JPH07111017B2 - Three-dimensional fabric and manufacturing method thereof - Google Patents

Three-dimensional fabric and manufacturing method thereof

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Publication number
JPH07111017B2
JPH07111017B2 JP1040479A JP4047989A JPH07111017B2 JP H07111017 B2 JPH07111017 B2 JP H07111017B2 JP 1040479 A JP1040479 A JP 1040479A JP 4047989 A JP4047989 A JP 4047989A JP H07111017 B2 JPH07111017 B2 JP H07111017B2
Authority
JP
Japan
Prior art keywords
thread
circumferential
radial
axial
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1040479A
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Japanese (ja)
Other versions
JPH02221440A (en
Inventor
明司 穴原
裕志 大森
義治 安居
Original Assignee
株式会社豊田自動織機製作所
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Filing date
Publication date
Application filed by 株式会社豊田自動織機製作所 filed Critical 株式会社豊田自動織機製作所
Priority to JP1040479A priority Critical patent/JPH07111017B2/en
Priority to FR9002048A priority patent/FR2643657B1/en
Priority to US07/482,345 priority patent/US5091246A/en
Publication of JPH02221440A publication Critical patent/JPH02221440A/en
Publication of JPH07111017B2 publication Critical patent/JPH07111017B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Looms (AREA)

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は軸方向糸、周方向糸及び軸を含む平面内で放射
方向と軸方向に延びるように屈曲配置される半径方向糸
の三成分の糸から構成される三次元織物及びその製造方
法に関するものである。
Description: TECHNICAL FIELD The present invention relates to three components of an axial thread, a circumferential thread, and a radial thread that is bent and arranged so as to extend in a radial direction and an axial direction in a plane including a shaft. The present invention relates to a three-dimensional woven fabric composed of the above yarn and a method for manufacturing the same.

[従来の技術] 三次元織物を骨格材とし、樹脂あるいは無機物をマトリ
ックスとした複合材はロケット、航空機、自動車、船舶
及び建築物の構造材として幅広い用途が期待されてい
る。三次元織物としては従来四角柱状あるいは板状の物
と環状の物とがある。従来、環状の三次元織物として特
開昭56−142053号公報には第13図に示すように、マンド
レル(心材)Mの周面に形成された多数の孔に樹脂で固
められた炭素繊維製のロッドRを三次元環状織物の半径
方向糸成分として多数突起状に嵌入し、その状態で各ロ
ッドR間に軸線とほぼ直交する平面内に配列される糸hc
と、軸線と斜めに交差する平面内に配列される糸hdと、
前記糸hdと反対方向に傾斜する糸hgとを順次マンドレル
Mに巻き付けることにより形成される三次元環状織物が
提案されている。
[Prior Art] A composite material in which a three-dimensional woven fabric is a skeletal material and a resin or an inorganic material is a matrix is expected to have a wide range of applications as a structural material for rockets, aircrafts, automobiles, ships and buildings. Conventional three-dimensional woven fabrics include quadrangular prismatic or plate-like fabrics and annular fabrics. Conventionally, as an annular three-dimensional woven fabric, as shown in FIG. 13 of Japanese Patent Application Laid-Open No. 56-142053, a carbon fiber made of resin solidified in a large number of holes formed on the peripheral surface of a mandrel (core material) M. The rods h of the three-dimensional annular fabric are inserted in the form of multiple threads in the radial direction, and in that state, threads hc are arranged between the rods R in a plane substantially orthogonal to the axis.
And the threads hd arranged in a plane diagonally intersecting the axis,
A three-dimensional annular fabric formed by sequentially winding the yarn hd and a yarn hg inclined in the opposite direction around the mandrel M has been proposed.

又、三次元環状織物として環状織物の放射方向に配列さ
れる放射方向糸と、内周面に沿って軸方向に配列される
経線方向糸と、周方向に配列される周方向糸とから構成
され、放射方向糸を環状織物の内側及び外側で折り返す
ことにより、環状織物の最外周及び最内周に配列された
周方向糸の環状織物からの離脱を防止するようにした構
造の物が知られている。この構造を有する三次元環状織
物の製造方法として、特開昭61−201063号公報には第1
4,15図に示すように筒状をなす基板61に多数の糸案内管
62を放射状にかつ半径方向外側に向かって移動可能に挿
通し、基板61の表面には隣接する糸案内管62間にそれぞ
れ板状のスペーサ63を放射状に配置するとともに、その
先端部に沿って巻回され糸案内管62間に環状をなして延
びるワイヤ64で固定した心材を使用して三次元環状織物
を製造する方法が開示されている。
The three-dimensional annular fabric is composed of radial yarns arranged in the radial direction of the annular fabric, meridian yarns arranged in the axial direction along the inner peripheral surface, and circumferential yarns arranged in the circumferential direction. It is known that the radial yarns are folded inside and outside the annular fabric to prevent the circumferential yarns arranged at the outermost and innermost circumferences of the annular fabric from being separated from the annular fabric. Has been. As a method for producing a three-dimensional annular fabric having this structure, Japanese Patent Laid-Open No. 61-201063 discloses a first method.
As shown in Figs. 4 and 15, a large number of thread guide tubes are provided on a cylindrical substrate 61.
62 are inserted radially and movably outward in the radial direction, and plate-shaped spacers 63 are radially arranged between the thread guide tubes 62 adjacent to each other on the surface of the substrate 61, and along the tips thereof. A method is disclosed for producing a three-dimensional annular fabric using a core that is wound and secured by wires 64 that extend in an annulus between thread guide tubes 62.

こ方法ではまず基板61の軸線方向すなわち第15図の紙面
と直交する方向に第1の無端糸65を心材の両端で折り返
しながら糸案内管62に沿って蛇行配置して得られた第1
の無端糸65の層の上に、基板61の周方向に沿って第1の
無端糸65を巻き付ける。そして、この操作を所定回数
(n回)繰返し、スペーサ63上に第1の無端糸65の積層
体を形成する。次に糸案内管62の内部に基板61の内側か
ら第2の無端糸66のループを挿通するとともに、糸案内
管62を第1の無端糸65の積層の外面に引き出して取除
き、第1の無端糸65の積層の外面に第2の無端糸66のル
ープを引き出す。そして、引き出された第2の無端糸66
のループに第3の無端糸67をかんぬき糸として挿通し、
前記第2の無端糸66及び第3の無端糸67によって第1の
無端糸65の積層を締め付けることにより三次元環状織物
が製造される。
In this method, first, the first endless thread 65 is folded back at both ends of the core material in the axial direction of the substrate 61, that is, in the direction orthogonal to the paper surface of FIG.
The first endless yarn 65 is wound around the layer of the endless yarn 65 in the circumferential direction of the substrate 61. Then, this operation is repeated a predetermined number of times (n times) to form a laminated body of the first endless yarn 65 on the spacer 63. Next, the loop of the second endless thread 66 is inserted from the inside of the substrate 61 into the inside of the thread guide tube 62, and the thread guide tube 62 is pulled out to the outer surface of the stack of the first endless threads 65 to remove it. The loop of the second endless thread 66 is pulled out to the outer surface of the stack of the endless thread 65 of FIG. Then, the second endless thread 66 pulled out.
Insert the third endless thread 67 into the loop as a thread
The second endless yarn 66 and the third endless yarn 67 are used to tighten the stack of the first endless yarn 65 to produce a three-dimensional annular fabric.

[発明が解決しようとする課題] ところが、前記特開昭56−142053号公報に開示された製
造方法では糸の巻き付け前にロッドRをマンドレルMに
差し込む作業が面倒であるばかりでなく、各糸間相互及
び糸とロッド間に空隙を生じ易く、織物柱に繊維の占め
る割合を高め難い上に、巻付完了後のマンドレルMの取
外し作業も面倒であるという不都合がある。又、ロッド
Rの間隔が外側ほど拡がるため、三次元織物の外層ほど
半径方向の糸の密度が低下するという問題もある。更に
この方法で作られる構造は環状であり、中心部まで繊維
の詰まった柱状体を作ることができない。
[Problems to be Solved by the Invention] However, in the manufacturing method disclosed in Japanese Patent Laid-Open No. 56-142053, not only is it troublesome to insert the rod R into the mandrel M before winding the yarn, but also each yarn There is a disadvantage that voids are likely to occur between each other and between the yarn and the rod, it is difficult to increase the ratio of the fibers occupying the woven fabric column, and the work of removing the mandrel M after completion of winding is troublesome. In addition, since the distance between the rods R increases toward the outside, there is also a problem that the density of the yarn in the radial direction decreases in the outer layer of the three-dimensional fabric. Furthermore, the structure made by this method is annular, and it is not possible to form columns filled with fibers up to the center.

一方、特開昭61−201063号公報に開示された方法では、
環状織物の放射方向に配列される糸を構成する第2の無
端糸66を糸案内管62に挿通する作業及び案内管62を基板
61から取り除くとともに第2の無端糸66のループ内に第
3の無端糸67をかんぬき糸として挿通する作業は極めて
きめこまかく繁雑であり、人手に頼らざるを得ないため
に工業製品としての再現性、信頼性に乏しい。その上、
少なくとも糸案内管62の肉厚の分、環状織物を構成する
糸密度が低くなり無端糸66,67で締め付けることで若干
向上が図れるものの、強いしごき作用によってカーボン
などの伸度の低い糸素材では損傷を受け、羽毛発生を免
れないという不都合がある。加えて、外層程放射方向糸
の密度が低い円環構造に限定されるなど、前者同様の問
題点を有する。
On the other hand, in the method disclosed in JP-A-61-201063,
Work of inserting the second endless thread 66, which constitutes the thread arranged in the radial direction of the annular fabric, into the thread guide tube 62 and the guide tube 62 as a substrate
The work of removing it from 61 and inserting the third endless thread 67 as a barbing thread into the loop of the second endless thread 66 is extremely delicate and complicated, and reproducibility as an industrial product because it has to rely on human hands, Unreliable. Moreover,
At least the wall thickness of the thread guide tube 62 reduces the thread density that constitutes the annular woven fabric, and although it can be slightly improved by tightening with the endless threads 66 and 67, with a strong ironing action, with a low elongation material such as carbon, There is an inconvenience of being damaged and inevitable from feathering. In addition, there is a problem similar to the former, such that the outer layer is limited to a circular ring structure having a lower radial yarn density.

本発明は前記問題点に鑑みてなされたものであって、そ
の目的は従来の三次元環状織物の製造方法より簡単な方
法で織成でき、しかも、それらのもつ問題点を大幅に解
消する新規な構造の三次元織物及びその製造方法を提供
することにある。
The present invention has been made in view of the above problems, and its object is to weave by a simpler method than a conventional method for producing a three-dimensional annular fabric, and further, to eliminate the problems that they have. It is intended to provide a three-dimensional woven fabric having a different structure and a method for producing the same.

[課題を解決するための手段] 前記の目的を達成するため本発明の三次元織物は、中心
部から放射方向に多層状態で配列され軸方向に沿って延
びる多数の軸方向糸(z)と、軸方向糸(z)の層間に
その周方向に沿って挿入された周方向糸(yθ)と、軸
を含む断面内において周方向糸(yθ)の任意の層間を
周方向糸(yθ)と直交する状態で周方向糸(yθ)の
みを巻き込むように軸方向及び放射方向に連続して蛇行
状態に挿入された多数の半径方向糸(yrz)とから構成
されている。
[Means for Solving the Problems] In order to achieve the above-mentioned object, the three-dimensional fabric of the present invention comprises a large number of axial yarns (z) arranged in a multilayer state in the radial direction from the central portion and extending along the axial direction. , A circumferential thread (y θ ) inserted between layers of the axial thread (z) along the circumferential direction, and a circumferential thread (y θ ) between any layers of the circumferential thread (y θ ) in a cross section including the axis. y θ ), and is composed of a large number of radial threads (y rz ) inserted in a meandering state continuously in the axial direction and the radial direction so that only the circumferential threads (y θ ) are wound . .

又、前記三次元織物の製造方法では、織物の中心部に軸
方向に沿って延びる軸方向糸(z)を2つの糸支持体間
に張設し、残りの多数の軸方向糸(z)及び半径方向糸
(yrz)の端部を所定の中心から多層状態をなすように
糸支持体に固定した状態で放射状に配置し、周方向糸
(yθ)の端部を織物中心部近傍に固定する。多層を形
成する軸方向糸(z)と半径方向糸(yrz)の外側から
該層を中心部に圧着するよう周方向糸(yθ)が巻き付
けられることにより、各層の一つが形成され、各層ごと
に該当する軸方向糸(z)と半径方向糸(yrz)とは、
放射状位置を保ちながら軸方向に移動することにより開
口位置を変更して周方向糸(yθ)が巻き付けられる。
半径方向糸(yrz)は軸方向に沿って所定長さ配置され
たのち軸方向糸(z)と直交する方向に折り曲げられ開
口位置の選定により、一部は周方向糸(yθ)の任意の
層間で再び軸方向糸(z)に沿って延びるように直線状
に配置され、残部は周方向糸(yθ)の外側からの巻き
付けを受けずに半径方向に配置されて蛇行状態で織り込
まれるように半径方向糸(yrz)の開口位置を変更して
周方向糸(yθ)を巻き付けるようにした。
Also, in the method for manufacturing a three-dimensional woven fabric, an axial yarn (z) extending along the axial direction is stretched between two yarn supports at the center of the woven fabric, and a large number of remaining axial yarns (z) are provided. And the radial yarns (y rz ) are radially arranged with the ends thereof fixed to the yarn support so as to form a multi-layered state from a predetermined center, and the ends of the circumferential yarns (y θ ) are near the fabric center. Fixed to. One of each layer is formed by winding the circumferential yarn (y θ ) from the outside of the axial yarn (z) and the radial yarn (y rz ) forming the multilayer so as to press the layer to the center portion, The axial thread (z) and the radial thread (y rz ) corresponding to each layer are
By moving in the axial direction while maintaining the radial position, the opening position is changed and the circumferential yarn (y θ ) is wound.
The radial thread (y rz ) is arranged along the axial direction for a predetermined length and then bent in the direction orthogonal to the axial thread (z), and part of the circumferential thread (y θ ) is selected by selecting the opening position. It is linearly arranged so as to extend again along the axial thread (z) between arbitrary layers, and the rest is arranged in the radial direction without being wound from the outside of the circumferential thread (y θ ) to meander. The opening position of the radial thread (y rz ) was changed so as to be woven, and the circumferential thread (y θ ) was wound.

[作用] 本発明の三次元織物は3種類の糸群で構成され、そのう
ち織物の周方向に沿って多層に巻装された周方向糸(y
θ)の任意の層間を周方向糸(yθ)と直交し、軸方向
及び放射方向に連続して蛇行状態に挿入された多数の半
径方向糸(yrz)が存在するため、半径方向糸(yrz)の
周方向糸(yθ)に対する挿入位置及び折返し位置を変
更することにより外周部における半径方向の糸密度を任
意に選択することができ、従って内周部と同様な密度と
することも容易に可能である。かかる変更も含めて3種
類の糸の配列状況を種々に変化せしめることにより、織
物の物性や織物形状も種々変更可能となる。
[Operation] The three-dimensional woven fabric of the present invention is composed of three types of yarn groups, of which the circumferential yarn (y) wound in multiple layers along the circumferential direction of the woven fabric.
Since there are a large number of radial threads (y rz ) which are orthogonal to the circumferential thread (y θ ) between any layers of ( θ ), and are inserted in a meandering state continuously in the axial direction and the radial direction, the radial thread By changing the insertion position and the folding position of (y rz ) with respect to the circumferential yarn (y θ ), the yarn density in the radial direction at the outer peripheral portion can be arbitrarily selected, and therefore the density is the same as that at the inner peripheral portion. It is also possible easily. By changing the arrangement of the three types of yarns including these changes, it is possible to change the physical properties and the shape of the woven fabric.

又、第2請求項に記載の製造方法では、多数の軸方向糸
(z)及び半径方向糸(yrz)の端部を所定の中心から
多層状態をなすように糸支持体に固定した状態で放射状
に配置するとともに、周方向糸(yθ)の端部を前記糸
支持体に固定した状態で織成が開始される。周方向糸
(yθ)は前記軸方向糸(z)の開口状態に対応して軸
方向糸(z)の各層間に順次挿入されるとともに、対応
する層の軸方向糸(z)の周囲に巻付けられる。そし
て、半径方向糸(yrz)の開口位置が変更されて半径方
向糸(yrz)の外側から周方向糸(yθ)が半径方向糸
(yrz)を内層に圧着するように巻付けられることによ
り、周方向糸(yθ)の任意の層間に半径方向糸
(yrz)が周方向糸(yθ)と直交する状態すなわち軸
方向糸(z)と平行に織り込まれる。従って、半径方向
糸(yrz)の開口位置を変更することにより、半径方向
糸(yrz)の半径方向での折り返し位置を所望の位置で
変更することが可能となり、半径方向糸(yrz)の軸方
向の長さ及び半径方向の長さを適宜変更することにより
多様な構造の三次元織物の製造が可能となる。
Further, in the manufacturing method according to the second aspect, a state in which the end portions of a large number of axial threads (z) and radial threads (y rz ) are fixed to the thread support so as to form a multi-layer state from a predetermined center. The weaving is started in a state where the end portions of the circumferential yarns ( ) are fixed to the yarn support while being radially arranged. The circumferential thread (y θ ) is sequentially inserted between the layers of the axial thread (z) corresponding to the open state of the axial thread (z), and the circumference of the axial thread (z) of the corresponding layer is also provided. Wrapped around. The winding as radial shed position is changed circumferential direction thread from the outside of the (y rz) (y θ) is crimped radially yarn (y rz) to the inner radial yarn (y rz) by being, woven parallel to the radial direction yarns to any layers of circumferential yarn (y θ) (y rz) in the circumferential direction yarns (y theta) and perpendicular state or axial yarns (z). Therefore, by changing the opening position of the radial yarns (y rz), the return position in the radial direction of the radial threads (y rz) it is possible to change the desired position, the radial yarns (y rz By appropriately changing the axial length and the radial length of), it becomes possible to manufacture three-dimensional woven fabrics having various structures.

[実施例1] 以下、本発明を具体化した第1の実施例を第1〜7図に
従って説明する。
[First Embodiment] A first embodiment of the present invention will be described below with reference to FIGS.

三次元織機は第5図に示すように、三次元織物の織成部
を挟んで上下に分割された状態に構成され、下部側中央
には糸固定テーブル1がスプライン軸2と一体的に昇降
動及び回転可能に配設されている。スプライン軸2には
放射状に延びる多数のアーム3を有する支持体4がスプ
ライン軸2と所定の位置において一体回転可能に支持さ
れ、スプライン軸2は図示しない駆動機構により支持体
4に対して上下方向に移動可能となっている。前記各ア
ーム3の先端にはエアシリンダ5が上方へ延びるように
固定されている。エアシリンダ5のピストンロッド5aの
先端には電磁石の作用により磁性体製のボビンホルダ6
を吸着保持するホルダ保持体7が装着されている。ボビ
ンホルダ6には半径方向糸(yrz)が巻き付けられたボ
ビンBが着脱可能に取り付けられている。
As shown in FIG. 5, the three-dimensional loom is configured to be divided into upper and lower parts with a weaving portion of the three-dimensional fabric sandwiched between them, and a thread fixing table 1 is integrally lifted up and down with a spline shaft 2 at the lower center. It is arranged to be movable and rotatable. A support 4 having a large number of radially extending arms 3 is supported on the spline shaft 2 so as to be integrally rotatable with the spline shaft 2 at a predetermined position, and the spline shaft 2 is vertically moved with respect to the support 4 by a drive mechanism (not shown). It is possible to move to. An air cylinder 5 is fixed to the tip of each arm 3 so as to extend upward. At the tip of the piston rod 5a of the air cylinder 5, a bobbin holder 6 made of a magnetic material is formed by the action of an electromagnet.
A holder holding body 7 for adsorbing and holding is attached. A bobbin B around which a radial thread (y rz ) is wound is detachably attached to the bobbin holder 6.

前記糸固定テーブル1の上方には中心軸糸の他端を把持
すると同時に、織物を構成する3種類の糸すべてを固定
する糸支持体としての糸固定テーブル8が糸固定テーブ
ル1と対称な状態でスプライン軸9と一体的に昇降動及
び回転可能に配設されている。スプライン軸9には前記
支持体4と同様に放射状に延びる多数のアーム10を有す
る支持体11が所定の高さ位置でスプライン軸9と一体回
転可能に嵌合されている。両スプライン軸2,9は完全に
分離されているが、互いに同期して所定方向に回転、及
び昇降動されるようになっている。前記各アーム10の先
端にはエアシリンダ12が下方へ延びるように固定され、
そのピストンロッド12aの先端には前記と同様に磁性体
製のボビンホルダ6を電磁石の作用により吸着保持する
ホルダ保持体13が装着されている。前記ホルダ保持体7,
13はそれぞれ同じ上下一対が常に対向する位置関係にあ
り、エアシリンダ5,12の作動によるホルダ保持体7,13の
昇降動と電磁石の励消磁により同じ1個のボビンホルダ
6の受け渡しを行うようになっている。
Above the thread fixing table 1, the other end of the central axis thread is gripped, and at the same time, the thread fixing table 8 as a thread support for fixing all three types of threads constituting the fabric is symmetrical with the thread fixing table 1. Is arranged so as to be able to move up and down and rotate integrally with the spline shaft 9. A support 11 having a large number of arms 10 extending radially like the support 4 is fitted to the spline shaft 9 so as to be integrally rotatable with the spline shaft 9 at a predetermined height position. Although the spline shafts 2 and 9 are completely separated, they are rotated in a predetermined direction and moved up and down in synchronization with each other. An air cylinder 12 is fixed to the tip of each arm 10 so as to extend downward,
A holder holder 13 is attached to the tip of the piston rod 12a for holding the bobbin holder 6 made of a magnetic material by the action of an electromagnet in the same manner as described above. The holder holder 7,
The same upper and lower pairs of 13 are always opposed to each other, so that the same one bobbin holder 6 can be delivered by raising and lowering the holder holders 7 and 13 by the operation of the air cylinders 5 and 12 and demagnetizing the electromagnet. Has become.

前記支持体4の中央上面には織成位置を規制するための
ガイドフレーム14が配設されている。ガイドフレーム14
の上端面とほぼ同じ高さ位置のボビンホルダ6の外周方
向には、周方向糸供給部15が配設されている。周方向糸
供給部15を構成する支持フレーム16はスプライン軸2,9
を中心とした放射方向に配設形成され、その外周側には
周方向糸(yθ)が巻かれた周方向糸ボビン17が着脱可
能に装着されている。又、支持フレーム16の内周側には
前記周方向糸ボビン17から繰出される周方向糸(yθ
を織成位置に導く糸ガイド18及び必要に応じて適当な糸
張力付与装置が設けられるようになっている。糸ガイド
18は耐磨耗性の材質で形成されている。
A guide frame 14 for restricting the weaving position is arranged on the central upper surface of the support body 4. Guide frame 14
A circumferential thread supply portion 15 is arranged in the outer peripheral direction of the bobbin holder 6 at a position substantially the same as the upper end surface of the bobbin holder 6. The support frame 16 that constitutes the circumferential thread supply unit 15 includes the spline shafts 2, 9
A circumferential thread bobbin 17 around which the circumferential thread ( ) is wound is detachably mounted on the outer peripheral side thereof. Further, on the inner peripheral side of the support frame 16, the circumferential yarn (y θ ) fed from the circumferential yarn bobbin 17 is provided.
A yarn guide 18 for guiding the yarn to the weaving position and an appropriate yarn tension applying device are provided if necessary. Thread guide
18 is made of a wear resistant material.

次に前記の装置による三次元織物の製織作用を説明す
る。
Next, the weaving action of the three-dimensional fabric by the above device will be described.

三次元織物の製織に先立って、まず、軸方向糸(z)が
両糸固定テーブル1,8の中心部間に張設され、各ボビン
ホルダ6に装着されたボビンBから組出された半径方向
糸(yrz)の一端が上側の糸固定テーブル8に中心から
多層状態をなすように固定される。これにより、第6図
に示すように半径方向糸(yrz)がスプライン軸2,9を中
心とした放射状に配置される。又、周方向糸ボビン17か
ら繰出された周方向糸(yθ)の一端が上側の糸固定テ
ーブル8に固定される。そして、各ボビンホルダ6がそ
れぞれ製織条件に対応して上側、下側のホルダ保持体7,
13に保持された状態から製織が開始される。
Prior to weaving a three-dimensional woven fabric, first, an axial thread (z) is stretched between the center portions of both thread fixing tables 1 and 8, and the radial direction is assembled from the bobbin B mounted on each bobbin holder 6. One end of the yarn (y rz ) is fixed to the upper yarn fixing table 8 from the center so as to form a multi-layered state. As a result, the radial threads (y rz ) are arranged radially around the spline shafts 2 and 9 as shown in FIG. Further, one end of the circumferential thread (y θ ) fed from the circumferential thread bobbin 17 is fixed to the upper thread fixing table 8. Then, each bobbin holder 6 corresponds to the weaving condition, and the upper and lower holder holders 7,
Weaving is started from the state of being held at 13.

第5図に示すように、ボビンホルダ6から繰出される半
径方向(yrz)は、ボビンホルダ6が上側のホルダ保持
体13に保持された上昇位置に配置された状態では周方向
糸ボビン17から繰出される周方向糸(yθ)より上方に
位置し、ボビンホルダ6が下側のホルダ保持体7に保持
された下降位置に配置された状態では図中二点鎖線で示
したように前記周方向糸(yθ)と交差する位置に配置
される。従って、スプライン軸2,9の回転に伴うホルダ
保持体7,13の公転時に、ボビンホルダ6が下降位置に配
置された状態で周方向糸供給部15と交錯する位置を通過
すると、半径方向糸(yrz)の織物側端部は周方向糸ボ
ビン17より繰出される周方向糸(yθ)により製織途中
の三次元織物の周面に軸方向に沿って延びる状態に固定
される。
As shown in FIG. 5, in the radial direction (y rz ) delivered from the bobbin holder 6, the bobbin holder 6 is delivered from the circumferential thread bobbin 17 in a raised position held by the upper holder holding body 13. The bobbin holder 6 is located above the circumferential thread (y θ ) and is in the lowered position where the bobbin holder 6 is held by the lower holder holding body 7, as shown by the two-dot chain line in the figure. It is arranged at a position intersecting with the yarn (y θ ). Therefore, when the holder holding bodies 7, 13 revolve with the rotation of the spline shafts 2, 9, when the bobbin holder 6 passes through the position intersecting with the circumferential yarn supplying section 15 in the lowered position, the radial yarn ( The fabric side end of (y rz ) is fixed by the circumferential yarn (y θ ) fed from the circumferential yarn bobbin 17 so as to extend along the axial direction on the circumferential surface of the three-dimensional fabric in the process of weaving.

第7図(a1),(a2)は第1〜4図に示した三次元織物
Fを製織し始める際の状態をそれぞれX−X断面、Y−
Y断面について示している。この状態から同図(b1),
(b2)に示すようにボビンB1に連なる半径方向糸
(yrz1)はボビンホルダ6が下降位置にあるホルダ保持
体7に保持されることによりガイドフレーム14の上端面
に近接するように伸張され、他のボビンB2,B3,B4,B5,B6
に連なる5本の半径方向糸(yrz2,yrz3,yrz4,yrz5,
yrz6)はそれぞれホルダ保持体13により糸固定テーブル
8に近接するように上昇位置に屈曲保持される。スプラ
イン軸2,9が3回転されると、周方向糸(yθ)の1層
目が両糸固定テーブル1,8の中心間に張設された軸方向
糸(z)の周囲に巻き付けられるとともに、下降位置に
配置されたボビンホルダ6に連なる半径方向糸(yrz1
が周方向糸(yθ)の内側に織り込まれ、第7図(c
1),(c2)に示すように軸方向糸(z)の周囲に周方
向糸(yθ)が3段に巻き付けられた状態となる。これ
により1層目の周方向糸(yθ)の内側で半径方向糸
(yrz1)は軸方向に圧着され、外側へ向かって折り曲げ
られた状態にあった他の5本の半径方向糸は、そのまま
拘束されない状態を保つ。
FIGS. 7 (a1) and (a2) show the state when weaving the three-dimensional woven fabric F shown in FIGS.
The Y-section is shown. From this state (b1),
As shown in (b2), the radial thread (y rz1 ) connected to the bobbin B 1 is extended so as to be close to the upper end surface of the guide frame 14 by the bobbin holder 6 being held by the holder holding body 7 in the lowered position. , Other bobbins B 2 ,, B 3 ,, B 4 , B 5 , B 6
5 radial threads (y rz2 , y rz3 , y rz4 , y rz5 ,
y rz6 ) are bent and held in the raised position by the holder holder 13 so as to be close to the thread fixing table 8. When the spline shafts 2, 9 are rotated three times, the first layer of the circumferential thread (y θ ) is wound around the axial thread (z) stretched between the centers of the two thread fixing tables 1, 8. Together with the bobbin holder 6 arranged in the lowered position, the radial thread (y rz1 )
Is woven inside the circumferential thread (y θ ), and
As shown in 1) and (c2), the circumferential yarn (y θ ) is wound around the axial yarn (z) in three stages. As a result, the radial thread (y rz1 ) is axially crimped inside the first layer circumferential thread (y θ ) and the other five radial threads that have been bent outward are , Keep unrestrained.

次に第7図(d1),(d2)に示すようにボビンB5,B6
上昇位置のホルダ保持体13から下降位置のホルダ保持体
7にそれぞれ移載され、各ボビンに連なる半径方向糸
(yrz5,yrz6)はガイドフレーム14上端面に近接する。
この状態でスプライン軸2,9が回転され、前記と同様に
2層目の周方向糸(yθ)が3段に巻き付けられると、
半径方向糸(yrz5,yrz6)は軸方向に圧着され、外側へ
向かって折り曲げられた状態にあった半径方向糸
(yrz2,yrz3,yrz4)はそのまま拘束されずに、第7図
(e1),(e2)に示す状態が得られる。次に第7図(f
1),(f2)に示すように、ボビンB3上記と同様に上昇
位置から下降位置に移載された後、スプライン軸2,9の
回転によって周方向糸(yθ)が巻き付けられ、第7図
(g1),(g2)の状態が得られ、第1段階の織成が完了
する。
Next, as shown in FIGS. 7 (d1) and (d2), the bobbins B 5 and B 6 are transferred from the holder holder 13 in the raised position to the holder holder 7 in the lowered position, respectively, and are connected to the bobbins in the radial direction. The threads (y rz5 , y rz6 ) are close to the upper end surface of the guide frame 14.
In this state, the spline shafts 2, 9 are rotated and the circumferential yarn ( ) of the second layer is wound in three stages as described above,
The radial threads (y rz5 , y rz6 ) are crimped in the axial direction, and the radial threads (y rz2 , y rz3 , y rz4 ) that were bent outward are not restrained as they are, The states shown in Figures (e1) and (e2) are obtained. Next, Fig. 7 (f
1) and (f2), the bobbin B 3 is transferred from the raised position to the lowered position in the same manner as above, and then the circumferential thread (y θ ) is wound by the rotation of the spline shafts 2 and 9, The states of Fig. 7 (g1) and (g2) are obtained, and the weaving of the first stage is completed.

次にスプライン軸2,9が上昇移動されて三次元織物Fが
所定量引上げられ、下降位置に配置されているボビン
B1,B3,B5,B6が上昇位置に移載され、一方、ボビンB2
下降位置に移載されて、第7図(h1),(h2)に示され
る半径方向糸の配置状態になった後に、周方向糸
(yθ)がスプライン軸2,9の回転によって巻き付けら
れ、ボビンB2に連なる半径方向糸(yrz2)は第7図(i
1)に示されるように織物の最外層から周方向糸
(yθ)の第1層の内側にまで配設される。次いで第7
図(j2)に示されるように、ボビンB5,B6が上昇位置か
ら下降位置に移載され、それぞれのボビンに連なる半径
方向糸(yrz5,yrz6)がガイドフレーム14へ近接し、ス
プライン軸2,9の回転とともに周方向糸(yθ)によっ
て内側へ圧着され、第7図(k1),(k2)の状態が得ら
れる。この場合第1段階の織成で周方向糸(yθ)の第
1層と第2層の間で軸方向に延びる状態にあった半径方
向糸(yrz5,yrz6)は共にそのまま軸方向に延長され
る。次に第7図(l2)に示すように、ボビンB4が上昇位
置から下降位置に移載され、スプライン軸2,9の回転に
よって周方向糸(yθ)が巻き付けられると第7図(m
1),(m2)に示したように、ボビンB4に連なる半径方
向糸(yrz4)は最外周位置から周方向糸(yθ)の第2
層と第3層の間に狭圧される形で短い半径方向部分と軸
方向部分とを形成し、第2段階の織成が完了する。
Next, the spline shafts 2, 9 are moved up to pull up the three-dimensional fabric F by a predetermined amount, and the bobbin arranged in the lowered position.
B 1 , B 3 , B 5 , B 6 are transferred to the raised position, while bobbin B 2 is transferred to the lowered position, and the radial threads of the radial threads shown in FIGS. 7 (h1) and (h2) are shown. After the arrangement state, the circumferential thread (y θ ) is wound by the rotation of the spline shafts 2 and 9, and the radial thread (y rz2 ) connected to the bobbin B 2 is shown in FIG.
As shown in 1), it is arranged from the outermost layer of the fabric to the inside of the first layer of the circumferential yarns (y θ ). Then the 7th
As shown in Fig. (J2), the bobbins B 5 and B 6 are transferred from the ascending position to the descending position, and the radial threads (y rz5 , y rz6 ) connected to the respective bobbins are close to the guide frame 14, As the spline shafts 2 and 9 rotate, they are crimped inward by the circumferential thread (y θ ) to obtain the states shown in FIGS. 7 (k1) and (k2). In this case, the radial yarns (y rz5 , y rz6 ) that were in the state of extending in the axial direction between the first layer and the second layer of the circumferential yarn (y θ ) in the first stage weaving are both in the axial direction as they are. Be extended to. Next, as shown in FIG. 7 (l2), when the bobbin B 4 is transferred from the raised position to the lowered position and the circumferential yarn (y θ ) is wound by the rotation of the spline shafts 2 and 9, FIG. m
As shown in 1) and (m2), the radial thread (y rz4 ) connected to the bobbin B 4 moves from the outermost position to the second thread of the circumferential thread (y θ ).
The short radial and axial sections are formed between the layers and the third layer in a constricted manner, completing the second stage weaving.

次に第7図(n1),(n2)に示すようにスプライン軸2,
9が上昇移動されて三次元織物Fが所定量引上げられ、
ボビンB1が下降位置へ、ボビンB2,B4,B5,B6が上昇位置
に移載され、スプライン軸2,9が回転されて周方向糸
(yθ)が巻き付けられ、ボビンB1に連なる半径方向糸
(yrz1)は三次元織物Fの最外周位置から内層に至る半
径方向に連続して軸方向に配列され、第7図(o1),
(o2)の糸配列状態が得られる。続いて第7図(p2)に
示すようにボビンB5,B6が下降位置に移載され、スプラ
イン軸2,9の回転によって周方向糸(yθ)が巻き付け
られ、ボビンB5,B6に連なる半径方向糸(yrz5,yrz6)は
引き続いて軸方向糸を形成する第7図(q1),(q2)の
糸配列状態が得られる。続いて第7図(r2)に示すよう
にボビンB3を下降位置に移載し、スプライン軸2,9の回
転によって周方向糸(yθ)が巻き付けられ、ボビンB3
に連なる半径方向糸(yrz3)は周方向糸(yθ)の第2
層と第3層の間に狭圧されて、短い半径方向部分と軸方
向部分とを形成し、第7図(s1),(s2)に示す糸配列
となり第3段階を完了する。以下、同様にして順次製織
が継続され、中心部に軸方向糸(z)を有する円柱状の
三次元織物Fが製織される。
Next, as shown in FIGS. 7 (n1) and (n2), the spline shaft 2,
9 is moved up and the three-dimensional fabric F is pulled up by a predetermined amount,
The bobbin B 1 is moved to the lowered position, the bobbins B 2 , B 4 , B 5 and B 6 are moved to the raised position, the spline shafts 2 and 9 are rotated and the circumferential thread (y θ ) is wound, and the bobbin B is moved. The radial yarns (y rz1 ) continuous with 1 are arranged in the axial direction continuously in the radial direction from the outermost peripheral position of the three-dimensional fabric F to the inner layer, and as shown in FIG. 7 (o1),
The yarn arrangement state of (o2) is obtained. Subsequently bobbin B 5, B 6 as shown in FIG. 7 (p2) and is transferred to the lowered position, the circumferential yarn by the rotation of the spline shaft 2,9 (y θ) is wound, the bobbin B 5, B The yarns in the radial direction (y rz5 , y rz6 ) connected to 6 continuously form the axial yarn, and the yarn arrangement states of (q1) and (q2) of FIGS. 7A and 7B are obtained. Then the bobbin B 3 as shown in FIG. 7 (r2) was transferred to the lowered position, the circumferential yarn by the rotation of the spline shaft 2,9 (y θ) is wound, the bobbin B 3
The radial thread (y rz3 ) connected to the second thread is the second thread of the circumferential thread (y θ ).
Narrow pressure is applied between the layers and the third layer to form short radial and axial portions, resulting in the yarn arrangement shown in FIGS. 7 (s1) and (s2), completing the third stage. After that, weaving is sequentially continued in the same manner, and the cylindrical three-dimensional woven fabric F having the axial thread (z) in the center is woven.

この製織方向で得られた三次元織物の断面が第1〜4図
に示されている。この製織方法では特定のボビンホルダ
6がその公転時に常に下降位置に配置された状態に保持
されるため、該ボビンホルダ6から繰出される半径方向
糸(yrz5,yrz6)は、常に軸線方向に沿って延びるよう
に織り込まれ、製織後は三次元織物Fの軸方向糸(z)
となる。又、その他の半径方向糸(yrz)は周方向糸
(yθ)の1層目の内側と3層目の外側との間で交互に
折り返されるものと、2層目の内側と3層目の外側との
間で交互に折り返されるものと、3層目の内側と外側と
の間で交互に折り返されるものとの3種類が規則的に繰
り返される状態で織り込まれる。
The cross section of the three-dimensional fabric obtained in this weaving direction is shown in FIGS. In this weaving method, the specific bobbin holder 6 is always kept in the lowered position at the time of its revolution, so that the radial threads (y rz5 , y rz6 ) fed from the bobbin holder 6 are always along the axial direction. Woven so as to extend, and after weaving, the axial thread (z) of the three-dimensional fabric F
Becomes The other radial threads (y rz ) are alternately folded back between the inner side of the first layer and the outer side of the third layer of the circumferential thread (y θ ), and the inner side of the second layer and the third layer Three types, one that is alternately folded back to the outside of the eye and one that is alternately folded back between the inner side and the outer side of the third layer, are woven in a state in which they are regularly repeated.

[実施例2] 次に第2実施例を第8〜10図に従って説明する。この実
施例の三次元織物Fはその中心部に軸方向糸(z)が存
在しない点と、全ての半径方向糸(yrz)が3層の周方
向糸(yθ)の最内層の内側と最外層の外側の間で交互
に折り返されている点とが前記実施例の三次元織物Fと
大きく異なっている。このような構造では隣接する半径
方向糸(yrz)の間隔が三次元織物Fの外側ほどが拡が
るので、各半径方向糸(yrz)の間に織り込まれる軸方
向糸(z)の本数が外側ほど多くなっている。
[Second Embodiment] Next, a second embodiment will be described with reference to FIGS. In the three-dimensional woven fabric F of this embodiment, there is no axial thread (z) at the center, and all the radial threads (y rz ) are inside the innermost layer of the three circumferential threads (y θ ). And the point of being alternately folded back between the outermost layer and the outermost layer are largely different from the three-dimensional fabric F of the above-mentioned embodiment. In such a structure, the distance between the adjacent radial threads (y rz ) becomes wider toward the outside of the three-dimensional fabric F, so that the number of axial threads (z) woven between the radial threads (y rz ) is It is more outside.

この三次元織物Fを製織する場合には、前記実施例と同
様に半径方向糸(yrz)を準備するとともに、糸固定テ
ーブル1,8の中心部間に軸方向糸(z)の代わりに円柱
状あるいは円筒状の芯金を設置した状態で製織を行う。
そして、ボビンホルダ6の昇降動による半径方向糸(y
rz)の開口状態が規則的に変更され、周方向糸(yθ
の1層目と2層目の間に織り込まれて軸方向糸(z)と
なる半径方向糸(yrz)が、周方向糸(yθ)の最内層
の内側と最外層の外側の間で交互に折り返される状態に
織り込まれる半径方向糸(yrz)と交互に配置され、周
方向糸(yθ)の2層目と3層目の間に織り込まれて軸
方向糸(z)となる半径方向糸(yrz)が、周方向糸
(yθ)の最内層の内側と最外層の外側の間で交互に折
り返される状態に織り込まれる隣接する半径方向糸(y
rz)の間に2本ずつ配置されるように周方向糸(yθ
の巻き付けが行われる。
When weaving this three-dimensional woven fabric F, radial threads (y rz ) are prepared in the same manner as in the above-mentioned embodiment, and instead of the axial threads (z) between the central portions of the thread fixing tables 1 and 8. Weaving is performed with a cylindrical or cylindrical cored bar installed.
Then, the radial thread (y
rz ) open state is changed regularly, circumferential thread (y θ )
Between the innermost layer and the outermost layer of the circumferential thread (y θ ) is the radial thread (y rz ) that is woven between the first and second layers to become the axial thread (z). Are arranged alternately with the radial threads (y rz ) that are woven in such a manner that they are folded back alternately, and are woven between the second and third layers of the circumferential threads (y θ ) to form the axial threads (z). The adjacent radial threads (y rz ) are woven in such a manner that the radial threads (y rz ) are alternately folded back between the innermost layer and the outermost layer of the circumferential thread (y θ ).
rz ) so that two yarns are arranged between them in the circumferential direction ( )
Is wrapped around.

なお、本発明は前記両実施例に限定されるものではな
く、例えば、各半径方向糸(yrz)を段階状に周方向糸
(yθ)の各層、各段間で屈曲するように配置したり、
第1実施例と同様に半径方向糸(yrz)が周方向糸(y
θ)の1層目の内側と3層目の外側との間で交互に折り
返されるものと、2層目の内側と3層目の外側との間で
交互に折り返されるものと、3層目の内側と外側との間
で交互に折り返されるものとの3種類が規則的に繰り返
される状態で織り込まれる構造の三次元織物Fにおい
て、各半径方向糸(yrz)の折り返し位置を軸方向に1
段ずつずらして第11図に示すように、周方向糸(yθ
を軸方向に対して半径方向糸(yrz)と交互に配置する
ようにしてもよい。又、軸方向糸(z)と半径方向糸
(yrz)と間に巻き付けられる周方向糸(yθ)の層数
を織物の軸方向に変化させることにより、第12図に示す
ように軸方向に沿ってその太さが変化する三次元織物を
製織することも可能である。又、糸固定テーブル1,8の
中心間に軸方向糸(z)を楕円柱状に張設した状態で製
織することにより楕円柱状の三次元織物が製造でき、軸
方向糸(z)の代わりに楕円筒の芯金を固定して製織し
た後芯金を取り外すことにより楕円筒状の三次元織物の
製造が可能となる。又、ホルダ保持体7,13の両者を昇降
動可能に構成する代わりに一方のみを昇降動可能に構成
したり、周方向糸(yθ)を巻き付けるのに支持体4,11
側を回転させる代わりに周方向糸供給部15側を糸固定テ
ーブル1,8を中心として公転させてもよい。さらには、
周方向糸供給部15を複数設けても、又、周方向糸
(yθ)の糸端を軸方向糸(z)間に挾持させるなど任
意の手段で固定してもよい。
The present invention is not limited to the above-mentioned embodiments, and for example, each radial thread (y rz ) is arranged in a stepwise manner so as to bend between each layer of the circumferential thread (y θ ) and between each step. Or
As in the first embodiment, the radial thread (y rz ) is the circumferential thread (y rz ).
θ ), which is alternately folded back between the inner side of the first layer and the outer side of the third layer, which is alternately folded back between the inner side of the second layer and the outer side of the third layer, and the third layer In the three-dimensional woven fabric F having a structure in which three kinds, that is, the one that is alternately folded back between the inner side and the outer side, are woven in a state of being regularly repeated, the folding position of each radial thread (y rz ) is set in the axial direction. 1
As shown in Fig. 11, the yarns in the circumferential direction (y θ ) are shifted by steps.
May be arranged alternately with radial threads (y rz ) with respect to the axial direction. Further, by changing the number of layers of the circumferential yarn (y θ ) wound around the axial yarn (z) and the radial yarn (y rz ) in the axial direction of the fabric, as shown in FIG. It is also possible to weave a three-dimensional fabric whose thickness changes along the direction. Also, by weaving the axial fixing thread (z) between the centers of the thread fixing tables 1 and 8 in an elliptic cylindrical shape, an elliptic cylindrical three-dimensional woven fabric can be manufactured. It is possible to manufacture an elliptic cylindrical three-dimensional woven fabric by fixing the core metal of the elliptic cylinder and weaving it and then removing the core metal. Also, instead of both holder holders 7 and 13 being able to move up and down, only one of them can be moved up and down, or support bodies 4 and 11 are used for winding the circumferential thread (y θ ).
Instead of rotating the side, the circumferential yarn supplying section 15 side may be revolved around the yarn fixing tables 1 and 8. Furthermore,
A plurality of circumferential thread supply units 15 may be provided, or the thread ends of the circumferential thread (y θ ) may be fixed by any means such as being sandwiched between the axial threads (z).

[発明の効果] 以上詳述したように本発明の三次元織物は3種類の糸群
で構成され、そのうち織物の周方向に沿って多層に巻装
された周方向糸(yθ)の任意の層間を周方向糸
(yθ)と直交する状態で周方向糸(yθ)のみを巻き
込むように軸方向及び放射方向に連続して蛇行状に挿入
された多数の半径方向糸(yrz)が存在するため、半径
方向糸(yrz)の周方向糸(yθ)に対する挿入位置及
び折返し位置を変更することにより外周部においても半
径方向の糸密度を内周部と同様な密度とすることが可能
となるとともに、3種類の糸の材質あるいは織物形状も
種々変更可能となる。
[Effects of the Invention] As described in detail above, the three-dimensional fabric of the present invention is composed of three types of yarn groups, of which any of the circumferential yarns ( ) wound in multiple layers along the circumferential direction of the fabric. a circumferential thread layers (y theta) orthogonal to the circumferential direction yarns in a state (y theta) number of radial yarns inserted only continuously in the axial direction and the radial direction so as involving meanders (y rz) Since the radial direction yarn (y rz ) is inserted into the circumferential direction yarn (y θ ) and the turning position is changed, the radial direction yarn density in the outer peripheral portion is the same as that in the inner peripheral portion. In addition to the above, it is possible to change the materials of the three types of threads or the shape of the fabric in various ways.

又、本発明の三次元織物では、カンヌキ糸を使用するこ
となく、軸方向糸(z)と周方向糸(yθ)の締め付け
を半径方向糸(yrz)のみで行い、かつ半径方向糸
(yrz)が周方向糸(yθ)のみを巻き込むように軸方
向及び放射方向に連続して蛇行状態に挿入されているの
で、連続して迅速に自動生産することができる。
Further, in the three-dimensional woven fabric of the present invention, the axial thread (z) and the circumferential thread (y θ ) are tightened only with the radial thread (y rz ) without using the Kannuki thread, and the radial thread (y rz ) is used. Since (y rz ) is continuously inserted in the meandering state in the axial direction and the radial direction so that only the circumferential yarn (y θ ) is wound, continuous and rapid automatic production is possible.

又、第2請求項に記載の製造方法では、ロッドや糸案内
管等の治具を使用することなく軸方向糸(z)、半径方
向糸(yrz)及び周方向糸(yθ)の3種類の糸が連続
的に軸方向、放射方向及び周方向に挿入されるので、生
産性が向上するとともに自動化が容易となる。又、半径
方向糸(yrz)の半径方向での折り返し位置を所望の位
置で変更することにより、半径方向糸(yrz)の蛇行状
態及び半径方向成分の糸間に配置される周方向糸
(yθ)の段数を容易に変更でき多様な織成構造の三次
元織物の製織が可能となり、多様な材料設計に対応でき
る。さらに、同一段数における周方向糸(yθ)の層数
を変更することにより、軸方向に径が変化する三次元織
物の製造も可能となり、三次元織物の使用用途が広くな
る。これらの織物は樹脂あるいは無機物と共に複合材の
構成要素として使用できるばかりでなく、多層に構成さ
れた繊維構造を利用して過材などの用途に織物そのも
のとして使用することもできる。
Further, in the manufacturing method according to the second aspect, the axial thread (z), the radial thread (y rz ) and the circumferential thread (y θ ) can be produced without using a jig such as a rod or a thread guide tube. Since the three kinds of yarns are continuously inserted in the axial direction, the radial direction and the circumferential direction, the productivity is improved and the automation is facilitated. Further, by changing the folding position in the radial direction of the radial thread (y rz ) to a desired position, the meandering state of the radial thread (y rz ) and the circumferential thread arranged between the threads of the radial component It is possible to easily change the number of steps of (y θ ) and to weave three-dimensional woven fabrics having various weaving structures, and to cope with various material designs. Furthermore, by changing the number of layers of the circumferential yarns (y θ ) in the same number of stages, it becomes possible to manufacture a three-dimensional woven fabric whose diameter changes in the axial direction, and the usage of the three-dimensional woven fabric is widened. These woven fabrics can be used not only as a constituent element of a composite material together with a resin or an inorganic substance, but also as a woven fabric itself for applications such as excess material by utilizing a fiber structure constituted in multiple layers.

【図面の簡単な説明】[Brief description of drawings]

第1〜7図は本発明を具体化した一実施例を示すもので
あって、第1図は三次元織物の断面図、第2図は第1図
のX−X線断面図、第3図は第1図のY−Y線断面図、
第4図は第1図のZ−Z線断面図(いずれも片側のみ図
示)、第5図は三次元織機の一部破断概略正面図、第6
図は第5図のA−A線断面図、第7図(a1)〜(s1)は
第1図のX−X線断面に対応した製織作用を示す概略
図、第7図(a2)〜(s2)は第1図のY−Y線断面に対
応した製織作用を示す概略図、第8図は第2実施例の三
次元織物の断面図、第9図は第8図のP−P線断面図、
第10図は第8図のQ−Q線断面図、第11,12図は変更例
の三次元織物の断面図、第13図は従来の織成方法を示す
概略図、第14図は別の従来の織成方法を示す平面図、第
15図は同じくその部分断面図である。 糸固定テーブル1、ボビンホルダ6、ホルダ支持体7,1
3、糸支持体としての糸固定テーブル8、周方向糸供給
部15、周方向糸ボビン17、ボビンB、軸方向糸z、半径
方向糸yrz、周方向糸yθ、三次元織物F。
1 to 7 show one embodiment embodying the present invention. FIG. 1 is a sectional view of a three-dimensional fabric, FIG. 2 is a sectional view taken along line XX of FIG. 1, and FIG. The figure is a cross-sectional view taken along the line YY of FIG.
FIG. 4 is a sectional view taken along line ZZ in FIG. 1 (both are shown on one side only), and FIG. 5 is a partially cutaway schematic front view of a three-dimensional loom, and FIG.
The figure is a sectional view taken along the line AA in FIG. 5, and FIGS. 7 (a1) to (s1) are schematic diagrams showing the weaving action corresponding to the section taken along the line XX in FIG. 1, and FIG. 7 (a2). (S2) is a schematic view showing the weaving action corresponding to the section taken along the line YY of FIG. 1, FIG. 8 is a sectional view of the three-dimensional fabric of the second embodiment, and FIG. 9 is PP of FIG. Line cross section,
FIG. 10 is a sectional view taken along the line Q-Q in FIG. 8, FIGS. 11 and 12 are sectional views of a modified three-dimensional fabric, FIG. 13 is a schematic diagram showing a conventional weaving method, and FIG. 14 is another. Plan view showing the conventional weaving method of
FIG. 15 is a partial sectional view of the same. Thread fixing table 1, bobbin holder 6, holder support 7,1
3, a yarn fixing table 8 as a yarn support, a circumferential yarn supplying section 15, a circumferential yarn bobbin 17, a bobbin B, an axial yarn z, a radial yarn y rz , a circumferential yarn y θ , and a three-dimensional fabric F.

フロントページの続き (56)参考文献 特開 昭61−207657(JP,A) 特開 昭60−194145(JP,A) 特開 平2−229241(JP,A)Continuation of front page (56) References JP-A 61-207657 (JP, A) JP-A 60-194145 (JP, A) JP-A 2-229241 (JP, A)

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】中心部から放射方向に多層状態で配列され
軸方向に沿って延びる多数の軸方向糸(z)と、軸方向
糸(z)の層間にその周方向に沿って挿入された周方向
糸(yθ)と、軸を含む断面内において周方向糸
(yθ)の任意の層間を周方向糸(yθ)と直交する状
態で周方向糸(yθ)のみを巻き込むように軸方向及び
放射方向に連続して蛇行状態に挿入された多数の半径方
向糸(yrz)とから構成された三次元織物。
1. A large number of axial threads (z) arranged in a multilayer state in a radial direction from a central portion and extending along the axial direction, and inserted between layers of the axial threads (z) along the circumferential direction thereof. the circumferential yarn (y theta), any interlayer circumferential direction yarns (y theta) the circumferential yarn in a state that is orthogonal to the circumferential direction yarns in the cross section including the axis (y θ) (y θ) so as to involve only the A three-dimensional fabric composed of a plurality of radial threads (y rz ) inserted in a meandering state continuously in the axial and radial directions.
【請求項2】織物の中心部に軸方向に沿って延びる軸方
向糸(z)を2つの糸支持体間に張設し、残りの多数の
軸方向糸(z)及び半径方向糸(yrz)の端部を所定の
中心から多層状態をなすように糸支持体に固定した状態
で放射状に配置し、周方向糸(yθ)の端部を織物中心
部近傍に固定し、各層を形成する軸方向糸(z)と半径
方向糸(yrz)の外側から該層を中心部に圧着するよう
に周方向糸(yθ)を巻き付けて各層の一つを形成し、
各層ごとに該当する軸方向糸(z)と半径方向糸
(yrz)とを放射状位置を保ちながら軸方向に移動させ
ることにより開口位置を変更して周方向糸(yθ)を巻
き付け、半径方向糸(yrz)が軸方向に沿って所定長さ
配置されたのち軸方向糸(z)と直交する方向に折り曲
げられ開口位置の選定により一部は周方向糸(yθ)の
任意の層間で再び軸方向糸(z)に沿って延びるように
直線状に配置され、残部が周方向糸(yθ)の外側から
の巻き付けを受けずに半径方向に配置されて蛇行状態で
織り込まれるように半径方向糸(yrz)の開口位置を変
更して周方向糸(yθ)を巻き付ける三次元織物の製造
方法。
2. An axial thread (z) extending in the axial direction in the center of the fabric is stretched between two thread supports, and a large number of remaining axial threads (z) and radial threads (y). rz ) are arranged radially from the predetermined center so as to form a multi-layered state on the yarn support, and the ends of the circumferential yarn (y θ ) are fixed near the center of the fabric, and each layer is One of the layers is formed by winding the circumferential thread (y θ ) so as to press the layer from the outside of the axial thread (z) and the radial thread (y rz ) to be formed in the center part.
For each layer, the corresponding axial thread (z) and radial thread (y rz ) are moved in the axial direction while maintaining the radial position, thereby changing the opening position and winding the circumferential thread (y θ ) The direction thread (y rz ) is arranged along the axial direction for a predetermined length and then bent in a direction orthogonal to the axial thread (z), and a part of the circumferential thread (y θ ) is selected by selecting the opening position. The layers are arranged linearly so as to extend again along the axial thread (z), and the remaining portion is arranged in the radial direction without being wound from the outside of the circumferential thread (y θ ) and woven in a meandering state. A method for producing a three-dimensional fabric in which the circumferential yarn (y θ ) is wound by changing the opening position of the radial yarn (y rz ).
JP1040479A 1989-02-20 1989-02-20 Three-dimensional fabric and manufacturing method thereof Expired - Lifetime JPH07111017B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP1040479A JPH07111017B2 (en) 1989-02-20 1989-02-20 Three-dimensional fabric and manufacturing method thereof
FR9002048A FR2643657B1 (en) 1989-02-20 1990-02-20 THREE-DIMENSIONAL FABRIC AND METHOD FOR THE PRODUCTION THEREOF
US07/482,345 US5091246A (en) 1989-02-20 1990-02-20 Three dimensional fabric and method for making the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1040479A JPH07111017B2 (en) 1989-02-20 1989-02-20 Three-dimensional fabric and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH02221440A JPH02221440A (en) 1990-09-04
JPH07111017B2 true JPH07111017B2 (en) 1995-11-29

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Country Link
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Publication number Priority date Publication date Assignee Title
US7842378B2 (en) 2004-01-06 2010-11-30 Kabushiki Kaisha Toyota Jidoshokki Energy absorber and method for manufacturing the same
JP6166964B2 (en) * 2012-07-04 2017-07-19 有限会社野間口事務所 Method for producing tangible body composed of fibers

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* Cited by examiner, † Cited by third party
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JPS60194145A (en) * 1984-03-13 1985-10-02 敷島カンバス株式会社 Fiber structure for reinforcing structural material
JPS61207657A (en) * 1985-03-06 1986-09-16 敷島カンバス株式会社 Composite reinforced fiber structure

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