JPH0734714B2 - Method for producing fat composition - Google Patents

Method for producing fat composition

Info

Publication number
JPH0734714B2
JPH0734714B2 JP61101641A JP10164186A JPH0734714B2 JP H0734714 B2 JPH0734714 B2 JP H0734714B2 JP 61101641 A JP61101641 A JP 61101641A JP 10164186 A JP10164186 A JP 10164186A JP H0734714 B2 JPH0734714 B2 JP H0734714B2
Authority
JP
Japan
Prior art keywords
oil
fat
content
fatty acids
fat composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP61101641A
Other languages
Japanese (ja)
Other versions
JPS62257342A (en
Inventor
英二 中井
保雄 奥富
一昭 鈴木
康司 宍戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Adeka Corp
Original Assignee
Asahi Denka Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Denka Kogyo KK filed Critical Asahi Denka Kogyo KK
Priority to JP61101641A priority Critical patent/JPH0734714B2/en
Publication of JPS62257342A publication Critical patent/JPS62257342A/en
Publication of JPH0734714B2 publication Critical patent/JPH0734714B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、可塑性範囲の広い油脂組成物の製造法、詳し
くは、特定のシア脂を含有する、可塑性範囲が広くかつ
口溶けの良い油脂組成物の製造法に関する。
TECHNICAL FIELD The present invention relates to a method for producing an oil / fat composition having a wide plasticity range, and more specifically, an oil / fat composition containing a specific shea fat and having a wide plasticity range and having a good meltability in the mouth. It relates to a manufacturing method of a product.

〔従来の技術及びその問題点〕[Conventional technology and its problems]

今日、マーガリンあるいはショートニング等に用いられ
る油脂は、広い範囲に渡って良好な可塑性を有し、口溶
けの良いものが要求される。例えば、パイに使用される
折り込み油脂は、パイのテンダネス(軟らかさ)、フレ
ーキネス(薄片になりやすい性質)に最も関係があり重
要である。
Oils and fats used today for margarine, shortening and the like are required to have good plasticity over a wide range and have good melting in the mouth. For example, the folded fats and oils used for the pie are most important because they are most related to the tenderness (softness) and the flakyness (the property of easily forming flakes) of the pie.

このため、パイに使用される油脂の性質として、生地と
ともによく伸びること、すなわち展延性が良いことが大
切である。油脂が硬すぎると、展延性が悪く生地のすみ
ずみまで行きわたらず、均一な浮きが得られない。また
逆に軟らかすぎると、生地を延ばすときに油脂の保型性
が悪く油脂が溶け出してしまう。このため一般のマーガ
リンやバターを使用する場合、生地を折り畳む際に冷蔵
して生地と油脂の硬さを調製して作業するのが一般的で
ある。
For this reason, it is important that the fats and oils used for the pie have good elongation with the dough, that is, good spreadability. If the oil or fat is too hard, the spreadability is poor and the dough does not spread all the way to the edges of the dough, and a uniform float cannot be obtained. On the other hand, if it is too soft, the shape retention of the oil / fat will be poor and the oil / fat will melt out when the dough is rolled out. Therefore, when general margarine or butter is used, it is common to refrigerate the dough and adjust the hardness of the dough and fats and oils before working.

油脂の硬さを示す尺度としてSFC(固体脂含有量)が使
われる。SFCは当該温度における油脂中の固体の脂含有
量を示すもので、油脂の展延性と保型性に密接な関係が
ある。すなわち、SFCがおよそ7%(重量%、以下同
じ)以下では油脂は流動性を示し、9〜12%では固体と
しての保型性はないが、可塑性がある。45%以上ではか
なり硬い固体となる。
SFC (solid fat content) is used as a measure of the hardness of fats and oils. SFC represents the solid fat content in fats and oils at that temperature, and is closely related to the spreadability and shape retention of fats and oils. That is, when the SFC is less than about 7% (weight%, the same applies hereinafter), the oil / fat exhibits fluidity, and at 9-12%, it does not have a shape retention property as a solid but has plasticity. When it is 45% or more, it becomes a fairly hard solid.

パイの風味を良くするには、使用する油脂の融点を低く
し、口溶けを良くしなければならないが、他方、作業性
を良くし、巣立ちの良いパイクラフトを得るためには、
作業温度において適当な保型性を持つ必要がある。すな
わち、作業温度が変化してもSFCの変化が小さく、しか
も口溶けの良い油脂が要求される。例えば、通常の作業
温度(0〜30℃)でSFCは20〜45%の間にあり、30℃を
越えると急激に減少し、体温付近で速やかに溶解するこ
とが必要であり、横型のSFC曲線を有する油脂が望まれ
る。
In order to improve the flavor of the pie, it is necessary to lower the melting point of the fats and oils used and to dissolve it in the mouth, but on the other hand, in order to improve workability and obtain a well-established pie craft,
It is necessary to have an appropriate shape retention property at the working temperature. In other words, even if the working temperature changes, the change in SFC is small, and a fat that melts in the mouth is required. For example, at normal working temperature (0 to 30 ℃), SFC is between 20 and 45%, and when it exceeds 30 ℃, it decreases sharply and it is necessary to dissolve quickly near body temperature. Fats and oils with a curve are desired.

このような可塑性範囲の広い油脂の製造方法として、従
来、トリラウリン又はトリミリスチンと液状油を配合す
る方法(特公昭48−32164号公報参照)、パーム軟質油
の異性化水添油を分別し硬部油と軟部油を配合する方法
(特公昭57−30458号公報参照)等がある。
As a method for producing fats and oils having such a wide plasticity range, conventionally, a method of blending trilaurin or trimyristin with a liquid oil (see JP-B-48-32164), an isomerized hydrogenated oil of palm soft oil is fractionated and hardened. There is a method of blending a part oil and a soft part oil (see Japanese Patent Publication No. 57-30458).

しかし、前者の方法では、炭素原子数14以下の短鎖トリ
グリセリドという特殊な油脂が用いられ、この油脂は加
水分解を起こしやすく使用が難しいとの問題がある。ま
た、後者の方法では、製造工程が多工程にわたり、コス
ト高になるとの問題がある。
However, in the former method, a special fat or oil called a short-chain triglyceride having 14 or less carbon atoms is used, and there is a problem that this fat or oil easily hydrolyzes and is difficult to use. In addition, the latter method has a problem in that the number of manufacturing steps is large and the cost is high.

また、一般に入手できる不飽和脂肪酸含量の多い液状油
では、異性化水添すると低温でのSFCが大きくなり、他
の液状油との配合でもSFC曲線がシャープとなり、可塑
性範囲の広い油脂が得られない。
In addition, generally available liquid oils with high unsaturated fatty acid content have large SFC at low temperature when isomerized and hydrogenated, and even when blended with other liquid oils, the SFC curve becomes sharp and fats and oils with a wide plasticity range can be obtained. Absent.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は、上記の問題点の解消された、可塑性範囲が広
くかつ口溶けの良い油脂を、短鎖脂肪酸系油脂等を使用
せずに製造する方法を提供するものである。
The present invention provides a method for producing an oil / fat having a wide plasticity range and a good mouth-melting property, in which the above problems are solved, without using a short-chain fatty acid-based oil / fat or the like.

本発明の油脂組成物の製造法は、油脂の構成脂肪酸にお
いて、飽和脂肪酸と不飽和脂肪酸の比が1.0:1.5〜3.0の
間にあり、飽和脂肪酸中のステアリン酸含量が70〜95%
(重量%、以下同じ)、不飽和脂肪酸中のオレイン酸含
量が60〜90%、リノール酸含量が10〜40%であるシア分
別軟部油を、DL−メチオニンの存在下の異性化水添条件
下で水添して得られる、トランス体含量25%以上、融点
35〜50℃のシア硬化油90〜25%と、液状油10〜75%とを
配合して、0〜30℃の固体油脂含有量が20〜45%の間に
あり、0℃と25℃の固体脂含有量の差が10%以下であ
り、45℃で実質的に溶解する。可塑性範囲の広いスプレ
ッド用、ロールイン用及びバタークリーム用油脂組成物
を得ることを特徴とする。
The method for producing an oil / fat composition of the present invention, in the constituent fatty acids of the oil / fat, the ratio of the saturated fatty acid to the unsaturated fatty acid is between 1.0: 1.5 and 3.0, and the stearic acid content in the saturated fatty acid is 70 to 95%.
(Wt%, same below), sialic fractionated soft oil with oleic acid content of 60-90% and linoleic acid content of 10-40% in unsaturated fatty acids under isomerization hydrogenation conditions in the presence of DL-methionine Obtained by hydrogenating under 25% or more of trans content, melting point
90 to 25% of shear hardened oil at 35 to 50 ° C and 10 to 75% of liquid oil are mixed, and the solid fat content at 0 to 30 ° C is between 20 to 45%. The difference in solid fat content is less than 10%, and it substantially dissolves at 45 ° C. A feature is to obtain an oil and fat composition for spread, roll-in and butter cream having a wide plasticity range.

以下、本発明の油脂組成物について詳述する。Hereinafter, the oil and fat composition of the present invention will be described in detail.

本発明の油脂組成物を構成する一方の成分はシア硬化油
であり、ナタネ油、パーム軟部油、米油等の異性化水添
油を使用しても、本発明のような可塑性範囲の広い油脂
組成物は得られない。
One component that constitutes the oil and fat composition of the present invention is shea hydrogenated oil, and even if an isomerized hydrogenated oil such as rapeseed oil, palm soft part oil, and rice oil is used, it has a wide plasticity range as in the present invention. A fat composition cannot be obtained.

このシア硬化油の原料となるシア分別軟部油は、飽和−
不飽和脂肪酸比、およびステアリン酸、オレイン酸、リ
ノール酸の含量がそれぞれ上記の範囲にあることが硬さ
の調節のために必要であり、これらの範囲以外のシア分
別軟部油を用いた場合には本発明の優れた油脂組成物は
得られない。
The shea fractionated soft part oil that is the raw material for this shea hydrogenated oil is saturated
It is necessary for adjusting the hardness that the unsaturated fatty acid ratio and the contents of stearic acid, oleic acid, and linoleic acid are in the above ranges, respectively. Cannot obtain the excellent oil and fat composition of the present invention.

上記シア分別軟部油の異性化水添は、DL−メチオニンの
存在下の異性化水添条件下で行われるが、得られるシア
硬化油は、トランス体含量25%以上(トリエライジン換
算)、融点35〜50℃の範囲のものである必要がある。
The isomerized hydrogenation of the above-mentioned shear fractionated soft part oil is carried out under the isomerized hydrogenation condition in the presence of DL-methionine, but the obtained hydrogenated shea oil has a trans isomer content of 25% or more (trielaidin conversion) and a melting point. It must be in the range of 35-50 ° C.

本発明の油脂組成物は、上記シア硬化油90〜25%と液状
油10〜75%を配合することにより得られる。液状油配合
により、テンパリングの必要ない(またテンパリングし
ても油脂の硬さが変化しない)、品質一定の油脂組成物
が得られる。上記のシア硬化油と液状油の配合割合は、
本発明の油脂組成物のSFCを0〜30℃の間で20〜45%に
保つのに必要な割合である。
The oil / fat composition of the present invention can be obtained by mixing 90 to 25% of the above shea hydrogenated oil and 10 to 75% of liquid oil. By blending the liquid oil, it is possible to obtain an oil / fat composition having a constant quality, which does not require tempering (and the hardness of the oil / fat does not change even if tempered). The mixing ratio of the above shea hydrogenated oil and the liquid oil,
It is a ratio necessary to keep the SFC of the oil and fat composition of the present invention at 20 to 45% between 0 and 30 ° C.

本発明に使用される液状油は、特に限定されず、一般に
入手可能なコーン油、サフラワー油、大豆油等の液状油
や、融点20℃以下の低融点硬化油を使用することができ
る。
The liquid oil used in the present invention is not particularly limited, and commonly available liquid oils such as corn oil, safflower oil and soybean oil, and low melting point hardened oils having a melting point of 20 ° C. or less can be used.

〔実施例〕〔Example〕

以下に本発明の実施例を比較例とともに挙げ、本発明を
更に詳細に説明する。
Hereinafter, the present invention will be described in more detail with reference to Examples of the present invention together with Comparative Examples.

実施例1 シア分別軟部油(IV75.0)5kgを使用し、これにNi触媒
0.4%(対油)及びDL−メチオニン200ppm(対油)を添
加し、H2流量4.0l/min(3kg/cm2G)、温度200℃の条件
下で水添して、サンプルNo.1(IV64.6、mp37.2℃、トラ
ンス体38.2%)、サンプルNo.2(IV62.3、mp42.4℃、ト
ランス体42.5%)、及びサンプルNo.3(IV60.1、mp46.
5、トランス体41.8%)の3種類のシア硬化油を各1kg得
た。
Example 1 5 kg of shea fractionated soft part oil (IV75.0) was used, on which Ni catalyst was added.
0.4% (to oil) and DL-methionine 200ppm (to oil) were added, and hydrogenated under the conditions of H 2 flow rate 4.0 l / min (3 kg / cm 2 G) and temperature 200 ° C., and sample No. 1 (IV64.6, mp37.2 ° C, transformer body 38.2%), sample No. 2 (IV62.3, mp42.4 ° C, transformer body 42.5%), and sample No. 3 (IV60.1, mp46.
5 kinds of shea hydrogenated oil (5, transformer body 41.8%) were obtained in an amount of 1 kg each.

得られたシア硬化油は、それぞれ常法により精製脱臭
し、サンプルNo.1にはコーンサラダ油を25%配合し、サ
ンプルNo.2にはコーンサラダ油を40%配合又はハイオレ
ックサフラワー油を30%配合し、サンプルNo.3にはハイ
オレックサフラワー油を45%配合して、4種類の本発明
の油脂組成物を製造した。
The resulting shea hydrogenated oil was purified and deodorized by a conventional method. Sample No. 1 contained 25% corn salad oil, and sample No. 2 contained 40% corn salad oil or 30% Hiolec safflower oil. %, And the sample No. 3 was blended with 45% of Hiolec safflower oil to prepare four kinds of oil and fat compositions of the present invention.

これらの4種類の本発明の油脂組成物のSFCを下記表−
1に、またサンプルNo.1〜3の脂肪酸組成等を下記表−
2に示す。下記表−1から、本発明の油脂組成物は、何
れも、0℃〜30℃での固体脂含有量が45〜20%の範囲で
あり、0℃と25℃の固体脂含有量の差が7%以下と小さ
く、45℃では実質的に固体脂がないことが判る。これら
の本発明の油脂組成物を用いて作ったマーガリンは、パ
イ製造に適した展延性を有し、保型性があるので作業性
が優れ、しかも口溶けが良いものであった。
The SFCs of these four types of oil and fat compositions of the present invention are shown in the table below.
Table 1 below shows the fatty acid composition of Sample Nos. 1 to 3
2 shows. From Table 1 below, all of the oil and fat compositions of the present invention have a solid fat content at 0 ° C to 30 ° C of 45 to 20%, and a difference in solid fat content between 0 ° C and 25 ° C. Is as small as 7% or less, and it can be seen that there is substantially no solid fat at 45 ° C. The margarines made from these oil and fat compositions of the present invention had spreadability suitable for pie production and had a shape-retaining property, so that they were excellent in workability and melted in the mouth well.

比較例1 実施例1と同じシア分別軟部油を用い、水添条件のDL−
メチオニンを除いた以外は実施例1と同条件下で上記シ
ア分別軟部油の水添を行い、サンプルNo.1(IV55.2、mp
41.0℃、トランス体12.5%)及びサンプルNo.2(IV48.
6、mp49.6℃、トランス体14.5%)の2種類のシア硬化
油を各1kg得た。
Comparative Example 1 Using the same shea fractionated soft part oil as in Example 1, DL- under hydrogenation conditions was used.
The shea fractionated soft part oil was hydrogenated under the same conditions as in Example 1 except that methionine was removed, and sample No. 1 (IV55.2, mp
41.0 ℃, transformer body 12.5%) and sample No.2 (IV48.
1 kg each of two types of hydrogenated shea oil (6, mp 49.6 ° C., trans isomer 14.5%).

得られたシア硬化油は、それぞれ通常の方法で精製し、
サンプルNo.1及びNo.2ともコーンサラダ油を25%配合し
て、2種類の油脂組成物を製造した。
The resulting shea hydrogenated oil is purified by a usual method,
25% of corn salad oil was blended in each of Samples No. 1 and No. 2 to produce two kinds of oil and fat compositions.

これらの2種類の油脂組成物のSFCを下記表−1に、ま
たサンプルNo.1及び2の脂肪酸組成等を下記表−2に示
す。
The SFCs of these two types of oils and fats are shown in Table 1 below, and the fatty acid compositions of Sample Nos. 1 and 2 are shown in Table 2 below.

これらの2種類の油脂組成物は、実施例1で得られた本
発明の油脂組成物と比べると、何れも、0〜30℃での固
体脂含有量が小さく、保型性が悪い。また水添をさらに
進めると口溶けが悪くなり品質的に良くなかった。
Compared with the oil and fat composition of the present invention obtained in Example 1, these two kinds of oil and fat compositions each have a small solid fat content at 0 to 30 ° C. and have poor shape retention. Further, further hydrogenation resulted in poor melting in the mouth, which was not good in quality.

ナタネ油(IV121.0)5kgを使用し、実施例1と同様な水
添条件下で水添し、サンプルNo.1(IV74.5、mp38.5℃、
トランス体60.1%)、サンプルNo.2(IV70.0、mp41.2
℃、トランス体55.5%)、及びサンプルNo.3(IV65.0、
mp45.6℃、トランス体51.2%)の3種類の硬化油を各1k
g得た。
Using 5 kg of rapeseed oil (IV121.0), hydrogenated under the same hydrogenation conditions as in Example 1, and sample No. 1 (IV74.5, mp38.5 ° C,
Transformer body 60.1%), sample No.2 (IV70.0, mp41.2)
° C, transformer body 55.5%), and sample No. 3 (IV65.0,
mp45.6 ℃, transformer body 51.2%) 3 kinds of hardened oil 1k each
g got.

得られた硬化油は、それぞれ通常の方法で精製し、サン
プルNo.1にはコーンサラダ油を30%配合し、サンプルN
o.2にはコーンサラダ油を40%配合し、サンプルNo.3に
はコーンサラダ油を45%配合して、3種類の油脂組成物
を製造した。
The obtained hydrogenated oil was refined by the usual method, and 30% of corn salad oil was added to sample No. 1 to obtain sample N.
O.2 was compounded with 40% corn salad oil, and Sample No. 3 was compounded with 45% corn salad oil to produce three kinds of oil and fat compositions.

これらの3種類の油脂組成物のSFCを下記表−1、また
サンプルNo.1〜3の脂肪酸組成等を下記表−2に示す。
Table 1 below shows the SFCs of these three types of fats and oils, and Table 2 below shows the fatty acid compositions of Sample Nos. 1 to 3.

これらの3種類の油脂組成物は、実施例1で得られた本
発明の油脂組成物と比べると、何れも、0℃と25℃の固
体脂含有量の差が大きく、また経時的にSFCが変化し硬
くなる欠点があった。
Compared with the oil and fat composition of the present invention obtained in Example 1, these three kinds of oil and fat compositions all had a large difference in solid fat content between 0 ° C. and 25 ° C. There was a drawback that it changed and became hard.

〔発明の効果〕 本発明の油脂組成物は、横型のSFC曲線を有し、可塑性
範囲が広くかつ口溶けが良いもので、スプレッド用、ロ
ールイン用、バタークリーム用に単独でまたは他の油脂
と併用して使用すると、作業性が優れるばかりか、製品
の品質も良好になる等、優れた効果を有する。
[Effects of the Invention] The oil and fat composition of the present invention has a horizontal SFC curve, has a wide plasticity range and has good meltability in the mouth, for spreads, for roll-in, for butter cream alone or with other oils and fats. When used together, not only the workability is excellent, but also the quality of the product is good, and so on.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】油脂の構成脂肪酸において、飽和脂肪酸と
不飽和脂肪酸の比が1.0:1.5〜3.0の間にあり、飽和脂肪
酸中のステアリン酸含量が70〜95%(重量%、以下同
じ)、不飽和脂肪酸中のオレイン酸含量が60〜90%、リ
ノール酸含量が10〜40%であるシア分別軟部油を、DL−
メチオニンの存在下の異性化水添条件下で水添して得ら
れる、トランス体含量25%以上、融点35〜50℃のシア硬
化油90〜25%と、液状油10〜75%とを配合して、0〜30
℃の固体脂含有量が20〜45%の間にあり、0℃と25℃の
固体脂含有量の差が10%以下であり、45℃で実質的に溶
解する、可塑性範囲の広い油脂組成物を得ることを特徴
とするスプレッド用、ロールイン用及びバタークリーム
用油脂組成物の製造法。
1. In the constituent fatty acids of fats and oils, the ratio of saturated fatty acids to unsaturated fatty acids is between 1.0: 1.5 and 3.0, and the content of stearic acid in the saturated fatty acids is 70 to 95% (% by weight, hereinafter the same), A sialic fraction soft part oil having an oleic acid content of 60 to 90% and a linoleic acid content of 10 to 40% in unsaturated fatty acids is
Blended with 90-25% shear hardened oil having a trans isomer content of 25% or more and a melting point of 35-50 ° C and liquid oil obtained by hydrogenation under isomerization hydrogenation conditions in the presence of methionine, and 10-75% of liquid oil. Then 0-30
Oil fat composition with a wide plasticity range, having a solid fat content of 20 to 45% at 0 ° C, a difference in solid fat content of 0 ° C and 25 ° C of 10% or less, and being substantially soluble at 45 ° C. A method for producing an oil and fat composition for spread, roll-in and butter cream, which comprises obtaining a product.
JP61101641A 1986-05-01 1986-05-01 Method for producing fat composition Expired - Fee Related JPH0734714B2 (en)

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JP61101641A JPH0734714B2 (en) 1986-05-01 1986-05-01 Method for producing fat composition

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JP61101641A JPH0734714B2 (en) 1986-05-01 1986-05-01 Method for producing fat composition

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JPS62257342A JPS62257342A (en) 1987-11-09
JPH0734714B2 true JPH0734714B2 (en) 1995-04-19

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Publication number Priority date Publication date Assignee Title
JP2504987B2 (en) * 1987-04-03 1996-06-05 不二製油株式会社 Hard butter composition

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5139704A (en) * 1974-09-30 1976-04-02 Fuji Oil Co Ltd
JPS5774042A (en) * 1980-10-27 1982-05-10 Asahi Denka Kogyo Kk Preparation of hard butter
JPS60221035A (en) * 1984-04-16 1985-11-05 Asahi Denka Kogyo Kk Fat or oil composition for confectionery

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5139704A (en) * 1974-09-30 1976-04-02 Fuji Oil Co Ltd
JPS5774042A (en) * 1980-10-27 1982-05-10 Asahi Denka Kogyo Kk Preparation of hard butter
JPS60221035A (en) * 1984-04-16 1985-11-05 Asahi Denka Kogyo Kk Fat or oil composition for confectionery

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