JPH0733871Y2 - Stir plate for stirring heat transfer device - Google Patents
Stir plate for stirring heat transfer deviceInfo
- Publication number
- JPH0733871Y2 JPH0733871Y2 JP1989145515U JP14551589U JPH0733871Y2 JP H0733871 Y2 JPH0733871 Y2 JP H0733871Y2 JP 1989145515 U JP1989145515 U JP 1989145515U JP 14551589 U JP14551589 U JP 14551589U JP H0733871 Y2 JPH0733871 Y2 JP H0733871Y2
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- Japan
- Prior art keywords
- plate
- stirring
- shaped
- arc
- stirring plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【考案の詳細な説明】 (産業上の利用分野) この考案は粘着性の高い汚泥や硫安,酸化鉄などの粉粒
物を熱的操作を加えながら攪拌処理するための装置にお
ける攪拌板の改良に関する。[Detailed Description of the Invention] (Industrial field of application) This invention is an improvement of a stirring plate in an apparatus for stirring and treating powdery particles such as highly viscous sludge, ammonium sulfate, and iron oxide while applying thermal operation. Regarding
(従来の技術) この種の攪拌伝熱装置として、これまでに一般に用いら
れているものを示せば第5図イ,ロのとおりであり、横
長なトラフ状のケーシング1は底部から側周にかけて熱
交換用のジャケット4で囲まれていて、支持台2を介し
て被処理物供給口5a側が高くなるように傾けられ、ケー
シング1の内部には左右一対の中空な回転軸3が長手方
向に貫通状態に架設され、各回転軸3の周面には第6図
イ,ロのように弧状中空をなした攪拌板6が円周方向お
よび軸方向に複数、一定間隔に溶接などの手段で取付け
られ、そして、一方の回転軸上のものが他方の軸上のも
のの間にくるように位置付けられており、また、それら
の攪拌板6の内部は各回転軸3の内部に突出するように
付設された一対の流通パイプ7によってそれぞれ軸内に
連通している。(Prior Art) As a stirring heat transfer device of this type, a generally used one is shown in FIGS. 5A and 5B. The horizontally long trough-shaped casing 1 extends from the bottom to the side circumference. It is surrounded by a jacket 4 for heat exchange, tilted so that the workpiece supply port 5a side is elevated through the support base 2, and inside the casing 1, a pair of left and right hollow rotary shafts 3 are arranged in the longitudinal direction. A plurality of agitating plates 6 which are erected in a penetrating state and have an arcuate hollow on the peripheral surface of each rotating shaft 3 as shown in FIGS. They are mounted and positioned so that the one on one rotating shaft lies between those on the other rotating shaft, and the insides of their stirring plates 6 project into the inside of each rotating shaft 3. The pair of distribution pipes 7 attached to each other connect them in the shaft. It is.
そして、運転時には、ジャケット4中に蒸気,加熱油,
温水,冷水などの熱媒をジャケット入口4a(4bは出口)
から送り込むと共に一対の回転軸3内および各攪拌板6
内にもケーシング一側端における回転継手3aに接続され
た入口配管3b(3cは出口)を介して送り込み、各回転軸
3をモータに連動するスプロケット8aとギヤ8bによって
互いに内向きにゆっくりと回転させ、供給口5aから被処
理物をケーシング1内に供給し、排出口5b側に設けたせ
き板9のオーバフロー高さを加減して、滞留時間を調整
しつつ、被処理物を互いに対向して回転する攪拌板6に
よって掻き込み攪拌し、固まりをほぐし、その間にジャ
ケット4や回転軸3および各攪拌板6に送り込まれる熱
媒によって熱交換を行い被処理物を所要に乾燥させる一
方、内部に生じた蒸気は空気入口a1から取入れた空気に
連行させて出口a2から追い出すようにしている。And during operation, steam, heating oil,
Heat medium such as hot water and cold water is used for jacket inlet 4a (4b is outlet)
From inside the pair of rotating shafts 3 and each stirring plate 6
It is also fed through the inlet pipe 3b (3c is an outlet) connected to the rotary joint 3a at one end of the casing, and each rotary shaft 3 is slowly rotated inwardly by a sprocket 8a and a gear 8b that interlock with the motor. Then, the object to be treated is supplied into the casing 1 from the supply port 5a, and the overflow height of the weir plate 9 provided on the side of the outlet 5b is adjusted to adjust the residence time, and the objects to be treated face each other. While stirring by stirring with a rotating stirring plate 6 to loosen the lumps, heat is exchanged by the heat medium sent to the jacket 4, the rotating shaft 3 and each stirring plate 6 to dry the object to be treated as necessary while The steam generated in the air is entrained in the air taken in from the air inlet a 1 and expelled from the outlet a 2 .
(考案が解決しようとする課題) ところで、上記装置に用いられる攪拌板は単に金属板で
中空に形成しただけのものであるために、水分の少なく
なった下水汚泥や消石灰,酸化鉄などのように摩耗性の
著しい物質を処理する場合には、運転時間の経過と共に
攪拌板の板厚特に外縁部分の板厚が減少し、遂には攪拌
板に穴が明いて、そこから熱媒が漏洩してしまう。(Problems to be solved by the invention) By the way, since the stirring plate used in the above-mentioned device is simply made of a metal plate in a hollow shape, it is not necessary to remove sewage sludge with reduced water content, slaked lime, iron oxide, etc. In the case of treating highly abrasive substances, the plate thickness of the stirrer plate, especially the plate thickness of the outer edge part, decreases with the lapse of operating time, and finally holes are formed in the stirrer plate, and the heat medium leaks from there. Will end up.
例えば、下水汚泥を水分10%以下迄乾燥する場合には、
約7000時間の運転で上記のような状態になる。For example, when drying sewage sludge to a water content of 10% or less,
After about 7,000 hours of operation, the above condition is reached.
このようになると、通常には機械寿命としてまだ使用可
能な多数の攪拌板を取付けた回転軸ごと交換しているの
が実情であり、このようなやり方は長期の停止時間、大
がかりな工事、多大な費用などを必要とし、甚だ不経済
である。In such a situation, it is the actual situation that the rotating shaft with many stirring plates that are still usable for the machine life is usually replaced, and such a method requires a long downtime, large-scale construction, and a large amount of work. It costs a lot of money and is very uneconomical.
そこで、この考案は上記装置において長期に使用しても
穴明きや熱媒の漏洩を生ぜず、熱伝達が良好で、かつ摩
耗し易い部分だけを簡単に交換できるようにした攪拌板
を提供することを目的とする。Therefore, the present invention provides a stirring plate that does not cause perforation or leakage of a heat medium even if it is used for a long time in the above-mentioned device, has good heat transfer, and can easily replace only the easily worn part. The purpose is to do.
(課題を解決するための手段) 上記目的のもとにこの考案は、弧状をなして中空回転軸
の周面上に円周方向および軸方向に複数固定され、粉粒
状の被処理物を熱交換操作のもとに攪拌処理する装置の
攪拌板として、各攪拌板を耐食性と耐摩耗性の金属製と
なし、それらの半径方向内側の弧状半部を上記回転軸内
に連通する中空箱状に形成すると共にそれより外側の弧
状半部を中実体に形成し、各中実な外側弧状半部を、中
空箱状の内側弧状半部と一体な基板とその外層部分をな
す交換板で形成し、それらの交換板を基板に対しそれぞ
れ着脱自在に取付けたことを特徴としている。(Means for Solving the Problem) Based on the above-mentioned object, the present invention has a plurality of arc-shaped objects fixed to the circumferential surface of a hollow rotary shaft in the circumferential direction and the axial direction to heat a powdery or granular object. As a stirring plate for the device that performs stirring processing under the exchange operation, each stirring plate is made of corrosion-resistant and wear-resistant metal, and a hollow box-shaped that connects the arc-shaped halves on the inner side in the radial direction to the inside of the rotating shaft And the outer arcuate half is formed into a solid body, and each solid outer arcuate half is formed by a substrate integrated with the hollow box-shaped inner arcuate half and an exchange plate forming its outer layer part. The replacement plates are detachably attached to the board.
(実施例) 第1図イ,ロはこの考案に係る熱交換性攪拌板の一例を
示すものであり、攪拌板13はステンレス鋼のような耐食
性と耐摩耗性を有する金属材からなり、正面からみて環
状体を複数の分割した弧状をなしていて、半径方向内側
の弧状半部13aは中空箱状に形成される一方、それより
外側で一体な弧状半部13bは中実体に形成されており、
このような攪拌板13の複数のものが内側の弧状半部13a
の内周縁を中空な回転軸11の周面に当接させて、回転軸
11の円周方向および軸方向に所定の間隔で溶接などの手
段によりそれぞれ固着されている。(Embodiment) FIGS. 1A and 1B show an example of a heat exchange stirring plate according to the present invention. The stirring plate 13 is made of a metal material having corrosion resistance and wear resistance, such as stainless steel, and has a front surface. When viewed from the above, the annular body is formed into a plurality of divided arcs, and the arcuate half 13a on the inner side in the radial direction is formed into a hollow box-like shape, while the arcuate half 13b that is integral outside thereof is formed into a solid body. Cage,
A plurality of such stirring plates 13 are provided inside the arcuate half 13a.
The inner peripheral edge of the rotary shaft is brought into contact with the peripheral surface of the hollow rotary shaft 11,
11 are fixed to each other at predetermined intervals in the circumferential direction and the axial direction by means such as welding.
そして、各攪拌板13の中空箱状の内側弧状半部13aは、
それら弧状半部13aの両側に当たる位置において回転軸1
1の周壁に内側に突出するように取付けられた流通パイ
プ12によりそれぞれ軸内に連通されており、流通パイプ
12を通じて前記のような熱媒を内側弧状半部13aに供給
した際には、中実な外側弧状半部13bは伝熱フィンの役
割を果たすようになされている。And, the hollow box-shaped inner arc-shaped half 13a of each stirring plate 13,
The rotary shaft 1 is located at the position where it hits both sides of the arc half 13a.
The circulation pipes 12 are attached to the peripheral wall of the pipe 1 so as to project inward, and are communicated with each other in the shaft.
When the above-mentioned heat medium is supplied to the inner arcuate half portion 13a through 12 the solid outer arcuate half portion 13b serves as a heat transfer fin.
各攪拌板13の中実な外側弧状半径13bは、中空な内側弧
状半部13aと一体をなす断面T字状の基板13b1と二つの
交換板13b2とで形成され、それらの交換板13b2は基板13
b1の前後両面にねじ部材でそれぞれ着脱自在に取付けら
れている。また、各攪拌板13の外側弧状半部13bの回転
方向後側になる端縁にはそれぞれ掻き板15が設けられて
いる。ただし、これは無くても差支えない。The solid outer arc-shaped radius 13b of each stirring plate 13 is formed by a substrate 13b 1 having a T-shaped cross section and two exchange plates 13b 2 which are integral with the hollow inner arc-shaped half 13a. 2 is substrate 13
It is detachably attached to the front and back sides of b 1 with screw members. Further, a scraping plate 15 is provided on each of the outer arc-shaped half portions 13b of each stirring plate 13 at the rear edge in the rotation direction. However, this does not matter.
しかして、上記攪拌板13を円周方向および軸方向に複数
取付けた一対の中空回転軸11が、第2図イ,ロのように
トラフ状ケーシング10内に貫通状態に、かつ一方の軸上
に攪拌板13が他方の軸上の攪拌板13の間に位置するよう
に架設され、装置の運転時には、前記のように一対の回
転軸11は互いに内向きに回転され、ケーシングジャケッ
ト14に熱媒例えば蒸気が送られると同時に軸端の入口配
管を介し各回転軸11内に送り込まれる。Then, a pair of hollow rotary shafts 11 having a plurality of the stirring plates 13 mounted in the circumferential direction and the axial direction are penetrated into the trough-shaped casing 10 as shown in FIGS. The stirring plate 13 is installed so as to be positioned between the stirring plates 13 on the other shaft, and when the apparatus is in operation, the pair of rotating shafts 11 are rotated inward relative to each other as described above, and the casing jacket 14 is heated. At the same time that the medium such as steam is sent, it is sent into each rotary shaft 11 through the inlet pipe at the shaft end.
各回転軸11に送り込まれた蒸気は軸に設けられた多数の
流通パイプ12を通じ各攪拌板13の内側弧状半部13a中に
入り(その際、軸の回転により位置が高くなったパイプ
が入口になり、低くなったパイプがドレンになる)、各
攪拌板13を加熱する。The steam sent to each rotating shaft 11 enters the inner arcuate half 13a of each stirring plate 13 through a large number of distribution pipes 12 provided on the shaft (in this case, the pipe whose position is raised by the rotation of the shaft is the inlet. And the lowered pipe becomes drain), and each stirring plate 13 is heated.
一方、各攪拌板13はケーシング10中に供給された被処理
物を掻き込み攪拌し、固まりをほぐしつつ被処理物との
間で熱交換を行い、被処理物の含有水分を減少させる。
この場合、回転時に周速が大きくかつ被処理物との摩擦
が顕著になる各攪拌板13の外側弧状半部13bは体摩耗性
金属の中実体に形成されているので、被処理物の乾燥が
進み摩擦が大きくなったにしても、攪拌板の外周部分に
これまでのように穴明きを生ぜず、熱媒が漏洩すること
がない。On the other hand, each stirring plate 13 scrapes and stirs the object to be processed supplied into the casing 10 to perform heat exchange with the object to be processed while loosening the mass, thereby reducing the water content of the object to be processed.
In this case, since the outer arc half 13b of each stirring plate 13 in which the peripheral speed during rotation is large and the friction with the object to be treated becomes remarkable, the object to be processed is dried because the outer arc-shaped half 13b is formed of a solid body of wear-resistant metal. Even if the friction increases and the friction increases, the outer peripheral portion of the stirring plate is not perforated as before, and the heat medium does not leak.
ところで、継続的な使用により攪拌板13の外側弧状半部
13b両面部の交換板13b2が摩耗した際には、その摩耗し
た交換板13b2だけを基板13b1から取り外し、新しいもの
と交換する。By the way, the outer arc half of the stirring plate 13
When the exchange plates 13b 2 on both sides of 13b are worn, only the worn exchange plates 13b 2 are removed from the substrate 13b 1 and replaced with new ones.
上記攪拌板13を取付けた装置により下水汚泥を10%以下
迄乾燥する作業を約1年間継続的に試みたが、攪拌板13
に使用不能になるような異常はみられなかった。また、
中実な外側弧状半部13bによる伝熱フィン効率はその部
分を中空にした場合の80%程度であった。The operation of drying the sewage sludge to 10% or less by the device equipped with the stirring plate 13 was continuously tried for about 1 year.
No abnormalities were found that would render it unusable. Also,
The heat transfer fin efficiency due to the solid outer arc-shaped half 13b was about 80% of that when the part was hollow.
第3図イ,ロは、中空な内側弧状半部13aと一体をなす
基板13b1を断面凸字状または凹字状に形成すると共に交
換板13b2を一つの肉厚なものとして、その肉縁部をねじ
部材により基板13b1上に交換自在に取付けるようにした
変更例を示すものである。FIGS. 3A and 3B show that the substrate 13b 1 integrated with the hollow inner arc-shaped half portion 13a is formed in a convex shape or a concave shape in cross section, and the exchange plate 13b 2 is made as one thick wall. 7 shows a modified example in which the edge portion is attached to the substrate 13b 1 by a screw member so as to be exchangeable.
また、第4図イ,ロは、攪拌板13を回転軸11に垂直に取
付けることなく、上下一対の攪拌板13を回転軸11に対し
一つの傾斜面を呈するように傾斜させるか、または上下
の攪拌板13を回転軸11に対し傾けると共に互いに軸方向
にずらせて取付けるようにした例を示すものであり、こ
のようにすれば回転軸11の回転により、攪拌板13が左右
に首振りを行い、粘着性のある被処理物の掻き落とし効
果が向上する。In addition, in FIGS. 4A and 4B, the pair of upper and lower stirring plates 13 are inclined so as to present one inclined surface with respect to the rotation shaft 11 or the vertical direction without attaching the stirring plate 13 to the rotation shaft 11. This is an example in which the stirring plate 13 is tilted with respect to the rotation shaft 11 and is attached so as to be axially displaced from each other. In this way, the rotation of the rotation shaft 11 causes the stirring plate 13 to swing left and right. By doing so, the effect of scraping off the tacky object to be processed is improved.
(考案の効果) 以上のようにこの考案では、摩耗性の著しい粉粒状物を
熱交換操作のもとに攪拌処理する装置の弧状の攪拌板と
して、各攪拌板を耐食性と耐摩耗性を有する金属製とな
し、それらの半径方向内側の弧状半部を回転軸内に通じ
る中空箱状に形成する一方、これに続く外側の弧状半部
を中実体に形成し、各中実な外側弧状半部を、中空箱状
の内側弧状半部と一体な基板とその外層部分をなす交換
板で形成し、それらの交換板を基板に対しそれぞれ着脱
自在に取付けたので、摩耗し易い外周部分にこれまでの
ように簡単に穴明きが生ぜず、熱媒が漏洩する恐れな
く、しかも、高い伝熱効果を維持して長期に使用できる
ものであり、また、外側弧状半部の両面部が摩耗した際
には、これまでのように回転軸全体を取り換えることな
く、摩耗した部分だけを随時簡単に交換することがで
き、交換作業の費用と時間を著しく軽減することができ
る。(Effects of the Invention) As described above, according to the present invention, each stirring plate has corrosion resistance and abrasion resistance as an arc-shaped stirring plate of a device for stirring and treating powdery particles having remarkable abrasion property under heat exchange operation. It is made of metal and its inner half in the radial direction is formed in the shape of a hollow box that communicates with the inside of the rotating shaft, while the outer half of the arc that follows is formed in a solid body, and each solid outer arc half is formed. The parts are formed by a substrate integrated with a hollow box-shaped inner arcuate half part and exchange plates that form the outer layer part, and these exchange plates are detachably attached to the respective substrates, so that this part is attached to the outer peripheral part that is easily worn. As in the above, there is no perforation as easily as before, there is no fear of leakage of heat medium, and it is possible to use it for a long period of time while maintaining a high heat transfer effect. Also, both sides of the outer arc half are worn. When doing, without replacing the entire rotary shaft as before, Only the worn parts can be easily replaced at any time, and the cost and time for the replacement work can be significantly reduced.
第1図イはこの考案の一実施例を回転軸に取付けた状態
の一部切断正面図。 同図ロは第1図イのA−A線に沿った断面図。 第2図イは使用状態を示す一部の側面図。 同図ロは同じく一部の平面図。 第3図イ,ロはそれぞれ別の実施例の切断側面図。 第4図イ,ロは攪拌板を回転軸に傾けて取付けた場合の
側面図。 第5図イは攪拌伝熱装置の一部を切除した側面図。 同図ロはその横断面図。 第6図イは従来の攪拌板を回転軸に取付けた状態の切断
側面図。 同図ロは同じく切断正面図。 図中 1,10……ケーシング、3,11……回転軸 7,12……流通パイプ、6,13……攪拌板 13a……内側弧状半部、13b……外側弧状半部 13b1……基板、13b2……交換板 4,14……ジャケットFIG. 1A is a partially cutaway front view showing a state in which an embodiment of the present invention is attached to a rotary shaft. 2B is a sectional view taken along the line AA of FIG. FIG. 2B is a partial side view showing a usage state. The same figure B is also a partial plan view. 3A and 3B are cut-away side views of different embodiments. Fig. 4 (a) and (b) are side views when the stirring plate is attached while being inclined with respect to the rotating shaft. FIG. 5A is a side view in which a part of the stirring heat transfer device is removed. The same figure is a cross-sectional view thereof. FIG. 6A is a sectional side view of a conventional stirring plate attached to a rotary shaft. The same figure is also a cutaway front view. In the figure 1,10 …… Casing, 3,11 …… Rotating shaft 7,12 …… Distribution pipe, 6,13 …… Stirring plate 13a …… Inner arc half, 13b …… Outer arc half 13b 1 …… Substrate, 13b 2 …… Exchange plate 4,14 …… Jacket
───────────────────────────────────────────────────── フロントページの続き (72)考案者 田中 法親 東京都中央区佃2丁目17番15号 月島機械 株式会社内 (72)考案者 上條 泰彦 東京都中央区佃2丁目17番15号 月島機械 株式会社内 (56)参考文献 特開 昭59−87025(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Norichika Tanaka 2-17-15 Tsukushima, Chuo-ku, Tokyo Within Tsukishima Machinery Co., Ltd. (72) Yasuhiko Kamijo 2-17-15 Tsukushima, Tsukushima, Chuo-ku, Tokyo Machinery Co., Ltd. (56) Reference JP-A-59-87025 (JP, A)
Claims (1)
方向および軸方向に複数固定され、粉粒状の被処理物を
熱交換操作のもとに攪拌処理する装置の攪拌板におい
て、各攪拌板13を耐食性と耐摩擦性の金属製となし、そ
れらの半径方向内側の弧状半部13aを上記回転軸11内に
連通する中空箱状に形成すると共にそれより外側の弧状
半部13bを中実体に形成し、各中実な外側弧状半部13b
を、中空箱状の内側弧状半部13aと一体な基板13b1とそ
の外層部分をなす交換板13b2で形成し、それらの交換板
13b2を基板13b1に対しそれぞれ着脱自在に取付けたこと
を特徴とする攪拌伝熱装置の攪拌板。1. A stir plate of an apparatus, which is arcuately fixed on the peripheral surface of a hollow rotary shaft 11 in a circumferential direction and an axial direction, and which stirs a powdery or granular material to be processed under a heat exchange operation. In the above, each stirring plate 13 is made of a metal having corrosion resistance and abrasion resistance, and the arc-shaped half portions 13a on the inner side in the radial direction are formed into a hollow box shape communicating with the rotary shaft 11 and the arc-shaped half portions on the outer side thereof. Forming the portion 13b into a solid body, each solid outer arcuate half 13b
Is formed by a substrate 13b 1 that is integral with the hollow box-shaped inner arcuate half 13a and an exchange plate 13b 2 that forms an outer layer portion thereof.
An agitating plate for an agitating heat transfer device, wherein 13b 2 is detachably attached to a substrate 13b 1 .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1989145515U JPH0733871Y2 (en) | 1989-12-19 | 1989-12-19 | Stir plate for stirring heat transfer device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1989145515U JPH0733871Y2 (en) | 1989-12-19 | 1989-12-19 | Stir plate for stirring heat transfer device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0383627U JPH0383627U (en) | 1991-08-26 |
JPH0733871Y2 true JPH0733871Y2 (en) | 1995-08-02 |
Family
ID=31692146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1989145515U Expired - Fee Related JPH0733871Y2 (en) | 1989-12-19 | 1989-12-19 | Stir plate for stirring heat transfer device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0733871Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6238434B2 (en) * | 2013-08-23 | 2017-11-29 | 三菱マテリアルテクノ株式会社 | Disk structure, disk protector and disk type processing apparatus |
DE102020103848A1 (en) * | 2020-02-14 | 2021-08-19 | Netzsch-Feinmahltechnik Gmbh | Temperature-controlled component and method for manufacturing a temperature-controlled component |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH657069A5 (en) * | 1982-10-04 | 1986-08-15 | List Ind Verfahrenstech | HEATABLE AND COOLABLE DISC STIRRERS. |
-
1989
- 1989-12-19 JP JP1989145515U patent/JPH0733871Y2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0383627U (en) | 1991-08-26 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |