JPH07223260A - Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product - Google Patents

Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product

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Publication number
JPH07223260A
JPH07223260A JP1663394A JP1663394A JPH07223260A JP H07223260 A JPH07223260 A JP H07223260A JP 1663394 A JP1663394 A JP 1663394A JP 1663394 A JP1663394 A JP 1663394A JP H07223260 A JPH07223260 A JP H07223260A
Authority
JP
Japan
Prior art keywords
electrode
mold
processing
thermoplastic resin
molded product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1663394A
Other languages
Japanese (ja)
Inventor
Makoto Odera
誠 大寺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP1663394A priority Critical patent/JPH07223260A/en
Publication of JPH07223260A publication Critical patent/JPH07223260A/en
Pending legal-status Critical Current

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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

PURPOSE:To provide a method for processing of thermoplastic resin molded product which shortens time required for processing and improves the productive efficiency by making operation easy, an electrode structure suitable for execution of the processing method, and an apparatus for processing of the thermoplastic resin molded product. CONSTITUTION:A second electrode 2 is inserted into a vinyl chloride pipe 25, and an inside of a flexible pipe 11 is filled with an electrolyte 20. Then, the vinyl chloride pipe 25 is put in a bottom tool 1b of a mold 1, and a top tool 1a is moved downward to be conformed to the bottom tool 1b. Thereafter, inner pressure of the plastic pipe 11 is controlled at about 2.5kg/cm<2>. The vinyl chloride pipe 25 is pushed against the mold 1 side by inflation of the flexible pipe 11, and high frequency voltage is impressed under this state with a high frequency power source 3. After a specific heating time has been elapsed, it is cooled, and bending is ended.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、高周波誘電加熱を利用
した熱可塑性樹脂成形物の加工方法、その加工方法の実
施に使用するのに適する電極構造及び熱可塑性樹脂成形
物の加工装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for processing a thermoplastic resin molded article using high frequency dielectric heating, an electrode structure suitable for use in carrying out the processing method, and a processing apparatus for the thermoplastic resin molded article.

【0002】[0002]

【従来の技術】従来、例えば軟質塩化ビニル樹脂製(以
下「塩ビ製」という)パイプを折曲げ加工する場合、そ
のパイプを予熱しておき目的とする成形形状を有する金
属棒を挿通し、金型に入れ、その状態で100℃程度の
グリセリン溶液等に浸漬しパイプを所定時間加熱した後
冷却する方法や、同じく150℃程度の熱風炉内で所定
時間加熱した後冷却する方法が知られている。
2. Description of the Related Art Conventionally, for example, when bending a pipe made of a soft vinyl chloride resin (hereinafter referred to as “PVC”), the pipe is preheated and a metal rod having a desired molding shape is inserted and a A method is known in which the pipe is placed in a mold and then immersed in a glycerin solution or the like at about 100 ° C., and the pipe is heated for a predetermined time and then cooled, or a pipe is heated at about 150 ° C. for a predetermined time and then cooled. There is.

【0003】一方、塩ビ製成形物の接着加工において、
高周波誘電加熱を利用した方法が知られている。例え
ば、二枚の塩ビ製フィルムを重ね合わせた状態で、上下
から電極を押し付け、両電極間に高周波電圧を与えて高
周波誘電加熱により塩ビ製フィルム同士を接着する方法
が知られている。
On the other hand, in the adhesion processing of PVC moldings,
A method utilizing high frequency dielectric heating is known. For example, a method is known in which two vinyl chloride films are superposed on each other, electrodes are pressed from above and below, a high frequency voltage is applied between both electrodes, and the vinyl chloride films are bonded together by high frequency dielectric heating.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、溶液等
に浸漬して加熱したり熱風炉にて加熱したりする従来の
塩ビ製パイプの折曲げ加工では、塩ビ製パイプを所定温
度に加熱するにはある程度の時間が必要であった。ま
た、曲げ加工した後の塩ビ製パイプから金属棒を抜き出
す作業が困難であるという問題もあった。
However, in the conventional bending process of a vinyl chloride pipe that is immersed in a solution or the like and heated in a hot-air stove, it is necessary to heat the vinyl chloride pipe to a predetermined temperature. It took some time. There is also a problem that it is difficult to extract the metal rod from the PVC pipe after bending.

【0005】一方、高周波誘電加熱を利用した塩ビ製パ
イプの曲げ加工は従来知られていないが、敢えて高周波
誘電加熱を利用した曲げ加工を行うとすれば、塩ビ製パ
イプを予熱しておき目的とする形状を有する金属電極を
挿通し、次いでこれを金型に入れ、金属電極と金型との
間に高周波電圧を与える方法が考えられる。この場合も
上記と同様、加工処理後に金属電極を抜き出す作業が困
難であるという問題が生じる。
On the other hand, the bending of a vinyl chloride pipe using high frequency dielectric heating has not been known so far, but if the intention is to perform bending using high frequency dielectric heating, the PVC pipe must be preheated. A method is considered in which a metal electrode having a shape to be inserted is inserted, then this is put in a mold and a high-frequency voltage is applied between the metal electrode and the mold. Also in this case, similarly to the above, there is a problem that it is difficult to extract the metal electrode after the processing.

【0006】本発明は、上記課題に鑑みなされたもので
あり、加工に要する時間を短縮すると共に作業を容易に
して生産効率を向上する熱可塑性樹脂成形物の加工方法
を提供すること、並びにかかる加工方法の実施に使用す
るに適する電極構造及び熱可塑性樹脂成形物の加工装置
を提供することを目的とする。
The present invention has been made in view of the above problems, and provides a method for processing a thermoplastic resin molded product which shortens the time required for processing and facilitates the work to improve the production efficiency, and An object of the present invention is to provide an electrode structure suitable for use in carrying out the processing method and an apparatus for processing a thermoplastic resin molded product.

【0007】[0007]

【課題を解決するための手段】上記課題を解決するた
め、請求項1記載の熱可塑性樹脂成形物の加工方法は、
熱可塑性樹脂成形物の一方の側を金型に接触させ、上記
成形物の他方の側から導電性流体の圧力により該成形物
を金型に押し付けた状態で、上記導電性流体と上記金型
との間に高周波電圧を与え、高周波誘電加熱により上記
成形物を金型加工することを特徴とする。
In order to solve the above-mentioned problems, the method for processing a thermoplastic resin molding according to claim 1 is
One side of the thermoplastic resin molded product is brought into contact with the mold, and the molded product is pressed against the mold from the other side of the molded product by the pressure of the conductive fluid. And a high-frequency voltage is applied between them, and the above-mentioned molded product is processed into a mold by high-frequency dielectric heating.

【0008】請求項2記載の熱可塑性樹脂成形物の加工
方法は、熱可塑性樹脂成形物の一方の側を金型に接触さ
せ、上記成形物の他方の側を可撓部材を介して流体に接
触させ、該流体の圧力により該成形物を金型に押し付け
た状態で、上記可撓部材又は上記流体のうち導電性を有
するものと上記金型との間に高周波電圧を与え、高周波
誘電加熱により上記成形物を金型加工することを特徴と
する。
According to a second aspect of the present invention, there is provided a method for processing a thermoplastic resin molded product, wherein one side of the thermoplastic resin molded product is brought into contact with a mold and the other side of the molded product is fluidized through a flexible member. High-frequency dielectric heating by applying a high-frequency voltage between the flexible member or the fluid having conductivity and the mold in a state where the molded product is pressed against the mold by the pressure of the fluid. Is characterized in that the above-mentioned molded product is processed into a mold.

【0009】請求項3記載の電極構造は、内部に流体を
有し、該流体の圧力により膨張・収縮可能な可撓部分を
備え、上記流体と上記可撓部分の少なくとも一方が導電
性を有することを特徴とする。請求項4記載の熱可塑性
樹脂成形物の加工装置は、熱可塑性樹脂成形物の一方の
側と接触しうる第1電極としての金型と、請求項3記載
の電極構造を備え、上記可撓部分が上記金型と対向する
位置に配置された第2電極と、上記金型と上記第2電極
との間に高周波電圧を与える高周波電源とを備えたこと
を特徴とする。
An electrode structure according to a third aspect of the present invention has a fluid inside, and includes a flexible portion that can be expanded and contracted by the pressure of the fluid, and at least one of the fluid and the flexible portion has conductivity. It is characterized by An apparatus for processing a thermoplastic resin molded article according to claim 4 is provided with a mold as a first electrode capable of coming into contact with one side of the thermoplastic resin molded article, and the electrode structure according to claim 3, wherein the flexible structure is provided. It is characterized in that it is provided with a second electrode whose part is arranged at a position facing the mold and a high-frequency power source for applying a high-frequency voltage between the mold and the second electrode.

【0010】上記熱可塑性樹脂成形物の加工装置は、上
記導電性流体が上記可撓性容器の内部と外部とを循環す
るための循環経路を備えていてもよい。
The apparatus for processing a thermoplastic resin molded article may include a circulation path for circulating the conductive fluid between the inside and the outside of the flexible container.

【0011】[0011]

【作用】請求項1記載の熱可塑性樹脂成形物の加工方法
によれば、導電性流体は電極として作用すると共に、導
電性流体の圧力を操作することにより熱可塑性樹脂成形
物を金型に押し付ける役割も果たす。従って、金型と導
電性流体との間に高周波電圧を与えて、高周波誘電加熱
により上記成形物を金型加工することができる。
According to the method of processing a thermoplastic resin molded article according to claim 1, the conductive fluid acts as an electrode, and the thermoplastic resin molded article is pressed against the mold by operating the pressure of the conductive fluid. It also plays a role. Therefore, a high-frequency voltage is applied between the mold and the conductive fluid, and the molded product can be processed by high-frequency dielectric heating.

【0012】請求項2記載の熱可塑性樹脂成形物の加工
方法によれば、可撓部材が導電性を有しているときはこ
の可撓部材が電極として作用し、流体が導電性を有して
いるときはこの流体が電極として作用する。また、流体
は圧力を操作することにより熱可塑性樹脂を金型に押し
付ける役割も果たす。従って、可撓部材又は流体のうち
導電性を有するものと金型との間に高周波電圧を与え
て、高周波誘電加熱により上記成形物を金型加工するこ
とができる。
According to the method for processing a thermoplastic resin molded article of claim 2, when the flexible member has conductivity, the flexible member acts as an electrode and the fluid has conductivity. This fluid acts as an electrode when The fluid also plays a role of pressing the thermoplastic resin against the mold by controlling the pressure. Therefore, a high-frequency voltage is applied between the flexible member or the fluid having conductivity and the mold, and the molded product can be processed by high-frequency dielectric heating.

【0013】請求項3記載の電極構造は、内部の流体の
圧力の増減により可撓部分が膨張・収縮を行い、また、
流体と可撓部分の少なくとも一方が導電性を有するた
め、電極として作用しうる。請求項4記載の熱可塑性樹
脂成形物の加工装置は、第2電極の可撓部分が第1電極
としての金型と対向する位置に配置されているため、第
2電極の内部の流体の圧力が上がると可撓部分が膨張し
て熱可塑性樹脂成形物を金型に押し付ける。また流体の
圧力が下がると可撓部分が収縮して上記成形物の金型へ
の押し付けを解除する。金型と第2電極との間に高周波
電圧を与えると、金型と第2電極の流体又は可撓部分の
うち導電性を有するものとの間に高周波電圧がかかり、
高周波誘電加熱により上記成形物を金型加工することが
できる。
In the electrode structure according to the third aspect of the invention, the flexible portion expands / contracts due to increase / decrease in the pressure of the internal fluid, and
Since at least one of the fluid and the flexible portion has conductivity, it can act as an electrode. In the processing apparatus for a thermoplastic resin molded article according to claim 4, since the flexible portion of the second electrode is arranged at a position facing the mold as the first electrode, the pressure of the fluid inside the second electrode is When rises, the flexible part expands and presses the thermoplastic resin molded product against the mold. Further, when the pressure of the fluid is lowered, the flexible portion is contracted, and the pressing of the molded product against the mold is released. When a high frequency voltage is applied between the mold and the second electrode, a high frequency voltage is applied between the mold and the fluid or flexible portion of the second electrode having conductivity.
The above-mentioned molded product can be processed into a mold by high-frequency induction heating.

【0014】また、上記第2電極に、導電性流体が第2
電極の内部と外部とを循環する循環経路が取り付けられ
ている場合、例えば、高周波誘電加熱では加熱処理は通
常数〜数十秒と短いのに対して冷却処理が比較的長いこ
とを考慮し、冷却した流体を循環した状態で加熱処理・
冷却処理を行えば冷却処理時間を短縮化することができ
る。更に、加熱処理の前処理として予め加温した流体を
循環させておけば加熱処理に要する時間を一層短縮でき
る。
A conductive fluid is secondly applied to the second electrode.
When a circulation path that circulates between the inside and the outside of the electrode is attached, for example, in the high frequency dielectric heating, considering that the heating process is usually a few to several tens of seconds and the cooling process is relatively long, Heat treatment while circulating a cooled fluid
If the cooling process is performed, the cooling process time can be shortened. Furthermore, by circulating a preheated fluid as a pretreatment for the heat treatment, the time required for the heat treatment can be further shortened.

【0015】以上の請求項1、2、4又は5記載の発明
によれば、高周波誘電加熱により上記成形物を金型加工
するため、上記成形物は迅速に加熱され所定温度に到達
するが金型や流体、可撓部材は上記成形物ほど加熱され
ない。従って、加熱処理や冷却処理に要する時間が短
い。
According to the above-mentioned invention of claim 1, 2, 4 or 5, since the molded product is processed by the high frequency dielectric heating, the molded product is heated rapidly and reaches a predetermined temperature. The mold, the fluid, and the flexible member are not heated so much as the above-mentioned molded product. Therefore, the time required for heat treatment and cooling treatment is short.

【0016】[0016]

【実施例】本発明の好適な実施例について図面に基づい
て以下に説明する。図1は第1実施例の概略説明図、図
2は図1のA視図である。図3は金型及び加工品の斜視
図であり、(a)は金型の斜視図、(b)は加工前のパ
イプの斜視図、(c)は加工後のパイプの斜視図であ
る。図4は第2電極の説明図であり、(a)は第1実施
例の第2電極の説明図、(b)〜(h)は他の第2電極
の説明図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic explanatory view of the first embodiment, and FIG. 2 is an A view of FIG. 3A and 3B are perspective views of a mold and a processed product, FIG. 3A is a perspective view of a mold, FIG. 3B is a perspective view of a pipe before processing, and FIG. 3C is a perspective view of a pipe after processing. FIG. 4 is an explanatory diagram of the second electrode, (a) is an explanatory diagram of the second electrode of the first embodiment, and (b) to (h) are explanatory diagrams of other second electrodes.

【0017】第1実施例は、熱可塑性成形物であるパイ
プの折曲げ加工装置10であり、該加工装置10は第1
電極としての金型1、第2電極2、高周波電源3及び配
管4から構成されている。第1電極としての金型1は材
質がアルミニウムであり、図2及び図3(a)に示すよ
うに上型1aと下型1bに分離している。図2に示すよ
うに、下型1bはテーブル5にネジにより固定されてい
る。上型1aは、テーブル5に立設された外枠6の天板
部分6aに取り付けたエアシリンダ7のプランジャ7a
の先端に固定され、プランジャ7aの両側に設けたガイ
ド部材8a,8bによりガイドされつつエアシリンダ7
の駆動によって上下動する。従って、上型1aは下型1
bに対して接触・離間可能である。金型1には、図3
(a)に示すように、所定の曲げ形状の型1cが設けら
れている。型1cの表面は絶縁性塗料又は絶縁性フィル
ム、具体的にはフッ素樹脂製フィルムなどの誘電損率の
少ないものにより被覆してあってもよく、この場合曲げ
加工後の塩ビ製パイプ25の取り外しが容易となる。
The first embodiment is an apparatus 10 for bending a pipe, which is a thermoplastic molded product, and the apparatus 10 for bending is the first.
It is composed of a mold 1 as an electrode, a second electrode 2, a high frequency power source 3 and a pipe 4. The mold 1 as the first electrode is made of aluminum and is separated into an upper mold 1a and a lower mold 1b as shown in FIGS. 2 and 3A. As shown in FIG. 2, the lower mold 1b is fixed to the table 5 with screws. The upper mold 1a includes a plunger 7a of an air cylinder 7 attached to a top plate portion 6a of an outer frame 6 provided upright on a table 5.
Fixed to the tip of the air cylinder 7 while being guided by guide members 8a and 8b provided on both sides of the plunger 7a.
It moves up and down by driving. Therefore, the upper mold 1a is the lower mold 1
It is possible to contact and separate from b. The mold 1 is shown in FIG.
As shown in (a), a mold 1c having a predetermined bending shape is provided. The surface of the mold 1c may be covered with an insulating paint or an insulating film, specifically, one having a low dielectric loss factor such as a fluororesin film. In this case, the vinyl chloride pipe 25 is removed after bending. Will be easier.

【0018】第2電極2は、可撓性パイプ11、側管1
6付きの外管12、内管13から構成されている。その
詳細を図4(a)に基づいて説明する。可撓性パイプ1
1は外形16mm、厚さ2mm、内容積10ccであ
り、両端にエポキシ樹脂製のシール部14,15が設け
られ、これにより内部が密閉されている。側管16付き
の外管12は銅製であり、可撓性パイプ11の片方のシ
ール部14を貫通し、内部開口12aが該パイプ11の
内部に達している。この内部開口12aの近傍には、銅
製のバネ17が固着され、このバネ17は可撓性パイプ
11のシール部15に埋め込まれている。このためバネ
17の軸中心は可撓性パイプ11の軸中心からずれるこ
とはない。内管13はシリコンゴムチューブであり、外
管12及びバネ17の軸中心を挿通し、内部開口13a
が可撓性パイプ11の下端側のシール部15近傍に達し
ている。この内管13は、外管12の外部開口12bに
設けたエポキシ樹脂製のシール部18により固定されて
いる。内管13の外部開口13b及び外管12に付けら
れた側管16の開口16bは、配管4に接続されてい
る。尚、銅製の外管12及びバネ17は、腐食防止のた
めに金あるいはニッケルなどによりメッキを施してもよ
い。
The second electrode 2 includes a flexible pipe 11 and a side pipe 1.
It is composed of an outer pipe 12 and an inner pipe 13. The details will be described with reference to FIG. Flexible pipe 1
Reference numeral 1 has an outer diameter of 16 mm, a thickness of 2 mm, and an internal volume of 10 cc. Sealing portions 14 and 15 made of epoxy resin are provided at both ends, thereby sealing the inside. The outer pipe 12 with the side pipe 16 is made of copper, penetrates one seal portion 14 of the flexible pipe 11, and the inner opening 12 a reaches the inside of the pipe 11. A spring 17 made of copper is fixed near the internal opening 12a, and the spring 17 is embedded in the seal portion 15 of the flexible pipe 11. Therefore, the axial center of the spring 17 does not deviate from the axial center of the flexible pipe 11. The inner tube 13 is a silicone rubber tube, and the inner tube 13a is inserted through the outer tube 12 and the axial center of the spring 17.
Has reached the vicinity of the seal portion 15 on the lower end side of the flexible pipe 11. The inner tube 13 is fixed by a seal portion 18 made of epoxy resin provided in the outer opening 12b of the outer tube 12. The outer opening 13b of the inner pipe 13 and the opening 16b of the side pipe 16 attached to the outer pipe 12 are connected to the pipe 4. The copper outer tube 12 and the spring 17 may be plated with gold or nickel to prevent corrosion.

【0019】図1に示すように、第1タンク21と第2
タンク22には導電性流体として電解液20が貯留され
ている。この電解液20として、水100gに対して塩
化ナトリウム35gを溶解させた塩化ナトリウム水溶液
を使用した。ポンプ23が駆動されると、電解液20は
第1タンク21からポンプ23、リリーフバルブB1、
バルブB2を経て第2電極2の外管12の側管16の開
口16bへと導かれる。そして、可撓性パイプ11の内
部を充填し、内管13の外部開口13bからバルブB4
を経て第1タンク21に戻る。
As shown in FIG. 1, the first tank 21 and the second tank 21
The electrolytic solution 20 is stored in the tank 22 as a conductive fluid. As the electrolytic solution 20, an aqueous sodium chloride solution in which 35 g of sodium chloride was dissolved in 100 g of water was used. When the pump 23 is driven, the electrolytic solution 20 flows from the first tank 21 to the pump 23, the relief valve B1,
It is led to the opening 16b of the side tube 16 of the outer tube 12 of the second electrode 2 through the valve B2. Then, the inside of the flexible pipe 11 is filled, and the valve B4 is inserted through the outer opening 13b of the inner pipe 13.
And returns to the first tank 21.

【0020】一方、第2タンク22の上部側には、レギ
ュレータR、バルブB5を備えたエア通路が取り付けら
れ、空気圧をレギュレータRによりPa0からPa1に
調整し、電解液20の圧力を制御する。すなわち、バル
ブB2,B4を閉じバルブB3,B5を開いた状態で空
気圧をレギュレータRで制御することにより可撓性パイ
プ11の内部圧力を調整することが可能である。
On the other hand, on the upper side of the second tank 22, an air passage having a regulator R and a valve B5 is attached, and the air pressure is adjusted from Pa0 to Pa1 by the regulator R to control the pressure of the electrolytic solution 20. That is, the internal pressure of the flexible pipe 11 can be adjusted by controlling the air pressure with the regulator R while the valves B2 and B4 are closed and the valves B3 and B5 are opened.

【0021】高周波電源3としては、周波数41.14
MHz、最大出力3.6kW、出力電圧6kVの高周波
装置を使用した。次に、上記加工装置10の実際の使用
方法について説明する。熱可塑性樹脂成形物として外形
22mm、厚さ2mmの軟質塩化ビニル樹脂製(以下
「塩ビ製」という)パイプ25を使用し、この塩ビ製パ
イプ25に中心線上で半径35mm、曲げ角56゜の処
理を施す加工を例に挙げて説明する。
The high frequency power source 3 has a frequency of 41.14.
A high frequency device having a frequency of MHz, a maximum output of 3.6 kW and an output voltage of 6 kV was used. Next, an actual method of using the processing device 10 will be described. As the thermoplastic resin molded product, a pipe 25 made of a soft vinyl chloride resin (hereinafter referred to as "made of PVC") having an outer diameter of 22 mm and a thickness of 2 mm is used, and this PVC pipe 25 has a radius of 35 mm on the center line and a bending angle of 56 °. The process of applying is described as an example.

【0022】まず、曲げ加工前の塩ビ製パイプ25(図
3(b)参照)の内部に第2電極2を挿入した。このと
き、曲げ加工される部分の中心と第2電極2の中心とが
ほぼ一致するように配置した。そして、バルブB2,B
4を開、バルブB3を閉とし、ポンプ23を駆動して可
撓性パイプ11の内部を電解液20で充填した。次い
で、バルブB2,B4を閉、バルブB3を開とし、空気
圧をレギュレータRで調整して可撓性パイプ11の内部
圧力を約1.5kg/cm2 とした。このとき、可撓性
パイプ11はやや膨張し塩ビ製パイプ25の内壁に密着
した。この状態で塩ビ製パイプ25を金型1の下型1b
に入れ、続いてエアシリンダ7を駆動して金型1の上型
1aを下方向に移動し下型1bと一致させた。
First, the second electrode 2 was inserted into a PVC pipe 25 (see FIG. 3B) before bending. At this time, the center of the portion to be bent and the center of the second electrode 2 were arranged so as to substantially coincide with each other. And valves B2, B
4 was opened, the valve B3 was closed, and the pump 23 was driven to fill the inside of the flexible pipe 11 with the electrolytic solution 20. Next, the valves B2 and B4 were closed, the valve B3 was opened, and the air pressure was adjusted by the regulator R to set the internal pressure of the flexible pipe 11 to about 1.5 kg / cm 2 . At this time, the flexible pipe 11 expanded a little and stuck to the inner wall of the vinyl chloride pipe 25. In this state, put the PVC pipe 25 on the lower mold 1b of the mold 1.
Then, the air cylinder 7 was driven to move the upper die 1a of the die 1 downward to match the lower die 1b.

【0023】その後、空気圧を調整して可撓性パイプ1
1の内部圧力を約2.5kg/cm 2 とした。このと
き、可撓性パイプ11は更に膨張して塩ビ製パイプ25
を金型1側に押し付け、この状態で高周波電源3により
高周波電圧(周波数41.14MHz、最大出力6k
V、陽極電流0.5〜0.75A)をかけた。膨張した
ときの可撓性パイプ11の内容積は約14ccであっ
た。加熱時間即ち発振時間は4秒であり、その内訳は0
〜0.5Aで約0.5秒、0.5〜0.75Aで約1.
5秒、0.75Aで約2秒であった。可撓性パイプ11
の内部には銅製の外管12と一体化された銅製のバネ1
7が存在しているため、電解液20との接触面積が増大
され、その結果高周波誘電加熱を効果的に行うことがで
きた。この加熱処理を行った後、冷却は電解液20の循
環を行うことなく自然冷却により25秒間行った。第2
電極2を加工後の塩ビ製パイプ25から抜き取る作業
は、電解液20の圧力を下げた後は可撓性パイプ11の
存在により第2電極2は変形自在なため、容易に行うこ
とができた。
Thereafter, the flexible pipe 1 is adjusted by adjusting the air pressure.
The internal pressure of 1 is about 2.5 kg / cm 2 And This and
Then, the flexible pipe 11 is further expanded to make a PVC pipe 25.
Is pressed against the mold 1 side, and in this state by the high frequency power source 3,
High frequency voltage (frequency 41.14MHz, maximum output 6k
V, anode current 0.5 to 0.75 A) was applied. Inflated
At this time, the internal volume of the flexible pipe 11 is about 14 cc.
It was The heating time or oscillation time is 4 seconds, and the breakdown is 0
~ 0.5A for about 0.5 seconds, 0.5 ~ 0.75A for about 1.
5 seconds, 0.75A was about 2 seconds. Flexible pipe 11
A copper spring 1 integrated with a copper outer tube 12 inside the
Since 7 exists, the contact area with the electrolytic solution 20 increases
As a result, high frequency induction heating can be performed effectively.
Came. After performing this heat treatment, cooling is performed by circulating the electrolyte solution 20.
It was carried out for 25 seconds by natural cooling without ringing. Second
Work to extract the electrode 2 from the PVC pipe 25 after processing
After reducing the pressure of the electrolytic solution 20, the flexible pipe 11
Since the second electrode 2 is deformable due to its existence, it can be easily performed.
I was able to.

【0024】上記加工の結果、塩ビ製パイプ25の外径
は金型1とほぼ同一であり、また曲げ状態においても一
定レベルの公差にあり、満足できるものであった。但
し、加熱処理を行った後、電解液20の循環を行わない
条件で冷却して生産する場合には、電解液20の温度は
一回の加工ごとに上昇する(表1参照)。このため、加
工の回数に応じて冷却時間を徐々に長く設定する等によ
り、電解液温度をあるレベルまで下げることが好まし
い。
As a result of the above processing, the outer diameter of the vinyl chloride pipe 25 was almost the same as that of the mold 1, and there was a certain level of tolerance even in the bent state, which was satisfactory. However, in the case where the electrolytic solution 20 is cooled and produced under the condition that the electrolytic solution 20 is not circulated after the heat treatment, the temperature of the electrolytic solution 20 rises for each processing (see Table 1). Therefore, it is preferable to lower the temperature of the electrolytic solution to a certain level by gradually increasing the cooling time according to the number of times of processing.

【0025】[0025]

【表1】 [Table 1]

【0026】一方、加熱処理を行った後、空気圧をレギ
ュレータRにより下げ、バルブB3を閉じバルブB2,
B4を開いて電解液20の循環を行いつつ冷却した場
合、即ち、配管4を循環経路として用いた場合、第2電
極2の温度はほとんど初期温度(16℃)と同レベルで
あり、生産効率は格段に向上し、曲げ角度等のバラツキ
も一層小さくなった。
On the other hand, after the heat treatment, the air pressure is reduced by the regulator R, the valve B3 is closed, and the valve B2 is closed.
When B4 is opened and the electrolytic solution 20 is cooled while being circulated, that is, when the pipe 4 is used as a circulation path, the temperature of the second electrode 2 is almost at the same level as the initial temperature (16 ° C.), and the production efficiency is high. Has been significantly improved, and variations in bending angle and the like have become even smaller.

【0027】また、加熱処理時においても、所定の圧力
を維持しながら電解液20の循環を行いつつ処理した場
合、加熱終了後に行う冷却処理の負担が軽減されるた
め、生産効率は向上する。更に、加熱処理前には高温電
解液を使用し、加熱処理中及び処理後には低温電解液を
循環させれば、前者は加熱処理時間を一層短縮化するこ
とができ、後者は冷却処理時間を軽減することが可能と
なるため、生産効率は一層向上する。
Also, during the heat treatment, when the treatment is performed while circulating the electrolyte solution 20 while maintaining a predetermined pressure, the load of the cooling treatment performed after the end of the heating is reduced, so that the production efficiency is improved. Furthermore, if a high temperature electrolyte is used before the heat treatment and a low temperature electrolyte is circulated during and after the heat treatment, the former can further shorten the heat treatment time and the latter can reduce the cooling treatment time. Since it can be reduced, the production efficiency is further improved.

【0028】尚、第2電極としては、第1実施例で用い
たもの以外に図4(b)〜図4(h)に示すものを用い
ることができる。尚、第1実施例の第2電極2(図4
(a))と同じ構成要素についてはその符号を省略す
る。図4(b)の第2電極31はバネ17をシール部1
5に埋め込む際プラスチックの心材26を用いて固定し
たものであり、第2電極2に比べて心出しがより確実と
なる。また、外管12の内部開口12aがシール部14
の端面とほぼ一致しているため、電解液20の圧力を上
げる際、可撓性パイプ11の内部に気泡が発生しても外
管12側からスムーズに排出されるという効果がある。
気泡が発生したまま状態ではその部分に電解液20が存
在しないため、その部分に接触するパイプ25の高周波
誘電加熱が十分なされずその部分だけ加熱処理が不十分
となるという不具合が生じる。
As the second electrode, those shown in FIGS. 4 (b) to 4 (h) can be used in addition to those used in the first embodiment. The second electrode 2 of the first embodiment (see FIG.
The same reference numerals are omitted for the same components as (a)). The second electrode 31 of FIG.
Since it is fixed by using a plastic core material 26 when it is embedded in 5, the centering becomes more reliable as compared with the second electrode 2. In addition, the inner opening 12a of the outer tube 12 has the seal portion 14
Since it substantially coincides with the end surface of No. 3, when the pressure of the electrolytic solution 20 is increased, even if bubbles are generated inside the flexible pipe 11, there is an effect that the bubbles are smoothly discharged from the outer pipe 12 side.
Since the electrolytic solution 20 does not exist in that portion in the state where the bubbles remain generated, there arises a problem that the high frequency dielectric heating of the pipe 25 contacting that portion is not sufficient and the heat treatment is insufficient in that portion.

【0029】図4(c)の第2電極32はバネ17をシ
ール部15に埋め込まないものであり、第2電極2に比
べて心出しの点で劣るものの電解液とは十分な面積で接
触しうる。図4(d)の第2電極33は内管13の内部
開口13aをシール部15に埋め込み、内管13の側面
に穿孔27を設けたものである。これによれば、内圧が
上がったときの長手方向の伸びが規制されるため、第2
電極2と比べて加工処理作業終了後の製品のバラツキを
一層小さく抑えることができるという効果がある。
The second electrode 32 of FIG. 4 (c) does not have the spring 17 embedded in the seal portion 15, and is inferior to the second electrode 2 in terms of centering, but is in contact with the electrolytic solution in a sufficient area. You can. The second electrode 33 of FIG. 4D is one in which the inner opening 13a of the inner tube 13 is embedded in the seal portion 15 and the perforations 27 are provided on the side surface of the inner tube 13. According to this, since the elongation in the longitudinal direction is regulated when the internal pressure rises, the second
Compared with the electrode 2, there is an effect that it is possible to further suppress the variation of the product after the processing operation is completed.

【0030】図4(e)の第2電極34は外管12の内
部開口12a近傍からシール部15近傍にかけて金網2
8を設けたものであり、第2電極2に比べて心出しの点
で劣るものの電解液とは十分な面積で接触しうる。図4
(f)の第2電極35は金網28をシール部15に埋め
込んだものであり、図4(d)とほぼ同様の効果が得ら
れる。
The second electrode 34 shown in FIG. 4 (e) is the wire mesh 2 from the vicinity of the inner opening 12a of the outer tube 12 to the vicinity of the seal portion 15.
8 is provided, which is inferior to the second electrode 2 in terms of centering, but can contact the electrolytic solution in a sufficient area. Figure 4
The second electrode 35 of (f) is one in which the wire netting 28 is embedded in the seal portion 15, and the same effect as in FIG. 4D is obtained.

【0031】図4(g)の第2電極36は金網28をシ
ール部15に埋め込み更にその金網28の中にバネ17
を設けたものであり、第2電極2に比べて電解液との接
触面積が増大するため、一層、高周波誘電加熱を効果的
に行いうる。また、図4(d)とほぼ同様の効果も得ら
れる。
In the second electrode 36 of FIG. 4 (g), the wire net 28 is embedded in the seal portion 15, and the spring 17 is inserted in the wire net 28.
Since the contact area with the electrolytic solution is increased as compared with the second electrode 2, the high frequency dielectric heating can be more effectively performed. Further, an effect similar to that of FIG. 4D can be obtained.

【0032】図4(h)の第2電極37はバネも金網も
設けず、外管の代わりに短管38を、内管の代わりに長
管39を用いたものである。次に第2実施例について説
明する。図5は第2実施例の装置の要部説明図である。
第2実施例の加工装置50は、第1実施例の装置10の
構成とほぼ同様であるが、可撓性パイプ11を用いるの
ではなく電解液20を塩ビ製パイプ25に直接入れ、塩
ビ製パイプ25の両端に取り外し容易なシール部41,
42を設けた点が異なる。従って、第1実施例の装置1
0と同様の構成要素については同じ符号で表示し、その
説明を省略する。
The second electrode 37 of FIG. 4 (h) has no spring or wire mesh, and uses a short tube 38 instead of the outer tube and a long tube 39 instead of the inner tube. Next, a second embodiment will be described. FIG. 5 is an explanatory view of the main part of the device of the second embodiment.
The processing apparatus 50 of the second embodiment has substantially the same configuration as that of the apparatus 10 of the first embodiment, but instead of using the flexible pipe 11, the electrolytic solution 20 is directly put into the PVC pipe 25 to make the PVC pipe. Easy-to-remove seal parts 41 at both ends of the pipe 25,
The difference is that 42 is provided. Therefore, the device 1 of the first embodiment
The same components as those of 0 are indicated by the same reference numerals and the description thereof will be omitted.

【0033】本実施例の使用方法は第1実施例とほぼ同
様であるが、電解液20の圧力が直接塩ビ製パイプ25
に及び、塩ビ製パイプ25を金型1側へ押し付ける点が
異なる。また、冷却処理終了後、シール部41,42を
取り外し内部の電解液20を抜くだけでよく、第1実施
例のように第2電極2を塩ビ製パイプ25から抜き取る
作業が不要である点が異なる。かかる作用の相違によ
り、複雑な形状の金型を用いる場合、第1実施例の装置
・方法では第2電極の抜き取り作業がやや煩雑となるた
め、このような煩雑な作業を必要としない本実施例の装
置・方法が有利になる。
The method of use of this embodiment is almost the same as that of the first embodiment, but the pressure of the electrolytic solution 20 is directly the PVC pipe 25.
The difference is that the vinyl chloride pipe 25 is pressed against the mold 1. Further, after the cooling process is completed, it is only necessary to remove the seal portions 41 and 42 and remove the electrolyte solution 20 inside, and there is no need to remove the second electrode 2 from the PVC pipe 25 as in the first embodiment. different. Due to such a difference in action, when a die having a complicated shape is used, the device / method of the first embodiment makes the work of extracting the second electrode a little complicated, and thus the present embodiment does not require such a complicated work. The example device / method is advantageous.

【0034】次に第3実施例について説明する。図6は
第3実施例の加工装置の概略説明図であり、図6(a)
は加工前の状態を表す説明図、(b)は加工中の状態を
表す説明図である。図7は、加工後の塩ビ製シートの斜
視図である。第3実施例は、熱可塑性成形物の加工装置
60であり、該加工装置60は第1電極としての金型6
1、第2電極62、高周波電源63及び図示しない配管
から構成されている。
Next, a third embodiment will be described. FIG. 6 is a schematic explanatory view of the processing apparatus of the third embodiment, and FIG.
Is an explanatory view showing a state before processing, and (b) is an explanatory view showing a state during processing. FIG. 7 is a perspective view of the PVC sheet after processing. The third embodiment is a processing device 60 for a thermoplastic molded product, and the processing device 60 is a mold 6 as a first electrode.
The first electrode 62, the second electrode 62, the high-frequency power source 63, and a pipe (not shown).

【0035】第1電極としての金型61は材質がアルミ
ニウムであり、図6に示すように上面に凹凸が設けられ
ている。金型61はテーブル65にネジにより固定され
ている。第2電極62は、銅製のハウジング71、ハウ
ジング71の周囲に沿って設けられた銅製の取付部7
2、取付部72に取り付けられた金網73及びシリコン
ゴム製のフィルムからなる可撓部分74から構成されて
いる。第2電極62のハウジング71は、外枠66の天
板部分66aに取り付けられたエアシリンダ67のプラ
ンジャ67aの先端に絶縁体69を介して固定され、プ
ランジャ67aの両側に設けたガイド部材68a,68
bによりガイドされつつエアシリンダ67の駆動によっ
て上下動される。従って、第2電極62は金型61に対
して接触・離間可能である。また、第2電極62のハウ
ジング71には、図示しない配管が接続された二つのL
字管75,76が備えられている。
The material of the die 61 as the first electrode is aluminum, and as shown in FIG. 6, unevenness is provided on the upper surface. The mold 61 is fixed to the table 65 with screws. The second electrode 62 includes a copper housing 71 and a copper mounting portion 7 provided along the periphery of the housing 71.
2. A wire mesh 73 attached to the attachment portion 72 and a flexible portion 74 made of a silicon rubber film. The housing 71 of the second electrode 62 is fixed to the tip of the plunger 67a of the air cylinder 67 attached to the top plate portion 66a of the outer frame 66 via an insulator 69, and guide members 68a provided on both sides of the plunger 67a. 68
It is moved up and down by driving the air cylinder 67 while being guided by b. Therefore, the second electrode 62 can contact and separate from the mold 61. In addition, the housing 71 of the second electrode 62 has two L's connected to a pipe (not shown).
Character tubes 75 and 76 are provided.

【0036】次に、上記加工装置60の実際の使用方法
について説明する。熱可塑性樹脂成形物として塩ビ製シ
ート85を使用し、このシート85を図7に示す凹凸を
有する形状に成形する加工を例に挙げて説明する。ま
ず、エアシリンダ67により第2電極62を金型61か
ら上方に離間させた状態で、金型61の上に塩ビ製シー
ト85を載置した。次いで、エアシリンダ67により第
2電極62を下方に移動し金型61と一致させた。そし
て、第1実施例と同様にして、第2電極62の内部62
aを電解液で充填し電解液の圧力を上げた。このとき、
可撓部分74は膨張しシート85を金型61側に押し付
けた状態となる(図6(b)参照)。この状態で高周波
電源3により高周波電圧(周波数41.14MHz)を
かけた。第2電極62の内部62aには銅製のハウジン
グ71と一体化された銅製の金網73が存在しているた
め、電解液との接触面積が増大され、その結果高周波誘
電加熱を効果的に行うことができた。所定時間経過後、
電解液を循環することにより冷却処理を行い、電解液の
温度が十分低下した時点で電解液の圧力を下げ、エアシ
リンダ67により第2電極62を金型61から上方に離
間させ、加工を終了した。第2実施例では、第2電極6
2の可撓部分74が金型61の上型として作用するた
め、金型61のコストが削減される。
Next, an actual method of using the processing device 60 will be described. A vinyl chloride sheet 85 is used as the thermoplastic resin molded article, and processing for molding the sheet 85 into the shape having the unevenness shown in FIG. 7 will be described as an example. First, the PVC sheet 85 was placed on the mold 61 in a state where the second electrode 62 was separated upward from the mold 61 by the air cylinder 67. Next, the second electrode 62 was moved downward by the air cylinder 67 so as to be aligned with the mold 61. Then, similarly to the first embodiment, the inner portion 62 of the second electrode 62 is
The pressure of the electrolytic solution was increased by filling a with the electrolytic solution. At this time,
The flexible portion 74 expands and the sheet 85 is pressed against the mold 61 side (see FIG. 6B). In this state, a high frequency voltage (frequency 41.14 MHz) was applied by the high frequency power supply 3. Since the inner wire 62a of the second electrode 62 has the copper wire mesh 73 integrated with the copper housing 71, the contact area with the electrolytic solution is increased, and as a result, high frequency induction heating is effectively performed. I was able to. After a predetermined time,
Cooling is performed by circulating the electrolytic solution, the pressure of the electrolytic solution is reduced when the temperature of the electrolytic solution is sufficiently lowered, and the second electrode 62 is separated upward from the mold 61 by the air cylinder 67, and the processing is completed. did. In the second embodiment, the second electrode 6
Since the second flexible portion 74 acts as the upper mold of the mold 61, the cost of the mold 61 is reduced.

【0037】上記加工の結果、塩ビ製シート85の形状
は金型61とほぼ同一で一定レベルの公差にあり、満足
できるものであった。尚、加熱処理を行った後、電解液
の循環を行いつつ冷却すれば、生産効率は格段に向上
し、加工品の公差も一層小さくなる。
As a result of the above processing, the shape of the vinyl chloride sheet 85 was almost the same as that of the mold 61 and had a certain level of tolerance, which was satisfactory. In addition, if the electrolyte is circulated and cooled after the heat treatment, the production efficiency is remarkably improved and the tolerance of the processed product is further reduced.

【0038】上記第3実施例の変形例として、図8に示
すように、第2電極62のハウジング71の上面を、管
76側から管75側にかけて内部62aの上方空間が大
きくなるように傾斜する構造を採用すれば、電解液に含
まれる気泡が第2電極62の内部62aからスムーズに
排出されるという効果がある。これにより、高周波誘電
加熱が十分なされない部分の生じるおそれがない。尚、
この場合、電解液の圧力は管76から管75に向かって
かけられる。
As a modified example of the third embodiment, as shown in FIG. 8, the upper surface of the housing 71 of the second electrode 62 is inclined so that the space above the interior 62a becomes larger from the tube 76 side to the tube 75 side. By adopting the structure described above, there is an effect that bubbles contained in the electrolytic solution are smoothly discharged from the inside 62a of the second electrode 62. As a result, there is no possibility that a portion where high-frequency dielectric heating is insufficient is generated. still,
In this case, the pressure of the electrolytic solution is applied from the pipe 76 toward the pipe 75.

【0039】尚、本発明は、上記実施例に何ら限定され
ることなく、本発明の技術的範囲を逸脱しない限り種々
の態様で実施しうることはいうまでもない。例えば、本
発明に適した熱可塑性樹脂成形物としては、塩ビ製の成
形物のほか、ナイロン、ポリ塩化ビニリデン、硬質ポリ
塩化ビニル、アセテートフィルム、ブチレート、アクリ
ル、ポリエステルなどの成形物を用いることができる。
また、多硫化物系ゴムやクロロプレン系ゴムの加硫前の
練り状物をプロフィル加工したパイプ、あるいはフィル
ム状としたものを用いることもできる。
Needless to say, the present invention is not limited to the above-mentioned embodiments and can be carried out in various modes without departing from the technical scope of the present invention. For example, as the thermoplastic resin molding suitable for the present invention, in addition to moldings made of vinyl chloride, moldings such as nylon, polyvinylidene chloride, hard polyvinyl chloride, acetate film, butyrate, acrylic, polyester may be used. it can.
It is also possible to use a pipe obtained by profiling a kneaded material of polysulfide-based rubber or chloroprene-based rubber before vulcanization, or a film-shaped material.

【0040】また、高周波電源の周波数は、熱可塑性樹
脂成形物の材質の誘電率と誘電損率とから高周波誘電加
熱に適する周波数を決定する。また、上記実施例では、
可撓部分即ち可撓性パイプ11、可撓部分74をシリコ
ンゴムにより形成したが、シリコンゴム以外にフッ素樹
脂ゴム、ポリプロピレン、ポリエチレン、ポリウレタン
等を使用することもできる。但し、可撓部分に用いる材
質は、使用する周波数において高周波誘電加熱をほとん
ど起こさないことが好ましい。かかる性質は、用いる材
質の誘電率と誘電損率とにより予測することが可能であ
る。例えば、上記実施例で用いた塩ビ製パイプや塩ビ製
シートの場合、シリコンゴム、フッ素樹脂ゴムが好まし
いが、ポリウレタンゴムを用いた場合には高周波誘電加
熱が起こるため、あまり好ましくない。
Further, the frequency of the high frequency power source determines the frequency suitable for the high frequency dielectric heating from the dielectric constant and the dielectric loss factor of the material of the thermoplastic resin molding. Further, in the above embodiment,
Although the flexible portion, that is, the flexible pipe 11 and the flexible portion 74 are formed of silicon rubber, fluororesin rubber, polypropylene, polyethylene, polyurethane, or the like can be used instead of silicon rubber. However, it is preferable that the material used for the flexible portion hardly causes high frequency dielectric heating at the frequency used. Such properties can be predicted by the dielectric constant and dielectric loss factor of the material used. For example, in the case of the vinyl chloride pipe and vinyl chloride sheet used in the above-mentioned examples, silicon rubber and fluororesin rubber are preferable, but when polyurethane rubber is used, high frequency dielectric heating occurs, which is not so preferable.

【0041】ここで、各材料の誘電特性を表2に示す。
誘電損率は、誘電率と誘電正接との積により求められ
る。この表によれば、高周波誘電加熱に適する材料即ち
本発明の熱可塑性樹脂成形物として適する材料として
は、PVC(ポリ塩化ビニル)、ナイロン6、エポキシ
樹脂が好ましく、一方、高周波誘電加熱に適さない材料
即ち本発明の可撓部材又は可撓部分を形成する材料とし
ては、ポリスチレン、ポリエチレン、ポリプロピレン、
PPO、四フッ化エチレン(フッ素樹脂)が好ましいこ
とがわかる。
Table 2 shows the dielectric characteristics of each material.
The dielectric loss factor is obtained by the product of the dielectric constant and the dielectric loss tangent. According to this table, PVC (polyvinyl chloride), nylon 6 and epoxy resin are preferable as the material suitable for high frequency dielectric heating, that is, the material suitable for the thermoplastic resin molding of the present invention, while not suitable for high frequency dielectric heating. As the material, that is, the material forming the flexible member or the flexible portion of the present invention, polystyrene, polyethylene, polypropylene,
It can be seen that PPO and tetrafluoroethylene (fluorine resin) are preferable.

【0042】[0042]

【表2】 [Table 2]

【0043】また、可撓部分を導電性樹脂により形成し
た場合には、電解液を使用する代わりに、例えば非導電
性流体である純水やオイルを使用することもできる。可
撓部分が電極として作用するためである。導電性樹脂と
しては、例えばカーボンや金属粉が混入された樹脂等、
通常知られているものであれば使用できる。
When the flexible portion is made of a conductive resin, pure water or oil, which is a non-conductive fluid, may be used instead of the electrolytic solution. This is because the flexible portion acts as an electrode. As the conductive resin, for example, a resin mixed with carbon or metal powder,
Any commonly known one can be used.

【0044】更に、導電性流体としては、電解液として
塩化ナトリウム水溶液のほかに水酸化ナトリウム水溶
液、水酸化カリウム水溶液等を用いることもでき、常温
で流動性のある金属、例えば水銀を用いることもでき
る。更にまた、金型及び第2電極の形状は上記実施例に
限られず成形物の形状に応じて形成すればよい。例え
ば、断面コ字状のパイプの曲げ加工を行う場合、パイプ
の外側形状を形どった金型とパイプの内側形状に対応可
能なシリコンゴム製のフィルムを可撓部分として備えた
第2電極とにより、熱可塑性成形物の加工装置を構成す
ることができる。
Further, as the conductive fluid, an aqueous solution of sodium chloride, an aqueous solution of sodium hydroxide, an aqueous solution of potassium hydroxide or the like can be used as an electrolytic solution, and a metal that is fluid at room temperature, for example, mercury can also be used. it can. Furthermore, the shapes of the mold and the second electrode are not limited to those in the above embodiment, and may be formed according to the shape of the molded product. For example, in the case of bending a pipe having a U-shaped cross section, a die having an outer shape of the pipe and a second electrode having a flexible film made of a silicone rubber film capable of accommodating the inner shape of the pipe, This makes it possible to configure a processing device for a thermoplastic molded product.

【0045】[0045]

【発明の効果】以上詳述したように、請求項1又は2記
載の熱可塑性樹脂成形物の加工方法によれば、加工に要
する時間を短縮すると共に作業を容易にして生産効率を
向上することができる。また、請求項3記載の電極構
造、請求項4又は5記載の熱可塑性樹脂成形物の加工装
置を使用すれば、上記加工を適切に行うことができる。
As described above in detail, according to the method for processing a thermoplastic resin molded article according to claim 1 or 2, the time required for processing can be shortened and the work can be facilitated to improve the production efficiency. You can Further, by using the electrode structure according to claim 3 and the apparatus for processing a thermoplastic resin molded product according to claim 4 or 5, the above processing can be appropriately performed.

【図面の簡単な説明】[Brief description of drawings]

【図1】 第1実施例の概略説明図である。FIG. 1 is a schematic explanatory diagram of a first embodiment.

【図2】 図1のA視図である。FIG. 2 is a view from A of FIG.

【図3】 金型及び加工品の斜視図であり、(a)は金
型の斜視図、(b)は加工前のパイプの斜視図、(c)
は加工後のパイプの斜視図である。
3A and 3B are perspective views of a mold and a processed product, FIG. 3A is a perspective view of the mold, FIG. 3B is a perspective view of a pipe before processing, and FIG.
[Fig. 4] is a perspective view of a pipe after processing.

【図4】 第2電極の説明図であり、(a)は第1実施
例の第2電極の説明図、(b)〜(h)は他の第2電極
の説明図である。
FIG. 4 is an explanatory diagram of a second electrode, (a) is an explanatory diagram of a second electrode of the first embodiment, and (b) to (h) are explanatory diagrams of other second electrodes.

【図5】 第2実施例の装置の要部説明図である。FIG. 5 is an explanatory view of the main parts of the device of the second embodiment.

【図6】 第3実施例の加工装置の概略説明図であり、
図6(a)は加工前の状態を表す説明図、(b)は加工
中の状態を表す説明図である。
FIG. 6 is a schematic explanatory view of a processing apparatus of a third embodiment,
FIG. 6A is an explanatory diagram showing a state before processing, and FIG. 6B is an explanatory diagram showing a state during processing.

【図7】 第3実施例の加工後の軟質塩化ビニル樹脂製
シートの斜視図である。
FIG. 7 is a perspective view of a soft vinyl chloride resin sheet after processing according to a third embodiment.

【図8】 第3実施例の変形例としての第2電極の説明
図である。
FIG. 8 is an explanatory diagram of a second electrode as a modified example of the third embodiment.

【符号の説明】[Explanation of symbols]

1,61・・・金型、 2,31〜37,6
2・・・第2電極、3,63・・・高周波電源、
10・・・パイプの折曲げ加工装置、11・・・可撓性
パイプ、 12・・・外管、13・・・内管、
16・・・側管、17・・・バネ、
20・・・電解液、25・・・軟質塩化ビ
ニル樹脂製パイプ、50,60・・・加工装置、
74・・・可撓部分、85・・・軟質塩化ビニル樹脂製
シート、
1, 61 ... Mold, 2, 31-37, 6
2 ... second electrode, 3, 63 ... high frequency power supply,
10 ... Pipe bending apparatus, 11 ... Flexible pipe, 12 ... Outer tube, 13 ... Inner tube,
16 ... Side tube, 17 ... Spring,
20 ... Electrolyte, 25 ... Soft vinyl chloride resin pipe, 50, 60 ... Processing device,
74 ... Flexible part, 85 ... Soft vinyl chloride resin sheet,

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性樹脂成形物の一方の側を金型に
接触させ、上記成形物の他方の側から導電性流体の圧力
により該成形物を金型に押し付けた状態で、上記導電性
流体と上記金型との間に高周波電圧を与え、高周波誘電
加熱により上記成形物を金型加工することを特徴とする
熱可塑性樹脂成形物の加工方法。
1. The conductive material in a state where one side of a thermoplastic resin molded product is brought into contact with a mold and the molded product is pressed against the mold by the pressure of a conductive fluid from the other side of the molded product. A method for processing a thermoplastic resin molded article, characterized in that a high-frequency voltage is applied between a fluid and the mold to process the molded article by high-frequency dielectric heating.
【請求項2】 熱可塑性樹脂成形物の一方の側を金型に
接触させ、上記成形物の他方の側を可撓部材を介して流
体に接触させ、該流体の圧力により該成形物を金型に押
し付けた状態で、上記可撓部材又は上記流体のうち導電
性を有するものと上記金型との間に高周波電圧を与え、
高周波誘電加熱により上記成形物を金型加工することを
特徴とする熱可塑性樹脂成形物の加工方法。
2. A thermoplastic resin molded product is brought into contact with one side of a molded product, and the other side of the molded product is brought into contact with a fluid through a flexible member, and the molded product is molded into a metal by the pressure of the fluid. In the state of being pressed against the mold, a high frequency voltage is applied between the flexible member or the fluid having conductivity and the mold,
A method for processing a thermoplastic resin molded article, which comprises subjecting the molded article to mold processing by high-frequency dielectric heating.
【請求項3】 内部に流体を有し、該流体の圧力により
膨張・収縮可能な可撓部分を備え、上記流体と上記可撓
部分の少なくとも一方が導電性を有することを特徴とす
る電極構造。
3. An electrode structure comprising a fluid inside, a flexible portion expandable / contractible by the pressure of the fluid, wherein at least one of the fluid and the flexible portion has conductivity. .
【請求項4】 熱可塑性樹脂成形物の一方の側と接触し
うる第1電極としての金型と、 請求項3記載の電極構造を備え、上記可撓部分が上記金
型と対向する位置に配置された第2電極と、 上記金型と上記第2電極との間に高周波電圧を与える高
周波電源とを備えたことを特徴とする熱可塑性樹脂成形
物の加工装置。
4. A mold as a first electrode capable of contacting one side of a thermoplastic resin molded article, and the electrode structure according to claim 3, wherein the flexible portion is located at a position facing the mold. An apparatus for processing a thermoplastic resin molded article, comprising: a second electrode arranged and a high-frequency power source that applies a high-frequency voltage between the mold and the second electrode.
【請求項5】 上記第2電極には、上記流体が該第2電
極の内部と外部とを循環する循環経路を取り付けたこと
を特徴とする請求項4記載の熱可塑性樹脂成形物の加工
装置。
5. The apparatus for processing a thermoplastic resin molded article according to claim 4, wherein the second electrode is provided with a circulation path through which the fluid circulates inside and outside the second electrode. .
JP1663394A 1994-02-10 1994-02-10 Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product Pending JPH07223260A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1663394A JPH07223260A (en) 1994-02-10 1994-02-10 Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1663394A JPH07223260A (en) 1994-02-10 1994-02-10 Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product

Publications (1)

Publication Number Publication Date
JPH07223260A true JPH07223260A (en) 1995-08-22

Family

ID=11921771

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1663394A Pending JPH07223260A (en) 1994-02-10 1994-02-10 Method for processing thermoplastic resin molded product, structure of electrode, and apparatus for processing of thermoplastic resin molded product

Country Status (1)

Country Link
JP (1) JPH07223260A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108306077A (en) * 2018-03-05 2018-07-20 华霆(合肥)动力技术有限公司 Liquid cooling flat tube molding device and method
KR102188359B1 (en) * 2020-06-18 2020-12-08 정영식 Bending Pipe Manufacturing Apparatus and Bending Pipe Manufacturing Method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108306077A (en) * 2018-03-05 2018-07-20 华霆(合肥)动力技术有限公司 Liquid cooling flat tube molding device and method
CN108306077B (en) * 2018-03-05 2023-10-20 华霆(合肥)动力技术有限公司 Liquid cooling flat tube forming device and method
KR102188359B1 (en) * 2020-06-18 2020-12-08 정영식 Bending Pipe Manufacturing Apparatus and Bending Pipe Manufacturing Method

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