JPH07224510A - Lathed structure wall and production thereof - Google Patents
Lathed structure wall and production thereofInfo
- Publication number
- JPH07224510A JPH07224510A JP4051394A JP4051394A JPH07224510A JP H07224510 A JPH07224510 A JP H07224510A JP 4051394 A JP4051394 A JP 4051394A JP 4051394 A JP4051394 A JP 4051394A JP H07224510 A JPH07224510 A JP H07224510A
- Authority
- JP
- Japan
- Prior art keywords
- lath
- foamed resin
- resin plate
- reinforcing member
- wall body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は発泡樹脂板及びラス網を
備え、立設後にモルタルを吹き付ければ戸建て住宅等の
建築物の壁として完成するラス張り構造壁体及びその製
造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lath-structured wall body provided with a foamed resin plate and a lath net and completed as a wall of a building such as a detached house by blasting mortar after standing, and a method for manufacturing the same.
【0002】[0002]
【従来の技術】一般に、建築物の壁を施工する場合、例
えば適宜間隔で支柱を立設し、これにベニヤ板を打ち付
け、このベニヤ板の外側に防水紙を介してラス網を当て
がってステップル等でベニヤ板に打ちつけ、その外側か
らモルタルを吹き付ける一方、上記ベニヤ板の内側に断
熱用グラスウールを取り付ける方法が広く知られてい
る。ところが、このような方法では施工工数が多くかか
るということから、従来、ベニヤ板の一側に凹凸に富む
薄いセメント層を形成してなる複合パネルが提案されて
いる。この複合パネルを施工現場に立設された支柱に順
次打ち付けていき、そのセメント層にモルタルを吹き付
ける一方、複合パネルの内側に断熱用グラスウールを取
り付ければ施工が完了するから、先の方法における防水
紙及びラス網の取付け作業を不要とすることができ、そ
の分だけ施工工数を減らすことができる。2. Description of the Related Art Generally, when constructing a wall of a building, for example, columns are erected at appropriate intervals, a plywood is struck on the stanchions, and a lath net is applied to the outside of the plywood via waterproof paper to form a stepper. It is widely known that the glass wool is attached to the inside of the plywood board while the mortar is sprayed from the outside of the plywood board with the above. However, since such a method requires a lot of man-hours for construction, conventionally, a composite panel has been proposed in which a thin cement layer rich in unevenness is formed on one side of the veneer plate. This composite panel is sequentially struck on the pillars erected at the construction site, and while the cement layer is sprayed with mortar, if the glass wool for heat insulation is attached to the inside of the composite panel, the construction is completed, so the waterproof paper in the previous method Also, the work of attaching the lath net can be eliminated, and the number of construction steps can be reduced accordingly.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、いずれ
の方法によっても温度差によりベニヤ板の内側に結露が
生じると、グラスウールが徐々にこの結露を吸収して変
質し、数年経てば断熱材として機能しなくなるという不
具合が生じる。However, when dew condensation occurs on the inside of the veneer plate due to the temperature difference by any of the methods, the glass wool gradually absorbs this dew condensation and deteriorates, and after several years, it functions as a heat insulating material. The problem of disappearing occurs.
【0004】そこで、発泡樹脂板の両側面に間隔をおい
て直径2〜4mm程度の鋼線で組まれた格子状金網を位
置させ、発泡樹脂板を貫通する多数の梁状金網材によっ
て2枚の格子状金網を溶接固定して壁体を構成し、この
壁体を立設して両側にモルタルを吹き付けて壁を施工す
る方法を採用することが考えられ、この方法によれば結
露が生じないし、その自立性から施工が容易で工数を低
減できる(例えば特開平5−230897号公報参
照)。Therefore, a grid-like wire mesh made up of steel wires having a diameter of about 2 to 4 mm is positioned on both sides of the foamed resin plate, and two beams are formed by a large number of beam-like wire mesh materials penetrating the foamed resin plate. It is conceivable to adopt a method of constructing a wall body by welding and fixing the grid-like wire mesh of No. 1, and erected this wall body and spraying mortar on both sides to construct the wall, and this method causes dew condensation. Also, due to its self-sustaining property, the construction is easy and the number of steps can be reduced (see, for example, Japanese Patent Laid-Open No. 5-2230897).
【0005】ところが、このように金網付き発泡樹脂板
にモルタルを吹き付ける方法では、その構造上どうして
も壁が分厚くなって戸建て住宅の壁に採用するには不向
きであると共にコストも高くつく。またモルタル表面に
格子状金網の形状に応じて凹凸が浮き出る性質を有する
ため、どうしても仕上げ作業が必要になり、それだけ手
間がかかるという問題を有している。However, the method of spraying the mortar onto the foamed resin plate with a wire mesh inevitably makes the wall thick because of its structure, and is not suitable for use in the wall of a detached house, and the cost is high. In addition, since the mortar surface has a property that irregularities are raised according to the shape of the lattice-shaped wire net, there is a problem that finishing work is inevitably required and it takes much labor.
【0006】また、モルタル及び発泡樹脂は僅かながら
透水性を有するから、室外壁を施工するには不安があ
る。Further, since the mortar and the foamed resin have a slight water permeability, there is a concern in constructing the outdoor wall.
【0007】本発明は、このような点に着目してなされ
たものであり、その目的とするところは、発泡樹脂板と
ラス網とを組み合わせて一体化することにより、断熱性
を確保しながら結露対策が施せると共に自立性を確保し
て施工工数が低減でき、さらに薄壁の施工を可能とする
と共にモルタルを均一な厚さで付着させて仕上げ塗りを
不要にでき、しかも確実な防水性を備えた壁体を低コス
トで提供することにある。また、このような壁体を製造
する方法を提案することも目的としている。The present invention has been made by paying attention to such a point, and an object of the present invention is to combine a foamed resin plate and a lath net and integrate them to secure heat insulation. In addition to being able to take measures against dew condensation, it is possible to reduce the number of construction steps by ensuring independence.Also, it is possible to apply thin walls and mortar can be applied with a uniform thickness to eliminate the need for finish coating. It is to provide the provided wall body at low cost. It is also an object to propose a method for manufacturing such a wall body.
【0008】[0008]
【課題を解決するための手段】上記目的を達成するた
め、請求項1のラス張り構造壁体は、発泡樹脂板の一側
面に、防水層が形成されていると共にラス網が取り付け
られている構成である。In order to achieve the above object, in the lath-clad structure wall body according to the first aspect, a waterproof layer is formed and a lath net is attached to one side surface of a foamed resin plate. It is a composition.
【0009】また請求項2のラス張り構造壁体は、発泡
樹脂板の一側面に、防水層が形成されていると共にラス
網が補強部材を介して取り付けられている構成である。According to a second aspect of the present invention, there is provided a lath structure wall body in which a waterproof layer is formed on one side surface of a foamed resin plate and a lath net is attached via a reinforcing member.
【0010】さらに請求項1又は2記載のラス張り構造
壁体を対象として、請求項3のラス張り構造壁体は防水
層を接着剤により形成し、請求項4のラス張り構造壁体
は防水層をタール系材料により形成し、請求項5のラス
張り構造壁体は防水層を防水性のフィルムにより形成
し、請求項6のラス張り構造壁体は溶融した発泡樹脂板
の表面により防水層を形成する構成である。Further, for the lath-clad structure wall body according to claim 1 or 2, a waterproof layer is formed on the lath-clad structure wall body according to claim 3 with an adhesive, and the lath-clad structure wall body according to claim 4 is waterproof. The layer is formed of a tar-based material, the waterproof layer of the lath structure wall body of claim 5 is formed of a waterproof film, and the waterproof layer of the lath structure wall body of claim 6 is formed by the surface of a molten resin foam plate. Is a structure for forming.
【0011】また請求項1又は2記載のラス張り構造壁
体を対象として、請求項7のラス張り構造壁体はラス網
又は補強部材を接着剤により取り付け、請求項8のラス
張り構造壁体はラス網又は補強部材を熱溶着により取り
付ける構成である。In addition, for the lath-clad structure wall body according to claim 1 or 2, the lath-clad structure wall body according to claim 7 is a lath-clad structure wall body according to claim 8, wherein a lath net or a reinforcing member is attached by an adhesive. Is a structure in which a lath net or a reinforcing member is attached by heat welding.
【0012】さらに請求項9のラス張り構造壁体の製造
方法は、請求項1又は2記載のラス張り構造壁体を対象
とし、発泡樹脂板の一側面に接着剤を塗布し、その上に
ラス網又は補強部材を付着させる構成である。Further, a method for manufacturing a lath-clad structure wall body according to claim 9 is directed to the lath-clad structure wall body according to claim 1 or 2, wherein an adhesive is applied to one side surface of a foamed resin plate, and the lath-clad structure wall body is coated therewith. This is a structure in which a lath net or a reinforcing member is attached.
【0013】また請求項10のラス張り構造壁体の製造
方法は、請求項1又は2記載のラス張り構造壁体を対象
とし、発泡樹脂板の一側面に防水性のフィルムを当て、
その上に発泡樹脂板の溶融温度を超えるまで加熱したラ
ス網又は補強部材を押しつけ、その後に全体を冷却する
構成である。A method of manufacturing a lath-clad structure wall body according to claim 10 is directed to the lath-clad structure wall body according to claim 1 or 2, wherein a waterproof film is applied to one side surface of the foamed resin plate,
A lath net or a reinforcing member heated to a temperature higher than the melting temperature of the foamed resin plate is pressed thereon, and then the whole is cooled.
【0014】[0014]
【作用】請求項1及び2のラス張り構造壁体は、ラス網
にモルタルを吹き付けて壁を施工した場合、発泡樹脂板
を使用するから結露が生じることがなく変質せずに断熱
性が持続して発揮される。そしてラス網と発泡樹脂板が
直接に或いは補強部材を介して一体化されるから、ラス
張り構造壁体の剛性が向上し、自立性が得られて施工工
数が減る。さらに発泡樹脂板に対し、格子状金網等より
も遥かに薄いラス網が付くので、薄壁でも施工可能であ
る。また格子状金網等よりも目の細かいラス網を使用す
るからモルタルがほぼ均一な厚さで付着する。しかも防
水層が防水性を発揮するから、発泡樹脂板の内方へ水分
が侵入しない。In the lath-clad structure wall body according to claims 1 and 2, when the wall is constructed by spraying mortar onto the lath net, since a foamed resin plate is used, dew condensation does not occur and the heat insulating property is maintained without deterioration. Will be demonstrated. Further, since the lath net and the foamed resin plate are integrated directly or via the reinforcing member, the rigidity of the lathed structure wall body is improved, the self-supporting property is obtained, and the number of construction steps is reduced. Further, since a lath net much thinner than the lattice-like metal net is attached to the foamed resin plate, it is possible to apply even a thin wall. Further, since a lath net having a finer mesh than that of a grid-like wire net is used, the mortar adheres with a substantially uniform thickness. Moreover, since the waterproof layer exhibits waterproofness, moisture does not enter the inside of the foamed resin plate.
【0015】請求項2のラス張り構造壁体は補強部材を
介してラス網と発泡樹脂板との間に隙間が形成されるこ
とがあり、その場合には隙間へモルタルが入ってラス網
を抱き込むようにして固まり、これによって壁強度が向
上し、またモルタルを厚く形成できる。In the lath-clad structure wall body according to the second aspect, a gap may be formed between the lath net and the foamed resin plate through the reinforcing member. In that case, mortar is inserted into the gap to form the lath net. The mortar is hardened as it is held, so that the wall strength is improved and the mortar can be formed thick.
【0016】請求項3のラス張り構造壁体は防水層を形
成する接着剤を利用してラス網又は補強部材を発泡樹脂
板に取り付けることが可能である。In the lath-clad structure wall body according to the third aspect, the lath net or the reinforcing member can be attached to the foamed resin plate by using an adhesive forming a waterproof layer.
【0017】請求項4のラス張り構造壁体は防水層を形
成するタール系材料により防錆機能が発揮される。In the lathed structure wall body according to the fourth aspect, the rust preventive function is exhibited by the tar-based material forming the waterproof layer.
【0018】請求項5のラス張り構造壁体は防水層の厚
みの一定化が容易である。In the lath-structured wall according to the fifth aspect, it is easy to make the waterproof layer uniform in thickness.
【0019】請求項6のラス張り構造壁体は発泡樹脂板
の表面を加熱し、或いは化学反応させることにより防水
層の形成が可能である。また防水層表面の凹凸がモルタ
ルの付着を促進する。In the lath-clad wall of claim 6, the waterproof layer can be formed by heating or chemically reacting the surface of the foamed resin plate. Further, the unevenness of the waterproof layer surface promotes the adhesion of mortar.
【0020】請求項7のラス張り構造壁体は発泡樹脂板
及び防水層を変質させることなくラス網又は補強部材を
取り付けることが可能である。In the lath-clad structure wall body according to claim 7, a lath net or a reinforcing member can be attached without deteriorating the foamed resin plate and the waterproof layer.
【0021】請求項8のラス張り構造壁体は発泡樹脂板
の三次発泡により発泡樹脂板によるラス網又は補強部材
の保持力が向上する(ここで発泡樹脂板は例えば予備発
泡した粒子を二次発泡させることにより製造されるが、
三次発泡とは上記二次発泡に続く発泡を指すものであ
る)。またラス網又は補強部材の取り付け時に発泡樹脂
板の表面が溶融するから、この溶融部分により防水層が
同時に形成される。そして防水層表面の凹凸がモルタル
の付着を促進する。According to the eighth aspect of the present invention, in the lathed structure wall body, the retaining force of the lath net or the reinforcing member by the foamed resin plate is improved by the tertiary foaming of the foamed resin plate. It is produced by foaming,
The tertiary foaming refers to foaming subsequent to the secondary foaming). Further, since the surface of the foamed resin plate is melted when the lath net or the reinforcing member is attached, the waterproof layer is simultaneously formed by the melted portion. The unevenness of the waterproof layer surface promotes the adhesion of mortar.
【0022】請求項9のラス張り構造壁体の製造方法で
は、接着剤により防水層が形成され、ラス網又は補強部
材が接着剤により取り付けられる。In the method for manufacturing a lath-clad structure wall body according to a ninth aspect, a waterproof layer is formed with an adhesive, and a lath net or a reinforcing member is attached with the adhesive.
【0023】請求項10のラス張り構造壁体の製造方法
では、ラス網又は補強部材の接触点において防水性フィ
ルム及び発泡樹脂板が熱溶着により固定され、この防水
性のフィルムにより防水層が形成される。またラス網又
は補強部材が熱溶着により発泡樹脂板に取り付けられ
る。さらに発泡樹脂板の三次発泡により発泡樹脂板によ
るラス網又は補強部材の保持力が向上する。In the method for manufacturing the lath-clad structure wall body according to the tenth aspect, the waterproof film and the foamed resin plate are fixed by heat welding at the contact points of the lath net or the reinforcing member, and the waterproof layer is formed by the waterproof film. To be done. Further, the lath net or the reinforcing member is attached to the foamed resin plate by heat welding. Furthermore, the tertiary foaming of the foamed resin plate improves the holding force of the lath net or the reinforcing member by the foamed resin plate.
【0024】[0024]
【実施例】以下、実施例を説明する。図1ないし図3は
本発明に係るラス張り構造壁体の第1実施例を示す。同
図において10は発泡樹脂板であって、この発泡樹脂板
10の一側面に、防水層11が形成されていると共にラ
ス網20が取り付けられている。上記防水層11は排水
性を有する公知の接着剤により発泡樹脂板10の片面全
面にわたって形成されている。また、この接着剤はラス
網20を発泡樹脂板10に取り付ける機能も発揮してい
る。すなわち、ラス網20は厚さ方向において一部が防
水層11に入り込んでおり、残りは外部に露出したまま
である。ここで上記発泡樹脂板10は、例えばサブロク
(縦1800mm,横900mm)程度の大きさで50
mm程度の厚さのものであるが、これは一例であってそ
れ以外の寸法であってもよい。また材質は例えば発泡ポ
リプロピレン、発泡ポリエチレンなどに代表される発泡
ポリオレフィンのほか、発泡スチロール、発泡ウレタ
ン、発泡塩化ビニールなどが使用できるが、発泡樹脂製
の板であれば材質は問わない。一方、ラス網20は例え
ば図2及び図3から分かるように薄板に孔が多数あけら
れた公知のもの(例えば薄板に多数の傷を板面に対して
斜めに入れたあと、板を縦方向及び横方向に引き延ばす
方法により製造されるもの)や、細い鋼線を編んでなる
公知のものが使用できる。EXAMPLES Examples will be described below. 1 to 3 show a first embodiment of a lath structure wall according to the present invention. In the figure, reference numeral 10 denotes a foamed resin plate, and a waterproof layer 11 is formed on one side surface of the foamed resin plate 10 and a lath net 20 is attached. The waterproof layer 11 is formed on the entire one surface of the foamed resin plate 10 by a known adhesive having a drainage property. The adhesive also has a function of attaching the lath net 20 to the foamed resin plate 10. That is, the lath net 20 partially penetrates the waterproof layer 11 in the thickness direction, and the rest remains exposed to the outside. Here, the foamed resin plate 10 has a size of, for example, a sub block (length: 1800 mm, width: 900 mm) of 50.
Although the thickness is about mm, this is an example and other dimensions may be used. Further, as the material, for example, foamed polyolefin represented by foamed polypropylene, foamed polyethylene, etc., styrene foam, urethane foam, foamed vinyl chloride, etc. can be used, but the material is not limited as long as it is a plate made of foamed resin. On the other hand, the lath net 20 is, for example, a well-known one in which a large number of holes are formed in a thin plate as shown in FIGS. And those which are manufactured by a method of stretching in the lateral direction) and known ones formed by braiding a thin steel wire can be used.
【0025】上記第1実施例のラス張り構造壁体を用い
た壁の施工方法であるが、基本的には図3に示すように
ラス張り構造壁体を施工現場に立設された支柱に順次打
ち付けて立設し、図4に示すように上記ラス張り構造壁
体のラス網側にモルタルmを吹き付けることにより完了
する。あとは必要に応じてモルタル表面に塗料を塗布し
たり、或いは反ラス網側の発泡樹脂板表面に壁紙を貼る
ことなど自在に処理すればよい。また、ラス張り構造壁
体同士の間に形成された目地にはコーキング材等を充填
すればよい。The method of constructing a wall using the lath-clad structure wall body of the first embodiment is basically the same as that of the lath-clad structure wall body as shown in FIG. This is completed by sequentially striking and standing upright and spraying mortar m onto the lath net side of the lath structure wall as shown in FIG. After that, if necessary, coating may be applied to the surface of the mortar, or wallpaper may be attached to the surface of the foamed resin plate on the side opposite to the lath net. Further, the joints formed between the lath structure wall bodies may be filled with caulking material or the like.
【0026】次に、上記第1実施例のラス張り構造壁体
の製造方法を説明する。まず、発泡樹脂板10の一側面
全面にローラー等で接着剤を塗布し、その上にラス網2
0を押しつけて付着させ、接着剤を乾燥させて製造を完
了する。Next, a method of manufacturing the lath structure wall body of the first embodiment will be described. First, an adhesive is applied to the entire one side surface of the foamed resin plate 10 with a roller or the like, and the lath mesh 2 is applied thereon.
Press 0 to attach and dry the adhesive to complete manufacturing.
【0027】従って、上記第1実施例のラス張り構造壁
体においては、壁を施工した場合、発泡樹脂板10を使
用するから結露が生じることがなく変質せずに断熱性が
持続して発揮される。そしてラス網20が発泡樹脂板1
0に接着剤により一体化されるからラス張り構造壁体の
剛性が向上する。このため、ラス張り構造壁体に自立性
が得られ、壁体を簡単に立設できて施工工数が減る上、
発泡樹脂板10との一体化によってラス網20が確実に
固定されてその変形が防止され、モルタルmにクラック
が入らない。さらに発泡樹脂板10に対し、格子状金網
等よりも遥かに薄いラス網20が付く構成であるから、
壁の厚みを薄くすることができ、従って薄壁でも施工が
可能である。また格子状金網等よりも目の細かいラス網
20を使用するからモルタルmがほぼ均一な厚さで付着
し、仕上げ作業が不要になって施工が楽である。さらに
格子状金網付き発泡樹脂板等に比べれば製造コストが安
い。Therefore, in the lathed structure wall body of the first embodiment, when the wall is constructed, since the foamed resin plate 10 is used, dew condensation does not occur and the heat insulating property is continuously exhibited without deterioration. To be done. And the lath net 20 is the foamed resin plate 1
Since it is integrated with No. 0 by an adhesive, the rigidity of the lathed structure wall body is improved. For this reason, the lath-clad structure wall body can be self-supporting, the wall body can be easily erected, and the number of construction steps can be reduced.
By being integrated with the foamed resin plate 10, the lath net 20 is securely fixed, its deformation is prevented, and the mortar m is not cracked. Furthermore, since the lath net 20, which is much thinner than the lattice-shaped metal net or the like, is attached to the foamed resin plate 10,
The thickness of the wall can be made thin, and therefore, even a thin wall can be constructed. Further, since the lath net 20 having a finer mesh than that of the grid-like metal net is used, the mortar m adheres with a substantially uniform thickness, and the finishing work is unnecessary and the construction is easy. Further, the manufacturing cost is lower than that of a foamed resin plate with a lattice-shaped wire mesh.
【0028】また防水層11が発泡樹脂板10の全面に
わたって防水性を発揮するから、発泡樹脂板10の内方
へ水分が侵入せず、室外壁の構築にも最適である。さら
に防水層11を形成する接着剤を利用してラス網20を
発泡樹脂板10に取り付けることができる。また接着剤
を使用すれば発泡樹脂板10及び防水層11を化学的に
変質させることなくラス網20を取り付けることができ
る。Further, since the waterproof layer 11 exerts waterproofness over the entire surface of the foamed resin plate 10, moisture does not enter the inside of the foamed resin plate 10 and is suitable for constructing an outdoor wall. Furthermore, the lath net 20 can be attached to the foamed resin plate 10 using an adhesive that forms the waterproof layer 11. If an adhesive is used, the lath net 20 can be attached without chemically deteriorating the foamed resin plate 10 and the waterproof layer 11.
【0029】さらに、上記製造方法によれば作業が簡単
であり、ラス張り構造壁体の生産効率を高めることがで
きる。Further, according to the above manufacturing method, the work is simple, and the production efficiency of the lath structure wall can be improved.
【0030】なお、第1実施例ではラス網20の片面が
全面にわたって発泡樹脂板10に接着しているとした
が、防水機能を確保するために接着剤は全面に塗布する
必要があるが、ラス網についてはその一部が発泡樹脂板
に接着しておればよく、例えばラス網の要所要所に凸部
を形成し、この凸部のみを発泡樹脂板に接着してもよい
し、逆に発泡樹脂板の要所要所に凸部を形成し、ラス網
を発泡樹脂板の凸部においてのみ接着してもよい。この
ようにすれば、接着している凸部周辺を除いてラス網と
発泡樹脂板との間に隙間が形成されるから、この隙間へ
モルタルmが入ってラス網を抱き込むようにして固ま
り、これによって壁強度が向上し、またモルタルmを厚
く形成できる。In the first embodiment, one side of the lath net 20 is adhered to the foamed resin plate 10 over the entire surface, but it is necessary to apply the adhesive on the entire surface in order to ensure the waterproof function. As for the lath net, a part of the lath net may be adhered to the foamed resin plate. For example, a convex portion may be formed at a required portion of the lath net, and only this convex portion may be adhered to the foamed resin plate. Alternatively, a convex portion may be formed in a required portion of the foamed resin plate, and the lath net may be bonded only to the convex portion of the foamed resin plate. By doing so, a gap is formed between the lath net and the foamed resin plate except for the periphery of the adhered convex portion, so that the mortar m enters the gap to solidify the lath net by embracing it. As a result, the wall strength is improved and the mortar m can be formed thick.
【0031】図5は第2実施例のラス張り構造壁体を示
す。第2実施例ではラス網全体が波状に形成されてい
る。すなわち、図6及び図7に示すようにラス網20’
は薄い鋼板に多数のスリットを入れてスリット間を斜め
に起こしてなる鎧戸状であって、さらに全体として波状
に湾曲形成されている。そして、発泡樹脂板10’の一
側面に、防水層11’が形成されていると共にラス網2
0’がその折れ曲がり部分において取り付けられてい
る。その作用、効果及び施工方法並びに製造方法は第1
実施例と同様である。FIG. 5 shows a lath structure wall of the second embodiment. In the second embodiment, the entire lath net is formed in a wavy shape. That is, as shown in FIGS. 6 and 7, lath net 20 '
Is a shutter-shaped door formed by inserting a large number of slits in a thin steel plate and raising the slits at an angle, and is curved and formed in a wavy shape as a whole. The waterproof layer 11 'is formed on one side surface of the foamed resin plate 10' and the lath net 2 is formed.
0'is attached at the bent portion. The action, effect, construction method and manufacturing method are first
It is similar to the embodiment.
【0032】図8及び図9は第3実施例のラス張り構造
壁体を示す。第3実施例では発泡樹脂板110の一側面
に、防水層111が形成されていると共にラス網121
が補強部材122を介して取り付けられている。すなわ
ち、上記防水層111は樹脂等で成型された防水性のフ
ィルムにより形成されている。またラス網121の一側
面に補強部材122を複数固定し、この補強部材122
が、発泡樹脂板110において熱溶融により形成された
複数の凹陥部112にそれぞれ嵌入している構成であ
る。ラス網121は例えば第1実施例で示したものでも
第2実施例で示したものでもよい。また補強部材122
は鋼線よりなり、一端がラス網121に溶接され且つ他
端がL字形に折曲形成されて凹陥部112に嵌入してい
る。この凹陥部112は、その開口形状が上記補強部材
122の発泡樹脂板110への投影形状にほぼ一致し且
つ深さは補強部材122が途中まで入る程度に形成され
ている。FIG. 8 and FIG. 9 show a lath structure wall of the third embodiment. In the third embodiment, the waterproof layer 111 is formed on one side surface of the foamed resin plate 110 and the lath net 121 is formed.
Are attached via the reinforcing member 122. That is, the waterproof layer 111 is formed of a waterproof film molded of resin or the like. A plurality of reinforcing members 122 are fixed to one side surface of the lath net 121.
However, the foamed resin plate 110 is fitted in a plurality of recesses 112 formed by heat fusion. The lath network 121 may be, for example, the one shown in the first embodiment or the one shown in the second embodiment. In addition, the reinforcing member 122
Is made of steel wire, one end of which is welded to the lath net 121 and the other end of which is bent to be L-shaped and is fitted into the recess 112. The recess 112 has an opening whose shape is substantially the same as the projected shape of the reinforcing member 122 on the foamed resin plate 110, and has a depth such that the reinforcing member 122 is partially inserted.
【0033】上記第3実施例のラス張り構造壁体を用い
た壁の施工方法は第1実施例と同様であるが、その製造
方法は第1実施例と異なる。まず、図11に示すように
補強部材122の付いたラス網121を、鉛直方向及び
水平方向にそれぞれ移動できるように設けられた一対の
発熱板31,32で挟み、この発熱板31,32により
ラス網121及び補強部材122を発泡樹脂板110の
溶融温度を超える温度まで加熱してラス網121及び補
強部材122の予熱を行う。ここで一方の発熱板31は
切り替え操作により磁化できるようになっている。また
発熱板31,32による挟持は補強部材122が発熱板
32に、ラス網121が発熱板31にそれぞれ接触する
ように置く。また予熱温度は、例えば発泡樹脂板110
が発泡ポリスチレンの場合には摂氏180度ないし20
0度程度になる。次いで一方の発熱板31を磁化するよ
うに切り替えてラス網121及び補強部材122を付着
させたままで他方の発熱板32を退避させ、これに代え
て図12に示すように上面に防水性フィルム111’を
乗せた発泡樹脂板110をキャリア40で保持しつつ搬
入し、そして発熱板31を下降させて補強部材122を
加熱したままで発泡樹脂板110に押しつける。そうす
ると、熱せられた補強部材122が防水性フィルム11
1’及び発泡樹脂板110を溶かして侵入していき、凹
陥部112を形成する。その後に発熱板31の磁化を解
くように切り替えてラス網121を離して退避させ、発
泡樹脂板110、ラス網121及び補強部材122に冷
風又は冷水を当てるなどして全体を冷却して製造を完了
する。このときに図9に示すように凹陥部112の開口
付近が三次発泡により狭まる。また補強部材122の発
泡樹脂板110への押しつけは、ラス網121と発泡樹
脂板110との間に所定の隙間が残る程度で止めるよう
にする。The method of constructing a wall using the lath structure wall body of the third embodiment is the same as that of the first embodiment, but the manufacturing method thereof is different from that of the first embodiment. First, as shown in FIG. 11, a lath net 121 with a reinforcing member 122 is sandwiched between a pair of heat generating plates 31 and 32 provided so as to be movable in the vertical direction and the horizontal direction, respectively. The lath net 121 and the reinforcing member 122 are heated to a temperature exceeding the melting temperature of the foamed resin plate 110 to preheat the lath net 121 and the reinforcing member 122. Here, one heating plate 31 can be magnetized by a switching operation. The sandwiching between the heat generating plates 31 and 32 is performed so that the reinforcing member 122 contacts the heat generating plate 32 and the lath net 121 contacts the heat generating plate 31, respectively. The preheating temperature is, for example, the foamed resin plate 110.
If the polystyrene is expanded polystyrene, 180 to 20 degrees Celsius
It will be about 0 degrees. Next, one heating plate 31 is switched to be magnetized and the other heating plate 32 is retracted while the lath net 121 and the reinforcing member 122 are attached, and instead, the waterproof film 111 is provided on the upper surface as shown in FIG. The foamed resin plate 110 on which is attached is carried in while being held by the carrier 40, and the heat generating plate 31 is lowered to press the reinforcing member 122 against the foamed resin plate 110 while being heated. Then, the heated reinforcing member 122 causes the waterproof film 11
1'and the foamed resin plate 110 are melted and penetrated to form a recess 112. After that, the heating plate 31 is switched so as to be demagnetized, the lath net 121 is separated and retracted, and cold air or cold water is applied to the foamed resin plate 110, the lath net 121, and the reinforcing member 122 to cool the whole to manufacture. Complete. At this time, as shown in FIG. 9, the vicinity of the opening of the recess 112 is narrowed by the tertiary foaming. Further, the pressing of the reinforcing member 122 against the foamed resin plate 110 is stopped so that a predetermined gap remains between the lath net 121 and the foamed resin plate 110.
【0034】上記第3実施例のラス張り構造壁体の作
用、効果は第1実施例とほぼ同様であり、すなわち壁を
施工した場合、発泡樹脂板110を使用するから結露が
生じることがなく変質せずに断熱性が持続して発揮され
る。そして補強部材122が発泡樹脂板110に熱溶着
してラス網121及び発泡樹脂板110が補強部材12
2を介して一体化されるからラス張り構造壁体の剛性が
向上する。このため、ラス張り構造壁体に自立性が得ら
れ、壁体を簡単に立設できて施工工数が減る上、ラス網
121が確実に固定されてその変形が防止され、モルタ
ルmにクラックが入らない。さらに発泡樹脂板110に
対し、格子状金網等よりも遥かに薄いラス網121が付
く構成であるから、壁の厚みを薄くすることができ、従
って薄壁でも施工が可能である。また格子状金網等より
も目の細かいラス網121を使用するからモルタルmが
ほぼ均一な厚さで付着し、仕上げ作業が不要になって施
工が楽である。しかも格子状金網付き発泡樹脂板等に比
べれば製造コストが安い。The operation and effect of the lathed structure wall body of the third embodiment is almost the same as that of the first embodiment. That is, when the wall is constructed, the foamed resin plate 110 is used, so that dew condensation does not occur. Insulation is sustained without deterioration. Then, the reinforcing member 122 is heat-welded to the foamed resin plate 110 so that the lath net 121 and the foamed resin plate 110 are reinforced.
The rigidity of the lathed structure wall body is improved because it is integrated through the two. As a result, the lath-clad structure wall body is self-supporting, the wall body can be easily erected to reduce the number of construction steps, and the lath net 121 is securely fixed to prevent its deformation, and the mortar m is not cracked. Do not fit. Further, since the lath net 121, which is much thinner than the lattice-shaped metal net or the like, is attached to the foamed resin plate 110, the wall thickness can be made thin, and therefore even a thin wall can be constructed. Further, since the lath net 121 having a finer mesh than the grid-like metal net is used, the mortar m adheres with a substantially uniform thickness, and the finishing work becomes unnecessary and the construction is easy. Moreover, the manufacturing cost is lower than that of a foamed resin plate with a lattice-shaped wire mesh.
【0035】また防水層111が発泡樹脂板110の全
面にわたって防水性を発揮するから、発泡樹脂板110
の内方へ水分が侵入せず、室外壁の構築にも最適であ
る。さらに防水性フィルム111’によれば防水層11
1の厚みの一定化が容易である。Further, since the waterproof layer 111 exerts waterproofness over the entire surface of the foam resin plate 110, the foam resin plate 110
Water does not enter the inside of the room, making it ideal for building outdoor walls. Further, according to the waterproof film 111 ', the waterproof layer 11
It is easy to make the thickness of 1 uniform.
【0036】さらに、上記製造方法によれば作業が簡単
であり、ラス張り構造壁体の生産効率を高めることがで
きる。Further, according to the above manufacturing method, the work is simple and the production efficiency of the lath structure wall can be improved.
【0037】また、凹陥部112及び補強部材122が
それぞれ複数あるから、凹陥部112の側壁と補強部材
122との摩擦力等が相互に作用し合う共ぎき作用によ
って補強部材122の保持強度が更に高くなる。すなわ
ち、ラス網121及び補強部材122を発泡樹脂板11
0から剥そうとしても、少なくとも一部の凹陥部112
の側壁と補強部材122との摩擦力等のために「こじた
状態」になって剥れない。加えて凹陥部112の開口付
近が三次発泡により狭まっているから補強部材122が
凹陥部112に強固に保持される。さらに補強部材12
2を介してラス網121と発泡樹脂板110との間に隙
間が形成されるから、この隙間へモルタルmが入ってラ
ス網121を抱き込むようにして固まり、これによって
壁強度が向上し、またモルタルmを厚く形成できる。Since there are a plurality of concave portions 112 and a plurality of reinforcing members 122 respectively, the holding force of the reinforcing member 122 is further increased by the mutual action of the frictional force between the side wall of the concave portion 112 and the reinforcing member 122 and the like. Get higher That is, the lath net 121 and the reinforcing member 122 are attached to the foamed resin plate 11
Even if one tries to peel it from 0, at least a part of the recess 112
Due to the frictional force between the side wall of the sheet and the reinforcing member 122, etc., it is in a “pryed state” and does not peel off. In addition, since the vicinity of the opening of the recess 112 is narrowed by the tertiary foaming, the reinforcing member 122 is firmly held in the recess 112. Furthermore, the reinforcing member 12
Since a gap is formed between the lath net 121 and the foamed resin plate 110 via the two, the mortar m enters the gap and solidifies so as to hold the lath net 121, thereby improving the wall strength and also the mortar. m can be formed thick.
【0038】なお、上記第3実施例の場合、図10に示
すように凹陥部112に接着剤等113を充填して凹陥
部112を完全に塞ぐようにしてもよく、その場合には
ラス網121及び発泡樹脂板110が更に強く一体化さ
れるからラス張り構造壁体の剛性が向上する。その場合
の製造方法であるが、補強部材122に接着剤等を塗っ
てからラス網121及び補強部材122を加熱し、加熱
したままで発泡樹脂板110に押しつければよい。また
防水性フィルム111’は発泡樹脂板110に対して接
着剤で接着してもよい。In the case of the third embodiment, as shown in FIG. 10, the recess 112 may be filled with an adhesive 113 or the like so as to completely close the recess 112. In that case, a lath net is used. Since the 121 and the foamed resin plate 110 are more strongly integrated, the rigidity of the lath-structured wall body is improved. In the case of the manufacturing method in that case, the lath net 121 and the reinforcing member 122 may be heated after applying an adhesive or the like to the reinforcing member 122 and pressed against the foamed resin plate 110 while being heated. Further, the waterproof film 111 ′ may be adhered to the foamed resin plate 110 with an adhesive.
【0039】図13は第4実施例のラス張り構造壁体を
示す。第4実施例では補強部材をトラス構造体222と
し、ラス網221の一側面にこの補強部材222を固定
し、この補強部材222が発泡樹脂板210において熱
溶融により形成された凹陥部212に嵌入している構成
である。すなわち、この補強部材222は、図14に示
すように鋼線で組まれた2枚の格子状金網222a,2
22bを間隔をおいて配置し、これらを梁状金網材22
2cにより連結したものである。上記梁状金網材222
cは、各格子状金網222a,222bの相対向する縦
筋を連結するものが互いに平行になり、且つ横筋の軸方
向に沿っては隣合うものが互いに交差するように配置さ
れており、この構成によって補強材全体として強度を高
くするようにしている。そして、ラス網221が一方の
格子状金網222aに溶接により固定されている。ラス
網221は例えば第1実施例で示したものでも第2実施
例で示したものでもよい。上記凹陥部212は、開口形
状が上記格子状金網222aの発泡樹脂板210への投
影形状にほぼ一致し且つ深さは梁状金網材222cが途
中まで入る程度に形成されている。FIG. 13 shows a lath structure wall of the fourth embodiment. In the fourth embodiment, the reinforcing member is the truss structure 222, the reinforcing member 222 is fixed to one side surface of the lath net 221, and the reinforcing member 222 is fitted into the concave portion 212 formed by heat melting in the foamed resin plate 210. This is the configuration. That is, as shown in FIG. 14, the reinforcing member 222 includes two grid-shaped wire nets 222a, 222 made of steel wires.
22b are arranged at intervals, and these are connected to the beam-shaped wire mesh material 22
It is connected by 2c. The beam-shaped wire mesh material 222
The c is arranged so that the grid-like wire nets 222a and 222b that connect the opposing vertical bars are parallel to each other, and the adjacent bars cross each other along the axial direction of the horizontal bars. Depending on the configuration, the strength of the reinforcing material as a whole is increased. Then, the lath net 221 is fixed to one lattice-like metal net 222a by welding. The lath net 221 may be, for example, the one shown in the first embodiment or the one shown in the second embodiment. The recessed portion 212 is formed such that the opening shape thereof is substantially the same as the projected shape of the lattice-shaped metal mesh 222a on the foamed resin plate 210 and the depth is such that the beam-shaped metal mesh material 222c is inserted halfway.
【0040】上記第4実施例のラス張り構造壁体を用い
た壁の施工方法は第1実施例と同様である。またラス張
り構造壁体の製造方法は第3実施例と同様であり、ラス
網221及び補強部材222の発泡樹脂板210への押
しつけは、ラス網221と発泡樹脂板210との間に所
定の隙間が残る程度で止めるようにする。The method of constructing a wall using the lath-clad structure wall of the fourth embodiment is the same as that of the first embodiment. The method of manufacturing the lath-clad structure wall body is the same as that of the third embodiment, and the lath net 221 and the reinforcing member 222 are pressed against the foamed resin plate 210 at a predetermined distance between the lath net 221 and the foamed resin plate 210. Try to stop when there is a gap.
【0041】上記第4実施例のラス張り構造壁体の作
用、効果は第3実施例とほぼ同様であるが、補強部材2
22がトラス構造体であるから、その剛性によりラス張
り構造壁体の剛性が更に向上し、ラス網221の変形が
確実に防止され、モルタルmにクラックが発生すること
がない。なお、上記第3実施例と同様に凹陥部212に
接着剤等を充填してもよい。The operation and effect of the lath-clad wall of the fourth embodiment is almost the same as that of the third embodiment, but the reinforcing member 2 is used.
Since 22 is a truss structure, its rigidity further improves the rigidity of the lathed structure wall body, the deformation of the lath net 221 is reliably prevented, and the mortar m is not cracked. Note that the recess 212 may be filled with an adhesive or the like as in the third embodiment.
【0042】先の第3実施例では鋼線で補強部材122
を構成したが、格子状金網を補強部材としてもよい。そ
れを更に変形させたものが図15に示す第5実施例のラ
ス張り構造壁体である。すなわち、図16に示すように
格子状金網を補強部材322とし、ラス網321の一側
面にこの補強部材322を固定し、この補強部材322
が発泡樹脂板310において熱溶融により形成された凹
陥部312に嵌入している構成である。ここで、ラス網
321は要所要所に凸部321aが形成され、この凸部
321aが補強部材322に溶接等で固定されている。
ラス網321は例えば第1実施例で示したものでも第2
実施例で示したものでもよい。上記凹陥部312は、開
口形状が上記補強部材322の発泡樹脂板310への投
影形状にほぼ一致し且つ深さは補強部材322の厚みと
一致する程度に形成されている。In the third embodiment, the steel wire reinforcement member 122 is used.
However, a grid-shaped wire mesh may be used as the reinforcing member. A further modification thereof is the lath-clad structure wall body of the fifth embodiment shown in FIG. That is, as shown in FIG. 16, a grid-like wire mesh is used as the reinforcing member 322, and the reinforcing member 322 is fixed to one side surface of the lath net 321.
Is fitted in a recessed portion 312 formed by heat melting in the foamed resin plate 310. Here, the lath net 321 has a convex portion 321a formed at a required position, and the convex portion 321a is fixed to the reinforcing member 322 by welding or the like.
The lath net 321 is, for example, the one shown in the first embodiment and the second one.
It may be the one shown in the embodiment. The recessed portion 312 is formed so that the opening shape thereof substantially matches the projection shape of the reinforcing member 322 on the foamed resin plate 310 and the depth thereof matches the thickness of the reinforcing member 322.
【0043】上記第5実施例のラス張り構造壁体を用い
た壁の施工方法は第1実施例と同様である。またラス張
り構造壁体の製造方法は第3実施例と同様であり、ラス
網321及び補強部材322の発泡樹脂板310への押
しつけは、ラス網321と発泡樹脂板310との間に所
定の隙間が残る程度で止めるようにする。The method of constructing a wall using the lath-clad structure wall body of the fifth embodiment is the same as that of the first embodiment. The method of manufacturing the lath-clad structure wall body is the same as that of the third embodiment, and the lath net 321 and the reinforcing member 322 are pressed against the foamed resin plate 310 in a predetermined manner between the lath net 321 and the foamed resin plate 310. Try to stop when there is a gap.
【0044】上記第5実施例のラス張り構造壁体の作
用、効果は第3実施例とほぼ同様であるが、補強部材3
22が格子状金網であるから、その剛性によりラス張り
構造壁体の剛性が更に向上し、ラス網321の変形が確
実に防止され、モルタルmにクラックが発生することが
ない。なお、上記第3実施例と同様に凹陥部312に接
着剤等を充填してもよい。The operation and effect of the lath-clad wall of the fifth embodiment is almost the same as that of the third embodiment, but the reinforcing member 3 is used.
Since 22 is a lattice-shaped wire net, the rigidity thereof further improves the rigidity of the lath structure wall body, the deformation of the lath net 321 is reliably prevented, and the mortar m is not cracked. Note that the recessed portion 312 may be filled with an adhesive or the like as in the third embodiment.
【0045】以上に説明した第1ないし第5の実施例で
は、防水層の構成を特定し、さらに発泡樹脂板にラス網
を直接取り付けるか補強部材を介して取り付けるかを特
定したが、これら2つの要件の全ての組み合わせが実施
例として考えられる。そして防水層は接着剤又は防水性
フィルムで形成できるほかコールタール等のタール系材
料を塗布して乾燥させることにより形成することがで
き、そのときには防錆機能も発揮される。また防水層
を、溶融した発泡樹脂板の表面により形成することもで
きる。その具体的な方法は発泡樹脂板の表面をバーナー
等で加熱し、或いは薬品等を吹き付けるなどして化学反
応させることによるが、ラス網又は補強部材を熱溶着に
よって発泡樹脂板に取り付ける方法(例えば第3ないし
第5の実施例)によれば、ラス網又は補強部材の目が粗
くない限りは熱溶着時に発泡樹脂板の表面の全面にわた
って熱溶着により溶融して固まった再生層が形成される
から、この再生層により防水層を形成することができ、
これも溶融した発泡樹脂板の表面により防水層を形成す
る一態様である。このように発泡樹脂板の表面に溶融に
よって形成された防水層は凹凸に富むので、モルタルの
付着を促進できる。In the first to fifth embodiments described above, the structure of the waterproof layer was specified, and whether the lath net was directly attached to the foamed resin plate or the reinforcing member was attached thereto. All combinations of the three requirements are considered as examples. The waterproof layer can be formed by an adhesive or a waterproof film, and can also be formed by applying a tar-based material such as coal tar and drying it, and at that time, a rust preventive function is also exerted. Further, the waterproof layer can be formed by the surface of the molten foamed resin plate. The specific method is to heat the surface of the foamed resin plate with a burner or the like or to chemically react by spraying chemicals or the like, but a method of attaching a lath net or a reinforcing member to the foamed resin plate by heat welding (for example, According to the third to fifth embodiments), as long as the lath net or the reinforcing member is not coarse, a regenerated layer which is melted and solidified by heat welding is formed over the entire surface of the foamed resin plate during heat welding. Therefore, it is possible to form a waterproof layer with this reproduction layer,
This is also one mode in which the waterproof layer is formed by the surface of the molten resin foam plate. As described above, the waterproof layer formed by melting on the surface of the foamed resin plate is rich in irregularities, so that the adhesion of mortar can be promoted.
【0046】なお、上記第3実施例ないし第5実施例で
は加熱したラス体を発泡樹脂板に押し付けてラス張り構
造壁体を製造したが、ラス体の補助部材と同様な形状の
治具を別途に用意し、この治具を加熱して発泡樹脂板に
押し付けて凹陥部を形成し、その後に治具を発泡樹脂板
から引き離し、次いで凹陥部にラス体の補助部材を嵌入
してラス張り構造壁体を製造するようにしてもよい。ま
た、以上のいずれの実施例においても、ラス網及び補強
部材の材質は鋼である必要はなく、アルミ合金など他の
金属で形成してもよい。さらに、樹脂であってもよい。
その場合、補強部材は発泡樹脂板よりも溶融温度が高い
材質である必要がある。In the third to fifth embodiments, the heated lath body was pressed against the foamed resin plate to produce a lath-structured wall, but a jig having the same shape as the auxiliary member of the lath body was used. Prepared separately, heat this jig and press it against the foamed resin plate to form a recess, then separate the jig from the foamed resin plate, and then insert an auxiliary member of lath body into the recess, You may make it manufacture a structural wall body. Further, in any of the above embodiments, the material of the lath net and the reinforcing member does not have to be steel, and may be formed of another metal such as an aluminum alloy. Further, it may be a resin.
In that case, the reinforcing member needs to be made of a material having a higher melting temperature than the foamed resin plate.
【0047】また上記各実施例では平面状のラス張り構
造壁体を説明したが、本発明はコーナー部(例えば出隅
構造或いは入隅構造など)に用いるような断面L字形の
ラス張り構造壁体にも適用できる。さらにラス張り構造
壁体の製造にあたり、接着剤或いはコールタールなど防
錆機能を発揮し得る材料をラス網或いはラス網及び補強
部材に塗ってから発泡樹脂板に取り付ければ、このラス
張り構造壁体により施工した壁には長期にわたって錆が
出ない。また上記各実施例では発泡樹脂板の一側面にの
み防水層を形成すると共にラス網或いはラス網及び補強
部材を配置したものを説明したが、発泡樹脂板の両面に
防水層を形成すると共に両面にラス網或いはラス網及び
補強部材を配置したものも本発明に含まれる。In each of the above embodiments, the flat lathed structure wall has been described. However, the present invention is a lathed structure wall having an L-shaped cross section for use in a corner portion (for example, a protruding corner structure or an inside corner structure). It can also be applied to the body. Further, when manufacturing a lath-clad structure wall body, an adhesive or a material capable of exhibiting an anticorrosive function such as coal tar is applied to the lath net or the lath net and the reinforcing member and then attached to the foamed resin plate. No rust will appear on the constructed wall for a long time. Further, in each of the above-described embodiments, the waterproof layer is formed only on one side of the foamed resin plate, and the lath net or the lath net and the reinforcing member are arranged. However, the waterproof layer is formed on both sides of the foamed resin plate and both sides are formed. The present invention also includes a lath net or a lath net and a reinforcing member arranged therein.
【0048】[0048]
【発明の効果】以上説明したように、請求項1のラス張
り構造壁体は発泡樹脂板の一側面に防水層を形成すると
共にラス網を取り付け、また請求項2のラス張り構造壁
体は発泡樹脂板の一側面に防水層を形成すると共にラス
網を補強部材を介して取り付けたので、ラス網にモルタ
ルを吹き付けて壁を施工した場合に結露が生じることが
なく長期にわたって断熱性を確保できる上、ラス網と発
泡樹脂板との一体化によりラス張り構造壁体の剛性を向
上でき、これによって自立性を確保して施工の容易化及
び工数低減を実現でき、さらに薄い壁でも施工が可能に
なって特にスペース確保が求められる戸建て住宅に好適
であると共にモルタル等を一様に付着させて仕上げ作業
が不要になり、しかも従来の壁体よりも製造コストが大
幅に安くおさまり、さらに防水層により発泡樹脂板の内
方へ水分が侵入することを確実に防止することができ、
室外壁の構築にも最適である。As described above, in the lath-clad structure wall body according to claim 1, a waterproof layer is formed on one side surface of the foamed resin plate and a lath net is attached, and the lath-clad structure wall body according to claim 2 is Since a waterproof layer is formed on one side of the foamed resin plate and a lath net is attached via a reinforcing member, no condensation occurs when the wall is constructed by spraying mortar onto the lath net, ensuring long-term heat insulation. In addition, the lath net and the foamed resin plate can be integrated to improve the rigidity of the lathed structure wall body, which ensures independence, simplifies construction, and reduces man-hours. This makes it suitable for single-family homes where space is especially required, and it does not require finishing work by uniformly adhering mortar etc., and the manufacturing cost is much lower than conventional walls. Further moisture inward of the foamed resin plate can be reliably prevented from entering the waterproof layer,
It is also ideal for building outdoor walls.
【0049】また請求項2のラス張り構造壁体は補強部
材を介してラス網と発泡樹脂板との間に隙間が形成され
るときにはモルタルがラス網を抱き込むようにして固ま
るから、壁強度が向上すると共にモルタルを厚く形成で
きる。In the lath-clad structure wall body according to a second aspect of the present invention, when the gap is formed between the lath net and the foamed resin plate via the reinforcing member, the mortar is solidified so as to embrace the lath net, so that the wall strength is improved. In addition, the mortar can be formed thick.
【0050】請求項3のラス張り構造壁体は防水層を接
着剤で形成したので、接着剤を利用してラス網又は補強
部材を発泡樹脂板に取り付けることができる。また請求
項4のラス張り構造壁体は防水層をタール系材料で形成
したので、防錆機能が発揮される。さらに請求項5のラ
ス張り構造壁体は防水層を防水性のフィルムで形成した
ので、防水層の厚みの一定化が容易になる。また請求項
6のラス張り構造壁体は防水層を溶融した発泡樹脂板の
表面で形成したので、発泡樹脂板の表面を加熱し、或い
は化学反応させることにより防水層を形成でき、また防
水層表面の凹凸によりモルタルの付着を促進できる。In the lath-clad structure wall body according to the third aspect, since the waterproof layer is formed by the adhesive, the lath net or the reinforcing member can be attached to the foamed resin plate by using the adhesive. Further, in the lath-clad structure wall body according to the fourth aspect, since the waterproof layer is formed of the tar-based material, the rustproof function is exhibited. Further, in the lathed structure wall body according to the fifth aspect, since the waterproof layer is formed of the waterproof film, it is easy to make the thickness of the waterproof layer constant. Further, since the lathed structure wall body according to claim 6 is formed on the surface of the foamed resin plate in which the waterproof layer is melted, the waterproof layer can be formed by heating or chemically reacting the surface of the foamed resin plate. The unevenness of the surface can promote the adhesion of mortar.
【0051】請求項7のラス張り構造壁体は補強部材を
接着剤で取り付けたので、発泡樹脂板及び防水層を変質
させることなくラス網又は補強部材を取り付けることが
できる。また請求項8のラス張り構造壁体は補強部材を
熱溶着で取り付けたので、発泡樹脂板の三次発泡により
発泡樹脂板によるラス網又は補強部材の保持力を向上で
きると共に発泡樹脂板の溶融部分により防水層を同時に
形成でき、しかも防水層表面の凹凸によりモルタルの付
着を促進できる。Since the reinforcing member is attached by the adhesive in the lath-clad structure wall body according to the seventh aspect, the lath net or the reinforcing member can be attached without deteriorating the foamed resin plate and the waterproof layer. Further, since the reinforcing member is attached by heat welding to the lathed structure wall body according to claim 8, the retaining force of the lath net or the reinforcing member by the foamed resin plate can be improved by tertiary foaming of the foamed resin plate, and the molten portion of the foamed resin plate can be improved. Thus, the waterproof layer can be formed at the same time, and the unevenness of the surface of the waterproof layer can promote the adhesion of mortar.
【0052】請求項9のラス張り構造壁体の製造方法は
発泡樹脂板の一側面に接着剤を塗布し、その上にラス網
又は補強部材を付着させるので、接着剤により防水層を
形成できると共にラス網又は補強部材を取り付けること
ができる。また請求項10のラス張り構造壁体の製造方
法は発泡樹脂板の一側面に防水性のフィルムを当て、そ
の上に発泡樹脂板の溶融温度を超えるまで加熱したラス
網又は補強部材を押しつけ、その後に全体を冷却するの
で、防水性フィルム及び発泡樹脂板を熱溶着により固定
でき、この防水性フィルムにより防水層を形成できると
共に、ラス網又は補強部材を熱溶着により発泡樹脂板に
取り付けることができ、さらに発泡樹脂板の三次発泡に
より発泡樹脂板によるラス網又は補強部材の保持力を向
上できる。そして、いずれの製造方法においても作業が
簡単であり、ラス張り構造壁体の生産効率を高めること
ができる。In the method of manufacturing the lath-clad structure wall body according to the ninth aspect, since the adhesive is applied to one side of the foamed resin plate and the lath net or the reinforcing member is attached thereon, the waterproof layer can be formed by the adhesive. At the same time, a lath net or a reinforcing member can be attached. Further, the method for producing a lath-clad structure wall body according to claim 10 applies a waterproof film to one side of a foamed resin plate, and presses a lath net or a reinforcing member heated thereon to a temperature higher than the melting temperature of the foamed resin plate, Since the whole is then cooled, the waterproof film and the foamed resin plate can be fixed by heat welding, and a waterproof layer can be formed by this waterproof film, and a lath net or a reinforcing member can be attached to the foamed resin plate by heat welding. Moreover, the retaining force of the lath net or the reinforcing member by the foamed resin plate can be improved by the third foaming of the foamed resin plate. And in any manufacturing method, the work is simple and the production efficiency of the lath structure wall can be improved.
【図1】第1実施例の斜視図、FIG. 1 is a perspective view of a first embodiment,
【図2】第1実施例の拡大平面図、FIG. 2 is an enlarged plan view of the first embodiment,
【図3】図2のIII−III線における拡大端面図、3 is an enlarged end view taken along line III-III in FIG.
【図4】第1実施例により施工された壁面の縦断拡大端
面図、FIG. 4 is an enlarged longitudinal end view of a wall surface constructed according to the first embodiment,
【図5】第2実施例の縦断端面図、FIG. 5 is a longitudinal end view of the second embodiment,
【図6】第2実施例のラス網の縦断拡大断面図、FIG. 6 is an enlarged vertical cross-sectional view of a lath net according to a second embodiment.
【図7】同じくラス網の拡大平面図、FIG. 7 is an enlarged plan view of the lath net,
【図8】第3実施例の縦断端面図、FIG. 8 is a vertical sectional end view of the third embodiment,
【図9】第3実施例の補強部材を先端側からみた横縦拡
大断面図、FIG. 9 is an enlarged horizontal and vertical cross-sectional view of the reinforcing member of the third embodiment as viewed from the front end side.
【図10】第3実施例の変形例を示す図9相当図、FIG. 10 is a view corresponding to FIG. 9 showing a modification of the third embodiment,
【図11】第3実施例の第1製造工程を示す説明図、FIG. 11 is an explanatory view showing a first manufacturing process of the third embodiment,
【図12】同じく第2製造工程を示す説明図、FIG. 12 is an explanatory view showing a second manufacturing process,
【図13】第4実施例の縦断端面図、FIG. 13 is a vertical sectional end view of the fourth embodiment,
【図14】第4実施例のラス網及び補強部材を示す拡大
斜視図、FIG. 14 is an enlarged perspective view showing a lath net and a reinforcing member of a fourth embodiment,
【図15】第5実施例の縦断端面図、FIG. 15 is a vertical sectional end view of the fifth embodiment,
【図16】第5実施例のラス網及び補強部材を示す拡大
斜視図である。FIG. 16 is an enlarged perspective view showing a lath net and a reinforcing member of a fifth embodiment.
10 発泡樹脂板 11 防水層 20 ラス網 10’ 発泡樹脂板 11’ 防水層 20’ ラス網 110 発泡樹脂板 111 防水層 121 ラス網 122 補強部材 210 発泡樹脂板 211 防水層 221 ラス網 222 補強部材 310 発泡樹脂板 311 防水層 321 ラス網 322 補強部材 10 foamed resin plate 11 waterproof layer 20 lath net 10 'foamed resin plate 11' waterproof layer 20 'lath net 110 foamed resin plate 111 waterproof layer 121 lath net 122 reinforcing member 210 foamed resin plate 211 waterproof layer 221 lath net 222 reinforcing member 310 Foam resin plate 311 Waterproof layer 321 Lath net 322 Reinforcement member
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 E04F 13/08 Z 9127−2E ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location E04F 13/08 Z 9127-2E
Claims (10)
ていると共にラス網が取り付けられていることを特徴と
するラス張り構造壁体。1. A lath-tensioned structure wall body, wherein a waterproof layer is formed and a lath net is attached to one side surface of a foamed resin plate.
ていると共にラス網が補強部材を介して取り付けられて
いることを特徴とするラス張り構造壁体。2. A lath-structured wall body, wherein a waterproof layer is formed on one side surface of a foamed resin plate, and a lath net is attached via a reinforcing member.
項1又は2記載のラス張り構造壁体。3. The lath structure wall body according to claim 1, wherein the waterproof layer is formed of an adhesive.
る請求項1又は2記載のラス張り構造壁体。4. The lath structure wall body according to claim 1, wherein the waterproof layer is formed of a tar-based material.
ている請求項1又は2記載のラス張り構造壁体。5. The lath structure wall body according to claim 1, wherein the waterproof layer is formed of a waterproof film.
形成されている請求項1又は2記載のラス張り構造壁
体。6. The lath structure wall body according to claim 1 or 2, wherein the waterproof layer is formed by the surface of a molten resin foam plate.
けられている請求項1又は2記載のラス張り構造壁体。7. The lath structure wall body according to claim 1, wherein the lath net or the reinforcing member is attached by an adhesive.
けられている請求項1又は2記載のラス張り構造壁体。8. The lath-tensioned structure wall body according to claim 1, wherein the lath net or the reinforcing member is attached by heat welding.
の上にラス網又は補強部材を付着させる請求項1又は2
記載のラス張り構造壁体の製造方法。9. An adhesive agent is applied to one side surface of the foamed resin plate, and a lath net or a reinforcing member is attached thereon.
A method for manufacturing a lath-structured wall as described.
を当て、その上に発泡樹脂板の溶融温度を超えるまで加
熱したラス網又は補強部材を押しつけ、その後に全体を
冷却する請求項1又は2記載のラス張り構造壁体の製造
方法。10. A waterproof film is applied to one side of a foamed resin plate, a lath net or a reinforcing member heated to a temperature above the melting temperature of the foamed resin plate is pressed thereon, and then the whole is cooled. Alternatively, the method for producing the lath-structured wall body according to 2 above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04051394A JP3429351B2 (en) | 1994-02-14 | 1994-02-14 | Lath structure wall and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04051394A JP3429351B2 (en) | 1994-02-14 | 1994-02-14 | Lath structure wall and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07224510A true JPH07224510A (en) | 1995-08-22 |
JP3429351B2 JP3429351B2 (en) | 2003-07-22 |
Family
ID=12582621
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JP04051394A Expired - Fee Related JP3429351B2 (en) | 1994-02-14 | 1994-02-14 | Lath structure wall and method of manufacturing the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111219029A (en) * | 2018-11-23 | 2020-06-02 | 赵俊儒 | Heat insulation board with hidden anchoring piece |
-
1994
- 1994-02-14 JP JP04051394A patent/JP3429351B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111219029A (en) * | 2018-11-23 | 2020-06-02 | 赵俊儒 | Heat insulation board with hidden anchoring piece |
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Publication number | Publication date |
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JP3429351B2 (en) | 2003-07-22 |
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