JPH07159295A - Method and apparatus for sampling surface layer of metallic material - Google Patents

Method and apparatus for sampling surface layer of metallic material

Info

Publication number
JPH07159295A
JPH07159295A JP30499393A JP30499393A JPH07159295A JP H07159295 A JPH07159295 A JP H07159295A JP 30499393 A JP30499393 A JP 30499393A JP 30499393 A JP30499393 A JP 30499393A JP H07159295 A JPH07159295 A JP H07159295A
Authority
JP
Japan
Prior art keywords
electrode
discharge machining
sampling
electric discharge
sampled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30499393A
Other languages
Japanese (ja)
Inventor
Akihiko Hirano
明彦 平野
Makoto Hayashi
眞琴 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP30499393A priority Critical patent/JPH07159295A/en
Publication of JPH07159295A publication Critical patent/JPH07159295A/en
Pending legal-status Critical Current

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  • Sampling And Sample Adjustment (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

PURPOSE:To sample a material conveniently by previously shaping the electrode for electro-discharge machining according to a target shape to be cut out. CONSTITUTION:The profile at a recess in an electrode 1 is designed according to the shape of a material to be cut out so that a material having required shape can be cut out by single operation. For example, the electrode 1 is fixed to a rotary shaft 7 through a supporting member 2 with a curvature equal to the distance from the rotary shaft 7. Current is fed to a rotational power generator 3 having liquid-tight structure through a power cable 4 on the electrode side thus rotating the electrode supporting member 2 and the electrode 1 round the rotary shaft 7 in the rotational direction 6 of electrode. When a voltage is applied simultaneously between the electrode 1 and a structural member 101, electro-discharge machining is started at the gap between them. The voltage is fed back to the power supply and the current and voltage are controlled, thus cutting out a microvolume material.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、放電加工の原理を利用
して、発電プラントなどの構造材料の表面から微小な部
材を採取する装置の機構と、放電加工電極の形状、及び
採取装置を利用してプラント構造物の健全性を評価する
方法及びプラント構造物の補修をする方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention provides a mechanism of a device for collecting a minute member from the surface of a structural material such as a power plant, a shape of an electric discharge machining electrode, and a collecting device by utilizing the principle of electric discharge machining. The present invention relates to a method for evaluating the soundness of a plant structure and a method for repairing the plant structure using the method.

【0002】[0002]

【従来の技術】金属材料の表層を採取するための従来の
技術では、特開昭63−231238号公報に記載されているよ
うに、あらかじめ切削しておいた溝にU字状の放電加工
電極を下ろし、それを金属表面に平行に移動させる手段
によって、材料を採取するようになっていた。加工液
は、加工部回りに堰を設けてその中に満たすようになっ
ていた。
2. Description of the Related Art A conventional technique for collecting a surface layer of a metal material is a U-shaped electric discharge machining electrode in a pre-cut groove as described in JP-A-63-231238. The material was to be taken by means of lowering and moving it parallel to the metal surface. The processing liquid was designed to fill the weir by providing a weir around the processing section.

【0003】また、他の金属材料の表層を採取するため
の従来の技術では、特開平1−267433号公報に記載され
ているように、リング状の帯板の放電電極を用いてその
電極を回転させることにより材料を採取するようになっ
ていた。加工液は、別に設けた加工液供給機構により加
工部に供給するようになっていた。
Further, in the conventional technique for collecting the surface layer of another metal material, as described in JP-A-1-267433, a discharge electrode of a ring-shaped strip plate is used to remove the electrode. The material was to be collected by rotating. The working fluid was supplied to the working section by a separately provided working fluid supply mechanism.

【0004】[0004]

【発明が解決しようとする課題】上記従来技術のうち、
U字状電極を金属表面に平行に移動させるタイプでは、
放電加工による加工に先立ちあらかじめ二本の溝を切削
することが必要であるとともに、加工液を満たす堰を作
ることが必要であり、U字状電極による放電加工に入る
前の準備に時間を要するとともに、加工コストの上昇を
招いた。
Of the above-mentioned conventional techniques,
In the type that moves the U-shaped electrode parallel to the metal surface,
It is necessary to cut two grooves in advance before machining by electric discharge machining, and it is necessary to create a weir that fills the machining fluid, and it takes time to prepare before entering electric discharge machining using U-shaped electrodes. At the same time, the processing cost increased.

【0005】また、産業プラント等で作業者が近付けな
いような部位を加工する場合には、放電加工前の溝加工
と堰の設置が困難になる場合があった。
Further, in the case of machining a portion which an operator cannot approach in an industrial plant or the like, it may be difficult to form a groove and install a weir before electric discharge machining.

【0006】また、サンプル採取加工後に残る溝の形状
が急峻な段差を有するために、サンプル採取後にその機
器を使うに当たり、応力集中等の問題が生じることがあ
った。
Further, since the shape of the groove remaining after the sampling process has a steep step, when using the device after sampling, problems such as stress concentration may occur.

【0007】従来技術のうちリング状の帯板の電極を用
いる方法では、電極が薄いために消耗による電極形状の
変化が大きく、加工の途中から正常な加工ができなくな
ることがあった。
In the prior art method using a ring-shaped strip plate electrode, the electrode shape is thin so that the shape of the electrode is greatly changed due to wear, and normal processing may not be possible in the middle of processing.

【0008】また、電極形状が帯板であって曲率がつい
ていないため、電極がある程度材料内部に進入すると被
切断部の溝と電極の形状が合わなくなり、切断の継続が
妨げられるという問題があった。
Further, since the shape of the electrode is a strip plate and has no curvature, there is a problem that when the electrode enters the inside of the material to some extent, the groove of the portion to be cut does not match the shape of the electrode, which hinders continuous cutting. It was

【0009】また、消耗された部分を補うために供給さ
れる電極は量が限られており、加工完了まで新しい電極
を供給し続けられないという問題があった。
Further, there is a problem that the amount of electrodes supplied to make up for the consumed portion is limited, and new electrodes cannot be continuously supplied until the processing is completed.

【0010】また、電極を供給し続けるために電極を自
転させる機構を取り付ける必要があり、装置が大がかり
になると共にコストが上昇するという問題があった。
Further, in order to continue supplying the electrode, it is necessary to attach a mechanism for rotating the electrode, which causes a problem that the apparatus becomes large in size and the cost increases.

【0011】また、サンプル切り取り後の取り出しは、
採取装置とは別に設けた保持手段によるため、作業が繁
雑になると共にコストの上昇を招いていた。
Further, taking out after cutting the sample is
Since the holding means is provided separately from the sampling device, the work is complicated and the cost is increased.

【0012】また、上記二つの方法によるサンプル採取
では、放電加工の最終段階においてサンプルの保持が不
安定になることから、放電が不安定となり加工が進行し
なくなって採取ができないという問題があった。
Further, in the sample collection by the above-mentioned two methods, since the holding of the sample becomes unstable at the final stage of the electric discharge machining, there is a problem that the electric discharge becomes unstable and the machining does not proceed so that the sample cannot be taken. .

【0013】本発明の目的は、放電加工用の型電極を採
取される部分の目的にかなう形状にあらかじめ合わせて
作っておき、加工中に電極を交換あるいは新しい部分を
供給することなしに簡便な機構によって駆動して、目的
に合う形状の材料を簡便に採取することができる方法と
装置を提供することにある。
The object of the present invention is to make a mold electrode for electric discharge machining in advance in a shape that fits the purpose of the portion to be sampled, and to simply and easily replace the electrode during the machining or supply a new portion. It is an object of the present invention to provide a method and a device which can be driven by a mechanism to easily collect a material having a shape suitable for a purpose.

【0014】また、本発明の目的は、構造物部材から切
断される材料の保持機構を採取装置と一体化し、装置全
体を一つにまとめて作業を行いやすくするとともに、コ
ストの低減をはかることにある。
Further, an object of the present invention is to integrate a holding mechanism for the material cut from the structure member with the sampling device so that the entire device can be integrated into one unit to facilitate the work and the cost can be reduced. It is in.

【0015】また、本発明の目的は、構造物が水中に設
置されており遠隔操作による加工が必要になる場合を対
象に、簡便に低コストで材料の採取が行える装置を提供
することにある。
Another object of the present invention is to provide a device which can easily and inexpensively collect materials for a case where a structure is installed in water and remote processing is required. .

【0016】また、本発明の目的は、採取加工終了後に
応力集中部形状の改善をすることによって構造物の健全
性をなるべく損なわないようにすることができる方法を
提供することにある。
Another object of the present invention is to provide a method capable of preventing the soundness of the structure from being deteriorated as much as possible by improving the shape of the stress concentrating portion after the completion of the sampling process.

【0017】また、本発明の目的は、プラントの健全性
を維持するために構造材料の経年変化を調べるための試
料を微小量採取する方法と装置を提供することにある。
Another object of the present invention is to provide a method and an apparatus for collecting a minute amount of a sample for investigating the secular change of the structural material in order to maintain the soundness of the plant.

【0018】[0018]

【課題を解決するための手段】上記目的を達成するため
に、放電加工電極として、想定した採取試料の形状に合
わせてあらかじめ加工した厚肉の型電極を用いるもので
ある。
In order to achieve the above-mentioned object, a thick-walled mold electrode preliminarily machined in accordance with an assumed shape of a sample to be sampled is used as an electric discharge machining electrode.

【0019】また、上記目的を達成するために、電極保
持用の治具を中心軸に接続させて中心軸回りに電極を回
転させる機構を設けて、電極を駆動するようにしたもの
である。また、上記目的を達成するために、放電加工電
極に、電極を回転させる中心軸と電極との距離に応じた
曲率を付けることにより、金属材料への電極の進入を容
易にしたものである。
In order to achieve the above object, a mechanism for connecting an electrode holding jig to the central axis and rotating the electrode around the central axis is provided to drive the electrode. Further, in order to achieve the above object, the electric discharge machining electrode is provided with a curvature corresponding to the distance between the central axis for rotating the electrode and the electrode, thereby facilitating the penetration of the electrode into the metal material.

【0020】また、上記目的を達成するための別の電極
駆動機構として、複数の円柱形状部材で型電極を挟むこ
とによって型電極を保持し、円柱形状部材を回転させる
ことによって電極送りができるようにしたものである。
Further, as another electrode driving mechanism for achieving the above object, the mold electrode is held by sandwiching the mold electrode between a plurality of cylindrical members, and the electrode can be fed by rotating the cylindrical member. It is the one.

【0021】また、上記の目的を達成するために、型電
極の形状を加工方向に長くし、型電極の二つの端部を両
方とも放電加工に用いるようにしたものである。
Further, in order to achieve the above object, the shape of the die electrode is elongated in the machining direction so that both ends of the die electrode are used for electric discharge machining.

【0022】また、上記目的を達成するために、採取装
置と一体化させた小型の保持装置を用いてあらかじめ採
取対象部材の表面を保持するようにしたものである。
Further, in order to achieve the above object, the surface of the member to be sampled is held in advance by using a small holding device integrated with the sampler.

【0023】また、上記目的を達成するために、あらか
じめ採取対象部材の表面に表面押さえ具を押し付けてお
き、被切断部材の切断終了後に型電極と表面押さえ具で
被切断部材を挟んでおくことができるようにしたもので
ある。
Further, in order to achieve the above object, a surface pressing member is pressed against the surface of the member to be sampled in advance, and the member to be cut is sandwiched between the die electrode and the surface pressing member after the cutting of the member to be cut is completed. It was made possible.

【0024】また、上記目的を達成するために、表層部
位採取装置に採取装置本体固定用支持治具を取り付けた
ものである。
Further, in order to achieve the above object, a support jig for fixing the sampling device body is attached to the surface layer site sampling device.

【0025】また、上記目的を達成するために、緩やか
な曲率をその外周部に有する放電加工用の型電極を用い
て、構造物の材料採取跡の型放電加工を行うようにした
ものである。
Further, in order to achieve the above object, a die electrode for electric discharge machining having a gentle curvature in its outer peripheral portion is used to perform die electric discharge machining of a material sampling mark of a structure. .

【0026】また、上記目的を達成するために、例えば
軽水炉型原子力プラントの原子炉圧力容器および炉内構
造物のように水中での加工が必要な場合には、水を放電
加工の加工液としてそのまま用いるようにしたものであ
る。
In order to achieve the above object, when it is necessary to process in water such as a reactor pressure vessel and a reactor internal structure of a light water reactor type nuclear power plant, water is used as a working fluid for electric discharge machining. It is intended to be used as it is.

【0027】また、上記目的を達成するために、プラン
ト構造物の経年変化が想定される部位の材料を微小体積
だけ採取装置を用いて採取するようにしたものである。
Further, in order to achieve the above-mentioned object, the material of the site where the secular change of the plant structure is supposed to be collected is sampled by using a sampling device in a minute volume.

【0028】また、上記目的を達成するために、プラン
トの構造物にあらかじめ材料採取のためのムダ肉部を用
意しておくようにしたものである。
Further, in order to achieve the above-mentioned object, a waste meat portion for material sampling is prepared in advance in the structure of the plant.

【0029】[0029]

【作用】想定した採取試料の形状に合わせて電極断面で
ある凹み部の形状と寸法を決め、さらにその断面形状
が、電極を回転させるときの回転中心の回転方向に変化
しないように適当な長さを有するように設計して加工し
た厚肉の型電極を用いることにより、放電加工中にある
程度肉厚が減少してもその断面形状が変化せずに加工を
継続することができ、電極の交換や新しい部分の供給を
行うことなく目的の形状を有する試料の採取を一回の加
工で行うことができる。
[Function] Determine the shape and size of the recess, which is the cross section of the electrode, according to the assumed shape of the sample to be sampled. By using a thick die electrode designed and machined so that it has a certain thickness, it is possible to continue machining without changing its cross-sectional shape even if the wall thickness decreases to some extent during electrical discharge machining. A sample having a desired shape can be collected in a single process without exchanging or supplying a new part.

【0030】また、回転軸の回転制御機構、その回転軸
と放電加工電極を連結する支持治具及び放電加工電極か
ら構成し、回転軸に支持治具を介して放電加工電極を取
り付ければ、回転軸を回転させるだけで電極を駆動する
ことができ、電極の先端が金属材料の表面に再び現れる
まで放電加工を行うことにより、例えば、遠隔操作をす
る場合でも簡便にサンプルの採取を行うことができる。
Further, it comprises a rotation control mechanism for the rotating shaft, a supporting jig for connecting the rotating shaft and the electric discharge machining electrode, and an electric discharge machining electrode. If the electric discharge machining electrode is attached to the rotating shaft via the supporting jig, the rotating shaft is rotated. The electrode can be driven simply by rotating the shaft, and by performing electric discharge machining until the tip of the electrode reappears on the surface of the metal material, for example, it is possible to easily take a sample even when performing remote control. it can.

【0031】放電加工電極に、中心軸の回転による電極
の移動奇跡に合わせた曲率をあらかじめ設けることによ
り、中心軸を回転させたときに電極の金属材料への進入
形状が変化せず、電極をスムーズに材料表面から内部に
進入させることができ、試料採取のための安定した放電
加工ができる。
Since the electric discharge machining electrode is provided with a curvature corresponding to the miracle of the movement of the electrode due to the rotation of the central axis in advance, the shape of the electrode entering the metal material does not change when the central axis is rotated, and The material can be smoothly introduced from the surface to the inside, and stable electrical discharge machining for sampling can be performed.

【0032】また、複数の円柱形状部材で型電極を挟む
ことによって型電極を簡便に保持することができ、さら
にその内一つの円柱形状部材を回転力伝達手段によって
回転させることによって電極を移動させ、円柱形状部材
に回転力を与えるだけで電極を材料表面から内部に進入
させることができ、簡便に試料採取ができる。
The mold electrode can be easily held by sandwiching the mold electrode with a plurality of cylindrical members, and one of the cylindrical members is rotated by the rotational force transmitting means to move the electrode. By simply applying a rotational force to the cylindrical member, the electrode can be made to penetrate from the material surface to the inside, and sampling can be easily performed.

【0033】また、放電加工電極の加工進行方向への長
さを長くし、その全長に渡って断面形状を等しくし、電
極の二つの端部を両方とも加工に用いることができるよ
うにする。電極を回転駆動させて一方の電極端を使った
放電加工によって材料を切り取っていき、サンプルが不
安定になって加工が進まなくなったら軸の回転方向を逆
にして電極の他端を使って反対側から加工するようにす
れば、サンプルの最終切り取りをすることができる。
Further, the length of the electric discharge machining electrode in the machining progress direction is made long, the cross-sectional shape is made equal over the entire length thereof, and both two ends of the electrode can be used for machining. The electrode is driven to rotate and the material is cut out by electric discharge machining using one electrode end, and when the sample becomes unstable and the machining does not progress, the shaft rotation direction is reversed and the other end is used for the opposite. By processing from the side, the final cutting of the sample can be performed.

【0034】また、磁力を発生する保持装置あるいは吸
盤を有する保持装置を微小体積保持装置に一体化して設
置し、はじめに保持装置で採取対象となる部位を保持し
てから電極を駆動して材料の採取を開始すれば、外部に
特別な採取装置を設けることなしに、加工中の材料の固
定と採取した材料の取り出しをすることができる。
Further, a holding device for generating a magnetic force or a holding device having a suction cup is installed integrally with the minute volume holding device, and first, the holding device holds a portion to be sampled, and then the electrode is driven to remove the material. Once the sampling is started, the material being processed can be fixed and the sampled material can be taken out without providing an external special sampling device.

【0035】また、あらかじめ採取対象部材の表面に表
面押さえ具を押し付けておき、被切断部材の切断終了後
に型電極と表面押さえ具で被切断部材を挟んだ後に構造
物から遠ざけることにより、特別な保持装置を設けなく
ても採取した材料の取り出しをすることができる。
In addition, a surface pressing member is pressed against the surface of the member to be sampled in advance, and after the cutting of the member to be cut, the member to be cut is sandwiched between the mold electrode and the surface pressing member and then moved away from the structure. The collected material can be taken out without providing a holding device.

【0036】また、採取装置本体に取り付けた採取装置
本体固定用支持治具を、放電加工を開始する前に構造物
部材に密着させれば、加工中に構造物部材と採取装置と
の間に相対的な変位が生じなくなり、放電加工用電極と
被加工部材との間隙が一定に保たれ、安定した加工が可
能となる。
Further, if the supporting jig for fixing the main body of the sampling device attached to the main body of the sampling device is brought into close contact with the structural member before the start of the electric discharge machining, the supporting jig is fixed between the structural member and the sampling device during machining. Relative displacement does not occur, the gap between the electric discharge machining electrode and the workpiece is kept constant, and stable machining becomes possible.

【0037】また、緩やかな曲率をその外周部に有する
放電加工用の型電極を用いて、構造物の材料採取跡の型
放電加工を行うことにより、材料の採取によってできた
応力集中部の形状を改善することができる。
Further, the shape of the stress concentration portion formed by collecting the material is obtained by performing the mold electric discharge machining of the material sampling trace of the structure by using the mold electrode for electric discharge machining having a gentle curvature in its outer peripheral portion. Can be improved.

【0038】また、例えば軽水炉型原子力プラントの原
子炉圧力容器および炉内構造物のように水中にあるもの
を対象とする場合には、水を放電加工の加工液としてそ
のまま用いて加工すれば、特別に加工液の供給手段を用
意することなしに試料の採取ができる。
Further, in the case of targeting things in water such as a reactor pressure vessel and a reactor internal structure of a light water reactor type nuclear power plant, if water is used as it is as a machining fluid for electric discharge machining, A sample can be collected without specially preparing a processing liquid supply means.

【0039】また、表層部位採取装置を使って微小体積
の材料を採取し、採取した材料を使って、材料強度試
験,材料分析試験をすることにより、プラント構造物の
機能にほとんど影響を与えずにプラント構造物材料の経
年変化を調べることができ、プラントの健全性を評価す
ることができる。
Also, by collecting a minute volume of material using the surface layer site sampling device and conducting a material strength test and a material analysis test using the sampled material, the function of the plant structure is hardly affected. In addition, the secular change of the plant structure material can be investigated, and the soundness of the plant can be evaluated.

【0040】また、プラントの構造物にあらかじめ材料
採取のためのムダ肉部を用意しておき、プラントをある
期間運転した後に表層部位採取装置でムダ肉部から材料
を採取すれば、プラント構造物の機能に影響を与えず
に、プラントの健全性の監視ができる。
In addition, if a waste meat portion for collecting material is prepared in advance in the structure of the plant and the material is collected from the waste meat portion by the surface layer portion sampling device after operating the plant for a certain period, the plant structure The health of the plant can be monitored without affecting the function of.

【0041】[0041]

【実施例】以下、本発明の一実施例を、図1および図2
により説明する。図1および図2は放電加工電極の回転
駆動による表層部位採取の方法と装置を説明する図であ
り、このうち図1は採取開始前を、また、図2は採取終
了時を示している。構造物部材101は、加工液100
の中に浸漬されている。電極1は電極支持部材2によっ
て支持され、電極支持部材2は耐液構造回転力発生装置
3の回転軸7に接続される。耐液構造回転力発生装置3
および電極1には、電極側電源ケーブル4を使って電力
が供給される。構造物部材101には、構造物側電源ケ
ーブル105によって電圧をかけることができる。ま
た、耐液構造回転力発生装置3は、装置支持部材5によ
って支持されている。電極側電源ケーブル4を介して耐
液構造回転力発生装置3に電流を供給し、電極支持部材
2と電極1を、回転軸7のまわりに電極回転方向6の方
向に回転させる。このとき同時に電極1と構造物部材10
1の間に電圧をかければ、電極1と構造物部材101の
間隙部から放電加工が開始される。放電加工の電流及び
電圧を電源にフィードバックし、電流及び電圧の波形を
適当に制御することによって電極支持部材回転軸7の回
転を制御する。電極1が図2に示される位置まで回転す
れば、微小体積採取材102が採取される。図1,図2
で説明した実施例において用いる電極1について、図3
及び図4を用いて説明する。図3は電極を側面より見た
図であり電極の移動方向は紙面に対して平行である。図
4は電極を正面より見た図であり電極の移動方向は紙面
に対して垂直である。電極1は電極支持部材2を介して
回転軸7に取り付けられている。電極1は、側面から見
るとわかるように回転軸7からの距離に等しい曲率を有
している。また電極1は、正面図に見られる断面形状が
どの位置で切断しても等しいようになっている。従っ
て、回転軸7を回転させて電極1を材料に進入させた場
合、切断される部分の断面の形状は電極1を継続して進
入させても変化しないようになっている。そのため、放
電加工部位は電極1の先端に限定され、加工抵抗の少な
い安定した放電加工によって材料の採取を行うことがで
きる。また、電極1の断面は中央が窪んだ形状をしてい
るが、この形状は必要に応じて設計することができる。
すなわち、必要な採取材料形状に合わせて電極1の窪み
部の形状を設計して製作すれば、一度の採取加工で、必
要な形状を有する材料が採取できると共に、採取跡の形
状も必要に応じて設計することができる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT An embodiment of the present invention will be described below with reference to FIGS.
Will be described. 1 and 2 are views for explaining a method and apparatus for collecting a surface layer portion by rotationally driving an electric discharge machining electrode, of which FIG. 1 shows before the start of collection and FIG. 2 shows the end of collection. The structure member 101 is the machining fluid 100.
Being immersed in. The electrode 1 is supported by the electrode supporting member 2, and the electrode supporting member 2 is connected to the rotating shaft 7 of the liquid-resistant structure rotational force generating device 3. Liquid resistant structure torque generator 3
Electric power is supplied to the electrode 1 using the electrode side power cable 4. A voltage can be applied to the structure member 101 by the structure-side power cable 105. Further, the liquid resistant structure rotational force generating device 3 is supported by a device supporting member 5. An electric current is supplied to the liquid-resistant structure rotational force generating device 3 via the electrode-side power cable 4 to rotate the electrode support member 2 and the electrode 1 in the electrode rotation direction 6 around the rotation shaft 7. At this time, at the same time, the electrode 1 and the structure member 10
If a voltage is applied between 1, electric discharge machining is started from the gap between the electrode 1 and the structure member 101. The rotation of the electrode support member rotating shaft 7 is controlled by feeding back the electric current and voltage of the electric discharge machining to the power source and controlling the waveforms of the electric current and voltage appropriately. When the electrode 1 is rotated to the position shown in FIG. 2, the micro volume sampling material 102 is sampled. 1 and 2
The electrode 1 used in the embodiment described in FIG.
And FIG. 4 will be described. FIG. 3 is a view of the electrode viewed from the side, and the moving direction of the electrode is parallel to the paper surface. FIG. 4 is a view of the electrode as viewed from the front, and the moving direction of the electrode is perpendicular to the paper surface. The electrode 1 is attached to the rotating shaft 7 via the electrode supporting member 2. The electrode 1 has a curvature equal to the distance from the rotation axis 7 as seen from the side. Further, the electrode 1 has the same cross-sectional shape as seen in the front view, regardless of the position where it is cut. Therefore, when the rotating shaft 7 is rotated to allow the electrode 1 to enter the material, the cross-sectional shape of the cut portion does not change even if the electrode 1 is continuously inserted. Therefore, the electric discharge machining site is limited to the tip of the electrode 1, and the material can be collected by stable electric discharge machining with a small machining resistance. Further, the cross section of the electrode 1 has a shape with a depressed center, but this shape can be designed as necessary.
That is, if the shape of the recess of the electrode 1 is designed and manufactured in accordance with the required shape of the material to be collected, the material having the necessary shape can be collected by a single sampling process, and the shape of the trace of collection is also required. Can be designed by

【0042】本発明による他の実施例として、図1,図
2の方法とは異なる電極送り機構によって電極を駆動
し、材料を採取する方法について、図5を用いて説明す
る。電極1はある一定の曲率を有している。この電極は
円柱形状部材支持治具11に取り付けられた電極支持円
柱形状部材10と電極駆動円柱形状部材14とで挟んで
固定する。電極支持円柱形状部材10と電極駆動円柱形
状部材14は、絶縁性の材料で作られている。ワイヤ1
3の一方は電極駆動円柱形状部材14に巻き付けられて
おり、もう一方はワイヤ巻き取り装置12に巻き付けら
れている。円柱形状部材支持治具11とワイヤ巻き取り
装置12は装置支持部材5に固定されており、装置全体
が一体化されている。装置全体と構造物部材101は、
加工液中に浸漬された状態にある。ワイヤ巻き取り装置
12によってワイヤ13を巻き取ると、電極駆動円柱形
状部材14が回転し、電極1を送り出すことができる。
電極側電源ケーブル4と構造物側電源ケーブル105と
の間に電圧をかけ電極1を構造物部材101に接近させ
ると放電加工が始まる。ワイヤ巻き取り装置12をさら
に回転させて電極1を送り続けることにより、構造物部
材101の表層部位の切り取りが進行する。例えば、曲
率の小さい電極1を用いて表層部位の採取を行いたい場
合に図1,図2の実施例の方法を用いると、回転軸7と
電極との距離を大きくする必要があり装置全体が大きく
なってしまう。図5に示す方法によると、電極1の曲率
が大きいときにも装置を大きくする必要はない。
As another embodiment of the present invention, a method of driving an electrode by an electrode feeding mechanism different from the method of FIGS. 1 and 2 and collecting a material will be described with reference to FIG. The electrode 1 has a certain curvature. This electrode is sandwiched and fixed between the electrode supporting columnar member 10 and the electrode driving columnar member 14 attached to the columnar member supporting jig 11. The electrode supporting columnar member 10 and the electrode driving columnar member 14 are made of an insulating material. Wire 1
One of the windings 3 is wound around the electrode driving columnar member 14, and the other is wound around the wire winding device 12. The cylindrical member supporting jig 11 and the wire winding device 12 are fixed to the device supporting member 5, and the entire device is integrated. The entire device and the structure member 101 are
It is in a state of being immersed in the working fluid. When the wire 13 is wound by the wire winding device 12, the electrode driving columnar member 14 rotates and the electrode 1 can be sent out.
When a voltage is applied between the electrode side power cable 4 and the structure side power cable 105 to bring the electrode 1 closer to the structure member 101, electric discharge machining starts. By further rotating the wire winding device 12 and continuing to feed the electrode 1, the cutting of the surface layer portion of the structure member 101 proceeds. For example, if the method of the embodiment of FIGS. 1 and 2 is used when it is desired to collect the surface layer portion using the electrode 1 having a small curvature, it is necessary to increase the distance between the rotating shaft 7 and the electrode, and It gets bigger. According to the method shown in FIG. 5, it is not necessary to enlarge the device even when the curvature of the electrode 1 is large.

【0043】以上の実施例による表層部位採取方法で
は、加工が進行し切り取りの最終状態に近くなったとこ
ろで、採取材の固定が不安定となり、放電加工が進行し
なくなる場合がある。そのような場合を考慮した実施例
を図6,図7,図8を用いて説明する。図6は加工開始
時、図7は放電加工が進まなくなった段階、図8は最終
切り取り加工に入ったところを示している。電極1は加
工によって電極が消耗しても未使用部が十分後方に残る
ように長めに作る。はじめに図6に示すように電極順回
転方向20の方向に電極1を回転させ、放電加工を開始
する。このときの加工手順は図1と図2の加工方法と同
じである。図7のところまで加工が進行してそれ以上進
まなくなった場合には、この状態で電極順回転方向20
の加工を停止する。次に図8に示す電極逆回転方向21
に電極1を回転させる。構造物部材101には一次加工
溝106と未加工部位107がある。電極1の、はじめ
に加工した端部と反対側の端部が構造物部材101に接
近すると、放電加工が開始される。このまま加工を継続
すると、未加工部位107が全て加工され、微小体積採
取材102を切り取ることができる。
In the surface layer portion sampling method according to the above-mentioned embodiment, when the machining progresses and approaches the final state of cutting, the fixation of the sampled material may become unstable and the electric discharge machining may not proceed. An embodiment considering such a case will be described with reference to FIGS. 6, 7, and 8. 6 shows the process at the start of machining, FIG. 7 shows the stage when the electric discharge machining has stopped, and FIG. 8 shows the stage when the final cutting process is started. The electrode 1 is made longer so that the unused portion remains sufficiently rearward even if the electrode is consumed by processing. First, as shown in FIG. 6, the electrode 1 is rotated in the electrode forward rotation direction 20 to start electric discharge machining. The processing procedure at this time is the same as the processing method shown in FIGS. When the processing progresses to the position shown in FIG. 7 and does not proceed any further, the electrode forward rotation direction 20 is maintained in this state.
Stop processing. Next, the electrode reverse rotation direction 21 shown in FIG.
Then, the electrode 1 is rotated. The structure member 101 has a primary processed groove 106 and an unprocessed portion 107. When the end of the electrode 1 on the side opposite to the end machined first approaches the structure member 101, electric discharge machining is started. If the processing is continued as it is, all the unprocessed portions 107 are processed, and the minute volume sampling material 102 can be cut off.

【0044】次に、本発明による他の実施例を図9で説
明する。本実施例の装置の構成は前述の実施例のものと
ほとんど同じであるが、本実施例の装置には採取装置固
定軸150と採取材料保持軸151が付加されている。
材料の採取をはじめる前に、採取装置固定軸150の先
端を構造物部材101に密着させる。このとき採取装置
固定軸150の先端が完全に密着されて動かないように
するために、マグネットかあるいは吸盤を利用する。次
に採取材料保持軸151を伸ばし、微小体積採取材採取
予定位置160の表面に密着させる。このとき採取材料
保持軸151の先端が完全に密着されて動かないように
するために、マグネットかあるいは吸盤を利用する。採
取加工が終了したら、採取材料保持軸151は微小体積
採取材102を保持したままとし、採取装置固定軸15
0を構造物部材101から離し、そのまま採取装置全体
を加工液の外部に移動させてから微小体積採取材102
を取り上げる。本実施例の方法によれば、採取加工中に
電極1と構造物部材101との間隙を安定に制御できると
ともに、採取材料の外部への取り出しが簡便に確実にで
きる。
Next, another embodiment according to the present invention will be described with reference to FIG. The structure of the device of this embodiment is almost the same as that of the above-mentioned embodiment, but a sampling device fixing shaft 150 and a sampling material holding shaft 151 are added to the device of this embodiment.
Before starting the sampling of the material, the tip of the sampling device fixing shaft 150 is brought into close contact with the structure member 101. At this time, a magnet or a suction cup is used in order to prevent the tip of the sampling device fixing shaft 150 from completely adhering to prevent it from moving. Next, the sampling material holding shaft 151 is extended and brought into close contact with the surface of the microvolume sampling material sampling position 160. At this time, a magnet or a suction cup is used so that the tip of the sampling material holding shaft 151 is completely in close contact with and does not move. When the sampling process is completed, the sampling material holding shaft 151 holds the minute volume sampling material 102, and the sampling device fixed shaft 15 is held.
0 is separated from the structure member 101, and the whole sampling device is moved to the outside of the working fluid as it is, and then the microvolume sampling material 102
Take up. According to the method of the present embodiment, the gap between the electrode 1 and the structure member 101 can be stably controlled during sampling processing, and the sampling material can be easily and reliably taken out.

【0045】次に、本発明の他の実施例を、図10,図
11,図12を用いて説明する。図10は材料採取後の
構造物部材200を、図11は表面形状補修用電極20
1を、また図12は表面形状補修後の構造物部材202
を示している。材料採取後の構造物部材200には角部
がみられ、負荷がかかった場合に応力集中が大きくなる
形状になっている。表面形状補修用電極201は、放電
加工する面がなめらかな曲面でできている。表面形状補
修用電極201で材料採取後の構造物部材200の表面
段付き部を加工すると、表面がなめらかな曲面である表
面形状補修後の構造物部材202が得られる。本実施例
によれば、応力集中が大きくなると予想される材料採取
後の構造物部材の表面を補修し、応力集中の小さい形状
に改善することができる。
Next, another embodiment of the present invention will be described with reference to FIGS. 10, 11 and 12. FIG. 10 shows the structure member 200 after material sampling, and FIG. 11 shows the surface shape repairing electrode 20.
1 and FIG. 12 shows the structure member 202 after the surface shape is repaired.
Is shown. Corners are seen in the structure member 200 after the material is collected, and the stress concentration is large when a load is applied. The surface shape repairing electrode 201 has a smooth curved surface for electrical discharge machining. When the surface stepped portion of the structure member 200 after the material is collected is processed by the surface shape repairing electrode 201, the structure member 202 after the surface shape repairing having a smooth curved surface is obtained. According to this embodiment, it is possible to repair the surface of the structure member after the material extraction, which is expected to increase the stress concentration, and to improve the shape into which the stress concentration is small.

【0046】次に、本発明の他の実施例を、図13,図
14,図15を用いて説明する。図13は材料採取後の
構造物部材210を、図14は熱影響層除去用電極21
2を、また図15は熱影響層除去後の構造物部材213
を示している。材料採取後の構造物部材210には、放
電加工で発生した熱の影響を受けて形成された、残留熱
影響層211が存在する。残留熱影響層211はもとも
との構造物部材の性質と異なるので、材料採取後に構造
物を継続して使用する場合に問題となることがあり、し
たがって、構造物の再使用前に取り除いておく必要があ
る。熱影響層除去用電極212は、材料採取後の構造物
部材210にある加工跡に合う形状に作られている。熱
影響層除去用電極212を加工跡に接近させ、材料採取
時の放電エネルギよりも小さい放電エネルギでゆっくり
とごくわずか加工する。熱影響層除去後の構造物部材2
13にはほとんど熱影響層が残留しておらず、構造物の
健全性を保つことができる。
Next, another embodiment of the present invention will be described with reference to FIGS. 13, 14 and 15. FIG. 13 shows the structure member 210 after material sampling, and FIG. 14 shows the heat-affected layer removing electrode 21.
2 and FIG. 15 shows the structure member 213 after the heat affected layer is removed.
Is shown. The residual heat-affected layer 211, which is formed under the influence of heat generated by electric discharge machining, is present in the structure member 210 after the material is collected. Since the residual heat-affected layer 211 is different from the original property of the structure member, it may cause a problem when the structure is continuously used after the material is collected, and therefore, it needs to be removed before the structure is reused. There is. The heat-affected layer-removing electrode 212 is formed in a shape that fits a processing mark on the structure member 210 after material sampling. The heat-affected layer-removing electrode 212 is brought close to the processing mark, and the discharge energy is smaller than the discharge energy at the time of material extraction, and is slowly and slightly processed. Structure member 2 after removal of the heat-affected layer
The heat-affected layer hardly remains in 13 and the soundness of the structure can be maintained.

【0047】次に、本発明の他の実施例を図16で説明
する。図16は、本発明による表層部位採取装置を原子
力プラントに応用する方法について示したものである。
軽水型原子炉圧力容器250は、圧力容器上蓋251を
取り外して炉内構造物252や軽水型原子炉圧力容器2
50の内壁を検査することがある。炉内構造物252や
軽水型原子炉圧力容器250の内壁の検査のために、微
小体積の材料を採取する場合には、作業台254上の採
取装置駆動装置255を使って採取装置支持腕256を
介して採取装置257を動かし、目的の場所の材料を採
取することができる。このとき、炉内構造物252は冷
却水面253の下側にあるため、冷却水をそのまま採取
装置257の加工液として用いることができる。本実施
例の方法によれば、炉内構造物252を外部に取り出す
ことなく、冷却水を利用する方法で簡単に材料採取がで
きる。
Next, another embodiment of the present invention will be described with reference to FIG. FIG. 16 shows a method of applying the surface region sampling apparatus according to the present invention to a nuclear power plant.
The light water reactor pressure vessel 250 has the pressure vessel upper lid 251 removed and the reactor internal structure 252 and the light water reactor pressure vessel 2 are removed.
The inner wall of 50 may be inspected. When a small volume of material is to be sampled for inspecting the inner structure of the reactor internal structure 252 and the light water reactor pressure vessel 250, the sampling device support arm 256 is used by using the sampling device driving device 255 on the workbench 254. The sampling device 257 can be moved via the to collect the material at the intended location. At this time, since the reactor internal structure 252 is below the cooling water surface 253, the cooling water can be used as it is as the working liquid of the sampling device 257. According to the method of this embodiment, the material can be easily collected by the method of using the cooling water without taking out the reactor internal structure 252 to the outside.

【0048】次に、本発明の他の実施例を図17,図1
8を用いて説明する。図17は現状のプラント構造物部
材の例300を、図18は、図17の構造物部材に材料
採取用ムダ肉部302を設けた、材料採取を考慮した構
造物部材の例301を示している。プラント構造物部材
を検査する場合に、材料採取用ムダ肉部302の材料を
採取し、材料の検査に用いる。本実施例の方法によれ
ば、プラント構造物部材の機能を損なうことなく、微小
体積材料の採取による材料の検査ができる。
Next, another embodiment of the present invention will be described with reference to FIGS.
This will be described using 8. FIG. 17 shows an example 300 of the current plant structure member, and FIG. 18 shows an example 301 of the structure member in consideration of material collection, in which the structure member of FIG. There is. When the plant structure member is inspected, the material of the material collecting waste meat portion 302 is sampled and used for the material inspection. According to the method of the present embodiment, the material can be inspected by collecting the minute volume material without impairing the function of the plant structure member.

【0049】[0049]

【発明の効果】本発明によれば、電極回転軸を回転させ
て電極を回転させるだけの簡単な機構で、微小体積材料
の採取ができる。また、円柱形状部材の回転速度を制御
するだけという簡単な機構で微小体積材料の採取ができ
る。以上より、微小体積材料の採取が簡便に行え、実際
のプラントの材料を使って精度の高い材料検査をするこ
とができる。
According to the present invention, a minute volume material can be collected by a simple mechanism in which the electrode rotating shaft is rotated to rotate the electrode. In addition, the minute volume material can be sampled by a simple mechanism that only controls the rotation speed of the cylindrical member. From the above, it is possible to easily collect a minute volume material, and it is possible to perform a highly accurate material inspection using a material of an actual plant.

【0050】また、電極を厚肉にすること、曲率を設け
ること及び断面形状を目的に応じて適当に設計すること
によって、加工の途中で電極を交換したり新しい部分を
供給したりすることなしに、必要な形状を有する微小体
積材料の採取が安定にでき、材料の採取を簡便で迅速し
かも低コストで行うことができる。
Further, by thickening the electrode, providing a curvature, and appropriately designing the cross-sectional shape according to the purpose, there is no need to replace the electrode or supply a new part in the middle of processing. In addition, it is possible to stably collect a minute volume material having a required shape, and to collect the material simply, quickly and at low cost.

【0051】また、採取装置固定の機構と採取材料固定
の機構を設けることで、採取装置と構造物部材との相対
的なぶれを低減させることができたことから、安定な放
電加工が実現できる。
Further, by providing the mechanism for fixing the sampling device and the mechanism for fixing the sampling material, the relative shake between the sampling device and the structural member can be reduced, so that stable electric discharge machining can be realized. .

【0052】また、採取材料固定の機構を採取装置と一
体化して設けることで、採取した材料を保持できるよう
にしたことから、材料の取り出しを簡便に確実に行え
る。
Since the collected material can be held by providing the collecting material fixing mechanism integrally with the collecting device, the material can be taken out easily and surely.

【0053】また、材料採取後に構造物部材に残る応力
集中部の補修方法を提供したことから、微小体積材料を
採取した後も構造物の信頼性が維持できる。
Further, since the method for repairing the stress concentration portion remaining in the structure member after the material is collected is provided, the reliability of the structure can be maintained even after the minute volume material is collected.

【0054】また、軽水型原子力プラントの炉内構造物
に対して、炉内に軽水を入れたまま材料の採取ができる
手段を提供したことで、材料採取作業中の放射線被爆量
を低減できる。
Further, by providing the means for collecting the material in the reactor internal structure of the light water type nuclear power plant while keeping the light water in the reactor, the radiation exposure amount during the material collecting work can be reduced.

【0055】また、材料採取後に構造物部材に残る残留
熱影響層を除去する方法を提供したことから、微小体積
材料を採取した後も構造物の信頼性が維持できる。
Further, since the method for removing the residual heat-affected layer remaining on the structure member after the material is collected is provided, the reliability of the structure can be maintained even after the minute volume material is collected.

【0056】また、プラント構造物部材にあらかじめム
ダ肉部を設けて微小体積材料の採取に提供できるように
したことで、プラント構造物の機能に影響を及ぼすこと
なく、微小体積材料の採取によるプラントの実材料の検
査ができる。
Further, since the plant structure member is provided with a waste portion in advance so that it can be provided for collecting the minute volume material, the plant by collecting the minute volume material without affecting the function of the plant structure. You can inspect the actual material.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による一実施例の実施前の状態の説明
図。
FIG. 1 is an explanatory diagram of a state before implementation of an embodiment according to the present invention.

【図2】一実施例の終了後の状態を示した説明図。FIG. 2 is an explanatory diagram showing a state after the end of the embodiment.

【図3】図1及び図2の実施例で用いる電極の側面図。FIG. 3 is a side view of an electrode used in the examples of FIGS. 1 and 2.

【図4】図1及び図2の実施例で用いる電極の正面図。FIG. 4 is a front view of an electrode used in the examples of FIGS. 1 and 2.

【図5】本発明による他の実施例を示した説明図。FIG. 5 is an explanatory view showing another embodiment according to the present invention.

【図6】材料を完全に切り取るための方法を実施する第
一段階の説明図。
FIG. 6 is an illustration of a first stage of carrying out the method for completely cutting out material.

【図7】材料を完全に切り取るための方法を実施する第
二段階の説明図。
FIG. 7 is an illustration of a second stage of carrying out the method for completely cutting out material.

【図8】材料を完全に切り取るための方法を実施する第
三段階の説明図。
FIG. 8 is an illustration of a third stage for carrying out the method for completely cutting out material.

【図9】図1,図2の実施例に付加した機能を示す説明
図。
FIG. 9 is an explanatory diagram showing functions added to the embodiments of FIGS.

【図10】実施例終了後の構造物部材の断面図。FIG. 10 is a cross-sectional view of the structural member after completion of the example.

【図11】図10の構造物部材を補修するための電極の
側面図。
11 is a side view of an electrode for repairing the structural member of FIG.

【図12】図11の電極を用いて図10の構造物部材を
補修した後の状態を示す構造物部材の断面図。
12 is a cross-sectional view of the structural member showing a state after repairing the structural member of FIG. 10 using the electrode of FIG.

【図13】実施例終了後の構造物部材の断面図。FIG. 13 is a cross-sectional view of the structural member after completion of the example.

【図14】図13の構造物部材を補修するための電極の
側面図。
FIG. 14 is a side view of an electrode for repairing the structural member of FIG.

【図15】図14の電極を用いて図13の構造物部材を
補修した後の状態を示す構造物部材の断面図。
FIG. 15 is a cross-sectional view of the structure member showing a state after the structure member of FIG. 13 is repaired using the electrode of FIG.

【図16】実施例を原子力プラントに応用する方法を示
す説明図。
FIG. 16 is an explanatory diagram showing a method of applying the embodiment to a nuclear power plant.

【図17】現状のプラント構造物部材の例を示す斜視
図。
FIG. 17 is a perspective view showing an example of a current plant structure member.

【図18】図17のプラント構造物部材に本発明による
機能を付加した構造物部材の例を示す斜視図。
18 is a perspective view showing an example of a structure member obtained by adding the function of the present invention to the plant structure member of FIG.

【符号の説明】 1…電極、2…電極支持部材、3…耐液構造回転力発生
装置、4…電極側電源ケーブル、5…装置支持部材、6
…電極回転方向、7…回転軸、100…加工液、101
…構造物部材、105…構造物側電源ケーブル。
[Explanation of reference numerals] 1 ... Electrode, 2 ... Electrode support member, 3 ... Liquid resistant structure rotational force generating device, 4 ... Electrode side power cable, 5 ... Device support member, 6
... electrode rotation direction, 7 ... rotation axis, 100 ... machining fluid, 101
... structure member, 105 ... structure side power cable.

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】軸の回転制御機構、その回転軸と放電加工
電極を連結する支持治具及び前記回転軸からの取り付け
距離に応じた曲率を有し、かつ内面が凹んだ舟型形状を
した放電加工電極とからなり、電極支持治具を介して前
記電極を前記回転軸に連結し、絶縁性の液中で前記回転
軸を回して前記電極を回転させ、金属材料の表面から内
部に放電加工によって前記電極を進入させて、金属材料
の表層の一部を切り取ることを特徴とする金属材料の表
層部位採取方法。
1. A shaft rotation control mechanism, a supporting jig for connecting the rotation shaft and an electric discharge machining electrode, and a boat shape having a curvature corresponding to a mounting distance from the rotation shaft and having an inner surface recessed. It is composed of an electric discharge machining electrode, and the electrode is connected to the rotating shaft through an electrode supporting jig, and the rotating shaft is rotated in an insulating liquid to rotate the electrode, and the surface of the metal material is internally discharged. A method for collecting a surface layer portion of a metal material, which comprises cutting in a part of the surface layer of the metal material by advancing the electrode by processing.
【請求項2】請求項1において、その断面形状を、目的
に応じた形状の材料が採取できるように凹み部の形状と
寸法を設計して加工し、その断面形状が、電極を回転さ
せるときの回転中心の回転方向に変化しないようにし、
一回の加工で目的とする形状の材料採取が行えるように
した放電加工電極。
2. The cross-sectional shape according to claim 1, which is processed by designing the shape and dimensions of the recessed portion so that a material having a shape suitable for the purpose can be sampled, and the cross-sectional shape when the electrode is rotated. So that it does not change in the direction of rotation of the center of rotation of
An electric discharge machining electrode that can collect the material of the desired shape in one machining.
【請求項3】請求項1において、電極の回転方向への長
さを長く取り、回転軸の回転方向を左回り及び右回りの
二つの方向を選択できるようにし、電極の左側端と右側
端の両方で放電加工ができる金属材料の表層部位採取方
法。
3. The electrode according to claim 1, wherein the length of the electrode in the rotation direction is long so that the rotation direction of the rotation shaft can be selected from two directions, counterclockwise and clockwise. A method for sampling the surface layer of a metal material that can be electro-discharge machined with both.
【請求項4】請求項1において、複数の円柱形状部材で
型電極を挾むことによって型電極を保持し、円柱形状部
材を回転させることによって型電極の送りを行い型電極
をサーボ駆動させることができる電極保持駆動機構。
4. The mold electrode according to claim 1, wherein the mold electrode is held by sandwiching the mold electrode with a plurality of cylindrical members, and the mold electrode is fed by rotating the cylindrical member to servo-drive the mold electrode. An electrode holding drive mechanism capable of
【請求項5】請求項1において、採取装置の本体に採取
装置本体固定用支持治具を取り付けておき、材料を採取
する前に本体固定用支持治具を構造物部材に密着させる
ことによって、安定な材料採取が行えるようにした金属
材料の表層部位採取方法。
5. The collection jig main body fixing support jig according to claim 1, wherein the collection device main body fixing support jig is attached to the structure member before the material is collected, A method for collecting a surface portion of a metal material that enables stable material collection.
【請求項6】請求項1の採取装置を用いて材料の採取を
行う際に、採取装置と一体化させた小型の保持装置を用
いてあらかじめ採取対象部材の表面を保持しておき、放
電加工中の採取部材の固定と、放電加工後の採取部材の
取り出しが確実に行えるようにした金属材料の表層部位
採取装置における被切断部材の取り出し方法。
6. When the material is sampled using the sampling device of claim 1, the surface of the sampling target member is held in advance by using a small holding device integrated with the sampling device, and electric discharge machining is performed. A method of taking out a member to be cut in a surface layer portion collecting apparatus for a metal material, which is capable of securely fixing a collecting member therein and taking out the collecting member after electric discharge machining.
【請求項7】請求項1の採取装置を用いて材料の採取を
行う際に、あらかじめ採取対象部材の表面に表面押さえ
具を押しつけておき、切断終了後に型電極と表面押さえ
具で被切断部材を挟み、挾んだ状態を保ったままで構造
物から遠ざけることによって、放電加工後の被切断部材
の採取が確実に行えるようにした金属材料の表層部位採
取装置における被切断部材の取り出し方法。
7. When a material is sampled using the sampling device according to claim 1, a surface pressing member is previously pressed against the surface of the member to be sampled, and after cutting is completed, the member to be cut is cut by the die electrode and the surface pressing member. A method of taking out a member to be cut in a surface layer portion collecting apparatus for a metal material, which enables reliable collection of a member to be cut after electric discharge machining by sandwiching the member and moving it away from the structure while keeping the sandwiched state.
【請求項8】請求項1の採取装置を用いて材料の採取を
行った後に、緩やかな曲率をその外周部に有する放電加
工用の型電極を用いて、構造物の材料採取跡の型放電加
工を行い、材料の採取によってできた応力集中部の形状
を改善する材料採取後の部材仕上げ方法。
8. A die discharge of a material gathering trace of a structure using a die electrode for electric discharge machining having a gentle curvature on its outer periphery after the material is gathered by using the gathering device according to claim 1. A member finishing method after material extraction, which improves the shape of the stress concentration part formed by material extraction by processing.
【請求項9】請求項1の採取装置を用いて材料の採取を
行った後に、採取跡の形状に合わせて製作した放電加工
電極を用いて、構造物の材料採取跡の型放電加工を仕上
げ加工条件で行い、材料を採取したときに切断跡にでき
た表面の異常層を除去する材料採取後の部材仕上げ方
法。
9. After the material is sampled using the sampling device of claim 1, the electrical discharge machining electrode of the structure is used to finish the pattern electrical discharge machining of the material sampling mark of the structure. A member finishing method after material extraction, which is performed under processing conditions and removes an abnormal layer on the surface that was left as a cut mark when the material was sampled.
【請求項10】請求項1の採集装置を用いた材料の採取
を例えば軽水炉型原子力プラントの原子炉圧力容器およ
び炉内構造物のように水中での加工が必要になる場合
に、水を放電加工の加工液としてそのまま用いる軽水炉
型原子力プラントの圧力容器および炉内構造物に適用可
能な材料採取方法。
10. Discharging water when it is necessary to perform processing in water using the collection device according to claim 1 such as the reactor pressure vessel and reactor internals of a light water reactor type nuclear power plant. A material sampling method applicable to pressure vessels and reactor internals of a light water reactor type nuclear power plant that is used as it is as a processing fluid for processing.
【請求項11】請求項1の採取装置を用いてプラント構
造物の材料のごく一部を採取して、採取した材料を各種
の材料検査及び材料試験に供し、プラント構造物の材料
の経年変化を評価するプラント構造物の健全性評価方
法。
11. A small part of the material of the plant structure is sampled by using the sampling device of claim 1, and the sampled material is subjected to various material inspections and material tests, and the secular change of the material of the plant structure is performed. A method for evaluating the soundness of a plant structure for evaluating.
【請求項12】請求項1の採取装置を用いて、請求項1
1のプラント構造物の健全性評価方法を容易に適用でき
るようにするために、あらかじめ材料採取のためのムダ
肉部が用意されている構造物。
12. A method according to claim 1, wherein the sampling device according to claim 1 is used.
In order to make it possible to easily apply the soundness evaluation method of the plant structure of No. 1, a structure in which a waste meat part for material sampling is prepared in advance.
JP30499393A 1993-12-06 1993-12-06 Method and apparatus for sampling surface layer of metallic material Pending JPH07159295A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30499393A JPH07159295A (en) 1993-12-06 1993-12-06 Method and apparatus for sampling surface layer of metallic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30499393A JPH07159295A (en) 1993-12-06 1993-12-06 Method and apparatus for sampling surface layer of metallic material

Publications (1)

Publication Number Publication Date
JPH07159295A true JPH07159295A (en) 1995-06-23

Family

ID=17939790

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30499393A Pending JPH07159295A (en) 1993-12-06 1993-12-06 Method and apparatus for sampling surface layer of metallic material

Country Status (1)

Country Link
JP (1) JPH07159295A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090230093A1 (en) * 2008-03-17 2009-09-17 Lockheed Martin Corporation Electrical discharge pocketing using loop type machining electrode
US7952045B2 (en) 2006-03-14 2011-05-31 Minatogawa Kinzoku Test Piece Manufacturing Co., Ltd. Material piece scooping device
JP2020531816A (en) * 2017-08-18 2020-11-05 フラマトム・ゲーエムベーハー Corrosion equipment for carrying out the corrosion process for collecting material samples from metal parts of nuclear power plants, use of corrosion equipment and methods for collecting material samples

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7952045B2 (en) 2006-03-14 2011-05-31 Minatogawa Kinzoku Test Piece Manufacturing Co., Ltd. Material piece scooping device
US20090230093A1 (en) * 2008-03-17 2009-09-17 Lockheed Martin Corporation Electrical discharge pocketing using loop type machining electrode
US8247729B2 (en) * 2008-03-17 2012-08-21 Lockheed Martin Corporation Electrical discharge pocketing using loop type machining electrode
JP2020531816A (en) * 2017-08-18 2020-11-05 フラマトム・ゲーエムベーハー Corrosion equipment for carrying out the corrosion process for collecting material samples from metal parts of nuclear power plants, use of corrosion equipment and methods for collecting material samples

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