JPH07246055A - Production of bread dough - Google Patents

Production of bread dough

Info

Publication number
JPH07246055A
JPH07246055A JP3949994A JP3949994A JPH07246055A JP H07246055 A JPH07246055 A JP H07246055A JP 3949994 A JP3949994 A JP 3949994A JP 3949994 A JP3949994 A JP 3949994A JP H07246055 A JPH07246055 A JP H07246055A
Authority
JP
Japan
Prior art keywords
bread
oil
dough
yeast
fat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3949994A
Other languages
Japanese (ja)
Other versions
JP2974568B2 (en
Inventor
Seijiro Inoue
誠二郎 井上
Kazumasa Yoshida
和政 吉田
Toshihiko Tezuka
俊彦 手塚
Takeshi Nakai
威 中井
Giichi Tsujiwaki
義一 辻脇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UEDA SEIYU KK
KH Neochem Co Ltd
Original Assignee
UEDA SEIYU KK
Kyowa Hakko Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UEDA SEIYU KK, Kyowa Hakko Kogyo Co Ltd filed Critical UEDA SEIYU KK
Priority to JP6039499A priority Critical patent/JP2974568B2/en
Publication of JPH07246055A publication Critical patent/JPH07246055A/en
Application granted granted Critical
Publication of JP2974568B2 publication Critical patent/JP2974568B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To obtain a high-quality bread dough developing no fisheyes thereon even after preserved in a refrigerated state for a long period, by incorporating wheat flour with a composition produced by adding refrigeration-resistant yeast to a fatty oil-treated product prepared by melting fatty oil followed by quenching to solidify under kneading. CONSTITUTION:This bread dough is obtained by incorporating wheat flour with a composition produced by blending (A) a fatty oil-treated product prepared by melting fatty oil such as palm oil followed by quenching to solidify under kneading with (B) refrigeration-resistant yeast having, for example, such fermentativeness as to cause normal fermentation at 20-40 deg.C but come to <=1/3 times compared to commercially available yeast at -2 to 15 deg.C. It is preferable that 5-15 pts.wt. of the component A be used based on 100 pts.wt. of the wheat flour. Bread is preferably manufactured by using this dough.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はパン生地およびそれを用
いるパンの製法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to bread dough and a method for making bread using the same.

【0002】[0002]

【従来の技術】近年製パン業界において、生産合理化の
手段として、冷凍生地が広く用いられているが、凍結、
輸送、解凍等高いエネルギーコストを要する。これら高
いエネルギーコストの軽減のため、最終発酵前の生地を
冷蔵保存する冷蔵生地が注目を浴びている。
2. Description of the Related Art Recently, frozen dough has been widely used as a means for streamlining production in the bakery industry.
High energy costs such as transportation and thawing are required. In order to reduce these high energy costs, refrigerated dough, which refrigerates the dough before final fermentation, is drawing attention.

【0003】しかしながら、このような冷蔵生地を使用
する場合、冷蔵保存中にも酵母の発酵が進むため、生地
に好ましくない影響が現れるだけでなく、生地自身も冷
蔵により物性が変化するため、焼成後のパンはボリウム
が小さく、外観、風味等が劣るという問題がある。生地
の冷蔵中に発酵が抑制される発酵能が低温感受性を示す
酵母およびそれを用いたパン生地、食パン、菓子パン等
を製造する方法について知られている(特開平5−3368
72号公報)。
However, when such a refrigerated dough is used, the fermentation of yeast proceeds even during refrigerated storage, which not only has an unfavorable effect on the dough but also changes the physical properties of the dough itself due to refrigeration, so that baking is performed. The latter bread has a problem that the volume is small and the appearance and flavor are inferior. It is known about a yeast having a low temperature sensitivity of fermentation ability in which fermentation is suppressed during refrigeration of dough, and a method for producing bread dough, loaf bread, confectionery bread and the like using the yeast (JP-A-5-3368).
72 publication).

【0004】製パン工程のどの段階で冷蔵保存するか
で、色々なタイプの冷蔵生地を製造することが可能であ
るが、これらの中で最も省力化効果が大きく、合理化の
手段として有効なのは、成型後に冷蔵保存する、いわゆ
る、成型冷蔵生地である。成型冷蔵生地の製造において
は、上記の発酵能が低温感受性を示す酵母を用いること
のみによって、生地の物性変化に起因する問題は解決さ
れず、焼成後のパンの表面にフィッシュアイと称される
白い水泡状の斑点が現れたり、パンの比容積、外観等の
満足したパンは得られない。
It is possible to produce various types of refrigerated dough depending on at which stage of the bread making process the product is refrigerated and stored, but among these, the most labor-saving effect is the most effective and rationalizing means. It is a so-called molded refrigerated dough that is stored refrigerated after molding. In the production of molded refrigerated dough, the problem caused by the change in physical properties of the dough is not solved only by using the yeast whose fermentation ability shows low temperature sensitivity, and it is called fish eye on the surface of the bread after baking. White blistering spots appear, and bread with satisfactory specific volume and appearance of bread cannot be obtained.

【0005】一般に、パンの品質を改善する方法とし
て、種々の製パン改良剤を用いることが知られている。
例えば、焼成後のパンの表面にフィッシュアイと称され
る白い水泡状の斑点を防止する製パン改良剤として、グ
リセリン脂肪酸エステルまたはグリセリン脂肪酸有機酸
エステル(特開昭63−152935号公報)、アスコルビン酸
類、アミノ酸、ミョウバン類およびグリセリン脂肪酸モ
ノエステル(特開平5−49384 号公報)が知られてい
る。
It is generally known to use various bread improving agents as a method for improving the quality of bread.
For example, as a bread improving agent for preventing white blistering spots called fish eyes on the surface of baked bread, glycerin fatty acid ester or glycerin fatty acid organic acid ester (JP-A-63-152935), ascorbine Acids, amino acids, alums and glycerin fatty acid monoesters (JP-A-5-49384) are known.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、冷蔵
保存が長くなった成型冷蔵生地を用いた場合でも、フィ
ッシュアイが現れない品質のよいパンを製造する方法を
提供する。
SUMMARY OF THE INVENTION An object of the present invention is to provide a method for producing high quality bread that does not show fish eyes even when using a molded refrigerated dough that has been stored for a long time in refrigeration.

【0007】[0007]

【課題を解決するための手段】本発明によれば、冷蔵耐
性酵母を用いてパン生地を製造する際に、油脂を融解
し、これを混捏しながら急冷固化させて得られる油脂処
理物を用いることによって、得られた生地を長く冷蔵保
存しても製パンしたときに品質のよいパンを得ることが
できる。
According to the present invention, when a bread dough is produced using a refrigeration-resistant yeast, an oil / fat product obtained by melting an oil / fat and rapidly kneading and solidifying it while kneading is used. Thus, even if the obtained dough is refrigerated for a long time, it is possible to obtain high-quality bread when it is baked.

【0008】本発明において、冷蔵耐性酵母とは、20
〜40℃では正常に発酵し、−2〜15℃では市販酵母
の1/3以下の発酵能を有する酵母を意味する。本発明
に用いられる冷蔵耐性酵母としては、前記性質を有する
ものであれば、いずれも用いられ、例えば、市販のダイ
ヤイーストREIZO〔協和発酵工業(株)〕が用いら
れる。
In the present invention, the refrigeration-resistant yeast is 20
At −40 ° C., it means a yeast that normally ferments, and at −2 to 15 ° C., a yeast having a fermenting ability that is 1/3 or less of that of a commercially available yeast. As the refrigeration-resistant yeast used in the present invention, any yeast having the above-mentioned properties can be used, and for example, commercially available Dia yeast REIZO [Kyowa Hakko Kogyo Co., Ltd.] is used.

【0009】本発明に用いる油脂としては、パーム油、
菜種油、大豆油、米油、コーン油、綿実油、ヒマワリ
油、サフラワー油、ヤシ油、パーム核油、牛脂、乳脂、
魚油、豚脂等およびそれらの加工油脂〔水添(硬化油
等)、分別(精製油等)、エステル交換されたもの〕等
が単独もしくは組合せて用いられる。従来のショートニ
ングとしては油脂と乳化剤の混合物が用いられるが、本
発明における油脂処理物は乳化剤を用いないで製造さ
れ、ショートニングの代わりに用いられる。
The fats and oils used in the present invention include palm oil,
Rapeseed oil, soybean oil, rice oil, corn oil, cottonseed oil, sunflower oil, safflower oil, palm oil, palm kernel oil, beef tallow, milk fat,
Fish oil, pork fat and the like and their processed oils and fats [hydrogenated (hardened oil etc.), fractionated (refined oil etc.), transesterified] etc. may be used alone or in combination. As a conventional shortening, a mixture of oil and fat and an emulsifier is used, but the oil and fat-treated product in the present invention is produced without using an emulsifier and used in place of the shortening.

【0010】本発明に用いる油脂処理物は、前記油脂を
融解し、これを混捏しながら急冷固化させることによっ
て得られ、特に、油脂処理物の融点が25〜45℃、固
体脂含量が10℃で20%以上、20℃で10%以上、
30℃で5%以上であり、コーンペネトロ値が5℃で1
50以下、10℃で200以下、15℃で250以下で
あるものが好ましい。
The processed fat and oil used in the present invention is obtained by melting the fat and oil and rapidly kneading and solidifying it by kneading, and in particular, the melting point of the fat and oil is 25 to 45 ° C and the solid fat content is 10 ° C. 20% or more, 20 ° C or more 10%,
It is 5% or more at 30 ° C, and the corn penetro value is 1 at 5 ° C.
It is preferably 50 or less, 200 or less at 10 ° C, and 250 or less at 15 ° C.

【0011】油脂の融解温度は、油脂の融点以上であれ
ばよいが、通常50〜80℃である。融解した油脂は手
または攪拌装置、工業的には例えば、急冷混捏機(ボテ
ータ等:回転数300〜500rpm)によって冷却速度3
〜10℃/分で冷却しながら5〜20分間混捏され、2
0℃位まで急冷され、その後、冷却は5℃位まで行われ
る。
The melting temperature of fats and oils may be higher than the melting point of fats and oils, but is usually 50 to 80 ° C. The melted oil is cooled by a hand or a stirrer, industrially, for example, by a rapid kneading kneader (votator, etc .: rotation speed 300 to 500 rpm).
Knead for 5 to 20 minutes while cooling at -10 ° C / min.
It is rapidly cooled to about 0 ° C, and then cooled to about 5 ° C.

【0012】さらに、必要により、該油脂処理物を製造
する際に、添加物として香料、色素、抗酸化剤(トコフ
ェロール等)等を添加することができるし、該添加物を
含む油脂を原料として用いることができる。油脂処理物
は小麦粉100重量部に対して通常2〜30重量部、好
ましくは、5〜15重量部用いられる。
Further, if necessary, a fragrance, a dye, an antioxidant (tocopherol, etc.) and the like can be added as additives when producing the oil-and-fat treated product, and the oil and fat containing the additive can be used as a raw material. Can be used. The oil-and-fat treated product is usually used in an amount of 2 to 30 parts by weight, preferably 5 to 15 parts by weight, based on 100 parts by weight of wheat flour.

【0013】該油脂処理物は通常のパン生地組成中のシ
ョートニングの代わりに用いることによって本発明の効
果を奏するが、該油脂処理物の効果を妨げない程度のシ
ョートニングと併用してもよい。本発明のパン生地は小
麦粉に冷蔵耐性酵母、前記で得られた油脂処理物、食
塩、水さらに必要に応じて砂糖、脱脂粉乳、卵、イース
トフード等を加え常法によって処理することにより得ら
れる。代表的な食パン、菓子パン等のパン生地の製法に
はストレート法と中種法があり、前者は全原料を最初か
ら混ぜる方法であり、後者は、まず小麦粉の一部に酵母
と水を加え中種をつくり、発酵後に残りの原料を合わせ
る方法である。前記パン生地を用いて常法(分割、ベン
チ、成型、冷蔵、ホイロ、焼成等)によりパンを得る。
パン生地の冷蔵保存は通常、−2〜−15℃で行われ7
日間位品質を保持できる。
The fat-and-oil-treated product exhibits the effect of the present invention by being used in place of the shortening in the usual bread dough composition, but it may be used in combination with a shortening which does not impair the effect of the fat-and-oil-treated product. The bread dough of the present invention can be obtained by adding chill-resistant yeast, the treated oil and fat obtained above, salt, water and, if necessary, sugar, skim milk powder, egg, yeast food and the like to wheat flour and treating them by a conventional method. Typical methods for making bread dough such as bread and confectionery bread are the straight method and the medium seed method.The former is a method of mixing all raw materials from the beginning, and the latter is a method of adding yeast and water to a part of flour first Is a method of making and combining the remaining ingredients after fermentation. Using the bread dough, bread is obtained by a conventional method (dividing, benching, molding, refrigerating, proofing, baking, etc.).
Refrigerating dough is usually done at -2 to -15 ° C.
The quality can be maintained for days.

【0014】[0014]

【実施例】以下に実施例、比較例および参考例を示す。 実施例1,比較例1および2 下記の配合および工程によりストレート法でロールパン
を得た。 配合 (重量部) 強力粉 90 薄力粉 10 グラニュー糖 10 食塩 1.8 脱脂粉乳 3 イーストフード〔パンダイヤC−700(協和発酵工業(株))(以下同じ) 〕 0.1 全卵 8 油脂処理物またはショートニング(表1に示す) イースト 〔ダイヤイーストREIZO (協和発酵工業(株))〕 3.5 水 55 改良剤(表1に示す) 工程 ミキシング:低速 3分 中低速 2分後 油脂処理物またはショートニング添加 低速 3分 中低速 5分 中高速 5分 捏上温度 :27℃ フロアタイム:28℃、60分 分割 :60g ベンチタイム:20分 成型 :ロール状 成型生地の冷蔵:5℃、1〜5日 ホイロ :38℃、85%RH、60分 焼成 :200℃、12分 焼成したロールパンの品質評価の結果を表2に示す。
EXAMPLES Examples, comparative examples and reference examples are shown below. Example 1, Comparative Examples 1 and 2 Roll bread was obtained by the straight method according to the following composition and steps. Composition (parts by weight) Strong flour 90 Thin flour 10 Granulated sugar 10 Salt 1.8 Skim milk powder 3 Yeast food [Pandia C-700 (Kyowa Hakko Kogyo Co., Ltd.) (the same applies below)] 0.1 Whole egg 8 Fat or oil-treated product or Shortening (shown in Table 1) Yeast [Dia yeast REIZO (Kyowa Hakko Kogyo Co., Ltd.)] 3.5 Water 55 improver (shown in Table 1) Process Mixing: Low speed 3 minutes Medium low speed 2 minutes later Oil or fat treatment product or shortening Addition Low speed 3 minutes Medium low speed 5 minutes Medium high speed 5 minutes Kneading temperature: 27 ° C Floor time: 28 ° C, 60 minutes Division: 60g Bench time: 20 minutes Molding: Rolled refrigeration of molding dough: 5 ° C, 1-5 days Proof: 38 ° C., 85% RH, 60 minutes Baking: 200 ° C., 12 minutes Table 2 shows the quality evaluation results of the baked bread rolls.

【0015】[0015]

【表1】 [Table 1]

【0016】[0016]

【表2】 [Table 2]

【0017】表2から明らかな如く、実施例1で得られ
たロールパンの品質は、比較例1および2で得られたそ
れに比べ、1日後においても優れており、特に、2日、
3日および5日後と長期になるにつれて非常に優れてい
た。 実施例2、比較例3および4 下記の配合および工程によりストレート法で菓子パンを
得た。 工程 ミキシング:低速 3分 中低速 3分後 油脂処理物またはショートニング添加 低速 2分 中低速 4分 中高速 4分 捏上温度 :27℃ フロアタイム:28℃、60分 分割 :60g ベンチタイム:20分 成型 :ロール状 成型生地の冷蔵:5℃、1〜5日 ホイロ :38℃、85%RH、60分 焼成 :200℃、10分 焼成した菓子パンの品質評価の結果を表4に示す。
As is clear from Table 2, the quality of the bread rolls obtained in Example 1 is superior to that obtained in Comparative Examples 1 and 2 even after 1 day, and especially in 2 days.
It was very excellent as it became longer after 3 days and 5 days. Example 2, Comparative Examples 3 and 4 Confectionery bread was obtained by the straight method by the following composition and process. Process Mixing: Low speed 3 minutes Medium low speed After 3 minutes Addition of fat or oil or shortening Low speed 2 minutes Medium low speed 4 minutes Medium high speed 4 minutes Forging temperature: 27 ℃ Floor time: 28 ℃, 60 minutes Split: 60g Bench time: 20 minutes Molding: Rolled Molded material refrigeration: 5 ° C., 1 to 5 days Proofer: 38 ° C., 85% RH, 60 minutes Baking: 200 ° C., 10 minutes The results of quality evaluation of baked confectionery breads are shown in Table 4.

【0018】[0018]

【表3】 [Table 3]

【0019】[0019]

【表4】 [Table 4]

【0020】表4から明らかな如く、実施例2で得られ
た菓子パンの品質は、比較例3および4のそれに比べ、
1日、2日、3日および5日と長期になるにつれて非常
に優れていた。 参考例1 500mlのビーカーに、魚硬化油(トコフェロール100p
pm含有 融点31℃)140g、精製パーム油(融点3
8〜40℃)30gおよび大豆油30gを取り、60℃
で融解混合した。ついで、−5℃の氷水中にビーカーを
入れ、混捏しながら4℃/分の速度で10分間、20℃
まで急冷固化させ、その後、冷蔵庫で5℃まで冷却し、
油脂処理物200gを得た。
As is clear from Table 4, the quality of the confectionery bread obtained in Example 2 is higher than that of Comparative Examples 3 and 4.
It was extremely excellent as it was a long period of 1 day, 2 days, 3 days and 5 days. Reference Example 1 In a 500 ml beaker, hydrogenated fish oil (tocopherol 100p
pm content, melting point 31 ° C) 140 g, refined palm oil (melting point 3
8 to 40 ° C.) 30 g and soybean oil 30 g, 60 ° C.
And melt mixed. Then, put a beaker in ice water at -5 ° C and knead at a rate of 4 ° C / min for 10 minutes at 20 ° C.
Rapidly solidified until cooled to 5 ℃ in the refrigerator,
200 g of an oil and fat treated product was obtained.

【0021】この油脂処理物の融点は31.3℃、固体脂
含量は10℃で24%、コーンペネトロ値は10℃で1
50であった。 参考例2 500mlのビーカーに、魚硬化油(トコフェロール100p
pm含有 融点31℃)140g、精製パーム油(融点3
8〜40℃)30gおよび大豆油30gを取り、60℃
で融解混合した。これにモノグリセリド0.6gおよび大
豆レシチン0.4gを加え、溶解した。ついで、−5℃の
氷水中にビーカーを入れ、混捏しながら4℃/分の速度
で10分間、20℃まで急冷固化させ、その後、冷蔵庫
で5℃まで冷却し、ショートニング201gを得た。
The treated oil and fat has a melting point of 31.3 ° C., a solid fat content of 24% at 10 ° C., and a corn penetro value of 1 at 10 ° C.
It was 50. Reference example 2 In a 500 ml beaker, hydrogenated fish oil (tocopherol 100p
pm content, melting point 31 ° C) 140 g, refined palm oil (melting point 3
8 to 40 ° C.) 30 g and soybean oil 30 g, 60 ° C.
And melt mixed. To this, 0.6 g of monoglyceride and 0.4 g of soybean lecithin were added and dissolved. Then, the beaker was put in ice water at -5 ° C and rapidly kneaded to 20 ° C for 10 minutes at a rate of 4 ° C / min while kneading, and then cooled to 5 ° C in a refrigerator to obtain 201 g of shortening.

【0022】[0022]

【発明の効果】本発明より、冷蔵保存が長くなった成型
冷蔵生地を用いてもフィッシュアイが現れない品質のよ
いパンを得ることができる。
EFFECTS OF THE INVENTION According to the present invention, it is possible to obtain bread of good quality in which fish eyes do not appear even when using a molded refrigerated dough that has been stored for a long time in refrigeration.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 手塚 俊彦 茨城県稲敷郡江戸崎町沼田2650−62 (72)発明者 中井 威 大阪府大阪市生野区林寺5−1−5 (72)発明者 辻脇 義一 大阪府泉南市阪南町鳥取1215−1 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Toshihiko Tezuka 2650-62 Numata, Edozaki-cho, Inashiki-gun, Ibaraki (72) Inventor Takeshi Nakai 5-1-5 Hayashiji, Ikuno-ku, Osaka-shi, Osaka (72) Inventor Yoshikazu Tsujiwaki 1215-1 Tottori, Hannan-cho, Sennan-shi, Osaka Prefecture

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 冷蔵耐性酵母を用いてパン生地を製造す
る際に、油脂を融解し、これを混捏しながら急冷固化さ
せて得られる油脂処理物を用いることを特徴とするパン
生地の製法。
1. A process for producing bread dough, which comprises using an oil / fat-treated product obtained by melting fats and oils and rapidly kneading and solidifying the fats and oils when the bread doughs are produced using refrigeration-resistant yeast.
【請求項2】 請求項1記載のパン生地を用いて常法に
より製パンすることを特徴とするパンの製法。
2. A method for producing bread, which comprises making bread using the bread dough according to claim 1 by a conventional method.
JP6039499A 1994-03-10 1994-03-10 Bread dough recipe Expired - Fee Related JP2974568B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6039499A JP2974568B2 (en) 1994-03-10 1994-03-10 Bread dough recipe

Applications Claiming Priority (1)

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JP6039499A JP2974568B2 (en) 1994-03-10 1994-03-10 Bread dough recipe

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100395098B1 (en) * 1996-12-05 2003-11-20 주식회사 포스코 Manufacturing method of strip for soundproofing wall outer panel using steel color painted strip

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100395098B1 (en) * 1996-12-05 2003-11-20 주식회사 포스코 Manufacturing method of strip for soundproofing wall outer panel using steel color painted strip

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