JPH07199532A - Manufacture of electrostatic image developing toner - Google Patents

Manufacture of electrostatic image developing toner

Info

Publication number
JPH07199532A
JPH07199532A JP5350539A JP35053993A JPH07199532A JP H07199532 A JPH07199532 A JP H07199532A JP 5350539 A JP5350539 A JP 5350539A JP 35053993 A JP35053993 A JP 35053993A JP H07199532 A JPH07199532 A JP H07199532A
Authority
JP
Japan
Prior art keywords
particles
toner
release agent
fine particles
core particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5350539A
Other languages
Japanese (ja)
Inventor
Kenkichi Muto
憲吉 武藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP5350539A priority Critical patent/JPH07199532A/en
Publication of JPH07199532A publication Critical patent/JPH07199532A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To provide a manufacturing method for the electrostatic latent image developing toner small in particle diameter and narrow in particle diameter distribution and high in fluidity, releasability, transferability, fixability, durability, storage stability, and the like and capable of forming a sharp image. CONSTITUTION:The electrostatic image developing toner is formed by fixing fine releasing agent particles A to the surfaces of core particles B composed essentially of a colorant and a thermoplastic resin. The particles A are fixed by attaching the particles A to the surfaces of the particles B in a liquid dispersion medium C and then, swelling the particles B to bury the particles A into the particles B and to fix the particles A to the particles B, or attaching the particles A to the particles B in the medium C capable of swelling the particles B and burying the particles A into the particles B to fix the particles A to the particles B.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電子写真法、静電印刷
法、静電記録法等に用いられる静電荷現像用トナーの製
造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a toner for electrostatic charge development used in electrophotography, electrostatic printing, electrostatic recording and the like.

【0002】[0002]

【従来の技術】一般に、電子写真法、または静電印刷法
等においては、潜像担持体上に種々の方法によって形成
された静電潜像を現像するために適当に帯電されたトナ
ーを用いて現像し、必要に応じて紙等の被複写材にトナ
ー画像を転写した後、加熱、圧力等によって定着し、複
写物を得るものである。
2. Description of the Related Art Generally, in an electrophotographic method, an electrostatic printing method or the like, an appropriately charged toner is used to develop an electrostatic latent image formed on a latent image carrier by various methods. Then, the toner image is transferred to a material to be copied such as paper, if necessary, and then fixed by heating, pressure or the like to obtain a copy.

【0003】電子写真感光体や静電記録体上に形成され
た静電潜像を現像する手段としては現在では乾式現像法
が多く利用されている。乾式現像法には結着樹脂中に染
顔料等の着色剤、更に必要により離型剤、帯電制御剤等
を分散させたトナーが用いられるが、このトナーをブレ
ード、ローラー等の帯電部材と接触させトナーに帯電を
付与しローラー等の上に薄層を形成させ、静電潜像に近
接又は接触させ静電潜像を現像する一成分現像法と、前
記トナーを磁性粉キャリアと混合しトナーに帯電を付与
しマグネットブラシとして静電潜像と接触させ静電潜像
を現像する二成分現像法がある。いずれの場合もトナー
に付与される帯電は均一で且つ適当な量であることが必
要である。
As a means for developing an electrostatic latent image formed on an electrophotographic photoreceptor or an electrostatic recording body, a dry developing method is often used at present. In the dry development method, a toner in which a colorant such as a dye and pigment is dispersed in a binder resin and, if necessary, a release agent, a charge control agent, etc. is used, and this toner is brought into contact with a charging member such as a blade or a roller. Then, the toner is charged to form a thin layer on a roller or the like, and the toner is mixed with a magnetic powder carrier by a one-component developing method in which the electrostatic latent image is developed by bringing the electrostatic latent image close to or in contact with the electrostatic latent image. There is a two-component developing method in which an electrostatic latent image is developed by contacting the electrostatic latent image with a magnet brush by applying a charge to the electrostatic latent image. In either case, the charge applied to the toner needs to be uniform and of an appropriate amount.

【0004】最近高画質が得られ且つ高耐久性であるト
ナーが要求されている。この為には、前記トナーに小粒
径であること、粒度分布が狭いこと、表面形状が滑らか
であること及び帯電制御剤が均一に分散されていること
が要求される。即ち、粒径は解像力、シャープ度、ハー
フトーン再現性などに影響し、粒度分布巾が広いと特定
粒径の選択現像が生じ、耐久性に支障をきたす。表面形
状はそれが滑らかでない場合、現像部攪拌時のストレス
により、表面にて部分粉砕が生じて超微粉体が発生し、
それが二成分現像剤においてはキャリアへの融着、帯電
劣化を引き起こし、一成分現像剤においてはトナー薄膜
用部材への融着が生じ、白スジの原因となる。
Recently, a toner having high image quality and high durability has been demanded. For this purpose, the toner is required to have a small particle size, a narrow particle size distribution, a smooth surface shape, and a charge control agent uniformly dispersed. That is, the particle size affects resolution, sharpness, halftone reproducibility, and the like, and if the particle size distribution is wide, selective development of a specific particle size occurs, and durability is impaired. If the surface shape is not smooth, due to the stress when stirring the developing section, partial pulverization occurs on the surface and ultrafine powder is generated,
In the two-component developer, it causes fusion to the carrier and deterioration of charge, and in the one-component developer, fusion to the member for the toner thin film occurs, which causes white stripes.

【0005】また、潜像担持体上から被複写材上に転写
されたトナー像を定着する方式としては、加熱ローラー
による圧着加熱方式が一般的である。この方法は熱効率
がよく、高速定着が可能であるが、熱ローラー表面とト
ナー像とが溶融状態で加圧下で接触するためにトナー像
の一部が熱ローラー表面に付着し、そのローラー表面の
トナーが被定着材に再び付着することにより複写画像を
汚染する所謂オフセット現像を発生せしめることがあ
る。この現象を防止する目的で定着ローラー表面をトナ
ーに対して離型性の優れたシリコンゴムやフッ素樹脂で
形成し、さらにその表面にシリコーンオイル等の離型性
液体を供給している。この方法はトナーのオフセットを
防止する点では極めて有効であるが、オフセット防止用
液体が、加熱、蒸発し、不快臭を与えることや、またオ
フセット防止液体を供給するための装置が必要となる等
の問題があった。これを解決する為に、トナーに離型性
のある樹脂を含有する方法(特公昭52−3304)が
あるが、この内添方式では離型剤をトナー中に比較的多
量に含有させなければ十分な効果が得られず、さらに、
結着樹脂と離型剤の相溶性の悪さから、均一に混合、分
散し難い等の問題があった。
As a method of fixing the toner image transferred from the latent image carrier onto the material to be copied, a pressure heating method using a heating roller is generally used. This method has good thermal efficiency and is capable of high-speed fixing, but a part of the toner image adheres to the surface of the heat roller because the surface of the heat roller and the toner image are in contact with each other under pressure in a molten state. The toner may adhere to the material to be fixed again to cause so-called offset development that contaminates the copied image. For the purpose of preventing this phenomenon, the surface of the fixing roller is formed of silicone rubber or fluororesin having excellent releasability to toner, and a releasable liquid such as silicone oil is supplied to the surface. This method is extremely effective in preventing toner offset, but the offset preventing liquid heats and evaporates to give an unpleasant odor, and a device for supplying the offset preventing liquid is required. There was a problem. In order to solve this, there is a method of containing a resin having a releasing property in the toner (Japanese Patent Publication No. 52-3304). However, in this internal addition method, the releasing agent must be contained in a relatively large amount in the toner. I can't get enough effect,
Due to the poor compatibility of the binder resin and the release agent, it is difficult to uniformly mix and disperse them.

【0006】更にまた、従来のトナーの一般的な製造方
法、即ち樹脂、染・顔料、離型剤、帯電制御剤を溶融混
練し、機械式あるいは空気衝突式の粉砕機にて粉砕、分
級を行なう方法で製造されたトナーにおいては、特に小
粒径で狭粒度分布のものを得ようとした場合、生産能力
や収率が著しく低下し、コスト高になるのはもちろん、
粒径を小さくする程、内部添加剤の分散不均一によるト
ナー帯電特性不良が発生する。また、粉砕で得られた粒
子の表面形状はかなり突起物が多く、キャリアあるいは
トナー薄膜化用部材への融着が生じ易くなる。更に、本
来トナー表面で機能を発揮する高価な帯電制御剤等がト
ナー内部にも含有されており、高コストになるという欠
点もある。
Furthermore, a conventional general method for producing a toner, that is, a resin, a dye / pigment, a release agent, and a charge control agent are melt-kneaded, and pulverized and classified by a mechanical or air collision type pulverizer. In the toner manufactured by the method described above, particularly when it is attempted to obtain a toner having a small particle size and a narrow particle size distribution, not only the production capacity and the yield are significantly lowered, but also the cost is increased.
As the particle size is made smaller, the toner charging characteristics become poor due to non-uniform dispersion of the internal additive. In addition, the surface shape of the particles obtained by pulverization has many protrusions, and fusion with the carrier or the toner thinning member is likely to occur. Furthermore, since an expensive charge control agent or the like, which originally has a function on the surface of the toner, is also contained in the toner, there is a drawback that the cost becomes high.

【0007】これら問題を解決する為に、特開昭63−
11955号、特開昭63−30861号、特開昭63
−61265号、特開昭63−244053号等の公報
にトナー外層に低融点ワックス、ポリオレフィン等の離
型剤を用いた離型剤層を設けたトナー及びその製造方法
が開示されている。しかし、これに用いる離型剤微粒子
を得ることは困難であり、このトナーは表面が低分子量
の離型剤で被われてしまうため、トナーの流動性が著し
く悪化するため現像部でのトナー供給が円滑に行えなか
ったり、潜像担持体上から被複写材上へのトナーの転写
が円滑に行えないという問題がある。
In order to solve these problems, Japanese Patent Laid-Open No. 63-
11955, JP-A-63-30861, JP-A-63
No. 61265, JP-A No. 63-244053 and the like disclose a toner in which a release agent layer using a release agent such as low melting point wax and polyolefin is provided on the outer layer of the toner, and a method for producing the toner. However, it is difficult to obtain the release agent fine particles used for this, and since the surface of this toner is covered with the release agent having a low molecular weight, the fluidity of the toner is significantly deteriorated and the toner supply in the developing section However, there is a problem in that the toner cannot be smoothly transferred, or that the toner cannot be smoothly transferred from the latent image carrier to the copy material.

【0008】また特開昭63−300245号には、水
系の離型剤ワックスエマルジョンにトナーを混合し離型
剤微粒子を固着させたトナーが開示されており、この方
法ではワックス微粒子は容易に得られるものの、このト
ナーも前記の如く流動性、転写性に問題があるばかりで
なく、現像剤中で離型剤の脱離が起り離型性が失われる
ばかりでなく、脱離した離型剤微粒子がキャリア、感光
体を汚染するという問題があった。また、これら離型剤
を表面に固着させたトナーは充分な流動性、転写性を得
る為には無機微粉体などの流動化剤を多量に必要とし、
その流動化剤が感光体等に付着することによるスジ状の
画像抜け等の悪影響を及ぼすという問題があった。
Further, Japanese Patent Laid-Open No. 63-300245 discloses a toner in which a toner is mixed with a water-based release agent wax emulsion to fix release agent fine particles, and wax fine particles are easily obtained by this method. However, this toner not only has a problem in fluidity and transferability as described above, but also the release agent is released in the developer to cause the release property to be lost. There is a problem that fine particles contaminate the carrier and the photoconductor. Further, a toner having these release agents fixed on the surface requires a large amount of a fluidizing agent such as an inorganic fine powder in order to obtain sufficient fluidity and transferability.
There is a problem that the fluidizing agent has a bad influence such as streak-shaped image omission due to the adhesion to the photoconductor or the like.

【0009】これら問題を解決する為に特開平1−18
566号、特開平1−257853号、特開平3−12
5156号等には離型剤を含有する樹脂微粒子を作りこ
れをトナー表面に固着させたトナーが開示されている
が、離型剤が樹脂で被覆されているのでトナーの流動
性、転写性は改良されるものゝ、離型剤を含有する樹脂
微粒子をうる工程が極めて繁雑であるばかりでなく離型
剤が樹脂で被覆されている為充分な離型性が得られない
という問題があった。
In order to solve these problems, Japanese Patent Laid-Open No. 1-18
566, JP-A 1-257853, JP-A 3-12
No. 5156 discloses a toner in which fine resin particles containing a release agent are prepared and fixed on the toner surface. However, since the release agent is coated with resin, the fluidity and transferability of the toner are What is improved, not only is the process of obtaining fine resin particles containing a release agent extremely complicated, but there is also the problem that sufficient release properties cannot be obtained because the release agent is coated with resin. .

【0010】また、特開平2−264266号には樹脂
微粒子と離型剤微粒子の混合物を機械的衝撃力によりト
ナー表面に固着する方法が開示されているが、この方法
では機械的衝撃力により離型剤微粒子がトナー表面に圧
延されトナーの流動性、転写性は充分に改良されないと
いう問題があった。また、特開平4−182661号、
特開平4−182666号には樹脂微粒子と離型剤微粒
子をトナー表面に付着させ、樹脂微粒子を溶解する溶剤
で処理して離型剤を含む被覆層を形成する方法が開示さ
れているが、この方法は処理の工程が繁雑であり、且つ
離型剤が樹脂により被覆され、トナーの流動性、転写性
は改良されるものゝ、充分な離型性は得られないという
問題があった。
Further, Japanese Patent Application Laid-Open No. 2-264266 discloses a method of fixing a mixture of resin fine particles and release agent fine particles on the toner surface by a mechanical impact force. In this method, the mixture is separated by a mechanical impact force. There is a problem that the patterning agent fine particles are rolled on the toner surface and the fluidity and transferability of the toner are not sufficiently improved. In addition, JP-A-4-182661,
JP-A-4-182666 discloses a method in which resin fine particles and release agent fine particles are adhered to the toner surface and treated with a solvent that dissolves the resin fine particles to form a coating layer containing a release agent. This method has a problem in that the processing steps are complicated, and that the release agent is covered with the resin to improve the fluidity and transferability of the toner, but sufficient release characteristics cannot be obtained.

【0011】[0011]

【発明が解決しようとする課題】本発明の目的は上記の
課題を解決した静電荷現像用トナーの製造方法を提供す
ることである。即ち、 1)離型剤微粒子をトナー表面に埋設固着し、オフセッ
ト現象や、定着ローラーと被定着材を剥離する分離爪の
痕跡が画像上に残ることを防止し、且つ、 2)離型性物質が直接、他部材と接触することによる離
型性物質の遊離や、他部材の汚染を防止し、 3)離型性物質がトナーの帯電性に影響を及ぼさず、ト
ナーの流動性を低下させることがなく、良好な転写性を
有し、解像力、画像再現性に優れた高品質画像を形成す
るトナーであって、均一な帯電性能を有し、帯電量の経
時安定性、環境変化に対する安定性に優れた、高い信頼
性の静電荷現像用トナーの製造方法を提供するものであ
る。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for producing an electrostatic charge developing toner which solves the above problems. That is, 1) the release agent fine particles are embedded and fixed on the surface of the toner to prevent an offset phenomenon and a trace of a separation claw that separates the fixing roller and the fixing material from remaining on the image, and 2) the release property. Prevents release of releasing agents and contamination of other materials due to direct contact of substances with other members. 3) Releasing agents do not affect toner chargeability and reduce toner fluidity. A toner that forms a high-quality image with excellent transferability, excellent resolving power, and excellent image reproducibility, and has uniform charging performance, stability of charge amount over time, and environmental changes. Provided is a method for producing a highly reliable toner for electrostatic charge development, which is excellent in stability.

【0012】[0012]

【課題を解決するための手段】本発明によれば、第1に
着色剤と結着樹脂とを主成分とする芯粒子表面に離型剤
微粒子を固着させた静電荷現像用トナーの製造方法にお
いて、該芯粒子に液体分散媒中で離型剤微粒子を付着さ
せ、次いで該芯粒子を膨潤させて離型剤微粒子を芯粒子
表面に埋設固着させることを特徴とする静電荷現像用ト
ナーの製造方法が提供され、第2に、着色剤と結着樹脂
とを主成分とする芯粒子表面に離型剤微粒子を固着させ
た静電荷現像用トナーの製造方法において、該芯粒子を
膨潤させる液体中で、該芯粒子に離型剤微粒子を付着、
埋設固着させることを特徴とする静電荷現像用トナーの
製造方法が提供され、第3に、前記固着に際して、無機
微粒子の存在下で行なうことを特徴とする上記記載の静
電荷現像用トナーの製造方法が提供され、第4に、前記
無機微粒子が疎水性シリカであり、その添加量が、前記
芯粒子100重量部に対して0.2〜0.8重量部であ
ることを特徴とする上記記載の静電荷現像用トナーの製
造方法が提供され、第5に、前記芯粒子を膨潤させる際
に、加熱することを特徴とする上記記載の静電荷現像用
トナーの製造方法が提供され、第6に、前記埋設固着
を、ノニオン系界面活性剤の存在下に行なうことを特徴
とする上記記載の静電荷現像用トナーの製造方法が提供
される。
According to the present invention, firstly, a method for producing a toner for electrostatic charge development in which fine particles of a release agent are fixed to the surfaces of core particles containing a colorant and a binder resin as main components. In the liquid dispersion medium, the release agent fine particles are adhered to the core particles, and then the core particles are swollen to embed and fix the release agent fine particles on the surface of the core particles. Secondly, in a method for producing a toner for electrostatic charge development, wherein release agent fine particles are fixed to the surface of core particles mainly composed of a colorant and a binder resin, the core particles are swollen. In the liquid, release agent particles are attached to the core particles,
Provided is a method for producing a toner for electrostatic charge development, which comprises fixing by embedding, and thirdly, the method for producing a toner for electrostatic charge development as described above, wherein the fixing is performed in the presence of inorganic fine particles. Fourthly, a method is provided, and fourthly, the inorganic fine particles are hydrophobic silica, and the addition amount thereof is 0.2 to 0.8 parts by weight with respect to 100 parts by weight of the core particles. A method for producing the toner for electrostatic charge development described above is provided. Fifthly, there is provided a method for producing the toner for electrostatic charge development described above, characterized in that heating is performed when the core particles are swollen. In item 6, there is provided the method for producing a toner for electrostatic charge development as described above, wherein the embedded fixing is performed in the presence of a nonionic surfactant.

【0013】本発明の前記製造方法によれば、得られた
静電荷現像用トナーは、離型剤微粒子が、着色樹脂粒子
(芯粒子)表面に均一に固着しており、しかもその離型
剤微粒子は延展されておらず、微粒子状態で芯粒子表面
に埋設固着されており(即ち、芯粒子は、離型剤により
被覆された状態ではなく)、また離型剤微粒子がトナー
表面に突出した状態でないので、トナー表面に存在する
離型剤間の接触及び離型剤と感光体、あるいはキャリア
との接触が防止され、トナーの流動性、転写性の低下を
防止することができ、また現像剤中での撹拌によっても
離型剤微粒子が脱離することがなく、感光体、キャリア
を汚染することなく、耐久性のあるトナーを得ることが
でき、現像剤の耐久性を向上させることができる。また
離型剤微粒子がトナー表面近傍に均一に分布して存在す
るため、定着ローラーの加熱により、離型剤がトナー表
面に容易に均一に溶出し、オフセット防止効果、分離爪
跡防止効果を発揮することができる。
According to the above-mentioned manufacturing method of the present invention, in the obtained toner for electrostatic charge development, the release agent fine particles are uniformly adhered to the surface of the colored resin particles (core particles), and the release agent is used. The fine particles are not spread, and are embedded and fixed in the state of fine particles on the surface of the core particles (that is, the core particles are not in a state of being covered with the release agent), and the release agent fine particles are projected on the toner surface. Since it is not in a state, contact between the release agent present on the toner surface and contact between the release agent and the photoconductor or the carrier can be prevented, and deterioration of toner fluidity and transferability can be prevented. The release agent fine particles are not detached even by stirring in the agent, and a durable toner can be obtained without contaminating the photoconductor and the carrier, and the durability of the developer can be improved. it can. Further, since the fine particles of the release agent are uniformly distributed near the toner surface, the release agent is easily and uniformly eluted on the toner surface by heating the fixing roller, and an offset prevention effect and a separation nail mark prevention effect are exhibited. be able to.

【0014】更に前記無機微粒子存在下に行なう方法に
よって製造されたトナーは、芯粒子表面に均一に、離型
剤微粒子と共に無機微粒子も同時に埋設固着されて存在
し、その固着量は微量であり離型性、定着性に影響を及
ぼすことがなく、むしろ前記効果が一層向上され、その
製造方法に於いては、離型剤微粒子の埋設固定時、芯粒
子は膨潤により粘着性が増加し、融着、凝集、合一が発
生しやすいが、無機微粒子の存在により、該融着、凝
集、合一は防止され、特別な無機微粒子の付着工程を必
要とせず、効率よく粒径分布の狭いトナーを製造するこ
とができる。
Further, in the toner produced by the method performed in the presence of the above-mentioned inorganic fine particles, the inorganic fine particles are uniformly embedded and fixed together with the release agent fine particles on the surface of the core particles, and the fixed amount is very small. The effect is further improved without affecting the moldability and fixability, and in the production method thereof, when the release agent particles are embedded and fixed, the core particles swell to increase the tackiness and melt. Adhesion, aggregation, and coalescence easily occur, but the presence of the inorganic fine particles prevents the fusion, aggregation, and coalescence, does not require a special inorganic fine particle adhesion step, and has a narrow particle size distribution efficiently. Can be manufactured.

【0015】本発明の静電荷現像用トナーの第一の製造
方法は、着色剤を含有する熱可塑性樹脂粒子(芯粒子)
を製造する工程(I−)、離型剤微粒子をトナー表面
に付着する工程(I−)、離型剤微粒子をトナー表面
に埋設固着させる工程(I−)、得られたトナーを分
離、乾燥させる工程(I−)からなる。
The first method for producing an electrostatic charge developing toner of the present invention is a thermoplastic resin particle (core particle) containing a colorant.
(I-), a step of adhering release agent fine particles to the toner surface (I-), a step of embedding and fixing the release agent fine particles on the toner surface (I-), and separating and drying the obtained toner. The step (I-) is performed.

【0016】また、本発明の静電荷現像用トナーの第二
の製造方法は、芯粒子を製造する工程(II−)、離型
剤微粒子を、好ましくは無機微粒子と共にトナー表面に
付着と同時に埋設固着させる工程(II−)、得られた
トナーを分離、乾燥させる工程(II−)からなる。以
下、各工程について詳細に説明する。
In the second method for producing a toner for electrostatic charge development of the present invention, the step (II-) of producing core particles, the release agent fine particles are preferably embedded together with the inorganic fine particles on the surface of the toner and embedded at the same time. It comprises a step (II-) of fixing and a step (II-) of separating and drying the obtained toner. Hereinafter, each step will be described in detail.

【0017】〔I〕着色剤含有樹脂粒子(芯粒子)の形
成 (第一の製造方法の工程I−及び第二の製造方法の工
程II−)本発明に用いられる芯粒子は従来の着色剤と
結着樹脂を混練・粉砕して得られた粒子、着色剤含有単
量体を懸濁重合し得られた粒子等も使用できるが、小粒
径で且つ粒径分布の狭い粒子が容易に得られる点から分
散重合により得られる粒子を用いるのが好ましい。分散
重合はビニル単量体は溶解するがこれから生成する重合
体は溶解しない溶媒中で、該溶媒に溶解する分散安定剤
の存在下重合する方法である。
[I] Formation of Colorant-Containing Resin Particles (Core Particles) (Step I- of First Production Method and Step II- of Second Production Method) The core particles used in the present invention are conventional colorants. Particles obtained by kneading and pulverizing a binder resin and a binder resin, particles obtained by suspension polymerization of a colorant-containing monomer, etc. can be used, but particles having a small particle size and a narrow particle size distribution can be easily obtained. From the viewpoint of obtaining, it is preferable to use particles obtained by dispersion polymerization. Dispersion polymerization is a method in which a vinyl monomer is dissolved but a polymer formed therefrom is not dissolved in a solvent in the presence of a dispersion stabilizer which is soluble in the solvent.

【0018】この時用いられるビニル単量体は、電子写
真分野で公知のものが用いられ、例えばスチレン、O−
メチルスチレン、m−メチルスチレン、p−メチルスチ
レン、α−メチルスチレン、p−エチルスチレン、2,
4−ジメチルスチレン、p−n−ブチルスチレン、p−
tert−ブチルスチレン、p−n−ヘキシルスチレ
ン、p−n−オクチルスチレン、p−n−ノニルスチレ
ン、p−n−デシルスチレン、p−n−ドデシルスチレ
ン、p−メトキシスチレン、p−フェニルスチレン、p
−クロルスチレン、3,4−ジクロルスチレンなどのス
チレン類、アクリル酸メチル、アクリル酸エチル、アク
リル酸n−ブチル、アクリル酸イソブチル、アクリル酸
プロピル、アクリル酸n−オクチル、アクリル酸ドデシ
ル、アクリル酸ラウリル、アクリル酸2−エチルヘキシ
ル、アクリル酸ステアリル、アクリル酸2−クロルエチ
ル、アクリル酸フェニル、α−クロルアクリル酸メチ
ル、メタクリル酸メチル、メタクリル酸エチル、メタク
リル酸プロピル、メタクリル酸n−ブチル、メタクリル
酸イソブチル、メタクリル酸n−オクチル、メタクリル
酸ドデシル、メタクリル酸ラウリル、メタクリル酸2−
エチルヘキシル、メタクリル酸ステアリル、メタクリル
酸フェニル、メタクリル酸ジメチルアミノエチル、メタ
クリル酸ジエチルアミノエチルなどのα−メチル脂肪酸
モノカルボン酸エステル類、アクリロニトリル、メタク
リロニトリル、アクリルアミドなどのアクリル酸もしく
はメタクリル酸誘導体、塩化ビニル、塩化ビニリデン、
臭化ビニル、弗化ビニルなどのハロゲンビニル類などか
らなる単独または2種以上の混合物が挙げられる。
As the vinyl monomer used at this time, those known in the electrophotographic field are used, for example, styrene and O-.
Methyl styrene, m-methyl styrene, p-methyl styrene, α-methyl styrene, p-ethyl styrene, 2,
4-dimethylstyrene, pn-butylstyrene, p-
tert-butyl styrene, pn-hexyl styrene, pn-octyl styrene, pn-nonyl styrene, pn-decyl styrene, pn-dodecyl styrene, p-methoxy styrene, p-phenyl styrene, p
-Styrenes such as chlorostyrene and 3,4-dichlorostyrene, methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, propyl acrylate, n-octyl acrylate, dodecyl acrylate, acrylic acid Lauryl, 2-ethylhexyl acrylate, stearyl acrylate, 2-chloroethyl acrylate, phenyl acrylate, α-chloromethyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate. , N-octyl methacrylate, dodecyl methacrylate, lauryl methacrylate, 2-methacrylic acid
Α-Methyl fatty acid monocarboxylic acid esters such as ethylhexyl, stearyl methacrylate, phenyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, acrylonitrile, methacrylonitrile, acrylic acid or methacrylic acid derivatives such as acrylamide, vinyl chloride , Vinylidene chloride,
Examples thereof include halogen vinyls such as vinyl bromide and vinyl fluoride, and mixtures of two or more thereof.

【0019】また、本発明における重合体は、耐オフセ
ット性を高める為に、重合性の二重結合を二個以上有す
るいわゆる架橋剤を存在させて重合し、架橋重合させた
ものでも良い。好ましく用いられる架橋剤として、ジビ
ニルベンゼン、ジビニルナフタレン及びそれらの誘導体
である芳香族ジビニル化合物、その他エチレングリコー
ルジメタクリレート、ジエチレングリコールメタクリレ
ート、トリエチレングリコールメタクリレート、トリメ
チロールプルパントリアクリレート、アリルメタクリレ
ート、テトラエチレングリコールジメタクリレート、
1,3−ブタンジオールジメタクリレートなどのジエチ
レン性カルボン酸エステル、N,N−ジビニルアニリ
ン、ジビニルエーテル、ジビニルスルフィド、ジビニル
スルホンなど全てのジビニル化合物及び三個以上のビニ
ル基を持つ化合物の単独または2種以上の混合物等が用
いられる。
Further, the polymer in the present invention may be one obtained by polymerizing in the presence of a so-called cross-linking agent having two or more polymerizable double bonds in order to enhance offset resistance, and then cross-linking and polymerizing. As the cross-linking agent preferably used, divinylbenzene, divinylnaphthalene and aromatic divinyl compounds which are derivatives thereof, other ethylene glycol dimethacrylate, diethylene glycol methacrylate, triethylene glycol methacrylate, trimethylolpurpan triacrylate, allyl methacrylate, tetraethylene glycol Dimethacrylate,
Diethylenic carboxylic acid esters such as 1,3-butanediol dimethacrylate, all divinyl compounds such as N, N-divinylaniline, divinyl ether, divinyl sulfide and divinyl sulfone and compounds having three or more vinyl groups, alone or 2 A mixture of two or more species is used.

【0020】特に重合時に前記架橋剤を添加し部分的に
架橋し、THF不溶分を含有する芯粒子は、溶媒による
膨潤によって生じる樹脂粒子の粘着性の増加が著しくな
く、離型剤微粒子の埋設時の芯粒子の凝集を少なくする
事が出来るので好ましく用いられる。
In particular, the core particles containing the THF insoluble matter, which are partially crosslinked by adding the above-mentioned crosslinking agent at the time of polymerization, do not remarkably increase the adhesiveness of the resin particles caused by the swelling by the solvent, and the release agent fine particles are embedded. It is preferably used because the aggregation of core particles at that time can be reduced.

【0021】また、平均分子量を調節することを目的と
して連続移動定数の大きな化合物を共存させて重合を行
なってもよい。例えば、メルカプト基を持つ低分子化合
物や四塩化炭素、四臭化炭素等が挙げられる。
Further, for the purpose of controlling the average molecular weight, polymerization may be carried out in the presence of a compound having a large continuous transfer constant. For example, a low molecular weight compound having a mercapto group, carbon tetrachloride, carbon tetrabromide and the like can be mentioned.

【0022】前記単量体の重合開始剤として用いるもの
は、例えば2,2’−アゾビスイソブチロニトリル、
2,2’−アゾビス(2,4−ジメチルバレロニトリ
ル)などのアゾ系重合開始剤、ラウリルパーオキシド、
ベンゾイルパーオキシド、tert−ブチルパーオクト
エートなどの過酸化物系重合開始剤、過硫酸カリウムの
様な過硫化物系開始剤あるいはこれにチオ硫酸ナトリウ
ム、アミンなどを併用した系が用いられている。重合開
始剤濃度はビニル単量体100重量部に対して0.1〜
10重量部が好ましい。
As the polymerization initiator of the above-mentioned monomer, for example, 2,2'-azobisisobutyronitrile,
Azo-based polymerization initiators such as 2,2′-azobis (2,4-dimethylvaleronitrile), lauryl peroxide,
Peroxide-based polymerization initiators such as benzoyl peroxide and tert-butyl peroctoate, persulfide-based initiators such as potassium persulfate, or systems in which sodium thiosulfate, amine, etc. are used in combination are used. . The concentration of the polymerization initiator is 0.1 to 100 parts by weight of vinyl monomer.
10 parts by weight is preferred.

【0023】溶媒としては親水性有機液体が好ましく、
例えばメチルアルコール、エチルアルコール、変性エチ
ルアルコール、イソプロピルアルコール、n−ブチルア
ルコール、イソブチルアルコール、tert−ブチルア
ルコール、sec−ブチルアルコール、tert−アミ
ルアルコール、3−ペンタノール、オクチルアルコー
ル、ベンジルアルコール、シクロヘキサノール、フルフ
リルアルコール、テトラヒドロフルフリルアルコール、
エチレングリコール、グリセリン、ジエチレングリコー
ル等のアルコール類、メチルセロソルブ、セロソルブ、
イソプロピルセロソルブ、ブチルセロソルブ、エチレン
グリコールモノメチルエーテル、エチレングリコールモ
ノエチルエーテル、ジエチレングリコールモノメチルエ
ーテル、ジエチレングリコールモノエチルエーテル等の
エーテルアルコール類などが挙げられる。これら親水性
有機液体には、必要により水または溶解可能な親油性液
体を混合して使用することもできる。単量体と親水性有
機液体の使用割合は、単量体/親水性有機液体の値が、
およそ1以下、好ましくは1/2以下が適当である。
The solvent is preferably a hydrophilic organic liquid,
For example, methyl alcohol, ethyl alcohol, denatured ethyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, tert-butyl alcohol, sec-butyl alcohol, tert-amyl alcohol, 3-pentanol, octyl alcohol, benzyl alcohol, cyclohexanol. , Furfuryl alcohol, tetrahydrofurfuryl alcohol,
Alcohols such as ethylene glycol, glycerin, and diethylene glycol, methyl cellosolve, cellosolve,
Examples include ether alcohols such as isopropyl cellosolve, butyl cellosolve, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, and diethylene glycol monoethyl ether. If necessary, water or a soluble lipophilic liquid may be mixed with these hydrophilic organic liquids before use. The ratio of the monomer and hydrophilic organic liquid used is the value of monomer / hydrophilic organic liquid
Approximately 1 or less, preferably 1/2 or less is suitable.

【0024】分散安定剤としては親水性基を有する単量
体の単独重合体又はこれと重合可能な他の単量体との共
重合体で親水性有機液体に可溶なものが好ましく用いら
れる。親水性基を有する単量体としては、例えばアクリ
ル酸、メタクリル酸、フマル酸、マレイン酸、無水マレ
イン酸、アクリル酸2−ヒドロキシエチル、メタクリル
酸2−ヒドロキシエチル、グリセリンモノアクリル酸エ
ステル、グリセリンモノメタクリル酸エステル、ビニル
アルコール、ビニルメチルエーテル、ビニルエチルエー
テル、酢酸ビニル、プロピオン酸ビニル、アクリルアミ
ド、メタクリルアミド、ビニルピリジン、ビニルピロリ
ドン、ビニルイミダソール、エチレンイミン等がある。
分散安定剤の使用量は、目的とする重合体粒子形成用の
重合性単量体の種類によって異なるが、親水性有機液体
に対し、0.1〜10重量%、更に1〜5重量%が好ま
しい。
As the dispersion stabilizer, a homopolymer of a monomer having a hydrophilic group or a copolymer of this and another polymerizable monomer, which is soluble in a hydrophilic organic liquid, is preferably used. . Examples of the monomer having a hydrophilic group include acrylic acid, methacrylic acid, fumaric acid, maleic acid, maleic anhydride, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, glycerin monoacrylic ester, glycerin mono Methacrylic acid ester, vinyl alcohol, vinyl methyl ether, vinyl ethyl ether, vinyl acetate, vinyl propionate, acrylamide, methacrylamide, vinyl pyridine, vinyl pyrrolidone, vinyl imidazole, ethylene imine and the like.
The amount of the dispersion stabilizer used varies depending on the kind of the polymerizable monomer for forming the intended polymer particles, but is 0.1 to 10% by weight, more preferably 1 to 5% by weight with respect to the hydrophilic organic liquid. preferable.

【0025】粒子の製造は親水性有機液体に、高分子分
散安定剤を完全に溶解した後、一種または二種以上のビ
ニル単量体を添加し、反応容器内を窒素、アルゴン等の
不活性ガスで置換した後重合開始剤を添加し槽内の流れ
が均一になるような速度で攪拌しながら、用いた開始剤
の分解速度に対応した温度にて加熱し重合が行なわれ
る。重合を高重合率域で行なうには5〜40時間の重合
時間が必要であるが、所望の粒子径、粒子径分布の状態
で重合を停止させたり、また、重合開始剤を順次添加し
たり、高圧下で反応を行なうことにより重合速度を速め
ることができる。重合終了後は、そのまゝ染着工程に用
いても良いし、沈降分離、遠心分離、デカンテーション
などの操作により不必要な微粒子、残存モノマー、高分
子分散安定剤などを除いた後に、重合体スラリーとして
回収し、染着を行なっても良いが、分散安定剤を除去し
ない方が染着系の安定性は高く、不要な凝集が抑制され
る。
The particles are manufactured by completely dissolving the polymer dispersion stabilizer in the hydrophilic organic liquid, adding one or more vinyl monomers, and then inertizing nitrogen, argon, etc. in the reaction vessel. After the gas is replaced, a polymerization initiator is added, and the polymerization is carried out by heating at a temperature corresponding to the decomposition rate of the used initiator while stirring at a rate such that the flow in the tank becomes uniform. It takes 5 to 40 hours to carry out the polymerization in a high polymerization rate range. However, the polymerization may be stopped in a desired particle size and particle size distribution state, or a polymerization initiator may be added sequentially. The polymerization rate can be increased by carrying out the reaction under high pressure. After completion of the polymerization, it may be used in the dyeing step as it is, or after removing unnecessary fine particles, residual monomers, polymer dispersion stabilizer, etc. by operations such as sedimentation, centrifugation, decantation, etc. The dye may be collected as a combined slurry and dyed, but if the dispersion stabilizer is not removed, the stability of the dyeing system is high and unnecessary aggregation is suppressed.

【0026】本発明に於ける染着は次のようなものであ
る。樹脂粒子は表面に顔料等の着色剤を固着し着色樹脂
粒子とすることができるが、染料により着色することが
定着性の点から好ましい。即ち、樹脂粒子を溶解せしめ
ない有機溶媒中に樹脂粒子を分散し、この前又は後に前
記溶媒中に染料を溶解せしめた後、前記染料を樹脂粒子
中に浸透させ着色せしめた後、前記有機溶媒を除去して
染着トナーを製造する。染料としては、染料のSP値と
樹脂のSP値が近い方が好ましく、また前記染料の前記
有機溶媒に対する溶解度〔D1〕及び前記樹脂粒子の樹
脂に対する前記染料の溶解度〔D2〕の関係が、〔D1
/〔D2〕≦0.5となる染料を選択使用することが好
ましく、これにより、樹脂粒子の深部まで染料が浸透
(拡散)したトナーを効率良く製造することができるも
のである。液温度を樹脂粒子のガラス転移温度以下に保
ち、攪拌することが好ましい。これにより、樹脂粒子中
への染料の浸透速度を早めることができ、約30分〜6
時間程度で充分着色された樹脂粒子を得ることが可能と
なる。
The dyeing in the present invention is as follows. The resin particles can be colored resin particles by fixing a colorant such as a pigment on the surface, but it is preferable to color the resin particles with a dye from the viewpoint of fixing property. That is, the resin particles are dispersed in an organic solvent which does not dissolve the resin particles, and before or after the dye is dissolved in the solvent, the dye is permeated into the resin particles and colored, and then the organic solvent is added. Are removed to produce a dyed toner. As the dye, it is preferable that the SP value of the dye and the SP value of the resin are close to each other, and the relationship between the solubility [D 1 ] of the dye in the organic solvent and the solubility [D 2 ] of the resin particle in the resin [D 2 ]. , [D 1 ]
It is preferable to selectively use a dye satisfying / [D 2 ] ≦ 0.5, whereby a toner in which the dye penetrates (diffuses) to the deep part of the resin particles can be efficiently produced. It is preferable to keep the liquid temperature below the glass transition temperature of the resin particles and stir. As a result, the permeation rate of the dye into the resin particles can be increased, and it takes about 30 minutes to 6 minutes.
It is possible to obtain sufficiently colored resin particles in about the time.

【0027】また、分散重合等で重合終了時得られるス
ラリー、つまり有機溶媒中に重合樹脂粒子が分散してい
る状態の分散液に、染料を直接添加して前記の条件にて
加熱攪拌してもよい。
Further, a dye is directly added to a slurry obtained at the end of polymerization by dispersion polymerization, that is, a dispersion liquid in which polymerized resin particles are dispersed in an organic solvent, and the mixture is heated and stirred under the above conditions. Good.

【0028】染料としてはバット染料、分散染料、油溶
性染料の使用が好ましく、特に油溶性染料が好ましい。
また、所望の色調に応じて数種の染料を併用することも
できる。染着される染料と樹脂粒子との比率(重量)
は、着色度に応じて任意に選択されるが、通常は樹脂粒
子100重量部に対して、染料1〜50重量部の割合で
用いるのが好ましい。
As the dyes, vat dyes, disperse dyes and oil-soluble dyes are preferably used, and oil-soluble dyes are particularly preferable.
Further, several kinds of dyes can be used together depending on the desired color tone. Ratio of dye to be dyed and resin particles (weight)
Is optionally selected according to the degree of coloring, but it is usually preferable to use 1 to 50 parts by weight of the dye per 100 parts by weight of the resin particles.

【0029】例えば、染着溶媒にSP値の高いメタノー
ル、エタノール等のアルコール類を使用し、樹脂粒子と
してSP値9程度のスチレン−アクリル系樹脂を使用し
た場合、使用し得る染料としては、例えば、以下のよう
な染料が挙げられる。 C.I.SOLVENT YELLOW(6,9,1
7,31,35,100,102,103,105) C.I.SOLVENT orange(2,7,1
3,14,66) C.I.SOLVENT RED(5,16,17,1
8,19,22,23,143,145,146,14
9,150,151,157,158) C.I.SOLVENT VIOLET(31,32,
33,37) C.I.SOLVENT BLUE(22,63,7
8,83〜86,91,94,95,104) C.I.SOLVENT GREEN(24,25) C.I.SOLVENT BROWN(3,9)等。
For example, when an alcohol having a high SP value such as methanol or ethanol is used as the dyeing solvent and a styrene-acrylic resin having an SP value of about 9 is used as the resin particles, dyes usable include, for example, The following dyes may be mentioned. C. I. SOLVENT YELLOW (6,9,1
7, 31, 35, 100, 102, 103, 105) C.I. I. SOLVENT orange (2,7,1
3, 14, 66) C.I. I. SOLVENT RED (5,16,17,1
8, 19, 22, 23, 143, 145, 146, 14
9, 150, 151, 157, 158) C.I. I. SOLVENT VIOLET (31, 32,
33, 37) C.I. I. SOLVENT BLUE (22, 63, 7
8, 83-86, 91, 94, 95, 104) C.I. I. SOLVENT GREEN (24, 25) C.I. I. SOLVENT BROWN (3,9) etc.

【0030】市販染料では例えば、保土谷化学工業社の
愛染SOT染料Yellow−1,3,4、Orang
e−1,2,3、Scarlet−1、Red−1,
2,3、Brown−2、Blue−1,2、Viol
et−1、Green−1,2,3、Black−1,
4,6,8やBASF社のsudan染料、Yello
w−140,150、Orange−220、Red−
290,380,460、Blue−670や三菱化成
社のダイアレジン、Yellow−3G,F,H2G,
HG,HC,HI、Orange−HS,G、Red−
GG,S,HS,A,K,H58、Violet−D、
Blue−J,G,N,K,P,H3G,4G、Gre
en−C、Brown−Aやオリエント化学(株)のオ
イルカラー、Yellow−3G,GG−S,#10
5、Orange−PS,PR,#201、Scarl
et−#308、Red−5B、Brown−GR,#
416、Green−BG,#502、Blue−BO
S,HN、Black−HBB,#803,EE,E
X、住友化学工業社のスミプラスト、ブルーGP,OR
レッドFB,3B、イエローFL7G,GC、日本化薬
社のカロヤン、ポリエステルブラックEX−SH30
0、カヤセットRed−BのブルーA−2R等を使用す
ることができる。もちろん、染料は樹脂粒子と染着時に
使用する溶媒の組合せで適宜選択されるため、上記例に
限られるものではない。
Examples of commercially available dyes include Aizen SOT dyes Yellow-1,3,4, Orange of Hodogaya Chemical Co., Ltd.
e-1, 2, 3, Scarlet-1, Red-1,
2,3, Brown-2, Blue-1,2, Viol
et-1, Green-1, 2, 3, Black-1,
4,6,8 and BASF sudan dye, Yellow
w-140, 150, Orange-220, Red-
290, 380, 460, Blue-670 and Mitsubishi Kasei's dialresin, Yellow-3G, F, H2G,
HG, HC, HI, Orange-HS, G, Red-
GG, S, HS, A, K, H58, Violet-D,
Blue-J, G, N, K, P, H3G, 4G, Gre
en-C, Brown-A and oil colors of Orient Chemical Co., Yellow-3G, GG-S, # 10.
5, Orange-PS, PR, # 201, Scarl
et- # 308, Red-5B, Brown-GR, #
416, Green-BG, # 502, Blue-BO
S, HN, Black-HBB, # 803, EE, E
X, Sumiplast from Sumitomo Chemical Co., Ltd., Blue GP, OR
Red FB, 3B, Yellow FL7G, GC, Nippon Kayaku's Caroyan, Polyester Black EX-SH30
0, Kayaset Red-B blue A-2R and the like can be used. Of course, the dye is not limited to the above examples because it is appropriately selected depending on the combination of the resin particles and the solvent used for dyeing.

【0031】〔II〕離型剤微粒子の付着、埋設固着 (第一の製造方法の工程I−、、及び第二の製造方
法の工程II−)着色樹脂粒子(芯粒子)に離型剤微粒
子を均一に付着させるためには、離型剤微粒子は、芯粒
子の1/10倍程度の粒径で可能であるが、芯粒子表面
に効率良く埋設固着を行なうためには、1/20以下で
あることが好ましい。更に効率良く埋設し、転写率を向
上させるためには、芯粒子の粒径に関係なく、0.1μ
m以下であることが好ましい。離型剤微粒子は芯粒子1
00重量部に対し、1〜5重量部付着させるのが好まし
い。1重量部未満であると有効な離型性を発揮すること
ができず、また5重量部より多いとトナーの流動性、転
写性が不充分なものとなる。以下、第一の製造方法及び
第二の製造方法における芯粒子への離型剤微粒子の付
着、埋設固着についてそれぞれ更に詳細に説明する。
[II] Adhesion of release agent fine particles, fixing by embedding (step I- of the first production method, and step II- of the second production method) The release agent fine particles are added to the colored resin particles (core particles). In order to uniformly attach the particles, the release agent fine particles can have a particle size of about 1/10 times the particle diameter of the core particles, but in order to efficiently embed and fix the particles on the surface of the core particles, it is 1/20 or less. Is preferred. In order to embed more efficiently and improve the transfer rate, 0.1 μm is required regardless of the particle size of the core particles.
It is preferably m or less. Release agent fine particles are core particles 1
It is preferable to attach 1 to 5 parts by weight to 00 parts by weight. If the amount is less than 1 part by weight, the effective releasability cannot be exhibited, and if the amount is more than 5 parts by weight, the fluidity and transferability of the toner are insufficient. Hereinafter, the adhesion and embedding of the release agent particles to the core particles in the first and second manufacturing methods will be described in more detail.

【0032】離型剤微粒子の付着(第一の製造方法の工
程I−) 芯粒子に離型剤微粒子を付着させる場合、両方の粒子を
単に混合する方法では、特に離型剤微粒子を製造するこ
とが困難、凝集物なく均一に混合することが困難等の理
由で均一に付着することが出来ない。本発明による離型
剤微粒子を芯粒子表面に埋設固着する為には離型剤微粒
子を凝集物がなく均一に付着させる必要がある。この為
には付着の工程を分散状態で行なうことが必要である。
また分散状態で付着を行なう為に離型剤微粒子分散液に
芯粒子粉体を添加して行っても良いが、離型剤微粒子分
散液と芯粒子分散液を混合する方がより凝集なく均一に
混合出来るので好ましい。
Adhesion of Release Agent Fine Particles (Step I- of First Production Method) When the release agent fine particles are attached to the core particles, a method of simply mixing both particles produces particularly release agent fine particles. It is difficult to adhere uniformly because it is difficult to mix uniformly without agglomerates. In order to embed and fix the release agent fine particles according to the present invention on the surface of the core particles, it is necessary to attach the release agent fine particles uniformly without agglomerates. For this purpose, it is necessary to carry out the attaching step in a dispersed state.
Further, in order to adhere in a dispersed state, core particle powder may be added to the release agent fine particle dispersion liquid, but mixing the release agent fine particle dispersion liquid and the core particle dispersion liquid is more uniform without aggregation. It is preferable because it can be mixed with.

【0033】該離型剤微粒子分散液を得る方法は例えば
以下に示す方法があり市販品としても入手可能である。 1.離型剤微粒子を溶解する溶剤aと、aとは相溶する
が離型剤微粒子を溶解しない液体bを用い離型剤微粒子
をaに溶解後高速攪拌したbに加えて析出させる方法、 2.離型剤を熱溶融させた液体に高速攪拌しながら熱水
を加え得られた分散液を冷却させることにより離型剤微
粒子の分散液を得る方法、 3.離型剤微粒子を溶解せしめない液体cと、離型剤微
粒子を混合しボールミル等の分散装置を用い該液体に分
散せしめる方法、 など一般公知の方法が使用できる。またこれらの分散液
には分散安定剤として一般公知の界面活性剤、高分子分
散剤、無機イオン等を単独または複数種含有せしめるこ
とができる。
The method for obtaining the release agent fine particle dispersion is, for example, as shown below, and it is also available as a commercial product. 1. A method in which a solvent a which dissolves the release agent fine particles and a liquid b which is compatible with a but does not dissolve the release agent fine particles are used, and the release agent fine particles are dissolved in a and then added to b which is stirred at a high speed to cause precipitation. . 2. A method for obtaining a dispersion of release agent fine particles by adding hot water to a liquid obtained by heat-melting a release agent while stirring at high speed to cool the obtained dispersion. It is possible to use a generally known method such as a method in which the liquid c which does not dissolve the release agent fine particles and the release agent fine particles are mixed and dispersed in the liquid by using a dispersing device such as a ball mill. Further, these dispersions may contain generally known surfactants, polymer dispersants, inorganic ions and the like as dispersion stabilizers, alone or in combination.

【0034】こゝで言う離型剤微粒子とは熱ローラー定
着を行う際に溶融し熱ローラーと被定着材上のトナーの
付着を防止する効果を有する物質であれば何でもよく、
つまりは前記のオフセット現象を防止する効果を有する
全ての物質を意味する。これらの物質の具体例としては
ポリプロピレン、ポリエチレン、酸化ポリプロピレン、
酸化ポリエチレン等の数平均分子量が1000〜200
00の低分子量ポリオレフィン、キャンデリラ、カルナ
ウバ、ライス、木ロう、ホホバ等の植物系天然ワック
ス、モンタン、セレシン、オゾケライト等の鉱物系天然
ワックス、パラフィン、マイクロクリスタリン、ペトリ
ラクタム等の石油系ワックス、及びその変性ワックス。
パルミチン酸、ステアリン酸、ベヘン酸等の固体高級脂
肪酸、ステアリン酸カルシウム、ステアリン酸アルミニ
ウム、パルミチン酸カルシウム、パルミチン酸亜鉛等の
高級脂肪酸アルカリ金属塩、亜鉛塩、アルミニウム塩、
ステアリン酸オクタデシル、グリセリンモノステアレー
ト等の高級脂肪酸エステル、ラウリン酸アミド、ステア
リン酸アミド、N,N’−エチレンビスオレイン酸アミ
ド、N,N’−エチレンビスステアリン酸アミド等のア
ミド類。ジヘプタデシルケトン、ジウンデシルケトン等
のケトン類が挙げられる。
The release agent fine particles referred to herein may be any substance as long as it is a substance which is melted at the time of fixing the heat roller and has an effect of preventing the adhesion of the toner on the heat roller and the material to be fixed,
That is, it means all substances having the effect of preventing the above-mentioned offset phenomenon. Specific examples of these substances include polypropylene, polyethylene, polypropylene oxide,
The number average molecular weight of polyethylene oxide is 1000 to 200.
00 low molecular weight polyolefin, candelilla, carnauba, rice, roe, jojoba and other plant-based natural waxes, mineral-based waxes such as montan, ceresin and ozokerite, and petroleum-based waxes such as paraffin, microcrystalline and petrilactam, and Its modified wax.
Solid higher fatty acids such as palmitic acid, stearic acid and behenic acid, higher fatty acid alkali metal salts such as calcium stearate, aluminum stearate, calcium palmitate and zinc palmitate, zinc salts, aluminum salts,
Higher fatty acid esters such as octadecyl stearate and glycerin monostearate, lauric acid amides, stearic acid amides, amides such as N, N′-ethylenebisoleic acid amides, N, N′-ethylenebisstearic acid amides. Examples thereof include ketones such as diheptadecyl ketone and diundecyl ketone.

【0035】着色樹脂粒子(芯粒子)への離型剤微粒子
への付着は単に混合して起る場合もあるが、本発明にお
いては、次のいずれかの方法により強固に付着すること
ができる。付着方法としては(1)酸又はアルカリ添加
し、pHを調整する方法、(2)アニオン界面活性剤又
はカチオン界面活性剤を添加する方法、(3)電解質を
添加する方法等がある。これらの方法により、条件を適
正に設定することにより分散液中での着色樹脂粒子と離
型剤微粒子の電位を逆極性、又は同極性でも電位の差を
大にすることにより離型剤微粒子が表面に均一に付着し
た芯粒子分散液を製造することができる。これらの電位
の調整は両者の分散液の混合前に行っても良く、また混
合後に行っても良い。
Adhesion of the release agent fine particles to the colored resin particles (core particles) may occur simply by mixing, but in the present invention, they can be firmly attached by any of the following methods. . As the attachment method, there are (1) a method of adding an acid or alkali to adjust the pH, (2) a method of adding an anionic surfactant or a cationic surfactant, and (3) a method of adding an electrolyte. By these methods, by appropriately setting the conditions, the potentials of the colored resin particles and the release agent fine particles in the dispersion liquid have opposite polarities, or even if the polarities are the same, the release agent fine particles are formed by increasing the potential difference. It is possible to produce a core particle dispersion liquid that is uniformly attached to the surface. The adjustment of these potentials may be performed before mixing both dispersion liquids, or may be performed after mixing them.

【0036】これら電位の調整により場合により芯粒子
の分散安定性が損なわれ凝集を生じ易いが、ノニオン系
界面活性剤の添加により芯粒子は立体的に安定化され凝
集なく付着操作を行なうことが出来るので好ましい。ま
たノニオン系界面活性剤により離型剤微粒子の付着が妨
げられることはない。ノニオン系界面活性剤の添加量は
芯粒子100重量部に対し0.5重量部〜4重量部、好
ましくは1重量部〜3重量部である。0.5重量部未満
だと凝集防止の効果が充分でなく、4重量部より多いと
界面活性剤の除去の操作が繁雑となりトナーの流動性、
転写性および帯電性を低下させる恐れがある。
By adjusting these potentials, the dispersion stability of the core particles is sometimes impaired and aggregation easily occurs. However, the addition of the nonionic surfactant sterically stabilizes the core particles, and the adhesion operation can be performed without aggregation. It is possible because it is possible. Further, the nonionic surfactant does not prevent the release agent particles from adhering. The amount of the nonionic surfactant added is 0.5 to 4 parts by weight, preferably 1 to 3 parts by weight, based on 100 parts by weight of the core particles. If it is less than 0.5 parts by weight, the effect of preventing aggregation is not sufficient, and if it is more than 4 parts by weight, the operation of removing the surfactant becomes complicated and the fluidity of the toner,
Transferability and chargeability may be reduced.

【0037】これらノニオン系界面活性剤としては、分
散媒として使用される液体に可溶なポリエチレングリコ
ールノニルフェニルエーテル、ポリエチレングリコール
オクチルフェニルエーテル、ポリエチレングリコールラ
ウリルエーテル、ポリエチレングリコールオレイルエー
テル、ポリエチレングリコールトリデシルエーテル、ポ
リオキシエチレンセチルエーテル、ポリオキシエチレン
ステアリルエーテル、ポリエチレングリコールラウレー
ト、ポリエチレングリコールオレエート、ポリエチレン
グリコールステアレート、ポリエチレングリコールソル
ビタンラウレート、ポリエチレングリコールソルビタン
パルミテート、ポリエチレングリコールソルビタンステ
アレート、ポリエチレングリコールソルビタンオレエー
ト等が例示される。
Examples of these nonionic surfactants include polyethylene glycol nonyl phenyl ether, polyethylene glycol octyl phenyl ether, polyethylene glycol lauryl ether, polyethylene glycol oleyl ether and polyethylene glycol tridecyl ether which are soluble in the liquid used as the dispersion medium. , Polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyethylene glycol laurate, polyethylene glycol oleate, polyethylene glycol stearate, polyethylene glycol sorbitan laurate, polyethylene glycol sorbitan palmitate, polyethylene glycol sorbitan stearate, polyethylene glycol sorbitan oleate Ate etc. are illustrated

【0038】離型剤微粒子の埋設固着(第一の製造方法
の工程I−) 前記工程により得られた芯粒子に付着した離型剤微粒子
は表面に突出した状態であり、この形態ではトナー間の
接触が離型剤間で起る確率が高く、転写性・耐久性に劣
るトナーしか得られない。また現像剤中の撹拌で容易に
離型剤微粒子の脱離が起り感光体・キャリアを汚染す
る。この為、本発明においては、前記離型剤微粒子付着
工程の後、離型剤微粒子を芯粒子表面に埋設固着する。
こゝで言う埋設とは離型剤微粒子の体積の大部分が芯粒
子表面より進入した状態にで表面に突出しないで存在し
ている状態をさす。この形態はトナーの断面を透過型電
子顕微鏡により容易に観察することが出来る。
Buried fixation of release agent fine particles (step I- of the first production method) The release agent fine particles adhered to the core particles obtained in the above step are in a state of protruding on the surface. There is a high probability that the contact between the release agents will occur, and only a toner having poor transferability and durability can be obtained. Further, the release agent fine particles are easily released by stirring in the developer, and the photoreceptor and carrier are contaminated. Therefore, in the present invention, the release agent particles are embedded and fixed on the surface of the core particles after the step of attaching the release agent particles.
The term "embedded" as used herein refers to a state in which most of the volume of the release agent fine particles has entered the surface of the core particles and does not protrude to the surface. In this form, the cross section of the toner can be easily observed with a transmission electron microscope.

【0039】この様な離型剤微粒子が埋設された状態の
芯粒子は、離型剤微粒子の付着した芯粒子を水の様な芯
粒子を膨潤させない液体中で加熱処理しても得られな
い。本発明において芯粒子を膨潤状態とするには、
(1)着色樹脂粒子を膨潤させる液体を添加する、
(2)該液体の濃度を高める、(3)加熱し膨潤を促進
する等の方法により行なわれる。この為、本発明では特
に離型剤微粒子の付着した芯粒子を膨潤させる分散媒の
液体中で処理することにより容易に離型剤微粒子を埋設
することが出来る。そしてこの場合、膨潤を促進するた
めに加熱する方法が、操作も簡単で効果的に埋設固着を
行なうことが出来る。加熱温度は30℃〜60℃が好ま
しい。30℃未満では埋設が不充分であり、60℃より
高いと芯粒子の融着・合−が起り易く好ましくない。加
熱時間は結着樹脂、離型剤、分散媒、処理温度によって
も異るが2時間〜10時間が好ましい。
Such core particles in which the release agent fine particles are embedded cannot be obtained by heating the core particles to which the release agent fine particles are attached in a liquid such as water which does not swell the core particles. . To bring the core particles into a swollen state in the present invention,
(1) Add a liquid that swells the colored resin particles,
(2) The concentration of the liquid is increased, (3) heating is performed to promote swelling, and the like. Therefore, particularly in the present invention, the release agent fine particles can be easily embedded by treating in the liquid of the dispersion medium for swelling the core particles to which the release agent fine particles are adhered. In this case, the method of heating to promote swelling is simple in operation and can be effectively fixed by embedding. The heating temperature is preferably 30 ° C to 60 ° C. If the temperature is lower than 30 ° C, embedding is insufficient, and if the temperature is higher than 60 ° C, core particles are likely to be fused and bonded, which is not preferable. The heating time varies depending on the binder resin, the release agent, the dispersion medium, and the treatment temperature, but is preferably 2 hours to 10 hours.

【0040】また、芯粒子を膨潤状態とすることにより
粒子の粘着性が増加し、融着・合一が起り易くなるので
離型剤微粒子の付着の項で述べた様にノニオン系界面活
性剤の添加により融着・合−を防止することが出来る。
前記付着工程においてすでに添加してあれば更に添加す
る必要はない。芯粒子を膨潤させる分散媒となる液体は
芯粒子を構成する結着樹脂によっても異るが、メタノー
ル、エタノール、n−プロピルアルコール、イソプロピ
ルアルコール等のアルコール類およびこれらアルコール
類を50重量%以上含有する水との混合液、アセトン、
メチルエチルケトンの水溶液等が好ましく用いられる。
Further, when the core particles are swollen, the tackiness of the particles is increased, and fusion and coalescence easily occur. Therefore, as described in the section of the release agent fine particle adhesion, the nonionic surfactant is used. It is possible to prevent fusion and fusion by addition of.
If it has already been added in the attaching step, it is not necessary to add it further. The liquid serving as a dispersion medium for swelling the core particles varies depending on the binder resin constituting the core particles, but contains alcohols such as methanol, ethanol, n-propyl alcohol, and isopropyl alcohol, and 50% by weight or more of these alcohols. Mixed solution with water, acetone,
An aqueous solution of methyl ethyl ketone or the like is preferably used.

【0041】離型剤微粒子の付着・埋設固着(第二の製
造方法の工程II−) 本発明の第二の製造方法における芯粒子への離型剤微粒
子の付着、埋設固着は、該離型剤微粒子の付着と、埋設
固着とを同時に並行して連続的に行なうものである。第
二の製造方法において使用する離型剤微粒子は、前記第
一の製造方法において用いたものと同様のものが使用で
きる。また第二の製造方法においても第一の製造方法と
同様に、芯粒子への離型剤微粒子の付着、埋設固着の
際、先ず最初は離型剤微粒子の付着を行なうが、この付
着処理は、前記第一の製造方法の工程Iのと同様の処
理手段で行なうことができ、特に芯粒子分散液に離型剤
粒子分散液を添加し混合する方法が好ましい。
Adhesion / Fixing of Release Agent Fine Particles (Step II- of Second Manufacturing Method) In the second production method of the present invention, the adhesion and embedding fixing of the releasing agent fine particles to the core particles are the releasing The adhesion of the agent fine particles and the embedding fixation are simultaneously and continuously performed in parallel. The release agent fine particles used in the second production method may be the same as those used in the first production method. Further, also in the second manufacturing method, similarly to the first manufacturing method, when the release agent particles are attached to the core particles and fixed by embedding, first, the release agent particles are attached. It can be carried out by the same processing means as in step I of the first production method, and a method of adding the release agent particle dispersion to the core particle dispersion and mixing is particularly preferable.

【0042】離型剤微粒子の付着に際し、前記第一の製
造方法の工程Iのと同様に、電位の調整を行なうが、
電位の調整により場合によっては芯粒子の分散安定性が
損なわれ、凝集を生じ易いが、無機微粒子の存在下で離
型剤微粒子の付着を行なうことにより凝集を防止出来
る。無機微粒子の大部分は分散状態で存在し、一部着色
樹脂粒子表面に存在し、両者で芯粒子の凝集・融着を防
止していると考えられる。この為、無機微粒子の分散状
態が前記の離型剤微粒子の付着操作により変化すること
は好ましくなく、この操作によっても良好な分散状態を
保つことが好ましい。また無機微粒子の存在により離型
剤微粒子の付着が妨げられることはない。
When the fine particles of the release agent are adhered, the potential is adjusted in the same manner as in the step I of the first manufacturing method.
By adjusting the potential, the dispersion stability of the core particles is impaired in some cases, and aggregation is likely to occur, but the aggregation can be prevented by attaching the release agent fine particles in the presence of the inorganic fine particles. It is considered that most of the inorganic fine particles are present in a dispersed state and are partially present on the surface of the colored resin particles, and both prevent the core particles from aggregating and fusing. Therefore, it is not preferable that the dispersed state of the inorganic fine particles is changed by the above-mentioned operation of attaching the release agent fine particles, and it is preferable that the dispersed state of the inorganic fine particles is kept good even by this operation. Further, the presence of the inorganic fine particles does not hinder the adhesion of the release agent fine particles.

【0043】無機微粒子は分散媒の液体に不溶であり、
粒径が1μm以下のものが好ましい。これら無機微粒子
としては、酸化ケイ素、酸化亜鉛、酸化アルミニウム、
酸化チタン等の酸化物、硫酸バリウム、硫酸カルシウム
等の硫酸塩、炭酸カルシウム、炭酸マグネシウム等の炭
酸塩、リン酸カルシウム等のリン酸塩、ベントナイト、
酸性白土等が具体例として示される。また無機微粒子は
シランカップリング剤、チタネートカップリング剤、シ
リコーンオイル、脂肪酸等により疎水化処理されてたも
のが好ましく用いられる。
The inorganic fine particles are insoluble in the liquid of the dispersion medium,
A particle size of 1 μm or less is preferable. These inorganic fine particles include silicon oxide, zinc oxide, aluminum oxide,
Oxides such as titanium oxide, sulfates such as barium sulfate and calcium sulfate, carbonates such as calcium carbonate and magnesium carbonate, phosphates such as calcium phosphate, bentonite,
Acid clay etc. are shown as a specific example. Further, as the inorganic fine particles, those subjected to a hydrophobic treatment with a silane coupling agent, a titanate coupling agent, silicone oil, a fatty acid, etc. are preferably used.

【0044】無機微粒子の添加量は芯粒子100重量部
に対し0.1重量部〜1重量部、さらに好ましくは0.
2重量部〜0.8重量部添加される。0.1重量部より
少ないと着色樹脂粒子を安定化する効果が少なく、また
トナーの流動性、転写性を改良する効果も少ない。また
1重量部より多いと着色樹脂粒子を安定化する効果は充
分であるがトナーの定着性、離型性が低下するので好ま
しくない。無機微粒子としては、疎水性シリカが特に好
ましく、その添加量は芯粒子100重量部に対して0.
2〜0.8重量部が好ましい。
The amount of the inorganic fine particles added is 0.1 to 1 part by weight, more preferably 0.1 part by weight, relative to 100 parts by weight of the core particles.
2 to 0.8 parts by weight are added. If it is less than 0.1 part by weight, the effect of stabilizing the colored resin particles is small, and the effect of improving the fluidity and transferability of the toner is also small. If the amount is more than 1 part by weight, the effect of stabilizing the colored resin particles is sufficient, but the fixing property and releasing property of the toner are deteriorated, which is not preferable. Hydrophobic silica is particularly preferable as the inorganic fine particles, and the addition amount thereof is 0.1% with respect to 100 parts by weight of the core particles.
2 to 0.8 parts by weight is preferable.

【0045】無機微粒子を添加する場合も、前に述べた
方法により離型剤微粒子を着色樹脂粒子表面に付着させ
る。この時、無機微粉体の大部分は分散状態にあり、一
部が着色樹脂粒子の表面に付着し、着色樹脂粒子の凝集
融着を防止していると考えられる。
Also when the inorganic fine particles are added, the release agent fine particles are adhered to the surface of the colored resin particles by the method described above. At this time, it is considered that most of the inorganic fine powder is in a dispersed state and a part thereof adheres to the surface of the colored resin particles to prevent cohesive fusion of the colored resin particles.

【0046】無機微粉体は芯粒子分散液の分散媒である
液体と同一又は類似の液体に分散して添加することが好
ましい。分散手段としては、ボールミル、サンドミル、
ペブルミル、バスケットミル等の通常の分散装置で行な
うことができる。
The inorganic fine powder is preferably added after being dispersed in the same or similar liquid as the liquid that is the dispersion medium of the core particle dispersion liquid. As a dispersing means, a ball mill, a sand mill,
It can be carried out by an ordinary dispersing device such as a pebble mill or a basket mill.

【0047】また無機微粒子の分散を促進するために、
更に着色樹脂粒子の凝集融着を防止するためにノニオン
系界面活性剤を添加し分散を行っても良い。尚、ノニオ
ン系界面活性剤は前記第一の製造方法の工程I−で例
示したものを用いることが出来る。またノニオン系界面
活性剤は、離型剤微粒子を付着させる時に無機微粒子と
共に添加しても良い。ノニオン系界面活性剤により芯粒
子は立体的に安定化され、凝集・融着をさらに防止する
ことが出来、更に粒径分布の狭いトナーを効率良く製造
することができる。またノニオン系界面活性剤により離
型剤微粒子の付着が妨げられることはない。ノニオン系
界面活性剤の添加量は前記第一の製造方法の工程I−
で記載したものと同様である。この添加量の範囲の場
合、凝集防止効果が充分であり、界面活性剤の除去操作
が容易で、かつトナーの流動性、転写性および帯電性が
優れていることも前記同様である。
In order to accelerate the dispersion of the inorganic fine particles,
Further, in order to prevent the cohesive fusion of the colored resin particles, a nonionic surfactant may be added and dispersed. As the nonionic surfactant, those exemplified in Step I- of the first production method can be used. The nonionic surfactant may be added together with the inorganic fine particles when the release agent fine particles are attached. The core particles are sterically stabilized by the nonionic surfactant, aggregation and fusion can be further prevented, and a toner having a narrow particle size distribution can be efficiently produced. Further, the nonionic surfactant does not prevent the release agent particles from adhering. The amount of the nonionic surfactant added is the same as in step I- of the first production method.
Is the same as that described in. When the addition amount is in this range, the effect of preventing aggregation is sufficient, the operation of removing the surfactant is easy, and the toner has excellent fluidity, transferability, and chargeability, as described above.

【0048】離型剤微粒子は後の現像剤の製造工程およ
び現像剤中での脱離が起らないように芯粒子表面に強く
埋設固着させる。この埋設固着は付着と同時に連続して
行なう。離型剤微粒子を強く埋設固着させる為には、芯
粒子を膨潤させる液体中で、芯粒子表面を該液体により
膨潤状態とし粘着性を高め且つ離型剤微粒子を表面に埋
設させることにより達成される。芯粒子を膨潤状態とす
るには、(1)着色樹脂粒子を膨潤させる液体を添加存
在させ、(2)該液体の濃度を高め、(3)加熱し膨潤
を促進する等の方法により行なわれる。
The release agent particles are strongly embedded and fixed on the surface of the core particles so that the release agent particles will not be detached in the subsequent developer manufacturing process and in the developer. This embedding fixation is continuously performed at the same time as the adhesion. In order to strongly embed and fix the release agent fine particles, in the liquid for swelling the core particles, the surface of the core particles is swollen with the liquid to increase the adhesiveness and the release agent fine particles are embedded in the surface. It In order to bring the core particles into a swollen state, a method of (1) adding and presenting a liquid for swelling the colored resin particles, (2) increasing the concentration of the liquid, and (3) heating to promote swelling is carried out. .

【0049】また、芯粒子表面を膨潤状態とすることに
より粒子の粘着性が増加し融着・合−は起り易くなる
が、無機微粒子の存在下で行なうことにより前記離型剤
微粒子の付着の時と同じ効果により、該融着・合−が防
止出来て効率良く粒径分布の狭いトナーを製造すること
が出来る。また芯粒子表面を膨潤状態とすることにより
共存する無機微粒子が表面に付着し、トナーの流動性、
転写性を向上させることができる。添加した無機微粒子
の内、着色樹脂粒子に付着する割合は、必要に応じ任意
に選定に選定し得る。これは遊離の無機微粒子を除去し
た後、蛍光X線分析により確認することが出来る。
Further, by making the surface of the core particles swelled, the tackiness of the particles increases and fusion / bonding easily occurs. However, by carrying out in the presence of the inorganic particles, the release agent particles can be adhered. Due to the same effect as the above, the fusion and coalescence can be prevented, and a toner having a narrow particle size distribution can be efficiently produced. In addition, by making the surface of the core particles swelled, coexisting inorganic fine particles are attached to the surface, the fluidity of the toner,
Transferability can be improved. The proportion of the added inorganic fine particles that adhere to the colored resin particles can be arbitrarily selected as necessary. This can be confirmed by fluorescent X-ray analysis after removing the free inorganic fine particles.

【0050】着色樹脂粒子(芯粒子)を膨潤させる分散
媒となる液体は、粒子を構成する結着樹脂によっても異
るが、メタノール、エタノール、n−プロピルアルコー
ル、イソプロピルアルコール等のアルコール類およびこ
れらアルコール類を50重量%以上含有する水との混合
液、アセトン、メチルエチルケトンの水溶液等が好まし
く用いられる。
The liquid as a dispersion medium for swelling the colored resin particles (core particles) varies depending on the binder resin constituting the particles, but alcohols such as methanol, ethanol, n-propyl alcohol, isopropyl alcohol and the like. A mixed solution with water containing 50% by weight or more of alcohols, an aqueous solution of acetone or methyl ethyl ketone, and the like are preferably used.

【0051】芯粒子の膨潤を促進するために加熱する場
合には、その加熱温度は前記第一の製造方法の工程I−
の場合と同様30〜60℃が好ましい。
When heating to accelerate the swelling of the core particles, the heating temperature is the step I- of the first production method.
As in the case of, the temperature is preferably 30 to 60 ° C.

【0052】〔III〕固液分離・乾燥 (第一の製造方法の工程I−、第二の製造方法の工程
II−)離型剤微粒子或いはこれと無機微粒子とを固着
した後、遊離の無機微粒子、離型剤微粒子分散液、無機
微粒子分散液中の添加剤、後から添加した界面活性剤等
を吸引濾過、遠心沈降、遠心分離等の手段により除去す
る。埋設処理を終った粒子は膨潤状態にあり、粒子同士
の融着が起り易い為、埋設処理後分散液を水で希釈し非
膨潤状態とした後、固液分離を行なう事が好ましい。
[III] Solid-Liquid Separation / Drying (Step I of First Manufacturing Method, Step of Second Manufacturing Method)
II-) After releasing the release agent particles or the inorganic particles with the release agent particles, free inorganic particles, release agent particle dispersion liquid, additives in the inorganic particle dispersion liquid, and surfactants added later are suction filtered. , Sedimentation by centrifugation, centrifugation, etc. Since the particles that have undergone the embedding treatment are in a swollen state and fusion of particles is likely to occur, it is preferable to perform solid-liquid separation after diluting the dispersion liquid with water after the embedding treatment to make it non-swelled.

【0053】さらに必要ならば遊離の無機微粉体および
その他の添加物を分散・溶解しうる液体に再分散し洗浄
した後、固液分離し減圧乾燥、凍結乾燥等の手段で乾燥
することにより本発明のトナーを得ることが出来る。ま
た粒子は分散状態のまま、噴霧乾燥、媒体流動乾燥によ
りトナーとしても良い。
Further, if necessary, free inorganic fine powder and other additives are redispersed in a liquid in which they can be dispersed / dissolved, washed, and then solid-liquid separated and dried by means such as vacuum drying and freeze drying. The toner of the invention can be obtained. Further, the particles may be used as a toner by being spray-dried or fluidized and dried in a state of being dispersed.

【0054】以上のようにして得れたトナーは更に流動
化剤を加え混合しても良い。流動化剤の添加によりトナ
ーの流動性・転写性は更に向上する。これら流動化剤と
しては疎水性シリカ、シリカ、酸化チタン、酸化亜鉛等
の無機微粉末、ステアリン酸カルシウム、ステアリン酸
亜鉛等の脂肪酸金属塩が用いられる。混合方法としては
Vブレンダー、ヘンシェルミキサー等の一般的な混合装
置を使用すれば良い。
The toner obtained as described above may further be mixed with a fluidizing agent. The addition of the fluidizing agent further improves the fluidity and transferability of the toner. As the fluidizing agent, hydrophobic silica, inorganic fine powder such as silica, titanium oxide and zinc oxide, and fatty acid metal salt such as calcium stearate and zinc stearate are used. As a mixing method, a general mixing device such as a V blender or a Henschel mixer may be used.

【0055】さらにこのトナーを2成分現像剤として用
いる場合にはキャリアと混合して用いられる。キャリア
としては公知のものが使用可能で例えば、鉄、マグネタ
イト、ヘマタイト、フェライト等の磁性を有する粉体、
ガラスビーズ等が挙げられる。これら粉体の粒径は30
μm〜500μmである。特にこれら粉体がシリコーン
樹脂で被覆されたキャリアが好ましく用いられる。キャ
リアに対しトナーを0.5重量%〜5重量%添加し、上
に挙げた一般的な混合装置で混合し現像剤を作成する。
When this toner is used as a two-component developer, it is used as a mixture with a carrier. Known carriers can be used, for example, iron, magnetite, hematite, powder having magnetism such as ferrite,
Examples thereof include glass beads. The particle size of these powders is 30
It is μm to 500 μm. In particular, a carrier in which these powders are coated with a silicone resin is preferably used. The toner is added to the carrier in an amount of 0.5% by weight to 5% by weight and mixed by the above-mentioned general mixing device to prepare a developer.

【0056】[0056]

【実施例】次に、実施例により本発明を更に詳細に説明
する。以下に示す「部」「%」はいずれも重量基準であ
る。
EXAMPLES Next, the present invention will be described in more detail by way of examples. All “parts” and “%” shown below are based on weight.

【0057】(樹脂粒子分散液の製造例)メチルビニル
エーテル・無水マレイン酸共重合体(重量平均分子量4
0000)7部をメタノール100部に加熱溶解し分散
安定剤溶液を得た。攪拌装置、冷却管、窒素導入管、温
度計を備えた4つ口フラスコに 分散安定剤溶液 250部 スチレン 60部 アクリル酸メチル 40部 ドデシルメルカプタン 1部 1,3−ブタンジオールジメタクリレート 1.5部 を仕込みN2ガスで空気を完全にパージし液温を60℃
とした後、2,2’−アゾビスイソブチロニトリル2.
0部を添加し重合を開始し、100rpmの攪拌回転で
24時間重合を行った。得られた樹脂粒子はコールター
マルチサイザーによる20μmパーチャーチューブでの
粒径分布測定では、粒子個数5万カウントで体積平均径
が6.73μm、個数平均径6.600μmその比が
1.02であった。また重量法により重合率を測定した
ところ95.2%であった。
(Production Example of Resin Particle Dispersion) Methyl vinyl ether / maleic anhydride copolymer (weight average molecular weight 4
0000) 7 parts was dissolved by heating in 100 parts of methanol to obtain a dispersion stabilizer solution. Dispersion stabilizer solution 250 parts styrene 60 parts methyl acrylate 40 parts dodecyl mercaptan 1 part 1,3-butanediol dimethacrylate 1.5 parts In a four-necked flask equipped with a stirrer, a cooling pipe, a nitrogen introduction pipe, and a thermometer. And purge the air completely with N 2 gas to maintain the liquid temperature at 60 ° C.
, 2,2′-azobisisobutyronitrile 2.
Polymerization was started by adding 0 part, and the polymerization was carried out at 100 rpm for 24 hours with stirring and rotation. The resin particles thus obtained had a volume average diameter of 6.73 μm and a number average diameter of 6.600 μm at a particle number distribution of 50,000, and their ratio was 1.02, when measured with a Coulter Multisizer in a particle size distribution of 20 μm percher tube. . Further, the polymerization rate was measured by the gravimetric method and found to be 95.2%.

【0058】(着色樹脂粒子の製造例−(a))オイル
ブラック860(オリエント化学製)6部を上記樹脂粒
子分散液に加え、50℃で2時間攪拌し、その後分散液
を室温まで冷却し遠心沈降し上澄みを除き、メタノール
50部と水50部の混合溶媒に再分散する操作を3回行
い洗浄した後、吸引濾過し、これを35℃で減圧乾燥し
着色樹脂粒子(芯粒子)を得た。
(Production Example of Colored Resin Particles- (a)) 6 parts of Oil Black 860 (manufactured by Orient Chemical Co., Ltd.) was added to the above resin particle dispersion and stirred at 50 ° C. for 2 hours, and then the dispersion was cooled to room temperature. After centrifugal sedimentation to remove the supernatant, redispersion in a mixed solvent of 50 parts of methanol and 50 parts of water was repeated three times, and after washing, suction filtration was performed, and this was dried under reduced pressure at 35 ° C. to obtain colored resin particles (core particles). Obtained.

【0059】(着色樹脂粒子の製造例−(b))オイル
ブラック860(オリエント化学製)6部を上記樹脂粒
子分散液に加え、50℃で2時間攪拌し、その後分散液
を室温まで冷却し遠心沈降し上澄みを除き、メタノール
50部と水50部の混合溶媒に再分散する操作を3回行
い洗浄した後、前記比率の分散媒に固型分濃度30%に
調整し、分散し、芯粒子分散液を得た。またこの一部を
吸引濾過後減圧乾燥し着色樹脂粒子(芯粒子)を得た。
(Production Example of Colored Resin Particles- (b)) 6 parts of Oil Black 860 (manufactured by Orient Chemical Co., Ltd.) was added to the above resin particle dispersion and stirred at 50 ° C. for 2 hours, and then the dispersion was cooled to room temperature. After centrifugal sedimentation to remove the supernatant and redispersion in a mixed solvent of 50 parts of methanol and 50 parts of water for three times and washing, the solid content concentration was adjusted to 30% in the dispersion medium having the above ratio, and the core was dispersed. A particle dispersion was obtained. Further, a part of this was suction filtered and then dried under reduced pressure to obtain colored resin particles (core particles).

【0060】(離型剤微粒子分散液の製造例)オイルバ
ス中に設置した、攪拌装置、冷却管、滴下ロートを備え
た密閉可能な容器にカルナウバワックス(1号)26部
を入れ徐々に加温し100℃で溶融した後攪拌しながら
非イオン性界面活性剤ポリオキシエチレンノニフェニル
エーテル(平均オキシエチレン付加モル数=15)4部
を加え完全に溶解する。その後攪拌しながら98℃の水
70部を徐々に添加し1時間攪拌した後、攪拌しながら
25℃まで放冷した。その後攪拌を停止し6時間放置後
沈降物を取り除き離型剤分散液体を得た。さらにイオン
交換水で固型分濃度30%に調整した。得られた離型剤
分散液を動的光散乱計DLS700(大塚電子(株))
で測定したところ体積平均粒径は0.151μm、個数
平均粒径は0.11μmであった。
(Production Example of Release Agent Fine Particle Dispersion) 26 parts of carnauba wax (No. 1) was gradually placed in a hermetically sealed container equipped with an agitator, a cooling pipe and a dropping funnel, which was installed in an oil bath. After heating and melting at 100 ° C., 4 parts of a nonionic surfactant polyoxyethylene noniphenyl ether (average oxyethylene addition mole number = 15) is added with stirring and completely dissolved. Then, 70 parts of water at 98 ° C. was gradually added with stirring, the mixture was stirred for 1 hour, and then allowed to cool to 25 ° C. with stirring. After that, stirring was stopped, and after standing for 6 hours, the precipitate was removed to obtain a release agent dispersion liquid. Further, the solid content concentration was adjusted to 30% with ion-exchanged water. The obtained release agent dispersion liquid was used as a dynamic light scattering meter DLS700 (Otsuka Electronics Co., Ltd.)
The volume average particle diameter was 0.151 μm and the number average particle diameter was 0.11 μm.

【0061】(無機微粒子分散液の製造例)疎水化酸化
ケイ素(H2000 ヘキスト社製)4部をメタノール
196部と混合4mmφのアルミナボールにより5時間
ボールミル分散した。
(Production Example of Inorganic Fine Particle Dispersion) 4 parts of hydrophobized silicon oxide (H2000 Hoechst) was mixed with 196 parts of methanol, and the mixture was ball-milled for 5 hours with an alumina ball of 4 mmφ.

【0062】(評価)以下の各実施例及び各比較例にお
いて作成した現像剤を用いPPC複写機(イマジオ42
0、リコー製)で定着ローラーにシリコーンオイル塗布
を行なわず、複写し画像評価を行った。 (埋設処理時の凝集物) 〔目開き22μm不通過物の重量/(着色樹脂粒子(芯
粒子)+離型剤微粒子)〕×100(重量) (転写率)全面黒の原稿を現像し転写途中で機械を停止
し、感光体上の転写部および未転写部のトナーを重量既
知、面積一定の粘着紙に移しとり、各々重量を測定し転
写率を下記の様に求めた。 〔(未転写部の重量−転写部の重量)/未転写部の重
量〕×100 (離型性)全面黒(黒ベタ)画像を複写し分離爪の爪跡
の発生状態(爪跡の長さ)を5段階評価した。 5=爪跡発生なし 4=爪跡1mm未満 3=爪跡1mm以上10mm未満 2=爪跡10mm
以上20mm未満 1=爪跡20mm以上 (画像濃度)直径10mmの円形画像の反射濃度をマク
ベス濃度計で測定。 (画像のシャープ性)ドット画像を光学顕微鏡で観察し
画像の状態を5段階評価した。 5=トナーがドット部分のみに存在し輪郭が明瞭。 4=トナーの大部分がドット部分に存在するが輪郭はや
や不明瞭。 3=トナーがドット部分に多く存在するが輪郭が不明
瞭。 2=トナーの散りが大であるがドットの存在は判別でき
る。 1=トナーの散りが大でドットの存在が判別できない。 判定は限度見本による。 (定着性)イマジオ420の定着装置(条件一定)で定
着後、黒ベタ画像を描画試験機にかけ画像の脱離状態を
5段階で評価した。 5=描画部分の大部分が剥離していない。 4=描画部分が点状に剥離している。 3=描画部分が破線状に剥離している。 2=描画部分が全部剥離し、剥離の巾が狭い。 1=描画部分が全部剥離し、剥離の巾が広い。 判定は限度見本による。
(Evaluation) A PPC copying machine (Imagio 42) was manufactured using the developers prepared in the following Examples and Comparative Examples.
No. 0, manufactured by Ricoh) was applied to the fixing roller without applying silicone oil, and the image was evaluated by copying. (Agglomerates during embedding treatment) [Weight 22 μm non-passing material / (colored resin particles (core particles) + release agent particles)] × 100 (weight) (Transfer rate) Develop and transfer a black original document The machine was stopped in the middle of the process, and the toner on the transferred portion and the untransferred portion on the photosensitive member was transferred to an adhesive paper of known weight and constant area, and the weight of each was measured to determine the transfer rate as follows. [(Weight of untransferred portion-Weight of transferred portion) / Weight of untransferred portion] x 100 (Releasability) Full black (black solid) image is copied and the state of generation of nail marks on separated nails (length of nail marks) Was evaluated on a 5-point scale. 5 = No claw marks 4 = Claw marks less than 1 mm 3 = Claw marks 1 mm or more and less than 10 mm 2 = Claw marks 10 mm
20 mm or more 1 = Nail mark 20 mm or more (image density) The reflection density of a circular image having a diameter of 10 mm was measured with a Macbeth densitometer. (Sharpness of image) The dot image was observed with an optical microscope, and the state of the image was evaluated in five levels. 5 = Toner is present only in the dot portion and the contour is clear. 4 = Most of the toner is present in the dots, but the outline is slightly unclear. 3 = A lot of toner is present in the dot portion, but the contour is unclear. 2 = Toner scattering is large, but the presence of dots can be identified. 1 = Toner scattering is so large that the presence of dots cannot be determined. The judgment is based on the limit sample. (Fixability) After fixing with the fixing device of IMAGEO 420 (constant conditions), a black solid image was put on a drawing tester and the detached state of the image was evaluated on a five-point scale. 5 = Most of the drawn portion is not peeled off. 4 = The drawn portion is peeled off like dots. 3 = The drawn portion is peeled off in a broken line shape. 2 = All the drawn parts are peeled off, and the width of peeling is narrow. 1 = All the drawn parts were peeled off, and the width of peeling was wide. The judgment is based on the limit sample.

【0063】〔実施例1〕製造例−(a)で得られた着
色樹脂粒子(芯粒子)30部を水:メタノール=30:
70(重量)の混合液270部に添加し撹拌後超音波分
散を行い着色樹脂粒子分散液を得た。この分散液を撹拌
装置、冷却管、温度計を備えた4ツ口フラスコにとり、
室温で製造例1の離型剤微粒子分散液3部を加え撹拌下
ステアリルアミンアセテートの0.4%メタノール溶液
10部を滴下し、離型剤微粒子を着色樹脂粒子表面に付
着させた。この後、恒温水槽で50℃、5時間加熱し
た。冷却後水80部を加え目開き22μのステンレス製
ふるいを通過させた。この時の不通過物を乾燥し秤量し
た。この通過分散液を吸引濾過後、水:メタノール=5
0:50(重量)の混合液100部に再分散し室温で3
0分撹拌した後吸引濾過減圧乾燥を行い、カルナウバワ
ックス微粒子を表面に埋設したトナーを得た。このトナ
ーを走査型電子顕微鏡で観察した所、表面が僅か凹凸の
ある球形の粒子であった。また、透過型電子顕微鏡でト
ナーの断面を酸化ルビジウムで染色し観察した所、離型
剤微粒子が粒子の形状を保ったまゝトナー断面の円周の
内側に円周に接して存在していることが確認された。こ
のトナー20部と疎水性シリカ0.2部をミキサーで混
合し、これをシリコーン樹脂被覆した75μmのフェラ
イトキャリア780部とボールミルを用い10分間混合
し現像剤を作製した。
Example 1 30 parts of the colored resin particles (core particles) obtained in Production Example- (a) were mixed with water: methanol = 30:
The mixture was added to 270 parts by weight of 70 (by weight) of the mixed liquid, stirred and ultrasonically dispersed to obtain a colored resin particle dispersion liquid. This dispersion was placed in a four-necked flask equipped with a stirrer, a cooling tube, and a thermometer,
At room temperature, 3 parts of the release agent fine particle dispersion liquid of Production Example 1 was added, and 10 parts of a 0.4% methanol solution of stearylamine acetate was added dropwise with stirring to attach release agent fine particles to the surface of the colored resin particles. After that, it was heated in a constant temperature water bath at 50 ° C. for 5 hours. After cooling, 80 parts of water was added and the mixture was passed through a stainless steel sieve having an opening of 22μ. The non-passed material at this time was dried and weighed. After suction filtration of this passing dispersion, water: methanol = 5
Re-disperse in 100 parts of 0:50 (weight) mixture and mix at room temperature for 3
After stirring for 0 minute, suction filtration and vacuum drying were performed to obtain a toner having carnauba wax fine particles embedded in the surface thereof. When this toner was observed with a scanning electron microscope, it was found to be spherical particles having a slightly uneven surface. Also, when the cross section of the toner was dyed with rubidium oxide and observed with a transmission electron microscope, the release agent fine particles were present in contact with the inside of the circumference of the toner cross section while maintaining the shape of the particles. Was confirmed. 20 parts of this toner was mixed with 0.2 part of hydrophobic silica with a mixer, and this was mixed with 780 parts of 75 μm ferrite carrier coated with silicone resin for 10 minutes using a ball mill to prepare a developer.

【0064】〔実施例2〕実施例1の水:メタノール=
30:70(重量)の混合液にポリエチレングリコール
ノニルフェニルエーテル10%水溶液6部を加えた他は
実施例1と同じ方法でトナーおよび現像剤を作製した。
Example 2 Water of Example 1: Methanol =
A toner and a developer were prepared in the same manner as in Example 1 except that 6 parts of a 10% aqueous solution of polyethylene glycol nonylphenyl ether was added to the mixed solution of 30:70 (weight).

【0065】〔実施例3〕製造例−(a)で得られた芯
粒子30部を水:メタノール=90:10(重量)の混
合液216部に添加し撹拌後超音波分散を行い着色樹脂
粒子分散液を得た。この分散液をビーカーにとり、室温
で製造例の離型剤微粒子分散液3部を加え撹拌下ステア
リルアミンアセテートの0.4%メタノール溶液10部
を滴下し、離型剤微粒子を着色樹脂粒子表面に付着させ
た。この後、室温でアセトン54部を滴下し28℃の恒
温で5時間撹拌した。水80部を加え400メッシュの
金網を通過させた後吸引濾過、減圧乾圧乾燥し、カルナ
ウバワックス微粒子を表面に埋設したトナーを得た。こ
のトナーを実施例1と同じ方法で現像剤を作製し評価し
た。
Example 3 30 parts of the core particles obtained in Production Example- (a) was added to 216 parts of a mixed solution of water: methanol = 90: 10 (weight), and the mixture was stirred and ultrasonically dispersed to give a colored resin. A particle dispersion was obtained. This dispersion is placed in a beaker, 3 parts of the release agent fine particle dispersion of the production example is added at room temperature, and 10 parts of a 0.4% methanol solution of stearylamine acetate is dropped with stirring to release the release agent fine particles onto the surface of the colored resin particles. Attached. Then, 54 parts of acetone was added dropwise at room temperature and the mixture was stirred at a constant temperature of 28 ° C. for 5 hours. 80 parts of water was added and the mixture was passed through a 400-mesh wire net, suction filtered, and dried under reduced pressure to obtain a toner in which carnauba wax fine particles were embedded on the surface. A developer was prepared from this toner in the same manner as in Example 1 and evaluated.

【0066】〔実施例4〜8〕下記表1に示した製造条
件による以外は実施例1と同様にして各々のトナーを
得、該各々のトナーを用いて同様に現像剤を作製した。 (以下余白)
[Examples 4 to 8] Each toner was obtained in the same manner as in Example 1 except that the production conditions shown in Table 1 below were used, and a developer was similarly prepared using each of the toners. (Below margin)

【表1】 *界面活性剤水溶液は実施例2と同じ[Table 1] * Surfactant solution is the same as in Example 2

【0067】〔比較例1〕製造例−(a)で得られた芯
粒子30部を水:メタノール=90:10(重量)の混
合液270部に添加し撹拌後超音波分散し着色樹脂粒子
分散液を得た。この分散液を実施例1と同じ方法で製造
例の離型剤微粒子を付着、固着させたトナーを得た。こ
のトナーの離型剤微粒子の付着状態を実施例1と同じ方
法で観察した所、離型剤微粒子はトナー断面の円周の外
側に微粒子の形状を保ち付着していた。
Comparative Example 1 30 parts of the core particles obtained in Production Example- (a) was added to 270 parts of a mixed solution of water: methanol = 90: 10 (weight), and the mixture was stirred and ultrasonically dispersed to give colored resin particles. A dispersion was obtained. This dispersion was used in the same manner as in Example 1 to obtain a toner to which the release agent particles of Production Example were attached and fixed. When the adhered state of the release agent fine particles of the toner was observed by the same method as in Example 1, the release agent fine particles were attached outside the circumference of the toner cross section while maintaining the shape of the fine particles.

【0068】〔比較例2〕実施例1と同じ方法で製造例
−(a)で得られた芯粒子の分散液の作製および離型剤
微粒子の付着の操作を行った後、実施例1と同じ装置で
25℃、5時間撹拌した。この液を実施例1と同じ方法
で処理しトナーを得た。このトナーの離型剤微粒子の付
着状態を実施例1と同様の方法で観察した所、離型剤微
粒子は比較例1と同様の付着状態であった。
[Comparative Example 2] In the same manner as in Example 1, after preparing the dispersion liquid of the core particles obtained in Production Example- (a) and adhering the release agent fine particles, The mixture was stirred in the same apparatus at 25 ° C. for 5 hours. This liquid was treated in the same manner as in Example 1 to obtain a toner. When the adhesion state of the release agent fine particles in this toner was observed by the same method as in Example 1, the release agent fine particles were in the same attached state as in Comparative Example 1.

【0069】〔比較例3〕イオン交換水200部に製造
例の離型剤微粒子分散液3部とポリエチレングリコール
ノニルフェニルエーテル10%水溶液6部を添加し希釈
した離型剤分散液を作製した。この分散液に製造例−
(a)で得られた芯粒子30部を加え撹拌しながら超音
波分散した。これにステアリルアミンアセテートの0.
4%メタノール溶液を加え離型剤微粒子を芯粒子に付着
させた。この後を30℃、2時間撹拌した後実施例と同
じ操作によりトナーを得た。このトナーの離型剤微粒子
の付着状態を実施例1と同じ方法で観察した所、離型剤
微粒子はトナー断面の円周の外側に微粒子の形状を保ち
付着していた。
Comparative Example 3 A release agent dispersion liquid was prepared by adding 3 parts of the release agent fine particle dispersion liquid of the production example and 6 parts of polyethylene glycol nonylphenyl ether 10% aqueous solution to 200 parts of ion-exchanged water to dilute. Production Example-
30 parts of the core particles obtained in (a) were added and ultrasonically dispersed with stirring. Stearylamine acetate of 0.
A 4% methanol solution was added to attach the release agent particles to the core particles. After that, the mixture was stirred at 30 ° C. for 2 hours and then a toner was obtained by the same operation as in the example. When the adhered state of the release agent fine particles of the toner was observed by the same method as in Example 1, the release agent fine particles were attached outside the circumference of the toner cross section while maintaining the shape of the fine particles.

【0070】実施例1〜8、及び比較例1〜3で得られ
た静電荷現像用トナーを用いて作成した現像剤について
評価を行った。結果を表2に示す。 (以下余白)
The developers prepared by using the electrostatic charge developing toners obtained in Examples 1 to 8 and Comparative Examples 1 to 3 were evaluated. The results are shown in Table 2. (Below margin)

【表2】 [Table 2]

【0071】評価結果に関する説明 (1)界面活性剤の添加により離型性は変化させずに凝
集物を減少することが出来る。 (2)着色樹脂粒子に対する膨潤性の大きいアセトンを
使用した場合、加熱しないでも埋設は可能となるが凝集
物が増加し画像のシャープ性は低下する。 (3)比較例では凝集物の発生は少ないが転写率が著し
く低下し正常な画像は得られない。
Description of Evaluation Results (1) Addition of a surfactant can reduce agglomerates without changing releasability. (2) When acetone having a large swelling property for the colored resin particles is used, embedding is possible without heating, but aggregates increase and the sharpness of the image decreases. (3) In the comparative example, the generation of aggregates is small, but the transfer rate is remarkably reduced and a normal image cannot be obtained.

【0072】〔実施例9〕製造例−(b)で得られた芯
粒子15部をイオン交換水25.5部、メタノール5
9.5部の混合液に加え、これにポリエチレングリコー
ルモノ−ノニルフェニルエーテルの5%水溶液6部を加
え撹拌し、超音波洗浄器で5分分散し、芯粒子分散液を
作製した。これに前記製造例の離型剤微粒子分散液1.
7部と前記製造例の無機微粒子分散液3.75部を加え
撹拌下、ステアリルアミンアセテートの0.4%メタノ
ール溶液5部を滴下し離型剤微粒子の全部と無機微粒子
の一部を芯粒子に付着させた。この後恒温水槽で50
℃、4時間加熱撹拌し付着した離型剤微粒子と無機微粒
子を固定化した。この分散液を冷却後水34部を加え芯
粒子の膨潤を抑えた後、400メッシュの金網(目開き
20μm)を通過させた。この時の不通過物を乾燥し秤
量した。この通過分散液を吸引濾過し得られた粒子を水
17.5部とメタノール17.5部の混合溶液に加え再
分散し30分撹拌した後吸引濾過を行い40℃で減圧乾
燥しトナーを得た。このトナーを走査型電子顕微鏡で観
察したところ若干凹凸のある球形粒子で僅か無機微粒子
の付着が認められ、離型剤微粒子の突出は認められなか
った。また、トナーの断面を酸化ルビジウムで染色し透
過型電子顕微鏡で観察した所、離型剤微粒子が粒子形状
を保ったまゝトナー断面の円周の内側に円周に接して存
在していることが確認された。
Example 9 15 parts of the core particles obtained in Production Example- (b) was used in an amount of 25.5 parts of ion-exchanged water and 5 parts of methanol.
In addition to 9.5 parts of the mixed liquid, 6 parts of a 5% aqueous solution of polyethylene glycol mono-nonylphenyl ether was added and stirred, and dispersed with an ultrasonic cleaner for 5 minutes to prepare a core particle dispersion liquid. The release agent fine particle dispersion liquid 1.
7 parts and 3.75 parts of the inorganic fine particle dispersion liquid of the above Production Example were added and 5 parts of a 0.4% methanol solution of stearylamine acetate was added dropwise with stirring to remove all of the release agent fine particles and a part of the inorganic fine particles as core particles. Attached to. After this, 50 in a constant temperature water bath
The release agent fine particles and the inorganic fine particles adhered were fixed by heating and stirring at 4 ° C. for 4 hours. After cooling this dispersion, 34 parts of water was added to suppress the swelling of the core particles, and then passed through a 400-mesh wire mesh (opening 20 μm). The non-passed material at this time was dried and weighed. The particles obtained by suction filtration of this passing dispersion are added to a mixed solution of 17.5 parts of water and 17.5 parts of methanol, redispersed, stirred for 30 minutes, suction filtered and dried under reduced pressure at 40 ° C. to obtain a toner. It was When this toner was observed with a scanning electron microscope, a slight amount of inorganic fine particles was found to be adhering to the spherical particles with slight irregularities, and no protrusion of release agent particles was observed. Further, when the cross section of the toner was dyed with rubidium oxide and observed with a transmission electron microscope, it was found that the release agent fine particles were present inside the circumference of the cross section of the toner in contact with the circumference while maintaining the particle shape. confirmed.

【0073】〔実施例10〕製造例−(b)で得られた
芯粒子分散液を作製する際に、ポリエチレングリコール
ノニルフェニルエーテル水溶液を加えない他は実施例9
と同じ方法でトナーを作製した。
Example 10 Example 9 was repeated except that the aqueous polyethylene glycol nonylphenyl ether solution was not added when the core particle dispersion liquid obtained in Production Example- (b) was prepared.
A toner was prepared by the same method as described above.

【0074】〔実施例11〕前記製造例のカルナウバワ
ックス分散液の代りに市販のカルナウバワックス分散液
(セロゾール#524;中京油脂製)1.77部を用い
た他は実施例9と同じ方法でトナーを作製した。なお、
この分散液のカルナウバワックス微粒子の体積平均粒径
は0.08μmであり、固型分濃度は30%、固型分の
内のワックス分は83.3%であった。
[Example 11] The same as Example 9 except that 1.77 parts of a commercially available carnauba wax dispersion (Cerosol # 524; manufactured by Chukyo Yushi Co., Ltd.) was used in place of the carnauba wax dispersion of the above Production Example. A toner was produced by the method. In addition,
The volume average particle size of the carnauba wax fine particles in this dispersion was 0.08 μm, the solid content concentration was 30%, and the wax content in the solid content was 83.3%.

【0075】〔実施例12〜18、比較例4〜6〕下記
表3に示した製造条件による以外は実施例9と同様にし
て各トナーを作製した。尚、無機微粒子分散液は疎水化
されていない場合は分散媒を水:メタノール=1:1
(重量)とし、疎水化されている場合はメタノールとし
て製造例と同じ方法で固型分濃度2%とした。界面活性
剤水溶液は実施例2と同一であり、離型剤微粒子分散液
の市販品は実施例3と同一である。無機微粒子分散液は
同一体積になる様に添加重量を変化させた。疎水化酸化
チタンはテイカ製シリコーン処理品を、酸化チタンは日
本アエロジル製P25を、第3リン酸カルシウムは大平
化学産業製のものを酸化ケイ素は日本アエロジル製アエ
ロジル200をそれぞれ使用した。 (以下余白)
[Examples 12 to 18 and Comparative Examples 4 to 6] Each toner was prepared in the same manner as in Example 9 except that the manufacturing conditions shown in Table 3 below were used. When the inorganic fine particle dispersion is not hydrophobized, the dispersion medium is water: methanol = 1: 1.
(Weight), and when it was hydrophobized, methanol was used and the solid content concentration was set to 2% by the same method as in the production example. The aqueous surfactant solution is the same as in Example 2, and the commercially available release agent fine particle dispersion is the same as that in Example 3. The addition weight of the inorganic fine particle dispersion was changed so that the same volume was obtained. The hydrophobized titanium oxide used was a silicone treated product made by Teika, the titanium oxide used was P25 manufactured by Nippon Aerosil, the third calcium phosphate used was manufactured by Ohira Chemical Industry, and the silicon oxide used was Aerosil 200 manufactured by Nippon Aerosil. (Below margin)

【0076】[0076]

【表3】 [Table 3]

【0077】現像剤の作製 各実施例及び各比較例により得られたトナー100部に
流動化剤として疎水性シリカ1部をミキサーで混合し
た。このトナー2部とシリコーン樹脂被覆した100μ
mのフェライトキャリアをボールミルを用い10分間混
合し各々の現像剤を作製した。この現像剤を用いPPC
複写機(イマジオ420、リコー製)で定着ローラーに
シリコーンオイル塗布を行なわず、複写し、画像評価を
行った。結果を表4に示す。 (以下余白)
Preparation of Developer To 100 parts of the toner obtained in each of Examples and Comparative Examples, 1 part of hydrophobic silica as a fluidizing agent was mixed with a mixer. 2 parts of this toner and 100μ coated with silicone resin
The ferrite carrier of m was mixed with a ball mill for 10 minutes to prepare each developer. PPC using this developer
The image was evaluated by copying with a copying machine (Imagio 420, manufactured by Ricoh) without applying silicone oil to the fixing roller. The results are shown in Table 4. (Below margin)

【0078】[0078]

【表4】 [Table 4]

【0079】評価結果の説明 (1)トナーの凝集融着の防止の効果は疎水性シリカ、
無処理シリカとも優れているが転写性は疎水性シリカの
方が良い。 (2)界面活性剤の添加によりトナーの凝集融着がさら
に防止出来る。 (3)0.1μ以下の離型剤微粒子により転写率が向上
する。 (4)疎水性シリカ添加量が0.2重量部(着色樹脂粒
子100重量部に対し)より少ないとトナーの凝集融着
が増加し転写率も低下する。 (5)疎水性シリカ添加量が0.8重量部(着色樹脂粒
子100重量部に対し)より多いとトナーの凝集融着は
防止出来るが、転写率が低下する。 (6)無機微粒子を添加しない場合はトナーの凝集融着
が発生し転写率もやゝ低い。 (7)着色樹脂粒子が膨潤されない条件では転写率が著
しく低下する。
Description of Evaluation Results (1) The effect of preventing aggregation and fusion of toner is hydrophobic silica.
Although untreated silica is excellent, hydrophobic silica is better in transferability. (2) Aggregation and fusion of toner can be further prevented by adding a surfactant. (3) The transfer rate is improved by the release agent fine particles having a particle size of 0.1 μm or less. (4) When the amount of the hydrophobic silica added is less than 0.2 parts by weight (based on 100 parts by weight of the colored resin particles), the aggregation and fusion of the toner increases and the transfer rate also decreases. (5) When the amount of the hydrophobic silica added is more than 0.8 parts by weight (based on 100 parts by weight of the colored resin particles), aggregation and fusion of the toner can be prevented, but the transfer rate decreases. (6) When the inorganic fine particles are not added, toner cohesive fusion occurs and the transfer rate is slightly low. (7) Under the condition that the colored resin particles are not swollen, the transfer rate is significantly reduced.

【0080】[0080]

【発明の効果】本発明の製造方法により、小粒径で粒径
分布が狭く、且つ離型剤微粒子がトナー表面近傍に均一
に埋設された、流動性、転写性、離型性にすぐれ鮮明な
画像がえられる、耐久性に優れた静電荷現像用トナーを
工業的に有利な方法で製造出来る。
According to the production method of the present invention, the particle size distribution is small and the particle size distribution is narrow, and the fine particles of the release agent are uniformly embedded in the vicinity of the toner surface. It is possible to produce a toner for electrostatic charge development having excellent durability and capable of obtaining various images by an industrially advantageous method.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 着色剤と結着樹脂とを主成分とする芯粒
子表面に離型剤微粒子を固着させた静電荷現像用トナー
の製造方法において、該芯粒子に液体分散媒中で離型剤
微粒子を付着させ、次いで該芯粒子を膨潤させて離型剤
微粒子を芯粒子表面に埋設固着させることを特徴とする
静電荷現像用トナーの製造方法。
1. A method for producing a toner for electrostatic charge development, comprising fine particles of a releasing agent fixed to the surface of core particles containing a colorant and a binder resin as main components, wherein the core particles are released in a liquid dispersion medium. A method for producing a toner for electrostatic charge development, which comprises depositing fine agent particles and then swelling the core particles to embed and fix the fine release agent particles on the surface of the core particles.
【請求項2】 着色剤と結着樹脂とを主成分とする芯粒
子表面に離型剤微粒子を固着させた静電荷現像用トナー
の製造方法において、該芯粒子を膨潤させる液体中で、
該芯粒子に離型剤微粒子を付着、埋設固着させることを
特徴とする静電荷現像用トナーの製造方法。
2. A method for producing a toner for electrostatic charge development, comprising releasing agent particles fixed to the surface of core particles comprising a colorant and a binder resin as main components, in a liquid for swelling the core particles,
A method for producing a toner for electrostatic charge development, characterized in that fine particles of a release agent are attached to and embedded in the core particles.
【請求項3】 前記固着に際して、無機微粒子の存在下
で行なうことを特徴とする請求項2記載の静電荷現像用
トナーの製造方法。
3. The method for producing a toner for electrostatic charge development according to claim 2, wherein the fixing is performed in the presence of inorganic fine particles.
【請求項4】 前記無機微粒子が疎水性シリカであり、
その添加量が、前記芯粒子100重量部に対して0.2
〜0.8重量部であることを特徴とする請求項3記載の
静電荷現像用トナーの製造方法。
4. The inorganic fine particles are hydrophobic silica,
The amount added is 0.2 with respect to 100 parts by weight of the core particles.
4. The method for producing a toner for electrostatic charge development according to claim 3, wherein the amount is from 0.8 to 0.8 parts by weight.
【請求項5】 前記芯粒子を膨潤させる際に、加熱する
ことを特徴とする請求項1又は2記載の静電荷現像用ト
ナーの製造方法。
5. The method for producing an electrostatic charge developing toner according to claim 1, wherein heating is performed when the core particles are swollen.
【請求項6】 前記埋設固着を、ノニオン系界面活性剤
の存在下に行なうことを特徴とする請求項1又は2記載
の静電荷現像用トナーの製造方法。
6. The method for producing a toner for electrostatic charge development according to claim 1, wherein the embedding fixation is carried out in the presence of a nonionic surfactant.
JP5350539A 1993-12-28 1993-12-28 Manufacture of electrostatic image developing toner Pending JPH07199532A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5350539A JPH07199532A (en) 1993-12-28 1993-12-28 Manufacture of electrostatic image developing toner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5350539A JPH07199532A (en) 1993-12-28 1993-12-28 Manufacture of electrostatic image developing toner

Publications (1)

Publication Number Publication Date
JPH07199532A true JPH07199532A (en) 1995-08-04

Family

ID=18411177

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5350539A Pending JPH07199532A (en) 1993-12-28 1993-12-28 Manufacture of electrostatic image developing toner

Country Status (1)

Country Link
JP (1) JPH07199532A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10142838A (en) * 1996-09-11 1998-05-29 Ricoh Co Ltd Electrophotographic toner and its production
JP2002072541A (en) * 2000-09-05 2002-03-12 Fuji Xerox Co Ltd Electrostatic charge image developing toner, method for manufacturing the electrostatic charge image developing toner, developer for electrostatic charge image development, and image-forming method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10142838A (en) * 1996-09-11 1998-05-29 Ricoh Co Ltd Electrophotographic toner and its production
JP2002072541A (en) * 2000-09-05 2002-03-12 Fuji Xerox Co Ltd Electrostatic charge image developing toner, method for manufacturing the electrostatic charge image developing toner, developer for electrostatic charge image development, and image-forming method

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