JPH07319216A - Electrostatic charge image developing carrier - Google Patents

Electrostatic charge image developing carrier

Info

Publication number
JPH07319216A
JPH07319216A JP6116820A JP11682094A JPH07319216A JP H07319216 A JPH07319216 A JP H07319216A JP 6116820 A JP6116820 A JP 6116820A JP 11682094 A JP11682094 A JP 11682094A JP H07319216 A JPH07319216 A JP H07319216A
Authority
JP
Japan
Prior art keywords
carrier
developer
toner
magnetic
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6116820A
Other languages
Japanese (ja)
Other versions
JP3769762B2 (en
Inventor
Kishiomi Tamura
希志臣 田村
Tsuneo Daidouji
恒雄 大導寺
Masafumi Uchida
雅文 内田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Konica Minolta Inc
Original Assignee
Konica Minolta Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Konica Minolta Inc filed Critical Konica Minolta Inc
Priority to JP11682094A priority Critical patent/JP3769762B2/en
Publication of JPH07319216A publication Critical patent/JPH07319216A/en
Application granted granted Critical
Publication of JP3769762B2 publication Critical patent/JP3769762B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To obtain an output image having high and uniform density and high resolution without deposition of carrier, fog in the background of the image or trace of brushing in the solid part, by specifying the saturation magnetization and residual magnetization of an electrostatic charge image developing carrier comprising spherical magnetite particles coated with a resin when a specified magnetic field is applied on the carrier. CONSTITUTION:This electrostatic charge image developing carrier consists of substantially spherical magnetite particles as the core material coated with a resin. When 10kOe magnetic field is applied on the resin-coated electrostatic charge image developing carrier, the saturation magnetization sigmas and residual magnetization Br of the carrier are specified to 70 to 120emu/g and 30 to 240 Gauss, respectively. The saturation magnetization affects the mixing characteristics on a magnetic sleeve, namely, on the exchanging property of the developer in a developing area or the hardness of a magnetic brush head. The residual magnetization affects not only the mixing characteristics on the magnetic sleeve but also stirring and mixing characteristics of the developer in the developing machine, namely, the mixing property of the developer and a replenisher toner. By controlling the residual magnetization as well as the saturation magnetization to a proper range, high quality images can be obtd.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電子写真法、静電写真
法或いは静電印刷法等に用いられる静電荷像現像用キャ
リアに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carrier for developing an electrostatic charge image used in electrophotography, electrostatic photography or electrostatic printing.

【0002】[0002]

【従来の技術】磁気ブラシ現像法に適用される二成分現
像剤はトナーと静電荷像現像用キャリア(以下、キャリ
アとする)から構成されるが、多くの場合、キャリアと
して鉄粉やフェライト粒子が用いられている。
2. Description of the Related Art A two-component developer applied to a magnetic brush developing method comprises a toner and a carrier for developing an electrostatic image (hereinafter referred to as a carrier). In many cases, iron powder or ferrite particles are used as the carrier. Is used.

【0003】しかし、鉄粉は粒子自身の比重が大きく、
トナーと混合して使用するキャリアに適用した場合、現
像器内の混合撹拌によりトナー、キャリア粒子に加わる
ストレスが大きくなってしまう。現像剤に加わる機械的
負荷が大きい場合、トナーやキャリアの性能低下を早期
に引き起こし、出力画像の荒れや、背景部へのかぶりを
発生させる。また、鉄粉は磁化が極端に高いため磁気ブ
ラシの穂が硬くなり、磁気ブラシ現像法に適用した場合
は、いったん現像されたトナー層をかき乱し、出力画像
に悪影響を与える、などの点で問題となっている。
However, iron powder has a large specific gravity of the particles,
When applied to a carrier to be mixed with toner, the stress applied to the toner and carrier particles increases due to mixing and stirring in the developing device. When the mechanical load applied to the developer is large, the performance of the toner and the carrier is deteriorated at an early stage, and the output image is roughened and the background portion is fogged. In addition, iron powder has extremely high magnetization, which causes the brush of the magnetic brush to become hard, and when applied to the magnetic brush development method, it disturbs the toner layer once developed and adversely affects the output image. Has become.

【0004】上記の問題を避けるために、従来の二成分
現像剤にはフェライト粒子が多く用いられている。フェ
ライト粒子は鉄粉に比べ比重や磁化が小さく、前述の問
題は発生しにくいのであるが、一方で体積固有抵抗が高
いために現像性が低く、出力画像濃度が低いという問題
を生じている。その問題を解決するために、トナー濃度
を高くしたり、キャリア被覆樹脂中に導電性微粒子を添
加したりすることが行われているが、いずれもトナーへ
の帯電阻害という問題があり、満足する性能のものは得
られていないのが現状である。
In order to avoid the above problems, ferrite particles are often used in conventional two-component developers. Ferrite particles have a smaller specific gravity and magnetization than iron powder, and the above-mentioned problems are less likely to occur, but on the other hand, since the volume resistivity is high, the developability is low and the output image density is low. In order to solve the problem, it has been attempted to increase the toner concentration or to add conductive fine particles to the carrier coating resin, but all of them have a problem of charging inhibition to the toner, which is satisfied. It is the current situation that no one with high performance has been obtained.

【0005】また、高画質を得るために、トナーを小粒
径化することが従来より行われている。しかし、二成分
現像剤の場合、帯電サイトを確保するために、トナー粒
径に合わせてキャリアも小粒径化する必要が生じる。し
かし、従来より用いられているフェライトキャリアを小
粒径化すると、磁気ブラシの穂が密になるために穂が硬
くなり、その結果磁気ブラシの擦過力が大きくなった
り、一個当たりの磁性粒子の持つ磁化が小さくなり、キ
ャリア付着が発生するなど、前述の問題がより顕著に現
れ、実用上の問題が大きい。
In order to obtain high image quality, it has been conventionally practiced to reduce the toner particle size. However, in the case of the two-component developer, it is necessary to reduce the particle size of the carrier according to the particle size of the toner in order to secure the charging site. However, if the particle size of the conventionally used ferrite carrier is made smaller, the ears of the magnetic brush become denser and the ears become harder, resulting in greater rubbing force of the magnetic brush, and The above-mentioned problems become more prominent, such as the smaller magnetization that occurs and carrier adhesion, and the practical problems are large.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、キャ
リアを小粒径化した場合も、キャリア付着や、画像背景
部へのかぶり、ベタ部分の掃き目がなく、濃度が高く均
質で、かつ高い解像度を持つ出力画像を得ることができ
る静電荷像現像用キャリアおよび該キャリアを用いた電
子写真方法を提供することである。
SUMMARY OF THE INVENTION The object of the present invention is to achieve high density and homogeneity without carrier adhesion, fog on the image background area, and solid area sweep even when the particle size of the carrier is reduced. And to provide a carrier for developing an electrostatic charge image capable of obtaining an output image having high resolution, and an electrophotographic method using the carrier.

【0007】[0007]

【課題を解決するための手段】上記の問題を解決するた
めに鋭意検討の結果、二成分現像剤に使用する磁性キャ
リアの飽和磁化とともに混合特性に強い影響を与える残
留磁気を制御することが有効であることを見いだした。
[Means for Solving the Problems] As a result of extensive studies to solve the above problems, it is effective to control the residual magnetization, which strongly affects the mixing characteristics as well as the saturation magnetization of the magnetic carrier used in the two-component developer. I found that.

【0008】従って、本発明の上記目的は、以下の構成
により達成された。
Therefore, the above object of the present invention has been achieved by the following constitution.

【0009】コア材として実質的に球形のマグネタイト
粒子を樹脂被覆した静電荷像現像用キャリアであり、該
樹脂被覆した静電荷像現像用キャリアに10kOeの磁場を
印加した際の飽和磁化σsが70〜120emu/g、残留磁気B
rが30〜240Gaussであることを特徴とする静電荷像現像
用キャリア。
A carrier for developing an electrostatic charge image in which substantially spherical magnetite particles are coated as a core material with a resin, and a saturation magnetization σs when a magnetic field of 10 kOe is applied to the carrier for developing an electrostatic charge image coated with the resin is 70. ~ 120emu / g, remanence B
An electrostatic charge image developing carrier characterized in that r is 30 to 240 Gauss.

【0010】本発明について、以下さらに詳しく説明す
る。
The present invention will be described in more detail below.

【0011】飽和磁化は磁気スリーブ上での混合特性、
つまり現像領域での現像剤の入れ替え性能や磁気ブラシ
の穂の硬度に影響を与える。
The saturation magnetization is a mixing characteristic on the magnetic sleeve,
That is, it affects the replacement performance of the developer in the developing area and the hardness of the magnetic brush ears.

【0012】飽和磁化が高いと磁気ブラシが硬すぎ、現
像領域においては磁気スリーブに近い側に存在するトナ
ーが磁気ブラシ内に取り込まれたままとなり、現像され
にくくなる。また、磁気ブラシが硬いために、現像領域
における擦過力が増加し、一旦現像されたトナーをも掻
き落としてしまう。従って、現像性が不足気味となり、
出力画像上では、濃度低下、濃度ムラ、掃き目等の画像
不良が発生する。逆に、飽和磁化が低いと、磁気ブラシ
の穂が低くなり、また、磁気スリーブの現像剤搬送能力
も低下し、現像領域へ搬送される現像剤量が不足する。
従って、現像性の低下を引き起こし、出力画像の濃度低
下が発生する。
When the saturation magnetization is high, the magnetic brush is too hard, and the toner existing on the side closer to the magnetic sleeve in the developing area remains trapped in the magnetic brush, which makes it difficult to develop. Further, since the magnetic brush is hard, the rubbing force in the developing area increases, and the toner once developed is scraped off. Therefore, the developability tends to be insufficient,
On the output image, image defects such as density decrease, density unevenness, and swaths occur. On the other hand, when the saturation magnetization is low, the spikes of the magnetic brush are lowered, and the developer carrying ability of the magnetic sleeve is also lowered, so that the amount of the developer carried to the developing area is insufficient.
Therefore, the developability is lowered and the density of the output image is lowered.

【0013】残留磁気は磁気スリーブ上での混合特性に
加え、現像器内の現像剤撹拌混合特性、つまり、現像剤
と補給トナーとの混合性に影響を与える。
The remanence magnetism affects not only the mixing characteristics on the magnetic sleeve but also the stirring characteristics of the developer in the developing unit, that is, the mixing characteristics of the developer and the replenishment toner.

【0014】残留磁気が高いと、現像器内での現像剤が
凝集気味となり、混合、撹拌トルクの増大にともなっ
て、現像剤に与えるストレスが過大となり現像剤の耐久
性が低下する。これは、コピー数の増大にともない、画
像濃度低下や背景部へのかぶり等の画像不良が発生す
る。
If the residual magnetism is high, the developer in the developing device tends to be agglomerated, and the stress applied to the developer becomes excessive due to an increase in mixing and stirring torque, and the durability of the developer deteriorates. This is because an image defect such as a decrease in image density or fog on the background portion occurs as the number of copies increases.

【0015】逆に残留磁気が低いと、現像剤の凝集力が
不足するために、現像領域においてはキャリア付着が発
生し、画像不良の原因となる。また、撹拌混合領域にお
いては、同様の理由から撹拌により現像剤に適切なスト
レスを与えることができず、補給されたトナーと現像剤
との混合性が不十分となる。その結果、多くの場合、ト
ナーに帯電量を十分に付与できないうちに、トナーが現
像領域へ導入されることになる。不十分な帯電量のトナ
ーは現像器周りへ飛散したり、潜像とは無関係に感光体
へ付着し、出力画像の汚染や背景部へのかぶり等の画像
不良の原因となる。
On the other hand, if the residual magnetism is low, the cohesive force of the developer is insufficient, so that carrier adhesion occurs in the developing area, which causes image defects. Further, in the stirring and mixing area, the developer cannot be appropriately stressed by stirring due to the same reason, and the mixing property between the replenished toner and the developer becomes insufficient. As a result, in many cases, the toner is introduced into the development area before the toner can be sufficiently charged. Toner with an insufficient amount of charge is scattered around the developing device and adheres to the photoconductor regardless of the latent image, which causes image defects such as contamination of the output image and fogging on the background portion.

【0016】二成分現像剤の混合特性を改良するには、
キャリアとしてヘマタイトとウスタイトからなるマグネ
タイトキャリアを用い、飽和磁化とともに残留磁気を適
正な範囲に収めることが重要である。
To improve the mixing characteristics of the two-component developer,
It is important to use a magnetite carrier composed of hematite and wustite as a carrier to keep the saturation magnetization and the residual magnetism within an appropriate range.

【0017】本発明のキャリアからなる現像剤を使用す
れば、キャリアを小粒径化した場合でも、キャリア付着
を抑えたままで高現像性を確保でき、高画質な出力画像
を得ることができる。
When the developer comprising the carrier of the present invention is used, even if the carrier has a small particle size, high developability can be ensured while suppressing carrier adhesion and a high quality output image can be obtained.

【0018】本発明のキャリアに用いるコア材として
は、実質的に球形の磁性粒子を使用する。ここでいう実
質的に球形とは、コア材粒子の短径/長径比が0.7〜1.0
であるものを意味する。計測は電子顕微鏡写真により容
易に行うことができる。具体的には、写真撮影したキャ
リアの内、任意の300個のキャリアについて短径/長径
比を求め、平均値を算出した。コア材粒子の短径/長径
比が0.7以下の場合は、現像機内にて現像剤の混合ムラ
が生じやすいため、トナー帯電量が不安定となり、かぶ
りやトナー飛散等の原因となる。
As the core material used in the carrier of the present invention, substantially spherical magnetic particles are used. The term "substantially spherical" as used herein means that the ratio of the minor axis / major axis of the core material particles is 0.7 to 1.0.
Means what is. The measurement can be easily performed by an electron micrograph. Specifically, the minor axis / major axis ratio was determined for any of 300 carriers photographed, and the average value was calculated. When the ratio of the minor axis / major axis of the core material particles is 0.7 or less, uneven mixing of the developer is likely to occur in the developing machine, which makes the toner charge amount unstable and causes fog or toner scattering.

【0019】また、上記コア材の体積平均粒径として
は、好ましくは20〜150μm、さらに好ましくは30〜80μ
mのものを使用できる。
The volume average particle diameter of the core material is preferably 20 to 150 μm, more preferably 30 to 80 μm.
You can use m.

【0020】体積平均粒径の測定は、レーザー回折式粒
度測定機「HELOS」(日本電子製)を使用して求め
ることができる。体積平均粒径が20μm以下の場合は、
キャリア付着が発生しやすく、実用上の問題がある。ま
た、体積平均粒径が150μmよりも大きい場合は磁気ブラ
シの均一性に欠け、画像濃度ムラが発生しやすく、ま
た、細線の再現性にも劣る。
The volume average particle size can be measured by using a laser diffraction particle size analyzer "HELOS" (manufactured by JEOL Ltd.). When the volume average particle size is 20 μm or less,
Carrier adhesion easily occurs, which is a practical problem. When the volume average particle size is larger than 150 μm, the magnetic brush lacks uniformity, image density unevenness is likely to occur, and the reproducibility of fine lines is poor.

【0021】また、上記コア材の体積固有抵抗は、好ま
しくは1×104〜1×1012Ωcm、さらに好ましくは1×1
05〜1×1010Ωcmの範囲のものを使用すると良好な性能
が得られる。この値が1×104Ωcm以下の場合は、感光
体へのキャリア付着が発生し、実用上の問題が大きい。
また、1×1012Ωcm以上の場合は十分な現像性が得られ
ず、画像濃度が不足する。
The volume resistivity of the core material is preferably 1 × 10 4 to 1 × 10 12 Ωcm, more preferably 1 × 1.
Good performance can be obtained by using a material in the range of 0 5 to 1 × 10 10 Ωcm. If this value is 1 × 10 4 Ωcm or less, carrier adhesion to the photoconductor occurs, which poses a serious problem in practical use.
When it is 1 × 10 12 Ωcm or more, sufficient developability cannot be obtained and the image density becomes insufficient.

【0022】上記コア材の体積固有抵抗の測定法は、具
体的には、室温20度、相対湿度50%の環境において、コ
ア材約1gを断面積1.0cm2の絶縁性円筒容器に充填し、
500gの荷重下で試料高さを求めた後、DC100Vの電場
を印加して電流値を測定する。得られた試料高さ、電流
値から以下の式により体積固有抵抗を算出した。
To measure the volume resistivity of the core material, specifically, about 1 g of the core material is filled in an insulating cylindrical container having a cross-sectional area of 1.0 cm 2 in an environment of room temperature of 20 ° C. and relative humidity of 50%. ,
After obtaining the height of the sample under a load of 500 g, an electric field of DC100V is applied to measure the current value. The volume resistivity was calculated from the obtained sample height and current value by the following formula.

【0023】[0023]

【数1】 [Equation 1]

【0024】また、本発明のキャリアは、コア材である
球形磁性粒子表面を樹脂被覆することが必要である。表
面を樹脂被覆しない磁性粒子をキャリアとした場合は、
その表面エネルギーが高いために、現像器内の撹拌スト
レスによりトナーがキャリア表面へ融着しやすく、その
結果、長期使用するにつれキャリアの帯電付与能力が低
下し、かぶりや画像荒れの原因となる。
Further, in the carrier of the present invention, it is necessary to coat the surface of the spherical magnetic particles as the core material with a resin. When using magnetic particles whose surface is not resin-coated as a carrier,
Due to the high surface energy, the toner is apt to be fused to the carrier surface due to the stirring stress in the developing device, and as a result, the charge imparting ability of the carrier is deteriorated with long-term use, which causes fog and image roughening.

【0025】本発明のキャリアの被覆に用いることので
きる樹脂としては、必要な帯電性を付与できる公知の材
料を使用できるが、具体的には、スチレン系樹脂、アク
リル系樹脂、スチレン/アクリル系樹脂、エステル系樹
脂、ウレタン系樹脂、オレフィン系樹脂、フェノール系
樹脂、カーボネート樹脂、ケトン系樹脂、フッ素系樹
脂、シリコン系樹脂またはその変性体等、もしくはこれ
らのうちの2種以上の共重合体や混合体からなる樹脂を
用いることができる。
As the resin that can be used for coating the carrier of the present invention, known materials that can impart the necessary charging property can be used. Specifically, styrene resins, acrylic resins, styrene / acrylic resins can be used. Resin, ester-based resin, urethane-based resin, olefin-based resin, phenol-based resin, carbonate resin, ketone-based resin, fluorine-based resin, silicon-based resin or modified product thereof, or a copolymer of two or more of these Alternatively, a resin made of a mixture can be used.

【0026】樹脂の製造方法としては具体的に、溶液重
合法、懸濁重合法、乳化重合法、塊状重合法、in-situ
重合法等を用いることができる。
Specific examples of the resin production method include a solution polymerization method, a suspension polymerization method, an emulsion polymerization method, a bulk polymerization method, and an in-situ polymerization method.
A polymerization method or the like can be used.

【0027】本発明においては上記樹脂の内の1種、必
要に応じてこれらの樹脂の内の2種類以上を併用しても
良い。
In the present invention, one of the above resins may be used, and if necessary, two or more of these resins may be used in combination.

【0028】キャリアの被覆層の体積固有抵抗は、1×
1010〜1×1014Ωcmの範囲のものが良好な結果を与え
る。この値が1×1010Ωcm以下の場合は、トナーへの帯
電付与能力が低く、かぶりやトナー飛散の原因となり、
実用上の問題が大きい。
The volume resistivity of the coating layer of the carrier is 1 ×
Those in the range of 10 10 to 1 × 10 14 Ωcm give good results. If this value is 1 × 10 10 Ωcm or less, the charge imparting ability to the toner is low, causing fog and toner scattering.
There is a big problem in practical use.

【0029】また、1×1014Ωcm以上の場合は十分な現
像性が得られず、画像濃度が不足する。被覆層の体積固
有抵抗の測定法は、基本的にはコア材の場合と同様であ
るが、測定試料は成型機にてペレット化したものを使用
する。成型にあたっては被覆層を構成する材料約0.2g
を成型機に投入し、面圧500kgf/cm2にて30秒間圧縮成
型し、断面積1cm2のペレットを作成する。こうして得
られたペレットを、コア材と同様の条件にて体積固有抵
抗を測定した。
On the other hand, when it is 1 × 10 14 Ωcm or more, sufficient developability cannot be obtained and the image density becomes insufficient. The method for measuring the volume resistivity of the coating layer is basically the same as that for the core material, but the measurement sample is pelletized by a molding machine. Approximately 0.2 g of material forming the coating layer when molding
Is charged into a molding machine and subjected to compression molding at a surface pressure of 500 kgf / cm 2 for 30 seconds to prepare pellets having a cross-sectional area of 1 cm 2 . The volume resistivity of the thus obtained pellets was measured under the same conditions as for the core material.

【0030】本発明のキャリアの被覆に用いることので
きる樹脂の好ましい被覆量は樹脂の比重によっても多少
変更する必要があるが、多くの場合、コア材に対して好
ましくは0.5〜5.0wt%、さらに好ましくは1.0〜3.0wt%
のものが良好な結果を与える。樹脂被覆量が0.5wt%以
下の場合は、長期使用した場合にコア材表面が露出しや
すく、樹脂を被覆しない場合と同様の問題が発生する。
また、樹脂被覆量が5.0wt%以上の場合は、キャリアの
流動性が低くなるために現像器内にて現像剤の混合ムラ
が生じやすく、トナー帯電量が不安定となり、かぶりや
トナー飛散の原因となる。
The preferable coating amount of the resin that can be used for coating the carrier of the present invention needs to be slightly changed depending on the specific gravity of the resin, but in many cases, it is preferably 0.5 to 5.0 wt% with respect to the core material. More preferably 1.0 to 3.0 wt%
The ones give good results. If the resin coating amount is 0.5 wt% or less, the surface of the core material is likely to be exposed when used for a long period of time, and the same problem as in the case where the resin is not coated occurs.
Further, when the resin coating amount is 5.0 wt% or more, the fluidity of the carrier becomes low, so that uneven mixing of the developer is likely to occur in the developing device, the toner charge amount becomes unstable, and fogging and toner scattering may occur. Cause.

【0031】本発明のキャリアのコア材表面への樹脂被
覆の方法としては、公知の方法を使用できるが、具体的
には、前述の方法で得られた樹脂の分散溶液を該コア材
表面へ噴霧する方法、分散溶液中へ該コア材を浸漬させ
る方法等の湿式コーティング方法や、微粒子化した被覆
用樹脂をキャリアのコア材表面に静電気的に付着させ、
その後、該コア材表面に熱と機械的応力のどちらか一方
もしくは両方を加えることにより、該キャリアのコア材
表面に樹脂層を付着し、固定化させる乾式コーティング
方法を用いることができる。
As a method for coating the core material surface of the carrier of the present invention with a resin, a known method can be used. Specifically, the resin dispersion solution obtained by the above-mentioned method is applied to the core material surface. A spraying method, a wet coating method such as a method of immersing the core material in a dispersion solution, or electrostatically attaching a finely divided coating resin to the core material surface of a carrier,
Then, a dry coating method can be used in which a resin layer is adhered and fixed on the surface of the core material of the carrier by applying one or both of heat and mechanical stress to the surface of the core material.

【0032】また、上記の方法により樹脂被覆したキャ
リアの飽和磁化σsは、10kOeの磁場を印加した際にσs
が70〜120emu/g、好ましくは80〜100emu/gであるも
のを使用できる。飽和磁化が120emu/gより高いと磁気
ブラシが硬くなり、現像性が不足気味となる。その結
果、出力画像上では、濃度低下、濃度ムラ、掃き目等の
画像不良が発生する。逆に、飽和磁化が70emu/gより
低いと、現像領域へ搬送される現像剤量が不足するた
め、現像性低下を引き起こし、出力画像の濃度低下が発
生する。さらに、上記の方法により樹脂被覆したキャリ
アの残留磁気Brは、10kOeの磁場を印加した後に、Brが3
0〜240Gauss、好ましくは50〜120Gaussであるものを使
用できる。残留磁気が240Gaussより高いと、現像器内で
の現像剤が凝集気味となり、撹拌によって現像剤に与え
るストレスが過大となり現像剤の耐久性が低下する。逆
に残留磁気が30Gaussより低いと、補給されたトナーと
現像剤との混合性が不足し、多くの場合、不十分な帯電
量のトナーが発生する。その帯電不良トナーは現像器周
りへ飛散したり、かぶり等の画像不良の原因となる。
The saturation magnetization σs of the carrier coated with the resin by the above method is σs when a magnetic field of 10 kOe is applied.
Of 70 to 120 emu / g, preferably 80 to 100 emu / g can be used. If the saturation magnetization is higher than 120 emu / g, the magnetic brush becomes hard and the developability tends to be insufficient. As a result, image defects such as density reduction, density unevenness, and sweeps occur on the output image. On the other hand, when the saturation magnetization is lower than 70 emu / g, the amount of the developer conveyed to the developing area is insufficient, so that the developability is lowered and the density of the output image is lowered. Further, the remanent magnetism Br of the resin-coated carrier by the above method is 3 when the magnetic field of 10 kOe is applied.
It is possible to use one that is 0 to 240 Gauss, preferably 50 to 120 Gauss. When the residual magnetism is higher than 240 Gauss, the developer in the developing device tends to be agglomerated, and the stress applied to the developer by stirring becomes excessive and the durability of the developer decreases. On the other hand, when the residual magnetism is lower than 30 Gauss, the replenishment of the toner and the developer is insufficiently mixed, and in many cases, toner having an insufficient charge amount is generated. The poorly charged toner scatters around the developing device and causes image defects such as fogging.

【0033】本発明の樹脂被覆したキャリアの飽和磁
化、残留磁気の測定には、直流磁化特性自動記録装置32
57-35型(横河電機(株)製)を使用して求めることがで
きる。測定条件を以下に示す。
To measure the saturation magnetization and remanence of the resin-coated carrier of the present invention, a DC magnetization characteristic automatic recording device 32 is used.
It can be determined using a 57-35 type (made by Yokogawa Electric Corp.). The measurement conditions are shown below.

【0034】測定するキャリアは、あらかじめ室温20
℃、相対湿度50%の環境にて2時間調湿しておいたもの
を使用する。高さ20mm、内径15.8mmのアクリル製円筒に
キャリアを充填し、試料重量W[g]を求める。その
後、キャリアを充填したアクリル円筒を上記直流磁化特
性自動記録装置にセットし、10kOeの磁場をかけて、y
軸が磁束密度B(Gauss)、x軸が磁界の強さH(Oe)の
磁気ヒステリシス曲線を得る。
The carrier to be measured has a room temperature of 20.
Use the one that has been conditioned for 2 hours in an environment of ℃ and relative humidity of 50%. A carrier is filled in an acrylic cylinder having a height of 20 mm and an inner diameter of 15.8 mm, and the sample weight W [g] is obtained. After that, the acrylic cylinder filled with the carrier was set in the above DC magnetization characteristic automatic recording device, a magnetic field of 10 kOe was applied, and y
A magnetic hysteresis curve with the magnetic flux density B (Gauss) on the axis and the magnetic field strength H (Oe) on the x axis is obtained.

【0035】磁気ヒステリシス曲線の例を図1に示す。An example of the magnetic hysteresis curve is shown in FIG.

【0036】x軸上に10kOeの磁場をかけた時、(0.0)
から徐々に上昇してy軸の磁束密度がBmに達した時点を
aとし、次に磁界を弱めると磁界が0になっても磁束密
度は0にならず、bという磁束が残る。y軸の磁束密度
Bにおけるbの磁気を0に戻すために、逆方向に磁界を
強めて行けばcの点で磁束密度は0となる。さらに磁界
を強めればdの点で飽和する。そこから、また磁界を弱
め、eの点で磁界が0になるとOeの残留磁束が残り、な
お正方向に磁界を強めて行けばfの点で磁束は0とな
る。
When a magnetic field of 10 kOe is applied on the x-axis, (0.0)
The time when the magnetic flux density on the y-axis reaches Bm gradually increases from a, and when the magnetic field is next weakened, the magnetic flux density does not become 0 even if the magnetic field becomes 0, and a magnetic flux b remains. In order to return the magnetism of b in the magnetic flux density B on the y-axis to 0, if the magnetic field is strengthened in the opposite direction, the magnetic flux density becomes 0 at the point of c. If the magnetic field is further increased, the magnetic field is saturated at the point d. From there, if the magnetic field is weakened again and the magnetic field becomes 0 at the point e, the residual magnetic flux of Oe remains, and if the magnetic field is further strengthened in the positive direction, the magnetic flux becomes 0 at the point f.

【0037】飽和磁化σsは10kOeの磁場の印加時の磁束
密度Bmを用いて、以下の変換式により算出される。
The saturation magnetization σs is calculated by the following conversion formula using the magnetic flux density Bm when a magnetic field of 10 kOe is applied.

【0038】飽和磁化σS=Bm/(4π・W) W:測定キャリア重量(g) また、残留磁気Brは10kOeの磁場の印加後の磁束密度B
の値(図における(0b+0e)/2)として得られ
る。
Saturation magnetization σ S = Bm / (4π · W) W: measured carrier weight (g) Further, the residual magnetism Br is the magnetic flux density B after application of a magnetic field of 10 kOe.
Is obtained ((0b + 0e) / 2 in the figure).

【0039】本発明に必要な磁気特性を持つ、樹脂被覆
したキャリアに用いるコア材を製造するには、以下の方
法を用いることができる。
The following method can be used for producing a core material used in a resin-coated carrier having the magnetic properties required for the present invention.

【0040】原料となるα-Fe2O3を粉砕した後、水素な
どの還元雰囲気下にて500〜700℃の温度で数時間加熱還
元し、得られた鉄酸化物を水に混合してスラリーとす
る。
After pulverizing the raw material α-Fe 2 O 3 , it was heated and reduced at a temperature of 500 to 700 ° C. for several hours in a reducing atmosphere such as hydrogen, and the obtained iron oxide was mixed with water. Use slurry.

【0041】このスラリーをスプレードライヤーにて噴
霧、造粒した後、焼結を行う。この場合、焼結工程の雰
囲気として窒素などの不活性ガスまたは還元性ガス雰囲
気を選択し、その焼結温度を1050〜1250℃、焼結時間を
2〜6時間の範囲内の条件とすることが好ましい。その
後、解砕、分級の工程を経て本発明に用いるコア材が得
られる。磁気特性の制御にあたっては、飽和磁化につい
ては原料純度、還元工程、焼結工程の条件により、ま
た、残留磁気については、焼結工程の雰囲気、温度、時
間の制御により適正な範囲に収めることができる。
This slurry is sprayed with a spray dryer, granulated, and then sintered. In this case, an inert gas atmosphere such as nitrogen or a reducing gas atmosphere should be selected as the atmosphere for the sintering process, and the sintering temperature should be within the range of 1050 to 1250 ° C and the sintering time within the range of 2 to 6 hours. Is preferred. Then, the core material used in the present invention is obtained through the steps of crushing and classification. When controlling the magnetic properties, it is possible to keep the saturation magnetization within an appropriate range by controlling the raw material purity, the reduction process, and the sintering process conditions, and the residual magnetism by controlling the sintering process atmosphere, temperature, and time. it can.

【0042】また、本発明に用いられるトナーは公知の
ものを使用できる。具体的には、少なくとも結着樹脂、
着色剤からなるトナーであり、さらに必要に応じて離型
剤、荷電制御剤、磁性体、流動化剤等を添加したものを
使用できる。構成される材料には公知のものが用いられ
る。
Known toners can be used in the present invention. Specifically, at least a binder resin,
It is a toner composed of a colorant, and may further contain a release agent, a charge control agent, a magnetic material, a fluidizing agent, etc., if necessary. Known materials are used for the constituent materials.

【0043】上記本発明に用いられるトナーの製造方法
は、公知の方法を使用できる。具体的には、構成される
材料を混合し、溶融混練した後、冷却工程を経て、粉
砕、分級を行いトナーを得る方法、また、乳化重合、懸
濁重合等を用いてトナーを得る重合法等を挙げることが
できる。
As a method for producing the toner used in the present invention, a known method can be used. Specifically, the constituent materials are mixed, melt-kneaded, and then subjected to a cooling step, followed by pulverization and classification to obtain a toner, or a polymerization method such as emulsion polymerization or suspension polymerization to obtain a toner. Etc. can be mentioned.

【0044】上記トナーの体積平均粒径としては、好ま
しくは、キャリアの体積平均粒径に対して1/30〜1/
2のもの、さらに好ましくは1/20〜1/5の範囲のも
のを使用すると、良好な結果を与える。なお、トナーの
体積平均粒径の測定はキャリアの場合と同様に、レーザ
ー回折式粒度測定機「HELOS」(日本電子製)を使
用して求めることができる。
The volume average particle diameter of the toner is preferably 1/30 to 1 / the volume average particle diameter of the carrier.
Use of 2, more preferably 1/20 to 1/5, gives good results. The volume average particle diameter of the toner can be measured by using a laser diffraction particle size analyzer “HELOS” (manufactured by JEOL Ltd.) as in the case of the carrier.

【0045】本発明のキャリアに対するトナーの体積平
均粒径が1/30以下の場合は、該キャリアがトナーに比
べ大き過ぎ、現像器内の現像剤の撹拌による該キャリア
によりトナーが圧縮変形されたり、該キャリア表面へト
ナーが融着しやすくなるため、長期間使用する場合に、
帯電付与能力の低下がみられ、また、かぶりや画像荒れ
の原因となる。
When the volume average particle diameter of the toner with respect to the carrier of the present invention is 1/30 or less, the carrier is too large as compared with the toner and the toner is compressed and deformed by the carrier due to stirring of the developer in the developing device. Since the toner is easily fused to the surface of the carrier, when used for a long time,
The charge imparting ability is deteriorated, and it causes fog and image roughness.

【0046】また、本発明のキャリアに対するトナーの
体積平均粒径が1/2以上の場合は、現像器内の現像剤
の撹拌によって該キャリアがトナーに十分な帯電量を付
与することができず、トナーの帯電量が不安定となり、
かぶりやトナー飛散の原因となる。
Further, when the volume average particle diameter of the toner with respect to the carrier of the present invention is 1/2 or more, the carrier cannot give a sufficient charge amount to the toner by stirring the developer in the developing device. , The toner charge amount becomes unstable,
This may cause fogging and toner scattering.

【0047】なお、二成分現像剤として使用するために
は、あらかじめ、キャリアとトナーを混合しておく必要
がある。
In order to use as a two-component developer, it is necessary to previously mix the carrier and the toner.

【0048】本発明のキャリアとトナーの混合比率は、
該キャリアやトナーの比重や粒径によって多少変更する
必要があるが、多くの場合、該キャリアに対して、トナ
ーは2.0〜10.0wt%の範囲に設定するのが好ましい。ト
ナーの混合比率が2.0wt%以下の場合は現像領域に搬送
されるトナー量が不十分であり、出力画像濃度が不足す
る。また、トナーの混合比率が10.0wt%以上の場合は、
キャリアに対しトナーの量が過剰となり、トナーが十分
にキャリアと接触できず、トナー帯電量が不安定とな
り、かぶりやトナー飛散の原因となる。
The mixing ratio of the carrier and the toner of the present invention is
Although it is necessary to change the specific gravity or the particle size of the carrier or the toner to some extent, in many cases, it is preferable to set the toner in the range of 2.0 to 10.0 wt% with respect to the carrier. When the mixing ratio of toner is 2.0 wt% or less, the amount of toner conveyed to the developing area is insufficient and the output image density becomes insufficient. If the toner mixing ratio is 10.0 wt% or more,
The amount of toner becomes excessive with respect to the carrier, the toner cannot sufficiently contact with the carrier, and the toner charge amount becomes unstable, which causes fogging and toner scattering.

【0049】本発明のキャリアとトナーの混合に際して
は、従来より公知の混合機を用いることができるが、そ
の際に現像剤に加わるストレスが小さいものの方が好ま
しい。具体的には、V型混合機、Wコーン混合機、ロッ
キングミキサー等の自転型の混合機等を挙げることがで
き、ヘンシェルミキサー等の撹拌型よりも良好な結果が
得られる。
When mixing the carrier and toner of the present invention, a conventionally known mixer can be used, but it is preferable that the stress applied to the developer at that time is small. Specific examples thereof include a V-type mixer, a W-cone mixer, and a rotation-type mixer such as a rocking mixer, which gives better results than a stirring-type mixer such as a Henschel mixer.

【0050】本発明に用いられる現像剤に適用する現像
器には、現像剤の撹拌混合部と、現像剤を現像領域へ搬
送する現像剤搬送部、トナー補給部から構成されるもの
を使用できる。上記現像剤の撹拌混合部の構成として
は、公知の現像器に用いられている撹拌混合方式を用い
ることができる。
As the developing device applied to the developer used in the present invention, a developing device comprising an agitating and mixing part of the developer, a developer conveying part for conveying the developer to the developing region, and a toner replenishing part can be used. . As the structure of the stirring and mixing unit of the developer, a stirring and mixing system used in a known developing device can be used.

【0051】上記現像剤の搬送部の構成としては、固定
された磁気ロールを内包し、その磁気力を利用して外周
の非磁性スリーブが回転することにより現像剤を現像領
域へ搬送する構成のものを使用できる。
The developer transporting section is configured to contain a fixed magnetic roll and to transport the developer to the developing area by rotating the non-magnetic sleeve on the outer periphery by utilizing its magnetic force. You can use one.

【0052】本発明に用いられる現像剤搬送部の非磁性
スリーブの材質としてはアルミニウム、ステンレス等が
使用可能である。また、上記現像剤を現像領域へ安定し
て搬送するためには非磁性スリーブ表面に溶射処理、サ
ンドブラスト処理などの粗面化処理を加えたものを使用
することが有効である。
As the material of the non-magnetic sleeve of the developer carrying section used in the present invention, aluminum, stainless steel or the like can be used. Further, in order to stably convey the developer to the developing area, it is effective to use a non-magnetic sleeve surface to which a surface roughening treatment such as a thermal spraying treatment or a sandblasting treatment has been applied.

【0053】また、本発明に用いられる現像剤搬送部の
内部に固定された磁気ロールは、現像剤の搬送、現像を
目的とした複数の磁極により構成される。
The magnetic roll fixed inside the developer transport unit used in the present invention is composed of a plurality of magnetic poles for the purpose of transporting and developing the developer.

【0054】現像のために作用する磁極は1個、もしく
は複数で構成され、その磁束密度は600〜1400Gauss、好
ましくは800〜1200Gaussのものを用いると良好な結果を
得られる。
Good results can be obtained by using one magnetic pole or a plurality of magnetic poles that act for development and having a magnetic flux density of 600 to 1400 Gauss, preferably 800 to 1200 Gauss.

【0055】さらに、現像のための磁極の位置は、現像
スリーブと感光体が最接近する位置を中心とし、現像ス
リーブの回転軸に対し±30°の範囲が適切であるが、好
ましくは±15°の範囲に設定するとより良好な結果が得
られる。
Further, the position of the magnetic pole for development is centered on the position where the developing sleeve and the photoconductor are closest to each other, and is preferably within a range of ± 30 ° with respect to the rotation axis of the developing sleeve, but preferably ± 15. Better results are obtained with a range of °.

【0056】搬送のために作用する磁極には、磁束密度
が400〜800Gaussのものを用いるのが好ましい。
It is preferable to use a magnetic pole having a magnetic flux density of 400 to 800 Gauss as the magnetic pole that acts for transportation.

【0057】また、搬送のための磁極の総数は少なくと
も3個、好ましくは4〜8個で構成されると、現像剤の
搬送性が非常に安定する。
If the total number of magnetic poles for transportation is at least 3, preferably 4 to 8, the developer transportability is very stable.

【0058】[0058]

【実施例】以下、実施例を挙げて本発明を詳細に説明す
るが、本発明の態様はこれらに限定されない。
The present invention will be described in detail below with reference to examples, but the embodiments of the present invention are not limited thereto.

【0059】−キャリアの作成− 本発明の実施にあたり、表1の様に7種のキャリアを作
成して用いた。なお、被覆用樹脂には、メチルメタクリ
レート/ブチルメタクリレート=7/3共重合樹脂(体
積固有抵抗2.5×1013Ωcm)を使用した。また、樹脂の
被覆方法は、コア材を流動化させて樹脂溶液をスプレー
により噴霧する方法を用いた。
-Preparation of Carrier- In carrying out the present invention, seven kinds of carriers were prepared and used as shown in Table 1. As the coating resin, a methylmethacrylate / butylmethacrylate = 7/3 copolymer resin (volume resistivity 2.5 × 10 13 Ωcm) was used. The resin coating method used was a method in which the core material was fluidized and the resin solution was sprayed.

【0060】キャリア一覧List of carriers

【0061】[0061]

【表1】 [Table 1]

【0062】−トナーの作成− 本発明を実施するにあたって使用したトナーは、以下の
方法で作成した。しかし、本発明に使用されるトナー
は、この作成法に限定されない。
-Preparation of Toner- The toner used for carrying out the present invention was prepared by the following method. However, the toner used in the present invention is not limited to this production method.

【0063】ポリエステル樹脂に対し、離型剤としてカ
ルナバワックス2wt%、着色剤としてカーボンブラック
12wt%を混合し、2軸混練機にて溶融混練を行なった。
Carnauba wax 2 wt% as a release agent and carbon black as a colorant with respect to polyester resin
12 wt% was mixed and melt-kneaded with a twin-screw kneader.

【0064】その後冷却、粗砕工程を経て、微粉砕、風
力分級を行い、体積平均粒径が8.0μmの着色粒子を得
た。さらにその後、流動化剤として、着色粒子に対し疎
水性シリカ微粒子を0.5wt%外添混合し、本発明の実施
例に用いるトナーとした。
Then, after cooling and coarse crushing steps, fine pulverization and air classification were carried out to obtain colored particles having a volume average particle size of 8.0 μm. After that, 0.5 wt% of hydrophobic silica fine particles were externally added and mixed with the colored particles as a fluidizing agent to obtain a toner used in the examples of the present invention.

【0065】−現像剤の調製− 表1に示した7種のキャリア各々1692g、および該キャ
リアに対してそれぞれトナー108gをV型混合機に投入
し、10分間混合してトナー濃度6.0wt%の現像剤を調製
した。
-Preparation of Developer- 1692 g of each of the seven carriers shown in Table 1 and 108 g of each toner were charged into a V-type mixer and mixed for 10 minutes to obtain a toner concentration of 6.0 wt%. A developer was prepared.

【0066】実施例1 表1のキャリアNo.1を用いて調製した現像剤1をU-Bix
5076(Konica製)改造機に投入し、連続5万枚複写を行
うことにより該現像剤1の性能評価を行った。
Example 1 Developer 1 prepared using carrier No. 1 in Table 1 was used as U-Bix
The performance of the developer 1 was evaluated by putting it in a modified 5076 (manufactured by Konica) and continuously copying 50,000 sheets.

【0067】なお、図2は本実施例で使用した複写機の
現像器の現像スリーブの磁極配置を模式的に示す断面図
である。図2において、現像磁極3の位置は現像スリー
ブ6と感光体9の最接近部を中心とし、現像スリーブ6
の磁極固定軸7に対し現像剤の搬送上流側+5°の位置
に設置されている。
FIG. 2 is a sectional view schematically showing the magnetic pole arrangement of the developing sleeve of the developing device of the copying machine used in this embodiment. In FIG. 2, the position of the developing magnetic pole 3 is centered on the closest position between the developing sleeve 6 and the photoconductor 9, and the developing sleeve 6
The magnetic pole fixing shaft 7 is installed at a position of + 5 ° upstream of the developer transport.

【0068】また、本発明においては上記現像磁極3
は、幅10mm、磁束密度は1000Gaussのものを使用した。
搬送磁極1,2,4,5については図2に示した通り現
像スリーブ6内に設置し、磁束密度はそれぞれ搬送磁極
1から順に700,750,750,600Gaussであるものを使用
した。
In the present invention, the developing magnetic pole 3 is used.
Used a 10 mm wide and 1000 Gauss magnetic flux density.
The carrier magnetic poles 1, 2, 4, and 5 were installed in the developing sleeve 6 as shown in FIG. 2, and the magnetic flux density was 700, 750, 750, and 600 Gauss from the carrier magnetic pole 1, respectively.

【0069】実施例1の結果を表2に示す。The results of Example 1 are shown in Table 2.

【0070】実施例2、3、4 現像剤1をキャリアNo.2,3,4からなる現像剤2,
3,4にそれぞれ換えた以外は実施例1と同様に連続5
万枚複写を行い、各々現像剤2,3,4の性能評価を行
った。結果を以下の表2に示す。
Examples 2, 3 and 4 The developer 1 is the developer Nos. 2 and 3 and 4, respectively.
Continuous 5 as in Example 1 except that 3 and 4 were used, respectively.
10,000 copies were made and the performance of each of the developers 2, 3 and 4 was evaluated. The results are shown in Table 2 below.

【0071】比較例1 上記現像剤をキャリアNo.5からなる現像剤5に換えた
以外は実施例1と同様に連続5万枚複写を行い、該現像
剤5の性能評価を行った。結果を以下の表2に示す。
Comparative Example 1 Continuous development of 50,000 sheets was carried out in the same manner as in Example 1 except that the developer 5 made of carrier No. 5 was used instead of the above developer, and the performance of the developer 5 was evaluated. The results are shown in Table 2 below.

【0072】比較例2 上記現像剤をキャリアNo.6からなる現像剤6に換えた
以外は実施例1と同様に連続5万枚複写を行い、該現像
剤6の性能評価を行った。結果を以下の表2に示す。
Comparative Example 2 The performance of the developer 6 was evaluated by continuously copying 50,000 sheets in the same manner as in Example 1 except that the developer 6 made of carrier No. 6 was used instead of the above developer. The results are shown in Table 2 below.

【0073】比較例3 上記現像剤をキャリアNo.7からなる現像剤7に換えた
以外は実施例1と同様に連続5万枚複写を行い、該現像
剤7の性能評価を行った。結果を以下の表2に示す。
Comparative Example 3 The performance of the developer 7 was evaluated by continuously copying 50,000 sheets in the same manner as in Example 1 except that the developer 7 made of carrier No. 7 was used instead of the above developer. The results are shown in Table 2 below.

【0074】−評価− 現像剤の性能を以下の方法および基準で評価した。-Evaluation-The performance of the developer was evaluated by the following methods and criteria.

【0075】(画像濃度)原稿濃度1.30のベタ画像を複
写し、その出力画像の白紙に対する相対反射濃度を測定
した。なお、濃度測定にはマクベス濃度計を使用し、画
像濃度1.30以上は良好であると判断した。また、評価は
複写1枚目(複写初期ともいう)と5万枚目について行
った。
(Image Density) A solid image having an original density of 1.30 was copied and the relative reflection density of the output image with respect to a blank sheet was measured. A Macbeth densitometer was used for density measurement, and image density of 1.30 or higher was judged to be good. The evaluation was performed on the first copy (also referred to as the initial copy) and the 50,000th copy.

【0076】(解像度)細線画像を複写し、その出力画
像の1mm幅当たりに再現された細線の本数を評価した。
なお、再現細線本数が多いほど解像度が高く、良好な画
像であると判断した。また、評価は複写5万枚目の画像
について行った。
(Resolution) A fine line image was copied and the number of fine lines reproduced per 1 mm width of the output image was evaluated.
It should be noted that the larger the number of reproduced fine lines, the higher the resolution, and the image was judged to be good. The evaluation was performed on the 50,000th copy image.

【0077】(掃き目)複写5万枚を行った後、原稿濃
度1.00のベタ画像を複写し、その出力画像を目視観察す
ることにより判断した。紙送り方向に擦過状の画像乱れ
が未発生の場合は良好であり「○」、発生が見られる場
合は不良であり「×」とした。
(Sweep) After 50,000 copies were made, a solid image having an original density of 1.00 was copied, and the output image was visually observed for judgment. When there was no scratch-like image disturbance in the paper feeding direction, the result was “good” and when there was occurrence, it was poor and was “poor”.

【0078】(かぶり)複写5万枚を行った後、白紙原
稿を複写し、その出力画像の白紙に対する相対反射濃度
を測定した。なお、濃度測定にはマクベス濃度計を使用
し、画像濃度0.005以下は良好であると判断した。
(Fog) After copying 50,000 sheets, a blank original was copied and the relative reflection density of the output image with respect to the blank was measured. A Macbeth densitometer was used for density measurement, and image density of 0.005 or less was judged to be good.

【0079】(濃度ムラ)複写5万枚を行った後、原稿
濃度1.00のベタ画像を連続10枚複写し、その出力画像の
白紙に対する相対反射濃度を10枚すべてについて、各々
測定した。その10枚の各濃度データの最大値と最小値の
差が0.02以下の場合は良好であり「○」、それを超える
ものを「×」とし不良であると判断した。
(Density unevenness) After copying 50,000 sheets, ten solid images each having a document density of 1.00 were continuously copied, and the relative reflection densities of the output images with respect to white paper were measured for all 10 sheets. When the difference between the maximum value and the minimum value of each density data of the 10 sheets was 0.02 or less, it was judged as good, and when the difference was more than that, it was judged as bad and marked as bad.

【0080】(キャリア付着)複写1枚目から10枚目ま
での出力画像の目視観察により判断した。キャリア付着
が未発生で問題のないものは「○」、キャリア付着が確
認され不良であるものは「×」とした。
(Adhering to carrier) Judgment was made by visually observing the output images from the first copy to the tenth copy. The case where the carrier adhesion did not occur and there was no problem was evaluated as “◯”, and the case where the carrier adhesion was confirmed and was defective was evaluated as “x”.

【0081】以下、上記結果を表2に示す。The above results are shown in Table 2 below.

【0082】[0082]

【表2】 [Table 2]

【0083】実施例1〜4 表2のデータから明らかな様に、本発明の現像剤を用い
た実施例1〜4は、複写初期から高い画像濃度と解像力
を維持し、掃き目、かぶり濃度、濃度ムラ及びキャリア
付着のない高品位な画像を終始得ることができた。
Examples 1 to 4 As is clear from the data in Table 2, in Examples 1 to 4 using the developer of the present invention, high image density and high resolution were maintained from the initial stage of copying, and swept and fog densities were maintained. It was possible to obtain a high-quality image without density unevenness and carrier adhesion all the time.

【0084】特に、残留磁気が50〜120Gaussの範囲にあ
る現像剤を用いた実施例1および2においては、複写初
期の画像濃度が他に比して一段と良好であり、また、複
写5万枚目でも複写初期の画像濃度とほとんど差がな
く、画像濃度の劣化が著しく少ないことがわかる。さら
に、前記実施例1および2の解像力およびかぶり濃度に
ついても、他に比して良好であり、その効果が顕著に優
れていることがわかる。比較例1表2のデータから明ら
かな如く、複写初期から画像が低く、また、解像度も不
十分であった。さらに、キャリア付着も発生し、実用上
の問題があった。
Particularly, in Examples 1 and 2 in which the developer having a residual magnetism in the range of 50 to 120 Gauss was used, the image density at the initial stage of copying was much better than others, and 50,000 copies were made. Even with the eyes, there is almost no difference from the image density at the initial stage of copying, and it can be seen that the deterioration of the image density is extremely small. Further, the resolution and fog density of Examples 1 and 2 are also better than others, and the effects are remarkably excellent. Comparative Example 1 As is apparent from the data in Table 2, the image was low from the initial stage of copying and the resolution was insufficient. Further, carrier adhesion occurs, which is a practical problem.

【0085】比較例2 表2のデータから明らかな如く、5万枚複写を行ったと
ころ、ベタ部に掃き目が目立ち、また、かぶり濃度が著
しく高く、そのためかぶりが発生していることがわか
る。又、濃度ムラも発生しており、高品位な画像を得る
ことが出来なかった。
Comparative Example 2 As is clear from the data in Table 2, when 50,000 copies were made, sweep marks were noticeable in the solid area and the fog density was extremely high, which caused fog. . Further, density unevenness also occurred, and it was not possible to obtain a high-quality image.

【0086】比較例3 表2のデータから明らかな如く、複写初期から画像濃度
がやや低めであり、解像度も不十分であった。また、5
万枚複写を行ったところ、ベタ部に掃き目が目立ち、濃
度ムラも発生した。
Comparative Example 3 As is clear from the data in Table 2, the image density was rather low from the initial stage of copying and the resolution was insufficient. Also, 5
When 10,000 sheets were copied, the solid areas had conspicuous sweeps and uneven density.

【0087】[0087]

【発明の効果】本発明の二成分現像剤である静電荷像現
像用キャリア並びに該キャリアを用いた電子写真方法を
用いれば、キャリア付着や、画像背景部へのかぶり、ベ
タ部分の掃き目がなく、濃度が高く均質で、かつ高い解
像度をもつ出力画像を長期に渡り得ることができる。
When the carrier for developing an electrostatic charge image which is the two-component developer of the present invention and the electrophotographic method using the carrier are used, carrier adhesion, fogging on the image background portion, and sweeping of solid areas are prevented. In addition, it is possible to obtain an output image having high density, high homogeneity, and high resolution for a long period of time.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明における磁気ヒステリシス曲線の一例を
模式的に示す図である。
FIG. 1 is a diagram schematically showing an example of a magnetic hysteresis curve in the present invention.

【図2】本発明で使用される感光体と現像スリーブの一
例を模式的に示す断面図である。
FIG. 2 is a sectional view schematically showing an example of a photoconductor and a developing sleeve used in the present invention.

【符号の説明】[Explanation of symbols]

1、2、4、5 搬送磁極 3 現像磁極 6 現像スリーブ 7 磁極固定軸 8 厚さ規制部材 9 感光体 1, 2, 4, 5 Conveying magnetic pole 3 Developing magnetic pole 6 Developing sleeve 7 Magnetic pole fixed shaft 8 Thickness regulating member 9 Photoconductor

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 コア材として実質的に球形のマグネタイ
ト粒子を樹脂被覆した静電荷像現像用キャリアであり、
該樹脂被覆した静電荷像現像用キャリアに10kOeの磁場
を印加した際の飽和磁化σsが70〜120emu/g、残留磁
気Brが30〜240Gaussであることを特徴とする静電荷像現
像用キャリア。
1. A carrier for developing an electrostatic charge image, which comprises resin coating of substantially spherical magnetite particles as a core material,
A carrier for electrostatic image development, which has a saturation magnetization σs of 70 to 120 emu / g and a residual magnetism Br of 30 to 240 Gauss when a magnetic field of 10 kOe is applied to the resin-coated carrier for electrostatic image development.
JP11682094A 1994-05-30 1994-05-30 Electrostatic image developer Expired - Fee Related JP3769762B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11682094A JP3769762B2 (en) 1994-05-30 1994-05-30 Electrostatic image developer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11682094A JP3769762B2 (en) 1994-05-30 1994-05-30 Electrostatic image developer

Publications (2)

Publication Number Publication Date
JPH07319216A true JPH07319216A (en) 1995-12-08
JP3769762B2 JP3769762B2 (en) 2006-04-26

Family

ID=14696446

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11682094A Expired - Fee Related JP3769762B2 (en) 1994-05-30 1994-05-30 Electrostatic image developer

Country Status (1)

Country Link
JP (1) JP3769762B2 (en)

Also Published As

Publication number Publication date
JP3769762B2 (en) 2006-04-26

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