JPH0739620B2 - Lightweight structural steels for building structures, their materials, and their manufacturing methods - Google Patents
Lightweight structural steels for building structures, their materials, and their manufacturing methodsInfo
- Publication number
- JPH0739620B2 JPH0739620B2 JP1125084A JP12508489A JPH0739620B2 JP H0739620 B2 JPH0739620 B2 JP H0739620B2 JP 1125084 A JP1125084 A JP 1125084A JP 12508489 A JP12508489 A JP 12508489A JP H0739620 B2 JPH0739620 B2 JP H0739620B2
- Authority
- JP
- Japan
- Prior art keywords
- steel
- less
- hot
- lightweight
- steel sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims description 120
- 239000010959 steel Substances 0.000 title claims description 120
- 238000004519 manufacturing process Methods 0.000 title claims description 32
- 239000000463 material Substances 0.000 title description 54
- 238000003466 welding Methods 0.000 claims description 42
- 229910000746 Structural steel Inorganic materials 0.000 claims description 16
- 230000001603 reducing effect Effects 0.000 claims description 15
- 239000012535 impurity Substances 0.000 claims description 13
- 229910052804 chromium Inorganic materials 0.000 claims description 12
- 230000001590 oxidative effect Effects 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 11
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 229910052748 manganese Inorganic materials 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 description 48
- 238000005260 corrosion Methods 0.000 description 48
- 239000011248 coating agent Substances 0.000 description 45
- 238000000576 coating method Methods 0.000 description 45
- 238000012360 testing method Methods 0.000 description 31
- 230000000694 effects Effects 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- 230000006866 deterioration Effects 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- 238000005098 hot rolling Methods 0.000 description 10
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000008961 swelling Effects 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 229910000975 Carbon steel Inorganic materials 0.000 description 4
- 229910001566 austenite Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000010962 carbon steel Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 235000002639 sodium chloride Nutrition 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229920000298 Cellophane Polymers 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000004070 electrodeposition Methods 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910001563 bainite Inorganic materials 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- -1 residual deoxidizer Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000012085 test solution Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- ALSTYHKOOCGGFT-UHFFFAOYSA-N cis-oleyl alcohol Natural products CCCCCCCCC=CCCCCCCCCO ALSTYHKOOCGGFT-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
- 229960001826 dimethylphthalate Drugs 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B3/02—Rolling special iron alloys, e.g. stainless steel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Heat Treatment Of Steel (AREA)
Description
【発明の詳細な説明】 〈産業上の利用分野〉 この発明は、例えば工業化住宅用の構造材等として好適
な建築構造用軽量形鋼、及びその素材としての熱延鋼
板、並びにそれらの製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial field of application> The present invention relates to a lightweight structural steel for construction, which is suitable as a structural material for industrialized houses, and a hot-rolled steel sheet as a raw material thereof, and a method for producing the same. It is about.
〈従来技術とその課題〉 近年、著しい地価高騰の中にあっても一戸建て住戸に対
する強い願望は衰えることを知らないばかりか、所得の
伸び等を背景とした高級指向の高まりと共に、50年或い
は100年と言った長期に亘る耐久性を狙いとした“高規
格住宅”が静かなブームとなっている。<Prior art and its problems> Not only does the strong desire for single-family dwelling units diminish in recent years, despite the dramatic rise in land prices, but the trend toward high-class people is rising for 50 years or 100 “High-standard housing” aimed at long-term durability such as the year has become a quiet boom.
そのため、各工業化住宅メーカーは、“住宅外壁パネル
のセラミックス化”や“ALCコンクリートの適用範囲拡
大”等によりこれらの要求への精力的な対応姿勢を見せ
ているが、前記長期保証住宅の骨材(軸組,柱,梁等)
には鉄系素材が最も適していると言うことから、最近、
骨材として使用する軽量形鋼のより一層の耐久性改善策
に関心が寄せられるようになった。Therefore, each industrialized housing maker is enthusiastically responding to these requirements by "ceramic conversion of exterior housing wall panels" and "expansion of application range of ALC concrete". (Framework, columns, beams, etc.)
Since iron-based materials are most suitable for
There has been a growing interest in measures for further improving the durability of lightweight steels used as aggregates.
ところで、現在、鉄骨系工業化住宅に用いられている骨
材はJIS G 3350で規定される一般構造用軽量形鋼並びに
JIS G 3350で規定される一般構造用溶接軽量H形鋼であ
り、素材的にはSS41鋼クラスの炭素鋼が一般的であっ
た。ただ、これまでは素材メーカから各工業化住宅メー
カに納入される際の製品形態は熱延黒皮材が殆んどであ
ったが、最近の傾向としてZnめっき材を素材とした軽量
形鋼が増加している。これは、 a)外壁パネルの隙間部より浸入してくる雨水及び海塩
粒子による骨材の腐食進行, b)結露の結果室内から浸入してくる水分による骨材の
予想以上の腐食進行, 等が明らかとなったためであり、特に風呂回りや台所回
りでの経年腐食問題が注目を集めている。By the way, the aggregates currently used in industrial steel-framed houses are lightweight structural steel for general structures and JIS G 3350.
It is a welded lightweight H-section steel for general structures specified by JIS G 3350, and SS41 steel class carbon steel was generally used as the material. However, until now, most of the product forms delivered from material manufacturers to industrialized housing manufacturers were hot-rolled black leather materials, but the recent trend is that lightweight section steel made from Zn-plated materials is used. It has increased. These are: a) Aggregate corrosion progresses due to rainwater and sea salt particles entering through the gaps in the outer wall panel, b) Undesirable corrosion progress of aggregates due to water entering from the interior as a result of dew condensation, etc. The problem of corrosion over time around baths and kitchens is attracting attention.
しかしながら、素材メーカから納入され、各工業化住宅
メーカでフレームとしての組み立てを完了後、下地処理
としてのリン酸鉄化成処理或いはリン酸亜鉛化成処理が
施され、更にその後アニオン又はカチオン電着塗装或い
は静電粉体塗装が施されて建築現場に運ばれるのが一般
的である“軽量形鋼”では、例えZnめっきが施されてい
たとしても以下のような防食上の問題が残されていた。
即ち、 (a)建築現場で行われる溶接によって溶接部のめっき
膜が消失してしまうため、めっき膜による防錆効果が期
待できない, (b)端部におけるめっき膜のつきまわり性が良くな
く、そのためこの部分の耐食性が劣る, (c)多数のボルト穴あけ部では金属素材面が露出する
こととなり、この部分の耐食性が劣る, (d)建築施工時にめっき膜損傷が生じると、該傷付き
部での耐食性が劣化する。However, after being delivered from a material manufacturer and completing the assembly as a frame by each industrialized house manufacturer, iron phosphate chemical conversion treatment or zinc phosphate chemical conversion treatment as a base treatment is performed, and then anion or cation electrodeposition coating or static coating is performed. The "light-weight steel", which is generally coated with electric powder and transported to the construction site, has the following problems in anticorrosion even if it is Zn-plated.
That is, (a) the plating film at the welded portion disappears due to welding performed at the construction site, so the rust-preventive effect of the plated film cannot be expected, (b) the throwing power of the plated film at the end is not good, Therefore, the corrosion resistance of this part is inferior, (c) The metal material surface is exposed in many bolt holes, and the corrosion resistance of this part is inferior. (D) If the plating film is damaged during construction, the scratched part Corrosion resistance deteriorates.
そこで、一部の工業化住宅メーカでは、これら諸問題の
解決策として、“従来のめっき鋼板以上に耐食性が優れ
ためっき鋼板”をベースとした軽量形鋼を採用しようと
する動きが始まっているが、軽量形鋼のベース材として
如何に高い耐食性のめっき鋼板を採用しようとも、めっ
き鋼板である限りは上記(a)及び(c)項で指摘した
問題は依然として未解決のままであり、高耐食性めっき
鋼板の採用も十分な対策であると言うことはできなかっ
た。Therefore, some industrial housing manufacturers have begun to adopt lightweight section steels based on "plated steel sheets with higher corrosion resistance than conventional plated steel sheets" as a solution to these problems. However, no matter how high corrosion-resistant plated steel sheet is used as a base material for lightweight steel, as long as it is a plated steel sheet, the problems pointed out in (a) and (c) above are still unsolved, and high corrosion resistance It cannot be said that the adoption of plated steel sheets is a sufficient measure.
更に、「結露の問題からくる経年の腐食に対してはめっ
き手段は必ずしも十分な対策ではない」との指摘も一部
の工業化住宅メーカから寄せられている。Further, some industrialized housing manufacturers have pointed out that the plating means is not necessarily a sufficient measure against corrosion over the years due to the problem of dew condensation.
従って、これらの指摘並びにユーザーの高級指向に対処
するためには、軽量形鋼用材料として A)溶接部での耐食性の劣化が見られないか、或いは極
めて軽微である, B)ボルト穴あけ部での耐食性劣化が見られないか、或
いは極めて軽微である, C)建築施工時に発生しがちな塗膜損傷部での耐食性劣
化が見られないか、或いは極めて軽微である, 等の性能を有するところの、従来材とは耐食性が格段に
優れた鋼材を開発することが必要であった。しかも、従
来の工業化住宅軽量形鋼に取って代わる幅広い適用を促
進するためには、開発すべき鋼材の価格レベルが従来鋼
材に十分対抗できるものであることも必要であった。Therefore, in order to cope with these points and the high-grade orientation of users, A) As a material for lightweight shaped steel, A) no deterioration of corrosion resistance at the welded part is seen, or very slight, B) at the bolt holed part. Corrosion resistance deterioration is not observed, or is extremely slight, C) Corrosion resistance deterioration at the damaged coating film that is likely to occur during construction is not observed or is extremely slight, etc. However, it was necessary to develop a steel material that has significantly better corrosion resistance than conventional materials. Moreover, in order to promote a wide range of applications to replace the conventional lightweight steel for industrialized houses, it was also necessary that the price level of the steel material to be developed should be sufficiently competitive with the conventional steel material.
〈課題を解決するための手段〉 本発明者等は、上述のような観点から、耐食性に優れる
ことは勿論、取り扱い如何で性能に格別な悪影響が出る
こともなく、しかも価格的にも従来材に十分対抗できる
建築構造用軽量形鋼を提供すべく種々研究を重ねた結
果、「従来考えられていた“高耐食化”即ち“高耐食め
っき適用”と言う手法ではその目的の達成は困難である
が、素材鋼板中に通常のステンレス鋼板(例えばSUS410
L)におけるよりも少ない量のCrを含有させると共に、
該素材鋼板中のその他の成分を適正に調整した場合に
は、めっき処理にこだわることなく十分な耐食性確保が
可能となり、しかも上記諸要求を十分達成できる建築構
造用軽量形鋼が実現される」との新しい知見を得ること
ができた。<Means for Solving the Problems> From the viewpoints described above, the inventors of the present invention have not only excellent corrosion resistance, but also have no particular adverse effect on the performance depending on how they are handled, and also the conventional material in terms of price. As a result of various studies to provide a lightweight structural steel for building structures that can sufficiently counter the above, it is difficult to achieve the objective by the method that has been considered in the past, "higher corrosion resistance" or "high corrosion resistance plating". However, there are ordinary stainless steel plates (for example, SUS410) in the material steel plate.
L) with less Cr than in
If the other components in the raw steel sheet are properly adjusted, sufficient corrosion resistance can be ensured without being particular about the plating treatment, and a lightweight structural steel for building structures can be realized that can sufficiently meet the above requirements. I was able to obtain new knowledge.
即ち、適量のCrを添加すると共にその他の成分を適正に
調整したCr含有鋼板は、 イ)溶接部での耐食性劣化が極めて小さい, ロ)ボルト穴あけ部での耐食性劣化も極めて軽微であ
る, ハ)必要であれば従来の塗装による防錆対策も可能であ
り、例え塗膜に損傷が生じたとしても、傷付き部での耐
食性劣化は母材の良好な耐食性能によって保証されてい
るので格別な不都合を招くことがない, 等の特徴を有することが明らかとなり、しかも次に示す
各種事項をも確認できた訳である。That is, a Cr-containing steel plate with an appropriate amount of Cr added and other components appropriately adjusted has a) a very small deterioration in corrosion resistance at the welded part, and a) a very small deterioration in corrosion resistance at the bolt hole. ) If necessary, conventional rust prevention measures can be taken, and even if the coating film is damaged, deterioration of corrosion resistance at the scratched part is guaranteed by the good corrosion resistance of the base metal, so it is exceptional. It has been clarified that it has features such as that it does not cause any inconvenience, and that the following items can be confirmed.
まず、上述の如く成分調整したCr含有鋼板を用い、既存
の“電気抵抗溶接にて軽量形鋼を成形するライン”によ
ってJIS G 3353相当の機械的性質を持った一般構造用溶
接軽量H形鋼を製造すべく検討したところ、「従来の溶
接軽量H形鋼を大気中で電気抵抗溶接を行った際にしば
しば問題となった“ペネトレータ”と呼ばれる溶接欠陥
(電気抵抗溶接時の加熱により生成した酸化スケールが
融接部内部に巻き込まれ残留することにより生じる溶接
欠陥)が前記特定組成のCr含有鋼板を素材としたときで
もやはり認められがちであったが、この問題に対して
は、例えは特開昭60-199582号公報等に示されている如
き“非酸化性雰囲気又は還元性火炎にてシールドした状
態での電気抵抗溶接”を採用することで十分な対処がで
きる」との事実が明らかとなり、更に、前記特定組成の
Cr含有素材鋼板の製造条件についての様々な検討によっ
て「連続鋳造法で得た上記組成のCr含有鋼スラブから熱
延鋼板を製造するに際し、スラブの加熱温度,熱間圧延
仕上温度及び仕上板厚,並びに巻取温度を特定条件に規
制すると、構造用軽量形鋼製造用としての機械的諸性質
等に十分優れた高耐食性鋼板を極めて安定に製造するこ
とが可能となる」ことをも知ることができた。しかも、
上記特定組成のCr含有素材鋼板が従来の炭素鋼製造ライ
ンを活用して製造可能であり、価格的にも従来のSS-41
鋼クラスの炭素鋼を母材としためっき系素材に十分対抗
できることや、それを素材とした軽量形鋼が従来の軽量
形鋼製造ラインに殆んど手を加えることなく成形加工可
能であることも確認された。First, using a Cr-containing steel sheet whose composition has been adjusted as described above, a conventional structural welded lightweight H-section steel with mechanical properties equivalent to JIS G 3353 by the existing "line for forming lightweight section steel by electric resistance welding". Was investigated in order to produce a "welding defect called" penetrator ", which was often a problem when performing conventional electric resistance welding of lightweight H-section steel in the atmosphere (generated by heating during electric resistance welding). Weld defects caused by the oxide scale being caught and left inside the fusion-bonded portion) tended to be recognized even when using the Cr-containing steel sheet of the specific composition as a material, but for this problem, for example, As described in JP-A-60-199582, "the electric resistance welding in a state of being shielded by a non-oxidizing atmosphere or a reducing flame" can be sufficiently dealt with. " Obvious Further, the specific composition
According to various studies on the manufacturing conditions of Cr-containing steel sheet, "When manufacturing a hot-rolled steel sheet from a Cr-containing steel slab of the above composition obtained by the continuous casting method, the heating temperature of the slab, the hot rolling finishing temperature, and the finishing sheet thickness. Also, if the winding temperature is regulated to a specific condition, it becomes possible to extremely stably manufacture a highly corrosion-resistant steel plate that is sufficiently excellent in mechanical properties for structural lightweight steel production. ” I was able to. Moreover,
The Cr-containing steel sheet with the above specified composition can be manufactured by utilizing the conventional carbon steel production line, and the SS-41
Sufficiently able to withstand plating-type materials that use steel class carbon steel as a base material, and that lightweight section steels made from these materials can be formed without much modification to conventional lightweight section steel production lines. Was also confirmed.
本発明は、上記知見等に基づいてなされたものであり、 「電気抵抗溶接成形して成る建築構造用軽量形鋼、延い
ては建築構造用軽量形鋼を製造するための熱延鋼板を、 C:0.001〜0.1%(以降、成分割合を表わす%は重量%と
する), Si:0.01%以上0.60%未満,Mn:0.01〜2.5%,P:0.001〜0.
15%, S:0.0001〜0.02%,Cr:5.0%を超え10.5%未満,N:0.001
〜0.10%, O:0.0001〜0.02%,Al:0.001〜0.1% を含むか、これに加えて Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種をも含有し、残部がFe及び不可避不純物
から成る成分組成に構成した点」 を特徴とし、更には C:0.001〜0.1%,Si:0.01%以上0.60%未満,Mn:0.01〜2.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むか、これに加えて Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種をも含有し、残部がFe及び不可避不純物
で構成された熱延鋼板を、非酸化性雰囲気又は還元性火
炎にてシールドした状態で電気抵抗溶接して成形し、建
築構造用軽量形鋼を製造する点」 並びに C:0.001〜0.1%,Si:0.01%以上0.60%未満,Mn:0.01〜2.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むか、これに加えて Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種をも含有し、残部がFe及び不可避不純物
から成る連続鋳造スラブを、1000〜1300℃に加熱して熱
間圧延し、500℃以上の温度域で仕上げた後、直ちに400
℃以上の温度域で巻取って建築構造用軽量形鋼製造用熱
延鋼板を製造する点」 をも特徴とするものである。The present invention has been made based on the above findings and the like, "a lightweight structural steel for a building structure formed by electric resistance welding, and a hot rolled steel sheet for producing a lightweight structural steel for a building structure, C: 0.001 to 0.1% (hereinafter,% indicating the component ratio is% by weight), Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.5%, P: 0.001 to 0.
15%, S: 0.0001 to 0.02%, Cr: more than 5.0% and less than 10.5%, N: 0.001
~ 0.10%, O: 0.0001 ~ 0.02%, Al: 0.001 ~ 0.1%, or 1 or 2 kinds of Cu: 0.001 ~ 0.8%, Ni: 0.001 ~ 0.8%, in addition to this, the balance Is composed of Fe and inevitable impurities '', and further, C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, or in addition to this, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8%, 1 or 2 A hot-rolled steel sheet that also contains seeds, the balance of which is composed of Fe and unavoidable impurities, is resistance-welded and molded in a state of being shielded by a non-oxidizing atmosphere or reducing flame to produce a lightweight structural steel for building structures. Manufacturing point '', C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, or in addition to this, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8%, 1 or 2 A continuous cast slab that also contains seeds and the balance consisting of Fe and unavoidable impurities is heated to 1000 to 1300 ° C and hot-rolled, and after finishing in a temperature range of 500 ° C or higher, immediately 400
It is also characterized in that it is rolled in the temperature range of ℃ or higher to produce hot rolled steel sheet for the production of lightweight shaped steel for building structures. "
なお、本発明に係る建築構造用軽量形鋼製造用熱延鋼板
は、適正幅に切断し連続的に電気抵抗溶接して成形する
ことにより優れた性能を備えた一般構造用軽量H形鋼
(JIS G 3353の所謂“溶接H")とし得ることは勿論、適
正な幅に切断したものをそのまま連続的に成形して一般
構造用軽量形鋼(JIS G 3350としても、JIS G 3352相当
形状のデッキプレート等としても優れた性能が発揮され
ることは言うまでもない。The hot-rolled steel sheet for manufacturing lightweight structural steel for a building structure according to the present invention has a general structural lightweight H-shaped steel (excellent performance) obtained by cutting into an appropriate width and continuously forming by electric resistance welding ( Not only can it be the so-called "welded H" of JIS G 3353), but it can also be cut into a proper width and continuously molded as it is to be a lightweight structural steel for general structures (JIS G 3350, even if it has a shape equivalent to JIS G 3352). It goes without saying that it also has excellent performance as a deck plate.
つまり、本発明に係る建築構造用軽量形鋼は、現在市場
ニーズが日増しに高まっている50年或いは100年と言っ
た長期の耐久性が要求されている工業化住宅に適用して
十分に満足できる性能を発揮し、更には本発明に係る熱
延鋼板はこれら軽量形鋼の素材として非常に好適なもの
となる。That is, the lightweight structural steel for a building structure according to the present invention is sufficiently satisfactory to be applied to an industrialized house requiring long-term durability such as 50 years or 100 years where market needs are increasing day by day. The hot rolled steel sheet according to the present invention exhibits excellent performance and is very suitable as a material for these lightweight shaped steels.
次に、本発明において建築構造用軽量形鋼及び建築構造
用軽量形鋼製造用熱延鋼板の成分組成、並びにその製造
条件を前記の如くに限定した理由を詳細に説明する。Next, in the present invention, the composition of the lightweight steel for building structure and the hot-rolled steel sheet for manufacturing lightweight steel for building structure, and the reasons for limiting the manufacturing conditions thereof as described above will be described in detail.
〈作用〉 A)成分組成 C 鋼中Cは、本発明材に適正な機械的性質を確保する上で
極めて重要な元素である。但し、多量にCが存在する
と、鋼中のCrと結合してCr系炭化物を生成し、耐食性を
劣化させる傾向があると共に、他方でオーステナイト
化,マルテンサイト化,ベイナイト化を促し、熱処理履
歴によっては著しい硬度上昇を招く。このような観点か
らC含有量の上限を0.1%と定めた。一方、C含有量を
限りなく低くすることは製造コストを著しく高めること
になる上、工業化住宅用軽量形鋼としての性能向上と言
う観点からは必ずしもC含有量を0.001%未満にまで低
減する必要がないことから、C含有量の下限は0.001%
と定めた。<Operation> A) Component composition C C in steel is an extremely important element for ensuring proper mechanical properties in the material of the present invention. However, when a large amount of C is present, it tends to combine with Cr in the steel to form Cr-based carbides and deteriorate corrosion resistance, while on the other hand, it promotes austenitization, martensite formation, and bainite formation. Causes a significant increase in hardness. From such a viewpoint, the upper limit of the C content is set to 0.1%. On the other hand, if the C content is made as low as possible, the manufacturing cost will be significantly increased, and it is necessary to reduce the C content to less than 0.001% from the viewpoint of improving the performance as a lightweight steel for industrialized housing. Therefore, the lower limit of C content is 0.001%
I decided.
Si Siは、Alと同様に脱酸元素として重要な成分であるが、
その含有量が0.01%未満では脱酸元素としての効果が得
られない。一方、0.60%を超えてSiを含有させると鋼質
の著しい硬化を招くことから、Si含有量の上限を0.60%
と定めた。Si Si, like Al, is an important component as a deoxidizing element,
If the content is less than 0.01%, the effect as a deoxidizing element cannot be obtained. On the other hand, if Si is contained in excess of 0.60%, the steel quality will be significantly hardened, so the upper limit of Si content is 0.60%.
I decided.
Mn 鋼中Mnは、本発明材のオーステナイトバランスを調整す
る上で重要な元素であるが、2.5%を超えて含有させて
も性能に著しい変化が見られず、一方、その含有量が0.
01%を下回ると鋼中SがFe系硫化物となって耐食性の低
下を招くようになることから、Mn含有量は2.5〜0.01%
と定めた。Mn in Mn steel is an important element in adjusting the austenite balance of the material of the present invention, but no significant change in performance is observed even if it is contained in an amount exceeding 2.5%, while its content is 0.
When it is less than 01%, S in steel becomes Fe-based sulfide, which causes deterioration of corrosion resistance. Therefore, the Mn content is 2.5 to 0.01%.
I decided.
P 鋼中Pには、材料のオーステナイトバランスを調整する
作用、強度を高くする作用並びにボルト穴あけ加工性を
良くする作用があるが、その含有量が0.001%未満では
前記作用による効果が十分確保できず、一方、0.15%を
超えて含有させると上記効果が顕著になり過ぎてむしろ
有害となることから、P含有量は0.001〜0.15%と定め
た。P P in steel has the function of adjusting the austenite balance of the material, the function of increasing the strength, and the function of improving the bolt drilling workability, but if its content is less than 0.001%, the above effect can be sufficiently secured. On the other hand, on the other hand, if the content exceeds 0.15%, the above effect becomes too remarkable and rather harmful, so the P content was set to 0.001 to 0.15%.
S 鋼中Sは、硫化物を形成して材料の耐食性劣化を招くこ
とから、その含有量は0.02%以下に軽減する必要がある
が、0.0001%未満とすることは現状の工業的製造レベル
では困難であってコストの著しい上昇を招く。また、S
含有量を0.0001%未満に低減したとしても本発明材の耐
食性確保の上でそれ以上の格別な改善効果を発揮しな
い。従って、S含有量は0.0001〜0.02%と定めた。S Since S in steel forms sulfides and leads to deterioration of the corrosion resistance of the material, it is necessary to reduce the content to 0.02% or less, but if it is less than 0.0001%, at the current industrial manufacturing level. It is difficult and causes a significant increase in cost. Also, S
Even if the content is reduced to less than 0.0001%, no further significant improvement effect is exhibited in ensuring the corrosion resistance of the material of the present invention. Therefore, the S content is set to 0.0001 to 0.02%.
Cr 鋼中Crは、鋼材料の耐久性、特に耐食性を左右する最も
重要な合金元素であるが、その含有量が5.0%以下であ
ると建築構造用形鋼材として所望される耐食性を確保す
ることが困難となり、一方、10.5%以上のCrを含有させ
るとステンレス鋼板特有の問題である“塗膜密着性の劣
化”が顕著化してくることから、Cr含有量は5.0%を超
え10.5%未満と定めた。ただ、好適には、Cr含有量は8.
0%以上10.5%未満の範囲に調整するのが良い。Cr In steel, Cr is the most important alloying element that affects the durability of steel materials, especially the corrosion resistance, but if its content is 5.0% or less, it is necessary to secure the desired corrosion resistance as a structural steel material for building structures. On the other hand, if 10.5% or more of Cr is contained, "deterioration of coating film adhesion", which is a problem peculiar to stainless steel sheet, becomes remarkable, so the Cr content exceeds 5.0% and less than 10.5%. Specified. However, preferably, the Cr content is 8.
It is better to adjust it in the range of 0% to less than 10.5%.
N 鋼中Nは、有効なオーステナイトバランス調整元素であ
るが、0.10%を超えて含有させると鋼質を著しく硬化さ
せるばかりでなく、現状の精錬レベルでは製鋼に相当の
困難を伴うこととなるため、N含有量の上限を0.10%と
定めた。一方、N含有量の下限は汎用鋼材としての用途
を考慮し0.001%と定めた。N N in steel is an effective austenite balance adjusting element, but if it is contained in an amount exceeding 0.10%, not only will the steel quality be significantly hardened, but it will cause considerable difficulty in steelmaking at the current refining level. , The upper limit of the N content was set to 0.10%. On the other hand, the lower limit of the N content was set to 0.001% in consideration of its use as a general-purpose steel material.
O Oは鋼中へ不可避的に混入する不純物元素であり、熱間
加工性や靱性確保の面から0.02%以下に抑える必要があ
るが、工業的に製造可能な限度をも考慮して、O含有量
は0.0001〜0.02%と定めた。O 2 O is an impurity element that is inevitably mixed into the steel and must be kept to 0.02% or less from the viewpoint of hot workability and toughness, but considering the industrially manufacturable limit, O The content was set to 0.0001 to 0.02%.
Al Alは精錬時における鋼の有効な脱酸元素であり、十分な
脱酸が行われるためには脱酸残留物として0.001%以上
含有されていることが必要であるが、0.1%を超えて含
有させても格別な改善効果を発揮しないばかりか、コス
トの著しい上昇を招く。従って、Al含有量は0.001〜0.1
%と定めた。Al Al is an effective deoxidizing element of steel during refining, and 0.001% or more must be contained as a deoxidizing residue in order to perform sufficient deoxidizing, but exceeding 0.1% Even if it is included, it does not exert a remarkable improvement effect and causes a significant increase in cost. Therefore, the Al content is 0.001-0.1
Defined as%.
Cu,及びNi Cu及びNiは、何れも材料の耐食性を改善する作用の他、
オーステナイト形成元素であってオーステナイトバラン
スを調整する作用を有しており、更にCuは鋼中で金属間
化合物を形成して強度向上に有効であるため必要に応じ
て1種又は2種含有せしめられている元素であるが、何
れもその含有量が0.001%未満では前記作用による所望
の効果が得られない。一方、これらは何れも高価な添加
元素であり、多量添加は材料コストの上昇につながるこ
とから、各々の上限を0.8%と定めた。Cu, and Ni Cu and Ni, in addition to the effect of improving the corrosion resistance of the material,
It is an austenite-forming element and has the function of adjusting the austenite balance. Further, Cu forms an intermetallic compound in the steel and is effective in improving strength, so one or two elements may be contained as necessary. However, if the content is less than 0.001%, the desired effect due to the above action cannot be obtained. On the other hand, all of these are expensive additive elements, and addition of a large amount leads to an increase in material cost, so the upper limit of each was set to 0.8%.
なお、本発明に係る材料では、合金添加時の不純物,耐
火物の溶損,鋼中S低減目的の添加元素の残留物,脱酸
剤の残留分,或いは添加したスクラップからの混入不純
物等として、微量のV,Ca,REM,Ti,Nb,Mo等を含有してい
ても差し支えないことは言うまでもない。In addition, in the material according to the present invention, as impurities at the time of alloy addition, melting of refractory, residues of additive elements for reducing S in steel, residual deoxidizer, or impurities mixed from added scrap, etc. Needless to say, it does not matter even if a small amount of V, Ca, REM, Ti, Nb, Mo, etc. is contained.
B)建築構造用軽量形鋼製造用熱延鋼板の製造条件 連続鋳造法により製造したスラブを熱間圧延する際の加
熱温度は、1000〜1300℃とする必要がある。B) Manufacturing conditions of hot-rolled steel sheet for manufacturing lightweight steel for building structure The heating temperature for hot rolling the slab manufactured by the continuous casting method is required to be 1000 to 1300 ° C.
これは、熱間圧延に際しのスラブの加熱温度が1000℃未
満であると、凝固時の偏析が均質化されないで、Cr,Cu,
Niなどの合金元素並びにP,S等の不純物が十分に拡散し
ないため、熱延後の機械的性質が安定的に保証されず、
一方、1300℃を超えて加熱した場合には合金成分の拡散
による均質化は図れるものの、スラブ表面での酸化が激
しくなり、加えて粗粒化の原因となるとの理由による。This is because when the heating temperature of the slab during hot rolling is less than 1000 ° C, segregation during solidification is not homogenized, and Cr, Cu,
Since alloying elements such as Ni and impurities such as P and S do not diffuse sufficiently, the mechanical properties after hot rolling cannot be guaranteed stably,
On the other hand, if heating is performed at over 1300 ° C, homogenization due to diffusion of alloy components can be achieved, but oxidation on the slab surface becomes severe, and in addition, it causes coarsening.
熱間圧延は500℃以上の温度域で完了することが必要で
ある。これは、本発明に係る組成の鋼では熱間圧延の仕
上温度が500℃を下回ると変形抵抗が顕著に大きくな
り、目立って圧延が困難となるためである。また、必要
条件である巻取り温度:400℃以上を確保するためにも熱
延終止温度は500℃以上とする必要がある。Hot rolling must be completed in the temperature range of 500 ° C or higher. This is because in the steel having the composition according to the present invention, when the finishing temperature of hot rolling is lower than 500 ° C., the deformation resistance becomes remarkably large and rolling becomes conspicuously difficult. In addition, the hot rolling final temperature must be 500 ° C or higher in order to secure the required winding temperature: 400 ° C or higher.
なお、このときの仕上板厚は1〜10mmとするのが良い。The finished plate thickness at this time is preferably 1 to 10 mm.
熱間圧延後の巻取り温度は400℃以上とすることが必要
である。The coiling temperature after hot rolling must be 400 ° C or higher.
即ち、本発明に係る鋼はCrを比較的多量に含有するため
焼入れ性が高く、圧延終了後そのまま空冷すると〔ベイ
ナイト+マルテンサイト〕混合組織となって高強度は得
られるものの延性の低下が著しい。しかるに、構造部材
には所定の延性が欠かせないことから徐冷処理が必要で
ある。そのため、本発明者等は圧延終了後の最適徐冷条
件を種々検討し、圧延終了後に400℃以上の温度でコイ
ルに巻取って徐冷することで所謂“セルフテンパ効果”
を確保するのが極めて有効であり、これが安定して優れ
た性能を得るための好適な手段であることを経験的に見
出した。従って、巻取り温度は400℃以上と定めた。That is, since the steel according to the present invention contains a relatively large amount of Cr, it has high hardenability, and if it is air-cooled as it is after the completion of rolling, it becomes a [bainite + martensite] mixed structure and high strength is obtained, but ductility is remarkably reduced. . However, since the structural member is required to have a predetermined ductility, the gradual cooling treatment is necessary. Therefore, the inventors of the present invention have variously studied the optimum slow cooling conditions after the completion of rolling, and after completion of rolling, the coil is wound around a coil at a temperature of 400 ° C. or higher and gradually cooled, which is a so-called “self-tempering effect”.
It has been empirically found that it is extremely effective to secure the above-mentioned condition, and that this is a suitable means for obtaining stable and excellent performance. Therefore, the winding temperature was set to 400 ° C or higher.
C)建築構造用溶接軽量形鋼の製造条件 本発明の1つに従って建築構造用溶接軽量形鋼を製造す
るに際し、電気抵抗溶接を非酸化性雰囲気又は還元性火
炎にてシールした状態で行うのは次の理由による。C) Manufacturing Conditions for Welded Light Section Steel for Building Structures When manufacturing a welded lightweight section steel for building structures according to one of the present invention, electric resistance welding is carried out in a non-oxidizing atmosphere or in a state of being sealed with a reducing flame. Is due to the following reasons.
例えば、溶接軽量H形鋼を製造する際にはフランジに対
して直角方向にウェブを連続的に電気抵抗溶接するが、
このとき最も大きな問題となるのが接合部での強度不足
である。これは、電気抵抗溶接時の加熱で生成した酸化
スケールが融接部内部に巻き込まれて残留し生成する
“ペネトレータ”によって引き起こされる。そこで、ペ
ネトレータ起因の性能劣化を防止し、製品としての性能
保証を確保することが形鋼製造メーカの最も大きな技術
課題となっている。For example, when manufacturing a welded lightweight H-section steel, the web is continuously resistance-welded in a direction perpendicular to the flange.
The biggest problem at this time is insufficient strength at the joint. This is caused by the "penetrator" in which the oxide scale generated by heating during electric resistance welding is caught and remains inside the fusion-welded portion. Therefore, preventing the performance deterioration due to the penetrator and ensuring the performance guarantee as a product is the most important technical issue for shaped steel manufacturers.
そして、これまでも上記ペネトレータの発生防止に関す
る種々の提案がなされており、その主なものとして i)電気的な工夫或いは製造設備の構造的工夫により溶
接現象を安定させる方法, ii)窒素ガス等の非酸化性ガスシールドを行いながら溶
接する方法, iii)還元性火炎にてシールドを行いながら溶接する方
法, が挙げられる。このうち、i)項で示される方法は過大
な溶接入熱のときにペネトレータが発生し易いことに着
目した対策であるが、このような対策ではペネトレータ
発生防止効果が不十分であることが明らかとなってお
り、微少なペレトレータ発生に対する性能保証ができな
いとの問題があった。Various proposals have been made to prevent the generation of the above penetrators. The main ones are i) a method for stabilizing the welding phenomenon by an electric device or a structural device of the manufacturing facility, ii) nitrogen gas, etc. Welding with non-oxidizing gas shielding, iii) Welding with shielding with reducing flame. Of these, the method described in item (i) is a measure that focuses on the fact that a penetrator is easily generated when the welding heat input is excessive, but it is clear that such a measure is insufficient in the effect of preventing the penetrator generation. Therefore, there is a problem that the performance cannot be guaranteed against the generation of a minute perretator.
これに対して、ii)及びiii)項で示した方法は、特開
昭60-199582号公報等においても明らかにされているよ
うにペネトレータ発生防止に対して極めて有効な方法で
あり、本発明において成分規定した熱延鋼板素材を用い
た場合にも顕著な効果を発揮する。従って、本発明にお
いては、電気抵抗溶接を非酸化性雰囲気又は還元性火炎
にてシールした状態で行うことと限定した。On the other hand, the methods described in the items ii) and iii) are extremely effective methods for preventing the occurrence of the penetrator as disclosed in JP-A-60-199582 and the like. Even when the hot-rolled steel sheet raw material whose composition is specified in (3) is used, a remarkable effect is exhibited. Therefore, in the present invention, electrical resistance welding is limited to being performed in a state of being sealed in a non-oxidizing atmosphere or a reducing flame.
なお、上記“非酸化性雰囲気”としては窒素ガス雰囲
気,Arガス雰囲気,天然ガス雰囲気,或いは製鉄所にお
いて容易に入手できる転炉ガスや高炉ガスの雰囲気等が
挙げられるが、その他“大気中での加熱に比べて素材の
高温酸化を抑制し得る雰囲気”であれば格別に種類を問
うものではない。Examples of the above "non-oxidizing atmosphere" include a nitrogen gas atmosphere, an Ar gas atmosphere, a natural gas atmosphere, or an atmosphere of converter gas or blast furnace gas that can be easily obtained at a steel mill. As long as it is an atmosphere that can suppress the high temperature oxidation of the material as compared with the case of heating, it does not matter what kind.
他方、“還元性火炎”は気化後に還元性雰囲気を生成す
る有機物液体を燃焼させて作り出す。有機物液体として
は、例えば潤滑油,切削油,機械油,防錆油,灯油,重
油,経由,フタル酸ジメチル,酢酸セロソルブ,オレイ
ン酸,アルコール又はこれらの混合物、或いは蒸気圧が
高く気化後に還元性雰囲気を作り得る固体粉末を上記液
体に添加したものでも良い。On the other hand, a "reducing flame" is created by burning an organic liquid that produces a reducing atmosphere after vaporization. As the organic liquid, for example, lubricating oil, cutting oil, machine oil, rust preventive oil, kerosene, heavy oil, via, dimethyl phthalate, cellosolve acetate, oleic acid, alcohol or a mixture thereof, or high vapor pressure and reducing property after vaporization A solid powder capable of creating an atmosphere may be added to the above liquid.
そして、本発明において成分規定した熱延鋼板素材を用
い、上記非酸化性雰囲気又は還元性火炎にてシールした
状態で酸化を抑制しながら電気抵抗溶接すれば、ペネト
レータ欠陥のない良好な溶接軽量形鋼を安定した性能を
確保しつつ製造することが可能となる。Then, by using the hot-rolled steel sheet material whose components are defined in the present invention, and performing electric resistance welding while suppressing oxidation in a state of being sealed in the non-oxidizing atmosphere or reducing flame, a good welding lightweight type without a penetrator defect It is possible to manufacture steel while ensuring stable performance.
つまり、本発明に係る建築構造用溶接軽量形鋼を製造す
る場合、従来法のように熱延黒皮材をそのまま用いて大
気中での溶接或いは水中での溶接を行ったのでは安定し
た溶接部強度等の機械的性質が十分に得られないが、接
合部付近の黒皮を溶接前に前もって除去(機械的除去,
酸洗等)してから非酸化性雰囲気又は還元性火炎でシー
ルして溶接すれば、優れた耐食性や機械的性質を有する
建築構造用溶接軽量形鋼が極めて安定に実現される訳で
ある。That is, in the case of manufacturing the welded lightweight shaped steel for a building structure according to the present invention, it is stable welding if the welding in the air or the water is performed using the hot-rolled black skin material as it is as in the conventional method. Although mechanical properties such as joint strength cannot be obtained sufficiently, the black skin near the joint is removed in advance before welding (mechanical removal,
If it is subjected to acid pickling, etc., and then sealed and welded in a non-oxidizing atmosphere or a reducing flame, a welded lightweight shaped steel for building structure having excellent corrosion resistance and mechanical properties can be realized very stably.
次に、本発明を実施例によって更に具体的に説明する。Next, the present invention will be described more specifically by way of examples.
〈実施例〉 実施例1 まず、第1表に示す供試鋼A〜Iを60トンのAOD炉を用
いて溶製し、連続鋳造によってスラブとした。次いで、
該スラブを1200℃に加熱した後、タンデム圧延機を用い
た熱間圧延により幅が1020mmで板厚が3.2mmと4.2mmのコ
イルとした。<Example> Example 1 First, the sample steels A to I shown in Table 1 were melted using an AOD furnace of 60 tons and continuously cast into slabs. Then
After heating the slab to 1200 ° C., it was hot-rolled using a tandem rolling mill to obtain coils having a width of 1020 mm and plate thicknesses of 3.2 mm and 4.2 mm.
このときの最終スタンド通過目標温度は650℃とし、500
℃以上での巻取りを目標として巻取りを行ったが、実測
により確認した巻取り温度は520℃であった。 At this time, the final stand pass target temperature is 650 ℃, 500
The coiling was carried out aiming at coiling above ℃, but the coiling temperature confirmed by actual measurement was 520 ℃.
このようにして得られた熱延コイルは、黒皮のままで25
3mm幅及び125mm幅にスリット加工し、構造用軽量H形鋼
(以降、“溶接H")の素材とした。The hot-rolled coil thus obtained remains as a black skin.
It was slit into 3 mm width and 125 mm width and used as a material for structural lightweight H-section steel (hereinafter "welded H").
そして、これらの一部については乾湿繰り返し試験と大
気暴露試験に供し、他のものについては、電気抵抗溶接
をして接合する部位を予め機械的に研削して黒皮を除去
し、通常の溶接H現場製造ラインを用いてウェブ厚さ3.
2mm,フランジ厚さ4.5mm,高さ250mm,幅125mmの軽量溶接
Hを試作した。Then, some of these are subjected to a dry-wet repeated test and an atmospheric exposure test, and for the other, electrical resistance welding is performed to mechanically grind the joint part in advance to remove the black skin, and then perform normal welding. H Web thickness using on-site production line 3.
A light-weight weld H of 2 mm, flange thickness 4.5 mm, height 250 mm, width 125 mm was prototyped.
なお、乾湿繰り返し試験と大気暴露試験は次のように実
施した。The repeated dry and wet test and the atmospheric exposure test were carried out as follows.
供試材は、アルカリ系脱脂液で十分に脱脂した後、エポ
キシ樹脂系カチオン電着塗料で塗装し供試材とした。塗
膜厚さは15ミクロンで一定とした。エポキシ樹脂系電着
塗装を施したのは、海岸地方のようには海塩粒子がらみ
の腐食問題のない都市部であっても、工業化住宅構造部
材は現地に搬入後、施工,棟上げまでは雨に曝されるた
め、本発明鋼レベルの耐食性材料では発錆するためであ
る。もっとも、この場合の発錆は極めて軽微であり、そ
の後の大きな腐食に進展することは皆無であるが、素人
である施主からみれば赤錆発生は極めて遺憾なことと考
えられ、クレーム発生の原因になると判断されたことか
ら、このような条件を設定した。The test material was sufficiently degreased with an alkaline degreasing solution and then coated with an epoxy resin-based cationic electrodeposition coating to give a test material. The coating thickness was constant at 15 microns. Even though the epoxy resin-based electrodeposition coating is applied to urban areas where there is no problem of corrosion due to sea salt particles, such as in the coastal areas, industrialized housing structural members are brought into the field and rained until the construction and erection. This is because the corrosion-resistant material of the steel level of the present invention causes rusting. However, the rusting in this case is extremely slight, and there is no progress to the subsequent large corrosion, but it is considered that the red rusting is extremely regrettable from the viewpoint of the owner who is an amateur, and it is the cause of the complaint. Since it was judged that it would be, such conditions were set.
乾湿繰り返し試験の際の浸漬用溶液としては、硫酸にて
pHを3.5に調整した300ppmlCl-含有食塩水を用いた。こ
れは、通常の雨水が大気中の二酸化炭素並びにSOx,NOx
吸収により、pHが3.5から5前後であること、並びに海
塩粒子として海からCl-イオンを吸収し30〜50ppmのCl-
イオンを含有しているためである。現実に、海から2km
以内の立地条件にある工業化住宅は、海塩粒子問題に悩
まされており、特に冬場に海からの強い風に曝される日
本海沿岸地方での構造部材の腐食問題は大きな問題とな
っている。そこで、乾燥に伴う濃縮の問題並びに適度の
腐食加速の観点より、浸漬用試験溶液の液中Cl-イオン
濃度は、雨水のCl-イオン濃度の6〜10倍である300ppm
とした。Sulfuric acid was used as the dipping solution for the dry and wet repeated test.
A 300 ppml Cl - containing saline solution having a pH adjusted to 3.5 was used. This is because normal rainwater contains carbon dioxide as well as SOx and NOx in the atmosphere.
By absorption, a pH of around 5 to 3.5, and Cl from the sea as sea salt - Cl in 30~50ppm absorb ions -
This is because it contains ions. 2km from the sea
Industrialized houses located within the following location conditions are suffering from sea salt particle problems, and the corrosion problem of structural members is a major problem especially in the coastal region of the Sea of Japan exposed to strong winds from the sea in winter. . Therefore, from the viewpoint of concentration problems associated with drying and appropriate corrosion acceleration, the Cl - ion concentration in the test solution for immersion is 6 to 10 times the Cl - ion concentration in rainwater, which is 300 ppm.
And
乾湿繰り返しの条件は、浸漬3時間−風乾3時間の繰り
返しとし、浸漬時の試験溶液温度は35℃とした。乾湿繰
り返しサイクル数は50サイクルである。The condition of the repeated dry and wet conditions was such that immersion was repeated for 3 hours-air drying for 3 hours, and the test solution temperature during immersion was 35 ° C. The number of repeated dry and wet cycles is 50.
これらの試験結果を第2表に示した。The results of these tests are shown in Table 2.
第2表に示される結果からも明らかなように、本発明で
規定する条件を満たす鋼板では、各種耐食性並びに塗膜
状況が十分に優れているのに対して、鋼板の成分組成が
本発明で規定する条件から外れているものは、耐食性が
十分でないか、或いは塗膜状況が劣ることが分かる。 As is clear from the results shown in Table 2, in the steel sheet satisfying the conditions specified in the present invention, various corrosion resistance and coating film conditions are sufficiently excellent, while the composition of the steel sheet is in the present invention. It can be seen that if the specified conditions are not satisfied, the corrosion resistance is not sufficient or the coating film condition is poor.
即ち、第2表において、鋼中にCrを含有しないA鋼を使
用したもの(試験番号1,2)では、塗装下地としての化
成処理の効果が乾湿繰り返し試験での塗膜健全部でのふ
くれの有無として認められるが、塗膜傷付け部,ボルト
穴あけ部及び溶着部での赤錆発生、並びに加工エッジ塗
膜健全部での塗膜ふくれが見られ、耐食性が十分とは言
えない。That is, in Table 2, in the case of using A steel that does not contain Cr in steel (test number 1, 2), the effect of the chemical conversion treatment as the coating base is swelling in the healthy part of the coating film in the dry and wet repeated test. It is recognized as the presence or absence of corrosion, but red rust is generated in the scratched portion of the coating film, the bolt hole formation portion and the welded portion, and the coating film swells in the processed edge coating sound portion, and it cannot be said that the corrosion resistance is sufficient.
また、母材Cr濃度が3.45%のB鋼を用いたもの(試験番
号3)では、Cr含有に伴い塗装下地処理としての化成処
理が施せないため塗膜健全部での塗膜ふくれが見られ、
更に試験番号2なみの顕著な赤錆が塗膜傷付け部並びに
ボルト穴あけ部,溶着部で見られる。また、第2表では
示さなかったが、試験番号3では50サイクル以降で塗膜
の剥離を伴う大きな腐食進行が見られた。Also, in the case of using B steel having a base metal Cr concentration of 3.45% (Test No. 3), the chemical conversion treatment as the coating base treatment cannot be performed due to the Cr content, and therefore the coating film swells in the coating film sound part. ,
Further, remarkable red rust similar to Test No. 2 is found in the scratched portion of the coating film, the bolt hole, and the welded portion. Further, although not shown in Table 2, in Test No. 3, large corrosion progress accompanied by peeling of the coating film was observed after 50 cycles.
Cr濃度が5.07%のC鋼を用いたもの(試験番号4)では
塗膜健全部でのふくれが見られなくなると共に、ボルト
穴あけ部での発錆程度が顕著に軽微となり、加工エッジ
部での塗膜膨れも見られなくなった。試験番号4の場合
よりもCr濃度が高い鋼Dを用いた試験番号5でも全く同
様な傾向が認められた。In the case of using C steel with a Cr concentration of 5.07% (Test No. 4), swelling was not seen in the coating film sound part, and the degree of rusting in the bolt hole was remarkably slight, and at the processing edge part. No swelling of the coating film was observed. The same tendency was observed in test number 5 using steel D having a higher Cr concentration than in test number 4.
Cr濃度が10.1%のF鋼を用いたもの(試験番号7)では
塗膜傷付け部並びに加工エッジ塗膜健全部で塗膜膨れが
見られないが、11.6%のCrを含有するH鋼を用いたもの
(試験番号9)並びに16.8%のCrを含有するI鋼を用い
たもの(試験番号10)では塗膜傷付け部で塗膜の膨れ或
いは塗膜剥離が見られるようになった。In the case of using F steel with a Cr concentration of 10.1% (Test No. 7), no blister of the coating film is observed in the damaged portion of the coating film and the processed edge coating sound part, but H steel containing 11.6% of Cr is used. The swelling of the coating film or the peeling of the coating film was observed at the scratched portion of the coating film in the case of using the steel I (test number 9) and the steel I containing 16.8% Cr (test number 10).
上述のように、この試験結果からもCr含有量は5.0%を
超え10.5%未満に調整しなければならないことを確認で
きるが、ここで、塗膜ふくれは塗膜密着性と密接な関係
があるとされているため、本発明鋼レベルの耐食性鋼に
おける塗膜密着性について更に説明を加える。As described above, it can be confirmed from this test result that the Cr content must be adjusted to more than 5.0% and less than 10.5%, but here, the swelling of the coating film is closely related to the adhesion of the coating film. Therefore, the coating film adhesion in the corrosion resistant steel of the present invention steel level will be further described.
SS-41鋼クラスの炭素鋼を素材とする軽量形鋼では、塗
膜密着性改善と耐食性改善のための化成処理が行われて
おり、現状の形鋼を構造部材として工業化住宅に適用す
る際には防錆上化成処理は不可欠となっている。Light-weight shaped steel made from carbon steel of SS-41 steel class is subjected to chemical conversion treatment to improve coating adhesion and corrosion resistance.When applying the current shaped steel as a structural member to industrialized houses, For this reason, rust prevention and chemical conversion treatment are indispensable.
発明者等は、当初、現状の方法をそのまま本発明鋼に適
用しようと考え、化成処理の適用を検討したが、微量で
もCrを含有する鋼では化成処理液と素材との反応性が進
行しないことが容易に確かめられた。従って、本発明鋼
は化成処理を実施しないことを基本とした。但し、将来
においてCr鋼板に適用できる有効な化成処理法或いは下
地処理法が開発され、塗膜の密着性と塗膜下耐食性の改
善がなされることは、、本発明鋼の構造材として基本的
性能に何らの悪影響を及ぼすものではなく、むしろ大い
に歓迎されるべきことである。Initially, the inventors considered applying the present method as it is to the steel of the present invention and studied the application of chemical conversion treatment, but the reactivity between the chemical conversion treatment liquid and the material does not progress in the steel containing Cr even in a small amount. It was easily confirmed. Therefore, the steel of the present invention is based on the fact that no chemical conversion treatment is carried out. However, the fact that an effective chemical conversion treatment method or undercoating method applicable to Cr steel sheets in the future has been developed and the adhesion of the coating film and the corrosion resistance under the coating film have been improved is basically the structural material of the steel of the present invention. It does not have any negative impact on performance, but rather should be greatly welcomed.
ところで、第3表は、同様の材料について塗膜下腐食が
関与した場合の塗膜密着性を、第2表に示したと同じ乾
湿繰り返し試験を100サイクル実施した後、一般的に行
われているセロハンテープ塗膜剥離試験で塗膜の密着性
を評価した結果である。この第3表からは次のことが分
かる。By the way, Table 3 shows the adhesion of a similar material when under-coating corrosion is involved, and is generally performed after 100 cycles of the same dry and wet repeated test as shown in Table 2. It is the result of evaluating the adhesion of the coating film by the cellophane tape coating film peeling test. From Table 3, the following can be seen.
即ち、10.5%Cr以上では母材での赤錆発生は抑制されて
いるものの、塗膜剥離の問題が生じている。 That is, when the content is 10.5% Cr or more, the generation of red rust on the base material is suppressed, but the problem of coating film peeling occurs.
Cr濃度が5.07%の鋼Cを用いた試験番号15では、塗膜疵
付部での赤錆発生と塗膜ふくれが進行し、セロハンテー
プ塗膜剥離試験での塗膜剥離%が増加している。In test No. 15 using steel C having a Cr concentration of 5.07%, red rusting and coating swelling proceeded in the coating film flawed portion, and the coating film peeling percentage in the cellophane tape coating film peeling test increased. .
Cr濃度が8.97%以上では、乾湿繰り返し試験50サイクル
時に比べてやゝ赤錆進行が顕著となっているものの、セ
ロハンテープ塗膜剥離性は劣化しておらず、錆層中にCr
系の腐食生成物を含有する錆層が生成するため錆層が緻
密となり、結果として塗膜の密着性が改善されると推察
される。When the Cr concentration is 8.97% or more, the progress of red rust is more noticeable than when 50 cycles of the dry and wet repeated test, but the cellophane tape coating peeling property is not deteriorated and the Cr in the rust layer is not deteriorated.
It is speculated that the rust layer becomes dense due to the formation of the rust layer containing the corrosion product of the system, resulting in the improved adhesion of the coating film.
従って、本発明に係る材料のうち、塗膜下腐食進行並び
に塗膜密着性の上からもっとも望ましい適正Cr濃度は8.
0%以上10.5%未満であることが窺われる。Therefore, among the materials according to the present invention, the most desirable proper Cr concentration from the viewpoint of undercoat corrosion progress and coating adhesion is 8.
It can be said that it is 0% or more and less than 10.5%.
一方、試作した溶接軽量H形鋼の溶接部引張試験での破
断部はウェブの母材破断であることが確認された。On the other hand, it was confirmed that the fractured portion in the welded portion tensile test of the trial welded lightweight H-section steel was the fracture of the base material of the web.
実施例2 前記第1表に示す供試鋼A〜Iを60トンのAOD炉を用い
て溶製し、連続鋳造によってスラブとした。次いで、該
スラブを1200℃以上に加熱した後、タンデム圧延機を用
いた熱間圧延により幅が1020mmで板厚が3.2mmと4.2mmの
コイルとした。Example 2 The sample steels A to I shown in Table 1 were melted by using a 60 ton AOD furnace and were continuously cast into slabs. Next, after heating the slab to 1200 ° C. or higher, hot rolling was performed using a tandem rolling mill to obtain coils having a width of 1020 mm and plate thicknesses of 3.2 mm and 4.2 mm.
このときの最終スタンド通過目標温度は650℃とし、500
℃以上での巻取りを目標として巻取りを行った。At this time, the final stand pass target temperature is 650 ℃, 500
Winding was carried out with the goal of winding above ℃.
第4表に、スラブ加熱温度,熱延終始温度,実測により
確認した巻取り温度,最終板厚,コイル端より採取した
試験片での機械的性質の確性値をまとめて示す。Table 4 summarizes the slab heating temperature, hot rolling end-to-end temperature, winding temperature confirmed by actual measurement, final plate thickness, and the accuracy values of the mechanical properties of the test pieces taken from the coil ends.
このようにして得られた熱延コイルは、黒皮のままで25
3mm幅及び125mm幅にスリット加工し、溶接Hの素材とし
た。The hot-rolled coil thus obtained remains as a black skin.
Slit processing was performed on the width of 3 mm and the width of 125 mm to make the material of welding H.
そして、電気抵抗溶接をして接合する部位を予め機械的
に研削して黒皮を除去し、通常の溶接H現場製造ライン
を用いてウェブ厚さ3.2mm,フランジ厚さ4.5mm,高さ250m
m,幅125mmの軽量溶接Hを試作した。Then, the portion to be joined by electrical resistance welding is mechanically ground in advance to remove the black skin, and a web thickness of 3.2 mm, a flange thickness of 4.5 mm, and a height of 250 m are obtained by using an ordinary welding H site production line.
A lightweight welding H with an m and a width of 125 mm was made as a prototype.
次いで、得られた軽量溶接Hについて機械的性質の測定
を行ったが、その結果を第4表に併せて示した。Next, the mechanical properties of the obtained light-weight weld H were measured, and the results are also shown in Table 4.
第4表に示される結果からも明らかなように、本発明で
規定する条件通りに製造された軽量溶接H(試験番号25
〜29のもの)は従来の構造用軽量形鋼のJIS規格値を十
分に満たしており、軽量形鋼としての適用に何ら問題な
いことが明瞭である。As is clear from the results shown in Table 4, the light-weight weld H (Test No. 25) manufactured under the conditions specified in the present invention.
(29 ~)) fully meet the JIS standard values of conventional structural light-weight structural steel, and it is clear that there is no problem in application as a lightweight structural steel.
他方、成分組成が本発明での規定から外れている試験番
号23及び24でのものは、製造条件が本発明での規定範囲
内であれば良好な機械的性質を得られるものの、 耐食性上の問題があった。On the other hand, in the test numbers 23 and 24 in which the component composition is out of the regulation of the present invention, although good mechanical properties can be obtained if the production conditions are within the prescribed range of the present invention, There was a problem with corrosion resistance.
また、逆に成分組成は本発明での規定範囲内にある供試
鋼を用いたとしても、製造条件が本発明での規定から外
れている試験番号30及び31はCrの焼入れ性向上効果に起
因した低温変態生成物が導入されることで異常に高い強
度が得られており、更に著しい延性低下が生じているこ
とが分かる。On the contrary, even if the composition of the test steel is within the specified range in the present invention, the test conditions 30 and 31 in which the production conditions are out of the specified in the present invention are for the hardenability improving effect of Cr. It can be seen that the extraordinarily high strength is obtained by the introduction of the low temperature transformation product, which is caused, and the ductility is further remarkably reduced.
なお、試作した溶接軽量H形鋼の溶接部引張試験での破
断部はウェブの母材破断であった。The fractured portion of the trial welded lightweight H-section steel in the weld tensile test was the fracture of the base material of the web.
実施例3 前記第1表に示す供試鋼Dを60トンのAOD炉を用いて溶
製し、連続鋳造によってスラブとした。次いで、該スラ
ブを1200℃に加熱した後、タンデム圧延機を用いた熱間
圧延により幅が1020mmで板厚が3.2mmと4.2mmのコイルと
した。Example 3 The test steel D shown in Table 1 was melted by using a 60 ton AOD furnace and continuously cast into a slab. Then, the slab was heated to 1200 ° C., and then hot rolled using a tandem rolling mill to form a coil having a width of 1020 mm and plate thicknesses of 3.2 mm and 4.2 mm.
このときの最終スタンド通過目標温度は800℃とし、650
℃以上での巻取りを目標として巻取りを行ったが、実測
により確認した巻取り温度は670℃であった。The target temperature for passing the final stand at this time is set to 800 ° C and 650
The coiling was carried out with the goal of coiling above ℃, but the coiling temperature confirmed by actual measurement was 670 ℃.
このようにして得られた熱延コイルは、黒皮のままで25
3mm幅及び125mm幅にスリット加工し、連続的に電気抵抗
溶接して成形する溶接Hの素材とした。The hot-rolled coil thus obtained remains as a black skin.
It was used as a material for welding H, which was slitted into a width of 3 mm and a width of 125 mm and continuously electric resistance welded to form.
そして、電気抵抗溶接をして接合する部位を予め機械的
に研削して黒皮を除去し、通常の溶接H現場製造ライン
を用いてウェブ厚さ3.2mm,フランジ厚さ4.5mm,高さ250m
m,幅125mmの軽量溶接Hを試作した。Then, the portion to be joined by electrical resistance welding is mechanically ground in advance to remove the black skin, and a web thickness of 3.2 mm, a flange thickness of 4.5 mm, and a height of 250 m are obtained by using an ordinary welding H site production line.
A lightweight welding H with an m and a width of 125 mm was made as a prototype.
試作した軽量溶接Hの引張強さは45kgf/mm2,降伏点は2
9kgf/mm2,伸びは35%であり、機械的性質の上では従来
のSS-41鋼クラスの素材を対象としたJIS G 3353の規格
を満足した。なお、試作した溶接軽量H形鋼の溶接部引
張試験での破断部はウェブの母材破断であった。The tensile strength of the light-weight welding H prototyped was 45 kgf / mm 2 , and the yield point was 2.
With 9 kgf / mm 2 and elongation of 35%, it satisfied JIS G 3353 standards for conventional SS-41 steel class materials in terms of mechanical properties. The fractured portion of the trial welded lightweight H-section steel in the weld tensile test was the fracture of the base material of the web.
実施例4 第1表に示す供試鋼Cを60トンのAOD炉を用いて溶製
し、連続鋳造によってスラブとした。次いで、該スラブ
を1200℃に加熱した後、タンデム圧延機を用いた熱間圧
延により幅が1020mmで板厚が3.2mmと4.2mmのコイルとし
た。Example 4 The sample steel C shown in Table 1 was melted by using a 60 ton AOD furnace and was continuously cast into a slab. Then, the slab was heated to 1200 ° C., and then hot rolled using a tandem rolling mill to form a coil having a width of 1020 mm and plate thicknesses of 3.2 mm and 4.2 mm.
このときの最終スタンド通過目標温度は650℃とし、500
℃以上での巻取りを目標として巻取りを行ったが、実測
により確認した巻取り温度は520℃であった。At this time, the final stand pass target temperature is 650 ℃, 500
The coiling was carried out aiming at coiling above ℃, but the coiling temperature confirmed by actual measurement was 520 ℃.
このようにして得られた熱延コイルは、黒皮のままで25
3mm幅及び125mm幅にスリット加工し、溶接Hの素材とし
た。The hot-rolled coil thus obtained remains as a black skin.
Slit processing was performed on the width of 3 mm and the width of 125 mm to make the material of welding H.
次に、上記溶接H素材の電気抵抗溶接をして接合する部
位を予め機械的に研削して黒皮を除去し、非酸化性雰囲
気又は還元性火炎にてシールドした状態で電気抵抗溶接
してウェブ厚さ3.2mm,フランジ厚さ4.5mm,高さ250mm,幅
125mmの軽量溶接Hを試作した。また、比較例として、
従来通りに大気中で電気抵抗溶接することによっても同
様の軽量溶接Hを試作した。Next, the portion to be joined by electric resistance welding of the above welding H material is mechanically ground in advance to remove the black skin, and electric resistance welding is performed in a state of being shielded by a non-oxidizing atmosphere or reducing flame. Web thickness 3.2mm, Flange thickness 4.5mm, Height 250mm, Width
A 125mm lightweight welding H was prototyped. Also, as a comparative example,
A similar lightweight weld H was also manufactured by electric resistance welding in the atmosphere as usual.
なお、このときの非酸化性雰囲気としてはArガスを、ま
た還元性火炎としては天然ガス炎,潤滑油燃焼炎,灯油
燃焼炎,切削油燃焼炎を使用した。At this time, Ar gas was used as the non-oxidizing atmosphere, and natural gas flame, lubricating oil burning flame, kerosene burning flame, and cutting oil burning flame were used as reducing flames.
得られた軽量溶接Hについて、溶接部のペネトレータ数
を調査した結果をまとめて第5表に示す。With respect to the obtained light weight weld H, Table 5 shows the results of investigating the number of penetrators in the welded portion.
第5表に示される結果からも明らかなように、従来の大
気中電気抵抗溶接に比べ、非酸化性雰囲気又は還元性火
炎にてシールドした状態で電気抵抗溶接した場合には格
段にペネトレータ数が現象していることが分かる。As is clear from the results shown in Table 5, compared to conventional electric resistance welding in the atmosphere, the number of penetrators is remarkably higher when electric resistance welding is performed in a state shielded by a non-oxidizing atmosphere or reducing flame. You can see that there is a phenomenon.
〈効果の総括〉 以上に説明した如く、この発明によれば、溶接部での耐
食性劣化が軽微であり、ボルト穴あけ部での耐食性劣化
も極めて軽微であるところの、従来材に比して格段に優
れた性能の軽量形鋼材料を提供することが可能であり、
現在、市場ニーズが日増しに高まっている50年或いは10
0年といった長期の耐久性が要求される工業化住宅用の
構造物用軽量形鋼をコスト安く供給できるなど、産業的
にも社会的にも極めて有用な効果がもたらされる。<Summary of Effects> As described above, according to the present invention, the deterioration of corrosion resistance at the welded portion is very small, and the deterioration of corrosion resistance at the bolt holed portion is also extremely small, which is significantly higher than that of the conventional material. It is possible to provide a lightweight shaped steel material with excellent performance to
Currently, the market needs are increasing every day for 50 years or 10 years.
It is possible to provide lightweight structural steels for structures for industrialized houses that require long-term durability such as 0 years at a low cost, which is extremely useful industrially and socially.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C22C 38/18 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical indication C22C 38/18
Claims (6)
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含有し、残部がFe及び不可避不純物で構成された熱延
鋼板を電気抵抗溶接成形して成る建築構造用軽量形鋼。1. A weight ratio of C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Construction made by electrical resistance welding forming of hot-rolled steel sheet containing less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1% and the balance Fe and inevitable impurities. Lightweight structural steel.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むと共に、 Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種を含有し、残部がFe及び不可避不純物で
構成された熱延鋼板を電気抵抗溶接成形して成る建築構
造用軽量形鋼。2. By weight ratio, C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8% , Lightweight structural steel for building structure, which is formed by electric resistance welding forming a hot-rolled steel sheet with the balance being Fe and unavoidable impurities.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むか、これに加えて Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種をも含有し、残部がFe及び不可避不純物
で構成された熱延鋼板を、非酸化性雰囲気又は還元性火
炎にてシールドした状態で電気抵抗溶接して成形するこ
とを特徴とする、建築構造用軽量形鋼の製造方法。3. A weight ratio of C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, or in addition to this, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8%, 1 or 2 A hot-rolled steel sheet that also contains seeds, the balance of which is composed of Fe and unavoidable impurities, and is formed by electrical resistance welding in a state of being shielded by a non-oxidizing atmosphere or reducing flame, For manufacturing lightweight steel for automobiles.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含有し、残部がFe及び不可避不純物から成ることを特
徴とする、建築構造用軽量形鋼製造用熱延鋼板。4. By weight ratio, C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, the balance being Fe and unavoidable impurities, for manufacturing lightweight steel for building structures Hot rolled steel sheet.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むと共に、 Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種を含有し、残部がFe及び不可避不純物か
ら成ることを特徴とする、建築構造用軽量形鋼製造用熱
延鋼板。5. By weight ratio, C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8% The balance is Fe and unavoidable impurities, and a hot-rolled steel sheet for manufacturing lightweight structural steel for building structures.
5%, P:0.001〜0.15%,S:0.0001〜0.02%,Cr:5.0%を超え10.
5%未満, N:0.001〜0.10%,O:0.0001〜0.02%,Al:0.001〜0.1% を含むか、これに加えて Cu:0.001〜0.8%,Ni:0.001〜0.8% の1種又は2種をも含有し、残部がFe及び不可避不純物
から成る連続鋳造スラブを、1000〜1300℃に加熱して熱
間圧延し、500℃以上の温度域で仕上げた後、直ちに400
℃以上の温度域で巻取ることを特徴とする、建築構造用
軽量形鋼製造用熱延鋼板の製造方法。6. A weight ratio of C: 0.001 to 0.1%, Si: 0.01% to less than 0.60%, Mn: 0.01 to 2.
5%, P: 0.001-0.15%, S: 0.0001-0.02%, Cr: 5.0% over 10.
Less than 5%, N: 0.001 to 0.10%, O: 0.0001 to 0.02%, Al: 0.001 to 0.1%, or in addition to this, Cu: 0.001 to 0.8%, Ni: 0.001 to 0.8%, 1 or 2 A continuous cast slab containing seeds and the balance consisting of Fe and unavoidable impurities is heated to 1000 to 1300 ° C and hot-rolled, and immediately after finishing in a temperature range of 500 ° C or higher, 400
A method for producing a hot-rolled steel sheet for producing lightweight steel for building structures, which comprises winding in a temperature range of ℃ or higher.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1125084A JPH0739620B2 (en) | 1989-05-18 | 1989-05-18 | Lightweight structural steels for building structures, their materials, and their manufacturing methods |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1125084A JPH0739620B2 (en) | 1989-05-18 | 1989-05-18 | Lightweight structural steels for building structures, their materials, and their manufacturing methods |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02305939A JPH02305939A (en) | 1990-12-19 |
JPH0739620B2 true JPH0739620B2 (en) | 1995-05-01 |
Family
ID=14901437
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Application Number | Title | Priority Date | Filing Date |
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JP1125084A Expired - Fee Related JPH0739620B2 (en) | 1989-05-18 | 1989-05-18 | Lightweight structural steels for building structures, their materials, and their manufacturing methods |
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JP (1) | JPH0739620B2 (en) |
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JP4655432B2 (en) * | 2001-08-20 | 2011-03-23 | Jfeスチール株式会社 | Ferritic stainless steel sheet excellent in adhesion and corrosion resistance of paint film and method for producing the same |
JP5974678B2 (en) * | 2012-06-29 | 2016-08-23 | 新日鐵住金株式会社 | Steel member and method for manufacturing steel member |
JP6107892B2 (en) * | 2015-06-29 | 2017-04-05 | 新日鐵住金株式会社 | Steel member and method for manufacturing steel member |
JP7534103B2 (en) * | 2020-03-03 | 2024-08-14 | 旭化成ホームズ株式会社 | Airtight structures and buildings |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60199582A (en) * | 1984-03-23 | 1985-10-09 | Sumitomo Metal Ind Ltd | Production of welded pipe |
-
1989
- 1989-05-18 JP JP1125084A patent/JPH0739620B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60199582A (en) * | 1984-03-23 | 1985-10-09 | Sumitomo Metal Ind Ltd | Production of welded pipe |
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