JPH071129A - Welding method for seam of inside surface of metallic pipe having bent part - Google Patents
Welding method for seam of inside surface of metallic pipe having bent partInfo
- Publication number
- JPH071129A JPH071129A JP17944291A JP17944291A JPH071129A JP H071129 A JPH071129 A JP H071129A JP 17944291 A JP17944291 A JP 17944291A JP 17944291 A JP17944291 A JP 17944291A JP H071129 A JPH071129 A JP H071129A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- seam
- welding
- inner wire
- inside surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)本発明は曲がりを有する金属パイ
プの溶接配管において、従来不可能であった継目部分の
内面の隙間を、内面から滑らかに溶接する方法に関する
ものである。
(A)(従来の技術)
従来の溶接配管技術は、高圧低圧を問わず特に大口径な
ものを除いて、外周部分からの溶接が主流であるが、内
面継目部分から発生する錆等による腐食割れに起因する
配管の老朽化は、配管の破損事故等重大な結果となって
あらわれる。溶接配管のこの欠点を改善する為の対策と
しては、開先角度やルート間隔をとっての裏波溶接の技
術が既に確立されているが、溶接後の内面の粗度や凹凸
が流体に少なからず影響を与え、不定形な曲がりを有す
る配管等、内面研削の出来ない場合は流体に重大な障害
となる。真空機器に於いてはスケールからのガスの発生
があり、流体が液体であれば圧力損失や滞留に依るデッ
ドポイントとなる。油圧機器に於いても空気溜まりや偏
流が、機器精度に微妙な誤差を生じ、事故の起因ともな
り得る。
(B)(発明が解決しようとする問題点)
非鉄金属の配管においては耐腐食性耐薬品性等の利点か
ら、内面研磨されたステンレス系の溶接配管が食品、薬
品、繊維関係等の業界で広く用いられているが、これら
の場合もパイプ内面の継目部分が流体に大きな障害とな
っている。食品関係において洗浄時の残滓による微生物
の発生や腐敗、薬品関係も隙間に残留する液体等の対策
の見地から裏波配管の施工を主として、溶接後に裏波の
研削及び研磨を行なっているが、フランジ等印籠継ぎの
場合は外側からの裏波配管は不可能であり、曲がりを有
する配管継目の裏波の研削仕上げは非常に困難である。
繊維業界に於いては合繊繊維の紡糸頭の樹脂通路や、石
油化学を基盤とする各種樹脂通路の配管に内面研磨され
たステンレス系パイプが使用されているが、圧送される
高粘度の流体にとっても内面継目の僅かな段差や隙間
が、高温のためにヤケ、スケーリングが発生し、品質保
全の大きな問題となっている。多様化する各種製品に対
応する為、各企業においては樹脂通路の交換洗浄の容易
なる目的をもって、熱媒容器の外部配管が主流となりつ
ヽあるが、パイプ深部や小口径の裏波配管は研削、研磨
仕上が難しく、目視出来るごく一部に限られるのが現状
である。
(C)(問題点を解決する手段)
本発明は従来の溶接技術に加えて、パイプ端部又はフラ
ンジ面にセットした駆動装置を含む溶接機器より、曲が
りを有するパイプ内部に注入充填されるシールドガス中
に、ガイド板を持ち自在にパイプの曲線を通過すること
の出来る、絶縁されたフレキシブルチューブを挿入し、
内蔵されたインナーワイヤー先端部の、軸棒に取り付け
てある電極からアークを発生させて回転を伝え、曲がり
を有するパイプ対パイプ、パイプ対フランジの内面継目
部分の全周溶接を滑らかに行ない、配管部品の一体化に
より、パイプ段差隙間等の流体に与える障害を取り除く
ものである。SUS304×Sch80×8A〜25A
迄の各々両側に90゜の曲がりを持つパイプ中央部分
の、パイプ端部から挿入したフレキシブル溶接器に依る
内面溶接テストにおいて、溶け込み深さは1.5〜2.
3mm、溶接ビードの高さは(+−)0.1〜0.3m
mで全周溶接部分には収縮等によるビード割れ、その他
の溶接欠陥となる現象は認められない。
(D)(発明の効果)
本発明は従来の溶接配管の欠陥であった小口径パイプ、
又は曲がりを有するパイプ深部での滑らかな内面全周溶
接を可能にして、段差、隙間などのによって生じる各種
流体のすべての障害を排し、常に安定した高品質な製
品、信頼度の高い機器部品の生産に寄与出来ものであ
る。Description: TECHNICAL FIELD The present invention relates to a method for smoothly welding a gap in the inner surface of a seam portion from the inner surface, which has been impossible in the past, in the welding of a metal pipe having a bend. Is. (A) (Prior art) In the conventional welding and piping technology, welding is mainly performed from the outer peripheral portion regardless of high pressure and low pressure, except for those with a large diameter, but corrosion due to rust etc. generated from the inner surface joint portion Deterioration of pipes due to cracks has serious consequences such as pipe damage accidents. As a measure to improve this drawback of welded pipe, the technique of back-side welding with a groove angle and a root interval has already been established, but the roughness and unevenness of the inner surface after welding is small in the fluid. If the inner surface cannot be ground, such as pipes with irregular bends, it will be a serious obstacle to the fluid. In vacuum equipment, gas is generated from the scale, and if the fluid is liquid, it becomes a dead point due to pressure loss and retention. Even in hydraulic equipment, air traps and drifts cause subtle errors in the accuracy of the equipment, which can cause accidents. (B) (Problems to be solved by the invention) In non-ferrous metal pipes, internally-polished stainless steel welded pipes are used in food, chemical, fiber-related industries due to their advantages such as corrosion resistance and chemical resistance. Although widely used, in these cases as well, the joint portion of the inner surface of the pipe is a major obstacle to the fluid. In terms of food products, from the standpoint of countermeasures against the generation of microorganisms and spoilage due to residues during cleaning, liquids that remain in the gaps in chemicals, etc. In the case of a flange joint, such as a flange joint, it is not possible to pipe the back seam from the outside, and it is very difficult to finish the grinding of the back seam of the bent pipe seam.
In the textile industry, internally polished stainless steel pipes are used for the resin passages of the spinning head of synthetic fibers and various resin passages based on petrochemicals. Very slight steps and gaps on the inner surface seam cause burns and scaling due to high temperatures, which is a major problem in quality maintenance. In order to deal with various diversified products, external pipes of heat medium containers are becoming mainstream for each company for the purpose of easy exchange and cleaning of resin passages, but grinding deep pipes and small-diameter back-end pipes However, the polishing finish is difficult, and at present, it is limited to only a part that can be visually observed. (C) (Means for Solving the Problems) In addition to the conventional welding technique, the present invention provides a shield which is injected and filled into a pipe having a bend from a welding device including a driving device set at the pipe end or the flange surface. Insert an insulated flexible tube that can hold the guide plate and freely pass through the curve of the pipe into the gas,
An arc is generated from the electrode attached to the shaft rod at the tip of the built-in inner wire to transmit rotation, and the entire circumference of the pipe-to-pipe and pipe-to-flange inner surface joints that are bent are smoothly welded. By integrating the parts, obstacles to fluid such as pipe gaps are removed. SUS304 x Sch80 x 8A to 25A
In the inner surface welding test with a flexible welder inserted from the end of the pipe, the penetration depth of 1.5-2.
3mm, weld bead height is (+-) 0.1-0.3m
At m, no bead cracks due to shrinkage, etc., or other phenomena of welding defects are observed in the entire circumference welded portion. (D) (Effect of the Invention) The present invention is a small-diameter pipe, which was a defect of the conventional welded pipe,
Or, it enables smooth inner circumference welding in the deep portion of the pipe with bends, eliminates all obstacles of various fluids caused by steps, gaps, etc., and always provides stable and high-quality products and highly reliable equipment parts. Can contribute to the production of.
【図面の簡単な説明】
第一図はフレキシブルシヤフトの構造図
〜の電導体インナーワイヤーを内蔵する〜のフレキ
チューブに〜の絶縁チューブを被覆したもの。〜の
軸棒によりインナーワイヤーを介して回転を伝える。
第二図は パイプ端部の溶接機器取り付け図
〜駆動装置 〜シールドガス 〜絶縁チューブ
〜インナーワイヤー〜軸棒 〜電極 〜ガイド
板 (8)〜フレキチューブ 〜パイプ ▲10▼〜
溶接部BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a structural diagram of a flexible shaft, which is a flexible tube having a built-in conductor inner wire, and a flexible tube covered with an insulating tube. The rotation is transmitted through the inner wire by the axis rod of. Fig. 2 shows the installation of welding equipment at the end of the pipe ~ Drive unit ~ Shield gas ~ Insulation tube
~ Inner wire ~ Shaft rod ~ Electrode ~ Guide plate (8) ~ Flexible tube ~ Pipe ▲ 10 ▼ ~
welded part
─────────────────────────────────────────────────────
【手続補正書】
【提出日】平成5年12月13日
【手続補正1】
【補正対象書類名】明細書
【補正対象項目名】発明の名称
【補正方法】変更
【補正内容】
【発明の名称】曲がり部分を有する金属パイプ内面の継
目部分の溶接方法─────────────────────────────────────────────────── ───
[Procedure Amendment] [Date of submission] December 13, 1993 [Procedure Amendment 1] [Document name for amendment] Specification [Item name for amendment] Invention title [Amendment method] Change [Amendment content] Name: Welding method for joints on the inner surface of metal pipes that have bends
Claims (1)
るフランジ等の接続部の、内面継目部分の溶接におい
て、パイプ内にシールドガスを注入しつつ、充填された
シールドガスの雰囲気内で内面から行なう溶接方法。 (2)パイプ内に注入充填されているシールドガス中
に、インナーワイヤーを内蔵する絶縁体に包まれたフレ
キシブルチューブを挿入し、チューブ内のインナーワイ
ヤーの先端部分の、ガイド板を持つ軸棒に取り付けた電
極からアークを発生させて、軸棒につながるインナーワ
イヤーを回転しつつ、パイプ内面の円周継目部分を溶接
することを特徴とする溶接装置。Claims: (1) In welding the inner surface seam of a metal pipe-to-metal pipe and a connection part such as a flange in contact with the metal pipe, while injecting the shield gas into the pipe, Welding method performed from the inside in the atmosphere. (2) Insert the flexible tube wrapped with the insulator that contains the inner wire into the shielding gas that is injected and filled into the pipe, and attach it to the shaft rod with the guide plate at the tip of the inner wire inside the tube. A welding device that welds a circumferential seam portion of an inner surface of a pipe by rotating an inner wire connected to a shaft by generating an arc from an attached electrode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17944291A JPH071129A (en) | 1991-04-18 | 1991-04-18 | Welding method for seam of inside surface of metallic pipe having bent part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17944291A JPH071129A (en) | 1991-04-18 | 1991-04-18 | Welding method for seam of inside surface of metallic pipe having bent part |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH071129A true JPH071129A (en) | 1995-01-06 |
Family
ID=16065938
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17944291A Pending JPH071129A (en) | 1991-04-18 | 1991-04-18 | Welding method for seam of inside surface of metallic pipe having bent part |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH071129A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108838588A (en) * | 2017-07-16 | 2018-11-20 | 毛强平 | A kind of industrial robot and its autocontrol method carrying out pipeline weld job |
-
1991
- 1991-04-18 JP JP17944291A patent/JPH071129A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108838588A (en) * | 2017-07-16 | 2018-11-20 | 毛强平 | A kind of industrial robot and its autocontrol method carrying out pipeline weld job |
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