もない。
The above is one embodiment of the present invention, and the present invention can be variously modified without departing from the scope of the claims. For example, although mortar was used as a raw material in the above-mentioned embodiments, the present invention is not limited to this, and various fluid materials can be used. Further, the number of divisions in each connecting pipe can be appropriately changed depending on the number of net-shaped reinforcements embedded in the raw material, and the number of flow control means provided in the division passage can be changed. Further, the flow rate control means provided in the mold forming section may not necessarily be necessary depending on the product. In addition, the distribution plate extended from the guide member into each connecting pipe,
It does not necessarily have to be formed integrally with the guide member.

【0038】[0038]

【発明の効果】以上の本発明方法によると、ガイド部材
の開口端からネット状補強体の先端部を金型成形部内に
突出させた状態にセットした後に、原料を圧送するの
で、原料自体によりネット状補強材は金型成形部内に引
き込まれる。ネット状補強体の引き出しは、原料の供給
と同期するので、常に、安定した状態で連続的に、しか
も確実に挿入できる。また、ガイド部材が金型成形部内
に設置されており、このガイド部材内に形成される間隙
部を通って金型成形部内に案内されるネット状補強体
は、金型成形部により成形体の原料が所定の形状に形成
される直前に原料内に挿入されるので、流動性の乏しい
原料でも確実にネット状補強体を埋設できる。本発明装
置によると、金型成形部の内面に、入口側から次第に原
料通路が狭められたテーパ面部と外面が先細り状にテー
パ面とされたガイド部材が配置されているので、原料が
ネット状補強体を表裏両面から加圧するように流れ、ネ
ット状補強体との合体性が向上する。また、各接続管内
を複数に分割した通路ごとに流量制御手段を設けている
ので、押出し成形体の内部に複数のネット状補強体を挿
入する場合であっても、圧送原料は、それぞれに対応す
る流量制御手段によりそれぞれ流量や流速を調節されて
複数の層に別れて金型成形部内に供給されるので、各層
の原料は、流量または流速は一致し、金型成形部内の原
料の流速分布を均一に制御でき、ネット状補強体を円滑
に引き出すことになり、押出成形体を形成したとき、そ
の内部の所定の位置に確実にネット状補強体を挿入する
ことができる。この挿入は連続的に行うことができ、こ
の結果種々の大きさの押出成形体を形成できるのみでな
く、生産性も向上する。また、成形空間部内に成形空間
部から流出する原料の流量を制御する第2流量制御手段
を設けると、原料の流れが一層均一化され、さらにガイ
ド部材と一体的に分配プレートを設けると、各分割通路
内の原料の流れがスムーズになり、原料の流れ制御が容
易となる。
According to the method of the present invention described above, the raw material is fed under pressure after the tip of the net-shaped reinforcing member is set in the mold forming portion so as to project from the open end of the guide member. The net-shaped reinforcing material is drawn into the mold forming part. Since the withdrawal of the net-shaped reinforcing member is synchronized with the supply of the raw material, the net-like reinforcing member can always be inserted continuously in a stable state and surely. In addition, the guide member is installed in the mold forming section, and the net-shaped reinforcing member guided into the mold forming section through the gap formed in the guide member is Since the raw material is inserted into the raw material immediately before it is formed into a predetermined shape, the net-like reinforcing body can be surely embedded even in the raw material having poor fluidity. According to the device of the present invention, the inner surface of the mold forming portion is provided with the tapered surface portion where the raw material passage is gradually narrowed from the inlet side and the guide member where the outer surface is tapered so that the raw material is in a net shape. The reinforcing body flows so as to pressurize it from both the front and back sides, and the unity with the net-shaped reinforcing body is improved. Further, since the flow rate control means is provided for each of the passages obtained by dividing the inside of each connecting pipe, even if a plurality of net-shaped reinforcing bodies are inserted inside the extruded molded body, the pressure-feeding raw materials correspond to each. The flow rate and flow rate are adjusted by the flow rate control means to be supplied into the mold forming section separately in a plurality of layers, so that the raw materials in each layer have the same flow rate or flow rate, and the flow rate distribution of the raw material in the mold forming section. Can be uniformly controlled, and the net-shaped reinforcing body can be smoothly pulled out, and when the extrusion molded body is formed, the net-shaped reinforcing body can be reliably inserted into a predetermined position inside thereof. This insertion can be done continuously, so that not only can extrusions of different sizes be formed, but productivity is also improved. Further, if the second flow rate control means for controlling the flow rate of the raw material flowing out from the molding space portion is provided in the molding space portion, the flow of the raw material is further homogenized, and if the distribution plate is provided integrally with the guide member, The flow of the raw material in the divided passages becomes smooth, and the flow control of the raw material becomes easy.

【図面の簡単な説明】[Brief description of drawings]

【図1】 セメント建材を製造する装置を示す概念図で
ある。
FIG. 1 is a conceptual diagram showing an apparatus for producing a cement building material.

【図2】 本発明にかかる製造装置の一実施例を示す平
面図である。
FIG. 2 is a plan view showing an embodiment of a manufacturing apparatus according to the present invention.

【図3】 同側面図である。FIG. 3 is a side view of the same.

【図4】 同製造装置の要部を示す水平半断面図であ
る。
FIG. 4 is a horizontal half-sectional view showing a main part of the manufacturing apparatus.

【図5】 図4の5−5線に沿う断面図である。5 is a cross-sectional view taken along line 5-5 of FIG.

【図6】 同製造装置の要部を示す一部破断斜視図であ
る。
FIG. 6 is a partially cutaway perspective view showing a main part of the manufacturing apparatus.

【図7】 押出成形体の一部破断斜視図である。FIG. 7 is a partially cutaway perspective view of an extrusion molded body.

【図8】 従来の押出成形装置を示す断面図である。FIG. 8 is a sectional view showing a conventional extrusion molding apparatus.

【符号の説明】[Explanation of symbols]

23…金型成形部、 23a…テーパ面部、 23b…
平坦部、23C…成形空間部、 29…ネット状補強
材、35…ガイド部材、37…間隙部、 37a…
テーパ面、 39…ガイド部材の開口部、49…分
配プレート、 G…原料供給手段、 I…成形空間
部入口、O…成形空間部出口、 R1 …第1流量制御手
段、R2 …第2流量制御手段、Tu,Tc,Td …通路、
W…セメント建材。
23 ... Mold forming part, 23a ... Tapered surface part, 23b ...
Flat part, 23C ... Molding space part, 29 ... Net reinforcing material, 35 ... Guide member, 37 ... Gap part, 37a ...
Tapered surface, 39 ... Opening of guide member, 49 ... Distribution plate, G ... Raw material supply means, I ... Molding space inlet, O ... Molding space outlet, R1 ... First flow rate control means, R2 ... Second flow rate control Means, Tu, Tc, Td ... passage,
W: Cement building material.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 磯山 正 東京都千代田区大手町2−6−3 新日本 製鐵株式会社内 (72)発明者 遠山 幸三 東京都調布市飛田給二丁目19番1号 鹿島 建設株式会社技術研究所内 (72)発明者 末永 龍夫 東京都調布市飛田給二丁目19番1号 鹿島 建設株式会社技術研究所内 (72)発明者 中川 裕章 東京都調布市飛田給二丁目19番1号 鹿島 建設株式会社技術研究所内 ─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Tadashi Isoyama 2-6-3 Otemachi, Chiyoda-ku, Tokyo Within Nippon Steel Corporation (72) Inventor Kozo Toyama No. 19-1 Tobita, Chofu-shi, Tokyo Kashima Construction Co., Ltd. Technical Research Institute (72) Inventor Tatsuo Suenaga 2-19-1, Tobita, Chofu-shi, Tokyo Kashima Construction Co., Ltd. Technical Research Institute (72) Inventor Hiroaki Nakagawa 2-1-1, Tobita, Chofu-shi, Tokyo Kashima Construction Co., Ltd. Technical Research Center

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 原料供給手段(G) から連続的に圧送され
た流動性のある原料を所定の形状に成形する金型成形部
(23)の成形空間部入口(I) より導入するとともに、この
金型成形部(23)の成形空間部(23C) 内に複数枚のネット
状補強材(29)も供給し、前記原料中にネット状補強材(2
9)が埋設された押出成形体を前記金型成形部(23)の成形
空間部出口(O) から排出するようにしたネット状補強材
入り押出成形体の製造方法において、 前記原料供給手段(G) によって前記原料を押圧する前
に、前記金型成形部(23)の成形空間部入口(I) に設けら
れたネット状補強体(29)を外部から金型成形部内にガイ
ドするガイド部材(35)の開口部(39)から、前記ネット状
補強体(29)の先端部を前記金型成形部(23)の成形空間部
(23C) 内に突出させた状態にセッティングする初期設定
工程と、 前記ガイド部材(35)の開口部(39)から突出された前記ネ
ット状補強体(29)の表裏両面に対し前記補強体の表面側
原料と前記ネット状補強体(29)の裏面側原料とをほぼ等
しい流速で供給し、これら原料によりネット状補強体(2
9)を挟圧しつつガイド部材(35)より引き出しつつ流れる
ようにしたネット状補強体内包工程と、 このネット状補強体内包工程終了後直ちに、前記金型成
形部(23)の成形空間部(23C) 内で、前記原料内部に引き
出された前記ネット状補強体(29)と当該ネット状補強体
を包囲する前記原料とを所定形状に成形し原料中にネッ
ト状補強材(29)が埋設された押出成形体とする成形工程
と、を有することを特徴とするネット状補強材入り押出
成形体の製造方法。
1. A mold molding section for molding a fluid raw material continuously fed from a raw material supply means (G) into a predetermined shape.
Introduced from the inlet (I) of the molding space of (23), a plurality of net-shaped reinforcing materials (29) are also fed into the molding space (23C) of the mold molding part (23), Net-shaped reinforcement (2
In the method for producing an extrusion-molded article containing a net-shaped reinforcing material, the extrusion-molded article in which 9) is embedded is discharged from the molding space section outlet (O) of the mold molding section (23). Before pressing the raw material by G), a guide member for guiding the net-like reinforcing body (29) provided at the molding space portion inlet (I) of the mold forming part (23) from the outside into the mold forming part. From the opening (39) of (35), the distal end of the net-shaped reinforcing body (29) to the molding space of the mold molding part (23).
(23C) initial setting step of setting in a state of protruding into the inside of the guide member (35) of the reinforcing member to the front and back surfaces of the net-shaped reinforcing member (29) protruding from the opening (39) The front-side raw material and the back-side raw material of the net-shaped reinforcing member (29) are supplied at substantially the same flow rate, and the net-shaped reinforcing member (2
9) The net-shaped reinforcing body encapsulating step in which the material is pulled out from the guide member (35) while being pinched, and immediately after the net-shaped reinforcing body encapsulating step is completed, the molding space portion (23) of the mold forming part (23) 23C), the net-shaped reinforcing member (29) pulled out inside the raw material and the raw material surrounding the net-shaped reinforcing body are molded into a predetermined shape, and the net-shaped reinforcing material (29) is embedded in the raw material. And a step of forming the extruded body as described above, and a method for producing an extruded body containing a net-shaped reinforcing material.
【請求項2】 流動体である押出成形体の原料を所定の
形状に成形する金型成形部(23)と、当該金型成形部(23)
に接続された接続管(25,27) から当該金型成形部(23)の
成形空間部(23C) 内に前記原料を流量制御手段(R1)によ
り流量制御しつつ連続的に圧送する原料供給手段(G)
と、前記金型成形部(23)の成形空間部(23C) 内に取り付
けられ、前記押出成形体を高強度化する複数枚のネット
状補強体(29)をそれぞれ独立して外部から前記金型成形
部(23)の成形空間部(23C) 内にガイドする複数個のガイ
ド部材(35)とを有し、前記金型成形部(23)の成形空間部
出口(O) からネット状補強材(29)が埋設された押出成形
体を排出するネット状補強材入り押出成形体の製造装置
において、 前記金型成形部(23)は、成形空間部内面に、入口(I) か
ら原料の流れ方向所定の範囲に形成された次第に原料通
路が狭められたテーパ面部(23a) と、テーパ面部(23a)
に連設された平坦部(23b) とが形成され、当該テーパ面
部(23a) が形成された部分に対応する成形空間部(23C)
内には、前記ネット状補強体(29)を平らにして通過させ
る間隙部(37)と、当該間隙部(37)の先端の開口部(39)に
向けて外面が先細り状に形成されたテーパ面(37a) とを
有する複数個のガイド部材(35)が平行に配置され、 前記原料供給手段(G) は、前記各接続管(25,27) 内を複
数に分割し、この分割された通路(Tu,Tc,Td)ごとに流量
制御手段(R1)を設けたことを特徴とするネット状補強材
入り押出成形体の製造装置。
2. A mold forming part (23) for forming a raw material of an extruded body which is a fluid into a predetermined shape, and the mold forming part (23).
Raw material supply that continuously feeds the raw material into the molding space (23C) of the mold molding section (23) from the connection pipe (25, 27) connected to the pump while controlling the flow rate by the flow rate control means (R1). Means (G)
And a plurality of net-like reinforcing bodies (29) that are mounted in the molding space (23C) of the mold molding section (23) and enhance the strength of the extruded body independently from the outside. It has a plurality of guide members (35) for guiding inside the molding space (23C) of the mold molding part (23), and a net-like reinforcement from the molding space part outlet (O) of the mold molding part (23). In the apparatus for producing an extrusion-molded product containing a net-shaped reinforcing material, which discharges the extrusion-molded product in which the material (29) is embedded, the mold molding part (23) is provided on the inner surface of the molding space part from the inlet (I) of the raw material. A taper surface portion (23a) formed in a predetermined range in the flow direction and having a gradually narrowed raw material passage, and a taper surface portion (23a)
And a molding space portion (23C) corresponding to the portion where the flat surface portion (23b) and the tapered surface portion (23a) are formed.
Inside, a gap portion (37) for flattening and passing the net-shaped reinforcing member (29) and an outer surface tapering toward the opening portion (39) at the tip of the gap portion (37) are formed. A plurality of guide members (35) having a tapered surface (37a) are arranged in parallel, and the raw material supply means (G) divides the inside of each of the connecting pipes (25, 27) into a plurality of parts. An apparatus for manufacturing an extruded product containing a net-shaped reinforcing material, characterized in that a flow rate control means (R1) is provided for each of the passages (Tu, Tc, Td).
【請求項3】 前記原料供給手段(G) は、前記金型成形
部(23)の成形空間部(23C) 内に当該成形空間部(23C) か
ら流出する原料の流量を制御する第2流量制御手段(R2)
を設けたことを特徴とする請求項2に記載のネット状補
強材入り押出成形体の製造装置。
3. The second flow rate for controlling the flow rate of the raw material flowing out from the molding space portion (23C) into the molding space portion (23C) of the mold molding portion (23). Control means (R2)
The apparatus for manufacturing an extruded product containing a net-shaped reinforcing material according to claim 2, further comprising:
【請求項4】 前記原料供給手段(G) は、前記ガイド部
材(35)から前記各接続管(25,27) 内に伸延された分配プ
レート(49)を有し、当該分配プレート(49)により分割さ
れた通路(Tu,Tc,Td)ごとに流量制御手段(R1)を設けたこ
とを特徴とする請求項2または3に記載のネット状補強
材入り押出成形体の製造装置。
4. The raw material supply means (G) has a distribution plate (49) extending from the guide member (35) into each of the connecting pipes (25, 27), and the distribution plate (49). The apparatus for producing an extruded product containing a net-like reinforcing material according to claim 2 or 3, wherein a flow rate control means (R1) is provided for each of the passages (Tu, Tc, Td) divided by.
JP5196518A 1993-08-06 1993-08-06 Method and apparatus for producing net like reinforcing material-containing extrusion molded object Withdrawn JPH0747521A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5196518A JPH0747521A (en) 1993-08-06 1993-08-06 Method and apparatus for producing net like reinforcing material-containing extrusion molded object

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5196518A JPH0747521A (en) 1993-08-06 1993-08-06 Method and apparatus for producing net like reinforcing material-containing extrusion molded object

Publications (1)

Publication Number Publication Date
JPH0747521A true JPH0747521A (en) 1995-02-21

Family

ID=16359077

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5196518A Withdrawn JPH0747521A (en) 1993-08-06 1993-08-06 Method and apparatus for producing net like reinforcing material-containing extrusion molded object

Country Status (1)

Country Link
JP (1) JPH0747521A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05320009A (en) * 1991-02-20 1993-12-03 Tosoh Corp Aqueous suspension preparation for weeding paddy field under flooding before rice transplanting and method for application

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05320009A (en) * 1991-02-20 1993-12-03 Tosoh Corp Aqueous suspension preparation for weeding paddy field under flooding before rice transplanting and method for application

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