JPH07291687A - Slag-reducing material, centrifugal molded article produced by using the material and its production - Google Patents

Slag-reducing material, centrifugal molded article produced by using the material and its production

Info

Publication number
JPH07291687A
JPH07291687A JP8674494A JP8674494A JPH07291687A JP H07291687 A JPH07291687 A JP H07291687A JP 8674494 A JP8674494 A JP 8674494A JP 8674494 A JP8674494 A JP 8674494A JP H07291687 A JPH07291687 A JP H07291687A
Authority
JP
Japan
Prior art keywords
slag
concrete
bentonite
amount
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8674494A
Other languages
Japanese (ja)
Other versions
JP4086328B2 (en
Inventor
Yoshiharu Watanabe
芳春 渡辺
Hirobumi Tanaka
博文 田中
Katsuaki Iriuchijima
克明 入内島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denki Kagaku Kogyo KK filed Critical Denki Kagaku Kogyo KK
Priority to JP08674494A priority Critical patent/JP4086328B2/en
Publication of JPH07291687A publication Critical patent/JPH07291687A/en
Application granted granted Critical
Publication of JP4086328B2 publication Critical patent/JP4086328B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • C04B14/104Bentonite, e.g. montmorillonite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE:To provide a slag-reducing material having increased slag-reducing effect in the production of a centrifugal molded article by using a bentonite having specified swelling degree and maximum secondary particle diameter as a main component. CONSTITUTION:This slag-reducing material for centrifugal molding is composed mainly of a bentonite having a swelling degree of > 22 by A.C.C. method and the maximum secondary particle diameter of <=63mu. Although the swelling degree of the bentonite is higher the better from the viewpoint of slag-reducing effect, a bentonite having a swelling degree of > 22 and <=90 is used in this slag-reducing material. The use of a bentonite having a swelling degree exceeding 90 exceedingly increases the necessary unit water quantity and lowers the strength to an undesirable level. Abrupt change takes place in the slag-reducing effect at a particle diameter of 63mu in spite of the independency of the swelling degree, unit water content of concrete, slump, etc., on the grain size and a remarkable slag-reducing effect becomes noticeable at the particle diameter of <=63mu. It is supposed to be caused by the quick formation of a card house structure when particles of <=63mu diameter are kneaded together with concrete.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はノロ低減材、それを用い
た遠心力成形体、及びその製造方法に関し、詳しくはモ
ルタル又はコンクリートを遠心力成形して製造するコン
クリートパイル、ポール、鋼管複合パイル、鋼管ライニ
ング、及びヒューム管等のコンクリート製品製造時に発
生するノロを低減するノロ低減材、それを用いた遠心力
成形体、及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a slag reducing material, a centrifugal force forming body using the same, and a method for producing the same, and more specifically, concrete piles, poles and steel pipe composite piles produced by centrifugally forming mortar or concrete. The present invention relates to a slag reducing material that reduces slag generated during manufacturing of concrete products such as steel pipe linings and fume pipes, a centrifugal force molded body using the same, and a manufacturing method thereof.

【0002】[0002]

【従来の技術とその課題】従来、パイルやポール等の遠
心力成形によって製造されるコンクリート製品は、その
製造時には遠心力によってノロが絞り出され、発生して
くる。このノロは、セメントや砂などの微粉部分を20
〜40重量%も含有する強アルカリ性のスラッジである
ため、工場外にそのまま廃棄することは公害防止上でき
ず、固形分を沈澱ろ過した後、上澄み液は中和処理して
排水し、沈澱物は産業廃棄物として投棄しているが、そ
のために多くの時間と経費を掛けているのが現状であ
る。このノロの発生を低減するために、本発明者らは、
ベントナイトを主成分としたノロ低減材、それを使用し
た遠心力成形体及びその製造方法等を提案した( 特開平
3-247543号公報など) 。
2. Description of the Related Art Conventionally, concrete products manufactured by centrifugal force forming such as piles and poles are squeezed out by centrifugal force at the time of their production. This slag has 20 parts of fine powder such as cement and sand.
Since it is a strongly alkaline sludge containing up to 40% by weight, it cannot be discarded as it is outside the factory in order to prevent pollution. After the solid content is precipitated and filtered, the supernatant is neutralized and drained to remove the precipitate. Is dumped as industrial waste, but the current situation is that a lot of time and money is spent for that. In order to reduce the occurrence of this slag, the present inventors have
We proposed a slag reducing material containing bentonite as a main component, a centrifugal force molded body using the same, and a method for manufacturing the same.
3-247543, etc.).

【0003】しかしながら、この公知のノロ低減材は、
ベントナイトの膨潤度とノロ低減効果について言及して
いるだけであり、膨潤度の大小と添加量だけでは、コン
クリート中の単位セメント量が極端に少なく、かつ、砕
砂などの保水性の小さい骨材を使用している場合や、型
枠への投入方法がポンプ打ちなどでコンクリートスラン
プが大きい場合などでは、ノロ低減効果にバラツキが示
され実用範囲が狭いという課題があった。
However, this known slag reducing material is
It only mentions the degree of swelling of bentonite and the effect of reducing slag, and if the degree of swelling and the amount of addition are sufficient, the amount of unit cement in concrete is extremely small, and aggregates with small water retention such as crushed sand are used. When used or when the concrete slump is large due to pumping etc. into the form, there is a problem that the effect of reducing slag varies and the practical range is narrow.

【0004】本発明者は前記課題を解決し、さらなるノ
ロ低減効果の向上を目的として鋭意研究した結果、特定
の膨潤度と特定粒度のベントナイトを使用することによ
りノロ低減効果が効率的に増強することを知見し、本発
明を完成するに至った。
The present inventor has made intensive studies for the purpose of solving the above problems and further improving the slag reduction effect, and as a result, the slag reduction effect is efficiently enhanced by using bentonite having a specific swelling degree and a specific particle size. Based on this finding, the present invention has been completed.

【0005】[0005]

【課題を解決するための手段】すなわち、本発明は
(1)A.C.C.法による膨潤度が22を超え、その
最大二次粒子径が63μm以下のベントナイトを主成分
とする遠心力成形体製造用のノロ低減材、(2)(1)
記載のノロ低減材と高性能減水剤とを含有する遠心力製
造用コンクリート、(3)(2)記載のコンクリートを
遠心力成形してなる遠心力成形体、(4)単位セメント
量が350〜600kg/m3 、水セメント比が36〜25
%、スランプが0〜18cmで、高性能減水剤をコンクリ
ート中のセメント100重量部に対して、固形分換算で
0.05〜1.5重量部配合し、さらに(1)記載のノ
ロ低減材を0.2〜15kg/m3 配合したコンクリートを
遠心力成形し、蒸気養生及び/又はオートクレーブ養生
することを特徴とする遠心力成形体の製造方法である。
That is, the present invention includes (1) A. C. C. Swelling degree according to the method exceeds 22, and the maximum secondary particle diameter is 63 μm or less.
Concrete for producing centrifugal force containing the above-mentioned slag reducing material and a high-performance water reducing agent, (3) Centrifugal force molded body obtained by centrifugally shaping the concrete according to (2), (4) Unit cement amount of 350 to 600kg / m 3 , water cement ratio 36-25
%, Slump is 0 to 18 cm, and a high-performance water reducing agent is blended in an amount of 0.05 to 1.5 parts by weight in terms of solid content with respect to 100 parts by weight of cement in concrete. Is a method of producing a centrifugal force molded body, which comprises subjecting concrete containing 0.2 to 15 kg / m 3 of which is subjected to centrifugal force molding to steam curing and / or autoclave curing.

【0006】以下、本発明を詳細に説明する。本発明で
使用するベントナイトは、モンモリロナイトを主成分と
する粘土鉱物の一種であり膨潤性を有するものである。
そしてベントナイトの膨潤性は産地や鉱床によって異な
り、かつ、人工的な精製や合成、化学的処理になどによ
り膨潤度を高くすることが出来るが、ノロ低減効果の観
点からでは膨潤度の大きい方が好ましいが、本発明では
A.C.C.法(American Colloid Campany規格)によ
る膨潤度が22を超え90の範囲のものが使用され、通
常、25以上が好ましく、30〜50がより好ましい。
そして膨潤度が90を超えるようになると単位水量が大
きくなり過ぎて強度が低下するようになるので好ましく
ない。なお、本発明におけるA.C.C.法による膨潤
度は次の方法により求めた。すなわち、試料2.0gを
精製水100mlを入れた100mlの共栓付メスシリ
ンダーに約10回に分けて加えた後、栓をする。但し、
先に加えた試料がほとんど内壁に付着せず、スムーズに
シリンダー底に沈着するように1回の加える量を加減
し、また先に加えた試料がほとんど沈着してのち次の試
料を加える。加え終わってから24時間放置し、容器内
に堆積した試料の見掛け容積(ml)を読み取り、この
値を本発明におけるA.C.C.法による膨潤度(ml/2
g)とする。
The present invention will be described in detail below. Bentonite used in the present invention is a kind of clay mineral containing montmorillonite as a main component and has swelling property.
And the swelling property of bentonite differs depending on the place of production and ore deposits, and the swelling degree can be increased by artificial refining, synthesis, chemical treatment, etc. Although preferred, A. C. C. The swelling degree according to the method (American Colloid Campany standard) used is in the range of more than 22 and 90, usually 25 or more is preferable, and 30 to 50 is more preferable.
When the degree of swelling exceeds 90, the unit amount of water becomes too large and the strength decreases, which is not preferable. In addition, A. C. C. The swelling degree by the method was determined by the following method. That is, 2.0 g of the sample is added to 100 ml of a graduated cylinder with a stopper, which is filled with 100 ml of purified water, in about 10 times and then stoppered. However,
The sample added previously is hardly attached to the inner wall, and the amount of one addition is adjusted so that the sample is smoothly deposited on the bottom of the cylinder, and after the sample added earlier is almost deposited, the next sample is added. After the completion of the addition, the mixture was left for 24 hours and the apparent volume (ml) of the sample deposited in the container was read. C. C. Swelling degree by the method (ml / 2
g).

【0007】さらに、本発明で使用するベントナイト
は、63μm以下の粒子としたものである。63μm以
下のベントナイトを調整する方法は、特に限定されるも
のではないが、例えば、上記ベントナイトを粉砕あるい
は粉砕後に分級する方法である。本発明者らはノロ低減
効果の増強という観点から、乾式篩い法で篩って、それ
ぞれの二次粒子の粒度について検討を加えた結果、粒度
によって膨潤性やコンクリートの単位水量、スランプな
どには全く差がないにも拘らず63μmを境にノロ低減
効果が極端に変わり、63μm以下では顕著なノロ低減
効果を増強することを認めたものである。
Further, the bentonite used in the present invention is particles having a particle size of 63 μm or less. The method for adjusting bentonite having a particle size of 63 μm or less is not particularly limited, but for example, it is a method of pulverizing the bentonite or classifying it after pulverizing. From the viewpoint of enhancing the effect of reducing slag, the present inventors screened by a dry sieving method, and as a result of investigating the particle size of each secondary particle, as a result, depending on the particle size, the swelling property, the unit water amount of concrete, the slump, etc. Despite the fact that there is no difference at all, the effect of reducing slag changes drastically at 63 μm, and it is acknowledged that the effect of reducing slag is remarkably enhanced at 63 μm or less.

【0008】そしてこの理由を明かにするために、ベン
トナイトをセメントに対して2%添加しセメントペース
トを練り混ぜ、その直後に液体窒素で凍結させたまま走
査型電子顕微鏡で破断面を観察した結果、ベントナイト
のシート状結晶によるカードハウス構造をセメントの粒
子上や粒子間を問わず形成されており蜂の巣状の小さな
ブロックが密集した状態となっていると推察される。こ
のブロックの中にコンクリート中の水が閉じ込められて
遠心力によって移動するのを阻止され結果的にノロ低減
効果が得られるものと考えられるが、63μm以下の粒
子の場合では、コンクリートと一緒に練り混ぜた時に、
前述のようなカードハウス構造をコンクリート中に形成
する速度が速いものと推察されるものである。
To clarify the reason, 2% of bentonite was added to cement, the cement paste was kneaded, and immediately after that, the fracture surface was observed with a scanning electron microscope while frozen with liquid nitrogen. It is inferred that a card house structure composed of sheet crystals of bentonite is formed on and between cement particles, and small honeycomb-like blocks are densely packed. It is considered that the water in the concrete is confined in this block and is prevented from moving by the centrifugal force, and as a result, the effect of reducing slag is obtained, but in the case of particles of 63 μm or less, it is mixed with the concrete. When mixed,
It is assumed that the card house structure as described above is formed in concrete at a high speed.

【0009】また、本発明においてベントナイトの使用
量は、ベントナイトの膨潤度が大きければ大きいほど、
少量でノロ低減効果を発揮し、さらに、粉末状態で添加
するよりは水、又は水と減水剤等と一緒にスラリーにし
て使用する方が、よりノロ低減効果を発揮するが、通
常、コンクリート1m3の中に、ベントナイト0.2〜1
5kgの範囲が好ましく、0.5〜10kgがより好まし
く、ノロ低減効果と強度の確保及び経済性を加味すると
1.0〜8kgが最も好ましい。コンクリート1m3の中
に、15kgを超えてベントナイトを使用すると、膨潤度
が小さくても単位水量が大きくなり過ぎて強度低下が大
きくなる傾向を示す。また、強度低下しないように減水
剤の添加量を上げ水セメント比を下げると、コンクリー
ト自体に減水剤特有の粘性が出て、ノロ低減効果が小さ
くなるものである。また、0.2kg未満では膨潤度が大
きくても、かつ、スラリーで使用してもノロ低減効果は
あまり得られない。
In the present invention, the amount of bentonite used is such that the greater the degree of swelling of bentonite,
A small amount of the slag reduction effect is exhibited, and moreover, it is more effective to reduce the slag by using water or a slurry together with water and a water reducing agent, etc. Bentonite 0.2 to 1 in 3
The range of 5 kg is preferable, 0.5 to 10 kg is more preferable, and 1.0 to 8 kg is the most preferable in view of the effect of reducing slag, securing strength and economical efficiency. When more than 15 kg of bentonite is used in 1 m 3 of concrete, the unit water amount becomes too large and the strength decrease tends to be large even if the swelling degree is small. If the amount of the water reducing agent is increased and the water-cement ratio is lowered so as not to reduce the strength, the concrete itself has a viscosity peculiar to the water reducing agent, and the slag reducing effect is reduced. If it is less than 0.2 kg, the degree of swelling is large, and even if it is used as a slurry, the effect of reducing slag is not obtained so much.

【0010】本発明の遠心力成形体は、単位セメント量
が350〜600kg/m3 、水セメント比が36〜25%
で、高性能減水剤はコンクリート中のセメント100重
量部に対して、固形分換算で0.05〜1.5重量部及
びベントナイトを0.2〜15kg/m3 配合してコンクリ
ートを練り混ぜ、スランプを0〜15cmとし、盛り込
み方式、又は、ポンプ圧送により型枠に投入し、遠心力
成形後、蒸気養生及び/又はオートクレーブ養生によっ
て得られる。
The centrifugal compact of the present invention has a unit cement amount of 350 to 600 kg / m 3 and a water cement ratio of 36 to 25%.
Then, the high-performance water reducing agent is based on 100 parts by weight of cement in concrete, 0.05 to 1.5 parts by weight of solid content and bentonite of 0.2 to 15 kg / m 3 are mixed, and the concrete is kneaded. The slump is 0 to 15 cm, and it is obtained by steam curing and / or autoclave curing after being put into a mold by a filling method or by pumping, and centrifugal force molding.

【0011】単位セメント量の多少は保水力の強化とい
う観点からノロ低減効果に影響を与え、かつ、他の条件
が同一の場合はセメント量が多い方が水セメント比を小
さくすることが出来るので強度にも良い影響を与える。
Since the amount of unit cement affects the effect of reducing slag from the viewpoint of strengthening the water retention capacity, and when the other conditions are the same, the larger the amount of cement, the smaller the water-cement ratio. It also has a positive effect on strength.

【0012】従って、単位セメント量、水セメント比、
高性能減水剤使用量、当該ノロ低減材量は、それぞれ、
有機的なつながりを持っているものであり、独立して限
定できるものではないが、ノロ低減効果と強度を確保す
るためには、当該ノロ低減材量が0.2〜15Kg/m3
範囲では単位セメント量は350〜600kg/m3 必要で
あり、好ましくは、単位セメント量は380〜550kg
/m3 である。単位セメント量が350kg/m3 未満では保
水力が小さくなりノロ低減効果が阻害され、600kg/m
3 を超える場合は不経済となるほかに、遠心力成形後の
パイル等の内面のペースト層が厚くなり過ぎて、移動中
の衝撃などにより脱落し易くなり好ましくない。
Therefore, the unit cement amount, the water cement ratio,
The amount of high-performance water reducing agent used and the amount of water loss reducing material are
It has an organic connection and cannot be independently limited, but in order to secure the slag reduction effect and strength, the slag reduction material amount is in the range of 0.2 to 15 kg / m 3 . Therefore, the unit cement amount is required to be 350 to 600 kg / m 3 , and preferably the unit cement amount is 380 to 550 kg.
/ m 3 . If the unit amount of cement is less than 350 kg / m 3 , the water retention capacity will be small and the effect of reducing slag will be impaired.
If it exceeds 3 , not only is it uneconomical, but the paste layer on the inner surface of the pile or the like after centrifugal force forming becomes too thick, and it is easy to fall off due to shock during movement, which is not preferable.

【0013】本発明で使用されるセメントとしては、普
通、早強、超早強、及び中庸熱等の各種ポルトランドセ
メント、これらポルトランドセメントに高炉スラグ、フ
ライアッシュ、又はシリカを配合した各種混合セメン
ト、並びに、微粉スラグをJIS規格以上に配合したス
ラグ主体のセメントや鋼管ライニングで使用されるアル
ミナセメント等が挙げられる。
As the cement used in the present invention, various kinds of portland cements such as normal, early strength, ultrafast strength, and moderate heat, various mixed cements obtained by blending these portland cements with blast furnace slag, fly ash, or silica, In addition, slag-based cement in which fine powder slag is mixed in accordance with JIS standards or higher, alumina cement used in steel pipe lining, and the like can be mentioned.

【0014】コンクリートスランプを0〜18cmに限定
した理由は、スランプが18cmを超える軟らかさで
は、ノロの発生を低減してもパイル等の内面のペースト
層が軟らかくなり過ぎて移動中の衝撃などにより脱落し
易くなり好ましくなく、反対にスランプは小さいほどノ
ロ低減効果は発揮されることによるものである。しかし
ながら同じスランプ0でもスランプコーンに良く詰まら
ないような状態では遠心成形体の端部にジャンカが発生
し易くなることから、より好ましいスランプは、1.0
〜15cmである。
The reason why the concrete slump is limited to 0 to 18 cm is that if the slump is softer than 18 cm, the paste layer on the inner surface of the pile becomes too soft even if the occurrence of slag is reduced, and the impact is generated during movement. This is because it tends to fall off, which is not preferable, and conversely, the smaller the slump, the more the effect of reducing slag is exhibited. However, even with the same slump 0, a jumper is likely to occur at the end of the centrifugal molded body in a state where the slump cone does not clog well, so a more preferable slump is 1.0.
~ 15 cm.

【0015】本発明で使用するコンクリートの水セメン
ト比は36〜25%である。水セメント比が36%を超
えると当該ノロ低減材を用いたコンクリートは遠心力成
形による脱水量が少なく、遠心力成形体の水セメント比
が下がらないことから、例えば、蒸気養生で製造するJ
ISのPCパイルの設計強度である500kgf /cm2を確
保することは困難であり、また、PHCパイルではオー
トクレーブ養生しても、或いは蒸気養生用の高強度混和
材を使用して蒸気養生を行っても設計強度の800kgf/
cm2 を確保することは困難である。また、25%未満の
コンクリートを得るには単位セメンント量を多くする必
要があり、この場合も遠心成形後のパイルなどの内面の
ペースト層の厚さが厚くなり過ぎて、移動中の衝撃など
で脱落し易くなるので好ましくない。より好ましくは3
4〜26%である。
The concrete used in the present invention has a water-cement ratio of 36 to 25%. When the water-cement ratio exceeds 36%, the concrete using the slag reduction material has a small amount of dehydration by centrifugal force molding, and the water-cement ratio of the centrifugal force molded body does not decrease.
It is difficult to secure the design strength of the IS PC pile of 500 kgf / cm 2 , and the PHC pile can be steam-cured by autoclave curing or by using a high-strength admixture for steam curing. Even design strength of 800kgf /
It is difficult to secure cm 2 . Also, in order to obtain concrete of less than 25%, it is necessary to increase the unit cement amount, and in this case too, the thickness of the paste layer on the inner surface of the pile after centrifugal molding becomes too thick, which may cause impact during movement. It is not preferable because it easily falls off. More preferably 3
4 to 26%.

【0016】高性能減水剤は、ノロ防止効果の助長と水
セメント比を36〜25%とし強度確保の両面から必要
である。高性能減水剤とは、従来のリグニンスルホン酸
塩系などよりも減水率の大きい減水剤であり、一般に市
販されている高性能減水剤はポリアルキルアリルスルホ
ン酸塩系、メラミンホルマリン樹脂スルホン酸塩系、芳
香族アミノスルホン酸塩系高分子、ポリカルボン塩系の
いずれかを主成分とし、また、これらの混合型がある。
The high-performance water reducing agent is necessary from the standpoint of promoting the anti-slag effect and increasing the water-cement ratio to 36 to 25% to secure the strength. A high-performance water reducing agent is a water reducing agent having a greater water reduction rate than conventional lignin sulfonates and the like, and commercially available high-performance water reducing agents include polyalkylallyl sulfonates and melamine formalin resin sulfonates. The main component is any one of a polymer, an aromatic aminosulfonate polymer, and a polycarboxylic acid salt, and there is a mixed type of these.

【0017】ポリアルキルアリルスルホン酸塩系の高性
能減水剤としては、メチルナフタレンスルホン酸ホルマ
リン縮合物、ナフタレンスルホン酸ホルマリン縮合物、
及びアントラセンスルホン酸ホルマリン縮合物等が挙げ
られ、その市販品としては、花王社製商品名「 マイティ
ー100 」 、「 マイティー150 」 、「マイティ2000」シリ
ーズなど、第一工業製薬社製商品名「 セルフロー110P」
等、竹本油脂社製商品名「 ポールファイン510N」 等、山
陽国策パルプ社製商品名「 サンフローPS」 、「サンフロ
ーHS700 」等、並びに、電気化学工業社製商品名「 FT
-500」 等が代表的なものであり、メラミンホルマリン樹
脂スルホン酸塩系高性能減水剤としては、昭和電工社製
商品名「 メルメントF-10」 や「 メルメントF-20」 など、
デンカグレース社製商品名「 FT-3S 」 等が挙げられ、芳
香族アミノスルホン酸塩系としては藤沢薬品(株)商品
名「パリック200」シリーズ等が挙げられる。
As the polyalkylallyl sulfonate-based high-performance water reducing agent, methylnaphthalenesulfonic acid formalin condensate, naphthalenesulfonic acid formalin condensate,
And anthracene sulfonic acid formalin condensate, etc., and commercially available products include Kao Corporation's trade names "Mighty 100", "Mighty 150", "Mighty 2000" series, etc. 110P "
Takemoto Yushi Co., Ltd. product name "Pole Fine 510N", Sanyo Kokusaku Pulp Company product name "Sunflow PS", "Sunflow HS700", etc., and Denki Kagaku Kogyo Co., Ltd. product name "FT
-500 "is a typical example, and examples of melamine formalin resin sulfonate-based high-performance water reducing agents include Showa Denko's trade names" Melment F-10 "and" Melment F-20 ".
Examples include Denka Grace's trade name “FT-3S”, and examples of aromatic amino sulfonates include Fujisawa Yakuhin's trade name “Palic 200” series.

【0018】また、ポリカルボン酸塩系では、オレフィ
ン−マレイン酸共重合体系、アルケニルエーテル−無水
マレイン酸共重合体系、アクリル酸塩−アクリル酸エス
テル共重合体系(この中にはカルボキシ基、スルホン酸
基含有の多元ポリマーやポリエーテルカルボン酸塩系が
ある)などがあり、これらにスランプ保持性を高めるた
めに加水分解性ポリカルボン酸架橋体を添加したもの等
が挙げられる。
Further, in the polycarboxylic acid salt system, an olefin-maleic acid copolymer system, an alkenyl ether-maleic anhydride copolymer system, an acrylate-acrylic acid ester copolymer system (wherein a carboxy group and a sulfonic acid group are included). Group-containing multi-component polymers and polyether carboxylic acid salts) and the like, and those to which a hydrolyzable polycarboxylic acid cross-linked product is added in order to enhance the slump retention property.

【0019】これらの市販品としては、デンカグレース
社製商品名「ダーレックススーパー200 」、竹本油脂社
商品名「チュポールHP11」、ポゾリス物産社商品名
「レオビルドSP−8HS」等のシリーズが挙げらる。
Examples of these commercially available products include a series of products such as "Darlex Super 200" manufactured by Denka Grace Co., Ltd., "Chupol HP11" manufactured by Takemoto Yushi Co., Ltd., and "Reobuild SP-8HS" manufactured by Pozzolis Co. It

【0020】高性能減水剤の使用量は、増加させると減
水性は上がり水セメント比が下がるので強度も大きくな
るが、ノロ防止の観点からも適正量が示されるものであ
り適正量を超えて添加するとノロ低減効果は全く示され
なくなる。そしてその適性量の上限は当該ノロ低減材の
使用量や減水剤の添加方式(同時添加、後添加など)な
どにより変化するものである。ポリカルボン酸塩系高性
能減水剤の方が、他の高性能減水剤よりも少量で減水率
を大きくするが、使用量を多くすると遅延性が大きくな
り強度の低下を招くので、ポリカルボン酸塩系高性能減
水剤の使用量はセメント100重量部に対して固形分換
算で0.05〜0.5重量部、その他の高性能減水剤は
0.3〜1.5重量部の範囲で添加され、0.05重量
部未満ではポリカルボン酸塩系でも減水効果は小さく、
他の高性能減水剤を1.5重量部を超えて添加しても減
水率は上がらないことと粘性が出易く、当該ノロ低減材
の添加量を多くしてもノロ低減効果を阻害するので好ま
しくない。より好ましくは、ポリカルボン酸塩系高性能
減水では、0.1〜0.3重量部、他の高性能減水剤の
場合は、0.4〜1.2重量部である。
When the amount of the high-performance water-reducing agent used is increased, the water-reducing property is increased and the water-cement ratio is lowered, so that the strength is also increased. However, from the viewpoint of preventing slag, an appropriate amount is indicated and the amount exceeds the appropriate amount. When added, no slag reducing effect is exhibited. The upper limit of the appropriate amount varies depending on the amount of the noro reduction material used and the method of adding the water reducing agent (simultaneous addition, post-addition, etc.). Polycarboxylic acid salt-based high-performance water reducing agents increase the water reduction rate with a smaller amount than other high-performance water reducing agents, but increasing the amount used increases the delay and leads to a decrease in strength. The amount of the salt-type high-performance water reducing agent used is 0.05 to 0.5 parts by weight in terms of solid content with respect to 100 parts by weight of cement, and the other high-performance water reducing agents are in the range of 0.3 to 1.5 parts by weight. If it is added and less than 0.05 parts by weight, the water reducing effect is small even with a polycarboxylic acid salt type,
Even if the other high-performance water reducing agent is added in an amount of more than 1.5 parts by weight, the water reduction rate does not increase and the viscosity is likely to occur. Even if the addition amount of the water-reducing material is increased, the water-reducing effect is hindered. Not preferable. More preferably, it is 0.1 to 0.3 parts by weight in the case of polycarboxylic acid salt-based high performance water reducing agent, and 0.4 to 1.2 parts by weight in the case of other high performance water reducing agents.

【0021】本発明における常圧蒸気養生やオートクレ
ーブ養生方法は常法でよく、特に限定はされないもので
あり、常圧蒸気養生において強度確保のために前記高強
度混和材などの使用は好ましく、具体的にはセッコウ類
を主成分としたものが市販されている。また、鋼管との
付着力を上げるためにセメント膨張材等との使用も好ま
しい。これらセメント混和材は粉末度が細かいか、また
は、水和活性が高いので保水力を高めノロ防止効果を助
長するものである。
The atmospheric steam curing and autoclave curing methods in the present invention are not particularly limited, and it is preferable to use the above-mentioned high-strength admixture for securing strength in atmospheric steam curing. In general, gypsum-based ones are commercially available. It is also preferable to use a cement expansive material or the like in order to increase the adhesive force with the steel pipe. These cement admixtures have a fine powdery degree or have high hydration activity, and therefore enhance water retention and promote anti-slag effect.

【0022】また、本発明のノロ低減材はモルタルやコ
ンクリートを練り混ぜるときに添加するものであり、 そ
の練り混ぜ方法も通常行われている方法で良いものであ
る。そして、本発明のノロ低減材の添加方法も特に限定
はされない。従って、粉末のままコンクリートを練り混
ぜる時に一緒に添加しても良いし、又は、練り混ぜ水の
一部又は全量に懸濁してスラリー状にして投入しても良
く、さらには、減水剤と練り混ぜ水の一部又は全量に懸
濁して投入しても良い。そして粉末状態で投入するより
は、懸濁してスラリーにして投入する方がより少量でノ
ロ防止効果が発揮されるのでスラリー添加は特に好まし
い。なお、投入のタイミングは、減水剤を後添加する練
り混ぜ方式では、減水剤を添加した後に練り混ぜ水の一
部と懸濁したスラリーを投入する方が練り混ぜ時間が短
くてもノロ防止効果が大きくなるので好ましく、減水剤
を練り混ぜ水と一緒にして同時に添加する練り混ぜ方式
では、練り混ぜ水と減水剤とで懸濁して他のコンクリー
ト材料と一緒に投入するのが好ましい。
The anti-lorosity material of the present invention is added when kneading mortar or concrete, and the kneading method may be a commonly used method. The addition method of the slag reducing material of the present invention is not particularly limited. Therefore, it may be added together when mixing the concrete as powder, or may be suspended in a part or all of the mixing water in the form of a slurry, and further mixed with a water reducing agent. You may suspend and mix in a part or all amount of mixing water. It is particularly preferable to add the slurry because the effect of preventing slag is exhibited in a smaller amount when the material is suspended and made into a slurry rather than in the powder state. In addition, as for the timing of addition, in the kneading method in which the water reducing agent is added later, it is more effective to add the water reducing agent and then add a part of the kneading water and the suspended slurry, even if the kneading time is short, to prevent slag. In the kneading method in which the water-reducing agent is added together with the water, it is preferable to suspend the water-reducing agent and the water-reducing agent together and to add them together with other concrete materials.

【0023】本発明における遠心力成形方法は、低速、
中速( 中速I、中速II) 、高速を用いた3〜4段階で行
う常法が使用され、特に、制限されるものではない。低
速のGNo. は、本発明のノロ低減材を添加したコンクリ
ートはプラスチックとなるので軸方向への延びを良くす
るために、特に、盛り込み式等の低スランプの場合は、
ジャンカ防止のため低速を3G以下が好ましく、0.5
〜2Gがより好ましい。低速の回転時間は、0.5min
以上が好ましく、1min 以上がより好ましく、2〜6mi
n が最も好ましい。中速は、中速Iと中速IIを入れ全体
で4段階とする場合は、中速Iは、遠心力成型体の肉厚
を均一にするために、4〜8G程度で0.5min 以上行
い、さらに、中速IIとして、円周方向に骨材を配列さ
せ、高速に移行する準備を整えるために、スランプが5
cm以下の低い場合は12〜20Gで、また、スランプが
5cmを超えるポンプ打ちでは8〜15Gで、0.5min
以上行うことが好ましく、より好ましくは1min 以上、
2〜5min 行うことが最も好ましい。高速は、GNo. も
回転時間も特に規制や統一する必要はなく、ノロの発生
がなくて締まりが良く、運搬時などの衝撃で脱落しなけ
れば良いものであり、例えば、ポンプ打ちでスランプが
高い場合や、スランプが小さくても単位粉体量が少なく
砕砂等を使用した保水力が小さい締まり易いコンクリー
トの場合では20G程度で回転時間が1min 程度で良い
場合もある。また、反対に、単位粉体量が多くて保水力
が強くてスランプが小さく、大口径のパイルなどの場合
は30G程度で20min 以上必要な場合もある。
The centrifugal molding method according to the present invention uses a low speed,
A conventional method of performing in medium speed (medium speed I, medium speed II) or high speed in 3 to 4 steps is used, and it is not particularly limited. The low-speed G No. is the concrete to which the noro reduction material of the present invention is added, which is plastic, so that the axial extension is improved. Especially, in the case of a low slump such as a built-in type,
A low speed of 3G or less is preferred to prevent jumpers, and 0.5
2G is more preferable. Low speed rotation time is 0.5 min
The above is preferable, 1 min or more is more preferable, 2 to 6 mi
n is most preferred. When medium speed I and medium speed II are put in four stages as a whole, medium speed I is about 4 to 8 G for 0.5 min or more in order to make the wall thickness of the centrifugal force molded body uniform. In addition, as a medium speed II, the aggregates are arranged in the circumferential direction, and the slump is set to 5 to prepare for the high speed transition.
It is 12 to 20G when the height is lower than cm, and 8 to 15G when the slump is more than 5 cm, and 0.5 min.
It is preferable to perform the above, more preferably 1 min or more,
Most preferably, it is carried out for 2 to 5 minutes. High speed does not require any regulation or unification of G No. and rotation time, it has good tightness without slag and does not fall off due to shock during transportation. For example, slump by pumping In the case of high concrete or in the case of concrete which has a small amount of powder and has small water retention capacity such as crushed sand and has a small water retention capacity and is easy to tighten, a rotation time of about 20 G and a rotation time of about 1 min may be sufficient. On the other hand, in the case of a pile having a large diameter such as a large amount of powder, a strong water retention ability and a small slump, and a large diameter pile, it may be necessary for 20 minutes or more at about 30G.

【0024】[0024]

【実施例】以下、本発明を実施例により具体的に説明す
るが、本発明はこれら実施例には限定されるものではな
い。 実施例1 膨潤度の異なるベントナイトを乾式篩いで篩って各々粒
度範囲のベントナイトを調整した。表1のコンクリート
配合に基づいて、砕砂、砕石、及びセメント+ベントナ
イト(すなわち、ベントナイトはこの場合は粉末添加と
し、単に重量で砂と置き代えて添加した)を遊星型の容
量100リットルミキサーに投入し20秒間ドライで撹
拌した後、練り混ぜ水に高性能減水剤を溶解させた水溶
液を添加し、90秒間練り混ぜて40リットルのコンク
リートを作製した。スランプを測定した。作製したコン
クリートを18Kg一定量型枠に投入し、低速を2G×3
min 、中速Iを4G×1min 、中速IIを10G×3min
、高速を30G×5min の条件で遠心力成形し、外径
20×長さ30×厚さ5cmの遠心力成形供試体を作製
し、この時発生するノロ量を測定した。この際、発生し
たノロが漏れないように型枠の両端の中空開放部に蓋を
して遠心力成形を行った。また、成形した供試体を前置
き2時間後、昇温速度20℃/hrs で80℃まで昇温
し、そのまま4時間保持した後、翌日まで放冷してから
脱型し、温度20℃±3℃で室内養生して材齢28日の
圧縮強度を測定した。その結果を表2に示す。なお、ス
ランプ値は、水セメント比を一定として高性能減水剤の
添加量で調整した。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. Example 1 Bentonite having different swelling degrees was sieved with a dry sieve to prepare bentonites each having a particle size range. Add crushed sand, crushed stone, and cement + bentonite (that is, bentonite was added as powder in this case, simply added by replacing sand by weight) to a planetary-type capacity 100 liter mixer based on the concrete mix in Table 1. Then, the mixture was dry-stirred for 20 seconds, then an aqueous solution in which a high-performance water reducing agent was dissolved in kneading water was added, and the mixture was kneaded for 90 seconds to prepare 40 liters of concrete. The slump was measured. Put the produced concrete in a fixed amount of 18 kg in a formwork, and operate at a low speed of 2G x 3
min, medium speed I is 4G × 1min, medium speed II is 10G × 3min
Centrifugal force molding was performed at a high speed of 30 G × 5 min to prepare a centrifugal force molding test piece having an outer diameter of 20 × length of 30 × thickness of 5 cm, and the amount of slag generated at this time was measured. At this time, the hollow open portions at both ends of the mold were capped to prevent leakage of the generated glue, and centrifugal molding was performed. In addition, after 2 hours of pre-positioning the molded specimen, the temperature was raised to 80 ° C. at a heating rate of 20 ° C./hrs, held for 4 hours, then allowed to cool until the next day, and then demolded at a temperature of 20 ° C. ± 3. The sample was cured at room temperature in ° C for 28 days and the compressive strength was measured. The results are shown in Table 2. The slump value was adjusted by the addition amount of the high-performance water reducing agent while maintaining the water-cement ratio constant.

【0025】[0025]

【表1】 [Table 1]

【0026】<使用材料> セメント:電気化学工業社製、普通ポルトランドセメン
ト 砕砂 :新潟県姫川産、砕砂、比重2.64 砕石 :新潟県姫川産、砕石、比重2.64 高性能減水剤A:第一工業製薬社製商品名「 セルフロー
110P」 主成分ポリアルキルアリルスルホン酸塩系、粉末 ベントナイト: a.膨潤度 22(A.C.C.法)天然品 b.膨潤度 25(A.C.C.法)天然品 c.膨潤度 30(A.C.C.法)天然品 d.膨潤度 45(A.C.C.法)精製品 e.膨潤度 80(A.C.C.法)アルキルトリアル
コキシシランで化学修飾したもの a〜eの市販のベントナイトを150,90,63,4
4μmの篩いで篩って、150μ上、150〜90μ
m、90〜63μm、63〜44μm、44μm下の粒
度分布のものを得、実施例に使用した。 イ.150μ上 ロ.150〜90μm ハ.90〜63μm ニ.63〜44μm ホ.44μm下 ヘ.篩わないもの 〈測定方法〉 ・スランプ値:JIS A1101に準拠 ・ノロ量 :メスシリンダーを用いて測定 ・圧縮強度 :JIS A1108に準拠
<Materials used> Cement: Normal Portland cement manufactured by Denki Kagaku Kogyo Co., Ltd. Crushed sand: Himekawa, Niigata Prefecture, crushed sand, specific gravity 2.64 Crushed stone: Himekawa, Niigata prefecture, crushed stone, specific gravity 2.64 High-performance water reducing agent A: Daiichi Kogyo Seiyaku Product name "Cell Flow"
110P ”Main component polyalkylallyl sulfonate system, powder Bentonite: a. Swelling degree 22 (A.C.C. method) natural product b. Swelling degree 25 (A.C.C. method) natural product c. Swelling degree 30 (A.C.C. method) natural product d. Swelling degree 45 (A.C.C. method) purified product e. Swelling degree 80 (A.C.C. method) Chemically modified with alkyltrialkoxysilane Commercially available bentonites a to e are 150, 90, 63, 4
Sieving with a 4 μm sieve, 150 μ above, 150-90 μ
m, 90-63 μm, 63-44 μm, 44 μm particle size distribution was obtained and used in the examples. I. 150μ above b. 150 to 90 μm c. 90-63 μm d. 63 to 44 μm e. Under 44 μm F. Non-sieving <Measurement method> • Slump value: according to JIS A1101 • Amount of slag: Measured using a graduated cylinder • Compressive strength: According to JIS A1108

【0027】[0027]

【表2】 [Table 2]

【0028】表2よりベントナイトの膨潤度が22を超
えると添加量の多少に拘らず、63μm上と下ではノロ
低減効果が異なり、63μm下が顕著なノロ低減効果を
示していることが分かる。
It can be seen from Table 2 that when the degree of swelling of bentonite exceeds 22, the slag reducing effect differs between 63 μm above and below, and 63 μm below shows a remarkable slag reducing effect, regardless of the amount of addition.

【0029】実施例2 表1のコンクリートの基本配合を使用し、cのベントナ
イトで63μmで篩い、63μm下のベントナイトを用
いてその添加量を変え、実施例1と同様の試験を行っ
た。結果を表3に示す。なお、使用した高性能減水剤は
実施例1で使用したものと、高性能減水剤Bを一部使用
した。また、スランプを合わせるために、減水剤の添加
量を変え水セメント比を一定とした場合と、減水剤の添
加量はそのままで、単位水量でスランプを一部調整し
た。 〈使用材料〉 高性能減水剤B:デンカグレース(株)製商品名「ダー
レックススーパー200」ポリカルボン酸塩系(固形化
した塊状のもの)
Example 2 The same test as in Example 1 was carried out using the basic mix of concrete in Table 1, sieving with bentonite of c at 63 μm, and changing the addition amount using bentonite under 63 μm. The results are shown in Table 3. The high-performance water reducing agent used was the one used in Example 1 and a part of the high-performance water reducing agent B. In addition, in order to match the slump, the amount of the water reducing agent was changed and the water-cement ratio was kept constant, and the amount of the water reducing agent was unchanged, and the slump was partially adjusted with the unit amount of water. <Materials used> High-performance water reducing agent B: Denka Grace Co., Ltd. product name "Darlex Super 200" polycarboxylic acid salt type (solidified block)

【0030】[0030]

【表3】 [Table 3]

【0031】表3より水セメント比を一定として63μ
m下のベントナイトの添加量を増加させると高性能減水
剤使用量は多くなるが、ベントナイトを15kg/m3 以上
に添加しても高性能減水剤量が1.5重量部を超えると
ノロ低減効果は無くなり、高性能減水剤量は1.5重量
部以下、好ましくは1.2重量部以下であることが示さ
れる。また、高性能減水剤量を少なくするとノロ低減効
果は極端に小さくはならないが、同一スランプを得るた
めの単位水量の増加の割合が大きく、水セメント比が3
6%を超えるようになると500kgf/cm2 のパイルなど
の設計強度の確保が困難となる傾向を示し、また、ポリ
カルボン酸塩系減水剤は減水作用は大きいが添加量を多
くすると添加量を0.5重量部を超えて添加すると遅延
性が大きくなり強度の確保が困難となる傾向を示してい
る。
From Table 3, it is assumed that the water-cement ratio is 63 μ.
The amount of high-performance water reducing agent used increases as the amount of bentonite below 1 m is increased, but the amount of high-performance water reducing agent exceeds 1.5 parts by weight even if bentonite is added to 15 kg / m 3 or more. The effect disappears and it is shown that the amount of the high performance water reducing agent is 1.5 parts by weight or less, preferably 1.2 parts by weight or less. Also, if the amount of high-performance water reducing agent is reduced, the effect of reducing slag does not become extremely small, but the rate of increase in the unit water amount for obtaining the same slump is large and the water cement ratio is 3
If it exceeds 6%, it tends to be difficult to secure the design strength of a pile of 500 kgf / cm 2 , and the polycarboxylic acid salt type water reducing agent has a large water reducing action, but if the addition amount is increased, the addition amount is increased. If it is added in an amount of more than 0.5 part by weight, the retardation becomes large and it tends to be difficult to secure the strength.

【0032】実施例3 実施例2の実験NO.2−5〜8について練り混ぜ水全
量と減水剤とベントナイトを懸濁してスラリー添加し、
実施例1と同様の試験を行った。結果を表4に示す。
Example 3 Experiment No. 2 of Example 2. For 2-5 to 8, the total amount of water, the water reducing agent, and bentonite are suspended and added to the slurry,
The same test as in Example 1 was performed. The results are shown in Table 4.

【0033】[0033]

【表4】 [Table 4]

【0034】表4から、スラリーで添加するとノロ低減
効果が増幅され、強度も出易くなることが顕著に示され
る。
From Table 4, it is clearly shown that the addition of a slurry amplifies the effect of reducing slag and makes it easier to obtain strength.

【0035】実施例4 表5の単位セメント量と水セメント比と変えたコンクリ
ート配合を用いて実施例1と同様な試験を行った。ベン
トナイトは、cのベントナイトで63μm下のものを使
用し、高性能減水剤は実施例1と同様とした。また、試
験項目に内面のペースト層の厚さの測定を加えた。ま
た、一部の配合のコンクリートを単位水量を増減し、ス
ランプを任意に変えたコンクリートも使用した。試験結
果を表6〜7に示す。
Example 4 The same test as in Example 1 was conducted using concrete mixes in which the unit cement content and the water cement ratio shown in Table 5 were changed. As the bentonite, the bentonite of c under 63 μm was used, and the high performance water reducing agent was the same as in Example 1. In addition, measurement of the thickness of the paste layer on the inner surface was added to the test items. In addition, a concrete with a certain composition was used in which the unit water amount was increased or decreased and the slump was arbitrarily changed. The test results are shown in Tables 6-7.

【0036】〈使用測定法〉 ペースト層の厚さ:成形後、モノサシをペースト層にさ
し込んで測定
<Measurement method used> Thickness of paste layer: After molding, insert a flat blade into the paste layer and measure.

【0037】[0037]

【表5】 [Table 5]

【0038】[0038]

【表6】 [Table 6]

【0039】[0039]

【表7】 [Table 7]

【0040】実施例5 表8のコンクリート配合を使用して、1m3のパン型ミキ
サーで0.7m3のコンクリートを90秒練り混ぜた。ベ
ントナイトは、cのベントナイトで63μm下のものを
使用した。なお、ベントイトは練り混ぜ水全量と混合し
たスラリーにして添加した。また、高性能減水剤Cと蒸
気養生用の高強度混和材を用いた。遠心力成形条件は、
練り混ぜたコンクリートを用いて低速1.5G×4分、
中速Iを4G×1分、中速IIは15G×3分、高速を2
5G×3分として、外径300mm×長1m×60mm
と外径300mm×長さ3m×厚さ60mmの有効プレ
ストレス40kgf/cm2 のA種の単杭を2種類製造した。
なお、パイルの仕様は主筋外径8mmのPC鋼棒を6
本、ラセン筋は外径5mmの普通鉄線を50mmの間隔
とした。また、コンクリートは盛り込み方式で盛り込
み、比較のブランクはノロが発生する分を見越してコン
クリート投入量を5vol.%多くした。蒸気養生条件
は、製柱後、時間前養生した後、20℃/hrの速度で
75℃まで上げ、そのまま4時間保持した後、養生層の
中で翌日まで自然放冷して脱型し、屋外に1週間養生し
たときの、外径300mm×長1m×60mmの単杭の
圧縮強度と外径300mm×長さ3m×厚さ60mmの
単杭の静曲げ強度を測定した。その結果を表9に示す。 〈使用材料〉 セメント:電気化学工業社製、普通ポルトランドセメン
ト 砂 :富山県庄川産、砂、比重2.66 砕石 :富山県庄川産、砕石、比重2.66 高性能減水剤C:電気化学工業(株)製商品名「FT−
500」固形分43%の液体ポリアルキルアリルスルホ
ン酸塩系 高強度混和材:電気化学工業(株)製商品名「デンカΣ
1000」 〈測定条件〉 ・静曲げ強度:JIS A5337に準拠
Example 5 Using the concrete mix of Table 8, 0.7 m 3 of concrete was mixed for 90 seconds in a 1 m 3 pan mixer. The bentonite used was c bentonite having a thickness of 63 μm or less. In addition, bentoite was added as a slurry mixed with the whole amount of kneading water. Further, a high performance water reducing agent C and a high strength admixture for steam curing were used. Centrifugal force molding conditions are
Using mixed concrete, low speed 1.5G x 4 minutes,
Medium speed I is 4G x 1 minute, medium speed II is 15G x 3 minutes, high speed is 2
5G x 3 minutes, outer diameter 300mm x length 1m x 60mm
And two types of A type single piles having an outer diameter of 300 mm, a length of 3 m, and a thickness of 60 mm and an effective prestress of 40 kgf / cm 2 .
The pile specifications are 6 bars for PC steel rods with an outer diameter of 8 mm.
As for the book and the spiral streak, ordinary iron wires having an outer diameter of 5 mm were arranged at intervals of 50 mm. In addition, concrete is filled by the filling method, and the blank for comparison is 5 vol. % Increased. The steam curing conditions are, after column curing, after curing for an hour, then raised to 75 ° C. at a rate of 20 ° C./hr and kept for 4 hours, then naturally cooled in the curing layer until the next day and demolded, The compressive strength of a single pile having an outer diameter of 300 mm × a length of 1 m × 60 mm and the static bending strength of a single pile having an outer diameter of 300 mm × a length of 3 m × a thickness of 60 mm were measured when the outdoor pile was cured for one week. The results are shown in Table 9. <Materials used> Cement: Normal Portland cement made by Denki Kagaku Kogyo Co., Ltd. Sand: Shogawa, Toyama Prefecture, sand, specific gravity 2.66 Crushed stone: Shogawa, Toyama Prefecture, crushed stone, specific gravity 2.66 High-performance water reducing agent C: Electrochemical industry Product name "FT-"
500 "Liquid polyalkylallyl sulfonate-based high-strength admixture with 43% solids: Denka Σ manufactured by Denki Kagaku Kogyo Co., Ltd.
1000 "<Measurement conditions> -Static bending strength: In accordance with JIS A5337

【0041】[0041]

【表8】 [Table 8]

【0042】[0042]

【表9】 [Table 9]

【0043】なお、本発明例ではノロの発生はなく、比
較のパイルは48リットル/m3のノロが発生し、結果的
にパイルの肉厚は、ほぼ、同様となった。
In the example of the present invention, no slag was generated, and 48 L / m 3 of slag was generated in the comparative pile, and as a result, the thickness of the pile was almost the same.

【0044】[0044]

【発明の効果】【The invention's effect】

1.本発明の膨潤度が22を超えて63μm以下の二次
粒子を主成分とするベントナイトを使用することによっ
て、遠心力成形体製造時のノロ低減効果を増強させるこ
とができる。 2.コンクリート配合などを限定することによりノロ低
減と、強度の確保が達成でき、かつ、圧縮強度だけでな
く、曲げ強度の優れたパイル等の製造が可能となる。 3.本発明のノロ低減材を使用することにより、現在、
産業廃棄物として廃棄されているノロの発生量を低減さ
せることができるので公害防止や環境保全に役立つ。
1. By using the bentonite containing the secondary particles having a swelling degree of more than 22 and 63 μm or less according to the present invention as a main component, it is possible to enhance the slag reduction effect during the production of the centrifugal force molded body. 2. By limiting the mix of concrete and the like, it is possible to reduce slag and to secure the strength, and it is possible to manufacture piles and the like having excellent bending strength as well as compressive strength. 3. By using the slag reducing material of the present invention,
Since it is possible to reduce the amount of slag that is discarded as industrial waste, it is useful for pollution prevention and environmental conservation.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 A.C.C.法による膨潤度が22を超
え、その最大二次粒子径が63μm以下のベントナイト
を主成分とする遠心力成形体製造用のノロ低減材。
1. A. C. C. The swelling degree by the method is more than 22, and the maximum secondary particle diameter is 63 μm or less.
【請求項2】 請求項1記載のノロ低減材と高性能減水
剤とを含有する遠心力製造用コンクリート。
2. A concrete for producing centrifugal force, which comprises the slag reducing material according to claim 1 and a high-performance water reducing agent.
【請求項3】 請求項2記載のコンクリートを遠心力成
形してなる遠心力成形体。
3. A centrifugal force molded body obtained by centrifugally molding the concrete according to claim 2.
【請求項4】 単位セメント量が350〜600kg/
m3 、水セメント比が36〜25%、スランプが0〜1
8cmで、高性能減水剤をコンクリート中のセメント10
0重量部に対して、固形分換算で0.05〜1.5重量
部配合し、さらに請求項1記載のノロ低減材を0.2〜
15kg/m3 配合したコンクリートを遠心力成形し、蒸気
養生及び/又はオートクレーブ養生することを特徴とす
る遠心力成形体の製造方法。
4. The unit amount of cement is 350 to 600 kg /
m 3, water cement ratio is 36 to 25%, slump 0-1
8 cm, high performance water reducer cement in concrete 10
0.05 to 1.5 parts by weight in terms of solid content is blended with 0 part by weight, and the slag reducing agent according to claim 1 is added to
A method for producing a centrifugal force molded body, which comprises subjecting concrete mixed with 15 kg / m 3 to centrifugal force molding, and steam curing and / or autoclave curing.
JP08674494A 1994-04-25 1994-04-25 Noro reducing material, centrifugal force molded body using the same, and method for producing the same Expired - Lifetime JP4086328B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08674494A JP4086328B2 (en) 1994-04-25 1994-04-25 Noro reducing material, centrifugal force molded body using the same, and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08674494A JP4086328B2 (en) 1994-04-25 1994-04-25 Noro reducing material, centrifugal force molded body using the same, and method for producing the same

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2004135217A Division JP4220930B2 (en) 2004-04-30 2004-04-30 Concrete for manufacturing centrifugal force molded body, centrifugal force molded body using the same, and method for manufacturing the same

Publications (2)

Publication Number Publication Date
JPH07291687A true JPH07291687A (en) 1995-11-07
JP4086328B2 JP4086328B2 (en) 2008-05-14

Family

ID=13895307

Family Applications (1)

Application Number Title Priority Date Filing Date
JP08674494A Expired - Lifetime JP4086328B2 (en) 1994-04-25 1994-04-25 Noro reducing material, centrifugal force molded body using the same, and method for producing the same

Country Status (1)

Country Link
JP (1) JP4086328B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001206750A (en) * 2000-01-24 2001-07-31 Denki Kagaku Kogyo Kk Sludge reducing material, centrifugally formed body made using the same and method for manufacturing the body
JP2002321953A (en) * 2001-04-25 2002-11-08 Denki Kagaku Kogyo Kk Whitewash decreasing agent and method for producing centrifugally molded product using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001206750A (en) * 2000-01-24 2001-07-31 Denki Kagaku Kogyo Kk Sludge reducing material, centrifugally formed body made using the same and method for manufacturing the body
JP4642177B2 (en) * 2000-01-24 2011-03-02 電気化学工業株式会社 Sludge reducing material, centrifugal molded body using the same, and manufacturing method thereof
JP2002321953A (en) * 2001-04-25 2002-11-08 Denki Kagaku Kogyo Kk Whitewash decreasing agent and method for producing centrifugally molded product using the same

Also Published As

Publication number Publication date
JP4086328B2 (en) 2008-05-14

Similar Documents

Publication Publication Date Title
JPH0680456A (en) Fluid hydraulic composition
JP3558973B2 (en) Long-term preservable concrete compounding composition having thixotropic properties, method for producing the same, and method for producing concrete using the same
JPS61245095A (en) Waste treating vessel
JPH07291687A (en) Slag-reducing material, centrifugal molded article produced by using the material and its production
JP4220930B2 (en) Concrete for manufacturing centrifugal force molded body, centrifugal force molded body using the same, and method for manufacturing the same
JPH09295843A (en) High performance water reducing agent and cement composition using the same
JP2501638B2 (en) Centrifugal molding single mouth reducing agent and method for producing centrifugal molding using the same
JP3537179B2 (en) Slag reduction material, centrifugal force molded article using the same, and method of manufacturing the same
JPH11180756A (en) Cement composition using regenerated aggregate
JPH01242445A (en) Hydraulic cement composition
JP3454324B2 (en) Slag reduction material, centrifugal force molded article using the same, and method of manufacturing the same
JPH10287455A (en) Cement admixture and cement composition
JP3103195B2 (en) Concrete composition
JP3264892B2 (en) Slag reduction agent and method for producing centrifugal molded article using the same
JPH0154297B2 (en)
JP2001163655A (en) Hydraulic composition
JPH01242447A (en) Inhibitor for heat of hydration of concrete and production of concrete used thereof
JP2000178053A (en) Cement composition and production of concrete hardened body using the same
JP2003267772A (en) Grout composition
JP3085780B2 (en) Centrifugal molding cement
JPH11240742A (en) Slag diminishing agent
JP4615669B2 (en) Admixture and binder for heavy grout mortar and heavy grout mortar
JPH11268938A (en) Admixture for concrete and concrete composition using the same
JPH1158358A (en) Manufacture of cured material using sludge water
JP2002080259A (en) Hydraulicity composition

Legal Events

Date Code Title Description
A02 Decision of refusal

Effective date: 20040316

Free format text: JAPANESE INTERMEDIATE CODE: A02

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040430

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20071025

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080219

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 3

Free format text: PAYMENT UNTIL: 20110228

R150 Certificate of patent (=grant) or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110228

Year of fee payment: 3

R154 Certificate of patent or utility model (reissue)

Free format text: JAPANESE INTERMEDIATE CODE: R154

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110228

Year of fee payment: 3

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120229

Year of fee payment: 4

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120229

Year of fee payment: 4

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130228

Year of fee payment: 5

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140228

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term