JPH07329032A - Apparatus for and method for molding of pressure molding product - Google Patents

Apparatus for and method for molding of pressure molding product

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Publication number
JPH07329032A
JPH07329032A JP12749394A JP12749394A JPH07329032A JP H07329032 A JPH07329032 A JP H07329032A JP 12749394 A JP12749394 A JP 12749394A JP 12749394 A JP12749394 A JP 12749394A JP H07329032 A JPH07329032 A JP H07329032A
Authority
JP
Japan
Prior art keywords
mold
molding
pressure
lower mold
upper mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12749394A
Other languages
Japanese (ja)
Other versions
JP3931209B2 (en
Inventor
Shigeo Ando
成雄 安藤
Masao Ando
正雄 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP12749394A priority Critical patent/JP3931209B2/en
Publication of JPH07329032A publication Critical patent/JPH07329032A/en
Application granted granted Critical
Publication of JP3931209B2 publication Critical patent/JP3931209B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Moulds, Cores, Or Mandrels (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Powder Metallurgy (AREA)

Abstract

PURPOSE:To pressure mold a product which is high in tensile strength and compression strength and good in yield by a method wherein a structure is simplified to facilitate the manufacture, the whole mold is miniaturized, and a pressure molded product of a complicated shape can be finished in a beautiful surface at a low manufacturing cost. CONSTITUTION:A pressure molding product is pressure molded by discharging air by extracting air in a molding space part 17 in which a raw material G is charged through a hole part by a formation wherein a butting part 13 capable of coming in to a top force 1 or a bottom force 10, and the hole butt part 15 connected to a suction means 14 are formed to a form 12 provided transferrably around the top force or the bottom force.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は加圧成形品の成形装置お
よびその成形方法に関し、例えば建築資材に使用する屋
根瓦、外壁パネル、内壁パネル等、また土木資材に使用
するセメントモルタル成形品やセラミック製品等を加圧
成形するのに最適に使用される。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding apparatus for a pressure molded product and a molding method therefor, for example, roof tiles, outer wall panels, inner wall panels, etc. used in building materials, and cement mortar molded products used in civil engineering materials. It is optimally used for pressure molding of ceramic products.

【0002】[0002]

【従来の技術】従来、セメントモルタルを原料として加
圧成形するためのセメントモルタル成形品の成形装置に
は、例えば図14に示すような上型aと下型bとよりな
る上下の金型Kの一方、例えば上型aの成形面cに多数
の通孔dを設け、この通孔dを装置外に設けた吸引手段
としての真空ポンプP′と接続し、上型aの周囲に型枠
fを上下方向に移動自在に設けた構造の発明がある。そ
して真空ポンプP′に通じた通孔dを介して上型aと下
型bとによるセメントモルタルの原料Gの加圧成形時に
搾水を行ったり、または加圧成形後にセメントモルタル
成形品A′を型枠fにより周囲を囲んだ状態で上型aに
吸着して略水平方向に移動して運搬をしていた。
2. Description of the Related Art Conventionally, a molding apparatus for a cement mortar molded product for pressure-molding cement mortar as a raw material is, for example, an upper and lower mold K including an upper mold a and a lower mold b as shown in FIG. On the other hand, for example, a large number of through holes d are provided on the molding surface c of the upper mold a, and the through holes d are connected to a vacuum pump P'as suction means provided outside the apparatus to form a mold around the upper mold a. There is an invention of a structure in which f is provided so as to be vertically movable. Then, water is squeezed at the time of pressure molding of the cement mortar raw material G by the upper mold a and the lower mold b through the through hole d communicating with the vacuum pump P ′, or the cement mortar molded product A ′ after pressure molding. While being surrounded by the mold frame f, it was adsorbed to the upper mold a and moved in a substantially horizontal direction for transportation.

【0003】また図15に示すものは上型aの成形面a
1 に縦横に突条部gを設けるとともに型枠fを下型bの
周囲に上下方向に移動可能に設けることにより、上型a
と下型bとの加圧により成形されるセメントモルタル成
形品A″の表面に凹条溝hを縦横に配したタイル模様等
の複雑な模様を形成した建築資材としての外壁パネル等
を加圧成形しようとするものである。
FIG. 15 shows the molding surface a of the upper mold a.
By providing ridges g vertically and horizontally on 1 and by arranging the mold f around the lower mold b in a vertically movable manner, the upper mold a
Pressing an outer wall panel as a building material in which a complicated pattern such as a tile pattern in which concave groove grooves h are vertically and horizontally arranged is formed on the surface of a cement mortar molded product A ″ which is molded by pressurizing with a lower mold b It is the one to be molded.

【0004】[0004]

【発明が解決しようとする課題】ところで上型と下型と
を備えたセメントモルタル成形品の成形装置は、原料の
加圧成形時に搾水のため、吸引する水の排水経路を何処
に設けるか、また原料内に含まれる空気の流通とその排
気経路を何処に設けるか、さらには如何様に設けるかと
いう問題がある。
By the way, in a molding apparatus for a cement mortar molded product having an upper mold and a lower mold, since water is squeezed at the time of pressure molding of a raw material, where is a drainage route of water to be sucked provided? Further, there is a problem of where to distribute the air contained in the raw material and its exhaust path, and further how to provide it.

【0005】そして図14に示す上記構造のセメントモ
ルタル成形品の成形装置は、上型aと下型bとによる加
圧成形時に、原料Gに対する搾水を上型aを通じて行う
ことと、セメントモルタル成形品A′を上型aに吸着し
て運搬することと、上型aの周囲に型枠fを上下方向に
移動自在に設けなかればならないという構造上の制約が
あるものであることの要請に答えなければなず、これら
の問題を克服しなければならないので、金型の構造が複
雑になり、金型全体が大型化し、しかも部品点数が増え
て容易に金型を製作することができなかったり、また製
作には高度の専門知識を要し、製作コストも高価になっ
ていた。
In the cement mortar molded product having the above structure shown in FIG. 14, water is squeezed from the raw material G through the upper mold a during pressure molding by the upper mold a and the lower mold b. Request that there is a structural restriction that the molded product A'is adsorbed to the upper mold a and conveyed, and that the mold f must be provided around the upper mold a so as to be vertically movable. Since it is necessary to answer these questions and overcome these problems, the structure of the mold becomes complicated, the whole mold becomes large, and the number of parts increases and the mold can be easily manufactured. There was no such thing, and it required a high degree of specialized knowledge to make it, and the production cost was high.

【0006】また図15に示すような複雑な形状のセメ
ントモルタル成形品として、例えば上型aの成形面a1
に突条部gを縦横に設けることにより、製品としてのセ
メントモルタル成形品A″の表面に凹条溝hを縦横に配
置したタイル模様のようなセメントモルタル成形品A″
等の加圧成形品を成形することは容易ではなかった。す
なわち、大気中で上型aおよび下型bにより加圧成形を
行おうとすると、金型K内に部分的に空気が圧縮した状
態で残留するので、セメントモルタル成形品A″は残留
空気による気泡により所定形状に加圧成形できないとと
もに表面も綺麗な仕上りには成形できなかった。また上
型aおよび下型bと、型枠fとにより囲んで金型Kの内
部を真空状態にして原料Gを加圧成形すれば成形できる
と考えられるが、一端、加圧成形過程に入ると、真空ポ
ンプP′による吸引によって原料としてのセメントモル
タル成形品A″が加圧時に多数の通孔d内に侵入するの
で、成形が困難であった。特に図には示さないが、仮に
下型bに吸引のための通孔dを設けることによって上型
aとの加圧成形を真空状態下で行おうとすると、下型b
上に原料Gが載置されて上型aと下型bとの加圧力が作
用するので、通孔d内への原料Gの目詰まりが甚だしく
なり、真空ポンプP′による真空吸引は困難になる。ま
た図15に示すように、上型aの下面に多数の通孔dを
設けた構造の成形装置を使用してセメントモルタル成形
品A″を上型aと下型bとの加圧によって真空状態下で
加圧成形する場合に、上型aの下面の成形面a1 に縦横
に交叉する突条部gを設けて加圧成形品A″の表面に凹
条溝hを形成するのに原料Gを下型bの上面に投入する
と、既に原料Gの下面には空気が閉じ込められた状態で
上型aと下型bとにより原料Gは加圧されて圧縮される
ことになる。従って、凹条溝hが表面から深く形成され
る場合に、加圧成形品A″の表面には閉じ込められた空
気により多数の気泡が露出することになる。このため、
加圧成形品A″はカケが生ずる等、所定形状に成形でき
なかったり、表面が綺麗な仕上がりに成形されるのは困
難であり、しかも引張強度および圧縮強度も低く、構造
的に脆弱であり、製品の歩留りが良くなかった。
As a cement mortar molded product having a complicated shape as shown in FIG. 15, for example, the molding surface a 1 of the upper mold a
By providing ridges g vertically and horizontally on the cement mortar molded product A ″ such as a tile pattern in which groove grooves h are arranged vertically and horizontally on the surface of the cement mortar molded product A ″ as a product.
It was not easy to mold a pressure-molded product such as. That is, when pressure molding is performed by the upper mold a and the lower mold b in the atmosphere, the air remains in the mold K in a partially compressed state, so that the cement mortar molded product A ″ has bubbles due to residual air. Therefore, it was not possible to press-mold into a predetermined shape, and the surface could not be formed into a clean finish, and the inside of the mold K was vacuumed by being surrounded by the upper mold a and the lower mold b and the mold f. It is considered that the cement mortar molded product A ″ as a raw material is put into a large number of through-holes d during pressurization by suction by the vacuum pump P ′ once the pressurizing process is started. Since it invades, molding was difficult. Although not shown in the drawing, if the lower die b is provided with a through hole d for suction and pressure molding with the upper die a is performed in a vacuum state, the lower die b
Since the raw material G is placed on the upper part and the pressing force of the upper mold a and the lower mold b acts, the clogging of the raw material G into the through hole d becomes serious, and the vacuum suction by the vacuum pump P ′ becomes difficult. Become. As shown in FIG. 15, a cement mortar molded product A ″ is vacuumed by pressurizing the upper mold a and the lower mold b using a molding device having a structure in which a large number of through holes d are provided on the lower surface of the upper mold a. In order to form a groove groove h on the surface of the pressure-molded product A ″ by providing a protrusion g that intersects vertically and horizontally on the molding surface a 1 of the lower surface of the upper mold a when pressure-molding under the state. When the raw material G is put on the upper surface of the lower mold b, the raw material G is compressed and compressed by the upper mold a and the lower mold b while the air is already trapped in the lower surface of the raw material G. Therefore, when the groove groove h is formed deeply from the surface, a large number of air bubbles are exposed on the surface of the pressure-molded product A ″ due to the trapped air.
The pressure-molded product A ″ cannot be molded into a predetermined shape due to chipping or the like, and it is difficult to mold it with a clean surface, and the tensile strength and compression strength are low, and the structure is fragile. , The product yield was not good.

【0007】そこで本発明は、原料を上型および下型
と、上型または下型の周囲に設けた型枠とで囲まれる成
形空間部内に原料を投入して下型上に載置されると、型
枠の移動によって成形空間部を閉鎖すると同時に型枠内
に設けた真空吸引用の孔部を成形空間部内に開口して吸
引手段により内部空気を吸引し、排気することにより成
形空間部内を真空状態する。そして上型と下型による加
圧成形時に上型または下型により孔部が閉ざされること
により、原料の孔部への侵入を防いで上型と下型との加
圧によって加圧成形品を成形することを特徴とする。
Therefore, according to the present invention, the raw material is placed in the lower mold by feeding the raw material into a molding space surrounded by an upper die and a lower die and a mold provided around the upper die or the lower die. By closing the molding space by moving the mold, a hole for vacuum suction provided in the mold is opened in the molding space at the same time, and the internal air is sucked by the suction means and exhausted to cause the inside of the molding space. To vacuum. When the upper mold and the lower mold are pressure-molded, the holes are closed by the upper mold or the lower mold to prevent the raw material from entering the holes and press the upper mold and the lower mold to form a pressure-molded product. It is characterized by being molded.

【0008】そして本発明は、構造が簡素化されて部品
点数が少なく製作が容易で金型全体が小型化し、また製
作コストが安価であり、しかもタイル模様等の複雑な形
状の加圧成形品を表面が綺麗な仕上がりにて引張強度お
よび圧縮強度等が高く、歩留りの良い製品を加圧成形す
るのに最適な加圧成形品および成形方法を提供すること
を目的とする。
According to the present invention, the structure is simplified, the number of parts is small, the manufacturing is easy, the entire mold is downsized, the manufacturing cost is low, and the pressure-molded product has a complicated shape such as a tile pattern. It is an object of the present invention to provide a pressure-molded article and a molding method which are optimal for pressure-molding a product having a clean surface, high tensile strength, high compression strength and the like, and good yield.

【0009】[0009]

【課題を解決するための手段】本発明は上記課題を解決
するために、一方が他方に対向して移動可能に設けた上
型または下型と、該上型または該下型の外周に移動可能
に設けた型枠とにより囲まれる成形空間部内に原料を投
入して加圧成形する加圧成形品の成形装置において、前
記型枠には前記上型または前記下型に衝合可能に設けら
れる衝合部と前記成形空間部と吸引手段とを接続可能に
なす孔部とが設けられ、前記衝合部が前記上型または前
記下型に衝合して密閉の上、前記成形空間部内の空気を
吸引し、排気後に原料を上型および下型により加圧成形
するという手段を採用した。
In order to solve the above-mentioned problems, the present invention moves to an outer die of an upper die or a lower die, one of which is movably provided so as to face the other and an outer periphery of the upper die or the lower die. In a molding apparatus for a pressure-molded product, in which a raw material is put into a molding space portion surrounded by a mold frame that can be provided, and pressure molding is performed, the mold frame is provided so as to be able to collide with the upper mold or the lower mold. An abutting part to be formed, a hole part for connecting the forming space part and the suction means are provided, and the abutting part abuts against the upper mold or the lower mold to seal the inside of the forming space part. The air was sucked in, and after exhausting, the raw material was pressure-molded by the upper mold and the lower mold.

【0010】また本発明は上型および下型と、該上型ま
たは該下型の外周に移動可能に設けた型枠とにより囲ま
れる成形空間部内に原料を投入する工程と、前記型枠を
移動して該型枠に設けた衝合部を前記上型または前記下
型の一方に衝合することにより前記成形空間部を密閉の
上、該成形空間部の空気を前記型枠に設けた孔部を通じ
て吸引し、排気することにより空気抜きを行う工程と、
次いで排気時に続いて前記上型または前記下型の何れか
を他方に対して対向する方向に移動することにより前記
上型と前記下型との加圧により原料を加圧成形する工程
を含むという手段を採用した。
Further, the present invention comprises a step of introducing a raw material into a molding space portion surrounded by an upper mold and a lower mold and a mold movably provided on the outer periphery of the upper mold or the lower mold, and the mold. By moving and abutting the abutting portion provided on the mold to one of the upper mold and the lower mold, the molding space is sealed, and the air in the molding space is provided on the mold. A step of removing air by sucking through the hole and exhausting;
Next, it is said that the method includes a step of press-molding the raw material by pressurizing the upper mold and the lower mold by moving either the upper mold or the lower mold in a direction opposed to the other subsequently to the evacuation. Adopted means.

【0011】また上型および下型と、該上型または該下
型の周囲に移動可能に設けた型枠とにより囲まれる成形
空間部内に原料を投入する工程と、前記型枠を移動して
該型枠に設けた衝合部を前記上型または前記下型の一方
に衝合することにより前記成形空間部を密閉の上、該成
形空間部の空気を前記型枠に設けた孔部を通じて吸引
し、排気することにより空気抜きを行う工程と、次いで
排気時に続いて前記上型または前記下型の何れかが他方
に対して対向する方向に移動することにより前記上型と
前記下型との加圧により原料を加圧成形する工程と、加
圧成形後の加圧成形品を少なくとも前記下型の上面に設
けたガス噴射手段の通気孔から離型ガスを噴出させて加
圧成形品を離型する工程を含むという手段を採用した。
Further, a step of charging a raw material into a molding space surrounded by an upper mold and a lower mold and a mold movably provided around the upper mold or the lower mold; and moving the mold. The abutment portion provided on the mold frame is abutted against one of the upper die and the lower die to seal the molding space portion, and the air in the molding space portion is passed through the hole provided in the die frame. A step of removing air by sucking and exhausting, and then, during exhaustion, by moving either the upper mold or the lower mold in a direction facing the other, the upper mold and the lower mold are separated. The step of press-molding the raw material by pressurization, and the press-molded product after the press-molding is ejected from at least the vent hole of the gas injection means provided on the upper surface of the lower mold to release the release-molded product. The method including the step of releasing the mold is adopted.

【0012】[0012]

【作用】上型および下型と、該上型または下型に移動可
能に設けた型枠とにより囲まれる成形空間部内に原料を
投入する。そして型枠を上型または下型に対して移動さ
せてその衝合部を上型または下型に対して衝合させるこ
とにより成形空間部内を密閉する。そして型枠に設けた
孔部から成形空間部内の空気を吸引手段により吸引して
排気した後に、上型または下型の一方を他方に対して対
向する方向に移動し、成形空間部内に投入した原料を上
型および下型により加圧し、成形する。その後、上型ま
たは下型に対して衝合していた型枠を旧位に移動させて
から、加圧成形品を上型に吸着させたまま所望個所に運
搬し、離型を行うことにより加圧成形品を成形する。
The raw material is put into the molding space surrounded by the upper mold and the lower mold and the movable frame provided in the upper mold or the lower mold. Then, the mold frame is moved with respect to the upper mold or the lower mold, and the abutting portion thereof is abutted against the upper mold or the lower mold to seal the inside of the molding space portion. Then, after the air in the molding space is sucked and exhausted by the suction means from the hole provided in the mold, one of the upper mold and the lower mold is moved in the direction opposite to the other and introduced into the molding space. The raw material is pressed by the upper mold and the lower mold to be molded. After that, after moving the mold that had been abutting against the upper mold or the lower mold to the old position, the pressure-molded product is conveyed to a desired place while being adsorbed by the upper mold, and the mold is released. Mold a pressure molded product.

【0013】[0013]

【実施例】以下、図1乃至図7に従って本発明の一実施
例を説明する。1は上型であり、この上型1は図2に示
すように高圧のプレス用のシリンダC内を昇降自在にな
るピストンIの下端に設けた上型取付板1Aの下面に取
付けられることにより後記下型10に対して対向して移
動可能になる。。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. Reference numeral 1 denotes an upper mold, and this upper mold 1 is attached to the lower surface of an upper mold mounting plate 1A provided at the lower end of a piston I which can be raised and lowered in a high pressure press cylinder C as shown in FIG. It becomes possible to move in opposition to the lower mold 10 described later. .

【0014】2は上型1の下面の成形面1aに縦横に交
叉して設けた突条部であり、この突条部2は後記加圧成
形品Aの表面に縦横に配設されるタイル模様の目地凹部
等に相当する凹条溝3を加圧することにより形成するた
めのものである。前記成形面1aは図示では凹所として
形成されるが、図には示さないが全面が平坦に形成され
る場合もある。しかも加圧成形品Aの表面に凹条溝3を
形成しない場合には、成形面1aには前記突条部2を形
成せずに平坦に形成することもある。
Reference numeral 2 denotes a ridge portion which is provided on the lower surface of the upper die 1 so as to cross the molding surface 1a in the vertical and horizontal directions. The ridge portion 2 is a tile which is vertically and horizontally arranged on the surface of a pressure-formed product A described later. It is formed by pressing the groove groove 3 corresponding to the joint recess of the pattern. Although the molding surface 1a is formed as a recess in the drawing, the entire surface may be formed flat, although not shown in the drawing. Moreover, when the groove 3 is not formed on the surface of the press-formed product A, the molding surface 1a may be formed flat without forming the protrusion 2.

【0015】4は前記上型1の内部に所望個数、図にお
いては4個が設けられたガス噴射手段であり、このガス
噴射手段4は縦横に交叉するように設けた前記突条部2
の交叉個所に加圧成形品Aの離型時に、加圧成形品Aに
対して離型ガスを噴出して離型を行うように設けた通気
孔5を閉止可能にするとともに該通気孔5に対して略直
交して上型1に設けた連通孔6を開閉可能に昇降する小
径ピストン部7Aと、該小径ピストン部7Aに同軸に形
成された大径ピストン部7Bとを設けたピストン体8
と、該ピストン体8を昇降可能に収容するシリンダ9と
により形成される。前記通気孔5から噴出される離型ガ
スとしては、例えば圧縮空気が使用される。またこの通
気孔5からは、前述のように加圧成形品Aの離型時に離
型ガスを噴出して離型を行うほか、上型1に対して型枠
12の衝合部13が衝合して成形空間部17を密閉後
に、必要に応じて後記吸引手段14により吸引し、排気
するのと協同して成形空間部17内の空気を図示しない
吸引手段によって吸引することも考えられる。
Reference numeral 4 denotes gas injection means provided in the upper mold 1 in a desired number, four in the figure, and the gas injection means 4 is provided with the ridge portion 2 provided so as to intersect vertically and horizontally.
When releasing the pressure-molded product A from the crossing point, it is possible to close the vent hole 5 provided so as to eject the release gas to the pressure-molded product A to perform the mold release. A piston body provided with a small-diameter piston portion 7A that moves up and down so as to open and close a communication hole 6 provided in the upper die 1 substantially orthogonal to the above, and a large-diameter piston portion 7B formed coaxially with the small-diameter piston portion 7A. 8
And a cylinder 9 for accommodating the piston body 8 so as to be able to move up and down. As the release gas ejected from the vent holes 5, for example, compressed air is used. Further, as described above, the mold release gas is ejected from the vent hole 5 to release the pressure-molded product A from the mold, and the abutment portion 13 of the mold 12 collides with the upper mold 1. It is also conceivable that after the molding space 17 is sealed, the air in the molding space 17 is sucked by a suction means (not shown) in cooperation with the suction means 14 described later to suck and exhaust the air as needed.

【0016】10は前記上型1が対向して移動可能に設
けられた下型であり、この下型10は例えば脚台11上
に固定され、前記上型1よりも平面の大きさが小さく形
成される。
Reference numeral 10 denotes a lower die in which the upper die 1 is provided so as to be opposed to each other and is movable. The lower die 10 is fixed on, for example, a leg 11 and has a plane size smaller than that of the upper die 1. It is formed.

【0017】12は前記下型10の周囲に移動可能に設
けられた型枠であり、この型枠12は全体が平面枠状に
形成され、その上面内側部分には前記上型1が衝合可能
となる衝合部13が設けられ、また上下方向の略中間部
には後記成形空間部17と吸引手段14とを接続可能に
なす横長の孔部15とが設けられている。
Reference numeral 12 denotes a mold which is movably provided around the lower mold 10. The mold 12 is formed in the shape of a flat frame as a whole, and the upper mold 1 is abutted against the inner portion of the upper surface thereof. A possible abutting portion 13 is provided, and a laterally long hole portion 15 which can connect the molding space portion 17 and the suction means 14 described later is provided at a substantially intermediate portion in the vertical direction.

【0018】15aは前記孔部15の内側端に上型1の
移動方向に沿って縦状に設けられた開口部であり、この
開口部15aは図3に示すように前記型枠12が前記上
型10に衝合する開始時には成形空間部17内に臨まれ
ることにより、該成形空間部17と吸引手段14とを該
孔部15を通じて連通可能になって成形空間部17内の
内部空気を吸引手段14による吸引により排気するとと
もに図5に示すように原料Gの加圧成形時には前記下型
10の側面により閉止可能になって原料Gの成形空間部
17からの流出を阻止するのと、成形空間部17から空
気を吸引し、排気するのとを停止する。
Numeral 15a is an opening provided vertically at the inner end of the hole 15 along the moving direction of the upper mold 1. The opening 15a is formed by the mold 12 as shown in FIG. By facing the inside of the molding space 17 at the start of abutting against the upper mold 10, the molding space 17 and the suction means 14 can be communicated with each other through the hole 15, and the internal air in the molding space 17 can be discharged. While exhausting by suction by the suction means 14, as shown in FIG. 5, when the raw material G is pressure-molded, it can be closed by the side surface of the lower mold 10 to prevent the raw material G from flowing out of the molding space 17. The suction of air from the molding space 17 and the discharge of air are stopped.

【0019】16は前記開口部15aの前記孔部15に
対する接続個所付近に必要に応じて設けられる濾過部品
であり、この濾過部品16としては例えば濾過布と金網
とを重合するもの等が使用される。
Reference numeral 16 denotes a filter component provided as needed near the connection point of the opening 15a to the hole 15. As the filter component 16, for example, a filter polymer and a wire mesh are used. It

【0020】前記吸引手段14としては、例えば真空ポ
ンプPが使用される。
As the suction means 14, for example, a vacuum pump P is used.

【0021】17は前記上型1および前記下型10と、
該上型1または該下型10の周囲に上下方向に移動可能
に設けた型枠12とにより囲まれる成形空間部であり、
この成形空間部17内に原料Gは投入される。この原料
Gとしては、セメントモルタル、無機乃至有機の、また
は金属等の各種繊維入りのセメントモルタル、石膏、プ
ラスチックのように粘性のある塑性物、セラミック、ま
たは押出成形等により前成形された固化前のセメント、
石膏、プラスチック等があげられる。
Reference numeral 17 denotes the upper mold 1 and the lower mold 10,
A molding space portion surrounded by a mold frame 12 movably provided in the vertical direction around the upper mold 1 or the lower mold 10,
The raw material G is put into the molding space 17. As the raw material G, cement mortar, cement mortar containing various fibers such as inorganic or organic or metal, gypsum, viscous plastic material such as plastic, ceramic, or pre-molded by extrusion molding or the like before solidification Cement,
Examples include plaster and plastic.

【0022】18は前記型枠12を昇降するための駆動
手段であり、この駆動手段18は前記型枠12が上端に
設けられたピストン19と、該ピストン19が昇降可能
に収容されるシリンダ20とから形成される。ピストン
19を昇降するための圧力源としては油圧または空圧の
何れによってもよい。
Reference numeral 18 denotes a driving means for moving the mold 12 up and down. The driving means 18 has a piston 19 provided with the mold 12 at its upper end, and a cylinder 20 in which the piston 19 is vertically movable. Formed from. The pressure source for moving up and down the piston 19 may be either hydraulic pressure or pneumatic pressure.

【0023】21、22は前記型枠12の上面および内
側に装着されたパッキンであり、型枠12の衝合部13
の上型1に対する衝合時に、上型1と下型10と型枠1
2とにより囲まれる前記成形空間部17を気密にするた
めのものである。
Numerals 21 and 22 denote packings mounted on the upper surface and the inner side of the mold 12, and the abutting portion 13 of the mold 12.
When abutting against the upper mold 1, the upper mold 1, the lower mold 10 and the mold 1
This is for making the molding space 17 surrounded by 2 and 2 airtight.

【0024】本発明の一実施例は以上の構成からなり、
加圧成形品Aを成形する場合を作用とともに以下工程順
に説明する。先ず第1工程として上型1および下型10
と、下型10の周囲に上下方向に移動可能に設けた型枠
12とにより囲まれる成形空間部17内に原料Gを投入
する(図1参照)。この際、投入される原料Gとして
は、セメントモルタル、無機乃至有機の、または金属等
の各種繊維入りのセメントモルタル、石膏、プラスチッ
クのように粘性のある塑性物、セラミック、または押出
成形物等により前成形された固化前のセメント、石膏、
プラスチック等があげられる。
An embodiment of the present invention has the above-mentioned structure,
The case of molding the pressure-molded article A will be described below in the order of steps along with the operation. First, as the first step, the upper mold 1 and the lower mold 10
Then, the raw material G is charged into the molding space 17 surrounded by the mold 12 provided around the lower mold 10 so as to be movable in the vertical direction (see FIG. 1). At this time, as the raw material G to be charged, cement mortar, cement mortar containing various fibers such as inorganic or organic, or metal, gypsum, viscous plastic material such as plastic, ceramic, or extruded material is used. Pre-molded pre-solidification cement, gypsum,
Examples include plastics.

【0025】次いで駆動手段18のシリンダ20内に入
口側ポートから油圧または空圧をかけてピストン19を
上昇することにより、下型10の周囲に上下方向に移動
可能に設けた型枠12を上方に移動させて型枠12の上
面内側部分に設けた衝合部13を、上型1の下面に衝合
させて上型1と下型10と型枠12とにより囲まれる成
形空間部17内の気密性をはかる(図3参照)。それか
ら、真空ポンプP等の吸引手段14を駆動させると、上
型1および下型10と、衝合部13が上型1の下面に衝
合している型枠12とにより囲まれる成形空間部17内
の内部空気は、成形空間部17内に臨まれるように下型
10より上方に位置する開口部15aを内側端に設けた
孔部15を通じて吸引手段14により吸引されるので、
成形空間部17内は真空にされる。そして原料G内に含
まれる空気も孔部15を通じて吸引され、外部に排気さ
れる。また前述の吸引手段14により成形空間部17内
の内部空気を吸引し、排気するのは、必要に応じてこれ
と協同してシリンダ9内に油圧または空圧をかけてピス
トン体8を駆動させることにより小径ピストン部7Aを
通気孔5から連通孔6まで引き上げて図には示さない吸
引手段により成形空間部17内の内部空気を吸引して排
気すれば、排気操作を効率的に行なえる。この際、型枠
12の上面にはパッキン21が装着されて上型1に密接
するとともに型枠12の内側下方に装着されたパッキン
22が下型10の外周に密接するので、成形空間部17
内は高度に気密がはかられる。
Next, hydraulic or pneumatic pressure is applied to the inside of the cylinder 20 of the driving means 18 from the inlet side port to move the piston 19 upward so that the mold 12 provided around the lower mold 10 so as to be movable in the vertical direction is moved upward. Inside the molding space 17 surrounded by the upper mold 1, the lower mold 10 and the mold 12 by abutting the abutting portion 13 provided on the inner surface of the upper surface of the mold 12 against the lower surface of the upper mold 1. For airtightness (see Fig. 3). Then, when the suction means 14 such as the vacuum pump P is driven, a molding space portion surrounded by the upper die 1 and the lower die 10 and the mold 12 in which the abutting portion 13 abuts the lower surface of the upper die 1. Since the internal air inside 17 is sucked by the suction means 14 through the hole 15 provided at the inner end with the opening 15a located above the lower mold 10 so as to be exposed inside the molding space 17,
The inside of the molding space 17 is evacuated. The air contained in the raw material G is also sucked through the hole 15 and exhausted to the outside. Further, the suction means 14 sucks the internal air in the molding space 17 and exhausts the air in order to drive the piston body 8 by cooperating with it to apply hydraulic pressure or pneumatic pressure to the cylinder 9. Thus, if the small-diameter piston portion 7A is pulled up from the ventilation hole 5 to the communication hole 6 and the internal air in the molding space portion 17 is sucked and exhausted by the suction means (not shown), the exhaust operation can be performed efficiently. At this time, since the packing 21 is mounted on the upper surface of the mold 12 to be in close contact with the upper mold 1, and the packing 22 mounted below the inner side of the mold 12 is in contact with the outer periphery of the lower mold 10, the molding space 17
The inside is highly airtight.

【0026】その後、図2示す高圧用のシリンダC内に
油圧が圧入され、その下面に型枠12の衝合部13が衝
合されている上型1が、下型10に対して降下すること
により型枠12を駆動手段18のシリンダ20の押上力
に抗して僅かに押下げるので、成形空間部17内に臨ま
れていた孔部15の縦状の開口部15aは、下型10の
側面により閉塞される(図4参照)。この結果、加圧に
よる成形空間部17からの原料Gの外部への流出は阻止
されるとともに吸引手段14の吸引による型枠12の孔
部15への侵入は阻止される。
After that, the hydraulic pressure is press-fitted into the high pressure cylinder C shown in FIG. 2, and the upper die 1 having the abutting portion 13 of the form 12 abutting against the lower surface thereof descends with respect to the lower die 10. As a result, the mold frame 12 is slightly pushed down against the pushing force of the cylinder 20 of the driving means 18, so that the vertical opening 15a of the hole 15 exposed in the molding space 17 becomes smaller. Is closed by the side surface (see FIG. 4). As a result, the raw material G is prevented from flowing out of the molding space 17 due to the pressurization, and the mold 12 is prevented from entering the hole 15 by the suction of the suction means 14.

【0027】さらに高圧用のシリンダCが駆動し続けて
ピストンIが僅かに伸長することにより上型1が図4に
示す位置よりも僅かに降下するので、成形空間部17内
に投入されている原料Gは上型1と下型10とにより加
圧成形される(図5参照)。この時、上型1と下型10
との加圧力が、型枠12に対して側圧として大きく働か
ないようにするために、下型10の上面に略一致する高
さに型枠12の衝合面が位置するように設計することに
より、金型自体の剛性を極度に高く製作する必要はなく
なる。そして、上型1の下面の成形面1aには縦横に交
叉する突条部2が形成されているので、原料Gは上型1
と下型10との加圧によって加圧成形品Aの表面には目
地凹部に相当する凹条溝3が縦横に成形され、タイル模
様のような複雑な模様が形成される。この際、成形空間
部17内は内部空気が吸引手段14によって完全に吸引
されて真空状態にされ、しかも加圧成形品A内に含まれ
ている空気も吸引手段14によって充分に吸引されて除
かれるので、上型1と下型10との加圧により凹条溝3
が深い場合にも残留空気が存在することによって気泡を
生じて表面が荒れることなく綺麗な仕上がり面にてカケ
がなく所定形状の加圧成形品Aを加圧成形できるととも
に加圧成形品Aは引張強度および圧縮強度が高く成形さ
れる。
Further, since the cylinder C for high pressure continues to be driven and the piston I slightly expands, the upper mold 1 is slightly lowered from the position shown in FIG. 4, so that it is put into the molding space 17. The raw material G is pressure-molded by the upper mold 1 and the lower mold 10 (see FIG. 5). At this time, the upper mold 1 and the lower mold 10
In order to prevent the applied pressure between the mold 12 and the mold 12 from acting as a lateral pressure, the abutting surface of the mold 12 should be located at a height that substantially matches the upper surface of the lower mold 10. This eliminates the need to manufacture the die itself with extremely high rigidity. Since the molding surface 1a on the lower surface of the upper mold 1 is formed with the ridges 2 which cross vertically and horizontally, the raw material G is
By the pressing of the lower mold 10 and the lower mold 10, the groove 3 corresponding to the joint recess is vertically and horizontally formed on the surface of the pressure-formed product A, and a complicated pattern such as a tile pattern is formed. At this time, the air inside the molding space 17 is completely sucked by the suction means 14 to be in a vacuum state, and the air contained in the press-molded product A is sufficiently sucked by the suction means 14 to be removed. Since the upper mold 1 and the lower mold 10 are pressed, the concave groove 3
Even when the pressure is deep, the presence of residual air does not generate air bubbles and the surface is not roughened, so that the pressure-formed product A having a predetermined shape can be pressure-molded with no cracks on a clean finished surface and the pressure-formed product A is Molded with high tensile strength and compressive strength.

【0028】その後、駆動手段18のシリンダ20から
出口側ポートから油圧や空圧が抜かれてシリンダ20に
対してピストン19が縮むと、上昇していた型枠12は
下型10に対して降下する。それから、シリンダC内の
ピストンIが駆動して縮むと、下型10に対して上型1
が加圧成形品Aを成形面1aに吸着したまま上昇する
(図6参照)。この際、加圧成形品Aが上型1の成形面
1aに吸着しているのは、上型1と下型10とで加圧成
形品Aを加圧成形する時の付着力と、吸引手段14によ
る真空吸引力が凹所形状の上型1の成形面1aにおける
加圧成形品Aの背面側に作用しているからである。次い
で図2の水平移動用のピストンI′が駆動して縮むと、
加圧成形品Aを成形面1aに吸着したまま上型1は矢印
イに示すように水平方向に受台Wまで移動する。
Thereafter, when hydraulic pressure or pneumatic pressure is released from the outlet side port of the cylinder 20 of the driving means 18 and the piston 19 contracts with respect to the cylinder 20, the mold 12 that has been raised falls to the lower mold 10. . Then, when the piston I in the cylinder C is driven and contracts, the upper mold 1
Rises while the pressure-molded product A is adsorbed on the molding surface 1a (see FIG. 6). At this time, the pressure-molded product A is adsorbed to the molding surface 1a of the upper mold 1 because of the adhesive force when the pressure-molded product A is pressure-molded by the upper mold 1 and the lower mold 10, and the suction force. This is because the vacuum suction force of the means 14 acts on the rear surface side of the pressure-molded product A on the molding surface 1a of the upper mold 1 having the recessed shape. Then, when the horizontal moving piston I'of FIG.
The upper mold 1 moves horizontally to the cradle W as indicated by the arrow A while the pressure-molded product A is adsorbed on the molding surface 1a.

【0029】そして受台Wまで加圧成形品Aが移動され
て運搬されると、上型1内に所望個数、図では4個設け
られたガス噴射手段4のピストン体8が、上昇して上型
1の成形面1aに設けた通気孔5が小径ピストン部7A
の閉塞から解放されるので、連通孔6を経て離型ガス
が、通気孔5から噴出される。従って、上型1の成形面
1aに吸着されている加圧成形品Aは、離型ガスの圧力
を受けて上型1から離型され、受台W上に速やかに載置
される。この際、ガス噴射手段4の通気孔5から離型ガ
スを噴出することにより加圧成形品Aは型離れが良く、
カケがなく綺麗な表面の仕上がりにより容易に離型され
る。また受台Wは、ピストンI″が伸びることにより図
2に示すように、上昇位置に位置して加圧成形品Aの受
渡しを容易になしている。このようにして加圧成形品A
は加圧成形される。
When the pressure-molded product A is moved to the cradle W and conveyed, the desired number, four in the figure, of the gas injection means 4, the piston bodies 8 of the gas injection means 4, are raised. The vent hole 5 provided on the molding surface 1a of the upper mold 1 has a small diameter piston portion 7A.
The mold release gas is ejected from the ventilation hole 5 through the communication hole 6 because the release gas is released. Therefore, the pressure-molded product A adsorbed on the molding surface 1a of the upper mold 1 is released from the upper mold 1 under the pressure of the mold release gas and is quickly placed on the pedestal W. At this time, since the release gas is ejected from the ventilation hole 5 of the gas injecting means 4, the pressure-molded product A is easily released from the mold,
Easily released from the product with a clean surface without chipping. Further, as the piston I ″ extends, the cradle W is located at the raised position to facilitate the delivery of the pressure-molded product A, as shown in FIG.
Is pressure molded.

【0030】また上記操作を経て成形される加圧成形品
Aの厚みtは、上型1の成形面1a等の凹所形状の深さ
を深くするほか、上型1に対する型枠12の駆動手段1
8による上下方向の移動ストロークと、型枠12内に設
けた孔部15の内側端面に設けた開口部15aの衝合部
13からの開口度合を長短加減することによっても厚薄
を調整できる。
The thickness t of the pressure-molded product A molded through the above operation is such that the depth of the recessed shape such as the molding surface 1a of the upper mold 1 is deepened, and the mold 12 is driven with respect to the upper mold 1. Means 1
It is also possible to adjust the thickness by adjusting the vertical movement stroke of 8 and the degree of opening from the abutting portion 13 of the opening 15a provided on the inner end surface of the hole 15 provided in the mold 12.

【0031】図8乃至図13に示すものは本発明の第2
実施例であり、この実施例においては前記実施例とは異
なり、上型1のみならずに下型10に所望数個のガス噴
射手段4′をガス噴射手段4と略対向して設けた構成を
採用している。この実施例に使用するガス噴射手段4′
は、前記第1実施例のガス噴射手段4と同様、下型10
の上面に設けた通気孔5′と閉止可能となるとともに該
通気孔孔5′に対して略直交して下型10に設けられる
連通孔6′を閉止可能に昇降する小径ピストン部7′A
と、該小径ピストン部7′Aに同軸に形成された大径ピ
ストン部7′Bとによりなるピストン体8′と、該ピス
トン体8′を昇降可能に収容するシリンダ9′とにより
形成される。
What is shown in FIGS. 8 to 13 is the second embodiment of the present invention.
This embodiment is different from the above-described embodiment in that not only the upper mold 1 but also the lower mold 10 are provided with a desired number of gas injection means 4 ′ substantially opposite to the gas injection means 4. Has been adopted. Gas injection means 4'used in this embodiment
Is similar to the gas injection means 4 of the first embodiment described above.
A small-diameter piston portion 7'A that can be closed with a vent hole 5'provided on the upper surface of the lower mold 10 and that can vertically move a communication hole 6'provided in the lower mold 10 so as to close the vent hole 5 '.
And a piston body 8'consisting of a large-diameter piston portion 7'B formed coaxially with the small-diameter piston portion 7'A, and a cylinder 9'for accommodating the piston body 8 'so that it can be moved up and down. .

【0032】そして、上型1と、下型10と、型枠12
とによって形成される成形空間部17内に投入した原料
Gから前記実施例と同様操作によって成形空間部17内
に存在する内部空気を吸引手段14により吸引する(図
9参照)。それから図11に示すように上型1および下
型10と、下型10の周囲に上型1に対して上方へ移動
して衝合部13を衝合させて加圧した後に、図12に示
すように上型1が上昇して下型10から加圧成形品Aを
離型する際に、ガス噴射手段4′のピストン体8′を駆
動して小径ピストン部7′Aを通気孔5′から噴出して
加圧成形品Aをカケや型くずれがなく容易且つ確実に下
型10から離型して上型1に吸着して運搬するようにな
すものであり、そのほかの構成、作用は前記実施例と同
様である。
Then, the upper mold 1, the lower mold 10, and the mold 12
The internal air existing in the molding space 17 is sucked by the suction means 14 from the raw material G introduced into the molding space 17 formed by (1) and (2) by the same operation as in the above embodiment (see FIG. 9). Then, as shown in FIG. 11, after the upper mold 1 and the lower mold 10 are moved to the upper mold 1 around the lower mold 10 and the abutting portion 13 is abutted and pressed, As shown in the drawing, when the upper mold 1 is lifted and the press-molded product A is released from the lower mold 10, the piston body 8'of the gas injection means 4'is driven to open the small-diameter piston portion 7'A to the vent hole 5. It is designed to be easily and surely released from the lower mold 10 and adsorbed to the upper mold 1 to be conveyed without being chipped or deformed and ejected from the ′ ′. This is similar to the above embodiment.

【0033】なお上記各実施例においては、上型1が対
向して移動可能になる下型10の周囲に、上型1の下面
に衝合可能な衝合部13を有する型枠12を昇降可能に
設けたことにより、上型1と、下型10と、型枠12と
により囲まれる成形空間部17を形成するようにしてい
るが、これに限ることなく上型1の周囲に下型10の上
面に衝合可能な衝合部を有する型枠を下方向に移動自在
に設けることにより、上型1と、下型10と、型枠とに
より形成される成形空間部17内に原料Gを投入し、内
部空気を吸引し、排気した後に加圧成形することにより
加圧成形品Aを成形することもできる。この際、上型1
と下型10との加圧成形後に、下型10から加圧成形品
Aを離型したり、または上型1から受台W上に加圧成形
品Aを離型し易くするために、型枠12を上型1に対し
て上方向に移動したり、または型枠12の周囲から加圧
成形品Aの上面または下面に離型用のガスを流入するこ
とにより、加圧成形品Aを下型10または上型1から離
型し易くすることも考えられる。また下型10の周囲に
設ける型枠12、或いは上型1の周囲に設ける型枠12
は、上記説明では全体が枠状に一体成形されるものを使
用したが、この型枠12は複数個に分割可能に成形され
るものであってもよい。
In each of the above-described embodiments, the mold 12 having the abutting portion 13 that can abut against the lower surface of the upper mold 1 is moved up and down around the lower mold 10 that allows the upper mold 1 to move oppositely. By providing as much as possible, the molding space 17 surrounded by the upper mold 1, the lower mold 10, and the mold 12 is formed, but the present invention is not limited to this, and the lower mold is provided around the upper mold 1. By providing a mold frame having an abutting part capable of abutting on the upper surface of 10 so as to be movable in the downward direction, the raw material is formed in the molding space 17 formed by the upper mold 1, the lower mold 10 and the mold. It is also possible to mold the pressure-molded product A by introducing G, sucking the internal air, exhausting the air, and then pressure-molding. At this time, the upper mold 1
In order to easily release the pressure-molded product A from the lower mold 10 or to release the pressure-molded product A from the upper mold 1 onto the pedestal W after pressure-molding the lower mold 10 and the lower mold 10, By moving the mold 12 upward with respect to the upper mold 1, or by injecting a mold release gas from the periphery of the mold 12 to the upper surface or the lower surface of the pressure molded product A, the pressure molded product A It may be considered that the mold is easily released from the lower mold 10 or the upper mold 1. Further, the mold 12 provided around the lower mold 10 or the mold 12 provided around the upper mold 1.
In the above description, the one integrally molded into a frame shape was used, but the mold 12 may be divided into a plurality of pieces.

【0034】また前記各実施例においては、型枠12に
設けた孔部15を通じて吸引手段14により成形空間部
17内の内部空気を吸引し、排気をする場合を説明した
が、原料Gの相違に応じて必要がある場合には、吸引、
排気とともに原料Gからの搾水を同時に行ってもよい。
In each of the above-described embodiments, the case where the suction means 14 sucks the internal air in the molding space 17 and exhausts the air through the hole 15 provided in the mold 12 has been described. If necessary, suction,
Water may be squeezed from the raw material G together with the exhaust.

【0035】また前記各実施例においては、上型1の下
面に縦横に突条部2を設けるとともに下型10の表面を
平坦面となして加圧成形品Aの表面にのみに縦横に目地
部に相当する凹条溝3を成形してタイル模様等を成形し
ているが、下型10の上面にも縦横に突条部2を設ける
等して加圧成形品Aの下面にも凹条溝等を形成すること
もできる。
In each of the above-mentioned embodiments, the lower mold 10 is provided with the ridges 2 in the vertical and horizontal directions, and the surface of the lower mold 10 is made flat so that only the surface of the pressure-molded product A has vertical and horizontal joints. The tile pattern or the like is formed by forming the concave groove 3 corresponding to the portion, but the upper surface of the lower mold 10 is also provided with the protruding portions 2 in the vertical and horizontal directions so that the lower surface of the pressure molded product A is also concave. It is also possible to form a groove or the like.

【0036】[0036]

【発明の効果】以上のように本発明は、金型の構造が簡
素化されて部品点数が少なく製作が容易で金型全体が小
型化して製作コストが安価になり、しかも金型の成形空
間部内の空気を完全に吸引手段によって吸引して除去で
きるので、タイル模様等の複雑な形状の加圧成形品を表
面が綺麗な仕上がりにて引張強度および圧縮強度等が高
い歩留りの良い製品を加圧成形できる。
As described above, according to the present invention, the structure of the mold is simplified, the number of parts is small, the manufacturing is easy, the size of the entire mold is small, the manufacturing cost is low, and the molding space of the mold is small. Since the air inside the unit can be completely sucked and removed by the suction means, pressure-molded products with complicated shapes such as tile patterns can be added to products with good yield and high tensile strength and compressive strength with a clean surface. Can be pressure molded.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例であり、成形空間部内に原
料を供給した状態を示す断面図である。
FIG. 1 is a first embodiment of the present invention and is a cross-sectional view showing a state in which a raw material is supplied into a molding space.

【図2】同じく全体構成を示す断面図である。FIG. 2 is a sectional view showing an overall structure of the same.

【図3】同じく成形空間部内の空気を吸引手段によって
吸引し、排気する状態を示す断面図である。
FIG. 3 is a cross-sectional view showing a state in which the air in the molding space is also sucked and exhausted by a suction unit.

【図4】同じく加圧成形する直前を示す断面図である。FIG. 4 is a sectional view showing a state immediately before pressure molding.

【図5】同じく加圧成形状態を示す断面図である。FIG. 5 is a sectional view showing a pressure-molded state in the same manner.

【図6】同じく加圧成形品を上型に吸着して下型から離
型した状態の断面図である。
FIG. 6 is a cross-sectional view of a state in which the pressure-molded product is likewise adsorbed on the upper mold and released from the lower mold.

【図7】加圧成形品を上型に吸着して所定個所まで運搬
後、上型から離型して受台上に載置する状態を示す断面
図である。
FIG. 7 is a cross-sectional view showing a state in which the pressure-molded product is adsorbed to the upper mold and conveyed to a predetermined position, then released from the upper mold and placed on the pedestal.

【図8】本発明の第2実施例であり、成形空間部内に原
料を供給した状態を示す断面図である。
FIG. 8 is a second embodiment of the present invention and is a cross-sectional view showing a state in which a raw material is supplied into the molding space.

【図9】同じく成形空間部内の空気を吸引手段によって
吸引、排気する状態を示す断面図である。
FIG. 9 is a cross-sectional view showing a state in which air in the molding space is similarly sucked and exhausted by a suction unit.

【図10】同じく加圧成形する直前を示す断面図であ
る。
FIG. 10 is a sectional view showing a state immediately before pressure molding.

【図11】同じく加圧成形する状態を示す断面図であ
る。
FIG. 11 is a cross-sectional view showing a state of pressure molding in the same manner.

【図12】同じく加圧成形品を上型に吸着して下型から
離型した状態を示す断面図である。
FIG. 12 is a cross-sectional view showing a state in which the pressure-molded product is likewise adsorbed to the upper mold and released from the lower mold.

【図13】同じく加圧成形品を上型に吸着して所定個所
まで運搬後に受台に載置する状態を示す断面図である。
FIG. 13 is a cross-sectional view showing a state in which the pressure-molded product is similarly adsorbed by the upper mold, transported to a predetermined position, and then placed on the pedestal.

【図14】従来のこの種、セメントモルタル成形装置を
示す断面図である。
FIG. 14 is a cross-sectional view showing a conventional cement mortar forming apparatus of this type.

【図15】同じく表面に凹凸部を有する等の複雑な形状
のセメントモルタル成形品を成形する場合の従来の一例
を示す説明的な断面図である。
FIG. 15 is an explanatory cross-sectional view showing an example of the related art in the case of molding a cement mortar molded product having a complicated shape such as having uneven portions on the surface.

【符号の説明】[Explanation of symbols]

1 上型 2 突条部 3 凹条溝 4 ガス噴射手段 5 通気孔 6 連通孔 7A 小径ピストン部 7B 大径ピストン部 9 シリンダ 10 下型 12 型枠 13 衝合部 14 吸引手段 15 孔部 15a 開口部 17 成形空間部 A 加圧成形品 G 原料 1 Upper mold 2 Protruded ridge portion 3 Recessed groove groove 4 Gas injection means 5 Vent hole 6 Communication hole 7A Small diameter piston portion 7B Large diameter piston portion 9 Cylinder 10 Lower die 12 Form frame 13 Abutting portion 14 Suction means 15 Hole portion 15a Opening Part 17 Molding space Part A Pressure molded product G Raw material

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 一方が他方に対向して移動可能に設けた
上型および下型と、該上型または該下型の周囲に移動可
能に設けた型枠とにより囲まれる成形空間部内に原料を
投入して加圧成形する加圧成形品の成形装置において、
前記型枠には前記上型または前記下型に衝合可能に設け
られる衝合部と前記成形空間部と吸引手段とを接続可能
になす孔部とが設けられ、前記衝合部が前記上型または
前記下型に衝合して密閉の上、前記成形空間部内の空気
を吸引し、排気後に原料を上型および下型により加圧成
形することを特徴とする加圧成形品の成形装置。
1. A raw material in a molding space surrounded by an upper die and a lower die, one of which is movably provided opposite to the other, and a die frame movably provided around the upper die or the lower die. In a molding device for a pressure-molded product that is charged with
The mold frame is provided with an abutting portion capable of abutting against the upper die or the lower die, and a hole portion capable of connecting the molding space portion and the suction means, and the abutting portion is the upper portion. A molding apparatus for a pressure-molded product, which is sealed by abutting against a mold or the lower mold, sucks air in the molding space, and pressurizes the raw material by the upper mold and the lower mold after exhausting. .
【請求項2】 前記孔部は前記型枠内に横長にわたって
穿設されるとともに、該孔部の前記上型または前記下型
に対する摺動面に、該上型または該下型の移動方向に沿
って前記型枠が前記上型または前記下型に衝合する開始
時に前記成形空間部内に望まれることにより該成形空間
部と前記吸引手段とを前記孔部を通じて連通可能にする
とともに原料の加圧成形時には前記下型または前記上型
の側面により閉止可能となる縦状の開口部が設けられた
ことを特徴とする請求項1に記載の加圧成形品の成形装
置。
2. The hole is formed in the mold frame in a laterally elongated manner, and the hole is formed on a sliding surface of the hole with respect to the upper mold or the lower mold, in a moving direction of the upper mold or the lower mold. Along the way, the molding space and the suction means can be communicated with each other through the hole as desired in the molding space at the time when the mold starts to collide with the upper mold or the lower mold. The apparatus for molding a pressure-molded product according to claim 1, wherein a vertical opening that can be closed by a side surface of the lower mold or the upper mold at the time of pressure molding is provided.
【請求項3】 前記上型の下面または前記下型の上面の
少なくとも一面に、前記加圧成形品の表面に凹条溝を形
成する突条部を縦横に交叉して設けたことを特徴とする
請求項1に記載の加圧成形品の成形装置。
3. A ridge portion for forming a groove groove on the surface of the pressure-molded product is provided on at least one surface of the lower surface of the upper mold or the upper surface of the lower mold in a crosswise manner. The apparatus for molding a pressure-formed product according to claim 1.
【請求項4】 前記型枠が、前記上型に対して衝合可能
になる前記下型の周囲に上下方向に移動自在に設けられ
たことを特徴とする請求項1に記載の加圧成形品の成形
装置。
4. The pressure molding according to claim 1, wherein the mold frame is provided so as to be movable in the vertical direction around the lower mold that can collide with the upper mold. Equipment for molding products.
【請求項5】 前記型枠が、前記下型に対して衝合可能
になる前記上型の周囲に上下方向に移動自在に設けられ
たことを特徴とする請求項1に記載の加圧成形品の成形
装置。
5. The pressure molding according to claim 1, wherein the mold frame is provided around the upper mold capable of colliding with the lower mold so as to be vertically movable. Equipment for molding products.
【請求項6】 前記上型の少なくとも下面に離型ガスを
噴出可能な所望数個のガス噴射手段を設けたことを特徴
とする請求項1に記載の加圧成形品の成形装置。
6. The apparatus for molding a pressure-formed product according to claim 1, wherein a desired number of gas injection means capable of ejecting a release gas are provided on at least the lower surface of the upper mold.
【請求項7】 前記上型の下面および前記下型の上面に
離型ガスを噴出可能な所望数個のガス噴射手段を設けた
ことを特徴とする請求項1に記載の加圧成形品の成形装
置。
7. The pressure-formed product according to claim 1, wherein a desired number of gas injection means capable of ejecting a mold release gas are provided on the lower surface of the upper mold and the upper surface of the lower mold. Molding equipment.
【請求項8】 前記ガス噴射手段は、前記上型の下面ま
たは前記下型の上面の少なくとも一面に、縦横に交叉す
るように設けた突条部の交叉個所に設けられたことを特
徴とする請求項6または請求項7の何れかに記載の加圧
成形品の成形装置。
8. The gas injecting means is provided at a crossing point of a ridge portion provided so as to cross in a vertical and horizontal direction on at least one surface of a lower surface of the upper mold or an upper surface of the lower mold. A molding apparatus for a pressure-molded product according to claim 6 or 7.
【請求項9】 前記ガス噴射手段は、前記上型の下面ま
たは前記下型の上面に設けた通気孔を閉止可能になると
ともに該通気孔に対して略直交して設けられる連通孔を
開閉可能に昇降する小径ピストン部と、該小径ピストン
部に同軸に形成された大径ピストン部とを有するピスト
ン体と、該ピストン体を昇降可能に収容するシリンダと
により形成されることを特徴とした請求項6、請求項
7、または請求項8の何れかに記載の加圧成形品の成形
装置。
9. The gas injecting means can close a vent hole provided in a lower surface of the upper mold or an upper surface of the lower mold, and can open and close a communication hole provided substantially orthogonal to the vent hole. A piston body having a small-diameter piston portion that moves up and down, a large-diameter piston portion that is formed coaxially with the small-diameter piston portion, and a cylinder that accommodates the piston body so that the piston body can move up and down. The molding apparatus for a pressure-molded product according to claim 6, claim 7, or claim 8.
【請求項10】 前記ガス噴射手段は、前記加圧成形品
の表面に形成される目地凹部の成形個所に略一致して設
けられることを特徴とする請求項6、請求項7、請求項
8、または請求項9の何れかに記載の加圧成形品の成形
装置。
10. The method according to claim 6, wherein the gas injection means is provided so as to substantially coincide with a molding portion of a joint concave portion formed on the surface of the pressure-molded product. Or a molding apparatus for a pressure-molded article according to claim 9.
【請求項11】 上型および下型と、該上型または該下
型の周囲に移動可能に設けた型枠とにより囲まれる成形
空間部内に原料を投入する工程と、前記型枠を下型また
は上型に対して移動して該型枠に設けた衝合部を前記上
型または前記下型の一方に衝合することにより前記成形
空間部を密閉の上、該成形空間部の空気を前記型枠に設
けた孔部を通じて吸引し、排気することにより空気抜き
を行う工程と、次いで排気時に続いて前記上型または前
記下型の何れかが他方に対して対向する方向に移動する
ことにより前記上型と前記下型との加圧により原料を加
圧成形する工程とを含むことを特徴とする加圧成形品の
成形方法。
11. A step of charging a raw material into a molding space portion surrounded by an upper mold and a lower mold, and a mold movably provided around the upper mold or the lower mold, and the mold being a lower mold. Alternatively, by moving the abutting portion provided on the mold by abutting against one of the upper die and the lower die, the molding space is sealed and the air in the molding space is removed. A step of removing air by sucking through a hole provided in the mold and exhausting it, and then by moving either the upper mold or the lower mold in a direction opposite to the other when exhausting A method of molding a pressure-molded product, comprising the step of pressure-molding a raw material by pressing the upper mold and the lower mold.
【請求項12】 上型および下型と、該上型または該下
型の周囲に移動可能に設けた型枠とにより囲まれる成形
空間部内に原料を投入する工程と、該下型または該上型
に対して前記型枠を移動して該型枠に設けた衝合部を前
記上型または前記下型の一方に衝合することにより前記
成形空間部を密閉の上、該成形空間部の空気を前記型枠
に設けた孔部を通じて吸引し、排気することにより空気
抜きを行う工程と、次いで排気時に続いて前記上型また
は前記下型の何れかが他方に対して対向する方向に移動
することにより前記上型と前記下型との加圧により原料
を加圧成形する工程と、加圧成形後の加圧成形品を少な
くとも前記下型の上面に設けたガス噴射手段の通気孔か
ら離型ガスを噴出させて加圧成形品を離型する工程を含
むことを特徴とする加圧成形品の成形方法。
12. A step of introducing a raw material into a molding space portion surrounded by an upper mold and a lower mold and a mold movably provided around the upper mold or the lower mold, and the lower mold or the upper mold. The mold space is moved relative to the mold and the abutment portion provided on the mold is abutted against one of the upper die and the lower die to seal the molding space portion, and then the molding space portion is closed. A step of evacuating air by sucking air through a hole provided in the mold and exhausting it, and then, when exhausting, either the upper mold or the lower mold moves in a direction facing the other By this, the step of press-molding the raw material by pressurizing the upper mold and the lower mold, and separating the pressure-molded product after pressure molding from the vent hole of the gas injection means provided at least on the upper surface of the lower mold. It is characterized by including a step of ejecting a mold gas to release the pressure-molded product from the mold. Molding method for pressure molded products.
JP12749394A 1994-06-09 1994-06-09 Press molding equipment Expired - Lifetime JP3931209B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12749394A JP3931209B2 (en) 1994-06-09 1994-06-09 Press molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12749394A JP3931209B2 (en) 1994-06-09 1994-06-09 Press molding equipment

Publications (2)

Publication Number Publication Date
JPH07329032A true JPH07329032A (en) 1995-12-19
JP3931209B2 JP3931209B2 (en) 2007-06-13

Family

ID=14961332

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12749394A Expired - Lifetime JP3931209B2 (en) 1994-06-09 1994-06-09 Press molding equipment

Country Status (1)

Country Link
JP (1) JP3931209B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003071820A (en) * 2001-09-05 2003-03-12 Asahi Kasei Corp Press molding machine and method
JP2006062255A (en) * 2004-08-27 2006-03-09 Kubota Matsushitadenko Exterior Works Ltd Inorganic sheet manufacturing method
JP2007522967A (en) * 2004-02-19 2007-08-16 ジェ サム リ Ceramic mold, molding apparatus and manufacturing method
CN108943344A (en) * 2018-09-21 2018-12-07 淄博天新健机械科技有限公司 A kind of split type isostatic mould-core
CN115401769A (en) * 2022-10-13 2022-11-29 高安罗斯福陶瓷有限公司 3D ceramic tile integrative manufacturing equipment and ceramic tile before firing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003071820A (en) * 2001-09-05 2003-03-12 Asahi Kasei Corp Press molding machine and method
JP2007522967A (en) * 2004-02-19 2007-08-16 ジェ サム リ Ceramic mold, molding apparatus and manufacturing method
JP2006062255A (en) * 2004-08-27 2006-03-09 Kubota Matsushitadenko Exterior Works Ltd Inorganic sheet manufacturing method
JP4594678B2 (en) * 2004-08-27 2010-12-08 ケイミュー株式会社 Manufacturing method of inorganic board
CN108943344A (en) * 2018-09-21 2018-12-07 淄博天新健机械科技有限公司 A kind of split type isostatic mould-core
CN115401769A (en) * 2022-10-13 2022-11-29 高安罗斯福陶瓷有限公司 3D ceramic tile integrative manufacturing equipment and ceramic tile before firing
CN115401769B (en) * 2022-10-13 2023-11-17 高安罗斯福陶瓷有限公司 3D ceramic tile integrated manufacturing equipment and ceramic tile before sintering

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