JPH07113331A - Deck plate cutter - Google Patents

Deck plate cutter

Info

Publication number
JPH07113331A
JPH07113331A JP26102793A JP26102793A JPH07113331A JP H07113331 A JPH07113331 A JP H07113331A JP 26102793 A JP26102793 A JP 26102793A JP 26102793 A JP26102793 A JP 26102793A JP H07113331 A JPH07113331 A JP H07113331A
Authority
JP
Japan
Prior art keywords
sleeve
stem
cutter
deck plate
center
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26102793A
Other languages
Japanese (ja)
Inventor
Takeshi Nishiyama
武 西山
Takumi Shimizu
巧 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP26102793A priority Critical patent/JPH07113331A/en
Publication of JPH07113331A publication Critical patent/JPH07113331A/en
Pending legal-status Critical Current

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  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

PURPOSE:To bore through holes from a sleeve side, by raising a stem by rotation thereof, holding a driving device at the center of radial direction of the sleeve by a fixing tool, rotating a cutter along the inner face of sleeve, and vertically moving it. CONSTITUTION:The length of shaft 14a of a cutter 14 is adjusted to correspond to the inner diameter of a sleeve 4 and the shaft 14a is fixed and the cutter 14 is inserted in the sleeve 4. Next, the length of a fixing tool 9 is adjusted and a metal fitting 8 is connected to the sleeve 4 and the driving device 7 is fixed at the center of sleeve 4 and the stem 10 is inserted in the shaft center of the sleeve 4. Next, compressed air is supplied to an air motor and the stem 10 is rotated to move the cutter along the inner face of the sleeve 4. Subsequently, an upward force exceeding the repulsive force of a spring is actuated at the external end of respective vertically thrusting levers and the cutter 14 is pushed down by the drive of the air motor. The deck plate is cut to form a circle and provided with pierced holes. The stem 10 and the cutter 14 are automatically raised and restored by releasing the force of vertically thrusting levers 27.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、デッキプレート切断装
置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a deck plate cutting device.

【0002】[0002]

【従来の技術】従来のデッキプレート工法では、図3に
示すように所定の間隔を置いて立設した壁1の間にデッ
キ受梁2を上架し、該デッキ受梁2上にデッキ受梁2延
設方向に直交する方向へ溝を向けてデッキプレート3を
張設し、配管などの貫通孔を設ける予定位置に所定径を
有する所要数のスリーブ4を立てて配置し、前記デッキ
プレート3上にコンクリート5を打設して建屋床面を形
成した後、前記のスリーブ4を配置した部分のデッキプ
レート3を、下層階上に仮設した足場6を用い下側から
切断して貫通孔を設け、該貫通孔を使用して配管工事を
行なっている。
2. Description of the Related Art In the conventional deck plate construction method, as shown in FIG. 3, a deck receiving beam 2 is erected between walls 1 standing upright at a predetermined interval, and the deck receiving beam 2 is mounted on the deck receiving beam 2. 2 The deck plate 3 is stretched in a direction orthogonal to the extending direction, and a required number of sleeves 4 having a predetermined diameter are placed upright at positions where through holes such as pipes are to be provided. After placing concrete 5 on the top to form the building floor surface, the deck plate 3 of the portion where the sleeve 4 is arranged is cut from the lower side using the scaffold 6 temporarily installed on the lower floor to form a through hole. Piping work is performed using the through holes.

【0003】[0003]

【発明が解決しようとする課題】ところが、前述のデッ
キプレート3を切断する場合、デッキプレート3を隔て
ているのでスリーブ4を直接視認することができず、ス
リーブ4の配設位置に合わせて貫通孔を開けることが難
しいため試行錯誤的な作業を繰り返して行なう必要があ
り作業効率が悪く、また足場6を必要とし且つ上向き作
業であるために危険でもあり、さらに貫通孔をきれいに
開けることが難しいなどという問題があった。
However, when the above-mentioned deck plate 3 is cut, since the deck plates 3 are separated from each other, the sleeve 4 cannot be seen directly, and the sleeve 4 is penetrated in accordance with the arrangement position of the sleeve 4. Since it is difficult to make a hole, it is necessary to repeat trial and error work, resulting in poor work efficiency. Moreover, since the scaffold 6 is required and the work is upward, it is dangerous, and it is difficult to open the through hole cleanly. There was a problem such as.

【0004】本発明は、前述の実情に鑑み、スリーブの
上側から貫通孔を開けることができるデッキプレート切
断装置を提供することを目的としてなしたものである。
The present invention has been made in view of the above circumstances, and an object thereof is to provide a deck plate cutting apparatus capable of forming a through hole from the upper side of a sleeve.

【0005】[0005]

【課題を解決するための手段】本発明は、デッキ受梁上
にデッキプレートを張設し該デッキプレート上の貫通孔
設置予定位置に所定径を有するスリーブを立設し、スリ
ーブ内部を除くデッキプレート上にコンクリートを打設
して床面を構成した後、スリーブ立設部分内部のデッキ
プレートを切断するデッキプレート切断装置において、
スリーブの中心線上に配設され且つ下端部にスリーブの
内面に沿って周動し得るようにカッターを設けたステム
と、該ステムが内部を貫通し且つステムの回転、昇降を
行う駆動装置と、該駆動装置をスリーブの径方向中央に
保持する固定装置とを備えた構成としている。
DISCLOSURE OF THE INVENTION According to the present invention, a deck plate is stretched on a deck receiving beam, a sleeve having a predetermined diameter is erected at a position where a through hole is to be installed on the deck plate, and the inside of the sleeve is excluded. In the deck plate cutting device that cuts the deck plate inside the sleeve standing portion after placing the concrete on the plate to form the floor surface,
A stem disposed on the center line of the sleeve and provided with a cutter at its lower end so as to be able to rotate along the inner surface of the sleeve; and a drive device that penetrates the interior and rotates the stem and ascends and descends, A fixing device for holding the drive device at the radial center of the sleeve is provided.

【0006】[0006]

【作用】従って、本発明では、固定装置によりスリーブ
の径方向中央に固定された駆動装置によりスリーブの内
面に沿い且つデッキプレートに押し付けられて回転する
カッタがデッキプレートを円形に切断して貫通孔を穿設
する。
Therefore, in the present invention, the cutter, which is fixed to the radial center of the sleeve by the fixing device and rotates along the inner surface of the sleeve and pressed against the deck plate, cuts the deck plate into a circular shape to form a through hole. To drill.

【0007】[0007]

【実施例】以下、本発明の実施例を図面を参照しつつ説
明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0008】図1は本発明のデッキプレート切断装置の
一実施例の概略を表す斜視図、図2は図1に関連する詳
細断面図であり、図中、図3と同じものには同じ符号を
付してある。3はデッキプレート、4はスリーブであ
り、スリーブ4径方向へ延び先端部にスリーブ4の上端
部に脱着自在に係合し得る係止金具8を有し且つ伸縮調
整自在な固定治具9を設けた駆動装置7をスリーブ4上
端部付近の径方向中央に配し、前記固定治具9により前
記駆動装置7をスリーブ4の径方向中央に固定し得るよ
うに形成する。
FIG. 1 is a perspective view showing an outline of an embodiment of a deck plate cutting apparatus of the present invention, and FIG. 2 is a detailed sectional view related to FIG. 1, in which the same reference numerals as those in FIG. Is attached. Denoted at 3 is a deck plate and 4 is a sleeve. The drive device 7 provided is arranged in the radial center near the upper end of the sleeve 4, and is formed so that the drive device 7 can be fixed to the radial center of the sleeve 4 by the fixing jig 9.

【0009】また、スリーブ4軸心に沿って前記駆動装
置7を貫通しデッキプレート3の直上まで延びるステム
10を設け、該ステム10の下端部に、ステム10の軸
心に直交しスリーブ4の径方向に向く貫通孔11を有し
且つ該貫通孔11の側方に押しねじ12を有するカッタ
保持具13を設け、該カッタ保持具13の貫通孔11に
カッタ14の軸部14aを挿通し前記押しねじ12を締
め付けることによりカッタ14をステム10の下端部に
取り付け得るようにする。
A stem 10 is provided along the axis of the sleeve 4 so as to pass through the drive device 7 and extend right above the deck plate 3. The stem 10 has a lower end portion which is orthogonal to the axis of the stem 10 and which is perpendicular to the axis of the sleeve 4. A cutter holder 13 having a through hole 11 oriented in the radial direction and having a push screw 12 is provided on the side of the through hole 11, and the shaft portion 14a of the cutter 14 is inserted into the through hole 11 of the cutter holder 13. The cutter 14 can be attached to the lower end of the stem 10 by tightening the push screw 12.

【0010】前記の駆動装置7は、図2に示すように前
記ステム10を回転自在且つ摺動自在に保持するための
上下方向に貫通するスリーブ軸受15,16を上下面の
中心に備えたケーシング17を有し、該ケーシング17
内に、前記ステム10の所定位置に嵌着したギア18
と、該ギア18の上下に配設した各ベアリング19,2
0と、下側のベアリング20とケーシング17の底面と
の間に介在して前記ギア18をステム10とともに上方
へ付勢し得るスプリング21と、前記ギア18に噛み合
うピニオン22と、該ピニオン22に直結するエアモー
タ23とを備え、また前記ケーシング17の相対する両
側壁面にそれぞれ設けた上下方向に長い矩形の各孔2
4,25の上下方向の略中央部にピン26を介して回動
自在に支持され、ステム10を挟んで対称の方向へ略直
線状に延び、ケーシング17内へ延びる一端部を前記ギ
ア18の上部に配設したベアリング19の上面に当接し
得るように形成し、ケーシング17外に延びる他端部を
握り易い形状に成形した垂直推進レバー27を備えてい
る。
As shown in FIG. 2, the drive unit 7 is a casing having sleeve bearings 15 and 16 penetrating in the vertical direction for holding the stem 10 in a rotatable and slidable manner at the centers of the upper and lower surfaces. 17, the casing 17
A gear 18 fitted in a predetermined position of the stem 10 therein.
And the bearings 19 and 2 arranged above and below the gear 18, respectively.
0, a spring 21 interposed between the lower bearing 20 and the bottom surface of the casing 17 to urge the gear 18 upward together with the stem 10, a pinion 22 meshing with the gear 18, and a pinion 22. Each of the rectangular holes 2 is provided with an air motor 23 that is directly connected to the casing 17 and is provided on each of opposite wall surfaces of the casing 17 and is long in the vertical direction.
4, 25 are rotatably supported at substantially the center in the vertical direction via a pin 26, and extend substantially linearly in a symmetrical direction with the stem 10 sandwiched between them. A vertical propulsion lever 27 is provided which is formed so as to be able to come into contact with the upper surface of the bearing 19 disposed in the upper portion and has the other end extending outside the casing 17 formed in a shape that is easy to grip.

【0011】さらに、ステム10の下端部の振れを防止
するため、ステム10の長手方向中間部位より少し下の
部分に外嵌するスリーブ軸受28と、該スリーブ軸受2
8からスリーブ4径方向の三方へ放射状に延び且つ伸縮
装置30を備え伸縮調整自在なアーム29とよりなる振
れ止め31を設ける。
Further, in order to prevent the lower end portion of the stem 10 from swinging, a sleeve bearing 28 which is fitted onto a portion of the stem 10 slightly below the intermediate portion in the longitudinal direction, and the sleeve bearing 2
8 is provided with a steady rest 31 which extends radially in three directions in the radial direction of the sleeve 4 and includes an expansion / contraction device 30 and an adjustable expansion / contraction arm 29.

【0012】次に作動について説明する。カッタ保持具
13に設けた押しねじ12を緩めカッタ保持具13に対
してカッタ14の軸部14aを出入させることにより、
該軸部14aの長さをスリーブ4の内径に適合するよう
に調節し、押しねじ12を締めて軸部14aを固定して
から該カッタ14を先にしてデッキプレート切断装置を
スリーブ4内に挿入し、固定治具9の長さを調節し且つ
係止金具8をスリーブ4の上端部に係合して駆動装置7
がスリーブ4の中心に位置するように固定し、振れ止め
31のアーム29の長さを調節してステム10がスリー
ブ4の軸心を通るように振れ止め31を固定する。
Next, the operation will be described. By loosening the push screw 12 provided on the cutter holder 13 and allowing the shaft portion 14a of the cutter 14 to move in and out of the cutter holder 13,
The length of the shaft portion 14a is adjusted so as to match the inner diameter of the sleeve 4, and the push screw 12 is tightened to fix the shaft portion 14a, and then the cutter 14 is placed in the sleeve 4 to insert the deck plate cutting device into the sleeve 4. The drive device 7 is inserted by adjusting the length of the fixing jig 9 and engaging the locking metal fitting 8 with the upper end of the sleeve 4.
Is fixed in the center of the sleeve 4, and the length of the arm 29 of the steady rest 31 is adjusted to fix the steady rest 31 so that the stem 10 passes through the axis of the sleeve 4.

【0013】そして、図示していない圧縮空気源からエ
アモータ23へ圧縮空気を供給しピニオン22とギア1
8とを介してステム10を回転駆動し、該ステム10の
下端部に取り付けたカッタ14をスリーブ4の内面に沿
って周動させる。
Then, compressed air is supplied from an unillustrated compressed air source to the air motor 23 to supply the pinion 22 and the gear 1 with each other.
8, the stem 10 is rotationally driven, and the cutter 14 attached to the lower end of the stem 10 is rotated around the inner surface of the sleeve 4.

【0014】次いで、ケーシング17外側に突出した各
垂直推進レバー27,27の外端部に対してケーシング
17の底部に設けたスプリング21の反発力を超える上
向きの力を加えると、該垂直推進レバー27,27はピ
ン26を中心として回動し、ケーシング17内の各垂直
推進レバー27,27の端部がギア18上部のベアリン
グ19に当接し、さらにベアリング19、ギア18及び
ステム10を介してエアモータ23により駆動され周動
しているカッタ14を押し下げる。押し下げられたカッ
タ14はその刃先によってデッキプレート3を円形に切
断する結果、デッキプレート3に貫通孔が穿設される。
貫通孔を穿設したあと、垂直推進レバー27に加えてい
た力を除くと、スプリング21の反発力によってステム
10、カッタ14などが自動的に上昇し当初の状態に復
する。
Next, when an upward force exceeding the repulsive force of the spring 21 provided at the bottom of the casing 17 is applied to the outer end portions of the vertical propulsion levers 27, 27 protruding to the outside of the casing 17, the vertical propulsion levers are applied. 27, 27 rotate about the pin 26, the ends of the vertical propulsion levers 27, 27 in the casing 17 abut on the bearing 19 above the gear 18, and further through the bearing 19, the gear 18 and the stem 10. The cutter 14, which is driven by the air motor 23 and is rotating, is pushed down. The depressed cutter 14 cuts the deck plate 3 into a circular shape by its blade edge, and as a result, a through hole is formed in the deck plate 3.
After the through hole is formed, when the force applied to the vertical propulsion lever 27 is removed, the stem 10, the cutter 14, etc. are automatically raised by the repulsive force of the spring 21 and return to the initial state.

【0015】前記によれば、スリーブ4の上端部に固定
し得る駆動装置7により駆動されてスリーブ4の内面に
沿い周動し得るカッタ14を設け、該カッタ14を手動
による垂直推進レバー27と駆動装置7内に設けたスプ
リング21とにより昇降し得るように形成したので、足
場などを必要とせず且つ下向き作業であるため安全性が
向上するとともに作業能率の向上を図ることができる。
According to the above, the cutter 14 that is driven by the drive device 7 that can be fixed to the upper end of the sleeve 4 and that can rotate around the inner surface of the sleeve 4 is provided. Since it is formed so as to be able to move up and down by the spring 21 provided in the drive device 7, safety is improved and work efficiency can be improved because the work is downward without requiring a scaffold or the like.

【0016】なお、本発明は前述の実施例にのみ限定さ
れるものではなく、例えば、スリーブ4の長さが短く長
いステム10を必要としない場合には振れ止め31を設
けなくともよいことなど、その他、本発明の要旨を逸脱
しない範囲内において種々変更を加え得ることは勿論で
ある。
The present invention is not limited to the above-described embodiment. For example, when the sleeve 4 is short and the long stem 10 is not required, the steady rest 31 may not be provided. Of course, various changes can be made without departing from the scope of the present invention.

【0017】[0017]

【発明の効果】本発明のデッキプレート切断装置によれ
ば、下記のごとき種々の優れた効果を奏し得る。
According to the deck plate cutting device of the present invention, various excellent effects as described below can be obtained.

【0018】I)足場を必要とせず且つ下向き作業であ
るために安全性が向上する。
I) Safety is improved because a scaffold is not required and the work is performed downward.

【0019】II)スリーブを直接利用して貫通孔を穿
設し得るので、作業が容易となり作業能率の向上を図る
ことができ、きれいな貫通孔を得ることができる。
II) Since the through hole can be formed by directly utilizing the sleeve, the work can be facilitated, the work efficiency can be improved, and a clean through hole can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のデッキプレート切断装置の一実施例の
概略を表す斜視図である。
FIG. 1 is a perspective view schematically showing an embodiment of a deck plate cutting device of the present invention.

【図2】図1に関連する詳細断面図である。FIG. 2 is a detailed cross-sectional view related to FIG.

【図3】従来のデッキプレート工法の一例の概略を表す
断面図である。
FIG. 3 is a cross-sectional view schematically showing an example of a conventional deck plate construction method.

【符号の説明】[Explanation of symbols]

2 デッキ受梁 3 デッキプレート 4 スリーブ 5 コンクリート 7 駆動装置 9 固定治具(固定装置) 10 ステム 14 カッタ 27 垂直推進レバー(昇降装置) 2 Deck receiving beam 3 Deck plate 4 Sleeve 5 Concrete 7 Drive device 9 Fixing jig (fixing device) 10 Stem 14 Cutter 27 Vertical propulsion lever (elevating device)

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 デッキ受梁上にデッキプレートを張設し
該デッキプレート上の貫通孔設置予定位置に所定径を有
するスリーブを立設し、スリーブ内部を除くデッキプレ
ート上にコンクリートを打設して床面を構成した後、ス
リーブ立設部分内部のデッキプレートを切断するデッキ
プレート切断装置において、スリーブの中心線上に配設
され且つ下端部にスリーブの内面に沿って周動し得るよ
うにカッターを設けたステムと、該ステムが内部を貫通
し且つステムの回転、昇降を行う駆動装置と、該駆動装
置をスリーブの径方向中央に保持する固定装置とを備え
たことを特徴とするデッキプレート切断装置。
1. A deck plate is stretched on a deck receiving beam, a sleeve having a predetermined diameter is erected at a position where a through hole is to be installed on the deck plate, and concrete is placed on the deck plate excluding the inside of the sleeve. In the deck plate cutting device for cutting the deck plate inside the sleeve standing portion after constructing the floor surface with a cutter, the cutter is arranged on the center line of the sleeve and can be rotated along the inner surface of the sleeve at the lower end. A deck plate comprising: a stem provided with a stem; a drive device that penetrates the interior of the stem and rotates and elevates the stem; and a fixing device that holds the drive device in the radial center of the sleeve. Cutting device.
JP26102793A 1993-10-19 1993-10-19 Deck plate cutter Pending JPH07113331A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26102793A JPH07113331A (en) 1993-10-19 1993-10-19 Deck plate cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26102793A JPH07113331A (en) 1993-10-19 1993-10-19 Deck plate cutter

Publications (1)

Publication Number Publication Date
JPH07113331A true JPH07113331A (en) 1995-05-02

Family

ID=17356036

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26102793A Pending JPH07113331A (en) 1993-10-19 1993-10-19 Deck plate cutter

Country Status (1)

Country Link
JP (1) JPH07113331A (en)

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