JPH07256A - Manufacture and structure of air control bedding - Google Patents

Abstract

PURPOSE:To control the inside of a bed to about 30 deg.C temperature and about 45% humidity so that a sound sleep is given easily. CONSTITUTION:In the air control bedding consisting of air control bedding 1 in which a ventilation path through which controlled air passes is formed on one face of a skin coverlet, a temperature/humidity sensor 8 and an air control blower 15, inner cotton exists only on one face, but in a cold district, inner cotton is necessary on both faces. This double face air control bedding is constituted so that it can be delivered immediately by easily dealing with many kinds of diversification, and making it ready to be used as outer cloth and an outer cloth dome.

Description

Description: [0001] [Industrial field of application] The present invention is used as bedding for the health of all people. Moreover, domestic labor costs are high, and small lots cannot be produced during processing overseas, so small lots and immediate delivery are required in Japan. In such a production field, the present invention is an invention that satisfies all.

[0002] [Technology of Rarai] Patent application publication No. 40-1
6512. Practical model application publication No. 43-21375. Utility Model Application Publication No. 43-21378.21379.213
80. Etc. These are intended to return the air to warm it and not to remove the humidity. Further, as in the present invention, except for (15) air control blower, (8) temperature / humidity sensor, and (12) blower cap, it becomes a completely normal bedding. When buying, it is good to buy separately. I believe that the production method of the present invention has never existed.

[Problems to be solved by the invention] One-third of life is sleep, and it is important to sleep deeply for vitality tomorrow. The optimum conditions in the bed are around 30 ° C and humidity around 45%. In addition, it is cheap and easy to buy, and high-performance products are required depending on the person's demand. In such a case, a large amount of small quantities will be produced, resulting in increased costs, delayed delivery, or increased inventory. In addition, mass production in foreign countries will be difficult. The invention is intended to solve such a problem.

[0004] [Means for solving the problem] In order to solve the problem, (8) a hot / humidity sensor bag is attached to the futon on the skin, and an air pool of warm / cold air is created on one side of the futon, and the foot is warmest. Cold air tends to collect, and the chest squeezes air, creating a ventilation path that takes care of the heart and breathing.

(1) The air control futon is suitable for summer futon if it is used as shown in Fig.2, and if it is used as shown in Fig.3, it dries moisture even in summer and its air flow indirectly weakens the body, resulting in deep sleep. Can be used. The use of Fig. 4 is a view of the bedding that has been used in the fall and winter until now (15) when the air-controlled blower is in use. Shows the state used in. The (15) control blower used for this has the structure shown in FIG. 29 and can be freely attached and detached. Further, those who want an intermediate grade product are best suited to the double-sided air control futon of FIG. 19 (23), and those who are seeking the highest grade are best suited to the double-sided air control futon (25) of FIG. 26. As described above, small lots and varieties, diversification, and fast delivery of yen are not suitable for overseas production, such as the pattern of the surface material and the type of cotton pad, and overseas final production and inspection are required in Japan. is there. In this respect, the present invention is an invention that solves all the problems.

[Action] It has an action of providing a healthy day to deep sleep for all persons, regardless of the standard of living. Production and shipping, cost reduction The amount that can be delivered immediately in response to the consumer's demand, such as a small amount in storage, is enormous.

[0006] [Example] An example of the present invention will be described. The (7) outer cloth A partition cloth is sewn to the (2) outer cloth A of FIG. 6 to make a plurality of arbitrary sections. This section may be a free section as shown in FIGS. 6, 12, and 13. On the opposite surface, sew a velcro tape (11) at the position (11 ') corresponding to the blast port.
FIG. 7 is a sectional view taken along line BB. Next, on the back surface of (4) ventilation cloth A in FIG. 8, (7) sew a (7 ') ventilation cloth A partition cloth of the same width at a position facing the outer cloth A partition cloth, and on the opposite surface ( 6) The ventilation outer peripheral line and (9) the foot suture line are marked (c) the chest air reservoir (8) the temperature / humidity sensor is inserted (10) the temperature / humidity sensor bag is sewn from the air outlet (11). FIG. 9 is a sectional view taken along line CC. Next, in FIG. 10 (5) Ventilation cloth B, (6) Vent outer peripheral line B is marked at the same position as Vent outer peripheral line A, (a) Foot air pool, (b) Side air pool, (C) Chest air reservoir, (d) Chest ventilation passage,
(11) The position of the air outlet is shown. This (2) outer cloth A,
Basically, there are three sheets of (4) ventilation cloth A and (5) ventilation cloth B.
The process of completing the (1) air control futon in FIG. 1 will be described using three basic cloths. (5) Ventilation cloth B (4)
The (6) ventilation outer peripheral line A and the (6 ′) ventilation outer peripheral line B are overlapped and sewed on the ventilation cloth A. (8) The temperature and humidity sensor is not included. In this way, (a) foot air pool, (b) side air pool, (c) chest air pool,
(D) Chest ventilation passage and (11) air outlet are formed. Next, (7) an outer cloth A partition cloth and (7 ') a ventilation cloth A partition cloth are sewn together, and (3) a plurality of compartments into which the inner cotton A is put are formed.
Next, the outer cloth A, (4) ventilation cloth A, and (5) ventilation cloth B are sewn together at their outer peripheral portions to finish the side fabric. At this time, (3) the inlet for the inner cotton A is left open, and (12) the blower mouth matched with the blower die (11) is left to finish the side ground. Finally (3)
A certain amount of the inner cotton A is put into a plurality of compartments, and its mouth is closed to (1) an air control futon can be created. (3) For the inner cotton A, fine pieces of feather, wool, cotton, synthetic fiber, etc. are selected and used, and feathers are the best. Taking feathers as an example, 400g
If about 500 g is added, it is best to use it as a skin-cover for summer, and (11) Drying can be done without trouble by using a blower tube of a futon dryer in the blower opening. Also, as shown in Fig. 4, (a) If you hang a futon and use it in winter, you can get a good night's sleep without having to feel the cold when you enter the bed. Warm air is indirect and softly wraps you around. Fig. 5 shows a state where it is set on the (2) bed, and it is effective for long-term bedridden people as it has the effect of preventing bed sores and constantly blows out moisture from the back so that the skin does not become moist. If you use (8) temperature and humidity sensor, (12) blower cap, and (15) air control blower in Fig. 29 as a set, life 1 /
I believe that sleep of 3 gives the best deep sleep for good health.
Next spring. autumn. Examples of popular products suitable for winter will be described. (5) Ventilation cloth B of the three basic cloths explained above
The (20) ventilation cloth B partition cloth shown in FIG. 14 is sewn to form a plurality of sections. This section is (26) 16 in FIG.
The cells may be freely partitioned, such as the cell section, the (27) 25 cell section in FIG. This cloth is called (5 ') double-sided ventilation cloth B. (5') double-sided ventilation cloth B is sewn to (20) ventilation cloth B partition cloth (20 ') with outer cloth B partition cloth. (2
1) Sew on outer cloth B. (Fig. 16) (2) Outer cloth A, (4) Ventilation cloth A, (5 ') Double-sided ventilation cloth B
The above three sheets are finished in exactly the same manner as in FIG. 1 in the same manner as described above, and (3) the inside cotton A can be added. Then (2
0) A ventilation cloth B partition cloth and (20 ') an outer cloth B partition cloth are sewn together to form a compartment into which a plurality of (22) inner cotton B is put. Next, the outer peripheries of (2) outer cloth A and (4) ventilation cloth A (5 ') double-sided ventilation cloth B (21) outer cloth B are sewn together. At this time (3)
The inlets for the middle cotton A and (22) middle cotton B are opened.
The side land made in this way is BCEF shown in Fig. 18 ~
It is a BCEF sectional view. Add to this (3) Middle cotton A, (2
2) Filling the inner cotton B, the (23) double-sided air control futon of FIG. 19 is completed. (Note, Figure 6, Figure 6 ',
FIG. 6 ″, FIG. 7, FIG. 7 ′, FIG. 7 ″ and FIG. 8, FIG. 8 ′, FIG. 8 ″ and FIG. 9, 9 ′, 9 ″ are the same parts. (2) Outer cloth A, (4) Ventilation cloth A in FIG. 8 '.
Inside (5 ′) of the double-sided ventilation cloth B of (5 ′) in FIG. 14 and inside (6 ′) of ventilation double-sided ventilation cloth B (5 ″) of FIG.
As shown in the double-sided ventilation cloth B, (24) ventilation cloth B dome partition cloth is sewn to obtain (5 ″) double-sided ventilation cloth B. These three pieces are sewn as described above, and then ( 5 ″) Two center (20) ventilation cloths B in the double-sided ventilation cloth B
The (20) ventilation cloth B partition cloth excluding the partition cloth and (2
4) Ventilation cloth B at the position facing the dome partition cloth (26)
Sew outer cloth B partition cloth and (24 ') outer cloth B dome partition cloth. This is referred to as (21 ') outer cloth for B dome. These four cloths are sewn by the method described above, and the BCGH of FIG.
~ A cross-sectional view of BCGH can be made. (3) Middle cotton A,
(22) BCGH in FIG.
It is sectional drawing of BCGH. Fig. 27 is a view in which three sheets of (5 ") double-sided ventilation cloth B are sewn together and a certain amount of inner cotton is put in. Fig. 28 is a cross-sectional view taken along line I-I, showing (28) double-sided air control futon half. Fig. 28 shows the product in which the inner cotton is put in, but the sewing process overseas is imported (3) without the inner cotton A. In Japan (21) Outer fabric B,
(21 ') Outer cloth for B dome can be prepared for each order and thrown in by filling in the cotton pad according to the order, sewing can be inspected, everything is safe and stock is not too much May be. FIG. 29 shows (8) temperature / humidity sensor (head shows temperature and humidity. A soft cord is optimal) (12) blower cap, (13) blower connection port When these three points are connected (8)
The temperature and humidity sensor circuit is completed. (14) Blower bellows, pipe (15) Air control blower (16)
The power switch (17) is a temperature and humidity time setting button (18) is a display plate (19) is a condition input setting button. These 3 points are sold separately, and even if you do not have these 3 points, you can put the main product in and out of the closet without any discomfort.

[0007] [Effect of the Invention] The effect of the present invention will be described.

1. Make a ventilation path on the skin futon, and if you control the air flow to this, you will get the best deep sleep in the season of summer, autumn, winter, and spring. There is an effect that can be done.

2. It has the effect that the futon dryer that has been used up to now can be used.

3. Convenient to store in a closet and can be used as a normal futon. 4. Can be used as a bedding, which has a special effect in preventing floor slippage.

5. In the production, by sharing the parts that are often hand-processed, the road to overseas production can be opened and the cost can be reduced. (21) Outer cloth B, (21 ') Outer cloth B Several patterns for the dome are used. Even if you make a good product, you can immediately deliver all the products you want from a wide variety of consumers.

6, (3) Medium cotton A (22) Medium cotton B can be quickly delivered to meet a wide variety of products and various requirements.

7. It is easy to import the land by air, and when the time is not urgent, (3) You can import the product with padding A, and (3) You can also inspect the padding A and ship the product with confidence. I can.

As described above, in the civilized society, the effects of the present invention have not yet been able to perform air control of only the space in the bedding or the bed.
We believe that the space that uses 1/3 of life becomes the optimal deep sleep space, and the effect that this is offered at the lowest price is a turning point in history.

[Brief description of drawings]

Fig. 1 is a front view of the air control futon (temperature / humidity sensor, blower set) Fig. 2 is a sectional view taken along line A-A. Fig. 3 is a cross-sectional view taken along line A-A. The cross-sectional view (a) in which another futon is put on the control futon to blow air is a hanging futon. FIG. 5 is a cross-sectional view in which (1) an air-control futon is hung on a (1) air-bed futon like a bed sheet and air is blown. Figure 6 shows (2) Outer cloth A, (7) Outer cloth A partition cloth (1
1 ') The figure which sewed the blower hole magic tape. Fig. 7 is a cross-sectional view taken along the line BB ((11') I wrote it to show the position where the blower hole magic tape is attached to the back, showing the tightening relationship). 8 is (4) front view of ventilation cloth A. FIG. 9 is a cross-sectional view of C to C. FIG. 10 is (5) front view of ventilation cloth B. FIG. 11 is a cross-sectional view of D to D. FIG. Section reference diagram Figure 13 (27) Section reference diagram of 25 square section Figure 6'is exactly the same as Figure 6 Figure 7'is the same as Figure 7 Figure 8'is the same as Figure 8 Figure 9'is the same as Figure 9 Exactly the same Fig. 14 is (5 ') plan view of double-sided ventilation cloth B. Fig. 15 is EE cross sectional view. Fig. 16 is (21) Front view of outer cloth B Fig. 17 is FF cross sectional view Fig. 18 is (2) , (4), (5 ') and (21) are cross-sectional views of BCEF to BCEF in the side ground after completion of stitching. FIG. BCE when A (22) middle cotton B is thrown in and air is blown to the finished product
F-BCEF cross section FIG. 6 ″ is exactly the same as FIG. 6 FIG. 7 ″ is the same as FIG. 7 FIG. 8 ″ is the same as FIG. 8 FIG. 9 ″ is the same as FIG. 9 FIG. Front view of ventilation cloth B Fig. 21 is a cross-sectional view of G to G Fig. 22 is a front view of (21 ') outer cloth B dome Fig. 23 is a cross-sectional view of H to H Fig. 24 is (24') outer cloth B dome partition cloth FIG. 25 is a sectional view taken along the lines BCGH to BCGH of (2), (4), (5 ″), and (21 ′) sutured. FIG. 26 is a sectional view taken along the line BCGC to BCGH in FIG.
A cross-sectional view of the case where the inner wadding A and (22) the inner wadding B are thrown in and air is blown to the finished product. FIG. 27 shows that (2), (4) and (5 ″) are sewn together (3) Insert (8) Push in only the humidity sensor (28)
Front view of semi-finished product of air control futon for both sides, Fig. 28 is a sectional view taken along line I-I. Fig. 29 shows (8) temperature and humidity sensor (12) blower cap (1
5) Plan view of the air control blower before connection [Explanation of symbols] (1) Air control futon (2) Outer cloth A (3) Inner cotton A (4) Ventilation cloth A (5) Ventilation cloth B (5 ') Ventilation cloth B for both sides (5 ″) Ventilation cloth for both sides B (6) Ventilation outer circumference line A (6 ′) Ventilation outer circumference line B (7) Outer cloth A partition cloth (7 ′) Ventilation cloth A partition cloth (8) Temperature Moisture sensor (9) Feet suture line A (9 ') Feet suture line B (10) Temperature and humidity sensor bag (11) Blower port (11') Blower port Velcro tape (12) Blower port (13) Blower connection port (14) Blower bellows, pipe (15) Air control blower (16) Power switch (17) Temperature / humidity time setting button (18) Display board (19) Condition input setting button (20) Ventilation cloth B
Partition cloth (21) Outer cloth B (21 ') Outer cloth B
For dome (22) Middle cotton B (23) Double sided air control futon (24) Ventilation cloth B Dome partition cloth (24 ') Outer cloth B
Dome partition cloth (25) Double sided air control dome futon (26) 16 squares division (27) 25 squares division (28) Double sided air control futon semi-finished product (a) Foot air trap (b) Side air trap (c) Chest air reservoir (d) Chest ventilation passage (a) Hanging futon (b) Floor futon

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[Procedure amendment]

[Submission date] April 2, 1994

[Procedure Amendment 1]

[Document name to be amended] Statement

[Name of item to be corrected] Brief description of the drawing

[Correction method] Change

[Correction content]

[Brief description of drawings]

[Figure 1] Front view of the air-controlled futon for skin (a view with the temperature and humidity sensor and blower set)

FIG. 2 is a sectional view taken along line AA.

FIG. 3 is a cross-sectional view of the A-A cross-sectional view, in which air is blown.

[Fig. 4] Fig. 4 is a cross-sectional view in which another futon is put on the air control futon to blow air, and (a) is a futon.

[Fig. 5] (b) A cross-sectional view of blowing air on a futon (1) Air control futon like a bed sheet.

FIG. 6 shows (2) outer cloth A with (7) outer cloth A partition cloth
1 ') Plan view with velcro tape sewn on

FIG. 7 is a sectional view taken along line BB.

FIG. 8 (4) Front view of ventilation cloth A

FIG. 9 is a sectional view taken along line CC.

FIG. 10: (5) Front view of ventilation cloth B

FIG. 11 is a sectional view taken along line D-D.

FIG. 12 is a front view of (26) 16-cell division.

FIG. 13 is a front view of (27) 25-cell division.

FIG. 14 is a plan view of (5 ′) double-sided ventilation cloth B.

FIG. 15 is a sectional view taken along line EE.

FIG. 16 is a front view of (21) outer cloth B.

FIG. 17 is a sectional view taken along line F-F.

FIG. 18 is a diagram of B. 2 of (2), (4), (5 ′), and (21) of the side where stitching is completed. C. E. F. ~ B. C. E. F. Cross section

19 (3) A. (22) B. when the inner cotton B was introduced and air was blown. C. E. F. ~
B. C. E. F. Cross section

FIG. 20 is a front view of (5 ″) double-sided ventilation cloth B

FIG. 21 is a sectional view taken along line GG.

FIG. 22 is a front view of (21 ′) outer cloth B dome.

FIG. 23 is a sectional view taken along line HH.

FIG. 24 (24 ′) Side view of outer cloth B dome partition cloth

FIG. 25 is a cross-sectional view of BCHH to BCHH of the side ground obtained by stitching (2), (4), (5 ″), and (21 ′).

FIG. 26B. C. G. H. ~ B. C. G.
H. Sectional drawing when (3) inner cotton A and (22) inner cotton B are put into the sectional view and air is blown

FIG. 27 is a front view of a semi-finished product in which (2), (4), and (5 ″) are sewn together (3) the inner pad A is inserted (8) only the temperature and humidity sensor is inserted.

FIG. 28 is a sectional view taken along line I-I.

FIG. 29: (8) Temperature / humidity sensor, (12) Blower mouthpiece (1
5) A plan view of the air control blower before connection.

[Procedure Amendment 2]

[Document name to be corrected] Drawing

[Correction target item name] All drawings

[Correction method] Change

[Correction content]

[Figure 1]

[Fig. 2]

[Figure 3]

[Figure 4]

[Figure 5]

[Figure 6]

[Figure 7]

[Figure 8]

[Figure 9]

FIG. 11

[Fig. 12]

[Fig. 13]

FIG. 15

FIG. 24

[Figure 10]

FIG. 14

FIG. 16

FIG. 17

FIG. 18

FIG. 19

FIG. 20

FIG. 21

FIG. 22

FIG. 23

FIG. 25

FIG. 26

FIG. 28

FIG. 27

FIG. 29

 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Yoshio Suzuki 6-1132 Toneyama, Toyonaka City, Osaka Prefecture

Claims (4)

[Claims] [Claim 1] (1) Air control futon (2)
(7) The outer cloth A partition cloth is sewn so that the outer cloth A is divided into a plurality of compartments (see FIGS. 6 and 7) or (4) the ventilation cloth A is (7) the outer cloth A partition cloth. Sew (7 ') ventilation cloth A partition cloth at opposite positions. On the opposite surface, (6) Ventilation outer peripheral line A and (9) Foot suture line A are marked and (10)
Sew the temperature / humidity sensor bag (see FIG. 8 and FIG. 9). (5) On the ventilation cloth B, (4) The ventilation outer peripheral line B and (9 ′) foot similar to those on the ventilation cloth A. The part suture line B is marked. Next, stack (5) ventilation cloth B on (4) ventilation cloth A,
(6) The outer peripheral line A of the ventilation cloth and the outer peripheral line B of the ventilation cloth (6 ') are aligned and sewn directly. (7 ') The ventilation cloth A partition cloth is sewn in and removed.) At this time, (a) foot air trap,
(B) Side air reservoir, (c) chest air reservoir (d) chest ventilation passage (11) blower opening is formed. Next, (7) outer cloth A partition cloth of (2) outer cloth A and (7 ') ventilation cloth A partition cloth of (4) ventilation cloth A are sewn together to form a plurality of compartments. Next, (2) outer cloth A and (4) ventilation cloth A,
(5) Sew the outer periphery of the ventilation cloth B to check the completion of the side ground. At this time, (3) the inlet of the inner cotton A is opened. Next, (3) a certain amount of padding A (feather, wool, cotton, synthetic fiber, etc.) is put into a plurality of compartments, and (1) an air control futon (FIGS. 1 and 2) is completed. (1) Manufacturing method of air control futon and its structure. [Claim 2] In the air control futon (1) according to claim 1, a plurality of (20) ventilation cloth B partition cloths (see FIGS. 14 and 15) are provided on the outer surface of (5) ventilation cloth B (see FIG. 10). (5 ') double-sided ventilation cloth B is made by sewing so as to form the section of (4) ventilation cloth A and (5') double-sided ventilation cloth B, (6) ventilation outer peripheral line A, and (6 ') ventilation Directly sewn together with the outer peripheral line B, (a) foot air reservoir, (b) side air reservoir, (c) chest air reservoir, (d) chest air duct,
(11) After forming the air outlet, (7) The outer cloth A partition cloth and (7 ') the ventilation cloth A partition cloth are sewn together to form a plurality of compartments, and then (21) the back surface of the outer cloth B. Then, the (20 ') outer cloth B partition cloth is sewn to the position opposite to the (20) ventilation cloth B partition cloth of the (5') double-sided ventilation cloth (Fig. 14). Next, (20) ventilation cloth B partition cloth and (20 ') outer cloth B partition cloth are sewn together to form a plurality of (22) compartments for the inner cotton B. (2) Outer cloth A, (4) Ventilation cloth A, (5 ') Double-sided ventilation cloth B, and (21) Outer cloth B.
2) The suture is integrally stitched while leaving the input hole for the inner cotton B. At this time, the (11) blower opening is opened so that the (12) blower mouth is inserted. The side land formed in this way is shown in FIG. A plurality of inner cotton partitions made from (3) middle cotton A (feather, wool, cotton, synthetic fiber strips) (7) outer cloth A partition cloth and (7 ') ventilation cloth A partition cloth on this side Put a fixed amount into the chamber and
0) A constant amount of (22) padding (feathers, wool, cotton, synthetic fibers, etc.) is put into a plurality of compartments made of padding made of ventilation cloth B partitioning cloth and outer cloth B partitioning cloth (20 '). I made it, (2
3) Manufacturing method and structure of double-sided air-controlled futon (Fig. 19). [Claim 3] (23) Double-sided air control futon (Fig. 19) (5 ') double-sided ventilation cloth B (Fig. 1)
(24) Ventilation cloth B dome partition cloth is additionally sewn on (4) to make a bilateral ventilation cloth B. Instead of the (5 ') double-sided ventilation cloth B in FIG. ) By using the both-sided ventilation cloth B, the (23) double-sided air control futon of FIG. 19 can be formed by the same procedure as in claim 2. 27 and 2
Numeral 8 is (21) a semi-finished product before sewing the outer cloth B, and (28) a semi-finished air-controlled futon semi-finished product. (28) Two-sided dual-purpose air control futons (20) Ventilation cloth B partitioning cloth and (24) Ventilation cloth B dome partitioning cloth are placed at the relative positions, except for the two (20) ventilation cloth B partitioning cloths. (21 ') Outer cloth B dome partition cloth (20') and outer cloth B dome partition cloth are sewn on the back surface for outer cloth B dome to make (21 ') outer cloth B dome of FIG. . This and (28) double-sided air control futon semi-finished product are sewn together to form the side fabric of FIG. Then, (22) middle cotton B (feather, wool, cotton, synthetic fiber, etc.) is put into a plurality of compartments, and (25) double-sided air-controlled dome futon shown in FIG. 26 is formed. Manufacturing methods and structures of such various air control futons. [Claim 4] Insert the (8) temperature / humidity sensor into the (10) temperature / humidity sensor bag of the (1) air control futon of FIG. 1, insert the (12) air blow mouthpiece into the (11) air blow mouth, and 1
1 ') Tighten and hold the blower opening and Velcro and connect them. When using hot and cold air, (13) the air blow connection port is connected to the (12) air blow mouthpiece to establish a sensor circuit and (15) energize the air control blower. (1
5) The air control blower operates according to the setting conditions of (8) temperature and humidity sensor to control the inside of the bedding. It is detachable and can be used as normal bedding when unnecessary (1) Air control futon and control device set method