JPH07183056A - Manufacture of cable terminal - Google Patents
Manufacture of cable terminalInfo
- Publication number
- JPH07183056A JPH07183056A JP32520693A JP32520693A JPH07183056A JP H07183056 A JPH07183056 A JP H07183056A JP 32520693 A JP32520693 A JP 32520693A JP 32520693 A JP32520693 A JP 32520693A JP H07183056 A JPH07183056 A JP H07183056A
- Authority
- JP
- Japan
- Prior art keywords
- cable
- cable terminal
- terminal
- terminal portion
- cylindrical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、電力ケーブル等のケー
ブル端末用端子の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a terminal for a cable terminal such as a power cable.
【０００２】[0002]
【従来技術】一般にケーブル端末用端子１は、図４に示
すように、リード線接続用の羽子板部２と円筒形状のケ
ーブル端子部３とから構成されており、ケーブル端子部
３は円筒形状のケーブル圧縮部４と円筒形状の端末本体
結合部５とから構成されている。なお、このケーブル端
末用端子１は、端末本体結合部５と絶縁体７をあらかじ
め一体成形しておき、ケーブル端子部３にケーブル導体
６を挿入した後、ケーブル圧縮部４を圧縮加工すること
により、ケーブル端子部３とケーブル導体６を圧着して
使用する。2. Description of the Related Art Generally, as shown in FIG. 4, a cable terminal 1 comprises a battlement plate portion 2 for connecting lead wires and a cylindrical cable terminal portion 3. The cable terminal portion 3 has a cylindrical shape. It is composed of a cable compression part 4 and a cylindrical terminal body coupling part 5. In this cable terminal 1, the terminal body coupling portion 5 and the insulator 7 are integrally formed in advance, the cable conductor 6 is inserted into the cable terminal portion 3, and then the cable compression portion 4 is compressed. , The cable terminal portion 3 and the cable conductor 6 are crimped and used.
【０００３】従来のケーブル端末用端子の製造方法は、
まず銅を約８００℃程度で鋳造または熱間鍛造し、羽子
板部とケーブル端子部を一体成形する。次にケーブル端
子部を凹部状に切削加工してケーブル挿入口を成形す
る。なお、前記ケーブル挿入口の深さ、内径は、ケーブ
ルサイズによって異なる。A conventional method for manufacturing a terminal for a cable terminal is as follows.
First, copper is cast or hot forged at about 800 ° C. to integrally form the battledore part and the cable terminal part. Next, the cable terminal portion is cut into a concave shape to form a cable insertion port. The depth and inner diameter of the cable insertion port differ depending on the cable size.
【０００４】また、従来の他の製造方法として、羽子板
部とケーブル端子部を鋳造または熱間鍛造により別々に
所定の形状に成形し、その後、羽子板部とケーブル端子
部の接合面を接触させ加圧しながら相対的に回転させ、
その摩擦熱によって接合させる摩擦圧接により接合して
なるものもある。As another conventional manufacturing method, the battledore portion and the cable terminal portion are separately formed into a predetermined shape by casting or hot forging, and then the joining surfaces of the battledore portion and the cable terminal portion are brought into contact with each other and added. Rotate relatively while pressing,
Some of them are joined by friction welding which is joined by the friction heat.
【０００５】[0005]
【発明が解決しようとする課題】しかし、摩擦圧接方法
は、接合の長期信頼性に欠けるため、製造方法としては
あまり採用されてない。However, the friction welding method has not been adopted as a manufacturing method because it lacks long-term reliability of joining.
【０００６】また、鋳造、熱間鍛造は、銅の温度を高く
することにより変形させやすいという利点はある。しか
し、銅の結晶粒が成長して粗大となり、成形後の銅の温
度が再結晶温度以下になると、内部にひずみが残り、割
れやひび等が発生し、強度が低下してしまう。このた
め、ケーブル端子部の強度が低下しない成形方法が望ま
れている。Further, casting and hot forging have an advantage that they can be easily deformed by increasing the temperature of copper. However, when the crystal grains of copper grow and become coarse, and the temperature of the copper after molding falls below the recrystallization temperature, strain remains inside, cracks and cracks occur, and the strength decreases. Therefore, a molding method that does not reduce the strength of the cable terminal portion is desired.
【０００７】更に、ケーブル端子部を凹部状に切削加工
することにより、ケーブル挿入口と端末本体結合部を成
形するので、切削される銅が無駄となり製造コストが高
いだけでなく、切削時間がかかるという問題があった。Furthermore, since the cable insertion opening and the terminal body connecting portion are formed by cutting the cable terminal portion into a concave shape, the copper to be cut is wasted, not only the manufacturing cost is high but also the cutting time is required. There was a problem.
【０００８】[0008]
【発明の目的】本発明は、上記の課題を解決し、強度が
高く、製造コストも低く、短時間で製造可能なケーブル
端末用端子の製造方法を提供する。SUMMARY OF THE INVENTION The present invention solves the above problems and provides a method of manufacturing a terminal for a cable terminal which has high strength, low manufacturing cost and can be manufactured in a short time.
【０００９】[0009]
【課題を解決するための手段】本発明は、上記の目的を
達成するために、羽子板部と円柱状のケーブル端子部を
別体で成形し、前記羽子板部とケーブル端子部を接合し
た後、円柱状のケーブル端子に冷間鍛造によりケーブル
挿入口と端末本体結合部を成形してなり、ケーブル挿入
口の先端を羽子板部とケーブル端子部の接合部よりも羽
子板部側に位置させたことを特徴とする。In order to achieve the above-mentioned object, the present invention forms a battledore portion and a cylindrical cable terminal portion separately, and after joining the battledore portion and the cable terminal portion, The columnar cable terminal was formed by cold forging to form the cable insertion port and terminal body coupling part, and the tip of the cable insertion port was positioned closer to the battledore part side than the joint part of the battledore part and the cable terminal part. Characterize.
【００１０】[0010]
【作用】上記のように、本発明のケーブル端末用端子の
製造方法は、羽子板部と円柱状のケーブル端子部を別体
で成形し、前記羽子板部とケーブル端子部を接合した
後、円柱状のケーブル端子部に冷間鍛造によりケーブル
挿入口と端末本体結合部を成形したので、ケーブル端子
部を凹部状に切削することなくケーブル挿入口と端末本
体結合部を成形することができる。また、ケーブル挿入
口の先端を羽子板部とケーブル端子部の接合部よりも羽
子板部側に位置させたものなので、ケーブル端子部の銅
が羽子板部の銅に食い込み、羽子板部とケーブル端子部
の接合が強固となる。As described above, according to the method for manufacturing a terminal for a cable terminal of the present invention, the battledore portion and the columnar cable terminal portion are separately molded, and after the battledore portion and the cable terminal portion are joined, Since the cable insertion port and the terminal body coupling part are formed in the cable terminal part by cold forging, the cable insertion port and the terminal body coupling part can be molded without cutting the cable terminal part into the concave shape. Also, since the tip of the cable insertion port is located closer to the battlement board side than the joint between the battlement board and the cable terminal, the copper of the cable terminal bites into the copper of the battlement board, joining the battlement board and the cable terminal. Becomes stronger.
【００１１】[0011]
【実施例】以下本発明の実施例を図面により説明する。
図１および図２に示すように、ケーブル端末用端子１０
の製造方法は、まず羽子板部１２を約８００℃程度で鋳
造または熱間鍛造により成形する。なお、羽子板部１２
はリード線と接続される平板状の平板部１２ａと、ケー
ブル端子部１４と接合される円柱状の円柱部１２ｂとか
らなるものである。一方、ケーブル端子部１４は前記羽
子板部１２の円柱部１２ｂち同じ径を持つ円柱状のもの
を用意する。Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIGS. 1 and 2, the cable terminal 10
In the manufacturing method, first, the battledore part 12 is formed by casting or hot forging at about 800 ° C. In addition, the battledore part 12
Is composed of a flat plate portion 12a connected to the lead wire and a cylindrical column portion 12b joined to the cable terminal portion 14. On the other hand, as the cable terminal portion 14, a columnar portion having the same diameter as the columnar portion 12b of the battledore portion 12 is prepared.
【００１２】次に、図３に示すように、前記羽子板部１
２とケーブル端子部１４を摩擦圧接により接合し、接合
後、円柱状のケーブル端子部１４に冷間鍛造によりケー
ブル挿入口１６と端末本体結合部１７を成形する。この
ケーブル挿入口１６を成形する際、ケーブル端子部１４
から羽子板部１２に向けて、ポンチ等で凹部型に強い圧
縮力をかけるものである。Next, as shown in FIG. 3, the battledore portion 1
2 and the cable terminal portion 14 are joined by friction welding, and after joining, the cable insertion port 16 and the terminal body coupling portion 17 are formed in the cylindrical cable terminal portion 14 by cold forging. When molding the cable insertion port 16, the cable terminal portion 14
A strong compressive force is applied to the battledore plate portion 12 in a concave shape with a punch or the like.
【００１３】この際、このケーブル挿入口１６の先端は
羽子板部１２とケーブル端子部１４の接合部１８よりも
羽子板部１２側に位置させるものである。これは、ケー
ブル端子部１４の銅を羽子板部１２の銅にめり込ませ
て、前記接合部１８を強固なものとするためである。At this time, the tip of the cable insertion port 16 is located closer to the battledore 12 than the joint 18 between the battledore 12 and the cable terminal 14. This is because the copper of the cable terminal portion 14 is embedded in the copper of the battledore portion 12 to strengthen the joint portion 18.
【００１４】なお、本実施例では、羽子板部とケーブル
端子部を接合するために、一番効率の良い摩擦圧接を採
用したが、溶接により接合してもよい。In this embodiment, the most efficient friction welding is used to join the battledore portion and the cable terminal portion, but they may be joined by welding.
【００１５】[0015]
【発明の効果】以上説明したように、本発明は、羽子板
部と円柱状のケーブル端子部を別体で成形し、前記羽子
板部とケーブル端子部を接合した後、円柱状のケーブル
端子部に冷間鍛造によりケーブル挿入口と端末本体結合
部を成形したので、ケーブル端子部を凹部状に切削する
ことなくケーブル挿入口と端末本体結合部を成形するこ
とができる。また、ケーブル挿入口の先端を羽子板部と
ケーブル端子部の接合部よりも羽子板部側に位置させた
ものなので、ケーブル端子部の銅が羽子板部の銅に食い
込み、羽子板部とケーブル端子部の接合が強固となる。
従って、効率良く、低コストで、長期間に渡り信頼性の
高いケーブル端末用端子を製造することができる。As described above, according to the present invention, the battledore portion and the columnar cable terminal portion are molded separately, and after the battledore portion and the cable terminal portion are joined, the columnar cable terminal portion is formed. Since the cable insertion port and the terminal body coupling part are molded by cold forging, the cable insertion port and the terminal body coupling part can be molded without cutting the cable terminal part into the concave shape. Also, since the tip of the cable insertion port is located closer to the battlement board side than the joint between the battlement board portion and the cable terminal portion, the copper of the cable terminal portion cuts into the copper of the battlement board portion, joining the battlement board portion and the cable terminal portion. Becomes stronger.
Therefore, it is possible to efficiently and inexpensively manufacture a cable terminal terminal having high reliability over a long period of time.
【図１】本発明の方法による一実施例を示す説明図であ
る。FIG. 1 is an explanatory diagram showing an embodiment according to the method of the present invention.
【図２】本発明の方法による一実施例を示す説明図であ
る。FIG. 2 is an explanatory diagram showing an embodiment according to the method of the present invention.
【図３】本発明の方法による一実施例を示す説明図であ
る。FIG. 3 is an explanatory diagram showing an embodiment according to the method of the present invention.
【図４】一般に使用されているケーブル端末用端子を示
す説明図である。FIG. 4 is an explanatory diagram showing a commonly used cable terminal terminal.
１０ ケーブル端末用端子 １２ 羽子板部 １４ ケーブル端子部 １６ ケーブル挿入口 １７ 端末本体結合部 １８ 接合部 10 terminal for cable terminal 12 battledore part 14 cable terminal part 16 cable insertion port 17 terminal body connection part 18 connection part
Claims (1)
体で成形し、前記羽子板部とケーブル端子部を接合した
後、円柱状のケーブル端子部に冷間鍛造によりケーブル
挿入口と端末本体結合部を成形してなり、ケーブル挿入
口の先端を羽子板部とケーブル端子部の接合部よりも羽
子板部側に位置させたことを特徴とするケーブル端末用
端子の製造方法。1. A battlement plate portion and a columnar cable terminal portion are separately molded, and after joining the battlement plate portion and the cable terminal portion, the columnar cable terminal portion is cold forged to a cable insertion port and a terminal body. A method for manufacturing a terminal for a cable terminal, characterized in that the joining portion is formed, and the tip of the cable insertion port is located closer to the battledore portion side than the joint portion between the battledore portion and the cable terminal portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32520693A JP3247002B2 (en) | 1993-12-22 | 1993-12-22 | Method of manufacturing terminal for cable terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32520693A JP3247002B2 (en) | 1993-12-22 | 1993-12-22 | Method of manufacturing terminal for cable terminal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07183056A true JPH07183056A (en) | 1995-07-21 |
| JP3247002B2 JP3247002B2 (en) | 2002-01-15 |
Family
ID=18174214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32520693A Expired - Fee Related JP3247002B2 (en) | 1993-12-22 | 1993-12-22 | Method of manufacturing terminal for cable terminal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3247002B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015130311A (en) * | 2013-11-01 | 2015-07-16 | 古河電気工業株式会社 | Terminal metal fitting and electric wire with terminal |
| CN106848640A (en) * | 2017-04-06 | 2017-06-13 | 山东电力设备有限公司 | A kind of grading ring special wiring terminal |
-
1993
- 1993-12-22 JP JP32520693A patent/JP3247002B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015130311A (en) * | 2013-11-01 | 2015-07-16 | 古河電気工業株式会社 | Terminal metal fitting and electric wire with terminal |
| CN106848640A (en) * | 2017-04-06 | 2017-06-13 | 山东电力设备有限公司 | A kind of grading ring special wiring terminal |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3247002B2 (en) | 2002-01-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |