JPH07187269A - Cheese packaging device and interior pad to be used for the device - Google Patents

Abstract

PURPOSE:To make a pallet lift an interior pad from laterally and longitudinally slipping, and improve stability and workability in the stacking of cheese. CONSTITUTION:A cheese packaging device is constituted of a pallet 3 made of a synthetic resin with a hollow leg part 10, bottom part interior pad 4 which is put on the pallet 3, and at least one sheet of interior pad 5 which is put on a cheese 2 on the bottom part interior pad 4 and, on which a cheese 2 can be stacked. Then, the bottom part interior pad 4 and interior pad 5 have the same shape and the same dimensions, and a plurality of recessed paper tubal supporting parts are provided on them. The rear surface of the paper tubal supporting parts are supported by the pallet 3, and a longitudinal and lateral slipping-preventive means between the pallet 3 and the bottom part interior pad 4 is provided.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cheese packing material (cone-shaped paper tube wound with a thread) used for spinning and weaving, and an insole used for the packing material.

[0002]

2. Description of the Related Art Conventionally, as this type of cheese packing device, as shown in FIG. 21, a wooden pallet 31 and a bottom insole 32 of synthetic resin integrally molded by an injection molding machine.
And a sockliner 35 placed on the paper tube 34 of the cheese 33 placed on the insole 32 so that the cheese 33 can be stacked in a plurality of stages.

Each of the insoles 32 and 35 has the same shape and the same size, and a plurality of paper tube supporting concave portions 36 of the cheese 33 are arranged at appropriate places on the upper surface.
The upper end surface of the lower paper tube 34 abuts on the rear surface of the recess 36, and the upper cheese 33 is supported by the paper tube 34 via the support recess 36.

[0004]

By the way, since the conventional pallet 31 is made of wood, it is considerably heavy (about 30 kg), requires two workers for its transportation and handling, and has a problem in workability. The bottom insole 32 placed on the pallet 31 may slip. Further, since the insoles 32 and 35 are supported only by the paper tube 34, the thickness thereof must be increased, the stability of the cheese 33 is poor, and the total stacking height of the cheese 33 is high, and the storage is increased. In addition to the increase in space, the loading height on the transportation truck also increases, which may cause a problem such as the need to reduce the number of cheese stacking stages.

The present invention has been made in view of the above circumstances, and an object thereof is to improve workability by reducing the weight of a pallet and prevent vertical and horizontal displacement of the bottom insole on the pallet. The purpose of the present invention is to provide a cheese packing device capable of improving stability and workability. Furthermore, it is possible to stably support and stack cheese, and to lower the total height of cheese stacking to increase the storage space. Another object of the present invention is to provide an insole capable of reducing the loading height on a transportation truck.

[0006]

In order to achieve the above object, the present invention takes the following technical means. That is, the cheese packing apparatus of the present invention is a synthetic resin pallet having hollow legs, a synthetic resin bottom insole placed on the pallet, and a plurality of cheeses placed on the bottom insole. A cheese packing device consisting of at least one synthetic resin insole placed on and on which cheese is placed, with the bottom insole and the insole having the same shape and size,
A plurality of paper tube support portions are provided, the back surface of the paper tube support portion of the bottom insole is supported by a pallet, and vertical and horizontal deviation prevention means between the pallet and the bottom insole is provided.

Further, the cheese packing apparatus of the present invention is characterized in that the pallet is shaped like a tray with legs having an upper opening, ribs are provided at appropriate places, and integrally formed by a vacuum forming method. Has a two-layer structure of an outer layer made of a synthetic resin material having a large friction coefficient and an inner layer made of an ordinary hard synthetic resin material.

Further, in the cheese packing apparatus of the present invention, the deviation prevention means is integrally formed between the bottom insole and the pallet, or is formed separately from the bottom insole / pallet. It is characterized in that the ribs formed on the bottom insole or pallet are fitted and locked on the concave side or the protruding side. The insole of the present invention is
It is made of synthetic resin that has a generally rectangular shape in plan view, and a plurality of paper tube support parts that support the large diameter side of the paper tube are recessed on the top surface, a cheese receiving surface is formed on the outer peripheral side of the support parts, and ribs are in place. Is provided.

Further, the insole of the present invention is provided on the lower surface of the insole,
A paper tube fitting recess into which the small-diameter side end of the paper tube is fitted is formed corresponding to the paper tube supporting portion, and a mounting surface for cheese is formed on the outer peripheral side of the recess. There is. Furthermore, the insole of the present invention is characterized in that the cheese receiving surface and the cheese mounting surface are fan-shaped in a plan view and are alternately formed in the vertical and circumferential directions.

The insole of the present invention is characterized in that the suction surface of the suction cup for transportation is provided on the upper surface of the insole.

[0011]

According to the cheese packing apparatus of the present invention, since the pallet is lightweight, it can be carried by one worker and the workability is good. Further, the bottom insole is prevented from being displaced with respect to the pallet by the vertical / horizontal displacement preventing means, and is stably supported, so that the stability of the stacked cheeses is improved.

According to the insole of the present invention, the cheeses are supported together with the paper tubes so that they can be stacked in a stable manner, and the paper tube small-diameter end portion of the lower-stage cheese is connected to the paper-tube large diameter end of the upper-stage cheese. Since it is inserted into the section via the paper tube support portion, the cheese stacking height is reduced by the dimension in which the lower paper tube small diameter end is inserted into the upper paper tube large diameter end.

[0013]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a state in which cheese 2 is packed using the packing member 1 of the present invention. The cheese packing device 1 comprises a pallet 3, a bottom insole 4 and an intermediate insole 5, and an upper insole 5. Place composite panel 6 on top of pallet 3 and the panel.
6 is wrapped with packing tape 7 and secured. As shown in FIG. 2, the cheese 2 is a cone-shaped paper tube 8 wound with a thread 9 and has a substantially cone shape, and the upper and lower ends 8A and 8B of the paper tube 8 project from the thread 9 by a predetermined amount. Therefore, the inner diameter of the large diameter side end portion 8B of the paper tube 8 is set to have a surplus diameter including the small diameter side end portion 8A. The upper surface 9A and the lower surface 9B of the cheese 2 are substantially dish-shaped.

As shown in FIG. 3, the pallet 3 has a rectangular shape in plan view and is in the shape of a tray with hollow legs 10 having an upper opening, and is integrally molded by vacuum molding using a synthetic resin material. 11 are formed. The leg 10
A total of nine corners are provided at each corner of the pallet 3, in the center, and in the middle of the corners so that a fork of a carrier such as a forklift can be inserted between the legs 10.

As shown in FIGS. 3 to 6, the rib 11 has a vertical rib 11A protruding upward or downward on the entire surface thereof.
, Horizontal ribs 11B, vertical ribs 11C and vertical ribs 11D protruding inside the leg portion 10, and ribs of the peripheral edge portion 3A shown in FIGS. 4 and 7.
There is 11E, and sufficient strength is secured. In addition, the pallet 3 has a two-layer structure in which the outer layer is made of a synthetic resin material having a large friction coefficient, that is, non-slip (for example, elastomer), and the inner layer is made of an ordinary hard thermoplastic resin material (for example, polypropylene). When placed on the floor, etc., it prevents slipping and enhances safety. Such a pallet 3 is, for example, LAMISTACK ELASTOMER / PP (product number KEP-N-X manufactured by Shin-Kobe Electric Machinery Co., Ltd.).
X) can be manufactured by vacuum forming.

The bottom insole 4 and the intermediate insole 5 have the same shape and the same size and are rectangular in plan view as shown in FIG. 8, and are integrally molded by vacuum molding using a synthetic resin (for example, vinyl chloride) material. , A downward facing flange 12 is provided on the outer periphery, and as shown in FIGS. 9 to 14, 14 paper tube support portions 13 that support the large-diameter side end portion 8B of the paper tube 8 are arranged in three rows and in a staggered manner. Cheese receiving surfaces 14 having a fan shape in a plan view, which are recessed and incline toward the center, are formed on four outer peripheral sides of the supporting portions 13 at equal intervals.

As shown in FIGS. 11 to 14, the paper tube supporting portion 13 has a paper tube receiving surface 13 corresponding to the cheese receiving surface 14.
A and a paper tube guide surface 13B in which a vertical sectional shape of a portion corresponding to the paper tube receiving surface 13A has an arc shape, and the space between the paper tube guide surfaces 13B is depressed toward the center C. Paper tube small diameter side end
It is connected by the 8A guide unit 15. Note that, as shown in FIG. 12, the inside of the guide portion 15 of the paper tube small diameter side end portion 8A is a paper tube fitting recess 16, and the paper tube small diameter side end portion 8A is fitted and supported. .

Between the cheese receiving surfaces 14 is projected downward and the rear surface of the cheese 2 has a fan-shaped mounting surface.
(That is, the insole support surface) 17 is formed, and eventually, the cheese receiving surface 14 and the placing surface 17 are formed alternately in the circumferential direction and in the vertical direction (see FIGS. 11 and 12). Recesses between the cheese receiving surfaces 14 forming the mounting surfaces 17 adjacent to each other in the longitudinal direction of the insoles 4, 5.
As shown in FIG. 8 and FIG. 9, ribs 18 extending in the longitudinal direction are provided on the downward protruding ridges between 17A, respectively, and the collar 12 on the outer periphery is provided.
And between the recesses forming each mounting surface close to this,
Ribs 19 are provided as downward protruding ridges. In addition, each insole 4,
As shown in FIG. 8, the suction surface 20 of the suction cup for conveyance is recessed in a substantially circular shape on the inner upper surface of the paper tube support portion 13 at each corner of 5, and is automatically set by an automatic handling device (not shown). The transfer and stacking can be easily performed.

As shown in FIGS. 17 and 18, the bottom insole 4 is placed on the pallet 3, and mainly the back surface of the support surface 13B of the paper tube support portion 13 and a part of the above-mentioned placement surface 17. However, the flange 12 is supported on the upper surface of the pallet 3, and the flange 12 is supported by the pallet peripheral edge portion 3A, and the peripheral edge portion 3A and the flange 12 form a vertical / horizontal misalignment preventing means. In order to completely prevent vertical and horizontal displacement on the pallet 3 of the bottom insole 4,
A vertical / horizontal misalignment preventing means 21 shown in FIGS. 19 and 20 is provided.

The slip prevention means 21 is a rectangular parallelepiped anti-slip material 22 made of synthetic resin (for example, styrofoam) and 2
Made of a synthetic resin (for example, Styrofoam) and a rectangular rod-shaped positioning member 23.
A groove 24 for fitting the protruding side (lower side) of the central rib 18 of 4 is provided, and a protrusion 25 for fitting to the concave side (upper groove) of the central vertical rib 11A of the pallet 3 is provided on the lower surface. As shown in FIG. 20, the positioning member 23 is sized to fit into the concave portion of the vertical rib 11A of the pallet 3.

In the above-mentioned embodiment, when packing cheese 2, the pallet 3 is first placed in a predetermined place, and then the slip preventing material 22 is provided in the longitudinal direction (left and right) 2 of the central vertical rib 11A of the pallet 3. While fitting it in the place,
After positioning and fixing with the positioning material 23, place the bottom insole 4 on the pallet 3 and insert the center rib 18 into the groove 24 of the anti-slip material 22.
Are fitted to obtain the state shown in FIGS.

Therefore, each paper core support is placed on the bottom insole 4.
Fit the lower end 8B of the paper tube of cheese 2 into 13 and
Place the lower surface 9B of 2 on the cheese receiving surface 14. When the cheese 2 is placed on the insole 4, the insole 5 is placed on the placing surface 17 of the cheese 2.
At the same time as contacting the upper surface 9A, the paper tube 8 is placed so that the upper end 8A of the paper tube 8 enters the recess 16 of the insole 5, and the insole 5 is supported via a large number of cheeses 2 and bottom insoles 4. In addition, mainly cheese 2
Design the shape, dimensions, etc. of the paper tube support 13 and the mounting surface 17 of the insole 4 so that the paper tube 8 of No. 2 supports the load and the thread 9 of the cheese 2 does not receive a large load. Is preferred.

Next, the cheese 2 is placed on the insole 5 in the same manner as described above, and then the insole 5 is placed on the cheese 2 in the same manner.
Place the cheese 2 on the insole 5 on any layer (for example, 5 layers shown in Fig. 1)
Alternately stacked, then, as shown in Fig. 1, top cheese 2
The insole 5 and the composite panel 6 are also placed on the upper part, and the packing tape 7 is used to secure the pallet 3 together, so that the packing can be carried out easily and reliably.

In the above embodiment, the pallet 3 has an inner and outer two-layer structure. However, the pallet 3 has a single layer made of a hard synthetic resin such as polypropylene, and an anti-slip material (for example, a material having a large friction coefficient) is bonded to the lower surface of the leg portion 10. In addition to the above-described embodiment, the vertical / horizontal misalignment preventing means 21 is integrally provided on the pallet 3 or the insoles 4, 5 and is provided on the concave side or the protruding side of the vertical rib 11A or the horizontal rib 11B of the pallet 3. Or insole
The ribs 18 and 5 can be fitted and locked.

The brim 12 of the insole 4 may be positioned inside the peripheral edge portion 3A of the pallet 3 to provide a vertical / horizontal misalignment prevention function, or in some cases, no vertical / horizontal misalignment prevention function. Of course, other deviation preventing means can be adopted. The present invention is not limited to the above-described embodiment, and for example, the pallet / insole size can be changed depending on the size of cheese and the quantity of packing, and other appropriate design changes can be made.

[0026]

As described above, the cheese packing apparatus according to the present invention comprises a synthetic resin pallet having hollow legs, a synthetic resin bottom insole placed on the pallet, and a bottom insole. A cheese packing device comprising at least one synthetic resin insole placed on a plurality of cheeses placed on the cheese and having the cheese placed thereon, wherein the bottom insole and the insole have the same shape. In addition to having the same size, a plurality of paper core support portions are provided, the back surface of the paper core support portion of the bottom insole is supported by a pallet, and vertical and horizontal misalignment prevention means between the pallet and the bottom insole is provided. Since this is a feature, the weight of the pallet allows it to be carried by a single worker, and the deviation of the bottom insole from the pallet is reliably prevented, improving the stability and workability of cheese stacking. And increase packing efficiency Door can be.

As described above, the insole of the present invention is made of a synthetic resin having a substantially rectangular shape in a plan view, and a plurality of paper tube support portions for supporting the large diameter side of the paper tube are provided in the upper surface, and the support portions are provided. Since the cheese receiving surface is formed on the outer peripheral side and the ribs are provided at appropriate places, the cheese can be stably placed, and packing can be performed without collapse of the load. It is possible.

In the insole of the present invention, a paper tube fitting recess into which the small diameter side end of the paper tube is fitted is formed on the lower surface of the insole corresponding to the paper tube supporting portion, and the recess is formed. Since it is characterized in that the placing surface on the cheese is formed on the outer peripheral side of the cheese, it is possible to stably support the stacking of cheese through the insole, and moreover, the upper end of the lower paper tube is Since the stacking height can be reduced by the height that fits in the lower end (large diameter end) of the upper paper core, the cheese stacking height can be reduced, which is not only for storage space but also for transportation. The loading height on the truck can be reduced.

Further, since the present invention is integrally formed by vacuum forming, it can be obtained at a low cost.

[Brief description of drawings]

FIG. 1 is a perspective view showing a packing form in which cheese is packed using a packing member according to the present invention.

FIG. 2 is a front view showing an example of cheese.

FIG. 3 is a partially omitted plan view of a pallet.

FIG. 4 is an enlarged plan view of a main part of the pallet.

5 is a cross-sectional view taken along the line AA of FIG.

6 is a cross-sectional view taken along the line BB of FIG.

FIG. 7 is a view taken along line CC of FIG.

FIG. 8 is a plan view of an insole according to the present invention.

9 is a sectional view taken along line DD of FIG.

10 is a cross-sectional view taken along the line EE of FIG.

11 is an enlarged plan view of a main part of the insole shown in FIG.

12 is a sectional view taken along line FF of FIG.

13 is a cross-sectional view taken along line GG of FIG.

FIG. 14 is an enlarged view of part H in FIG.

15 is a cross-sectional view taken along the line I-I of FIG.

16 is a sectional view taken along line KK of FIG.

FIG. 17 is a partially omitted perspective view showing a state where a bottom insole is placed on a pallet.

FIG. 18 is a cross-sectional view showing a state of supporting an insole by a pallet.

FIG. 19 is a cross-sectional view showing an example of vertical and horizontal displacement prevention means of the insole.

20 is a sectional view taken along line LL in FIG.

FIG. 21 is a perspective view showing a conventional example.

[Explanation of symbols]

 1 Cheese packing device 2 Cheese 3 Pallet 3A Peripheral part 4 Bottom insole 5 Insole 5 Insole 8 Paper tube 8A Paper tube small diameter end 8B Paper tube large diameter end 9A Cheese upper surface 9B Cheese lower surface 10 Leg 11 Rib 12 Tsuba 13 Paper tube support 14 Cheese receiving surface 16 Paper tube fitting recess 17 Cheese mounting surface (Insole support surface) 18 Rib 19 Rib 20 Suction surface 21 Vertical / horizontal misalignment prevention means

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Michio Okada 262 Sou, Miyazu City, Kyoto Prefecture Gunze Co., Ltd. Apparel Business Headquarters (72) Inventor Tamaki Okimoto 2-1-1 Nishishinjuku, Shinjuku-ku, Tokyo Shinshin Todo Denki Co., Ltd. (72) Inventor Norikazu Otani 8-7-22, Musashinoso, Amagasaki-shi, Hyogo Belle Air Mukonoso 406 (72) Inventor Hiroyuki Nishio 2-24 Umeda, Kita-ku, Osaka-shi, Osaka Chiyoda Kogyo Co., Ltd.

Claims (9)

[Claims] 1. A synthetic resin pallet having hollow legs, a bottom insole placed on the pallet, a plurality of cheeses placed on the bottom insole, and thereon. A cheese packing device comprising at least one insole adapted to carry cheese, wherein the bottom insole and a plurality of paper tube supports are provided in the insole, and the paper tube support of the bottom insole is provided. A cheese packing apparatus, the back surface of which is supported by the pallet, and which is provided with means for preventing vertical and horizontal misalignment between the pallet and the bottom insole. 2. The cheese packing apparatus according to claim 1, wherein the pallet is in the shape of a tray with legs having an upper opening, ribs are provided at appropriate places, and integrally formed by a vacuum forming method. 3. The cheese packing according to claim 1 or 2, wherein the pallet has a two-layer structure of an outer layer made of a synthetic resin material having a large friction coefficient and an inner layer made of an ordinary hard synthetic resin material. apparatus. 4. The displacement preventing means is integrally formed with the bottom insole or pallet between the bottom insole and the pallet, or is formed separately from the bottom insole / pallet, and the bottom insole or pallet is used. The cheese packing apparatus according to claim 1, wherein the rib is formed so as to be fitted and locked to a concave side or a protruding side of the rib. 5. A synthetic resin having a substantially rectangular shape in plan view,
An insole characterized in that a plurality of paper tube supporting portions for supporting the large diameter side of the paper tube are provided on the upper surface, a cheese receiving surface is formed on the outer peripheral side of the supporting portions, and ribs are provided at appropriate places. . 6. A paper tube fitting recess into which a small-diameter side end of the paper tube is fitted is formed on the lower surface of the insole corresponding to the paper tube supporting portion, and cheese is provided on the outer peripheral side of the recess. The insole according to claim 5, wherein a mounting surface is formed. 7. The insole of claim 5 or 6, wherein the cheese receiving surface and the cheese mounting surface are fan-shaped in a plan view and are alternately formed in the vertical and circumferential directions. 8. The insole of claim 5, 6 or 7, wherein a suction surface of a suction cup for transportation is provided on an upper surface of the insole. 9. The insole according to claim 5, 6, 7 or 8, wherein the insole is integrally formed by a vacuum forming method.