JPH07109374A - Pre-expanded colored styrene resin bead - Google Patents

Pre-expanded colored styrene resin bead

Info

Publication number
JPH07109374A
JPH07109374A JP5254557A JP25455793A JPH07109374A JP H07109374 A JPH07109374 A JP H07109374A JP 5254557 A JP5254557 A JP 5254557A JP 25455793 A JP25455793 A JP 25455793A JP H07109374 A JPH07109374 A JP H07109374A
Authority
JP
Japan
Prior art keywords
colored
styrene resin
expanded particles
black
expanded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5254557A
Other languages
Japanese (ja)
Other versions
JP2999352B2 (en
Inventor
Masatoshi Yamashita
昌利 山下
Shizuka Horino
静 堀野
Masao Ijiri
正雄 井尻
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP5254557A priority Critical patent/JP2999352B2/en
Publication of JPH07109374A publication Critical patent/JPH07109374A/en
Application granted granted Critical
Publication of JP2999352B2 publication Critical patent/JP2999352B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To obtain a pre-expanded and uniformly colored styrene resin bead providing an expansion molded article having excellent appearance by pre- expanding a colored expandable styrene resin bead produced by an extrusion granulation method and breaking the fine bubbles on the cut surface. CONSTITUTION:A styrene resin, a colorant and a foaming agent are melted and kneaded in an extruder and the produced molten resin composition is extruded with an extruder, cooled and pelletized by cutting the strand to obtain colored expandable styrene resin beads. The pre-expanded colored bead is produced by pre-expanding the expandable styrene resin bead and breaking at least a half of fine bubbles existing on the cut surface of the bead and having diameter of <200mum. The pre-expanded bead is preferably produced by coating the surface of the pelletized colored expandable styrene resin bead with a surface foam breaker and pre-expanding the bead with a heating medium such as steam using a pre-expansion apparatus. The surface foam breaker is preferably hardened soybean oil or liquid paraffin.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は着色スチレン系樹脂予備
発泡粒子に関し、更に詳細には実質的に均一に着色した
着色スチレン系樹脂予備発泡粒子に関するものである。
そして、この着色スチレン系樹脂予備発泡粒子は、良好
な外観を有する着色したスチレン系樹脂発泡成形体の製
造に適するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to colored styrenic resin pre-expanded particles, and more particularly to colored styrenic resin pre-expanded particles which are substantially uniformly colored.
The colored styrenic resin pre-expanded particles are suitable for producing a colored styrenic resin foam-molded article having a good appearance.

【0002】[0002]

【従来の技術】発泡性スチレン系樹脂粒子の予備発泡粒
子を型内発泡成形して得られた発泡成形体は、断熱性、
緩衝性に優れ、且つ軽量であることから、断熱材、容
器、及び緩衝包装材等に広く利用されている。これらの
発泡成形体は、商品価値を高めるために着色することが
多い。この場合、発泡成形体が内部まで均一に着色され
ていると、成形体をスライス或いは一部裁断して使用す
ることもできて有利である。内部まで着色されたスチレ
ン系樹脂発泡成形体は、着色された発泡性スチレン系樹
脂粒子を水蒸気等の加熱媒体により予備発泡させて着色
予備発泡粒子を得、この予備発泡粒子を、型内発泡成形
することにより製造することができる。
2. Description of the Related Art A foam molded article obtained by in-mold foam molding of pre-expanded styrenic resin particles has a heat insulating property,
Since it is excellent in cushioning property and lightweight, it is widely used as a heat insulating material, a container, a cushioning packaging material and the like. These foamed molded products are often colored in order to enhance their commercial value. In this case, if the foamed molded product is evenly colored to the inside, it is advantageous that the molded product can be sliced or partially cut before use. Styrene-based resin foam-molded body colored to the inside is obtained by pre-foaming colored expandable styrene-based resin particles with a heating medium such as steam to obtain colored pre-expanded particles. It can be manufactured by

【0003】従来より、上記の着色発泡性スチレン系樹
脂粒子の製造方法としては、以下の方法が知られてい
る。 スチレン単量体を水性媒体中で懸濁重合する際に、ス
チレン単量体中に染料または顔料を溶解又は分散させて
添加し、その重合中もしくは重合後に発泡剤を含浸する
方法。 スチレン系樹脂粒子に水性媒体中で発泡剤を含浸する
際に、同時に染料を含浸させる方法。 押出機を用いて予め顔料や染料等を練り込んだ着色ペ
レットを作って、これを水性媒体中に分散させ、発泡剤
を含浸する方法。 押出機を用いて樹脂に顔料や染料を練り込むと同時に
発泡剤を添加し、金型先端よりストランド状に押出し
て、これを樹脂が発泡しない温度まで冷却し、ペレタイ
ザーで切断して着色ペレットを得る方法。
Conventionally, the following methods have been known as a method for producing the colored expandable styrenic resin particles. A method in which a dye or a pigment is dissolved or dispersed in a styrene monomer when the styrene monomer is suspension-polymerized in an aqueous medium, and the foaming agent is impregnated during or after the polymerization. A method of impregnating a styrene resin particle with a dye at the same time when impregnating a foaming agent in an aqueous medium. A method of preparing colored pellets in which pigments, dyes, etc. are kneaded in advance using an extruder, dispersing the pellets in an aqueous medium, and impregnating a foaming agent. At the same time as kneading pigments and dyes into the resin using an extruder, add a foaming agent, extrude in a strand form from the tip of the mold, cool this to a temperature at which the resin does not foam, and cut with a pelletizer to form colored pellets. How to get.

【0004】ここで着色した発泡成形体の耐候性を考慮
すると、着色剤としては染料よりも顔料を使用する方が
極めて有利である。この様な観点から見ると、の方法
では顔料を使用できず、の方法も一定量以上の顔料を
樹脂粒子中に均一に含有させることは極めて困難であ
る。そこで、顔料を使用した着色発泡性スチレン系樹脂
発泡粒子の製造方法としては、又はの方法を用いる
ことになる。
Considering the weather resistance of the colored foamed molded article, it is extremely advantageous to use a pigment as a colorant rather than a dye. From this point of view, the method cannot use a pigment, and the method also makes it extremely difficult to uniformly contain a certain amount or more of the pigment in the resin particles. Therefore, as a method of producing colored expandable styrenic resin expanded particles using a pigment, the method of or is used.

【0005】ところが、押出機により着色スチレン系樹
脂粒子を作成した後で、該着色樹脂粒子を水性媒体中に
分散させて発泡剤を含浸するというの方法は、製造工
程が複雑になるため経済的に不利である。また発泡剤含
浸後の着色発泡性スチレン系樹脂粒子を脱水乾燥する
と、樹脂粒子の表面が急激に密化する、いわゆる白化現
象が起こるため、発泡成形性が悪化すると同時に、得ら
れた着色した発泡成形体表面の白色度が増大して色が希
薄になり、発泡成形体の商品価値が著しく低下してしま
うという極めて大きな欠点を有していた。
However, the method of preparing colored styrenic resin particles by an extruder and then dispersing the colored resin particles in an aqueous medium and impregnating the foaming agent is economical because the manufacturing process is complicated. Is disadvantageous to Further, when the colored expandable styrenic resin particles after impregnated with the foaming agent are dehydrated and dried, the surface of the resin particles is rapidly densified, so-called whitening phenomenon occurs. It has a very big defect that the whiteness of the surface of the molded product is increased and the color is diluted, and the commercial value of the foamed molded product is significantly reduced.

【0006】この欠点を解決するために、の方法で得
られた着色発泡性スチレン系樹脂粒子に対して、脱水乾
燥を行わず樹脂粒子表面に多量の付着水分を残した状態
で発泡直前まで保管しておく方法が提案されている(特
公平5−11133号公報)。この方法によれば前述の
問題点はほぼ解消されるが、しかし樹脂粒子表面に多量
の水分が付着しているために、樹脂粒子の流動性が悪
く、例えば予備発泡機の原料投入ホッパーに、特殊な振
動装置を装着する必要があるなど、予備発泡時の取り扱
いが難しいという欠点を抱えていた。
In order to solve this drawback, the colored expandable styrenic resin particles obtained by the above method are not dehydrated and dried, and are stored until a large amount of attached water remains on the surface of the resin particles until just before foaming. There is a method proposed (Japanese Patent Publication No. 5-11133). According to this method, the above problems are almost solved, but since a large amount of water is attached to the surface of the resin particles, the fluidity of the resin particles is poor, for example, in the raw material feeding hopper of the prefoaming machine, It had the drawback of being difficult to handle during pre-foaming, such as the need to install a special vibration device.

【0007】これに引き替えの押出造粒方式により得
られた着色発泡性樹脂粒子の場合には、で見られるよ
うな、乾燥による樹脂粒子表面の白化現象は起こらな
い。したがって、取り扱いの容易な乾燥した状態で着色
した発泡性スチレン系樹脂粒子を提供することができ
る。またのような発泡剤を含浸するための耐圧容器も
必要とせず、押出機のみで樹脂に発泡性能を付与できる
ため、工業生産上も有利な方法である。しかし、この方
法で製造した着色発泡性スチレン系樹脂粒子を予備発泡
し、この予備発泡粒子を用いて型内発泡成形すると、得
られた着色した発泡成形体の表面に、まだら状の色ムラ
が発生し、その商品価値を損ねるという重大な問題があ
った。
In the case of the colored expandable resin particles obtained by the extruding granulation method, the whitening phenomenon on the surface of the resin particles due to the drying, which is seen in, does not occur. Therefore, it is possible to provide the expandable styrenic resin particles colored in a dry state that are easy to handle. Moreover, since a pressure resistant container for impregnating the foaming agent as described above is not required and the resin can be imparted with foaming performance only by the extruder, it is an advantageous method in industrial production. However, when the colored expandable styrenic resin particles produced by this method are pre-expanded and the in-mold expansion molding is performed using the pre-expanded particles, the surface of the obtained colored expanded molded article has mottled color unevenness. There was a serious problem that it occurred and damaged the commercial value.

【0008】[0008]

【発明が解決しようとする課題】本発明者等は、上記
の押出造粒方式で得た着色発泡性樹脂粒子を用いて製造
したスチレン系樹脂発泡成形体の表面に発生する色ムラ
の原因について鋭意研究を行った結果、この色ムラが、
押出機から押出された樹脂をペレタイザーで切断して造
粒する際に発生することを見い出した。
DISCLOSURE OF THE INVENTION The inventors of the present invention are responsible for the cause of color unevenness occurring on the surface of a styrenic resin foam molded article produced using the colored expandable resin particles obtained by the above extrusion granulation method. As a result of earnest research, this color unevenness
It was found that the resin extruded from the extruder was cut by a pelletizer and granulated.

【0009】すなわち、押出造粒方式では押出機内で樹
脂に発泡剤を圧入して、金型先端よりストランド状に押
出し、この発泡剤を含有する樹脂が発泡する前に冷却
し、ペレタイザーで切断し、ペレット化することにより
着色発泡性樹脂粒子を得るものである。この切断工程に
おいて、押出されたストランド樹脂の切断面が、ペレタ
イザーの切断刃により剪断応力を受けるため、この応力
によりペレット状樹脂粒子の切断面部分に内封される発
泡剤のみが微細に分散されてしまう。
That is, in the extrusion granulation method, a foaming agent is pressed into the resin in the extruder, extruded in a strand form from the tip of the mold, cooled before the resin containing the foaming agent foams, and cut with a pelletizer. Then, the colored expandable resin particles are obtained by pelletizing. In this cutting step, the cut surface of the extruded strand resin is subjected to shear stress by the cutting blade of the pelletizer, so that only the foaming agent encapsulated in the cut surface portion of the pellet-shaped resin particles is finely dispersed by this stress. Will end up.

【0010】このため、かかる着色発泡性樹脂粒子を蒸
気等の加熱媒体で予備発泡して得られる着色予備発泡粒
子は、発泡剤が微細に分散された切断面表面の気泡サイ
ズが、周側面部に比較して微細なものとなる。例えば嵩
倍率40倍に発泡した予備発泡粒子の平均気泡径は、周
側面部では300μm以上であるのに対して、切断面部
表面層では10〜100μmと細かくなっている。この
着色予備発泡粒子の外観を観察すると、細かな気泡を有
する切断面部は、気泡の大きな周側面部よりも色が薄
く、また気泡が微細なため、“てかてか”した光沢を呈
している。
Therefore, in the colored pre-expanded particles obtained by pre-expanding the colored expandable resin particles with a heating medium such as steam, the bubble size of the cut surface in which the foaming agent is finely dispersed is the peripheral side surface portion. It will be fine compared to. For example, the average cell diameter of the pre-expanded particles expanded to have a bulk ratio of 40 times is 300 μm or more in the peripheral side surface portion, whereas it is as fine as 10 to 100 μm in the cut surface portion surface layer. When the appearance of the colored pre-expanded particles is observed, the cut surface portion having fine bubbles has a lighter color than the peripheral side surface portion having large bubbles, and the bubbles are fine, so that the cut surface portion has a luster gloss.

【0011】かかる予備発泡粒子は、型内発泡成形に際
して、その周側面部と切断面部とが金型の内壁面にラン
ダムに当接した状態で成形型内に充填される。したがっ
て、得られる着色した発泡成形体の表面は、着色予備発
泡粒子の周側面部と切断面部とがランダムに混在した状
態となっており、周側面部が出ている部分は気泡が大き
く粗いために色が濃く鮮明に見え、切断面部が出ている
部分は気泡が微細なために色が薄く白色を帯びて見え
る。その結果、着色した発泡成形体の表面は、全体とし
て”まだら模様”の色ムラが現出し、発泡成形体の商品
価値を著しく低下させることとなる。
During the in-mold foam molding, the pre-expanded particles are filled in the molding die in a state where the peripheral side surface portion and the cut surface portion are in random contact with the inner wall surface of the die. Therefore, the surface of the obtained colored foamed molded article is in a state in which the peripheral side surface portion and the cut surface portion of the colored pre-expanded particles are randomly mixed, and the portion where the peripheral side surface portion is exposed has large and coarse bubbles. The color is deep and vivid, and the part where the cut surface part is visible has a light color due to the fine air bubbles. As a result, on the surface of the colored foamed molded product, "mottled pattern" color unevenness appears as a whole, and the commercial value of the foamed molded product is significantly reduced.

【0012】そこで本発明は、かかる従来技術の問題点
を解消し、工業生産上有利な押出造粒方式の着色発泡性
スチレン系樹脂粒子を用いて、実質的に色ムラのない均
一に着色した、良好な外観を有する着色したスチレン系
樹脂発泡成形体の製造に適する着色スチレン系樹脂予備
発泡粒子を提供することを目的とするものである。
In view of the above, the present invention solves the problems of the prior art and uses the extrusion-granulating colored expandable styrenic resin particles, which are advantageous in industrial production, to achieve uniform coloring without substantial color unevenness. It is an object of the present invention to provide colored styrenic resin pre-expanded particles suitable for producing a colored styrenic resin foamed molded product having a good appearance.

【0013】[0013]

【課題を解決するための手段】すなわち本発明の着色ス
チレン系樹脂予備発泡粒子は、スチレン系樹脂、着色剤
及び発泡剤を押出機内で溶融混練し、溶融樹脂組成物を
押出機より押出した後、冷却して切断ペレット化して得
た着色発泡性スチレン系樹脂粒子を、加熱媒体により予
備発泡して得られた着色予備発泡粒子であって、該着色
予備発泡粒子の切断面部表面に存在する気泡径200μ
m未満の微細な気泡の少なくとも半数以上が破泡されて
なるものであることを特徴とする。
That is, the colored styrenic resin pre-expanded particles of the present invention are obtained by melt-kneading a styrenic resin, a colorant and a foaming agent in an extruder and extruding a molten resin composition from the extruder. , Colored pre-expanded styrenic resin particles obtained by cooling and cutting into pellets and pre-expanding with a heating medium, wherein the bubbles are present on the surface of the cut surface of the colored pre-expanded particles. Diameter 200μ
It is characterized in that at least half or more of fine bubbles smaller than m are broken.

【0014】本発明で使用されるスチレン系樹脂として
は、ポリスチレン、50重量%以上のポリスチレンを含
むポリスチレンと例えばポリフェニレンオキサイドのよ
うな他の樹脂との混合樹脂、50重量%以上のスチレン
成分と他の重合可能な不飽和化合物との共重合体、及び
これらの混合樹脂、並びにこれらの樹脂に適量のゴム状
物質等を添加した改質樹脂等が挙げられる。前記共重合
可能な不飽和化合物としては、α−メチルスチレン、ア
クリロニトリル、アクリル酸もしくはメタクリル酸と1
〜8個の炭素原子を有するアルコールとのエステル、マ
レイン酸もしくはフマル酸と1〜8個の炭素原子を有す
るアルコールとのエステル、無水マレイン酸等が用いら
れる。更に、架橋剤として、ジビニルベンゼン、ブタジ
エン、ポリエチレングリコールジメタクリレート等を少
量使用してもよい。
The styrene resin used in the present invention includes polystyrene, a mixed resin of polystyrene containing 50% by weight or more of polystyrene and another resin such as polyphenylene oxide, styrene component of 50% by weight or more, and the like. And copolymers of these with polymerizable unsaturated compounds, mixed resins thereof, and modified resins obtained by adding an appropriate amount of a rubber-like substance to these resins. As the copolymerizable unsaturated compound, α-methylstyrene, acrylonitrile, acrylic acid or methacrylic acid and 1
An ester with an alcohol having 1 to 8 carbon atoms, an ester of maleic acid or fumaric acid with an alcohol having 1 to 8 carbon atoms, maleic anhydride and the like are used. Furthermore, a small amount of divinylbenzene, butadiene, polyethylene glycol dimethacrylate or the like may be used as a crosslinking agent.

【0015】また、発泡剤としては、沸点がスチレン系
樹脂の軟化点以下であって、常圧で気体状もしくは液体
状の有機化合物が適しており、プロパン、ブタン、ペン
タン、シクロペンタン、シクロペンタジエン、石油エー
テル等の炭化水素、塩化メチル、塩化エチル、クロロジ
フロロエタン、1−フロロ2−トリフロロエタン、ジフ
ロロエタンなどのハロゲン化炭化水素、ジメチルエーテ
ル、ジプロピルエーテル等の低沸点のエーテル化合物等
が用いられる。これらの発泡剤は単独で用いてもよく、
2種以上を併用してもよい。そして、この発泡剤の使用
量は所望とする予備発泡粒子の発泡倍率によっても変化
するが、スチレン系樹脂100重量部に対して、通常2
0重量部以下、3〜10重量部程度使用される。
Suitable blowing agents are organic compounds which have a boiling point not higher than the softening point of the styrenic resin and are in a gaseous or liquid state under normal pressure. Propane, butane, pentane, cyclopentane, cyclopentadiene. , Hydrocarbons such as petroleum ether, halogenated hydrocarbons such as methyl chloride, ethyl chloride, chlorodifluoroethane, 1-fluoro-2-trifluoroethane and difluoroethane, low boiling point ether compounds such as dimethyl ether and dipropyl ether, etc. Used. These foaming agents may be used alone,
You may use 2 or more types together. Although the amount of the foaming agent used varies depending on the desired expansion ratio of the pre-expanded particles, it is usually 2 per 100 parts by weight of the styrene resin.
It is used in an amount of 0 parts by weight or less and about 3 to 10 parts by weight.

【0016】本発明における着色剤としては、カーボン
ブラック、弁柄、銅フタロシアニン系顔料、及びアゾ系
顔料等が好適に使用されるが、変色等の問題がなく、押
出機で樹脂と良好に混練して押出しできるものであれ
ば、特にこれらに制限されるものではない。着色剤の使
用量は、使用する着色剤の種類や、所望とする発泡成形
体色濃度等によっても異なるが、通常スチレン系樹脂1
00重量部に対して、0.1〜10重量部の範囲で使用
される。
[0016] As the colorant in the present invention, carbon black, rouge, copper phthalocyanine pigment, azo pigment and the like are preferably used, but there is no problem such as discoloration and they are well kneaded with the resin in an extruder. If it can be extruded, it is not particularly limited thereto. The amount of the colorant used varies depending on the type of the colorant used, the desired color density of the foamed molded product, and the like.
It is used in the range of 0.1 to 10 parts by weight with respect to 00 parts by weight.

【0017】本発明においては、着色予備発泡粒子の切
断面部表面に存在する気泡径200μm未満の微細な気
泡の少なくとも半数以上を破泡するために、着色発泡性
スチレン系樹脂粒子表面に、該樹脂粒子表面を僅かに浸
蝕する性質を有する薬剤(以下表面破泡剤という)を被
覆して予備発泡する。かかる表面破泡剤としては、着色
発泡性スチレン系樹脂粒子の表面を僅かに浸蝕して、該
発泡性樹脂粒子を予備発泡した際に、予備発泡粒子の切
断面表面に形成される微細な気泡を破泡して消失させる
作用を発揮するものであればいずれのものでもよく特に
制限はないが、例えばジまたはトリグリセライド、ソル
ビタンのトリまたはテトラエステル、ペンタエリスリト
ールのテトラエステル、グリコオールのジエステル、モ
ノアルコールのエステル等の高級脂肪酸エステル、及び
グリセリンジアルキルエーテル、ポリエーテル、流動パ
ラフィン等のパラフィン類等を挙げることができる。中
でも大豆油、牛脂油、菜種油、及びこれらの硬化油等の
トリグリセライドや流動パラフィンが好適に使用され
る。これらの表面破泡剤は、単独で用いても、2種以上
を併用して用いてもよい。特に、硬化大豆油、流動パラ
フィンが好適に使用される。
In the present invention, in order to break at least half of the fine bubbles having a cell diameter of less than 200 μm existing on the surface of the cut surface of the colored pre-expanded particles, the resin is added to the surface of the colored expandable styrene resin particles. A particle having a property of slightly eroding the surface of the particle (hereinafter referred to as a surface defoaming agent) is coated and pre-expanded. Such a surface defoaming agent includes fine bubbles formed on the cut surface of the pre-expanded particles when the surface of the colored expandable styrene resin particles is slightly eroded to pre-expand the expandable resin particles. There is no particular limitation as long as it exerts the action of defoaming and eliminating bubbles, but for example, di or triglyceride, sorbitan tri or tetraester, pentaerythritol tetraester, glycool diester, mono. Examples thereof include higher fatty acid esters such as alcohol esters, paraffins such as glycerin dialkyl ethers, polyethers and liquid paraffin. Among these, soybean oil, beef tallow oil, rapeseed oil, and triglycerides such as hydrogenated oils thereof and liquid paraffin are preferably used. These surface defoaming agents may be used alone or in combination of two or more kinds. In particular, hydrogenated soybean oil and liquid paraffin are preferably used.

【0018】この表面破泡剤は、予備発泡粒子の型内に
おける発泡成形性の維持と、得られる発泡成形体の外
観、強度を考慮すると、色ムラの原因となる着色予備発
泡粒子の切断面表面に形成された微細な気泡のみを破泡
させ、切断面内部の気泡や周側面部の気泡にはできる限
り影響を与えないことが望ましく、上記発泡性樹脂粒子
100重量部に対して、0.01〜1.0重量部の範囲
で使用され、より好ましくは0.03〜0.5重量部の
範囲で用いられる。表面破泡剤の使用量が0.01重量
部未満では、十分な破泡効果が発揮されず、一方1.0
重量部を超えると、得られた発泡成形体に収縮が発生
し、外観が悪化すると共に強度も低下する。
This surface defoaming agent is a cut surface of colored pre-expanded particles which causes color unevenness in view of maintaining the foam moldability of the pre-expanded particles in the mold and the appearance and strength of the resulting foam-molded article. It is desirable that only the fine bubbles formed on the surface are broken and the bubbles inside the cut surface and the bubbles on the peripheral side surface are not affected as much as possible, and it is 0 with respect to 100 parts by weight of the expandable resin particles. It is used in the range of 0.01 to 1.0 part by weight, more preferably in the range of 0.03 to 0.5 part by weight. If the amount of the surface defoaming agent used is less than 0.01 part by weight, a sufficient defoaming effect cannot be exhibited, while 1.0
When it exceeds the weight part, the obtained foamed molded article shrinks, the appearance is deteriorated and the strength is also reduced.

【0019】表面破泡剤の着色した発泡成形体に対する
色ムラ解消効果の有無は、上記の着色発泡性樹脂粒子の
表面に表面破泡剤を塗布した後、水蒸気で予備発泡し、
得られた予備発泡粒子の外観状態を観察することにより
容易に確認することができる。着色予備発泡粒子の切断
面部の”てかてか”した光沢が消えて、周側面部と同等
の色調になっていれば色ムラ解消効果があると判断でき
る。着色予備発泡粒子の切断面部に、”てかてか”光沢
が残っているようであれば、色ムラ解消効果は期待でき
ない。
Whether or not the surface-foaming agent has the effect of eliminating the color unevenness on the colored foamed molded article is determined by applying the surface-foaming agent to the surface of the colored expandable resin particles and then prefoaming with steam.
It can be easily confirmed by observing the appearance state of the obtained pre-expanded particles. It can be judged that there is an effect of eliminating color unevenness if the “luster” luster of the cut surface of the colored pre-expanded particles disappears and the color tone is equivalent to that of the peripheral side surface. If "teteteka" luster remains on the cut surface of the colored pre-expanded particles, the effect of eliminating color unevenness cannot be expected.

【0020】着色予備発泡粒子の切断面表面に存在する
特に気泡径が200μm未満の微細な気泡の少なくとも
半数以上を破泡させると、切断面部の”てかてか”した
光沢が消失し、切断面部の色調は、相対的に大きな気泡
を有する周側面部と実質的に同一の色調となる。本発明
の着色スチレン系樹脂予備発泡粒子は、例えば以下に示
す方法により製造することができる。
When at least half of the fine air bubbles having a diameter of less than 200 μm existing on the cut surface of the colored pre-expanded particles are broken, the “luster” luster of the cut surface disappears and the color tone of the cut surface is reduced. Has substantially the same color tone as the peripheral side surface having relatively large bubbles. The colored styrenic resin pre-expanded particles of the present invention can be produced, for example, by the method described below.

【0021】まず、上記のスチレン系樹脂、着色剤、発
泡剤、及び必要に応じて無機又は有機の充填剤、酸化防
止剤、紫外線吸収剤、難燃剤等の添加剤を、押出機中で
加熱溶融混練した後、金型先端よりストランド状に押し
出すと同時に、水等の冷却媒体で押出された該樹脂組成
物が発泡しない温度まで冷却する。次いでこのストラン
ドをペレタイザーで切断して、所望の大きさのペレット
状の着色発泡性スチレン系樹脂粒子を得る。
First, the above-mentioned styrene resin, colorant, foaming agent and, if necessary, additives such as inorganic or organic fillers, antioxidants, ultraviolet absorbers and flame retardants are heated in an extruder. After melt-kneading, the resin composition is extruded in a strand form from the tip of the mold and simultaneously cooled to a temperature at which the resin composition extruded with a cooling medium such as water does not foam. Next, this strand is cut with a pelletizer to obtain pelletized colored expandable styrenic resin particles having a desired size.

【0022】次いで、この着色発泡性スチレン系樹脂粒
子の表面に上記の表面破泡剤を被覆する。この表面破泡
剤が被覆処理された発泡性スチレン系樹脂粒子を、予備
発泡装置を用いて水蒸気等の加熱媒体により予備発泡す
る。表面被覆処理に際しては、予備発泡時の結合防止
や、発泡成形時の融着促進、帯電防止等の目的で加える
他の表面処理剤を併用してもよい。なお、表面破泡剤の
被覆処理は、予備発泡前の発泡性樹脂粒子に対して行う
ことが処理作業性の面から好ましいが、表面破泡剤を予
備発泡時に予備発泡装置内で被覆処理することもでき
る。
Next, the surface of the colored expandable styrenic resin particles is coated with the above surface-breaking agent. The expandable styrenic resin particles coated with the surface defoaming agent are pre-expanded with a heating medium such as steam using a pre-expanding device. In the surface coating treatment, other surface treatment agents added for the purpose of preventing bonding during pre-foaming, promoting fusion during foam molding, and preventing static electricity may be used in combination. It is preferable that the surface-foaming agent is coated on the expandable resin particles before the pre-foaming from the viewpoint of workability, but the surface-foaming agent is coated in the pre-foaming device during the pre-foaming. You can also

【0023】このようにして予備発泡粒子の切断面部に
存在する、気泡径200μm未満の微細な気泡の少なく
とも半数以上が破泡された本発明の着色スチレン系樹脂
予備発泡粒子が得られる。本発明の着色スチレン系樹脂
予備発泡粒子は、これを発泡成形機の型内に充填し、水
蒸気で加熱して発泡粒子を膨脹させ、粒子相互を融着さ
せて型内発泡成形すると、実質的に色ムラのない均一に
着色した、良好な外観を有する商品価値の優れた着色し
たスチレン系樹脂発泡成形体を製造することができる。
Thus, the colored styrenic resin pre-expanded particles of the present invention are obtained in which at least half of the fine bubbles having a cell diameter of less than 200 μm existing in the cut surface of the pre-expanded particles are broken. The colored styrenic resin pre-expanded particles of the present invention are substantially filled by filling the same in a mold of a foam molding machine, heating them with steam to expand the expanded particles, and fusing the particles to each other to perform foam molding in the mold. It is possible to produce a colored styrene-based resin foam-molded article that is uniformly colored with no color unevenness, has a good appearance, and has excellent commercial value.

【0024】[0024]

【実施例】次に、本発明を実施例により更に具体的に説
明する。ただし、本発明の技術的範囲はこれらの実施例
に限定されるものではない。なお、それぞれの実施例で
得られた予備発泡粒子を用いて成形した成形体につい
て、それぞれの参考例として示す。
EXAMPLES Next, the present invention will be described more specifically by way of examples. However, the technical scope of the present invention is not limited to these examples. Molded bodies molded using the pre-expanded particles obtained in each example are shown as reference examples.

【0025】以下の実施例では、表面破泡率は次のよう
にして算出した。 D(%)=(B−C)/B×100 D:表面破泡率 B:非破泡処理着色予備発泡粒子の切断面部表面に存在
する微細気泡の気泡数 C:破泡処理した後の着色予備発泡粒子の切断面部表面
に存在する微細気泡の気泡数 ※ B、Cについては、それぞれ蒿倍率40倍に発泡し
た予備発泡粒子の切断面部表面を、走査型電子顕微鏡で
75倍に拡大して、1mm2内に存在する気泡径200
μm未満の気泡数を測定した。 〔実施例1〕スチレン樹脂粒子(MI値4.1)95重
量部、カーボンブラック5重量部、及びタルク0.1重
量部を、一軸押出機(口径90mm)を用いて加熱溶融
混練し、同時に発泡剤としてペンタン10重量部を押出
機内に圧入しながら、金型先端のノズルよりストランド
状に押出すとともに、ストランドを水槽内に導いて直ち
に急冷し、ロータリー式ペレタイザーにて切断ペレット
化して円柱状の黒色に着色した発泡性スチレン樹脂粒子
(粒子長L=3〜4mm、粒子径D=0.5〜0.7m
m)を得た。
In the following examples, the surface breakage rate was calculated as follows. D (%) = (B−C) / B × 100 D: Surface foam breaking ratio B: Number of fine bubbles existing on the surface of the cut surface of the non-foaming treated colored pre-expanded particles C: After foam breaking treatment The number of fine bubbles present on the cut surface of the colored pre-expanded particles * For B and C, the cut surface of the pre-expanded particles expanded with a kaki magnification of 40 times was magnified 75 times with a scanning electron microscope. Then, the diameter of bubbles existing within 1 mm 2 is 200
The number of bubbles less than μm was measured. [Example 1] 95 parts by weight of styrene resin particles (MI value 4.1), 5 parts by weight of carbon black, and 0.1 parts by weight of talc were heated and melted and kneaded by using a uniaxial extruder (caliber 90 mm), and at the same time. While pressing 10 parts by weight of pentane into the extruder as a foaming agent, it is extruded in the form of a strand from a nozzle at the tip of the mold, and the strand is introduced into a water tank and immediately quenched, cut into pellets by a rotary pelletizer and formed into a columnar shape. Expandable styrene resin particles colored in black (particle length L = 3 to 4 mm, particle diameter D = 0.5 to 0.7 m)
m) was obtained.

【0026】上記の黒色発泡性スチレン樹脂粒子に、表
面破泡剤として硬化大豆油微粉末0.2重量部、及び予
備発泡時の結合防止剤としてステアリン酸亜鉛0.1重
量部をタンブラーを用いて被覆処理した。ついで、この
表面被覆処理された黒色発泡性樹脂粒子を、撹拌機を備
えた小型バッチ式予備発泡装置で、水蒸気により加熱し
て予備発泡し、蒿倍率40倍の黒色予備発泡粒子を得
た。 得られた黒色予備発泡粒子の外観を見ると、予備
発泡粒子の切断面部表面の“てかてか”した光沢は消失
しており、予備発泡粒子の周側面部とほぼ同一色調にな
っていた。黒色予備発泡粒子の切断面部の表面破泡率は
92%であって、切断面部表面に存在する微細気泡の殆
どが破泡して消失していたが、周側面部の相対的に大き
な主要な気泡(気泡径約250〜400μm)は殆ど破
泡していなかった。
Using a tumbler, 0.2 parts by weight of hardened soybean oil fine powder as a surface defoaming agent and 0.1 part by weight of zinc stearate as a binding inhibitor at the time of pre-expansion were added to the above black expandable styrene resin particles. And coated. Then, the surface-treated black expandable resin particles were pre-expanded by heating with steam in a small batch type pre-expansion device equipped with a stirrer to obtain black pre-expanded particles having a kaki magnification of 40 times. When the appearance of the obtained black pre-expanded particles was observed, the glossy luster on the surface of the cut surface of the pre-expanded particles had disappeared, and the color tone was almost the same as the peripheral side surface of the pre-expanded particles. The surface breakage rate of the cut surface of the black pre-foamed particles was 92%, and most of the fine bubbles existing on the surface of the cut surface were broken and disappeared. The bubbles (bubble diameter of about 250 to 400 μm) were hardly broken.

【0027】〔参考例1〕実施例1の黒色スチレン樹脂
予備発泡粒子を、24時間熟成させた後、(株)積水工
機製作所製のACE−3型ビーズ発泡成形機を用いて型
内発泡成形した。なお、金型の型窩サイズは、400×
300×100mm、また加熱水蒸気は、0.8kg/cm
2に調圧して実施した。得られた黒色発泡成形体は、色
ムラがなく、実質的に均一に黒色に着色されており、し
かも収縮のない成形外観の良好なものであった。
Reference Example 1 The pre-expanded black styrene resin particles of Example 1 were aged for 24 hours, and then in-mold foaming was performed using an ACE-3 type bead foam molding machine manufactured by Sekisui Koki Mfg. Co., Ltd. Molded. The mold cavity size is 400 ×
300 × 100 mm, heated steam 0.8 kg / cm
The pressure was adjusted to 2 . The black foamed molded product obtained was colored in black substantially uniformly without uneven color, and had a good molded appearance without shrinkage.

【0028】〔実施例2〕実施例1において、硬化大豆
油微粉末の添加量を0.2重量部から0.1重量部に変
えた以外は実施例1と同様にして黒色スチレン樹脂予備
発泡粒子を製造し、評価した。得られた黒色予備発泡粒
子は、切断面部表面の“てかてか”した光沢がほとんど
消失しており、表面破泡率は84%であって、周側面部
の相対的に大きな主要な気泡は殆んど破泡していなかっ
た。
[Example 2] Black styrene resin prefoaming was carried out in the same manner as in Example 1 except that the amount of the hardened soybean oil fine powder added was changed from 0.2 parts by weight to 0.1 parts by weight. Particles were prepared and evaluated. The black pre-expanded particles obtained had almost no "luster" luster on the surface of the cut surface, a surface breakage rate of 84%, and relatively large major bubbles on the peripheral side surface. It wasn't broken.

【0029】〔参考例2〕実施例2の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して黒色発泡
成形体を得た。得られた黒色発泡成形体は、色ムラがな
く、実質的に均一に黒色に着色されており、しかも収縮
のない成形外観の良好なものであった。 〔実施例3〕実施例1において、硬化大豆油微粉末の添
加量を0.2重量部から0.05重量部に変えた以外は
実施例1と同様にして黒色スチレン樹脂予備発泡粒子を
製造し、評価した。得られた黒色予備発泡粒子は、切断
面部表面の“てかてか”した光沢がほとんど消失してお
り、表面破泡率は61%であって、周側面部の相対的に
大きな主要な気泡は殆んど破泡していなかった。
Reference Example 2 Using the black pre-expanded particles of Example 2, in-mold foam molding was carried out in the same manner as in Reference Example 1 to obtain a black foam molded article. The black foamed molded product obtained was colored in black substantially uniformly without uneven color, and had a good molded appearance without shrinkage. [Example 3] Black styrene resin pre-expanded particles were produced in the same manner as in Example 1 except that the amount of hardened soybean oil fine powder added was changed from 0.2 parts by weight to 0.05 parts by weight. And evaluated. The black pre-expanded particles obtained had almost no "luster" luster on the surface of the cut surface, a surface breakage rate of 61%, and relatively large major bubbles on the peripheral side surface. It wasn't broken.

【0030】〔参考例3〕実施例3の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して得られた
黒色発泡成形体は、参考例1、参考例2により得られた
黒色発泡成形体と比較すると、僅かに色ムラが認められ
るものの、ほぼ均一に黒色に着色されており、しかも収
縮のない成形外観の良好なものであった。
Reference Example 3 Using the black pre-expanded particles of Example 3, a black foam molded article obtained by in-mold foam molding in the same manner as in Reference Example 1 was obtained in Reference Example 1 and Reference Example 2. Compared with the black foamed molded product, although slight color unevenness was observed, it was colored almost uniformly in black and had a good molding appearance without shrinkage.

【0031】〔実施例4〕実施例1において、表面破泡
剤としての硬化大豆油微粉末を、流動パラフィン(比重
0.875〈15℃〉、粘度42.9cSt〈42
℃〉)に変えた以外は実施例1と同様にして黒色スチレ
ン樹脂予備発泡粒子を製造し、評価した。得られた黒色
予備発泡粒子は、実施例1と同様、切断面部表面の“て
かてか”した光沢が消失しており、表面破泡率は96%
であって、周側面部の相対的に大きな主要な気泡は殆ん
ど破泡していなかった。
[Example 4] In Example 1, hardened soybean oil fine powder as a surface defoamer was mixed with liquid paraffin (specific gravity 0.875 <15 ° C>, viscosity 42.9 cSt <42).
C.) was used, and black styrene resin pre-expanded particles were produced and evaluated in the same manner as in Example 1. In the same manner as in Example 1, the black pre-expanded particles obtained had the "lustered" luster on the surface of the cut surface disappeared, and the surface foaming ratio was 96%.
However, the relatively large main bubbles on the peripheral side surface were hardly broken.

【0032】〔参考例4〕実施例4の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して得られた
黒色発泡成形体は、参考例1で得られた黒色発泡成形体
同様に、色ムラがなく、実質的に均一に黒色に着色され
ており、しかも収縮のない成形外観の良好なものであっ
た。
Reference Example 4 Using the black pre-expanded particles of Example 4, a black foam molded article obtained by in-mold foam molding in the same manner as in Reference Example 1 was the black foam obtained in Reference Example 1. Similar to the molded product, it was colored uniformly in black with no color unevenness and had a good molded appearance without shrinkage.

【0033】〔実施例5〕実施例4において、流動パラ
フィンの使用量を0.1重量部に変えた以外は実施例1
と同様にして黒色スチレン樹脂予備発泡粒子を製造し、
評価した。得られた黒色予備発泡粒子は、実施例1と同
様、切断面部表面の“てかてか”した光沢が消失してお
り、表面破泡率は86%であって、周側面部の相対的に
大きな主要な気泡は殆んど破泡していなかった。
Example 5 Example 1 was repeated except that the amount of liquid paraffin used was changed to 0.1 part by weight.
Produce black styrene resin pre-expanded particles in the same manner as
evaluated. As in Example 1, the black pre-expanded particles thus obtained lost the "glazed" luster on the surface of the cut surface, and the surface rupture rate was 86%, indicating that the peripheral side surface had a relatively large main component. Most of the bubbles were not broken.

【0034】〔参考例5〕実施例5の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して得られた
黒色発泡成形体は、参考例1で得られた黒色発泡成形体
同様に、色ムラがなく、実質的に均一に黒色に着色され
ており、しかも収縮のない成形外観の良好なものであっ
た。
[Reference Example 5] The black pre-expanded particles of Example 5 were used to carry out in-mold foam molding in the same manner as in Reference Example 1 to obtain the black foam molded article obtained in Reference Example 1. Similar to the molded product, it was colored uniformly in black with no color unevenness and had a good molded appearance without shrinkage.

【0035】〔実施例6〕実施例1において、硬化大豆
油微粉末を菜種油に、添加量を0.1重量部に変更した
以外は実施例1と同様にして黒色スチレン樹脂予備発泡
粒子を製造し、評価した。得られた黒色予備発泡粒子
は、切断面部表面の“てかてか”した光沢がほとんど消
失しており、表面破泡率は80%であって、周側面部の
相対的に大きな主要な気泡は殆んど破泡していなかっ
た。
[Example 6] Black styrene resin pre-expanded particles were produced in the same manner as in Example 1 except that the hardened soybean oil fine powder was changed to rapeseed oil and the addition amount was changed to 0.1 part by weight. And evaluated. The obtained black pre-expanded particles had almost no "luster" luster on the surface of the cut surface, had a surface breakage rate of 80%, and had relatively large major bubbles on the peripheral side surface. It wasn't broken.

【0036】〔参考例6〕実施例6の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して黒色発泡
成形体を得た。得られた黒色発泡成形体は、色ムラがな
く、実質的に均一に黒色に着色されており、しかも収縮
のない成形外観の良好なものであった。 〔実施例7〕実施例1において、添加する顔料をカーボ
ンブラックから銅フタロシアニンに変更した以外は実施
例1と同様にして青色スチレン樹脂予備発泡粒子を製造
し、評価した。得られた青色予備発泡粒子は、切断面部
表面の“てかてか”した光沢がほとんど消失しており、
表面破泡率は87%であって、周側面部の相対的に大き
な主要な気泡は殆んど破泡していなかった。
Reference Example 6 Using the black pre-expanded particles of Example 6, in-mold foam molding was carried out in the same manner as in Reference Example 1 to obtain a black foam molded body. The black foamed molded product obtained was colored in black substantially uniformly without uneven color, and had a good molded appearance without shrinkage. [Example 7] Blue styrene resin pre-expanded particles were produced and evaluated in the same manner as in Example 1 except that the pigment added was changed from carbon black to copper phthalocyanine. The obtained blue pre-expanded particles have almost disappeared the luster of the surface of the cut surface,
The surface bubble breaking rate was 87%, and the relatively large main bubbles on the peripheral side surface were hardly broken.

【0037】〔参考例7〕実施例7の青色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して青色発泡
成形体を得た。得られた青色発泡成形体は、色ムラがな
く、実質的に均一に青色に着色されており、しかも収縮
のない成形外観の良好なものであった。 〔実施例8〕実施例1において、カーボンブラックの添
加量を5重量部から3重量部に変更した以外は実施例1
と同様にして黒色スチレン樹脂予備発泡粒子を製造し、
評価した。得られた黒色予備発泡粒子は、切断面部表面
の“てかてか”した光沢がほとんど消失しており、表面
破泡率は89%であって、周側面部の相対的に大きな主
要な気泡は殆んど破泡していなかった。
Reference Example 7 Using the blue pre-expanded particles of Example 7, in-mold foam molding was carried out in the same manner as in Reference Example 1 to obtain a blue foam molded body. The blue foamed molded product thus obtained had a substantially uniform coloring in blue with no color unevenness and had a good molding appearance without shrinkage. [Example 8] Example 1 except that the amount of carbon black added was changed from 5 parts by weight to 3 parts by weight.
Produce black styrene resin pre-expanded particles in the same manner as
evaluated. The black pre-expanded particles obtained had almost no "glossy" luster on the surface of the cut surface, and had a surface breakage rate of 89%, with relatively large major air bubbles on the peripheral side surface. It wasn't broken.

【0038】〔参考例8〕実施例8の黒色予備発泡粒子
を用いて、参考例1と同様に型内発泡成形して黒色発泡
成形体を得た。得られた黒色発泡成形体は、色ムラがな
く、実質的に均一に黒色に着色されており、しかも収縮
のない成形外観の良好なものであった。 〔比較例1〕実施例1において、硬化大豆油微粉末を添
加しないこと以外は実施例1と同様にして黒色スチレン
樹脂予備発泡粒子を製造し、評価した。得られた黒色予
備発泡粒子は、切断面部が気泡径約10〜100μmの
微細な気泡で覆われており、“てかてか”した光沢を有
していた。表面破泡率は、0%であった。
Reference Example 8 Using the black pre-expanded particles of Example 8, in-mold foam molding was carried out in the same manner as in Reference Example 1 to obtain a black foam molded article. The black foamed molded product obtained was colored in black substantially uniformly without uneven color, and had a good molded appearance without shrinkage. Comparative Example 1 Black styrene resin pre-expanded particles were produced and evaluated in the same manner as in Example 1 except that the hardened soybean oil fine powder was not added. The obtained black pre-expanded particles had a cut surface portion covered with fine bubbles having a bubble diameter of about 10 to 100 μm, and had a “glossy” luster. The surface defoaming rate was 0%.

【0039】この黒色予備発泡粒子を用いて、参考例1
と同様に型内発泡成形して得られた黒色発泡成形体の表
面には、まだら模様の色ムラが顕著に表れていた。 〔比較例2〕実施例1において、硬化大豆油微粉末の添
加量を0.2重量部から2.0重量部に変えた以外は実
施例1と同様にして黒色スチレン樹脂予備発泡粒子を製
造し、評価した。得られた黒色予備発泡粒子は、切断面
部表面の“てかてか”した光沢は消失しており、表面破
泡率は100%であって、切断面部に微細な気泡は認め
られなかった。しかしながら、予備発泡粒子の周側面部
の相対的に大きな主要な気泡(気泡径約250〜400
μm)にも破泡剤の破泡効果が過度に作用し、多数の破
泡が認められた。
Using the black pre-expanded particles, Reference Example 1
In the same manner as in, the surface of the black foam molded article obtained by in-mold foam molding had a marked mottled pattern of color unevenness. Comparative Example 2 Black styrene resin pre-expanded particles were produced in the same manner as in Example 1 except that the amount of hardened soybean oil fine powder added was changed from 0.2 parts by weight to 2.0 parts by weight. And evaluated. The obtained black pre-expanded particles had lost the “luster” luster on the surface of the cut surface, had a surface breakage rate of 100%, and did not have fine bubbles on the cut surface. However, relatively large main cells (cell diameter of about 250 to 400) on the peripheral side surface of the pre-expanded particles are used.
μm), the foam breaking effect of the foam breaking agent excessively acted, and a large number of foam breakings were observed.

【0040】この黒色予備発泡粒子を用いて、参考例1
と同様に型内発泡成形して得られた黒色発泡成形体は、
均一に黒色に着色されていた。しかし発泡成形体の表面
状態が劣った、いわゆる”伸び”の悪いものであり、ま
た発泡成形直後の収縮も大きく、発泡成形体を熟成して
も成形体の収縮は完全には回復しなかった。 〔比較例3〕実施例1において、硬化大豆油微粉末の添
加量を0.2重量部から0.005重量部に変えた以外
は実施例1と同様にして黒色スチレン樹脂予備発泡粒子
を製造し、評価した。得られた黒色予備発泡粒子は、切
断面部表面の“てかてか”した光沢を有しており、表面
破泡率は10%であった。
Using this black pre-expanded particles, Reference Example 1
A black foam molded article obtained by in-mold foam molding in the same manner as
It was uniformly colored black. However, the surface condition of the foamed molded product was poor, so-called "elongation" was poor, and the shrinkage immediately after foaming was large, and even when the foamed molded product was aged, the shrinkage of the molded product was not completely recovered. . [Comparative Example 3] Black styrene resin pre-expanded particles were produced in the same manner as in Example 1 except that the amount of hardened soybean oil fine powder added was changed from 0.2 parts by weight to 0.005 parts by weight. And evaluated. The obtained black pre-expanded particles had a "lustered" luster on the surface of the cut surface, and the surface rupture rate was 10%.

【0041】この黒色予備発泡粒子を用いて、参考例1
と同様に型内発泡成形して得られた黒色発泡成形体の表
面には、まだら模様の色ムラが顕著に表れていた。以上
の実施例1〜8、参考例1〜8、及び比較例1〜3の評
価結果を、表1に示す。
Using the black pre-expanded particles, Reference Example 1
In the same manner as in, the surface of the black foam molded article obtained by in-mold foam molding had a marked mottled pattern of color unevenness. Table 1 shows the evaluation results of the above Examples 1 to 8, Reference Examples 1 to 8 and Comparative Examples 1 to 3.

【0042】[0042]

【表1】 [Table 1]

【0043】[0043]

【発明の効果】本発明の着色スチレン系樹脂予備発泡粒
子は、切断面部表面に存在する微細な気泡の半数以上が
破泡して消失したものであるため、この微細気泡に起因
する切断面部の“てかてか”した光沢が消え、切断面部
の色調が、周側面部と同一色調となる。
EFFECT OF THE INVENTION In the colored styrenic resin pre-expanded particles of the present invention, more than half of the fine bubbles existing on the surface of the cut surface are broken and disappeared. The "glossy" luster disappears, and the color of the cut surface becomes the same as that of the peripheral side surface.

【0044】本発明の着色スチレン系樹脂予備発泡粒子
は、通常の型内発泡成形法により発泡成形体とすれば、
実質的に色ムラのない均一に着色した、良好な外観を有
する商品価値の優れた着色したスチレン系樹脂発泡成形
体とすることができる。
The colored styrenic resin pre-expanded particles of the present invention can be formed into a foam-molded article by a usual in-mold foam-molding method.
It is possible to obtain a colored styrene-based resin foam-molded article which is substantially uniformly colored and has a good appearance and which is excellent in commercial value with substantially no color unevenness.

フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C08L 25:06 Continuation of front page (51) Int.Cl. 6 Identification code Office reference number FI technical display area C08L 25:06

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 スチレン系樹脂、着色剤及び発泡剤を押
出機内で溶融混練し、溶融樹脂組成物を押出機より押出
した後、冷却して切断ペレット化して得た着色発泡性ス
チレン系樹脂粒子を、加熱媒体により予備発泡して得ら
れた着色予備発泡粒子であって、該着色予備発泡粒子の
切断面部表面に存在する気泡径200μm未満の微細な
気泡の少なくとも半数以上が破泡されてなるものである
ことを特徴とする着色スチレン系樹脂予備発泡粒子。
1. Colored expandable styrenic resin particles obtained by melt-kneading a styrene resin, a colorant and a foaming agent in an extruder, extruding a molten resin composition from the extruder, cooling and cutting into pellets. Colored pre-expanded particles obtained by pre-expanding with a heating medium, wherein at least half or more of fine bubbles having a diameter of less than 200 μm existing on the surface of the cut surface of the colored pre-expanded particles are broken. Pre-expanded particles of colored styrenic resin, characterized in that
JP5254557A 1993-10-12 1993-10-12 Pre-expanded colored styrenic resin particles Expired - Lifetime JP2999352B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5254557A JP2999352B2 (en) 1993-10-12 1993-10-12 Pre-expanded colored styrenic resin particles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5254557A JP2999352B2 (en) 1993-10-12 1993-10-12 Pre-expanded colored styrenic resin particles

Publications (2)

Publication Number Publication Date
JPH07109374A true JPH07109374A (en) 1995-04-25
JP2999352B2 JP2999352B2 (en) 2000-01-17

Family

ID=17266705

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5254557A Expired - Lifetime JP2999352B2 (en) 1993-10-12 1993-10-12 Pre-expanded colored styrenic resin particles

Country Status (1)

Country Link
JP (1) JP2999352B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100837549B1 (en) * 2006-01-20 2008-06-12 주식회사 엘지화학 Colored expandable polystyrene resin and method for preparing thereof
WO2010095444A1 (en) * 2009-02-19 2010-08-26 積水化成品工業株式会社 Expandable polystyrene resin particles for low-ratio expansion molding and method for producing same, low-ratio expanded particles, low-ratio expanded molded article, cushion material for hume pipe, and method for producing low-ratio expanded molded article and cushion material for hume pipe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100837549B1 (en) * 2006-01-20 2008-06-12 주식회사 엘지화학 Colored expandable polystyrene resin and method for preparing thereof
WO2010095444A1 (en) * 2009-02-19 2010-08-26 積水化成品工業株式会社 Expandable polystyrene resin particles for low-ratio expansion molding and method for producing same, low-ratio expanded particles, low-ratio expanded molded article, cushion material for hume pipe, and method for producing low-ratio expanded molded article and cushion material for hume pipe
CN102405253A (en) * 2009-02-19 2012-04-04 积水化成品工业株式会社 Expandable polystyrene resin particles for low-ratio expansion molding and method for producing same, low-ratio expanded particles, low-ratio expanded molded article, cushion material for hume pipe, and method for producing low-ratio expanded molded
JP5552112B2 (en) * 2009-02-19 2014-07-16 積水化成品工業株式会社 Expandable polystyrene resin particles for low-magnification molding and manufacturing method thereof, low-magnification foamed particles, low-magnification foam moldings and fume tube cushion materials, low-magnification foam moldings and fume tube cushioning material manufacturing methods

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