JPH07100269B2 - Main shaft rotation drive mechanism in machine tools, bearing mechanism for main bearing stand and column guide, tool holder mounting mechanism, vertical / horizontal conversion device for milling and boring, slide carriage device, table slide mechanism, cutting Automatic oil recovery processing device, grinding attachment device, grindstone in the grinding attachment device and method of adhering the grindstone, column and column guide processing method, lateral getter processing method - Google Patents

Description

Detailed Description of the Invention [Industrial applications]

The present invention relates to a spindle rotation drive mechanism, a bearing mechanism for the main bearing stand and column guides, a tool holder mounting mechanism, a vertical and horizontal conversion device for milling and boring, a carriage sliding device, a table sliding mechanism, The present invention relates to a cutting oil automatic recovery processing device, a grinding attachment device, a grindstone in the grinding attachment device and a method for adhering the grindstone, a method for processing a column and a column guide, a method for processing a horizontal getter, and more particularly in a milling machine and a boring machine. Main shaft rotation drive mechanism, main bearing base bearing mechanism, column guide bearing mechanism, vertical and horizontal conversion device that enables vertical and horizontal milling and boring, and table sliding that slides on the bed of machine tools. Dynamic mechanism, cutting oil automatic recovery processing device, which automatically processes cutting oil and chips generated when processing a workpiece Carriage to removable grinding attachment device of the machine, as well as baking process of grinding wheel in the grinding apparatus further relates to a processing method of various members in the machine tool.

[Prior art]

Conventional machine tools include milling machines, boring machines, planing machines, grinding machines, drilling machines, and the like, and the milling machines include vertical milling machines and horizontal milling machines, and the boring machines include vertical boring machines and horizontal milling machines. There is a boring machine. In a large machine tool, for example, a large milling machine, boring machine, or planing machine is provided with a table on which the workpiece is placed slidably in the longitudinal direction of the upper surface of the large bed. On the both sides in the width direction of the table, two columns perpendicular to the upper surface of the table are erected in a gate shape, and column guides are slidably mounted on the two columns, respectively. The getter is fixed and the lateral getter is provided so as to be vertically movable in the vertical direction with respect to the upper surface of the table. A carriage that is slidable in parallel with the upper surface of the table is provided on one side surface of the horizontal getter. In the planing machine, a tool rest provided with a vertically movable bite mounting portion is attached to the carriage, or the tool rest is replaced by the carriage and slidably provided on the lateral getter. On the other hand, in a large milling machine or a large boring machine, a spindle head having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage is fixed to the carriage, and the shaft center of the inner peripheral surface of the spindle head is fixed. A main bearing stand is slidably provided in a direction, and a main shaft is rotatably provided in the main bearing stand. A tool holder mounting portion for mounting a tool such as a milling machine or a boring bar for machining a workpiece installed on the upper surface of the table is provided at the tip of the spindle.

[Problems to be Solved by the Invention]

Among various conventional machine tools, they are generally dedicated machine tools that function independently. In general, many workpieces to be machined need to be machined by some of the above various machine tools, and various machine tools are used according to the respective machining steps of the workpiece. Therefore, a large factory can install a large number of various machine tools in the factory to handle various machining processes, but a small factory has a limited number of machine tools installed, There was a problem that it was difficult to handle a range of workpieces. Especially in large machine tools, the number of installations is limited even in large factories. Furthermore, in the case of mass production, the operating rates of various machine tools are high, but in the case of various types of small-volume production, the operating rate of each machine tool is low, despite the fact that several machine tools are required. there were. Further, in a machine tool such as a milling machine or a boring machine provided with a spindle rotation drive mechanism, vibration due to rotation of the spindle in the spindle head, rotation vibration of a motor serving as rotation drive means of the spindle, and further When the rotational force is transmitted to the main shaft by the long spline shaft, vibration is generated due to the rotation of the spline shaft. Since these vibrations vibrate the spindle head and the spindle, they are a cause of lowering the machining accuracy of the workpiece when actually machining the workpiece. In particular, the above-mentioned vibration is likely to occur during milling, and preventing vibration of the entire apparatus has been an important issue. Also, when a machining tool attached to the tip of the spindle rotates to machine a workpiece, machining heat is generated in cutting and grinding, and this machining heat is transferred to the spindle and main bearings, and this heat is generated. There has been a problem that each member of the machine tool is thermally expanded, which adversely affects the operating state of the machine tool. In addition, the sliding condition of the main bearing stand that slides in the spindle head and the sliding condition of the column guide in which the column is slidable up and down greatly affect the machining accuracy of the workpiece. May have an impact. For example, when machining a workpiece with poor machinability, the workpiece must be machined while applying a large amount of pressure, so the size of the gap between the sliding parts is
This affected the processing accuracy of the work piece. Further, the sliding portion of the bed, which is provided with the table slidable in the longitudinal direction of the upper surface of the bed, receives a large load due to the weight of the table and the workpiece. Therefore, the larger the contact area between the table and the bed of the sliding portion, the better. Then, it is necessary to constantly supply lubricating oil to the sliding surface so that the accuracy of the sliding surface does not deteriorate in a short period of time due to wear. In a conventional machine tool, for example, an oil damascene is provided at several places of the sliding part, a roller is axially attached to the oil damascene, and the roller is pushed up by a spring to hit the sliding surface of the lower surface of the table. It is provided in. Since part of the roller is always immersed in the lubricating oil,
As the table moves, the rollers rotate, and the lubricating oil is applied to the sliding surface on the lower surface of the table. However, in this mechanism, the roller surface does not necessarily contact the sliding surface of the lower surface of the table evenly, and the lubricating oil is only partially applied. There is a problem of promoting the wear of the surface. Also, in conventional machine tools, the cutting oil used during cutting and the chips generated at this time fall on the table and form oil grooves on the side surface of the table or oil grooves on the bed. It was very troublesome for the operator to sweep the cutting oil and chips after brushing in and processing the workpiece and storing them in a container by brushing. The present invention was developed to solve the above problems, and an object of the present invention is to provide a device with a high operating rate that enables various types of machining with a single machine tool. is there. Furthermore, it is an object of the present invention to provide a rotary drive device for a spindle, a bearing mechanism for a main bearing stand and a column guide, which improves the machining accuracy of a work piece, and to efficiently and automatically lubricate a sliding portion between a bed and a table. An object of the present invention is to provide a sliding mechanism of a table which is equipped with a device and can sufficiently cope with processing of a heavy workpiece. Another object of the present invention is to provide an automatic cutting oil recovery processing device capable of automatically collecting and processing cutting oil and chips during grinding. Further, it is an object of the present invention to provide various attachment type devices in order to enable various kinds of machining with one machine tool. It is another object of the present invention to provide a safe method for baking and adhering a grindstone in a grinding machine, and further a machining method for special members in each machine tool of the present invention.

[Means for Solving the Problems]

In order to achieve the above object, in the machine tool of the present invention,
Freely slides the table 31 in the longitudinal direction of the upper surface of the bed 30
The table 31 on both sides in the width direction of the table 31.
The two columns 33 are erected perpendicularly to the upper surface of the
Slide the column guides 34 up and down on the columns 33 and 33, respectively.
It is provided here. And between the column guides 34, 34
Fix the horizontal getter 37 with a few bolts,
It is provided vertically movable with respect to the upper surface of the bull 31.
It Further, on one side of the horizontal getter 37, on the table 31
Provided with a carriage 38 that is slidable parallel to the surface,
Various cutting and grinding tools for machining workpieces on 38
It is a machine tool that is equipped with. For example, in the carriage 38 of the machine tool in the axial direction
Has a cylindrical shape that is orthogonal to the sliding direction of the carriage 38.
Fix the shaft head 39 and rotate the main shaft 141 on the inner peripheral surface of the main shaft head 39.
A tool holder mounting part is provided at the tip of the spindle 141 freely.
And has a rotation driving means for rotating the main shaft 141.
Machine tools are used as milling machines and boring machines. Also, it can be moved up and down on the carriage 38 of the machine tool.
A machine tool equipped with a bite mounting part is used as a planing machine.
A grinding wheel is rotatably attached to the carriage 38.
A machine tool equipped with a grinding attachment
Used. The spindle rotation drive mechanism in the machine tool of the present invention is shown in FIG.
(A) and FIG. 4 (A), the inner circumference of the spindle head 39
Cylindrical first main bearing base 40 slidable in the axial direction
Is installed at the rear end of the first main bearing stand 40 and the first main bearing stand working oil is provided.
The rear end of the pressure cylinder 907 or the rod tip of the cylinder 907
The rod of the hydraulic cylinder 907 for connecting the first main bearing stand, which is connected
The tip or the rear end of the cylinder 907 is provided on the side surface of the spindle head 39.
connect. Further, on the rear end side of the inner peripheral surface of the first main bearing base 40
Propeller shaft 145 is installed in the first main bearing stand 40
The second main bearing base 142 is detachably attached to the tip end side of the peripheral surface.
Further, a main shaft 141 is provided on the inner peripheral surface of the second main bearing base 142,
Insert the rear end of the main shaft 141 into the front end of the propeller shaft 145.
Removably connect. On the other hand, on the rear end side of the spindle head 39,
Located on the rear side of the rear end of the first main bearing stand 40, the rotary drive means
The reduction gear box 45 that connects the output shaft of the barrel motor 27
Fix it through the support rod 43, and
Spline shuff inside spline bush 150
Of the spline shaft 149.
The front end is connected to the rear end of the propeller shaft 145.
It is characterized by. Further, in the main shaft rotation drive mechanism, the propeller
A clutch recess is formed in the shaft center of the shuff and the tip of the 145.
The main shaft 141 is provided with a clutch protrusion that can be inserted into and removed from the clutch recess.
It can be projected on the axial center of the rear end. Furthermore, in the spindle rotating mechanism,
A cross section of inserting the rear end side of the bite holder 106 into the axial center of the front end.
A conical tapered hole is formed, and a screw hole is formed on the bottom surface of the tapered hole.
114 is provided. Then, attach a grease snip to the bottom of the screw hole 114.
Attach the pull 167, attach the oil hole of the grease nipple 167 and the spindle 14
An oiling hole communicating with the rear end of 1 may be provided. Further, in the spindle rotation drive mechanism,
The support plate 41 is provided at the rear end of the bearing base 40, and the support plate 41 is provided.
The support rod 43 is inserted into the guide metal 46, and the first main bearing
The table 40 can be installed so as to be guided by the guide rod.
It The bearing mechanism of the main bearing stand in the machine tool of the present invention is the fourth mechanism.
In FIG. (A), a circle is drawn in the axial direction of the inner peripheral surface of the spindle head 39.
The first main bearing base 40 having a cylindrical shape is attached to the inner peripheral surface of the spindle head 39.
Sliding freely through bearings 200 provided on the front and rear ends
Set up. The bearing portion 200 has an inner circumference of the spindle head 39.
The outer bushing with a cylindrical shape is fitted to the fitting parts provided on both ends of the surface.
Insert the outer bush 201 and the first main bearing stand 40.
A cylindrical shape is formed between the outer peripheral surface of the
A split metal 203 having a plurality of split grooves is inserted. It
The contact surface between the split metal 203 and the outer bush 201.
The taper becomes narrower toward the end face side in the axial direction of the spindle head 39.
And one end of the split metal 203 is
The outer bush toward the end face side in the axial direction of the spindle head 39.
Project from the end face of 201 and adjust the adjustment nut on the outer peripheral surface of this projecting end.
It is characterized in that the toe 204 is screwed. Further, in the bearing mechanism of the main bearing base,
1 split groove in the vertical direction on the cylinder of the shoe 201 and this split
The slits connected to the groove are continuously provided at both ends of the cylinder, and
Both ends of the bush 201 are formed to have an inward slope. Meanwhile, the above
The outer bush is attached to the fitting portions on both end sides of the inner peripheral surface of the spindle head 39.
A step with which the end surface of the inner slope of the base 201 can abut.
And one of the inner bushes of the outer bush 201 is provided with the step.
Of the inner bush of the outer bush 201
Press the end face with the presser flange 210 provided at one end of the spindle head 39.
Good to do. In the bearing mechanism of the main bearing stand, the split metal
On the inner peripheral surface of 203, the direction opposite to the end face side in the axial direction of the spindle head 39
An open snap ring 206 is fitted on one end side of the. And
A locking knock groove 215 is provided vertically on the outer peripheral surface of the split metal 203.
The locking knock pin that engages with this locking knock groove 215
It is possible to project the projection 208 on the inner peripheral surface of the outer bush 201.
Came. Further, it is provided between the bearings 200 at both ends of the spindle head 39.
Install the oil hole 213 and the oil drain hole on the outer wall surface of the cylinder of the spindle head 39.
Can be provided so as to penetrate the inner peripheral surface. The bite holder mounting mechanism in the machine tool of the present invention is
Cross-section circle for inserting the tool holder into the shaft center of the tip of the main shaft 141
A conical tapered hole is formed. Further, the tip of the main shaft 141
A ring-shaped inner nut 103 is screwed on the outer periphery of the
A ring-shaped outer nut is formed on the inner peripheral surface of the tip of the nut 103.
Screw 101 onto the inner peripheral surface of the tip of the outer nut 101, and
The projecting part is installed. And the flange portion of the outer nut 101
Between the main shaft 141 and the end surface of the main shaft 141 in a ring shape
A holder 102 is provided so as to be freely movable. Then, a flange is formed on the inner peripheral surface on the rear end side of the inner nut 103.
The flange portion and engage with the wall surface of the flange portion on the tip side in the axial direction.
A locking projection that is provided with a locking recess 109 and can be freely inserted into and removed from the locking recess 109
108 is provided so as to project from the rear end side of the floating holder 102. Further, the engaging groove 1 is formed in the circumferential direction of the outer peripheral surface of the floating holder 102.
An engaging projection 105 that is provided with 10 and engages in the engaging groove 110.
On the inner peripheral surface of the outer nut 101. A snap ring 105 is provided as the engagement protrusion.
be able to. That is, the inner peripheral surface of the outer nut 101
A snap ring groove is provided in the circumferential direction, and the snap ring is
The snap ring 105, which is the engaging protrusion, is fitted into the groove,
The snap ring 105 is provided with an engaging groove 110 of the floating holder 102.
The wall is provided so that it can be engaged. Further, a plurality of rings communicating with the snap ring groove
Extrusion holes 112 are provided on the outer peripheral surface of the outer nut 101. Further, a plurality of axially symmetrical objects are attached to the tip surface of the floating holder 102.
The holder fitting recess 107 of
The protrusion formed on the bite holder 106 is detachably provided.
And the axial center at the same position as the holder fitting recess 107
The plurality of holder insertion recesses 113,
Provided on the inner peripheral surface of the lunge section. The bearing mechanism of the column guide in the machine tool of the present invention,
The column guide 34 to the column 33 of the column guide 34
Sliding freely via bearings 250 provided on both ends of the inner surface
Set up. Then, the bearing portion 250 is formed by the column guide 34.
The fitting parts provided at both ends of the inner peripheral surface of the
The bush 218 is inserted, and the outer bush 218 and the column 33 are inserted.
A cylindrical shape is formed between the outer peripheral surface of the
A split metal 219 having a plurality of split grooves is inserted. It
The contact surface between the split metal 219 and the outer bush 218.
It becomes narrower toward the end face side in the axial direction of the column guide 34.
Is formed into a taper and has one end of the split metal 219.
Toward the end face side of the column guide 34 in the axial direction.
It protrudes from the end surface of the bush 218, and the outer circumference of this protruding end
It is characterized by screwing the adjustment nut 231 to the surface.
is there. Further, in the bearing mechanism of the column guide,
There is one split groove in the cylinder of the bush 218 in the vertical direction and this split groove.
The slits connected to the groove are continuously provided at both ends of the cylinder.
Both end surfaces of the outer bush 218 are formed to have an inner slope. Meanwhile, before
The column guide 34 is provided with the above-mentioned fitting portions on both end sides of the inner peripheral surface thereof.
Shaped step with which the inner sloped end surface of the outer bush 218 can abut
To achieve. And one of the outer bushes 218 with the step
Abutting the end face of the inner slope of the
The end face of the inner slope is attached to one end of the column guide 34
It is effective when pressed with the changer 221. In the bearing mechanism of the column guide, the split
On the inner peripheral surface of the tal 219, the end surface side in the axial direction of the column guide 34
Open at one end in the opposite direction and fit the snap ring 227
It Then, on the outer peripheral surface of the split metal 219, a vertical rotation stopper
The groove 230 is provided,
Snap the knock pin 220 on the inner peripheral surface of the outer bush 218.
You can Further, the bearing portions 250 at both ends of the column guide 34.
Insert the oil supply hole 232 and the oil discharge hole between the circles of the column guide 34.
It can be provided so as to penetrate from the outer wall surface of the cylinder to the inner peripheral surface. Milling and boring in the machine tool of the present invention
A vertical and horizontal conversion device for the work
A shaft parallel to the sliding direction of the carriage 38 is attached to the guides 34, 34.
It is fixed so that it can rotate about its center and goes to the side of the lateral getter 37.
Two stoppers 54, 54 are provided on both ends in the sliding direction of the carriage,
Has a stopper receiving hole that allows the tips of the stoppers 54, 54 to be inserted and removed.
The vertical seat 55 and the horizontal seat 56,
It is installed in 34, 34. And the stopper receiving hole of the vertical receiving seat 55
Indicates the axial direction of the spindle 141 in the spindle head 39 in the table 3
A position to stop the horizontal getter 37 in a state perpendicular to the upper surface of 1.
It is provided in the table. On the other hand, the horizontal receiving seat 56
The bearing hole is located on the table 31 in the axial direction of the main shaft 141.
Set in a position parallel to the surface to stop the horizontal getter 37.
It is characterized by being kicked. In addition, the horizontal getter 37 and the second column guide 34, 34
On the mounting surface, a horizontal getter rotating shaft 29 and a recess for fitting to the part 29 are provided.
First, slide the carriage 38 around the axis of the horizontal getter rotation shafts 29, 29.
Can be made parallel to the direction of movement. The plural sliding devices in the machine tool of the present invention are
The second gear shaft 49 in the 37 is orthogonal to the sliding direction of the carriage 38.
The second gear shaft 49 in the sliding direction of the carriage 38.
They are provided in parallel with each other with this interval. These two gears
Chain gears 50 and 50 are wedged to one end of the shaft 49, respectively.
On the other end of the gear shaft 49.
Wedge 48,48. And the one end side of the gear shaft 49
Second, the chain 51 is formed into an S-shape between the chain gears 50, 50.
Wrap so that they can be interlocked and reciprocate at both ends of the chain 51.
It is fixed to the stand 38. On the other hand, the two gears on the other end side of the gear shaft 49
Chain 47 can be linked in an S shape between chain gears 48, 48
And wrap it around the ends of the chain 47.
Of the hydraulic cylinders 910 and 911 that operate the carriage with one end fixed to the
It is characterized by being connected to the tip of the head. Further, in the sliding device of the carriage, the gear shaft is
Before being wound between two chain gears 50, 50 on one end side of 49
Make sure that both ends of chain 51 are
The position farther from the position of gear 50 in the sliding direction of carriage 38
It may be fixed to one end of the carriage 38. The sliding mechanism of the table in the machine tool of the present invention is
Provide two rows of grooves on the upper surface of the bed 30 in the longitudinal direction, and fit into the grooves.
Providing two rows of protruding projections on the bottom surface of the table 31,
Slide the two rows of protrusions on the table 31 into the two rows of grooves on the bed 30.
The table 31 is movably mounted on the bed 30. Bed 30
A plurality of oil summaries 60 are provided at appropriate intervals in the longitudinal direction of the groove.
3 (or 618) is provided, and a cylinder is drilled on the bottom of the oil summary.
Make a hole and put the piston 606 (or 612) in the cylinder up and down
Slidably in the direction, and slide the piston 606 (or 612)
Apply upward force via pulling 605 (or 614)
At both sides of the piston 606 (or 612)
A discharge port 607 which is an oil groove communicating with the surface is provided. And then
Mount the roller 604 (or 611) on the top of the stone 606 (or 612).
A part of the rotation outer peripheral surface of the roller 604 (or 611) is attached to the shaft.
Protruding above the sliding surface of the bed 30 and the table 31
It is characterized by being present. Further, in the table sliding mechanism, the bed 30
V-shaped groove with a V-shaped section in the longitudinal direction on the upper surface of the
Provide a U-shaped flat groove. On the other hand, the bottom of the table 31
To fit in the V-shaped projection and the flat-shaped groove
A flat-shaped protrusion. Further, an oil sill provided in the V-shaped groove
Two rollers 604, 604 are connected to the upper end of the piston 606 in Mali by V
The shafts are attached in the shape of a letter and the upper end surface of the outer periphery of the rollers 604, 604 is
It projects above the bottom surface of the V-shaped groove. On the other hand, in the flat groove
The cross section is opposite to the upper end of the piston 612 in the oil summary provided.
The roller 611 is axially attached through a U-shaped bracket, and
The upper edge of the outer periphery of the roller 611 above the bottom of the flat groove.
Can be projected. Furthermore, install an oil tank 601 at the same height as the oil damaly.
The oil tank 601 and the oil damaly are communicated with each other through a pipe.
It is good. The cutting oil automatic recovery processing device in the machine tool of the present invention,
A gutter 670 having an L-shaped cross section is provided on the entire circumference of the side surface of the table 31.
The table 670 on both sides of the table 31 in the longitudinal direction.
Of the gutter 670 with an appropriate length near the center of the cable 31 in the width direction.
Form only with horizontal flange. The lower direction of this gutter 670
Cutting oil receiving plates 66 on both sides of the table 31 in the longitudinal direction.
Fix one end of 1. And the upper surface of the cutting oil receiving plate 661 is
The side of the bed 30 in the longitudinal direction from the mounting position of the table 31
The other end of the cutting oil receiving plate 661 is provided with a slope that gradually descends to
The sides can be freely rotated on both sides of the bed 30 in the longitudinal direction.
Wound on the drum 654 provided in the above from the upper end side of the drum 654,
The other end of the cutting oil receiving plate 661 is fixed to the drum 654.
And how to wind the drum 654 around the cutting oil receiving plate 661
A tank 668 was installed below the drum 654 by urging
It is characterized by that. Further, on both side edges of the upper surface of the cutting oil receiving plate 661 in the width direction.
It is advisable to project the stepped portion. In the cutting oil automatic recovery processing device,
Two brackets 65 on each side of the longitudinal direction of the door 30
1,651 fixed, the drum 65 between the brackets 651,651
4 is attached via a drum shaft 653, and the drum shaft 653 is spun.
Insert the ring 665. And one end of the spring 665
Fixed to the drum shaft 653 and the other end of the spring 665.
Is fixed to one side of the drum 654. And the dora
The cutting oil receiving plate 661 through the spring 665.
Can be urged to rotate in the winding direction. Further, the brackets on both side surfaces in the longitudinal direction of the bed 30
Arms on both sides of the U-shaped shavings 664
The tip side of the
So that it contacts the surface of the cutting oil receiving plate 661 wound on the
Can be biased via a spring 665. The grinding attachment device in the machine tool of the present invention is
A grindstone bearing stand frame 251 is detachably mounted on the carriage 38.
And a flange surface is provided on the whetstone bearing stand frame 251.
A grindstone shaft having a cylindrical shape whose axial direction is parallel to the flange surface
Fix the pedestal 252 rotatably along the flange surface.
It Further, a grindstone bearing base 252 is provided in the approximate center of the flange surface.
A recess is provided in the pin, and the pin 253 is attached to the grindstone bearing base frame 251.
The pin 253 and the recess are fitted to each other by projecting.
The rotary shaft 257 is attached to the inner peripheral surface of the cylinder of the grindstone bearing base 252.
It is provided rotatably via a bearing, and the tip of the rotary shaft 257
A disk-shaped grindstone plate 267 is fixed to the end. And the above
A disk in which a grindstone 254 is baked and adhered to the surface of the grindstone plate 267.
Attach the back side 268 of the grindstone detachably and
When the rear end of the rolling shaft 257 is installed on the grindstone bearing base frame 251
Characterized in that it is rotationally driven by the rolling drive means 255.
It is something. In the grinding attachment device, the grindstone
The flange surface of the bearing stand frame 251 is attached to the carriage 38.
Provided at right angles to the sliding direction, the axial center of the grindstone bearing base 252
Direction is substantially perpendicular to the upper surface of the table 31.
If it is rotatably installed on the flange surface of the Lame 251
It becomes a shaving machine. Further, the flange surface of the grindstone bearing stand frame 251.
Is provided parallel to the sliding direction of the carriage 38, and the grindstone bearing
The axis direction of the base 252 is substantially parallel to the sliding direction of the carriage 38.
Rotatable on the flange surface of the grindstone bearing stand frame 251
Once installed, it becomes a cylindrical grinder. In addition, baking of a grindstone in the grinding attachment device
The adhesion method is a groove that fits with the grindstone 254 on the back surface 268 of the grindstone.
Part, and the mating part is the back side of the grindstone heated at 200 ° C for 30 minutes.
Mating of 68 mating parts with grindstone 254 heated at 200 ° C for 30 minutes
Providing an appropriate gap for the condition. And the back of the cooled stone
The abrasive cooled on the mating part of the surface 268 via a baking adhesive.
After inserting stones 254 and pressing each other, this stone back plate 268
And grindstone 254 are pressed together and heated at 200 ° C for 30 minutes
It is characterized by that. In addition, the grinding wheel 254 in the grinding attachment device
On the grinding surface of the grindstone 254 from the center of rotation of the grindstone 254.
To the outer peripheral surface of the grindstone 254 through an appropriate interval
It is characterized in that a notch is provided. The column processing method of the present invention includes the following steps. (1) Has a recess into which the upper part of the casting of the column 33 can be fitted
A jig is provided to penetrate the peripheral surface and the upper surface of the side wall of the recess.
Screw a plurality of bolts to
Insert the upper end of the casting of the frame 33. And a plurality of the jigs
Press the tip of the bolt on the column 33 to collect the jig.
It is fixed to the upper end of the frame 33. Next, the casting of this column 33
Hold the flange on the lower end side with the chuck of the lathe and
Around the jig attached to the upper end side of the 33 castings
Support with steady rest. (2) Next, contact the dial gauge with the peripheral surface of the jig.
However, the casting of column 33 is not parallel to the rotation axis of the lathe.
The center of the jig, and press the center of the jig tip on the lathe.
Press the center of the table to rough cut the entire column 33. (3) Then, suspend the upper end of the column 33 with a crane and keep it.
After holding, remove the jig from the upper end side of the column 33 and
The outer circumference of the upper end of the column 33 is supported by the steady rest of the lathe. (4) Next, the outer peripheral surface of the upper end of the column 33 and the upper lid 35
Finish the fitting hole to insert the fitting part protruding from the bottom surface of
It (5) Press fit the fitting part of the upper lid 35 into the fitting hole of the column 33.
Then, the upper lid 35 is fixed to the column 33 via bolts. (6) Next, use a lathe to make a center hole in the center of the upper lid 35.
Drill and press the center hole with the center of the lathe pusher
Then, hang the column 33 near the steady rest with a crane.
Hold it gently and hold the column 33 with the steady rest.
Support the upper end of the work, and confirm that there is no runout.
After that, the remaining outer circumference of the column 33 and the flange on the lower end side
Finish the upper part of the part. (7) Next, the entire column 33 is chucked on the lathe.
The upper lid 35 attached to the column 33,
Grip it with a jack and near the flange on the bottom end of column 33.
The outer peripheral surface of is supported by the steady rest of the lathe. And reciprocating lathe
Two dial gauges are placed on the sliding part of the bed where the table slides.
A measuring instrument equipped with a
The dial gauge on one side against the side surface of the outer peripheral surface of the column 33.
The other dial gauge on the bottom edge of the outer circumference of column 33.
It is provided so as to abut. Furthermore, install the measuring instrument on the lathe
Sliding in the longitudinal direction of the sliding part of the dial
While measuring the runout, the column 33 moves against the center of rotation of the lathe.
Center so that they are parallel to each other. (8) After the centering process of this column 33 is completed,
Roughly cut the bottom surface and outer peripheral surface of the flange, and then
Screw the center member 199 to the bottom of the
A center hole is drilled in member 199 and this center hole is turned
Press at the center of the push board. In this state again
Rotating axis of lathe of column 33 with 2 dial gauges of measuring instrument
After confirming the parallel state to the heart, the flap on the lower end side of column 33 is
Finishing the bottom surface of the hinge part. The processing method of the column guide of the present invention is the following steps. (1) Leave the finishing allowance of about 2 mm on the entire casting of the column guide 34
Rough lathe with a lathe. (2) Next, at the both end sides in the cylinder of the column guide 34,
The fitting part for inserting the outer bush 218 of the receiving part 250 is fitted with these parts.
Use a horizontal boring machine so that the joints are concentric, perfect circles, and have the same shape.
Finish processing at the same time. (3) Next, the column guide 34 for mounting the lateral getter 37
In order to process the flange surface of
Hold both ends of the cylinder with a lathe chuck. Next Photoshop
The four guides that make the axial direction of the fitting part of the
A measuring instrument equipped with a dial gauge is fixed to the tool post of a lathe
Then, attach the two dial gauges of this measuring instrument to the column
Located outside one end of the cylinder of id 34 in the axial direction,
Place the two dial gauges on the outside of the other end of the column guide 34.
Two diamonds on the one end side of the measuring instrument
One of the gauges is vertically mounted on the column guide 34.
It is located near the lowest point on the inner peripheral surface of the fitting part, and
The dial gauge is horizontal and the side wall of the inner peripheral surface of the fitting part.
It is located on the surface. 2 on the other end of the column guide 34
This dial gauge also includes the two dial gauges on the one end side.
The bottom of the inner surface of the mating part
And is located on the side wall surface. Back and forth the lathe turret
Two dies on one side of the instrument by moving
Measure the fitting part on one end side of the column guide 34 with a jar gauge.
Column guide 34 with the other two dial gauges.
The fitting portion on the other end side of is measured. Repeat this measurement
Until the needles of the four dial gauges do not shake
Adjust the chuck attachment state of the
Read the dial gauge in the vertical direction. (4) Next, rotate the lathe to move the column guide 34 to 180
4 degrees of the measuring machine in this state as described above.
Move the dial gauge back and forth so that the needle on the dial gauge
The column guide 34 chuck is attached until it does not shake.
Adjust. At this time, the dial gauge scale in the vertical direction
Read this measurement value and turn the column guide 34 180 degrees.
Half of the difference from the measured value of the dial gauge before rolling
Let one be the swing width in the direction orthogonal to the rotation axis direction of the lathe.
Adjust the chuck mounting state of the column guide 34. Since
The above adjustment work is performed with the same measurement value of the vertical dial gauge.
Alternate until it becomes 1 until both ends of the column guide 34
Make sure the axial direction of the mating part and the rotational axis of the lathe are orthogonal to each other.
Center the column guide 34. (5) Next, use a lathe to attach the horizontal getter 37.
Finishing the flange surface of the ram guide 34. The lateral getter processing method of the present invention includes the following steps. (1) At both ends of the box-shaped lateral getter 37 casting,
Flange A to be attached to the flange surface of the column guide 34
And a flange portion B are provided, and a casting of the horizontal getter 37
A steel plate is fixed to the end surface of the flange portion A on one side,
The plate has a center hole that is the center of the flange surface. (2) Next, cast the horizontal getter 37 with a plano mirror.
The sliding surface of the carriage 38 on which the carriage 38 slides is finished at the same time.
To process. (3) Next, of the flange B of the casting of the horizontal getter 37,
Grip the lathe claw hole 97 provided on the flange surface with the lathe chuck
On the other hand, the center of the steel plate provided on the flange A
-Press the hole with the center of the lathe's pusher to make the flange A
And wire around the root of the flange A.
Hang with a crane through the lever wire. (4) Next, make the sliding surface of the carriage 37 at the center of the horizontal getter 37 vertical.
In this state, each of the three sides of the slide plate of the horizontal getter 37 is connected to the other side.
A measuring instrument equipped with three dial gauges
Attach the three sliding surfaces to the tool post so that they can be measured simultaneously, and rotate
Move the carriage of the board to the left or right to move the needle of the dial gauge.
Check the runout of the lathe and check the sliding surface 37 of the horizontal getter 37
Adjust so that it is parallel to the direction of the rolling axis, and then
Remove the ya from the base of the flange A of the horizontal getter 37,
After moving the carriage to the right end, move the carriage to the horizontal getter 37.
Rotation when the horizontal getter 37 is rotated with a lathe
Adjust the balance. (5) Next, outside the flanges A and B at both ends of the horizontal getter 37.
Rough finish machining of the peripheral surface and the flange surface of the flange part A
It (6) Next, wire again at the base of the flange A.
And gently suspend it with a crane through the wire.
E, the center of the lathe's press base is the flange of flange A
The above-mentioned flat that has been rough-finished by removing it from the center hole of the surface
Attach the steady rest of the lathe to the outer peripheral surface of change section A. Next hula
Measure the outer peripheral surface of change section B with a dial gauge and dial
After confirming that the gauge needle does not shake, push the lathe.
Remove the center of the table from the center hole of the flange A
Then, remove the steel plate attached to the end surface of the flange portion A,
Center bolt 98 at the center of the flange surface of flange A.
Screw it in, provide a center hole in the center bolt 98, and
Press the center hole with the center of the lathe pusher. (7) Next, the flange A is mounted on the outer peripheral surface.
Remove the steady rest of the lathe and reciprocate the horizontal getter 37 in the same manner as above.
Equipped with 3 dial gauges that measure 3 slide surfaces
Install a measuring instrument on the tool post of the lathe and attach it to the center bolt 98.
Fitting shape between the provided center hole and the center of the lathe pusher
The horizontal getter 37 is rotated until the state stabilizes. (8) Then, use the three dial gauges of the measuring instrument
Check the parallel state of the three sliding surfaces of the getter 37 carriage,
Use the chuck of the lathe to move it sideways until the needle of the
Correct the flange portion B side of the getter 37. (9) Then finish the flange surface of flange A
The flange surface with a recess for fitting the horizontal getter rotation shaft 29.
The outer periphery of flange A and flange B
Finish the surface to the same diameter. (10) Next, a plurality of lower supports to prepare for the steady rest of the lathe.
The tip of the fixing bolt is brought into contact with the outer peripheral surface of the flange portion A.
After that, loosen the presser bolt above the steady rest and remove it.
The center of the lathe pusher with the center of the flange A
-Remove it from the hole and unscrew the flange B from the chuck of the lathe.
Let go. (11) Next, the finished flange portion A of the horizontal getter 37 is
The outer peripheral surface of the other flange B, gripped by a lathe chuck
On the tips of the support bolts below the steady rest.
Then, hold it down with the presser bolt above the steady rest,
Center the outer peripheral surface with a dial gauge. (12) Next, turn the lateral surface with the flange surface of flange B.
Rough finish machining of the recess where the shaft 29 fits, and then the recess
Make a center hole on the bottom of the
Press the rotation center attached to the base to press the flange again.
Measure the outer peripheral surface of A with a dial gauge and accurately measure horizontal
Centering, and turning the lateral surface with the flange surface of flange B
The final finish of the recess into which the shaft 29 fits is machined.

[Action]

The spindle rotation drive mechanism is shown in FIG. 1 (A) and FIG. 4 (A).
In step 1, a machining tool for cutting a workpiece or a tool holder for gripping the machining tool is mounted on the tool holder mounting portion at the tip of the spindle 141. When the motor 27, which is the rotation driving means, is rotated, the rotational force of the output shaft of the motor 27 is reduced by the reduction gear box 45, and the reduction gear box 45
Rotate the spline bush 150 that is the output shaft of. Therefore, the spline shaft 149 inserted in the spline bush 150 rotates, and the main shaft 1 passes through the propeller shaft 145 connected to the tip of the spline shaft 149.
41 rotates and the processing tool rotates. In order to move the rotating machining tool to the machining position of the workpiece installed on the table 31, the carriage 38 is slid on the lateral getter 37 and moved in parallel with the upper surface of the table 31. Further, in order to move the processing tool in the direction perpendicular to the upper surface of the table 31, the column guides 34, 34 are moved up and down on the columns 33, 33 to move the horizontal getter 37 up and down. When the axial direction of the first main bearing stand 40 is provided perpendicular to the upper surface of the table 31, the first main bearing stand working cylinder 90
7 is operated to slide the first main bearing base 40 in the axial direction of the inner peripheral surface of the spindle head 39 to move it vertically. That is, in FIG. 1 (A), when the first main bearing stand operating cylinder 907 is operated in the direction in which the rod contracts, the first main bearing stand 4
0 descends via the support plate 41. And the first main bearing stand 40
As the spline shaft 149 rotates, the spline shaft 149 rotates while sliding in the spline bush 150 for processing. The support plate 41 is guided by the support rod 43 via the guide metal 46 and descends. Therefore, the first main bearing base 40 fixed to the support plate 41 must rotate in the spindle head 39 in the axial direction. Descends without. In the bearing mechanism of the main bearing base, when the adjustment nut 204 is tightened in FIG. 4 (A), the split metal 203 is pulled, so that the split metal 203 and the outer bush 201 taper.
The distance between the inner peripheral surface of 203 and the outer peripheral surface of the first main bearing stand 40 becomes narrow. Split metal 2 when adjusting nut 204 is further turned and tightened.
The inner peripheral surface of 03 is pressed by the outer bush 201 and comes into close contact with the outer peripheral surface of the first main bearing stand, and the first main bearing stand 40 is fixed to the spindle head 39. When the adjustment nut 204 is loosened, the inner peripheral surface of the split metal 203 separates from the outer peripheral surface of the first main bearing stand 40. At this time, since the open snap ring 206 spreads the split metal 203 in the outer peripheral direction, the split metal 203 partially moves on the outer peripheral surface of the first main bearing base 40 when the adjustment nut 203 is rotated to move the split metal 203. There is no close contact. Further, even if the adjustment nut 204 is rotated, the split metal 203 is rotated by the rotation stop knock pin 208 that engages with the outer peripheral surface of the split metal 203.
Are not influenced by the rotation of the adjusting nut 204 and do not rotate together. Further, the outer bush 218 is inserted into the fitting portion of the spindle head 39, and the end surface of the outer bush 201 is pushed by the holding flange 210 to push the spindle head.
When fixed to the end face in the axial direction of 39, both end faces of the outer bush 201 are formed with an inward slope, so that the outer bush 201 is pressed by the step of the fitting portion of the spindle head 39 and the holding flange 210. The outer peripheral surface of the outer bush 201 is fixed in close contact with the inner peripheral surface of the fitting portion of the spindle head 39. The action of the bearing mechanism of the column guide is the same as that of the bearing mechanism of the main bearing stand described above. In the bite holder mounting mechanism, when mounting the bite holder 106, the outer nut 101 is turned so that the holder insertion recess 113 of the outer nut 101 is at the same position as the holder fitting recess 107 of the floating holder 102. Then, insert the rear end side of the bite holder 106 into the taper hole at the tip of the main shaft 141, and
The protrusion on the outer peripheral surface of 06 is inserted into the holder insertion recess 113 and brought into contact with the holder fitting recess 107. Next, when the outer nut 101 is rotated and tightened, the protrusion of the bite holder 106 is fixed to the tip surface of the main shaft 141 by being pressed by the flange portion of the outer nut 101 via the bottom portion of the holder fitting recess 107 of the floating holder 102. To be done. Since the locking projection 108 of the floating holder 102 is engaged with the locking recess 109 of the inner nut 103, even if the outer nut 101 is rotated, the floating holder 102 is affected by the rotation of the outer nut 101 and is kept together. There is no turning around. To remove the tool holder 106 from the tool holder mounting mechanism, loosen the outer nut 101 to move the floating holder 1
02 is released, but the bite holder 106 is
The taper hole of the is attached to it so that it does not come off easily. When the outer nut 101 is loosened further, the outer nut 101
Since the snap ring 105, which is an engaging projection provided on the inner peripheral surface of the floating holder 102, engages with the side wall surface of the engaging groove 110 of the floating holder 102 and pulls the floating holder 102, the holder fitting concave portion of the floating holder 102
The bottom of 107 is the protrusion of the bite holder 106 and the outer nut 10
By pressing to the 1 side, the bite holder 106 easily separates from the taper hole of the main shaft 141. Then, when the holder insertion recess 113 of the outer nut 101 is aligned with the protrusion of the bite holder 106, the bite holder 106 is removed from the bite holder mounting mechanism. The vertical and horizontal conversion devices for milling and boring are, for example, as shown in FIG. 1 (B), a state in which the axial direction of the first main bearing stand 40 is perpendicular to the upper surface of the table 31 as shown in FIG. To change to the parallel state as in A), remove the stoppers 54, 54 on both the left and right sides of the horizontal getter 37 from the vertical seats 55, 55 of the column guides 34, 34, and remove both ends of the horizontal getter 37. Rotatably released from the column guides 34, 34. Next sideways 37
Is rotated 90 degrees about the horizontal getter rotating shaft 29, the stoppers 54, 54 of the horizontal getter 37 are inserted into the horizontal receiving seats 56, 56 of the column guide 34, and both ends of the horizontal getter 37 are connected to the column guides 34, 34. When fixed to, the axial direction of the first main bearing stand 40 becomes parallel to the upper surface of the table 31. In this state, horizontal milling and horizontal boring can be performed. In the sliding device of the carriage, when the carriage operating hydraulic cylinders 910 and 911 are operated in the same direction in FIG. 1 (F), the chain 47 moves, so the chain gears 48, 48 at one end of the gear shafts 49, 49. Rotates, and along with this, gear shaft 4
The chain gears 50, 50 wedged to the other ends of 9, 49 rotate.
Then, in FIG. 1 (E), the chain gears 50, 50 pull the carriage 38 via the chain 51 wound around the portion, so that the carriage 38 moves along the sliding surface of the lateral getter 37. That is, when the rod of one of the carriage operating hydraulic cylinders 910 pulls the chain 47 in FIG. 1 (F), the carriage 38 moves leftward in FIG. 1 (E), and the other carriage operating hydraulic cylinder 910. When the rod of 911 pulls the chain 47, the carriage 38 moves to the right in FIG. In the table sliding mechanism, when the table 31 slides on the bed 30, the upper end of the outer peripheral surface of the V-shaped roller 604 moves to the bed 3.
Since it projects above the sliding surface of 0, the V of the table 31
The mold protrusion pushes the V-shaped roller 604 downward. Therefore, the piston 606 is pushed up and the lubricating oil in the cylinder is pressurized, so that the piston 606 passes through the discharge port 607 of the piston 606 and is jetted up to automatically move to the entire bottom surface of the V-shaped projection, which is the sliding surface of the table 31. The lubricating oil is constantly supplied to the entire sliding surface of the bed 30 and the table 31. The flat groove side piston 612 is also the V-shaped groove piston 6
Works the same as 06. In the automatic cutting oil recovery and treatment device, when processing a workpiece installed on the upper surface of the table 31, the cutting oil is sprayed on the processing surface of the processing tool or the workpiece, and this cutting oil is generated along with the chips generated during processing. It drops on the upper surface of 31 and then gutter 67
It flows through the inside of 0 and falls from the horizontal flange portions of the gutter 670 on both side surfaces in the longitudinal direction of the table 31 onto the cutting oil receiving plate 661 below,
It flows on the cutting oil receiving plate 661 toward the drum 654. At this time, since the stepped portions are formed on both side edges of the upper surface of the cutting oil receiving plate 661 in the width direction, the cutting oil and the cutting chips do not drop downward from the both side edges of the cutting oil receiving plate 661, and the drum 654 Is stored and processed in a cutting oil tank 668 below the. Further, since the drum 654 is constantly urged to rotate the cutting oil receiving plate 661 by the spring 665, when the table 31 moves on the bed 30, the cutting oil receiving plate is moved.
The 661 is automatically wound onto the drum 654. At this time, the central rod of the shavings 664 is the cutting oil receiving plate wound around the drum 654.
Since it is always in contact with the surface of the 661, the cutting oil and chips adhering to the surface of the cutting oil receiving plate 661 are removed by the above-mentioned chips.
It is automatically and cleanly removed by the central rod. In a grinding attachment device, a machine tool carriage
38 Grinding attachment device grindstone support frame 251
Attach. Then, when the rotation driving means 255 is rotated, the grindstone rotating shaft 257 in the cylinder of the grindstone bearing base 252 rotates, and the grindstone 254 attached to the tip of the grindstone rotating shaft 257 rotates. In order to process the grinding surface of the workpiece installed on the upper surface of the table 31 by the grindstone 254, the carriage 38 is slid on the lateral getter 37 to move the grindstone 254 in the width direction of the table 31 and the column guide. By vertically moving 34, 34 to columns 33, 33 and vertically moving lateral getter 37, grindstone 254 is moved vertically with respect to the upper surface of table 31, and table 31 is slid in the longitudinal direction of bed 30. Apparently by whetstone
The work 254 is moved by moving 254 in the longitudinal direction of the table 31. When the flange surface of the grindstone bearing stand frame 251 is orthogonal to the sliding direction of the carriage 38, and when the flange surface is provided vertically to the upper surface of the table 31, the grindstone bearing stand 252 is used as the flange. When rotated along the surface, the axial direction of the cylinder of the grindstone bearing stand 252 is parallel to the flange surface, so the axial direction of the cylinder of the grindstone bearing stand 252 follows the plane perpendicular to the upper surface of the table 31. It becomes rotatable. Therefore, the grinding attachment device in this case can install the grinding surface of the grindstone 254 provided at the tip of the grindstone rotating shaft 257 parallel to the upper surface of the table 31, and can be installed obliquely with respect to the upper surface of the table 31. It becomes a surface grinder that can do. In addition, the flange surface of the grindstone bearing stand frame 251 is
When the grindstone bearing base 252 is rotated along the flange surface, the axial direction of the cylinder of the grindstone bearing mount 252 rotates along a plane parallel to the upper surface of the table 31. Be free to move. Therefore, the grinding attachment device in this case can install the grinding surface of the grindstone 254 provided at the tip of the grindstone rotating shaft 257 in parallel to the sliding direction of the table 31 on the head 30, and slide the table 31. It becomes a cylindrical grinder that can be installed at an angle to the direction. In addition, the grinding wheel 254 in the grinding attachment device
Is mounted on the grindstone plate 267 of the grindstone bearing base 252 and rotated as shown in FIG. 7 (E), and when the actual workpiece is ground, the cutting scraps generated during this grinding process are the centrifugal rotation of the grindstone. Due to the force, the cutting oil passes through the radial cuts provided in the grindstone 254 and is blown outward by the outer peripheral surface of the grindstone, so that the grindstone does not become clogged.

【Example】

1. Description of the entire device FIG. 1 (A) and FIG. 1 (B) show the entire device of this embodiment.
30 is a bed and the table sliding part is installed on the upper surface.
Column mounting surface 3 on both sides in the width direction of the table sliding part.
It is integrally cast with 2,32. In front of this bed 30
The table 31 is attached to the top of the table sliding part
It is mounted so that it can slide in any direction. In addition, the column
Attaching surfaces 32, 32 are flat on the table sliding surface of the table sliding part.
It is a flat plane and is attached to each of the column mounting surfaces 32, 32.
The second column 33, 33 is erected vertically and the lower end side of the column 33, 33
Secure the column flange of the to the column mounting surfaces 32, 32 with bolts.
I have decided. The centering adjustment is made on the column flange.
There are two cam bolts for. The upper ends of columns 33, 33 are covered with upper lids 35, 35.
A gate-shaped stand 36 is installed on the top surfaces of the lids 35, 35. Column guides 34, 34 slide up and down around the columns 33, 33.
Can be freely inserted and fitted into a box shape between the column guides 34, 34.
The horizontal geta 37 that forms is installed. That is, column guide 3
Flange surfaces are provided on the surfaces of 4,34 that face each other.
Flanges formed on both end surfaces of the horizontal getter 37 on the flange surface.
J is fixed with four bolts 65. The lateral getter 37 reciprocates by sliding on the side surface of the lateral getter 37.
The axis 38 parallel to the sliding direction of the platform 38 (described later)
It is rotatably fixed to the ram guides 34, 34. In addition, a carriage is provided on one side of the horizontal getter 37 that forms a box shape.
38 is provided slidably in the longitudinal direction of the lateral getter 37 [Fig. 1
(A) and the same figure (B)]. The carriage 38 is provided with a cylindrical spindle head 39 in the axial direction of the portion 39.
Mounted so that the direction is orthogonal to the sliding direction of the carriage 38,
The first main bearing stand 40 can slide freely in the axial direction of the inner peripheral surface of the spindle head 39.
[Fig. 1 (A) shows the shaft center of the first main bearing stand 40
Is provided perpendicular to the surface of the lower table 31]. So
Then, the support plate 41 provided at the rear end of the first main bearing stand 40
Fix one end of the hydraulic oil cylinder 907 for operating the bearing stand,
Fix the rod tip of the pressure cylinder 907 to the outer surface of the spindle head 39.
The first main bearing base 40 is the working hydraulic cylinder 90
The operation of 7 causes the head 39 to slide up and down. In addition,
Above the first main bearing stand 40 in FIG.
Is provided with a gearbox base plate 42, and the gearbox base plate 42 is a spindle head 39.
At the other end of the support rods 43, one end of which is fixed to the flange of
It is fixed. Furthermore, it was installed at the rear end of the first main bearing stand 40.
On the support plate 41, some of the support rods 43 are
Guide rod 46, and the guide metal 46 through which this guide rod 44 is inserted
[FIG. 4 (A) and FIG. 4 (I)] are provided,
The first main bearing base 40 includes the guide metal 46 of the support plate 41.
Since it is guided by the guide rod 44 via the inner peripheral surface axis of the spindle head 39
Inner peripheral surface axial direction of the spindle head 39 without rotating around the center
Slide to. Further, the gearbox base plate 42 has a reduction gearbox
A motor 27 as a rotation driving means is provided via 45.
The rotation output shaft of the reduction gear box 45 is
The tip of the in-shaft 149 [Fig. 4 (A)] is the first main
Upper end member 1 of the propeller shaft 145 rotating in the bearing stand 40
It is connected to 48 [Fig. 4 (A)]. And propeller
A shaft 141 is connected to the shaft and the lower end of 145.
The shaft 141 is a second main bearing stand 142 fixed in the first bearing stand 40.
It is provided inside. Machining a workpiece on the tip of this spindle 141
Tool holder attachment part for attaching a tool
It The spline shaft 149 is used in the reduction gear box 4
5 through the spline bush 150 inside.
[FIG. 4 (A)]. In addition, various switches are installed on the side of one column guide 34.
Built-in switch box 53 [Fig. 1 (A) and the same figure]
(B)] and the carriage manual feed which is various manual feed devices
Device 901, table manual feeder 902, first main bearing stand and filter
A manual guide feeder 903 is provided. Then, the upper and lower sides of the left and right vertical columns of the mount 36 are attached to the upper end side.
A bracket is provided for each and the column guide is attached to the bracket.
Connect one end of the operating hydraulic cylinders 908 and 909, and
The rod end of the hydraulic cylinders 908 and 909
It is fixed to the sides of the guides 34,34. In addition, column 33,
A cylindrical shape for storing the balance weight on the side of 33
The steel pipe columns 62, 62 that form the
The balance weight is stored in 62 and the balance weight
Fix one end of the chain 59 to the upper end, and the other end of the chain 59
The pulley 61 provided on the upper surface of the steel pipe support 62, 62 and the column 33, 33
The column gear is passed through the pulley 60 provided on the upper surfaces of the upper lids 35, 35 at the upper end.
It is fixed to id 34 [Fig. 1 (B)]. Therefore, the column guide 34, the lateral getter 37, the first main bearing
The total weight of the platform 40 and the balance weight are
Since it is distributed before and after Mu 33, 33, it is
Reduced weight on hydraulic cylinders 908, 909 that operate guides
The column guides 34, 34 are
It smoothly moves in the vertical direction by the operation of the binders 908 and 909. Further, the carriage 38 is slid horizontally on the lateral getter 37.
Built in device. In addition, the cutting oil used during cutting and its
The chips produced fall on the table 31 and then the table
It is processed by a cutting oil treatment device provided on both sides in the longitudinal direction of 31.
Be treated. A support plate 41 screwed onto the upper end of the first main bearing stand 40 [Fig. 1
Relief valve 917 is fixed to (A)] [Fig. 4
(H)] and the relief valve 917 is shown in FIG.
Move the first main bearing stand 40 up and down as shown in (A).
The first main bearing is installed in the oil supply pipe to the hydraulic cylinder 907.
The load applied when the base 40 operates to cut the compound
And the weight of the first main bearing stand 40 itself is the hydraulic pressure of the first main bearing stand.
It is provided to stably support the cylinder 907. Further, the relief valve 917 is also provided on the left and right of the upper end of the pedestal 36.
The relief valves 918 and 918 having the same structure as
Relief valves 918 and 918 move column guide 34 up and down
For oil supply piping to hydraulic cylinders 908 and 909
It is installed to stabilize the operation of hydraulic cylinders 908 and 909.
[Upper part of FIG. 1 (A)]. Furthermore, as shown in FIG. 6 near the entire apparatus of FIG.
The hydraulic drive device shown in (A) is separately installed. This hydraulic
The drive device is various operating hydraulic cylinders in the device of FIG. 1 (A).
This is a device for supplying pressure oil to the da. 2. Detailed description of each part of the device (1) Spindle head 39 and first main bearing stand 40 In FIG. 4 (A), the first main bearing stand 40 is a circle of the main head 39.
Two bearings provided inside the cylinder on the upper end side and lower end side of the spindle head 39.
Sliding freely through 200,200. (1.1) Spindle head 39 The spindle head 39 is shown in FIG. 7 (A) and FIG.
On the carriage 38 slidably provided on the horizontal getter 37, the spindle head 39 is
The axial direction of the inserted first main bearing stand 40 is the sliding direction of the carriage 38.
Secure with four spindle head mounting bolts 28 so that they are orthogonal to the direction.
are doing. In this case, the mounting state of carriage 38 and spindle head 39 can be reproduced
The carriage for the mounting surface of carriage 38 and spindle head 39
A knock pin is provided on the 38 side so that the knock pin can be inserted.
A recess is provided on the spindle head 39 side. Further on the spindle head 39
A catch 58 is provided and can be inserted into and removed from the tapered hole provided in the catch 58.
A free first main bearing stand stopper 57 is provided on the upper surface of the carriage 38.
[FIG. 7 (B) and FIG. 7 (F)]. The first main bearing stand stopper 57 is provided on the left and right of the upper surface of the lateral getter 37.
Stopper 54 [Fig. 4 (J)] provided on the
(Described in detail in section 7),
As shown in Fig. (F), the penetration provided in the cast iron body 273.
Slide the fixing pin 275, which has a tapered tip in the hole.
The fixing pin 275 and push it into the screw hole on the rear end side.
Bolt 278 is screwed in, and push bolt 278 is inserted into body 273.
Fixed nut 277 and inner nut 279 provided on the rear end side of the through hole
It is rotatably supported by. Therefore, by rotating the push bolt 278,
The fixing pin 275 that is screwed into the lever 278 can be moved forward or backward.
And the tapered tip of the fixing pin 275 is the hole of the seat 58.
Move freely into and out of. In addition, before and after the fixing pin 275
A quarter nut 274 and a tapered split bush 276 are provided.
Therefore, the fixed pin 275 moves smoothly. (1.2) Bearing part 200 The bearing parts 200, 200 will be described on the lower end side of the spindle head 39.
[Fig. 4 (A)] shows that the inner diameter is the end face of the spindle head 39 in the axial direction.
Cylinder formed in a taper shape that narrows toward the side
-Shaped outer bush with both ends formed into an incline
201 on the lower end side of the fitting part formed in the cylinder of the spindle head 39.
And press the lower end of the outer bush 201 with the holding flange 210.
Even if the presser flange 210 is attached to the lower end surface of the spindle head 39 with the bolt 2
Fix at 12. The fitting part inside the cylinder of the spindle head 39 is stepped
Is formed on the outer bush 201.
V-shaped so that the end surface of the inner slope of the
It Therefore, both end surfaces of the outer bush 201 are formed to have an inward slope.
The end surface of this outer bush 201 is
When pressed with the flange 210, the outer bush 201 will be
Of the spindle head 39 by the V-shaped stepped part and the pressing flange 210
It is pressed against the peripheral surface and fixed. Further, the inner peripheral surface of the outer bush 201 and the main bearing stand 40
The outer diameter of the outer diameter of the
In addition, it is formed in the same tapered shape as the outer bush 201.
It has a cylindrical shape and has three split grooves in the longitudinal direction of the cylinder.
Insert the split metal 203 from above the outer bush 201.
It The lower end of the split metal 203 is located below the outer bush 201.
Project from the end face, and adjust nut 204 on the outer peripheral surface of this projecting end.
Are screwed on. Below the threaded part of the adjusting nut 204 is the first
A hydraulic packing 207 that slides on the outer peripheral surface of the main bearing stand 40 is provided.
Has been. The outer bush 201 is a vertical cutter.
One split groove is formed by, but the outer bush 20
Do not form the split groove in the range of about 5 mm from the lower end of 1,
Form a split from the split groove to the lower end of the outer bush 201.
Is being formed [Fig. 4 (E)]. And of the outer bush 201
The outer diameter is -0.01 to 0.02 mm from the inner diameter of the mating part of the spindle head 39.
I am raising. Further, an opening snap is provided on the inner circumference of the split metal 203 on the upper end side.
The pulling 206 is fitted on the upper surface of the split metal 203.
Open stop washer 205 is opened by stop bolt 209 Stop washer 205
It is attached through a set screw hole 214 provided in the. sand
That is, the opening washer 205 has a set screw hole 214 in the diameter direction.
It is formed in the
The stop bolt 209 screwed to the upper surface of the tal 203 is stepped.
Since it is formed on the split metal 203, it is wide in the circumferential direction of the split metal 203.
Adjustable sharpness [Fig. 4 (A) and Fig. 4]
(E)]. It should be noted that the split metal 203 has a rotation stopper on its outer peripheral surface in the vertical direction.
A groove 215 [Fig. 4 (E)] is formed, and this rotation stop
Non-rotating knock pin 208 (not shown) that engages with the groove 215.
It is not, but it is the same as reference numeral 220 in FIG. 4 (G)).
It is screwed onto the shoe 201 and is not broken when the adjustment nut 204 is turned.
The metal 203 is constructed so that it does not rotate together. The bearing formed as described above has the same structure as the spindle head 39.
Is provided on the upper end side of. The outer bush 201 and
The tapered part of the split metal 203 is the same as the main shaft
Formed in a direction that expands toward the center of the head 39 in the longitudinal direction
There is. Therefore, when the adjustment nut 204 is tightened, the split metal 203
Pull outward from the longitudinal center of the spindle head 39.
The outer bush 201 and the split metal 203 taper
The gap between the inner surface of the metal 203 and the outer peripheral surface of the first main bearing stand 40
Narrows. At this time, it is fitted into the inner diameter of the split metal 203.
The open snap ring 206 has the split metal 203 in the outer peripheral direction.
Since the urging force that spreads is always acting, the split metal 203
Even if it is pulled by the adjusting nut 204,
One main bearing base 40 is partially adhered and the oil film of lubricating oil is cut off.
There is no such thing. Also, loosen the adjustment nut 204
The gap becomes wider. Further, the outer bush 201 and the split metal 203 are attached to the spindle head 39.
To install it inside, first temporarily insert the outer bush 201 and split metal 203.
Put together. That is, insert the split metal 203 into the outer bush 201.
When opening the split snap ring 2 inside the split metal 203
06, and split nut 203 with adjusting nut 204.
To do. Then, due to the biasing force of the opening snap ring 206,
Since the outer bush 201 is slightly expanded in the outer peripheral direction,
The outer bush 201 cannot be inserted into the spindle head 39.
Yes. Then, with the temporary band of the special tool, the outer circumference of the outer bush 201
Tighten the surface inward and shrink the outer bush 201
Insert in shaft head 39. Then remove the temporary band,
After removing the adjusting nut 204 from the split metal 203,
Lightly tap the end of the shoe 201 with a plastic hammer.
The outer bush 201 is completely inserted into the spindle head 39 by. In addition, in the state that the first main bearing stand 40 does not move in the spindle head 39,
For cutting or grinding work pieces placed on the table 31
When performing, for example, a bite holder at the tip of the first main bearing stand 40
Attach a milling cutter to the mounting part, and
When machining a chair, adjust the upper and lower ends of the spindle head 39.
Tighten the tab 204 and move the split metal 203 to
The inner peripheral surface of the split metal 203 as the first main bearing
Press on the outer peripheral surface of the base 40 to secure the first main bearing base 40 to the spindle head 39.
Can be set. This allows the milling cutter
It is possible to prevent vibration due to rotation and cutting of the work piece.
it can. The oil supply hole 213 [FIG. 4 (A)] is a lubricating oil supply port,
The circle of the spindle head 39 is located between the upper and lower bearings.
It is provided so as to penetrate from the outer wall surface of the cylinder to the inner peripheral surface.
An oil drain hole (not shown) similar to the oil filler hole 213 is separately provided.
Each of them has a lubricating oil pressure tank 358
It communicates with [FIG. 6 (A)]. (1.3) First main bearing stand 40 The internal structure of the first main bearing stand 40 is shown in Fig. 4 (A) and the same figure.
It is shown in FIG. In FIG. 4 (A), the first
The main bearing base 40 has a cylindrical shape, and the inner peripheral surface is on the rear end side.
Insert the propeller shaft 145 into the
Are provided. The propeller shaft 145 is located at the rear end of the steel pipe 146.
Upper end with mounting screw for spline shaft 149
Secure the material 148 and insert the main shaft 141, which will be described later, at the tip of the steel pipe 146.
Fixed lower end member 147 with clutch recess 172 to wear
It is a thing. And the rear end of the propeller shaft 145 is
The end surface of the end member 148 is substantially the same as the rear end surface of the first main bearing stand 40.
Surface, the outer peripheral surface of the upper end member 148 has two bearings 1
It is pivotally supported through 73,174, and it is connected to the first main bearing stand 40 and the upper end.
The upper end opening between the members 148 is the retaining nut of the bearings 173 and 174.
175,176 and an oil seal 177 are used for covering. one
The outer peripheral surface of the lower end member 147 of the propeller shaft 145
It was fixed to the inner surface of the first main bearing stand 40 with a nap ring 170.
It is pivotally supported via a one-sided z bearing 171. Na
The single Z bearing 171 is the Z main bearing block 40.
By attaching it to the lower end member 147 toward the tip side of the
The bearings 173 and 174 mounted on the upper end member 148 are dirty.
The grease does not pass through the single Z bearing 171.
The bearing 162 of the main shaft 141, which will be described later,
And 157 does not penetrate. (1.3.1) Second main bearing stand 142 The tip side of the first main bearing stand 40 has a cylindrical shape with a downward flange.
The second main bearing stand 142 with the lunges is installed in the first main bearing stand 40.
Assembly screw installed on the inner surface of the first main bearing stand 40
It is screwed to 168. The second main bearing base 142 is the inner circumference of the cylinder.
The main shaft 141 is provided on the surface via a bearing. And
The tip surface of the first main bearing stand 40 and the flange of the second main bearing stand 142
The upper surface of the abutment via copper packing 169,
The outer peripheral surface of the first main bearing stand 40 has the same shape. The rear end of the main shaft 141 is a clutch protruding from the shaft center of the part.
The convex portion is the tip of the lower end member 147 of the propeller shaft 145.
It is inserted in a clutch recess 172 formed in the axial center. Therefore, the second main bearing base 142 is attached to the first main bearing base 142 via the assembly screw 168.
Structure that can be detachably assembled independently at the tip of the main bearing stand 40
Is driven by the spline shaft 149 which is the drive shaft of the main shaft 141.
The resulting vibration is applied to the spindle 141 on the tip side of the first main bearing stand 40.
This will prevent the adverse effects of The reason is the first spindle
It will be described after the description of the structure related to the pedestal 40. (1.3.2) Main shaft 141 The main shaft 141 is located on the rear end face of the propeller shaft 145.
The clutch protrusion that is the protrusion to be inserted into the clutch recess 172
It is projected, and the tip surface of the main shaft 141 is centered on the shaft center.
With a conical cross section that narrows toward the rear end
It is drilled in a taper shape. On the bottom of the tapered hole,
Further, screw holes 114 are provided. Further, the screw hole 114
A grease nipple 167 is attached to the bottom of the
The clutch projection on the rear end side of the main shaft 141 from the squirt nipple 167.
At the base of the part, that is, below the propeller shaft 145.
An oiling hole communicating with a position below the tip surface of the end member 147 is provided.
It has been burned. Therefore injection from the grease nipple 167
Removed grease from the bottom of the Z bearing 171
Lubricated and this grease is applied to bearings 162 and 1
Lubricated at 57. Then, the main shaft 141 inserted in the inner diameter portion of the second main bearing base 142
Is the second main shaft via two bearings 162 on the rear end side.
It is axially supported on the inner surface of the pedestal 142, and is held by the press nut 163 and the adjustment nut.
The bearing 162 is being held by 164, 165, a lock washer 166, etc.
It On the other hand, the tip side of the main shaft 141 is provided with two bearings 157.
Then, it is axially supported on the inner peripheral surface of the second main bearing base 142. When assembling the main shaft 141 on the second main bearing stand 142,
Before mounting the second main bearing stand 142 on the first main bearing stand 40, the spindle 1
41's running-in is required, so explain the method.
It First, fix the second main bearing base 142 to the upper surface of the desk-shaped frame.
To do. And the internal thread 114 of the main shaft 141 and the national taper
The shaft formed so that it can be mounted on the main shaft 141 will be described later.
The inner nut 103 [Fig. 4 (A)].
And the same figure (B)]. The shaft is the main
It protrudes from the tool holder mounting part of the shaft 141.
Attach the V-pulley to the outlet. On the other hand, a small
Type motor is fixed, and the V
And the V pulley of the shaft are linked by a V belt.
Kick Therefore, rotate the shaft with a small motor,
That is, the main shaft 141 is rotated for about 8 hours to perform a break-in operation.
During this break-in operation, the bearings 157 and 162 rotate
Adjusted. Loosening washer after this break-in is complete
Tighten 166 to spindle 141. The second spindle that has completed the run-in operation of the spindle 141 as described above.
When attaching the pedestal 142 to the tip of the first main bearing base 40,
Without removing the inner nut 103 from the second main bearing base 142,
Install the oil seal mounting member 159 on the lower end surface of the main bearing base 142.
Use a screw hole for attachment to bolt a handle-like tool
Install. The handle-shaped tool is a ring-shaped steel plate
Four pieces are installed at the same intervals as the mounting screw holes of the seal mounting member 169.
A mounting hole is provided, and multiple columns are installed on the ring-shaped steel plate.
The handle is provided at the tip of these columns.
It Then, the second main bearing stand 142 is installed in the first main bearing stand 40.
Insert it into the narrow part 144,
The second main bearing base 142 so that the flange portion
1 Assemble screw 1 until it comes into contact with taper 143 of main bearing stand 40
Screw on 68 and tighten. The copper packing 169 does the above work.
Before making the adjustment, make a gap and use a little thick packing.
When inserting the two main bearing pedestals 142 into the first main bearing pedestal 40, the second
Install between main bearing base 142 and first main bearing base 40, and assemble
After completion, clean the outer surface of the copper packing 169 with a file and sandpaper.
Finish with the same surface as the first main bearing stand 40. (1.3.2.1) Tool holder mounting mechanism Install the tool holder mounting mechanism at the tip of the spindle 141.
This will be described with reference to FIGS. 4 (A) to 4 (D). Projection from the tip surface of the first main bearing stand 40 in FIG. 4 (B)
A ring-shaped inner nut is formed on the outer circumference on the tip side of the main spindle 141.
Screw 103 [Fig. 4 (C) and Fig. 4 (D)],
The inner nut 103 on the tip surface of the main shaft 141 and two setscrews 104
It is tightened up. And, on the tip side of the inner nut 103
A ring-shaped outer nut 101 is screwed onto the inner peripheral surface,
A flange is provided on the inner peripheral surface of the tip of the nut 101 so that the flange
Form a ring between the rung and the tip surface of the main shaft 141.
A floating holder 102 is movably provided. A flange portion is projected on the inner peripheral surface on the rear end side of the inner nut 103.
Installed on the wall surface on the tip side in the axial direction of the flange part.
The section 109 is provided. That is, the flange portion of the inner nut 103
Is centered on the axial center on the front end face in FIG. 4 (D).
Two locking recesses 109 are provided at symmetrical positions
[FIG. 4 (B) and FIG. 4 (D)]. Further inner nut 10
A cylindrical portion is projectingly provided on the end face on the front side of 3
A screw for screwing an outer nut 101, which will be described later, is provided on the inner peripheral surface of the portion.
It is provided. The floating holder 102 has a ring shape.
On the rear end face [upper side in FIG. 4 (B)], the inner
2 of the above-mentioned engagement recesses 109 of the socket 103
The locking protrusions 108 are provided at symmetrical positions about the axis.
[FIG. 4 (C)]. Furthermore, the floating holder 102 is
The axis is centered on [the lower side in FIG. 4 (B)].
Two holder fitting recesses 107 at symmetrical positions [Fig. 4
(D)] is provided. This holder fitting recess 107
The projecting portion of the bite holder 106 is fitted in. And idle
The outer peripheral surface of the holder 102 has one engaging groove 110 in the circumferential direction.
It is provided. The outer nut 101 has a ring shape,
A flange is provided on the inner peripheral surface of the tip so that the inside of the flange
The diameter is the same as the inner diameter of the floating holder 102. Outside
The outer peripheral surface of the floating holder 102 is inserted into the inner peripheral surface of the nut.
It is possible. And snap on the inner surface of the outer nut 101
A ring groove is provided. Connect to this snap ring groove
There are four ring extrusion holes 112 through which the outer nut 101 is inserted.
It is provided on the outer peripheral surface. And the outer peripheral surface of the outer nut 101
Is provided with a screw part that is screwed onto the inner peripheral surface of the inner nut 103.
ing. Further, on the inner peripheral surface of the flange portion of the outer nut 101
Is a holder insertion recess at two locations symmetrically about the axis.
113 [FIG. 4 (C) and FIG.
It is provided at the same position as the holder fitting concave portion 107 of the da.
The sectional shape of the holder insertion recess 113 is the same as the outer nut 101.
Of the floating holder 102 on a plane orthogonal to the axial direction of
Provide the same shape as or larger than the shape of the holder fitting recess 107.
Has been. Attach outer nut 101 and floating holder 102 to inner nut 103
When mounting, first attach the floating holder 102 to the outer nut 101.
It In FIG. 4 (B), the outer nut 101 is loosened from the rear end side.
Insert the holder 102 so that the engaging groove 110 of the floating holder 102
At a position slightly inserted into the cylindrical portion of the
Insert the snap ring 105, which is an engaging projection, inside
The snap ring 105 from the outside with a screwdriver etc.
Push it into the inner surface of the case 101 and fit it in the snap ring groove.
To wear. Then, the floating holder 102 becomes the inner peripheral surface of the outer nut 101.
Although it can be moved up and down in the inside, both end surfaces of the engaging groove 110
Since the nap ring 105 locks it, the floating holder 102
It does not come off from the nut 101. When removing the floating holder 102 from the outer nut 101,
Four ring extrusion holes 112 on the outer peripheral surface of the nut 101
Insert a projection such as an awl into the snap ring 10
Press 5 inward and snap ring 105 snap ring
Pull out from the groove and disassemble the floating holder 102 and outer nut 101.
Wear. Engagement of the floating holder 102 assembled to the outer nut 101 as described above.
Do not insert the stop projection 108 into the locking recess 109 of the inner nut 103.
Screw the outer nut 101 onto the inner peripheral surface of the cylindrical portion of the inner nut 103.
Then, at the lower end of the spindle 141,
Assembly is complete [Fig. 4 (B)]. (1.3.2.2) How to install the bite holder The method for installing the bite holder is to insert the outer nut 101 into the holder.
The through recess 113 is aligned with the holder fitting recess 107 of the floating holder 102.
Loosen the outer nut 101 so that the tool holder 106
National equipped with [Fig. 4 (B)] at the tip of spindle 141
Insert it into the taper hole and insert it into the holder insertion recess 113.
Insert the projection of the holder 106 [Fig. 4 (B)]
After inserting the protrusion into the holder fitting recess 107,
Tool holder 1 is rotated and tightened with a special tool, and bite holder 1
The projection of 06 is the bottom of the holder fitting recess 107 of the floating holder 102.
Secure between 111 and the rear end surface of the flange of the outer nut 101.
It [FIG. 4 (B)]. At this time, the engaging convex portion 108 of the floating holder 102 is the inner nut.
Since it engages with the locking recess 109 of 103, the outer nut 101
The floating holder 102 will not rotate due to the rotation.
Yes. The tool holder 106 fits into the national taper hole of the spindle 141.
Since it is fitted tightly, simply loosen the outer nut 101
Bite holder 106 from national taper hole of spindle 141
Although it is difficult to remove it, loosen the outer nut 101 with a special tool.
As it goes on, it is fitted on the inner peripheral surface of the outer nut 101.
The snap ring 105, which is a fitting protrusion, is the engaging groove of the floating holder 102.
Since the side wall surface of 110 is pressed toward the outer nut 101,
The da 102 has the protrusion of the bite holder 106 and the holder fitting recess 107.
Push down on the bottom 111 of the
Separate from the optional taper hole. So, the outer nut 101
Rotate to insert the holder insertion recess 113 into the protrusion of the bite holder 106.
The tool holder 106 from the lower end of the spindle 141 according to the position of
It is removed [Fig. 4 (A) and Fig. 4 (B)]. When milling a workpiece with poor machinability,
If rigidity is required for the tool holder mounting part of the spindle 141,
Screw hole 1 provided on the bottom of the national taper of spindle 141
14 [FIG. 4 (A)] can be used. Sanawa
Then, attach the screw hole 114 of the spindle 141 to the tip of the bite holder 106.
By providing a screw part that can be screwed, this special bite holder
Screw it into the screw hole 114 and remove the protruding part of the bite holder 106.
Tighten with the nut 101 and the floating holder 102. (1.3.3) Reduction gear box First main bearing stand in FIGS. 1 (A) and 4 (A)
Place the support rod 43 on the upper end of the spindle head 39, located above the upper end of 40.
The reduction gear box 45 fixed via the above will be described. The gearbox base plate 42 is attached to the flange on the upper end of the spindle head 39.
It is fixed to the other end of four support rods 43, which are fixed at one end.
It Note that two of the four support rods 43 are the first main bearings.
It is used as a guide rod 44 for guiding the platform 40. Slowdown
The box 45 has a box shape that opens downward,
Place the liquid packing on the upper surface of the gear box base plate 42 at the end face.
Installed around the top plate of the reduction gearbox 45.
Bolts 65, 65 [No.
4 (A) and (H)] from above,
Screw the lower end of the socket 65 to the gear box base plate 42, and
Tighten the gearbox base plate 42 and the reduction gearbox 45
The spaces are closely attached. The head of the bolt 65 and the reduction gear box
Install an oil stop copper packing 178 between the upper surface of the
It's sealed. In addition, the top plate of the reduction gear box 45 and the gear
A through hole is provided in the yabox base plate 42.
Spline bush 150 is inserted through the bearing
It is pivotally supported. Ie on the spline bush 150
The outer peripheral surface on the end side is snapped into the through hole of the reduction gear box 45.
The shaft is supported via the bearing 182 fixed by the pulling 183.
In the opening between the through hole and the spline bush 150.
Is fitted with an oil seal 184. Spline boot
The outer peripheral surface on the lower end side of the shoe 150 extends through the gear box base plate 42.
Through a bearing 180 fixed to the spindle head 39 installed in the through hole
And is pivotally supported. And inside the spline bush 150
The spline shaft 149 is inserted through the
The lower end of the shaft 149 is pivotally supported in the first main bearing stand 40.
It is screwed to the upper end member 148 of the propeller shaft 145. Further, the spline is provided on the top plate of the reduction gear box 45.
At a position adjacent to the through hole for pivotally supporting the bush 150
An opening is provided, and the motor 27, which is the rotation driving means, is output to this opening.
The force shaft is inserted to fix the motor 27 to the upper surface of the opening. Then, a fixed gear 156 is wedged to the spline bush 150.
The idle gear 153 around the spline bush 150.
Rotatably attached to the idle gear 153 and the idle gear 152
I'm wearing it. On the other hand, a fixed gear 151 is attached to the output shaft of the motor 27.
A wedge gear, and the idle gear 154 is rotatably attached.
A play gear 155 is wedged to the play gear 154. In FIG. 4 (A), the output shaft of the motor 27 rotates.
, The fixed gear 151 rotates the idle gear 152, and the idle gear 15
The idler gear 153 wedged to the 2 rotates the idler gear 154.
Therefore, the idle gear 155, which is wedged to the idle gear 154, is spliced.
Rotate the fixed gear 156 wedged to the bush 150,
The spline bush 150 rotates. These reduction gears
The reduction ratio of is composed of about 9.5: 1. The motor 27
Specifications are winding type switching system output 5.5kw, rotation speed 6000r.pm, heavy
Amount of 105kg, continuously variable shift by controller, shift range 40-60
The output is 00r.pm and the rated output is 500 to 6000r.pm. The top plate of the reduction gear box 45 has a lubricating oil filler port.
A plug 197 [Fig. 4 (H)] which is a lid is provided. Well
Further, a hook 64 is provided on the upper surface of the gear box base plate 42,
Take the hook 64 together with the nuts of the support rod 43 and the guide rod 44.
Attached [FIG. 4 (A) and FIG. 4 (H)]. (1.3.3.1) Guide metal A support plate 41 is attached to the upper end of the first main bearing stand 40.
The support plate 41 moves inside the guide metal 46 provided on the support plate 41.
The guide rod 44, which is a supporting rod to be inserted, is guided [Fig. 4
(A)]. The structure of the guide metal 46 is shown in Fig. 4 (I).
Basically, inside the spindle head 39 in Fig. 4 (A).
Is the same as the bearing part of the first main bearing stand 40 that is slidably provided.
It That is, the through hole provided in the support plate 41 is provided with a taper bush.
Insert 190 and fix it, and
Insert the metal 191 from below and insert the gun metal split metal 191 at the upper end side.
Project from the upper end surface of the taper bush 190, and
A nut 192 is screwed onto the outer peripheral surface of the protruding end of the tal 191.
In addition, the contact surface between the taper bush 190 and the gunmetal split metal 191 is
Formed in a taper shape that spreads in the circumferential direction downward
There are 3 pieces evenly distributed in the circumferential direction on the gun metal split metal 191.
There is a vertical knock groove at the place, gunmetal split metal
A snap ring 189 is fitted on the lower end side of the inner peripheral surface of 191.
ing. The guide rod 44 is inserted through this gunmetal split metal 191
ing. In addition, the fuel filler is installed between the guide rod 44 and the nut 192.
Toe 194 is attached. Therefore tighten the nut 192
The metal split metal 191 and pull it upwards.
The taper between the taper bush 190 and the gunmetal split metal 191
Due to this, the inner diameter of the metal split metal 191 becomes narrower and the guide rod 44
And the space between the gunmetal split metal 191 is reduced. Nut 192
On the contrary, when it is loosened, the gap becomes large. The upper surface of the support plate 41 [left side of FIG. 4 (A)] has a bracket
The bracket 195 is fixed to the bracket 195
The first main bearing stand operating hydraulic system that moves the bearing stand 40 up and down.
One end of the Linda 907 is fixed. (1.4) For the vibration prevention structure of the spindle head 39 and the first main bearing stand 40
For heavy cutting of milling and boring of long holes
To ensure high-precision machining, prevent vibration of the entire device.
Is the most important issue. Therefore, in the device of the present subject, the reduction gear box 45 and motor
On the upper end of the spindle head 39 via the support rod 43 and the guide rod 44.
Since it is fixed by fixing it, the vibration due to the rotation of the motor 27
One main bearing base 40 without affecting the support
It is absorbed by the rod 43. Furthermore, with this structure, the spindle head
Transmits the rotational force of the motor 27 to the first bearing stand 40 that slides inside 39
Uses a long spline shaft 149 to
Vibration will occur, but the propeller will not be
The shaft 145 is provided, and the main shaft 141 is connected to the propeller as described above.
Since it is not an integral structure with the Ra shaft 145,
The vibration generated by the shaft 149 is transmitted to the propeller shaft 145.
It is absorbed and the rotation of the main shaft 141 is stabilized. In addition, propeller
By installing the shaft 145, the spline shaft 149
I was able to make it as short as possible. Furthermore, the first main bearing stand that is slidable in the spindle head 39
As described above, the bearing portion 200 of the 40 includes the bearing portion 200 and the first main portion.
With a structure that allows the gap between the bearing bases 40 to be adjusted as small as possible.
Between the spindle head 39 and the first main bearing stand 40
Lubricating oil from the lubricating oil pressure tank 358 flows from the oil supply hole 213 to the other side.
Is constantly circulated and supplied through the oil drain hole of [Fig. 4 (A)
Right middle], with the structure that the oil film of the bearing 200 is always maintained
Therefore, the propeller shuff that rotates in the first main bearing stand 40
Vibration caused by rotation of the 145 and the spline shaft 141
Can be absorbed. The lubricating hydraulic tank 358
Since the lubricating oil supplied from
The high heat of the cutting tool generated during machining is
Conduction is transmitted from the main shaft 141 at the tip to the main bearing stand 40.
The heat is cooled by the lubricating oil. (2) Column guide 34 (2.1) Bearing section 250 In FIG. 1 (A), the column guide 34 is outside the column 33.
Bearings whose peripheral surfaces are provided on the upper and lower ends of the column guide 34
It is slidable through 250. This bearing 250 is
Both the upper end side and the lower end side are basically shown in FIG. 4 (A).
And the shaft between the spindle head 39 and the first main bearing stand 40 shown in FIG.
Since it has the same structure as the receiving part 200, the similar parts are omitted.
The bearing portion 250 on the upper end side will be briefly described. The outer bush is attached to the fitting part formed in the cylinder of the column guide 34.
218 [Fig. 4 (F), (G)] is inserted and the outer bush 2
Hold the upper end surface of 18 with the holding flange 221 and press the holding flange 221.
Is fixed to the upper end surface of the column guide 34 with a bolt 224. Outside
The inner diameter of the bush 218 is the end surface of the column guide 34 in the axial direction.
It has a cylindrical shape that tapers inward.
In addition, both end surfaces are formed with an inner slope. This outside
Inside the shoe 218, make sure that the outer diameter is narrowed upward.
Is also formed in a tapered shape with the same dimensions as the outer bush 218.
It has a cylindrical shape and is provided with four dividing grooves in the longitudinal direction of the cylinder.
Insert the metal 219 and attach the upper end of the split metal 219 to the outer bush.
218 Project from the upper end surface of the 218 and adjust the adjustment
231 is screwed on. Above the screw part of the adjustment nut 231
Is installed with a hydraulic packing 228 that makes sliding contact with the outer peripheral surface of the column 33.
It has been burned. The outer bush 218 has one split groove with a width of several mm in the vertical direction.
It is formed in place, and about 10 mm from the upper edge is connected to the split groove.
Is formed. Further outside the outer bush 218
The diameter is -0.01 to 0.02 mm from the inner diameter of the fitting part of the column guide 34.
It is finished to the precision of. In addition, the split metal 219 is evenly distributed in the circumferential direction at four vertical locations.
There is a knock groove in the direction of
Snap ring 227 is attached and under split metal 219
An open stop washer 225 is fixed to the end face with a stop bolt 226.
It Further, a rotation stop knock groove 203 is vertically provided on the outer peripheral surface of the split metal 219.
Is formed long in the direction of
Insert the tip of the rotation stop knock pin 220 screwed to the shoe 218.
Is engaged and prevents the split metal 219 from rotating in the circumferential direction.
It is supposed to be. Therefore, when the adjustment nut 231 is rotated, the outer bush
The split metal 219 can be
Move up or down with respect to the outer bush 218, and split metal 219
The gap between the inner peripheral surface of the column and the outer peripheral surface of the column 33 is adjusted. this
After adjustment, stop bolts screwed onto the flange surface of the adjustment nut 231.
Tighten the tip of
Lock Le 219. In addition, a total of four adjustment nuts above and below the left and right column guides 34
When the screw 231 is tightened, the split metal 219 is attached to the outer bush 218.
The column guide 34 is pressed against the column 34.
It can be fixed to 33, using this device in this state
If machining work such as cylindrical grinding is performed, it will occur during the work.
It is possible to prevent vibration due to rotation of the grinding wheel or cutter
it can. In this case, in order to prevent the above vibration further,
As much as possible between the sliding surfaces of the carriage 38 that slides on the getter 37
It is necessary to reduce the size [Fig. 7 (B)]. For that
The tightening bolt 93 and the adjusting push bolt 94
Minimize the gap between the sensor 92 and the V groove of the horizontal getter 37.
[FIG. 2 (C) and FIG. 2 (D), FIG.
(Figure (H)]. The oil supply port 232 [Fig. 4 (G)] is a pressurized lubricating oil supply port.
The column guard located between the upper and lower bearings.
It is provided so as to penetrate from the outer wall surface of the id 34 to the inner peripheral surface.
[FIG. 4 (G)]. (3) Sliding device for the carriage 38 In FIG.
It is provided orthogonal to the sliding direction of the base 38, and these gear shafts 49 are
In parallel with the sliding direction of the carriage 38 with an appropriate interval.
It is provided. The front end of the gear shaft 49 shown in FIG.
Chain gears 50 and 50 are wedged on each side [Fig. 1
(E)], on the other hand, on the rear end side of the gear shaft 49,
Wedge the chain gears 48, 48 [Fig. 1 (F)]. Na
As for the gear shaft 49, the bearing base 280 fixed to the lateral getter 37 has two
It is mounted rotatably via a bearing 281 [7th
(B) and (G). And, of the gear shaft 49
FIG. 1 shows between the two chain gears 50, 50 on the front end side.
As shown in (E), wrap the chain 51 in an inverted S shape and check the chain.
Both ends of the carriage 51 are fixed to the carriage 38, respectively. In addition, the above
Make sure that both ends of chain 51 are
At one end in the sliding direction of the carriage 38 farthest from the position of the
I have decided. On the other hand, the two chain gears on the rear end side of the gear shaft 49
Between the 48 and 48, the chain 47 is S-shaped as shown in Fig. 1 (F).
And wrap it around the ends of the chain 47 on the horizontal getter 37.
The lock of the carriage-actuated hydraulic cylinders 910 and 911 with one end fixed
Connect to the tip of the cable. Therefore, the carriage operating hydraulic cylinders 910 and 911 were created.
When it moves, the chain gears 48, 48 rotate through the chain 47.
To rotate, chain gears 50,50 wedged to the gear shafts 49,49
Rotates, moves the chain 51, and the carriage 38 moves left and right.
Move. For example, in FIG. 1 (A), the carriage 38 is to the right.
To move the carriage operating hydraulic cylinder 911 to
Operates in the direction to pull the chain 47. Then Fig. 1
(E) The chain gear 50 on the right side of the page will rotate clockwise.
The chain gear 51 moves the carriage 38 to the right through the chain 51.
pull. Conversely, to move the carriage 38 to the left, a carriage
Operate hydraulic cylinder 910 in the direction to pull chain 47.
Move. (3.1) Sliding part of carriage 38 and lateral getter 37 Slide the lateral getter 37
The sliding part of the carriage 38 is shown in FIG.
(D), FIG. 7 (E), FIG. 7 (B), and FIG.
ing. In FIG. 7 (B), the forward cross section has a U-shape.
The base 38 covers one side of the horizontal getter 37 and is installed so as to slide.
It has been burned. A seventh V-shaped recess is formed on the upper end of the carriage 38.
Figure (B) is provided continuously in the vertical direction on the paper surface.
The concave portion is formed on the edge of the upper surface of the lateral getter 37 in the vertical direction on the paper surface of FIG.
It is slidably fitted to a V-shaped convex portion provided in the opposite direction.
The lower end of the carriage 38 is provided on the edge of the lower surface of the horizontal getter 37.
Sliding via a carriage spacer 92 that fits in the V groove
It has been burned. That is, as shown in FIG. 7 (H),
The lower end surface of the carriage spacer 92 that fits in the V groove of the getter 37,
Screwed into the through hole provided in the flange on the lower end of the carriage 38.
It is provided so that it can be pressed from below with multiple adjustment push bolts 94.
There is. In addition, a penetration item on the flange on the lower end side of the carriage 38
Adjusting bolt 93 is inserted from below into the through hole, and
Screw the tip of the tightening bolt 93 onto the lower end surface of the carriage spacer 92.
are doing. Therefore, the V groove on the lower surface of the horizontal getter 37 and the carriage
Adjust the adjustment bolt 93 to adjust the gap between the sliding surface with the spacer 92.
Move the carriage spacer 92 away from the V groove of the horizontal getter 37 and adjust it.
Press the bottom end of the carriage spacer 92 with the tip of the adjusting bolt 94.
By adjusting [Fig. 2 (C) and the same figure]
(D), the same figure (E)]. FIG. 2 (C) shows the first main shaft 40 with the first main bearing stand 40 horizontal.
Although showing the carriage 38 as viewed from the tip side of the pedestal 40,
FIG. 2 is a sectional view of the sliding portion of the carriage 38 in this state.
As shown in (D), when the first main bearing stand 40 is horizontal,
First if the first main bearing stand 40 is retracted in the spindle head 39
Especially reciprocating due to bending moment due to the weight of the main bearing stand 40
Since a large load is applied to the base spacer 92, the carriage space
The sliding part of the carriage 38, which is composed of the V groove of the support 92 and the lateral getter 37, is fully
The rigidity is given to the minute. In addition, in FIG. 7 (B), a V-shape on the upper end side of the carriage 38
Slide surface of the recess, the V groove on the lower surface side of the horizontal getter 37, and the carriage space.
There are oil grooves on the sliding surface of the sensor 92.
The oil supply pipes 96, 96 communicating with the oil grooves are provided.
The refueling manual valve 95 provided between the pipes 96, 96 is set to the horizontal getter 37.
Is provided on the upper surface of. In the oil groove of the sliding part of the carriage 38,
Lubricating oil pressure tank 3 pressurized by compressor 357
Lubricating oil in 58 is pumped by hoses and piping [Fig. 6
(A)], branched by an unillustrated refueling valve,
Is manually pumped to the refueling manual valve 95 via the
Valve 95 refuels as needed. In addition, the column guide
Lubricating oil is pumped by branching to the sliding parts of the shaft 34 and spindle head 39.
To be done. (4) 90-degree rotating device for the horizontal getter 37
A horizontal getter rotation shaft 29 protruding from the
A recess is formed in the center to join with the horizontal getter rotation shaft 29, and
Reference numeral 37 denotes a lateral getter with the lateral getter rotation shaft 29 fitted in the recess.
It is provided so as to be rotatable around a rotating shaft 29. Then, in FIG. 1 (A), to the left and right of the upper surface of the horizontal getter 37.
Is provided with stoppers 54, 54, and the stopper 54 can be inserted and removed.
Install vertical seats 55, 55 with topper receiving holes in column guides 34, 34
The vertical bearings 55, 55 are provided on the side of the main shaft 141 of the first main bearing stand 40.
With the axial direction of is perpendicular to the upper surface of the table 31,
A stopper 54 is provided so that it can be inserted into and removed from the vertical seat 55. [No.
4 (J), (K), and (L)]. Further, in FIG. 4 (L), the same structure as the vertical seat 55 is used.
The horizontal seat 56 of is a vertical seat centered on the horizontal getter rotation shaft 29.
Position the column guide 34 at a position rotated 90 degrees from the 55 position.
It is provided on the surface. That is, the horizontal getter 37 is rotated 90 degrees.
Then, the shaft center of the main shaft 141 of the first main bearing base 40 is the upper surface of the table 31.
The stopper 54 provided on the horizontal getter 37 at a position parallel to
Make sure that the tip of the fixing pin 121 of the
A flat seat 56 is provided on the column guide 34. (4.1) Structure of stopper 54 As shown in Fig. 4 (J), stopper 54 is a cast iron body.
The through hole provided in 120 has a solid tip with a tapered tatami mat.
The fixed pin 121 is slidably inserted to the rear end side of the fixed pin 121.
Screw the push bolt 124 into the screw hole provided and
A set screw 123 provided on the rear end side of the through hole of the iron body 120 and
It is rotatably supported by a stop nut 125. Therefore
By rotating the push bolt 124, screw it into the push bolt 124.
The fixed pin 121 to move forward or backward,
The tapered tip of the fixing pin 121 is inserted into and removed from the hole of the vertical seat 55.
Move freely. Before and after the fixed pin 121, the tapered split bushes 122, 126
Is provided, the fixing pin 121 moves smoothly.
It (4.2) 90-degree rotation operation of the lateral getter 37. FIGS.
Place the axis of 40 parallel to the top surface of table 31.
It is attached. From the state of FIG. 1 (B) to FIG.
In order to change to the state of (A), it was provided at the approximate center of the pedestal 36.
Hang the chain block on the hook 63 and
The hooks of the chain
Check box 64 [Fig. 4 (A) and Fig. 4 (H)].
Keep it in tension. And both left and right of the lateral geta 37
Side stoppers 54, 54 [Fig. 1 (A)] to the column guide 34
Remove it from the vertical seats 55, 55 [Fig. 4 (L)] of
Each of the four bolts that secure both ends of 7 and the column guides 34, 34
Loosen the bolt 65 and gradually loosen the chain block.
Then, the horizontal getter 37 rotates the horizontal getter rotation shaft 29 shown in FIG. 4 (F).
Rotating around the center, the first main bearing stand 40 fell to the horizontal position.
It At this time, 4 of the side getter 37 and the flange of the column guide 34
The base of the book fixing bolt 65 is the flange of the column guide 34.
Since it is mounted in a T-shaped groove that is concentrically formed on the surface,
The lt 65 moves along the T groove as the lateral getter 37 rotates.
To do. Therefore, the stoppers 54, 54 are attached to the horizontal seat 5 of the column guide 34.
Insert it into 6,56 [Fig. 4 (L)] and position the horizontal getter 37
Then, tighten the four bolts 65 for each, and the first main bearing stand 40
The axis direction of is parallel to the upper surface of the table 31. The device of the present invention has the first main bearing stand 40 parallel to the table 31.
Since horizontal milling and horizontal boring are performed in the
However, for horizontal boring, the work piece is placed on the upper surface of the table 31.
And fix the work piece to the cutting tool at the tip of the first main bearing stand 40.
Install a medium glybite in the holder installation section
Move and work within the stroke range of the first main bearing stand 40
As shown in Fig. 2 (A) and Fig. 2 (B).
The boring bar receiver 99 mounted on the top of the bed 30 (details later)
The boring bar cradle 69 [Fig. 2 (G) and
(H)] and the mounting part of the first main bearing stand 40
66 is attached, and the middle bar 66 is fixed on the upper surface of the table 31.
Move the table 31 through the machined hole of the workpiece.
When moving the work piece to perform horizontal boring work
There is. (5) Sliding part between bed 30 and table 31 Sliding part between bed 30 and table 31 sliding on the upper surface of the part
[Fig. 1 (B) and Fig. 9]
(A)]. On the sliding surfaces on both side edges of the bed 30 and the table 31 in the width direction,
The V-shaped groove slides on one side edge, and the flat groove slides on the other side edge.
A moving part is provided [FIG. 9 (A) and FIG.
(C), the same figure (E)]. That is, one side edge of the bottom surface of the table 31 in the width direction is
A continuous V-shaped protrusion having a V-shaped cross section is provided [FIG.
(C)], the other side edge has a flat flat bottom surface
A protrusion is provided [Fig. 9 (E)]. On bed 30
A V-shaped groove continuous in the longitudinal direction on one side edge in the width direction of the surface
Is provided [FIG. 9 (C)], and the other side edge has a longitudinal direction.
Is provided with a continuous flat groove [Fig. 9 (E)].
The table 31 has the V-shaped protrusion of the table 31 on the bed 30.
The flat protrusion of the table 31 is slidable with the V-shaped groove of
Mounted on bed 30 slidably with 30 flat grooves
It By fitting with the V-shaped groove,
The position is regulated and there is no play between the bed 30 and the table 31.
Stable sliding. And, V-shaped oil at 5 places in the above-mentioned V-shaped groove with an appropriate interval.
Damari 603 [Fig. 9 (C)] is provided in the flat groove.
Is equipped with five flat type oil damaries 618 [Fig. (E)]
Oil tanks are attached to both ends of each groove in the longitudinal direction.
Four 601 [Fig. 9 (A) and 1 (A)] are installed in total.
The V type oil damaly 603 and the flat type oil damaly 6 of each groove are
18 are connected by oil tank 601 and pipe 602, respectively.
It is designed to keep the oil level inside the tank always constant.
It A cylinder is drilled on the bottom surface of the V type oil damaly 603 [9th
(Fig. (C)] The piston 606 is placed in this cylinder.
It is slidably inserted in the vertical direction, and the piston 606 is spring.
Is urged upwards via the 605, and the urging force is V type oil
It is held down by set screws 610 provided on both sides of the Mali 603 [No.
9 (B) and (D)]. Furthermore of the piston 606
Discharge as two oil grooves that communicate with both upper and lower end faces on the peripheral surface
A mouth 607 is provided [FIG. 9 (B) and FIG.
(C)]. And at the top of the piston 606 are two V-shaped
The roller 604 is attached to the V-shape with bolts 608.
The upper end surface of the outer periphery of the roller 604 is the bottom surface of the V-shaped groove of the bed 30.
It projects above the position. In addition, the discharge port 607
Is a through hole that communicates with the upper and lower end surfaces in the piston 606.
Can be provided. Therefore, the table 31 slides and moves on the bed 30.
And the V-shaped protrusion of the table 31 makes the outer peripheral surface of the V-shaped roller 604
Pushed up, piston 606 is pushed down. Do
And the oil in the cylinder is pressurized, so the piston 606 discharges
Pass through the mouth 607 and push upward from the upper end surface of the piston 606.
You can This oil is blown up from the discharge port 607 and
As it is injected to the bottom of the V-shaped protrusion of the bull 31,
Lubricating oil is constantly supplied to the entire sliding surface of the table 31,
Wear on the moving surface can be prevented. A cylinder is drilled on the bottom of the flat oil damaly 618 [first
FIG. 9 (E)] is shown in FIG.
A flat roller with the same structure as the V roller 604 provided on the 606.
A piston 612 with 611 is provided, so
Description will be omitted with parts omitted. The upper end of the piston 612 has a bracket with an inverted U-shaped cross section.
A flat roller 611 is pivotally attached by a pin 613 via the. Na
The upper end surface of the flat roller 611 is the bottom surface of the flat groove of the bed 30.
Projecting upward from the position [Fig. 9 (E) and the same figure]
(G)]. The action in this case is the same as in the case of V type oil damari 603.
Similarly, oil is blown up into the piston 612 and the flat groove slides.
Lubricating oil is constantly supplied to the surface. The side wall of each V-type oil summary 603 and flat type oil summary 618
The side of the bed 30 to check the oil discharge condition.
There is a through hole that communicates with the wall, and plug 60 is always available.
It is tightly plugged with 9. Note that the amount of oil in the oil tank 601 is on the side of the oil tank 601.
An oil level gauge 503 for monitoring the
(FIG. 1 (B) and FIG. 9 (H)). The bed 30 between the sliding surfaces on both sides of the bed 30 has a tape
Hydraulic cylinder 912 and table hydraulic cylinder
The rod tips of the cylinders 912 and 913 collide with each other.
Make sure that one end of each is
Then, the chain gear is attached to the tip of each rod.
And a chain provided on both longitudinal ends of the table 31
Secure one end of the chain to each stop 52 and
Table actuated chain hydraulic cylinder 912, table actuated
Wind it around the chain gear at the end of the rod of the hydraulic cylinder 913.
The other ends of the chains to the bottom of the bed 30
[FIG. 9 (A) and FIG. 9 (L)]. Therefore, the table of the two-dot chain line in FIG.
When moving 31 to the right,
By supplying hydraulic pressure to the cylinder 912, the rod of the part moves to the right.
When moving, the chain gear on the tip of the rod
Pull the chain with one end fixed to the left end face to the right
Therefore, the table 31 moves to the right. At the same time,
Of the cable-operated hydraulic cylinder 913 also moves to the right.
Move. Conversely, when moving table 31 to the left,
Side table operated hydraulic cylinder 913 has a rod tip on the left
To the right side of the table 31 and fix one end.
Table 31 moves to the left as the chain is pulled.
To do. (6) Cutting oil treatment device A gutter 670 having an L-shaped cross section is provided all around the side surface of the table 31.
[FIG. 1 (G) and FIG. 1 (H)]. However,
The gutters 670 on both side surfaces in the longitudinal direction of the bull 31 are
Vertical flan of the gutter 670 with an appropriate length near the center in the width direction.
The notch is cut out to form only the horizontal flange.
[Fig. 1 (A)]. On both sides of the table 31 in the longitudinal direction, in the position below the gutter 670.
Insert one end of the stainless steel cutting oil receiving plate 661, 661
According to the mounting member 662 [FIG. 1 (G) and FIG. 9 (H)]
The other end of the cutting oil receiving plates 661, 661 is the length of the bed 30.
Rotatably installed on both sides in the direction via brackets 651
Automatic winding drum 654 [Figs. 1 (B) and 9]
(H)]. The top surface of the cutting oil receiving plate 661
From the mounting position of the table 31 toward the drum 654 side.
It has a slope that gradually descends. Of the cutting oil receiving plate 661
A plurality of elongated rubber plates 666 are provided on both side edges of the upper surface in the width direction.
Use the brass split rivets 667 to insert the cutting oil receiving plate 661 at appropriate intervals.
Fix it over the entire length and set the step on the upper surface of the cutting oil receiving plate 661.
It is protruding. [FIG. 9 (K)]. According to the rubber plate 666
The cutting oil flowing on the upper surface of the cutting oil receiving plate 661 is the cutting oil receiving plate 6
It does not spill from both sides of 61. Furthermore, the surface of the cutting oil receiving plate 661 wound on the drum 654
Equipped with a chip remover 664 for removing the cutting chips adhering to the
are doing. The swarf 664 has a U-shape, and the swarf 664
The tip ends of the arm rods on both sides of the
Then, the central rod of the shavings 664 was wound around the drum 654.
Place the spring 665 so that it contacts the surface of the cutting oil receiving plate 661.
It is urged through [FIG. 9 (H)]. The drum 654 has a cylindrical shape, and is shown in FIG.
Two brackets fixed to the side of the bed 30 as shown in
The drum shaft 653 that is installed between the
A spring 656 around the drum shaft 653.
The end of the spring 656 through the stopper 658.
It is fixed to the shaft 653 and sprinkles on one side of the drum 654.
The rotation adjustment shaft 655 is fixed so that
The other end of the spring 656 is fixed to the adjusting shaft 655. As shown in FIG. 9 (H), the table 31 is at the right end of the bed 30.
When located on the side, the spring 656 is not tensioned.
Is not occurring, but as Table 31 moves to the left,
Stainless steel backing plate 66 secured to the side of bed 31
0 is pulled out of table 31 and pulled out of drum 654
To go. Along with this, the drum 654 smells as shown in FIG. 9 (H).
Rotate counterclockwise, so fix it on the drum 654.
ing. Then, it is fixed to the spring adjustment shaft 655.
One end of spring 656 rotates in the same direction, but the spring
The other end of the ring 656 is fixed to the drum shaft 653, so
It doesn't roll. Therefore, the table 31 is on the left end side of the bed 30.
Torsion moment on spring 656 as it moves to
Occurs. That is, the drum 654 is smelled as shown in FIG. 9 (H).
Rotational biasing force is generated to rotate clockwise
It The table 31 on the left side of the bed 30 is
If you move it toward the right end of the door 30,
Note that the rotational biasing force of the spring 656 causes the drum 654 to rotate clockwise.
Rotation, the cutting oil backing plate 661 is wound on the drum 654.
go. A cutting oil tank 668 is installed below the drum 654.
The oil in the cutting oil tank 668 into the unillustrated processing device.
A pump 669 for feeding is provided. Therefore, cut the work piece installed on the upper surface of the table 31.
When cutting, the cutting oil sprayed on the tool such as a cutter
And the chips generated during cutting are from the top of the table 31.
It falls onto the gutter 670, and this cutting oil and chips flow in the gutter 670.
From the cutout part of the gutter 670 to the lower cutting oil receiving plate 661
To fall. Furthermore, this cutting oil and cutting chips are
1 Flow toward the drum 654 and drop into the cutting oil tank 668.
And pumped to the cutting oil processor for processing.
To be done. This device automatically cuts chips during cutting.
It is stored in the oil scraping tank 668. When the cutting oil receiving plate 661 is wound around the drum 654,
Cutting oil and chips adhering to the surface of cutting oil receiving plate 661
Is the chip remover 6 that is in contact with the surface of the cutting oil receiving plate 661.
Automatically completely removed by 64 central rods. (7) Manual feed device Provided on the side surface of the column guide 34 in FIG. 1 (A).
The various three manual feeders 901, 902 and 903 have the same structure.
belongs to. 901 attaches the carriage 38 to the sliding part of the horizontal getter 37.
1 (A) to operate in the horizontal direction on the paper
It is a device, 902 is a table 31 as a sliding part on the bed 30.
A device for operating the bed 30 in the longitudinal direction.
Yes, 903 is based on the electromagnetic switching valve 346 [Fig. 6 (A)].
Moves the first main bearing stand 40 up and down in the spindle head 39.
Or move the column guide 34 up and down along the column 33
It is a device for urging. (7.1) Manual feed device mounting structure Various manual feed devices 901, 902, 903 are mounted on the column guide 34.
For details of the attachment structure, refer to FIGS.
Explain. In FIG. 3 (C) and FIG. 3 (D), the column guide
Bracket 818 fixed to the side of 34, arm 819 horizontal
Pivotally attached to the bracket 818 with a pin 820
Has been. That is, the bracket 81 in FIG.
8, a through hole is provided in the vertical direction, and the through hole and the arm 819 are
Insert the pin 820 into the through hole on the flange and block the pin 820.
Fix it to the racket 818 with the set bolt 821, and attach the arm 819.
It is attached so that it can rotate in the horizontal direction. And the arm 819
A tapered portion provided at the lower end of the through hole of the lunge, and the tapered portion
Insert the tapered split bush 822 between the pin 820 and the pin
And then protruded from the lower end of the tapered split bush 822.
Screw the screw part of the lever 823 to the pin 820. Therefore made
The contractor holds lever 823 and turns it in the direction to tighten the screw.
Presses the lower end of the tapered split bush 822 with the lever 823.
Then, the arm 819 is fixed to the bracket 818. Lever 82
Arm 819 becomes horizontal by turning the screw of 3 in the loosening direction.
It can be rotated in any direction. The arm 819 also has a vertical flange surface.
The vertical flange surface has the upper end of the frame box 824.
Is rotatably held vertically by a pin 825 [No.
FIG. 3 (C) and FIG. 3 (E)]. And the hanging of the arm 819
Below the straight flange surface, an arc-shaped through hole is provided.
Bolts on the bottom edge of the frame box 824.
Insert the bolt into the long hole of the arm 819 and project it.
Then, the lever 826 is screwed on the tip of this bolt. So with the frame box 824 centered on pin 825
When rotated vertically, the bottom edge of the frame box 824
The bolt provided along with the arc-shaped long hole of the arm 819
Moving. Then turn lever 826 in the tightening direction to
The bar 826 connects the frame box 824 to the vertical flap of the arm 819.
The lever 826,
Frame frame 824 is not rotatable in the vertical direction.
It The arc-shaped long hole of the arm 819 is centered on the pin 825.
Since it is provided up to an angle of 80 degrees, the frame box
The S824 can be tilted 40 degrees to the left and right from the vertical state.
Noh. In addition, the frame box 824 penetrates horizontally
It has a hole in the cross-sectional direction, and the cross-sectional
-Shaped frame 827 is movably inserted horizontally [3rd
(C) and (E)], the bottom surface of the frame 827 is
Roller 828 fixed to rame box 824 [Fig. 3
(H)] is provided so as to be slidable above. Frame box
Attach a stop bolt 829 that penetrates the bottom wall of the box 824.
The frame 827 by tightening the stop bolt 829.
Press on the inner wall of the frame box 824
Stop the slide and loosen the bolt 829 to release the flare.
Release the 827 slidably. And the tip of frame 827
Include various manual feeders 901, 902, 903 and switch buttons.
A steel plate 802 for mounting the box 53 is provided. [Fig. 3
(B) to (E)] (7.2) Structure of Manual Feeder Next, the carriage manual shown in FIG. 3 (A) and FIG.
The feeder 901 is described, the other manual feeders 902 and 903 are the same.
Therefore, it is omitted. The hydraulic cylinder 801 has the above-mentioned longitudinal direction of the hydraulic cylinder 801.
Mounted on the back side of steel plate 802 in the same direction as the sliding direction of frame 827
[Fig. 3 (E)], the shaft provided with the feed screw 807 on the steel plate 802
The bearing 803 and the bearing 805 provided on the hydraulic cylinder 801 are pivotally supported,
A handle is attached to the tip of the feed screw 807 protruding from the surface of the steel plate 802.
812 [Fig. 3 (G)] is fixed. And the lead screw 8
The guide 806 [Fig. 3
(A)] is screwed on, and the guide 806 is the hydraulic cylinder 801.
Is fixed to the tip of the rod with a rod bolt 814. Na
The rod of the hydraulic cylinder 801 is rotated through the spring 811.
It is urged toward the tip side of the head. Further, on the front surface side of the steel plate 802, an annular indicator plate 809 [Fig.
(G)] while fixing the feed screw 807 to the annular scale plate 8
08 is fixed with a shaft nut 810, and the outer peripheral surface of the scale plate 808 is
It is provided on the same surface as the outer peripheral surface of the indicator plate 809. The feed screw 807 is a known so-called ball screw.
The guide 806 is screwed onto the feed screw 807, and
Since it is fixed to the rod tip of the hydraulic cylinder 801,
The rotation of the feed screw 807 causes the guide 806 to move to the hydraulic cylinder.
The rod of Da 801 can be expanded and contracted. Therefore, when the handle 812 is rotated, the lead screw 807
The guide element 806 that is screwed moves on the feed screw 807 to guide
The child 806 moves the rod of the hydraulic cylinder 801. hydraulic
Cylinder 801 moves into hydraulic cylinder 801 by moving the rod.
A hydraulic pressure is generated, and this hydraulic pressure, as shown in FIG.
Via the piping from the hydraulic cylinder 801 of the carriage manual feeder 901
Then, the carriage operating hydraulic cylinders 910 and 911 in the horizontal getter 37 are made.
Move it, and the carriage 38 moves. At this time the scale plate 808
And turning the handle 812 while looking at the indicator plate 809.
Therefore, the carriage 38 can be accurately moved to a desired position. In addition,
The bearing 803 has a through hole that reaches the surface of rotation of the feed screw 807.
Set screw 816 into the through hole, and set screw 816
The feed screw 807 can be pressed through the brass washer 817 at the tip of the
It is provided [Fig. 3 (G)]. Therefore, set screws
Tighten 816 to stop the rotation of lead screw 807.
Therefore, the carriage 38 is kept stopped at the desired position.
It (8) Boring bar receiver 99 and auxiliary table 78 (8.1) Boring bar receiver 99 Boring bar receiver 99 FIG. 2 (A) and the same figure
This will be described with reference to (B), (G) and (H) of FIG. On both sides of the bed 30 in the width direction, the channel and steel plate melt.
Two pillars of the hollow frame 67 of the contact assembly structure are erected, and
Adjust the horizontal beam 68 that is laid between the reframes 67, 67 up and down.
If possible, the middle beam with a vertical wall on the upper surface of the cross beam 68
The rod cradle 69 is fixed by bolts 75 so that it can be moved and adjusted.
Flange type pillow with adapter in the center of the vertical wall of the cradle
A block bearing 70 is provided so that it can be moved and adjusted. So
Then, at the center of the lower end of the horizontal beam 68, two turn buckles 71
One end is fixed and each turnbuckle 71 is symmetrical
Diagonally to the other end of the turnbuckle 71
It is fixed to the lower end of 67,67 and stretched. The boring frame 67 has a vertical direction substantially at the center of the width direction.
It has continuous long holes, and the middle boring frames 67, 67 are
The reverse L-shaped bracket is provided on the surface facing the
In front of the cross beam stop bolt 73 inserted through the long hole of the frame 67
Attach the inverted L-shaped bracket [Fig. 2 (G)]. this
Horizontal beam adjustment bolt 74 on the horizontal flange surface of the inverted L-shaped bracket
Attach the horizontal beam 68 at the end of the horizontal beam adjustment bolt 74,
The side surface of the horizontal beam 68 was inserted into the long hole of the boring frame 67.
It is fixed with a cross beam mounting bolt 72. Therefore, by turning the cross beam adjustment bolt 74, the cross beam 68
Fine adjustment of the positioning in the vertical direction of can be performed. Furthermore, on the upper surface of the horizontal beam 68, in the longitudinal direction at the approximate center of the horizontal direction.
It has continuous long holes and is placed on the upper surface of the horizontal beam 68.
The green bar cradle 69 is a bolt 75 that is inserted into the elongated hole of the horizontal beam 68.
It is fixed by [Fig. 2 (B) and Fig. 2 (G)]. Therefore, the boring bar cradle 69 moves the upper surface of the horizontal beam 68 in the longitudinal direction.
The movement is adjustable. In addition, in the center of the vertical wall of the boring bar support 69, a horizontal
Pillow block bearing with a long hole
70 is provided on the boring bar support 69 so as to face the elongated hole,
And the pillow block bearing 70 moves horizontally
Freely attach four bearing bolts 76 to the boring bar cradle 69
It is attached [Fig. 2 (G)]. Also, the two bearing adjusting bolts 77 are used for the boring bar cradle 69.
Install the pillow block bearings 70 on both side walls.
Since it is installed so that it can be pressed in the opposite direction, the probe
Lock bearing 70 has two bearing adjustment bolts 77
More precise horizontal adjustment is possible. (8.2) Auxiliary table 78 Directly in the longitudinal direction of the table 31, that is, in the moving direction of the table 31.
The auxiliary table 78 that can move in the horizontal direction
Installed on the upper surface of the tool 31 to widen the working range of the work piece.
Can be performed [FIG. 2 (A)]. This auxiliary table 78 has a frame 79 made by welding and assembling steel plates.
A cast iron table 80 can be slid forward and backward on the upper surface of the
It is provided in. The cast iron table 80 is the upper end of the frame 79.
The spacer 81 is placed on the rail-shaped edge in the front-back direction.
Then, the edge and the spacer 81 serve as a guide.
The cast iron table 80 slides back and forth. further,
On the flange protruding from the bottom of the cast iron table 80, feed female
Provide the J 84. The central axis of the feed female screw 84 is made of cast iron
Fix it so that it is in the same direction as the sliding direction of the table 80.
The feed female screw 84 is engaged with the feed screw 83, and the feed
Both ends of the screw 83 are pivotally supported by the feed bearing 85 provided on the frame 79.
Then, the chain gear 86 is wedged to one end of the feed screw 83. So
The handlebar bearing 91 on the side wall of the frame 79,
Handle shaft 90, which is the axis of rotation of the handle 89 with the spindle bearing 91
The chain gear that supports the
86 and the chain gear 86 of the lead screw 83 to the chain 87
Is wrapped around and linked. Therefore, turn the handle shaft 90
By rotating, the feed screw 83 works in conjunction with the chain 87.
Cast iron with feed female thread 84 that rotates and meshes with feed screw 83
The table 80 slides back and forth on the upper surface of the frame 79. (9) Hydraulic drive device (9.1) Hydraulic pressure generator for hydraulic drive cylinder FIG. 5 (A) shows the first main bearing stand 40 and the column guide 3
4, various operating hydraulic cylinders that drive the carriage 38 and table 31
Supply pressure oil to Da 907, 908 (909), 910 (911), 912 (913)
1 shows the entire hydraulic drive system for doing so. this
The hydraulic drive system is located near the entire system shown in Fig. 1 (A).
It is installed separately and operates the device shown in Fig. 1 (A).
Because the worker who works is in front of the switch box 53,
The hydraulic drive is installed near the switch box 53.
You should put it. The pedestal 325 is formed in a box shape with an angle frame
It is a gantry, and an intermediate frame is laid horizontally in the middle of this gantry.
Has been. Bevel gearbox 326 on the bottom of the base 325
Or, drive the bevel gear box 326 via a reducer.
This bevel gear box 326
Lubrication of the upper opening on the intermediate frame located above
Lower frame 307 forming the oil tank 374 [Fig. 5 (B)]
4 columns 308 are installed on the upper surface of the lower frame 307.
Stand upright and the upper frame 306 is fixed to the upper end of the pillar 308.
[FIG. 5 (A) to (C)]. In FIG. 5 (B), the lower end of the lead screw 309 is the lower frame.
Shaft 307 via the ball bearing 313
The upper end of the lead screw 309 is supported at the center position of the upper frame 306.
It is rotatably supported by a slide bearing 311.
A feed nut 310 is screwed onto the lead screw 309,
When the screw 309 rotates, the feed nut 310 moves up and down. Sending
A plate 314 is provided on the upper end of the nut 310.
On the upper surface of the plate 314, various drive hydraulic cylinders described later are
Fix each rod tip with the pin mounting seat 315.
ing. On the upper surface of the upper frame 306,
There are five drive hydraulic cylinders that are the source of hydraulic pressure to the cylinder.
It is fixed. That is, the first type bearing stand operating hydraulic cylinder
The da 907 includes the first main bearing stand drive hydraulic cylinder 301 and column
The column guide drive hydraulic system
Linda 302, column guide actuating hydraulic cylinder 909
Hydraulic cylinder 303 driven by guide, hydraulic cylinder operated by carriage
910 and 911 include carriage hydraulic cylinders 304 and 912 and table
The table hydraulic cylinder 305 is installed in the working hydraulic cylinder 913.
Are respectively hydraulic pressure sources [Fig. 5 (A) and the same figure]
(C)]. In addition, on the facing surfaces of the upper frame 306 and the lower frame 307
Are the grooves that fit the outer edges of the plate 314.
A narrow portion 371 is formed [FIG. 5 (B)]. this
Is the above-mentioned various drive hydraulic cylinders on the upper surface of the upper frame 306
And the pin mounting seat 315 on the plate 314
Installation work of rod tip of various drive hydraulic cylinders,
Perform the three operations of attaching the support 308 to the lower frame 307.
This is to make it easier. That is, upper frame 306 and lower frame 307, play
The upper frame 306, the lower frame
Fit plate 314 between frame 307 and spigot 371
Mate and stack to attach the center lead screw 309
Insert the bolt into the bearing hole of the
After fixing the frame 306, plate 314, and lower frame 307,
Five drive cylinders mounted on top of frame 306
The rod center hole for inserting the rod of the upper frame 30
6 and then a knock hole 372 on the upper surface of the plate 314.
Pierce. In addition, the mounting holes for the four columns 308 are installed in the upper frame 3
06, the lower frame 307 is provided so as to penetrate therethrough [Fig. 5 (B)]
And the same figure (C)]. The lower frame 307 becomes a lubricating oil tank 374 with an open top.
As the lead screw 309 rotates, the lubricating oil tank 3
Lubricating oil in 74 raises lead screw 309 and feed nut 310
Dynamically refuel. In addition, the balance weight 395 [see FIG.
5 (C)] fixed to the rod tip protruding upward.
The balance weight 395 weights the table.
Rod tip protruding below the drive hydraulic cylinder 305
Always lower the plate 314 [Fig. 5 (B)] connected to
Pressing in one direction. Therefore the balance weight of 395
The weight is, for example, the first main bearing stand working hydraulic cylinder 907 and
Hydraulic guide operating hydraulic cylinders 908, 909 [Fig. 6 (A)]
Further pressure on the back pressure side of any other actuated hydraulic cylinder
Force is applied, and the first main bearing stand 40 and other accessory parts
Other weight or other accessories such as column guide 34 and lateral getter 37
It contributes to maintain the balance with the weight of the member. A brake drum 316 is axially attached to the lower end of the lead screw 309, and
The rake drum 316 is equipped with an electromagnetic brake 356.
It That is, the brake drum 316 can be freely attached to and detached from the peripheral surface.
Actuating the rake shoe 364 and the brake shoe 364
A push-out solenoid 370 is provided [Fig. 5
(B) and the same figure (N)]. (9.2) Bevel gear box 326 and rotation driving means In FIG. 5 (A), the bevel gear box on the bottom surface of the base 325 is attached.
Fix the box 326 with the adjustment bolt 330 [Fig. 5 (H)],
Attach the output shaft flange 373 of the bevel gear box 326 to the above
-Connect to Kidrum 316. In FIG. 5 (D), the bevel gear box 326 is horizontal.
Two input shafts in the direction, namely, low speed input shaft and high speed input shaft
The force shaft protrudes, and the low speed side input shaft has a clutch 328,
Connected to the output shaft of the worm reducer 327 via 329,
Worm reducer 327 is fixed to pedestal 325 with adjusting screw 375.
ing. Furthermore, the input shaft of the worm reducer 327 has a chain
Gear 331 is wedged, while fixed to the bottom of pedestal 325
The output shaft of the belt type continuously variable transmission 333 has a chain
Gear 334 is wedged, and each shaft has chain gear 3
31 and chain 332 wound around chain gear 334 work together
Has been done. Further, the input of the belt type continuously variable transmission 333
The shaft is a low speed side drive means fixed to the bottom surface of the pedestal 325.
To the output shaft of the brake motor 337
Interlocked via a step pulley 336 and a V-belt [No.
5 (D) and (E)]. Further, the high speed side input shaft of the bevel gear box 326 has
Idle clutch 340 through idle chain gear clutch 339
The idle chain gear clutch 339 has a pedestal 3
Output of belt type continuously variable transmission 341 fixed to the bottom of 25
Connected via chain 376 to chain gear 342 wedged to the shaft.
It is moving [Fig. 5 (D)]. Play chain gear
The clutch 339 is installed on the high speed side input shaft through a bearing 377.
On the side of the idle chain gear clutch 339.
A free floating clutch 340 is wedged on the high speed side input shaft.
[FIG. 5 (G)]. Belt type continuously variable transmission 341 [5
(A)] is fixed on the intermediate frame of the base 325.
Brake motor 344 [Fig. 5]
(A)] The output shaft of the flywheel pulley 343 and V
It is linked via a belt. In addition, the brake motor 337 of the low-speed side and high-speed side drive device,
344 is a motor that can rotate in both forward and reverse directions.
The switching of these brake motors 337 and 344 is
This is done by various switches shown in FIG. (For details, see
As an example, the solenoid 337 of the low speed side drive device
When using a low speed feed motor switch that is a reversible switch
When the switch 2 is turned to the forward rotation side, the brake motor 337 feeds
Rotate the lead screw 309 in the direction that raises the
On the other hand, when the low-speed feed motor switch 2 is turned to the reverse rotation side,
Rotate lead screw 309 in the direction that lowers feed nut 310.
Let Use the brake motor 344 of the high-speed side drive
In this case, the high speed feed motor switch is used to switch between forward and reverse.
Belts are used for the low-speed and high-speed drives, respectively.
Since the continuous variable transmission 333, 341 is used, the lead screw 309
The reverse rotation speed can be adjusted freely. Ie feed nut
The ascending and descending speeds of the 310 can be adjusted separately.
Plate 314 fixed to feed nut 310
Various drive hydraulic cylinders 301, 302, 303, 304, which are connected to
The feed rate of hydraulic pressure on the pressure side and back pressure side of the 305 can be freely changed.
The operating speed of rods of various hydraulic cylinders.
Can be adjusted. (9.2.1) Clutch switching device Bevel gear box 326 has a low-speed drive device and a high-speed drive device.
Bevel gears so that the rotating forces of the moving devices do not act simultaneously.
The boxes provided on the low-speed input shaft and high-speed input shaft of Box 326.
Providing a device for switching between the latch 328 and the floating clutch 340
There is. The clutch switching device will be described below with reference to FIG.
(G), FIG. (H), and FIG.
It The bevel gear box 326 has a through hole on the side
The bracket [Fig. 5 (G)] so that the through hole extends to the low speed side.
And parallel to the input shaft on the high speed side and the shaft 37
8 is slidably inserted horizontally. One of this axis 378
The protruding end on one side was fixed to the clutch 328 of the low speed side input shaft.
Secure the clutch fork 382 with the adjusting nut 380 and the shaft 378.
On the other protruding end of the
Secure the fork 381 with the adjusting nut 380. And of axis 378
Between both ends and the end surface of the through hole of the bracket,
Provided with springs 379 and 379, respectively, so that both ends of the shaft 378 are opposite to each other.
It is provided so as to bias in the direction [Fig. 5 (G)]. Shi
Therefore, the shaft 378 is connected to the bra by the springs 379 and 379.
It is held at a fixed position in the through hole of the ket. Further, at the center of the bracket in the longitudinal direction,
There is a long hole that penetrates into the hole and the longitudinal direction of the shaft 378.
The pin 386 protruding in the center is inserted into the slot.
[FIG. 5 (G)]. On the other hand, above the pin 386, the bevel gear box 326
Can be freely swung to the pin 385 [Fig. 5 (H)] protruding from the side surface of the
Provide a shaft 384 attached to the end of the pin 386.
Is engaged with the tip of a lower arm provided below. And
The upper end of the cover 384 is symmetrical to the pin 385 which is the swing shaft.
The left and right arms of the
Has a hole penetrating in the vertical direction. These through holes
Is a solenoid 345 installed under the left and right arms,
The tips of the rods 387 and 387 of 338 are inserted so that
The rod 387, the protruding end of the 387
Screw the bolts through the 388,388 springs 388,388
Biases both ends of the left and right arms downward [Fig. 5
(H) and the same figure (I)]. Therefore, one of the solenoids 338 and 345 operates.
And clutch 328 or floating clutch 340 are activated,
On the low-speed side or high-speed side input shaft of Yabox 326, the low-speed side
Alternatively, the rotational force of the driving device on the high speed side is transmitted. For example,
When the solenoid 345 on the high speed side input shaft side operates,
The rod 387 of the solenoid 345 moves through the spring 388.
Pull the tip of the left arm of 84 downward. Then 384
Counterclockwise in Fig. 5 (H) with 385 as the fulcrum.
Pin 3 that engages with the lower arm of arm 384 as it rotates in the direction
Axis 378 moves rightward via 86 [Fig. 5
(G)]. Therefore, the shaft 378 passes through the clutch fork 381.
And move the floating clutch 340 in the same direction.
The dynamic clutch 340 engages the side of the idle chain gear clutch 339.
Depressed and transmitted to the idle chain gear clutch 339.
Rotational force from the high-speed drive device
Then transmitted to the high speed side input shaft of the bevel gearbox 326.
It On the other hand, the clutch 328 is connected via the clutch fork 382.
Since it is separated from the side surface of the clutch 329,
Is transmitted to the low-speed side input shaft of the bevel gear box 326.
Not done. In addition, when the solenoid 338 is activated, the arrow 384 is shown in FIG.
Rotate clockwise in the shaft 378 through pin 386
Moves to the left, it works in the opposite way to the above.
Rotational force of the moving device is transmitted to the bevel gear box 326
However, the rotational force on the high speed side is cut off. In addition, the left and right sides of 384
To adjust the springs 388 and 388 that press the end of the arm downward,
Since the position of the axis 378 in the left-right direction is changed slightly,
is important. Therefore, turn on the power switch to
Rotating the motor of the high speed side drive device, for example, low speed side drive
When the solenoid 338 on the device side is excited, the brake mode is
The rotational force of the 337 is transmitted to the bevel gear box via the clutch 328.
Bevel gearbox 3
The lead screw 309 that is connected to the output shaft flange 373 of the 26
Roll over. If this direction of rotation is forward, the lead screw 309 will
Raise the Lame 307 and the Plate 314 with it.
Each drive hydraulic cylinder 301, 302, 303, which is connected to the upper surface of
Push up the 304 and 305 rods and place them on each drive hydraulic cylinder.
The oil in the cylinder is pressurized and sent to the outside. With this
On the contrary, the solenoid 345 on the high-speed drive side is excited.
And the rotational force of the brake motor 334 is
The bevel gear is transmitted from the latch 339 to the floating clutch 340.
It is transmitted to the high speed side input shaft of the box 326. This rotation method
If the direction is reversed, the output shaft of the bevel gear box 326
Lead screw 309, which is connected to flange 373,
Since it rotates in the direction to lower it, various drive hydraulic cylinders
The rods of da 301, 302, 303, 304, 305 are pulled down,
Oil in the lower cylinder of the dynamic hydraulic cylinder is pressurized to the outside.
Pumped. (9.3) Upper limit and lower limit detection means for hydraulically driven cylinder In FIG. 5 (A) and FIG.
6 and lower frame 307 to bracket 317 and bracket 318
And the guide rod 319 and the bracket 317 and the bra.
Fixed in two places on the ket 318, near the side edge of the upper frame 306
Stand vertically in position. That is, the guide rod 319 is the lower end
And the intermediate position is fixed to the brackets 318 and 317,
It extends above the ket 317. And the guide rod 319
Between the rackets 317 and 318, switch guide 321, upward
The switch guide 322 is set downward so that it can be adjusted vertically.
Secured with lt 389 and switch guides 321, 322 respectively
Limit switch 391 is fixed to [Fig. 5
(J) and the same figure (L)]. The guide rod 319 above the bracket 317 has an L-shaped guider.
320 is slidably inserted, and one end of the guide 320 is
A carriage-driven hydraulic cylinder 304 installed on the top of the ram 306
Fixed to the rod tip of [Fig. 5 (C)], and guide 320
At the other end of the lever, a lever 323 extending vertically downward [Fig.
(J)] is fixed with a nut. Lever 323 is a bra
Insert the through hole provided in the
91 Block 324 with a protrusion that can press the tip is fixed
Has been. And block 324 is bracket 317 and bracket
Slide the guide rod 390 installed vertically between the
And the protrusion of the block 324 is the switch guide 3
It is located between the limit switches 391 and 391 of 21 and 322.
[FIG. 5 (J) and FIG. 5 (L)]. Therefore, the rod of the carriage drive hydraulic cylinder 304 is
When moving downward, the guide 320 slides on the guide rod 319, and the guide 32
With the movement of 0, the lever 323 moves up and down. Carriage drive oil
When the pressure cylinder 304 moves upward, it is installed at the lower end of the lever 323.
The protrusion of the block
Ji 391 is pressed, and conversely the carriage drive hydraulic cylinder 304 moves downward.
Moving to, the protrusions on the block 324 will be
Press the switch 391. Detection signal when the limit switches 391, 391 are pressed
Occurs and this detection signal is sent to the brake mode of the high-speed side drive device.
Data 344 [Fig. 5 (A)] and the brake of the low speed side drive device.
Turning off the start and stop operations of the motor 337 [Fig. 5 (D)]
The clutch switching device [Fig. 5
(H)], one of the solenoids 338 and 345 is excited. Automatic feed high / low speed selector switch 14 and high / low speed feed mode
The electromagnetic switching switch 20 is a switch that allows various switching operations.
It is a switch, and when this switch is combined,
The nut 310 rises because the brake motor 337 of the low-speed side drive
And lower the feed nut 310 by the brake mode on the high speed side.
It can be done with the data 344 and vice versa. Also,
Both the raising and lowering of the feed nut 310 should be controlled on the low speed side.
Brake motor 337, or the high speed side
It can also be done with a rake motor 334. Clutch switching
The method of exciting the solenoids 338 and 345 of the device is switched off.
It is performed according to the replacement state. Raise the feed nut 310 to lower the brake motor 337
If the brake motor 344 on the high speed side is set to descend
As an example, the forward rotation of the brake motor 337
Causes the feed nut 310 to rise and the carriage drive hydraulic cylinder
The lever 323 [Fig. 5
(J)] rises and the upper limit is set by block 324.
When the switch 391 is pressed, the low speed brake motor 3
Rotation of 37 stops and brake motor 344 on the high speed side starts
At the same time, the solenoid 345 is excited, so the lead screw 3
The rotation of 09 raises the feed nut 310 to feed it from the direction
Switch to the direction to lower the nut 310. On the other hand, downward
When the limit switch 391 of
Rotation of the lead screw 309 causes the feed nut 310 to
Switch to the closing direction. (10) Electromagnetic cutting device and various solenoid valves (10.1) Electromagnetic cutting device In FIGS. 6 (D) and (G), the electromagnetic cutting device
398 stands struts 402 and 403 on the frame 401,
A shaft screw 405 is horizontally installed on the upper end between 402 and 403. Posts 402,40
3 have vertically long cuts below the mounting position of the shaft screw 405.
The cutouts are provided and the 404s are inserted into these cutouts.
It One end of the box 404 is a solenoid fixed on the frame 401.
The adjustment bolt 437 and
And rotatably connected via the adjusting nut 438.
The adjustment bolt 437 is axially supported on the rod end of the solenoid 412.
The adjustment nut 438 is screwed onto the adjustment bolt 437 and is stopped.
It is locked by the nut 439 and the adjustment nut 438
The upper end is connected to a support member 440 rotatably provided at one end of the cover 404.
It is tied. Then, on the side surface of the support column 403, the upper surface of one end of the cover 404 is
Adjusting bolt 441 that pushes in one direction is provided for vertical movement adjustment
Has been. The other end of the frame 404 is a support fixed on the frame 401.
It is rotatably connected to the upper end of the holding rod 411. And double
-Type plunger pump 410 is mounted on the frame 401 and under the 404
On the other hand, and fixed near the support rod 411,
The two pumps of the Langer pump 410 are centered around the 404.
Are arranged side by side symmetrically [Fig. 6 (G)]. Double type plastic
The two pump rod tips of the Nger pump 410 are
It is fixed to both ends of each arm 429, and the center of the arm 429 is
It is rotatably connected to the arm 404 via a bracket. A scale 409 is embedded in the longitudinal direction of the shaft screw 405.
This shaft screw 405 is attached to the base of the slide support 408.
Is slidably inserted and the base of the slide support 408 is
Move it over the screw 405 and adjust the adjustment nut to secure it.
Of the slide support 408
Slide support by screwing onto the shaft screw 405 from the front-back direction
The base of the tool 408 is tightened. Base of slide support 408
There are two supporting parts below the space of the width of 404 or more.
It is sandwiched on both sides of 404 and extends downward.
And slide support 408 horizontally across the lower ends of the two support parts.
The upper end of the ride support 408 is in contact with the lower end surface of the lid 404.
[FIG. 6 (D) and FIG. 6 (K)]. In addition, the slide support 408 is as shown in FIG. 6 (K).
A bearing 442 is pivotally supported by a pin 443 between the two supporting portions.
Therefore, the lower surface of the cover 404 does not wear. (10.1.1) Double plunger pump The internal structure of the double plunger pump 410 is shown in Fig. 6.
As shown in (G), the pedestal 414 fixed on the frame 401
The cylinder base 415 is screwed onto the upper surface of
A recess is provided on the upper surface of 15 and the center position of the recess is moved up and down.
A through hole is provided to penetrate through. And the side of pedestal 414
Has an oil supply hole communicating with the through hole of the cylinder base 415.
It is provided. Install a cylinder in the recess on the top of the cylinder base 415.
And a piston 419 and a cylinder 417.
The piston guide 420 is slidably inserted. Fixie
Sliding contact between cylinder 419 and piston guide 420 with cylinder 417
There are two piston rings 423 and oil on each side in the circumferential direction.
The pressure packing 424 is fitted, and the upper seal is
It forms the binder chamber and the lower cylinder chamber. Piston 41
9 has a rod extending upward from the center of the upper surface of the part.
The lower end of the piston 419 is the upper surface of the piston guide 420.
And is screwed into the recess. Piston 419 and Pist
A recess is provided at the center of the joint surface of the guide 420.
These recesses, upper cylinder chamber and lower cylinder
The holes that communicate with the piston chamber are the piston 419 and the piston guide.
It is provided at the upper and lower ends of the door 420. And the Piston Guy
A valve seat is formed on the bottom surface of the recess of the blade 420, and a ball 4
22 is pressed via spring 421 to open and close the valve seat
It is provided. Furthermore, the upper opening of the cylinder 417 is plunge.
Cap 425 and the rod on the top of the piston 419.
The tip has a hole in the center of the plunger guide 425.
It is inserted and protrudes upward, and the rod of the piston 419
Mount the chevron-shaped packing 426 that slides on the peripheral surface of the piston 419.
Mounted on the periphery of the hood and the chevron packing 426 is attached to the plunger
The packing retainer 428 is pressed onto the upper surface of the id 425. Fixie
Between the upper surface of the guide 419 and the lower surface of the plunger guide 425.
Provided with a spring 413 that constantly urges the piston 419 downward.
Has been. Make sure that the bottom and top surfaces of cylinder 417 are
O-rings 416 and 427 are provided respectively and cylinder 417 is airtight.
Is held. Furthermore, the upper cylinder chamber of cylinder 417
A drain port is provided at the upper end of the. The support rod 411 is placed on the frame 401 as shown in FIG. 6 (G).
The adjustment nut 431 is rotatably connected to the fixed bracket 430.
Tie it and screw the support bolt 432 to the upper end of the adjustment nut 431.
ing. In the support member 436 forming a cylinder whose lower end surface is open,
Screw the adjustment nut 435 that forms a cylinder with an open top
The lower end surface of the adjustment nut 435 is covered by covering the opening of the support member 436.
A through hole is provided at the center of the support bolt 43
The tip of 2 is inserted and inserted into the cylinder of the support member 436. So
And hook it under the flange provided at the tip of the support bolt 432.
The support member 436 is urged downward via the spring 433
ing. The upper end of the support member 436 is rotatable around the end of the cover 404.
It is connected. Hereinafter, the operation of the electromagnetic cutting device 398 will be described.
And rotate the adjustment nut 438 at the rod end of the solenoid 412.
By doing this, one end of the cage 404 moves up and down, and the bottom surface of the cage 404 moves.
Adjust so that it contacts the upper end surface of the slide support 408.
It Rotate the adjustment bolt 441 to lower the top surface of the cover 404.
By pushing in one direction,
You can fine-tune the position. Position the slide support 408 on the scale 409 of the shaft screw 405.
Set together and use the adjusting nuts 406 and 407 to slide support 4
Fix 08. When the power is turned on at 412, the solenoid 412 will be
Pull downwards. Then the slide 404 attaches the slide support 408.
It swings in a seesaw state as a fulcrum and connects to the other end of the 404.
Double Plunger Pon via Knotted Arm 429
Pull the two pump rods of the pump 410 upwards. Same as
The support member 43 of the support rod 411 sometimes connected to the other end of the cover 404.
Pull 6 upwards. Then, the support member 436 is screwed to the lower end.
The bottom of the adjustment nut 435 is the flange of the upper end of the support bolt 432.
The spring 433 until it comes into close contact
[Fig. 6 (G)]. Solenoid 412 reaches the lower limit position
Before the support member 436 reaches the upper limit before reaching
Then the solenoid 412 cannot move downward anymore.
It That is, this state is the double type plunger pump 410.
Is the upper limit of the stroke. Therefore adjusting nut 435
Also rotates and the upper surface of the support member 436 inside the cylinder and the adjustment nut 435
By adjusting the distance between the bottoms of the
Adjust the upper stroke limit of the Langer pump 410.
You can Further, the slide support 408 is left on FIG. 6 (D).
Move it to the right and set it on the scale 409 of the shaft screw 405.
And slide support 408 to solenoid 412 and
The distance to the dual plunger pump 410 changes
In accordance with the lever principle of the dual type plunger pump 410
The stroke can be changed, and the double plunger plunger
The amount of pressure oil delivered from pump 410 varies. In the dual plunger pump 410, as shown in FIG.
When the rod of the piston 419 is pulled down,
Pressed against valve seat of piston guide 420 via spring 421
The ball 422 is urged to act as a check valve.
Therefore, the hydraulic oil in the upper cylinder chamber is discharged by the piston 419.
It is pushed up and pressurized, and the piston 41
It is pumped for 9 strokes. Solenoid 412 is OFF
Then, the piston 419 is pushed downward by the spring 413.
Can be raised. At the same time, the hydraulic oil in the lower cylinder chamber is sprayed.
Push the ball 422 up against the urging force of the pulling 421
It flows into the upper cylinder chamber through the through hole of the stone 419.
Then, in the lower cylinder chamber, is there a filler port provided on the base 414?
Hydraulic fluid flows in and is replenished. When the solenoid 42 is turned on again, the above steps are performed,
A set amount of pressure oil is pumped from the dual plunger pump 410.
To be done. The pressure oil of the electromagnetic cutting device 398 is the pressure side manual valve described later.
Hands provided on kit 392 and back pressure manual valve kit 393
To open and close the dynamic valve 904 and the manual valve 905
More various hydraulic cylinders 907,908,909,910,911,912,91
Back pressure is sent to the pressurizing side of the cylinder that you want to operate.
Side pressure oil is supplied to the electromagnetic cutting device 398 and the set amount of cutting oil is cut.
Only work is done. (10.2) Energized Closed Solenoid Valve 916 The energized closed solenoid valve 916 has a top surface in FIG. 6 (B).
The valve seat body 445 provided with a recessed portion that opens to the frame 4
It is fixed on the valve 44, and the valve seat body 445
The guide chamber is screwed to form a tight valve chamber.
The valve seat that divides the valve chamber into upper and lower halves is the valve seat body 445.
It is installed in the middle of the
An oil drain is provided in the valve chamber. A valve 447 for opening and closing the valve seat is installed in the upper valve chamber.
If the rod of the valve 447 is installed in the valve guide 446,
The valve 447 is slidable up and down in the through hole.
Always separate from the valve seat via the spring 448.
That is, it is biased to constantly open and close the valve seat. Bar
The rod of the hub 447 protrudes from the upper end surface of the valve guide 446.
And the rod of the valve 447 on the upper end surface of the valve guide 446.
To prevent oil leakage from the sliding contact surface between the valve guide 446 and the valve guide 446.
Mount a chevron-shaped packing 449 that is in sliding contact with the rod peripheral surface of the valve 447.
It is held by the packing presser 451. Valve 447 rod
A valve mounting member 453 is provided at the tip, and the valve mounting member 453 is mounted.
A member 453 is rotatably connected to the member 453 via a pin 454.
ing. One end of the cover 452 is provided with the double plunge described above.
Support bolt 457 of the same structure as the support rod 411 of the pump pump 410.
It is rotatably connected to the tip via pin 461, and
The lower end of the 457 is attached to the bracket 455 fixed to the frame 444.
It is rotatably connected. And the other end of the 452
Is the rod tip of the solenoid 462 fixed to the frame 444
Is rotatably connected to. Therefore, the valve seat of the solenoid valve 916 closed when energized is always open.
However, when power is supplied to the solenoid 462, the solenoid 462
Pull the 452 downward and support it with the support bolts 457.
The other end of the cage 452 serves as a fulcrum and is connected to the middle of the cage 452.
The valve 447 rod has a spring 448 biasing force.
And push it downwards to bring the valve 447 into contact with the valve seat.
Closed, blocking between upper and lower valve chambers, i.e.
Cut off between the oil supply port and the oil discharge port. (10.3) Energizing time solenoid valve Energizing time solenoid valve 914,915 and relief valve 917,918
Has the same structure.
Will be omitted. In FIG. 6 (C), energization time
The solenoid valve 914 has a valve base 464 with a recess that opens at the top.
Fix it on the frame 463, and insert the valve into the opening of the valve base 464.
The seat body 465 is screwed to form a closed cylinder
The cylinder surface can be slid vertically in this cylinder.
Located on the piston 466 and located above the piston 466
Valve 468 is installed to communicate with this cylinder.
The rod with the oil supply port protruding from the side of the valve base 464 is
It slides up and down in the through hole provided in the valve seat body 465.
The rod of the valve 468 is installed on the valve seat.
It projects from the upper end surface of the main body 465. Valve seat book
Below the through hole of the body 465, between the rod 468 rod peripheral surface
A space is provided, and the valve seat body 465 below the space is provided.
A valve seat is formed on the lower end surface of the. This valve seat
It is provided so that it can be opened and closed on the upper end surface of the hub 468. Note that the oil drain port communicating with the space is the valve seat body 46.
It is provided on the side of 5. The piston 466 in the cylinder of the valve base 464 is installed below
So that the valve 468 is pushed upward by the spring 467
The upper end of the valve 468 is urged by this urging force.
The surface always contacts the valve seat and shuts off the valve seat. Ie
The valve 468 is biased to always close the valve seat.
It The upper end surface of the valve seat main body 465 is closed with electricity as described above.
As with the magnetic valve 916, the chevron packing 470 is the packing presser 472.
It is provided to keep the cylinder airtight. And energize
The solenoid valve 914 when open is similar to the solenoid valve 916 that is closed when energized.
The tip of the rod is rotatably connected to the cover 473.
The end of the support rod 474 is connected to the end, and the other end of the cover 473 is
The rod tip at one end of the Renoid 475 is connected,
The lower ends of the holding rod 474 and solenoid 475 are the frame
It is fixed at 463. Therefore, the solenoid valves 914 and 915 that open when energized and the relief valve
Lubes 917 and 918 have valve seats that are always closed, but
When the power is supplied to the drive 475, the solenoid 475 goes down.
Of the cover 473 supported by the support bar 474.
The other end serves as a fulcrum and is connected to the middle of the cage 473.
Move the rod of the hub 468 downwards against the biasing force of the spring 467.
Push up to release the valve 468 from the valve seat and refuel.
Connect the mouth and drain port. (10.4) Manual valve kit 392,393,394 Five manual valves 904,
The back pressure side manual valve kit 393 has 5 lubrication manual valves 9
05, the refueling valve kit 394 includes five manual valves 905.
They are provided respectively, and each manual valve is connected by an oil hole.
[FIG. 6 (A), FIG. 6 (E), and FIG. 6 (F)]. (10.4.1) Manual valves 904, 905 First, regarding the manual valve 904, the manual valve 905 has the same structure.
Since it is manufactured, the explanation will be omitted.
The manual valve 904 is installed in the recess of the valve seat 476 as a guide body.
479 is screwed to form the valve chamber, the bottom of the valve seat 476
An oil hole communicating with the valve chamber is provided on the surface and the side surface, and the bottom
The upper end surface of the oil hole formed in the surface forms a valve seat. And before
In the valve chamber, a ball that can be brought into and out of contact with the valve seat is provided.
The ball is attached so that it separates from the valve seat via a spring.
It is energized. The guide body 479 penetrates the valve chamber.
Through hole is provided, and the set screw 478 moves up and down in this through hole.
It is freely screwed and the lower end of the set screw 478 is in the valve chamber.
Abutting on the apex of the ball. At the top of set screw 478
The knob 484 is fixed. Therefore, the manual valve 904 rotates the knob 484 and
If you move the 478 downwards, the lower end of the set screw 478
Press down against the biasing force of the spring and contact the valve seat,
Block the valve seat. Turn knob 474 to loosen set screw 478
Then, the ball is separated from the valve seat by the urging force of the spring.
Open the valve seat. (10.4.2) Pressure side manual valve kit 392 The pressure side manual valve kit 392 is shown in FIG. 6 (E).
Screw the five manual valves 904 on the upper surface of the base 490.
2 of the 5 manual valves 904 have oil holes on the bottom
Refueling port connection part 4 provided on the side of pedestal 490 separately
It communicates with 91,492, but the rest of the manual valve 904 is on the bottom
Oil holes on the pedestal 490 communicate with each other through
It communicates with the connecting part 493 of the filler port provided on the side of the seat 490.
It The connection part 491,492,493 of the pressure side manual valve kit 392
6A shows the discharge of the electromagnetic cutting device 398.
It communicates with the oil port through a pipe, and communicates with the joint 491.
The manual valve 904 is added to the column guide operating hydraulic cylinder 908.
The manual valve 904, which communicates with the
The guide side is connected to the pressurizing side of the hydraulic cylinder 909 via a pipe.
The three manual valves 904 that communicate with the connecting portion 493 are
Main bearing stand hydraulic cylinder 907 and carriage hydraulic cylinder
910,911 and table-operated hydraulic cylinders 912,913 respectively
It communicates through a pipe. (10.4.3) Back pressure side manual valve kit 393 and lubrication valve
Bukit 394 Back pressure side manual valve kit 393 and refueling valve kit 394
Have the same structure, the back pressure side manual valve kit 393
The following describes the refueling valve kit 394.
Omit it. The back pressure side manual valve kit 393 is shown in FIG.
Five manual valves 905 are screwed on the upper surface of the base 494,
All manual valves 905 have a bottom oil hole on the pedestal 494.
Oil holes communicate with each other and are provided on the side surface of the base 494.
It communicates with the connecting portion 495 of the filler port. Further on the side of the base 494
A manual valve 483 with the same structure as the adjusting push bolt 94 is screwed on the surface.
[Fig. 6 (H)] on the bottom of the manual valve 483.
The oil hole communicates with the oil hole of the manual valve 905. In addition, 5 manual valves 9 of the back pressure side manual valve kit 393
05 is a relief valve in FIG. 6 (A).
Back pressure side of first working bearing hydraulic cylinder 907 via 917
The column guide operating hydraulic pressure via the relief valve 918
Connect it to the back pressure side of cylinder 908 via relief valve 918.
Ram guide operation On the back pressure side of the hydraulic cylinder 909, a reciprocating operation is performed.
On the back pressure side of the dynamic hydraulic cylinders 910, 911, the table operating hydraulic pressure
Connected to the back pressure side of cylinders 912, 913 via a pipe.
It And communicate with the oil holes on the bottom of the five manual valves 905.
The connecting portion 493 communicates with the fuel filler port of the electromagnetic cutting device 398 via a pipe.
are doing. In addition, the manual valve 483 of the back pressure side manual valve kit 393 is
It communicates with the lubricating oil pressure tank 359. Also, the five manual valves 905 of the refueling valve kit 394 are
In FIG. 6 (A), the hydraulic drive device [FIG.
(A) and (C) of the same drawing] First main bearing stand drive oil
Pressure cylinder 301, column guide drive hydraulic cylinder 302, filter
Hydraulic drive cylinder 303, carriage drive hydraulic cylinder
304, table drive hydraulic cylinder 305
It communicates with the Linda side through a pipe, and the five manual
Manual valve 483 communicating with the oil hole on the bottom of the valve 905 [Fig. 6
(A) and (F) are connected to the lubricating oil pressure tank 359.
Through. The refueling valve kit 394 has a back
Connection part 495 similar to the pressure side manual valve kit 393 [Fig. 6
(F)] is not provided. Back pressure side manual valve kit 393 and refueling valve kit 3
The manual valve 483 provided on the 94 is pressurized from the lubricating oil pressure tank 359.
Supply the sent oil to each hydraulic cylinder and piping.
Is used to refill
The error in each pipe when standing or when there is a leak in the pipe
It is also used when you don't need it. (11) Description of the operation of the hydraulic piping system and the entire device (11.1) shows the hydraulic piping system. Fig. 6 (A) shows the hydraulic system piping diagram of the entire device.
Then, each drive hydraulic cylinder 301,302,303,30 of the hydraulic drive device
The 4,305 upper cylinders (pressurizing side) correspond in sequence.
Hydraulic cylinders 907,908,909,910 and 911,912 and 913
It connects to the pressurizing side of
There is. That is, the first main bearing stand drive hydraulic cylinder 301 is
One main bearing stand drive hydraulic cylinder 907, column guide drive
Hydraulic cylinder 302 is a column guide operated hydraulic cylinder 908
The column guide drive hydraulic cylinder 303 is 909 and 3 is
The hydraulic cylinder 909
304 is a hydraulic cylinder for operating the carriage and hydraulic pressure for operating the carriage.
The table drive hydraulic cylinder 305 is a table in the cylinder 911.
Hydraulic cylinder 912 and table hydraulic cylinder 913
Are connected to each other via the open solenoid valve 914 when energized.
It Also, under each drive hydraulic cylinder 301, 302, 303, 304, 305
Cylinder (back pressure side) of each working hydraulic cylinder
Corresponding to the back pressure side of 907,908,909,910 and 911,912 and 913 in order.
The valve is connected via a solenoid valve 915 that opens when energized. It
In addition, the back pressure side of the first main bearing stand operating hydraulic cylinder 907
Relief valve 917 is connected to operate the column guide
Relief bars are provided on the back pressure sides of the hydraulic cylinders 908 and 909, respectively.
Lube 918 is connected. In addition, the upper part of each drive hydraulic cylinder 301, 302, 303, 304, 305
Piping between the cylinder (pressurizing side) and the solenoid valve 914 that opens when energized
Between the lower cylinder (back pressure side) and solenoid valve 915 that opens when energized
The piping between them is connected via the solenoid valve 916 that closes when energized.
are doing. The switch box 53 [Fig. 1 (A) and the same figure]
(C)] table operating valve switch 3, shuttle
Operating valve switch 4, Column guide operating valve switch 5, First main
Bearing base actuating valve switch 6 corresponds to each drive in order
When energizing the hydraulic cylinders 305, 304, 302 and 303, 301
The solenoid valves 914, 915 open and the solenoid valve 916 closed when energized are electrically connected.
And one of the switches 3,4,5,6
When the switch is turned on, the other switches are turned off.
ing. Therefore, for example, turn on the table operation valve switch 3
The energizing side of the table drive hydraulic cylinder 305
Solenoid valve 914 and solenoid 47 of solenoid valve 915 that opens when the back pressure side is energized
5 [Fig. 6 (C)] is energized and the valve is released.
Between the pressure side and back pressure side of the cable drive hydraulic cylinder 305
Energize solenoid 462 [Fig. 6 (B)] of solenoid valve 916 when closed
Then, the valve is closed. At this time, another drive hydraulic cylinder
Open solenoid valves 301, 302, 304 when energized and close solenoid valves 914, 915 and energized
The solenoid valve 916 is not energized, and is opened when each is energized.
The magnetic valves 914 and 915 are closed, and the solenoid valve 916 closed when energized is open.
There is. Therefore, the lead screw 309 rotates and the feed nut 310
When activated, [Fig. 5 (A) and Fig. 5 (B)], for example,
For example, if the feed nut 310 rises, the table drive hydraulic
The hydraulic pressure on the pressurizing side of the valve 305 passes through the open solenoid valve 914 when energized.
It is fed to the pressurizing side of the table-operated hydraulic cylinders 912, 913.
The rods of the table-operated hydraulic cylinders 912, 913 [9th
(A)] causes the table 31 to move to the position shown in FIG.
And to the left in FIG. 9 (A). And theb
The hydraulic pressure on the back pressure side of the hydraulic cylinders 912, 913 opens when the power is turned on.
Passing the solenoid valve 915, the table drive hydraulic cylinder 305
It is fed to the pressure side. However, pressurization of other drive hydraulic cylinders 301, 302, 303, 304
The hydraulic pressure on the side passes through the closing solenoid valve 916 at the time of each energization
It is fed to the back pressure side of the same drive hydraulic cylinder. The back pressure of each drive hydraulic cylinder 301, 302, 303, 304, 305
The pipe connected to the side is the heat exchanger 399 [Fig. 6 (A)]
Oil inside each drive hydraulic cylinder
Is always kept at a constant temperature. The heat exchanger 399 has groundwater in a tank with an open top.
Is circulated to maintain cold water.
Cooling with thick-walled copper pipe that meanders in the waste water
A pipe is provided in the tank, and both ends of the cooling pipe are
Via the coupling joint provided on the lower surface of the lid that covers the opening of the tank
Through the pipe connected to the back pressure side of the drive hydraulic cylinder.
I have set up. Further, as described above, the electromagnetic cutting device 398 [FIG.
(A) and (G)] dual plunger pump
The oil drain port of 410 is provided on the pressurizing side manual valve kit 392.
Various operating hydraulic cylinders 907, 9 via individual manual valves 904
08,909,910 and 911,912 and 913 pressurization side and energized open solenoid valve 91
The pipes between 4 and 4 are in communication with each other.
Between the back pressure side of the seed actuating hydraulic cylinder and the solenoid valve 915 that opens when energized
From the piping between them to the back pressure side manual valve kit 393 respectively
The electromagnetic cutting device 3 through the five manual valves 905 provided
It communicates with the fuel filler port of 98 [Fig. 6 (A) and the same figure].
(D), the same figure (G)]. Therefore, in FIG.
Manual valve in pressurized side manual valve kit 392 communicating with
04 and back side manual valve kit 393 with manual valve 905
After opening, the solenoid 412 of the electromagnetic cutting device 398 [Fig. 6
(D)] is energized and energized, the slide support of 404
The holding tool 408 was set according to the scale 409 of the shaft screw 405.
Double Hydraulic Plunger With Electromagnetic Cutting Device 398
It is sent from the oil drain port of the pump 410, and this hydraulic pressure is
Pass through the open manual valve 904 of the Lube kit 392
And feed it to the pressurizing side of the operating hydraulic cylinder that you want to operate.
Actuate the rod of the cylinder by a certain amount. At the same time
The hydraulic pressure applied to the back pressure side of the working hydraulic cylinder
However, the back pressure side manual valve kit 393 was opened by the same amount.
Two of the electromagnetic cutting device 398 passing through the manual valve 905.
It is fed to the fuel filler port of the heavy-duty plunger pump 410. (11.2) Automatic feed cutting work Next, the automatic feeding cutting work will be illustrated. If it ’s cold,
Table 31 by reciprocating left and right as shown in Fig. 1 (B).
Fly attached to the tip of the first main bearing stand 40 installed in the vertical direction.
Rotate the mill horizontally and place the milling cutter in the paper
Moved downward in the vertical direction of the plane, that is, in FIG. 1 (A)
Move the carriage 38 to the left to cut the workpiece.
A case will be described. Turn on the power switch 19 in Fig. 1 (A) and Fig. 1 (C).
Then, fast feed motor switch 1, slow feed motor switch
When switch 2, is turned on, the brake mode of the high-speed side drive device
344 [Fig. 5 (A)] and the low-speed drive device breaker
The motor 337 [Fig. 5 (D)] rotates. Then go
Reciprocating manual operation by using the manual return feeder 901 [Fig. 1 (A)]
Operate the dynamic hydraulic cylinders 910 and 911 to move the carriage 38,
In addition, the first main bearing stand and column guide manual feeder 903
Lower the first main bearing stand operating hydraulic cylinder 907,
The milling surface attached to the tip of the first main bearing stand 40 is the work piece.
To the cutting position of
I will explain later.] Next, switch the table operating valve.
When the switch 3 [Fig. 1 (C)] is turned on, the table drive hydraulic system
Energization between Linda 305 and table-operated hydraulic cylinders 912, 913
Open solenoid valve 914 and open solenoid valve 915 when energized open
However, the solenoid valves 914 and
When energized, the solenoid valve 915 is closed and the table
Electromagnetic close when energizing between the pressure side and back pressure side of the dynamic hydraulic cylinder 305
The valve 916 is closed, and when the other driving hydraulic cylinder is energized, it is closed electromagnetically.
The valve 916 is in an open state [Fig. 6 (A)]. In addition, automatic feed high / low speed changeover switch 14 and high / low speed feed
Combined with the motor electromagnetic switch 20 [Fig. 1 (C)]
The feed nut 310 [Fig. 5 (B)]
Brake motor 337 of the high speed side drive,
When set to do so with the rake motor 344, the hydraulic drive
Limit switch installed above and below the guide bar 319
391,391 [Fig. 5 (A) and Fig. (J)]
Between solenoids 345 and 338 [Fig. 5 (H)] of the switch device
Conducts. Further, set the slide support 408 of the electromagnetic cutting device 398.
[FIG. 6 (D)], pressure side manual valve kit 392 and
Out of the manual valves 904 and 905 of the back pressure side manual valve kit 393
A manual valve that communicates with the table-operated hydraulic cylinders 912, 913.
Open 904 and 905. Then, the clutch switching device of the hydraulic drive device [Fig.
(H)] solenoid 345 [Fig. 5 (H)] is excited.
Brake motor 344 [Fig. 5
(A)] The rotational force of the idle chain gear clutch 399 [No.
5 (D) and (G)].
It is transmitted to the high speed side input shaft of the box 326 and rotates the lead screw 309.
The feed nut 310 [Fig. 5 (B)] is lowered. Then
The hydraulic pressure on the back pressure side of the carriage drive hydraulic cylinder 304 opens when the power is on.
Table operated hydraulic cylinders 912, 913 via solenoid valve 914
It is fed to the back pressure side, and the table 31 is shown in FIG. 1 (B).
Move to the right. The workpiece placed on the table 31
While being cut by the rolling milling cutter,
Move to the right. Then, the feed nut 310 descends
As a result, the rod tip of the carriage drive hydraulic cylinder 304
Lever 323 provided below the guide 320 provided [Fig. 5
(J)] descends, attach it to the lower end of lever 323.
The protrusion of the block 324 presses the lower limit switch 391.
Press. Then this limit switch 391 generates
Solenoid 338 of the clutch switching device according to the detection signal
[Fig. 5 (H)] is excited, and the lead screw 309 drives the low speed side.
Torque of the brake motor 337 of the motor
Then, the lead screw 309 switches to reverse rotation,
The lead screw 309 rises and the table drive hydraulic cylinder 305 [No.
The hydraulic pressure on the pressurizing side in FIG.
The table 31 is fed to the pressurizing side of the 912, 913, and the table 31 is shown in FIG.
In (B), it moves to the left. At this time, the above
The detection signal generated in the limit switch 391 is the electromagnetic cutting device.
Since it excites the 412 of the device 398, the double
The hydraulic pressure of the Langer pump 410 is the pressure side manual valve kit 3
Hydraulic pressure for carriage operation via 92 open manual valves 904
It is fed to the pressurizing side of the cylinders 910, 911. Therefore going forward
The carriage 38 moves to the left in Fig. 1 (A) by the set amount.
To do. Next, the workpiece placed on the table 31 is the first
As it moves to the left in Figure (B), the first spindle right base 40
It is cut and cut by a milling machine. And feed nut
310 rises and block 324 in FIG.
Table 31 in the receiving direction
And the carriage 38 is set further at the same time.
Move in the cutting direction, and repeat this process.
It When the cutting operation is completed, the pressure side manual valve is pressed.
Bukit 392 and back pressure side manual valve kit 393 open
If the closed manual valves 904 and 905 are closed, the cut will stop.
Stop. Next, set the high / low speed feed motor electromagnetic changeover switch 20
When turned OFF, the table 31 stops. (11.3) Piping mechanism and its related to various manual feeders
Operation Regarding the piping mechanism for various manual feeders 901, 902, 903
Explain. In FIG. 6 (A), the carriage manual feeder 901 and the te
The pressurizing side of the cable manual feeder 902 opens with the electromagnetic check
Through the valve (commercially available) 919, the carriage operating hydraulic cylinder 910
911, table operated hydraulic cylinders 912 and 913
Each is connected by a pipe, and a carriage operating hydraulic cylinder 910
And 911, the back pressure side of table operated hydraulic cylinders 912 and 913
Each is opened via an electromagnetic check valve (commercially available) 919 that opens when energized.
Manual return feeder 901 and hydraulic cylinder for table operation 9
It communicates with 12 back pressure sides. In addition, the first main bearing stand and the column guide manual feeder 903
The pressurizing side and back pressure side are each equipped with an electromagnetic switching valve 346.
The hydraulic pressure cylinder for operating the first main bearing stand is shown in FIG. 4 (A).
Da 907 and column guide actuated hydraulic cylinders 908 and 909
It communicates with the pressure side and back pressure side. However, the electromagnetic
Valve switching valve 346 and first main bearing stand working hydraulic cylinder 907
Between the pressure side and back pressure side pipes between
The manual valves 906, 906 provided on the Lube Kit 397 are installed.
The solenoid switching valve 346 and the column guide operating hydraulic system.
For pressure side and back pressure side piping between Linda 908 and 909
Are each equipped with an electromagnetic check valve (commercially available) 919 that opens when energized.
are doing. Referring to FIG. 6 (A) for the operation of the manual feeder,
The first main bearing stand working hydraulic cylinder 907 is manufactured.
The manual valve 906 in the manual valve kit 397
Open it and turn on the electromagnetic switch 10 [Fig. 1 (C)] to turn it on.
Set the magnetic switching valve 346 to the first main bearing stand operating hydraulic cylinder 907 side.
Switch to the first main bearing stand and column guide manual feed device 90
3 Turn the handle 812 in [Fig. 3 (A) and Fig. 3 (B)].
And operate. Note that the column guide operating hydraulic cylinders 908 and 909 are operated.
The electromagnetic changeover switch 10
6 is switched to the column guide operating hydraulic cylinders 908, 909 side,
Column guide Manual solenoid valve Switch 9 is turned on and opened when energized
Open the electromagnetic check valve (commercially available product) 919, and connect it to the first main bearing stand.
Operate by turning the handle 812 of the ram guide manual feeder 903
To do. Also, when operating the carriage operating hydraulic cylinders 910 and 911.
Is open when energized by turning on the manual solenoid valve switch 8 of the carriage.
Magnetic check valve (commercially available) 919 is opened and the table is manually fed.
A handle 812 of the installation 902 [FIG. 3 (A) and FIG. 3 (B)]
Turn to operate. In addition, operate table operated hydraulic cylinders 912, 913
When, turn on the table manual solenoid valve switch 7 to energize
Open the electromagnetic check valve (commercially available) 919, and open and close the manually operated carriage.
Device 901 [Fig. 3 (A) and Fig. 3 (B)]
Turn 812 to operate. It should be noted that the above manual feed operation is switched to the automatic feed operation described above.
When replacing, the manual valve 906 of the manual valve kit 397
Is closed, and the above switches 7, 8 and 9 are turned off to open when energized.
Close the electromagnetic check valve (commercially available) 919. However, the manual feed operation should be
If you want to continue working, or if processing accuracy is not required so much
The electromagnetic selector valve 10 with the electromagnetic selector switch 10.
By switching to the side guide 34 side,
Manual guide device 903 and first main bearing stand operating hydraulic series
The hydraulic pressure between the main bearing block and the first main bearing stand.
Set screw 816 of manual guide device 903 [Fig. 3
(A) and (G) in FIG.
Fix the 807 and stop the rotation. Also other manual transmission
In the same way, the handles 81 and 902 can be
Stop the rotation of 2. (11.4) Electromagnetic cutting device and various solenoid valves, valve kits
Installation location 5 solenoid valves 914 when energized, 5 in Figure 6 (A)
Open solenoid valve 915 when energized, 5 pieces Closed solenoid valve 916 when energized, 8 pieces
Solenoid check valve that opens when power is turned on (commercially available) 919, Manual valve kit
397, electromagnetic switching valve 346, electromagnetic cutting device 398, pressurizing side manual bar
Lube Kit 392, Back Pressure Manual Valve Kit 393, Oil Valve
Kit 394 is the upper frame of the hydraulic drive [Fig. 5 (A)].
Placed on the upper surface of the steel plate provided on the upper surface of the chamber 306 and the pedestal 325.
[Fig. 6 (L)]. FIG. 6 (L) is a view of the steel plate seen from above.
A distribution box with a door is installed above the figure (L).
On the top of the box, the various solenoid valves 914, 915, 916 and the
The electromagnetic check valve (commercially available) 919, which is open at power on, is arranged in an orderly manner.
Below the distribution box (L), stairs are placed on the upper surface of the steel plate.
We have installed various valve kits 394,393,392,397 on each stage.
And the electromagnetic notching device 398 are arranged so that the operator can easily operate them.
I have set up. Furthermore, the lower side of the front of the pedestal 325 [Fig. 5 (A)]
And belt type continuously variable transmission for high-speed side and low-speed side drive
341,333 [Fig. 5 (D)] speed change knob (wire cable)
Bull), and compressor 357 and lubricating oil pressure tank
358, Lubricating oil pressure tank 359 [Fig. 6 (A)]
An adjustment valve with a pressure gauge is installed. (12) Attachment type surface grinder The surface grinder shown in FIG. 7 (A) and FIG.
And explain. Attachment type surface grinding machine welds steel plate and H-shaped steel
The structure of the grindstone bearing stand frame 251 is the side surface of the carriage 38.
Is fixed to the grindstone bearing stand frame 25.
1 is a cylindrical whetstone bearing stand 252 [Fig. 7 (E)]
The flange surface for fixing is provided. This flange
The surface is provided orthogonal to the sliding direction of the carriage 38.
The grindstone bearing base 252 is a cylinder as shown in FIG. 7 (A).
The axial direction of the above is the flange surface of the grindstone bearing stand frame 251.
Fixed in parallel to the grindstone bearing stand frame 251 with bolts
are doing. Further, the grindstone bearing stand frame 251 and the grindstone bearing stand 2
Abbreviation of the flange surface [Fig. 7 (E)] that is the mounting surface of 52
In the center, a recess is formed in the grindstone bearing stand 252,
A pin 253 is screwed to the rame 251 to project on the mounting surface,
The pin 253 and the recess are fitted to each other, and the grindstone bearing
The mounting bolt holes for the base frame 251 and the grindstone bearing base 252 are not
A long hole along an arbitrary circumference centered on the position of
And the grindstone bearing base 252 is centered around the pin 253.
It is provided so as to be vertically rotatable. Ie wheel axis
Attach the pedestal 252 to the flange surface of the grindstone bearing pedestal frame 251.
And rotate it so that the axis of the grindstone bearing base 252 is
Grindstone bearing base 252 tilted at an angle to the direction perpendicular to the top surface
Can be fixed to the whetstone bearing stand frame 251. Shi
Grinding of the grindstone 254 mounted on the lower end of the grindstone bearing base 252
The surface can be tilted with respect to the top surface of the table 31.
It has a structure that In FIG. 7 (E), the inside of the cylinder of the grindstone bearing base 252 is
Insert the grindstone rotating shaft 257, and place below and above the grindstone rotating shaft 257.
Bearing 258,258 and bearing 259,2 respectively
It is provided on the inner peripheral surface of the cylinder of the grindstone bearing base 252 via the 59
On the upper end of the grindstone rotating shaft 257 protruding from the upper end surface of the bearing base 252.
Wedges the V pulley [Fig. 7 (A) and the same figure]
(B)]. Then, play the grindstone on the lower end of the grindstone rotating shaft 257.
Mount 267 with mounting nut 270,
The grindstone cover 271 that covers the circumferential side of the grindstone bearing base 252 is
It is fixed to the bottom edge. On the other hand, a motor 255 [Fig. 7
(A) and (B)], the axis of the rotary shaft is the grinding wheel
Move the motor 255 so that it is approximately parallel to the axis of the rolling shaft 257.
It can be freely adjusted by bolts and attached to the output shaft of the motor 255.
Is wedged, and this pulley and the grindstone rotating shaft 257
The belt between the upper pulleys is wound around the V belt. And mo
The mounting position of the motor 255 to the grindstone bearing base frame 251 has moved.
Adjustable to move the motor 255
The tension of the V-belt can be adjusted by
It Further, a grindstone play provided at the lower end of the grindstone rotating shaft 257.
On the bottom surface of the gut 267, there are eight back plates 268 made of aluminum alloy.
It is screwed with bolt 269. Grindstone on the lower surface of the back plate 268
There is a groove fitting part that fits with 254, and the bottom of the fitting part
The grindstone 254 is baked and glued on the surface with baking paste. did
To replace the grindstone 254, loosen the mounting nut 270.
It is not necessary to remove the grindstone plate 267 and loosen the bolt 269.
Replace with the grinding stone back plate 268. To bake whetstone 254 on whetstone back plate 268,
Stone back plate 268 and whetstone 254 baking pot (automatic brake lining
Put each in a baking pot (commercially available product) at 200 ° C for 30 minutes individually.
And confirm the change due to thermal expansion. And sharpen while hot
After fitting the stone 254 into the fitting portion of the grindstone back plate 268, between the fitting portions
Make sure you have proper play, then cool down and start over
Sufficiently apply glue for automobile brake lining baking
2 pieces of steel with a hole in the center of the wheel back plate 268 and wheel 254
Insert with a special plate tool and tighten the center with a bolt
wear. Then, put it in a baking pot and bake at a temperature of 200 ° C for 30 minutes.
When attached, the whetstone 254 and the whetstone back plate 268 must never come off.
It Next, center the whetstone back plate 268 and
The rotating contact is shaped with diamond and applied to the grinding surface of grindstone 254.
The diamond cover is radially spaced from the center of rotation with an appropriate distance.
Make a notch with a width of 3-5 mm in the vertical direction with
Part of the grindstone 254 in FIG. (E) not hatched]
And no clogging occurs on the grinding surface of the grindstone 254 during grinding.
Yes. That is, the cutting scraps generated during the grinding process are
Rotational centrifugal force of the grindstone without staying in the clearance of the grinding surface
Of the radial cuts made on the grindstone with the grinding oil
It passes through the gap and is blown to the outside of the grindstone. Conventionally, as in this embodiment, the grindstone 254 and the grindstone back plate 268 are used.
Without the expansion test of the grindstone 254 and the grindstone back plate 268
A place with considerable play and baking paste
The grindstone 254 was broken apart. The grindstone 254 and the grindstone back plate 2 according to the above-described joining method of this embodiment.
In the 68, this grindstone 254 has been used for several years
Of the valve mounting surface of the cast iron cylinder head of the car engine
As a result of the flaw correction and re-polishing work, the grinding stone 254 cracked.
There is absolutely no clogging of the grindstone 254,
Grinding despite never using a dresser
Stone 254 cut well. In short, conventional grindstone 254 and grindstone back
The problem is that the grindstone 254 was cracked due to the bonding method of the plate 268.
Caused by the cracks generated as described above.
If the grindstone 254 disintegrates into pieces during processing and scatters
As it is an accident, there are remedial measures to solve this serious problem.
Then, as described above, the grinding stone 254 and the grinding stone backing plate 268 are very effective.
It was possible to develop the engagement method of. Furthermore, as mentioned above, it is easy to replace the grindstone 254.
, The grindstone 25 with different material, grain size, hardness or shape
By preparing various types of 4 and improving the work efficiency
The gap can be increased. In the actual grinding work, the rotation speed of the grindstone 254 is set to the standard peripheral speed of 6
Use at 000feet / min x 1.5 times. In addition, the device of the present application
This surface grinding machine is used to
By performing the final finishing grinding work on the Bull 31, the carriage
The parallelism of the upper surface of the table 31 with respect to the horizontal movement direction of 38
improves. (13) Attachment type cylindrical grinding machine Attachment type shown in FIGS. 8 (A) and 8 (C)
Cylindrical grinding device, and shown in (C) and (I)
The workpiece rotation drive device will be described. The attachment type cylindrical grinding machine is
As with the G-type surface grinding machine, it does not have a welded structure of steel plate and H-shaped steel.
Whetstone bearing stand frame 501 can be attached to and detached from the side of carriage 38
It is fixed to the [Fig. 8 (A)], and
Flange parallel to sliding surface of carriage 38
The surface is provided. Then, a through hole is provided on this flange surface.
The grinding wheel bearing base 502 having a cylindrical shape
Direction is parallel to the flange surface of the grindstone bearing stand frame 501
It is fixed with a bolt. The inside of the grindstone bearing base 502
Structure and whetstone bearing stand frame 501 to whetstone bearing stand 502
The mounting structure is the grinding wheel bearing frame of the above-mentioned surface grinding machine
Since it is similar to 251, it is omitted. Therefore, the whetstone bearing stand 5
The grinding surface of the grindstone 505 mounted on 02 is the sliding way of the table 31.
It can be tilted slightly with respect to the direction of the grinding surface of the grindstone 505.
It is possible to grind a work piece with only one side. Whetstone 505
A grindstone cover 506 that covers the outer circumference of the
And a wide rubber plate cover on the upper side of the grindstone cover 506.
A bar 507 [Fig. 8 (A)] is installed to prevent splashing of cutting oil.
Stop. In addition, the motor that drives the grindstone 505 to rotate is a V bell.
The grindstone support frame 501 is adjustable so that the
It has been burned. Note that roll grinding work takes a long time.
Since the operation is continued, the rotating part inside the grindstone bearing base 502 is greased.
Since lubrication has no durability, the inside of the grindstone bearing stand 502 is dense.
It is a lubricating oil supply type with a closing mechanism, and is attached to the side wall of the grindstone bearing stand 502.
Is provided with an oil level gauge 503 and a fuel filler port 504. (13.1) Workpiece rotation drive device The workpiece rotation drive device moves in the direction of the rotation center of the workpiece.
Cylindrical grinder The table is made parallel to the rotating surface of the grindstone 505.
Install on top of Le 31. In this case, the pedestal frame 508 [No.
8 (A) and (C)] are four mounting bolts 509
At the time of mounting on the table 31 with the pedestal frame 508
Two of which are provided at appropriate intervals below the side surface of the grindstone 505 side.
Connect one end of each turnbuckle 510,
Insert the other end of the turnbuckle 510 into the groove of the table 31.
Secure inside and turn these turnbuckles 510 to receive
Mount the base frame 508 to the reference side of the table 31 [see FIG. 8 (A)].
The left side of the table 31 is the reference side.
After aligning with the actual product, tighten the mounting bolt 509 and
Secure the boom 508 to the upper surface of the table 31. In addition, a spindle frame 51 for rotating the work piece.
When mounting 1 on table 31 with 4 mounting bolts 512
A turnbuckle 510 is used like the core support frame 508.
[Fig. 8 (C)]. In addition, the table between the spindle frame 511 and the pedestal frame 508.
The target compound is rotatably mounted on the upper surface of the table 31.
Secure the steady rest 560 with rollers 574 and 575 of [Fig. 8
(C)]. (13.1.1) Core cradle frame 508 The core cradle frame 508 has a fixed split bearing 514 on the upper portion of the portion 508.
Is fixed with bolts 513, and the internal structure of the fixed split bearing 514 is fixed.
Although not shown, the tailstock of the spindle frame 511 described later
It has almost the same structure as the bearing 526 [Fig. 8 (D)]. Solid
The fixed bearing 514 is provided with a through hole so that the fixed
The slit 515 communicating with the side wall of the bearing 514 has a longitudinal direction of the through hole.
It is provided over the entire length. And in the through hole
Insert the center shaft 517, and insert the bolt 51
Adjust by tightening 6 to support the center shaft 517. SE
There is a through hole in the center of the center shaft 517,
The tip of this through hole [left of the fixed split bearing 514 in FIG. 8 (C)]
End side], a center 518 with a conical tip
Insert from the rear end side. After the through hole of the center shaft 517
Attach a push screw nut 519 to the end, and then press this push screw nut.
A push screw 521 is screwed into the slot 519. And the center axis
Between the center 518 and the push screw 521 in the through hole of 517
A push rod 520 is provided. Therefore, rotate the push screw 521.
Then, the tip of the push screw 521 is pushed through the push rod 520 to the center 518.
Is pressed toward the work piece. The center shaft 517 projects from both ends of the fixed split bearing 514.
[Fig. 8 (C)], diamond dresser on both ends
-I am wearing 522. (Diamonds at both ends in the figure
The lesser 522 is shown with the wearing state changed, but which
You may provide like this. ) That is, the center axis 517 left
Diamond with diamond tool 525 around the edge
Fit the dresser 522 and secure with the bolt 523,
-A diamond dresser 522 is fitted around the right end of the shaft 517.
Wear the diamond dresser 522 with a diamond
The longitudinal direction of the stay 524 is orthogonal to the axis of the center shaft 517.
A diamond stay 524 is provided so that it can be moved and adjusted in any direction.
Diamond tool 5 at the tip of the diamond stay 524
25 is fixed with one bolt 523. The die
The yamond tool 525 is only on one end side of the center shaft 517.
May be provided. Therefore, the operator does not rotate the diamond stay 524.
Then, the center shaft 517 rotates, so that the center shaft 517
Diamond dresser 522 diamond on the left side
The tool 525 rotates about the center of the center shaft 517.
It This diamond tool 525 allows you to align the grindstone 505.
Perform or reshape. Further diamond stay 52
4 can be extended in the longitudinal direction, so diamond stay 524
With the diamond tool 525 provided at the tip,
The reshaping can be adjusted freely. (13.1.2) Spindle frame 511 The spindle frame 511 has a tailstock bearing 526 on the upper portion of the portion 511.
It is fixed with bolts 527, and the tail bearing 526 is shown in Fig. 8.
As shown in (D), a through hole is provided, and the through hole is
Groove 531 communicating with the side wall of push bearing 526 [Similar to split 515
Is not shown in the drawing], but the entire length of the through hole in the longitudinal direction.
It is provided for a long time. The tailstock is inserted in the through hole.
Insert the shaft 530 and tighten the space between the slits 531 with the bolt 528
The tailstock shaft 530 is pivotally supported by adjusting by tightening. Tailstock
There is a through hole at the center of the shaft 530.
At the tip of the hole [on the right end side in FIG. 8 (D)], the tip is conical
The center 518 is inserted from the rear end side of the portion 518. Before
Insert a push screw 533 on the rear end side of the through hole of the centering push shaft 530.
The push screw 533 with the female screw 534 and the guide nut 535.
It is rotatably supported. And penetrating the tailstock shaft 530
A push rod 532 is installed between the center 518 and the push screw 533 in the hole.
The rear end side of the push rod 532 is screwed to the tip of the push screw 533.
There is. Therefore, the hand wedged at the rear end of the push screw 533
If the tail 536 is rotated, the tip of the tailstock shaft 530 moves forward or
Because it moves backward, the tip of tailstock shaft 530 moves forward.
The tip of the center 518 is pressed against the work piece on the right side. The tailstock bearing 526 is a part of the inner peripheral surface of the through hole of the portion 526.
Is provided with an oil groove, and the oil supply hole communicating with this oil groove is tailstocked.
It is provided on the side wall of the bearing 526, and the filler hole plug is provided in the filler hole.
The 538 is screwed on. And the slit 531 is a string-shaped go
It is sealed with a mu packing. The tailstock shaft 530 projects from the right end surface of the tailstock bearing 526.
It is out [Fig. 8 (D)], and the protruding end of the tailstock shaft 530
Insert the slidable bearing receiver 539 onto the outer peripheral surface to
The ring receiver 539 is fixed to the side wall surface of the spindle frame 511. That
On the outer surface of the bearing receiver 539 via the bearing 542
A plate-shaped turning plate 545 is rotatably provided, and the turning plate 545
On the left side, the belt gear 5 is concentric with the center of rotation of the turning plate 545.
47 is fixed with bolts 548 [Fig. 8 (D) and the same].
(C) and (E)]. The belt gear 547 is a main shaft.
Output of worm reducer 557 fixed to the side wall of frame 511
Via the gear belt 559 to the belt gear 558 wedged on the shaft
They are linked [Fig. 8 (H)]. Worm reducer 557
The deceleration V-pulley 556 wedged to the input shaft of the
The speed reduction V pulley 555 wedged to the output shaft of the gear transmission 554
Belt-type stepless, interlocked via a belt [Fig. 8 (G)]
The two-stage V pulley 553 wedged to the input shaft of the transmission 554 is
The output shaft of the motor 551 fixed to the shaft frame 511 was wedged.
Interlocked with the two-stage V-pulley 552 via a V-belt [No.
8 (G) and FIG. 8 (F)]. Cylindrical workpiece is a fixed split bearing on the pedestal frame 508.
Tail bearing 526 on 14 centers 518 and spindle frame 511
Between the center 518 and the table 31
Placed on the rollers 574 of the two rests 560 placed on
A long plate-shaped buttoned 550 is fixed to the left end surface of the workpiece.
The tip of the button 550 is attached to the turning plate 545 with a turning pin 549.
Fix it [Fig. 8 (C)]. Therefore, the rotational force of the motor 551 is the belt type continuously variable transmission 5
The gear is adjusted in 54 and transmitted to the belt gear 547, and the turning plate 5
Since the 45 rotates, the cylindrical work piece is
Rotate through buttoned 550. (13.1.3) Steady stop frame 560 The steady rest 560 has a taper as shown in FIG. 8 (I) in detail.
Secure the frame 561 to the upper surface of the bull 31 with bolts 567, and
Screw the post screw 562 vertically to the arm 561
2 is a screw so that the vertical position of the part can be screw-locked.
It has a 564. Horizontally at the top of the post screw 562
The column screw 562 extending to the
A round bar-shaped roller 565 is placed sideways on the upper surface of the arm 563 at the position.
Let's put a boat 568 with a U-shaped cross section on this roller 565
To do. And both ends of the roller 565 are plate-like mounting members 566, 5
66 [Fig. 8 (J)] and fix the two mounting members 566.
A long hole is provided in the horizontal direction above each of these holes.
The two mounting members 566 with bolts 567 through the boat 568
It is fixed on both sides in the width direction. Therefore the mounting member 566
The roller 565 provided on the
The movement is adjustable. Further, the boat 568 is rocked in the longitudinal direction by the roller 565 on the lower surface.
It is in a moving state, but at both ends of the boat 568 in the longitudinal direction,
Support screw 569 and adjustment screw through lower arm 563
Insert the 571 into the tip of the support screw 569 and the adjustment screw 571.
By tightening the screw through the spring, the boat 56
Stabilize 8 in horizontal position. In addition, the adjustment screw 571
The digit spring 572 is powerful. And the cross section reverse direction
A roller 574 is axially supported between both side walls of the letter-shaped boat 568.
Two 574 are arranged side by side with an appropriate interval. Therefore, on two rollers 560, a total of four rollers 574
Place a cylindrical workpiece on the table and adjust the weight of the workpiece.
Turn the adjusting screw 571 or move the position of the roller 565.
By adjusting the horizontal state of the boat 568 by doing,
Each of the pedestal frame 508 and the spindle frame 511.
The rotation of the workpiece supported between the centers 518,518
Stabilize. During the grinding operation, the adjusting screw 571
Stabilizes the rotating state of the work piece easily by operating the
Can be made. If the workpiece is light,
The workpiece is transferred to the cradle frame 508 and the spindle frame 511.
Center of the work piece just by pressing between the centers 518,518
Can be maintained, but impossible when the work piece is heavy
It Therefore, the touch stop 560 is especially suitable for heavy objects.
It is effective in some cases, and it is
-The state of 574, 574 greatly affects the processing accuracy of the work piece.
Therefore, the touch stop 560 is not covered by cylindrical grinding.
It is possible to improve the processing accuracy of the roundness and parallelism of the workpiece. (14) Surface grinding machine for the column mounting surface Installed on the upper surface of the table 31 to remove the column of the device of the present invention.
About surface grinder that grinds surface 32 [Fig. 1 (A)]
explain. The surface grinder is shown in FIG. 10 (A) as a rectangular thick plate.
A base made of a steel plate and stands vertically in the approximate center of the upper surface of the base.
Provide a vertical shaft 701 composed of the shaft part made of round steel,
A cylindrical outer metal 705 is fitted around the outer periphery of the shaft of the vertical shaft 701.
A cylindrical intermediate shaft 7 around the outer circumference of the cylindrical outer metal 705.
08 is rotatably inserted, and the entire lower end of the intermediate shaft 708 is surrounded.
A horizontal flange is projected. The side surface of the intermediate shaft 708
Has a groove that is long in the vertical direction.
Screw the anti-rotation bolt that penetrates the side wall surface to the mounting base 711.
The tip of this anti-rotation bolt in the groove of the intermediate shaft 708.
Have been inserted into. Therefore, the frame mount 711 is intermediate
It can slide vertically around the shaft 708, but in a circular direction.
Does not rotate to. A cylinder is formed around the intermediate shaft 708.
Frame-shaped mount 711, which is shaped, is slidably inserted vertically
are doing. The side surface of the cylinder of the frame mount 711
Is provided with a split groove extending over the entire length in the vertical direction.
Provide flanges on opposite sides of the split groove to
A plurality of tightening bolts 724 and push bolts 725
It is screwed orthogonally to the surface of the groove. The tightening bolt 724
And adjust the spacing of the split groove with the push bolt 725.
Smooth the intermediate shaft 708 and the frame mount 711.
be able to. The upper end surface of the frame mount 711 has the entire circumference of the intermediate shaft 708.
Attach the dustproof seal 722 that comes in contact with the
Prevents dust from entering the gap between the mount 711 and the intermediate shaft 708.
[Fig. 10 (E)]. In addition, the lower end of the intermediate shaft 708
An oil seal 714 is provided on the contact surface with the straight shaft 701.
[Figure 10 (F)]. Wool is stuffed in the split groove to prevent dust.
To prevent. Furthermore, in FIG. 10 (A) and FIG.
On the side surface of the cylinder of the ram mount 711,
At a symmetrical position about the center of the
A flange surface for mounting the arm 717 is provided, and the other circle
Mount the balance weight mounting member 735 on the side of the cylinder.
It has a projection with a square cross section for the purpose. Frame mount 71
One of the cylindrical side flanges has a fixed frame 717
One end is fixed with a plurality of bolts 726, and the fixing frame 717
Attach the front frame 727 to the flange surface on the other end with multiple bolts 728.
Fix it. However, with the fixed frame 717 and the front frame 727
A pin 729 projects into the fixed frame 717 at the approximate center of the contact surface of the
It is installed [No. 10 (A)] and has a hole to be fitted to the pin 729.
Provided on the front frame 727, the front frame 727 is centered on the pin 729
Is rotatably provided. And a plurality of said bolts
The hole through which the 728 is inserted has an arcuate length centered on the pin 729.
Formed in the hole, the front frame 727 is
The tilt can be changed. Furthermore, at the tip of the front frame 727,
Grinding wheel mount 73 having the same structure as in FIGS. 7 (A) and 7 (E)
0 is provided so that the angle can be adjusted around the pin 731
Thus, the grinding angle of the grindstone 733 of the grindstone base 730 can be adjusted.
The mounting surface of the grinding wheel stand 730 and the front frame 727 is
Mount 727 and fixed frame 717 not parallel to the mounting surface,
It is installed so as to cross in the vertical direction [Fig. 10 (B)].
There are two types of tilt adjustment, fixed frame 717 and whetstone 730.
Fine adjustment of the grinding angle of the grindstone 733 can be performed by adjusting.
The grindstone 733 is provided on the front frame 727 so as to be movable and adjustable.
It is linked to the motor 734 via a belt. Also, the balance weight mounting member 735 [see FIG. 10 (A)]
And the same figure (B)] is a sectional view of the frame mount 711.
It is fixed to the prismatic protrusion and a balance weight is attached.
A balance weight 738 is attached to the upper surface of the member 735.
It is detachably fixed with 9 and nut 748. This ba
The lance weight 738 has a cylindrical shaft of the frame mount 711.
Fixed frames 717 and 727 installed in symmetrical positions with respect to the center and
The weight of the grindstone 730 is kept in balance with the entire weight. In addition, the upper surface of the fixed frame 717 has a screw on the circumferential surface.
Erect a cylindrical female screw 718 in which the
Penetrate the lead screw 719 and screw it in.
Is equipped with a handle 721, and the lower end of the feed screw 719 is attached to the frame.
It is provided on the horizontal flange protruding from the lower end of the mount 711.
It And the feed screw 719 protruding at the upper end of the female screw 718
Screw a nut 720 to lock the feed screw 719
ing. In addition, the feed screw set on the side of the nut 720
Bolt 740 penetrates and is screwed in.
The screw surface of the feed screw 719 at the tip of
To prevent the nut 720 from loosening. Therefore, turn the handle 721 to rotate the feed screw 719.
Then, the fixed frame 717 moves up and down via the female screw 718.
It That is, the frame mount 711 slides the intermediate shaft 708 up and down.
Moves to position the grinding surface of the grindstone 733 of the grindstone base 730. Next
Tighten the nut 720 and the feed screw set bolt 740.
Lock the lead screw 719. In addition, a cylindrical outer metal that fits around the outer periphery of the vertical shaft 701.
705 and a cylindrical shape that is fitted around the outer circumference of the cylindrical outer metal 705.
Mounting state of outer metal 705 etc. [Fig. 10 (E) and the same figure]
(F) and (G) of the figure], the vertical axis 701
At the position below the shaft part of the
Lower split metal 702 that has a taper that spreads downward on the surface
Is inserted into the shaft portion and fixed with a knock 703 [first
0 (F)]. And a cylindrical outer meta that is fitted into the shaft portion.
The inner peripheral surface of the lower end of the rule 705 is the same as the lower split metal 702.
A spar-shaped spigot part 704 is provided,
It is fitted to the Le 702 [Fig. 10 (F)]. On the other hand, the outer peripheral surface on the upper end side of the shaft part of the vertical shaft 701 and the intermediate shaft 708
Between the inner peripheral surface on the upper end side, a cylindrical shape and the inner peripheral surface
The upper outer metal 706 with a taper that spreads downward
The outer peripheral surface of the upper outer metal 706 corresponds to the inner peripheral surface of the intermediate shaft 708.
Provided in contact with each other, the lower end surface of the upper outer metal 706 has the cylindrical shape.
It is in contact with the upper end surface of the outer metal 705 [Fig. 10
(E)]. Then, the nut 7 is attached to the inner peripheral surface on the upper end side of the intermediate shaft 708.
07 is screwed on, and the nut 707 is the upper end surface of the upper outer metal 706.
Tighten until it touches. Therefore, the intermediate shaft 708 is fixed to the shaft portion of the vertical shaft 701.
The upper part placed on the cylindrical outer metal 705 on the lower split metal 702
It is hung on the upper end surface of the outer metal 706 via the nut 707.
[FIG. 10 (E) and FIG. 10 (F)]. Further, it is perpendicular to the taper of the inner peripheral surface of the upper outer metal 706.
It has a cylindrical shape with a vertical split between the outer peripheral surface of the shaft 701 and
The outer surface has the same taper as the upper outer metal 706.
Insert the metal 709 [Fig. 10 (E)]. And above
Adjust nut 712 so that it abuts on the upper end surface of split metal 709.
Is screwed onto the tip of the vertical shaft 701. Adjusting nut 712
Is inserted in the inner circumference of the nut 707 and
A dustproof seal 723 is provided on the contact surface. Therefore, when adjusting nut 712 is loose,
Shaft 708 is slidably in contact with the outer peripheral surface of cylindrical outer metal 705 and is rotatable.
However, when the adjustment nut 712 is tightened, the upper split metal 7
Since 09 is pressed downward, the upper split metal 709 taper
Inner part of the upper outer metal 706
The surface is pressed to fix the intermediate shaft 708 to the shaft portion of the vertical shaft 701. The hook 715 [Fig. 10
(A)] is screwed onto the female screw bottom surface of the screwed portion,
The vertical shaft 7 is located near the upper end surface of the cylindrical outer metal 705.
Oiling hole 716 communicating with the side of the shaft of 01 [Fig. 10 (E)]
Is provided. Then, it is injected from the oil supply hole 716.
Oil is oil seal 714 at the lower end of the intermediate shaft 708 [Fig. 10
(F)] does not leak downward,
Cylindrical outer metal 705 and 0 Cylindrical outer metal 705 and intermediate shaft
The rotating part between 708 is oil bath lubricated. The above surface grinder is used in the manufacturing process of the entire device of the present application.
And the final finishing process for the left and right column mounting surfaces 32 and cutting oil.
When all the work except the process of installing the processing equipment is completed
Column mounting surface 32 is parallel to the top surface of table 31
The column mounting surface 32 is ground so that To use the surface grinder,
Attached to the upper surface of the table 31 of the bed 30, and further as shown in FIG.
Various manual feeds to the pedestal 325 of the hydraulic drive device shown in (A).
Bracket 818 to which devices 901, 902 and 903 are attached [Fig. 3
(B) and the same figure (C)] are temporarily installed, and these various manual
Using the feeders 901, 902 and 903, various operating hydraulic systems
Communicate to operate the Linda. To mount the surface grinder on the upper surface of the table 31,
As shown in Fig. 10 (C), tape the base of the vertical shaft 701.
Mounting bolt 741 and push bolt at the approximate center of the
To be installed by using G.742 (Fig. 10 (A)). In this case, before
The lower edge of the frame 727 is located below the upper surface of the table 31
Since the fixed frame 717 and the front frame 727 are
180 degrees from one side of the table 31 in the width direction to the other side
The front frame 727 remains on the top and side of the table 31
Set the vertical axis 701 of the surface grinder so that it does not touch the surface.
The table 31 is installed on one end side in the longitudinal direction. In addition, one side surface of the table 31 in the longitudinal direction, that is, the front
The surface of the table 31 on the side where the surface grinder is installed is made of a thin iron plate.
A cover is provided, and a rubber plate or
Will have a vinyl cover. These covers are
Grinding dust generated by the surface grinder is generated by the table 31.
Cover to prevent it from entering the sliding part with the bed 30
Is Moreover, the cover is flat as described above.
Even if the front frame 727 of the grinding machine is rotated 180 °, the front frame
It is provided at a position where the 727 and the grindstone cover 749 do not contact. Therefore, first, the shaft of the vertical shaft 701 is placed on the upper surface of the table 31.
Then, perform the following operations to install it vertically. Side surface of grindstone cover 749 provided at the lower end of grindstone base 730 [Fig. 10
(A) and (C)]]
Magnetically attach the table 31 to the table 31 and temporarily mount the table 31 as described above.
Bull manual feeder 902 [Fig. 3 (A) and the same figure]
(B)] to move the tip of the dial gauge
Table 31 when it reaches the approximate center of column mounting surface 32
To stop. Then rotate the front frame 727 slightly and
While touching the tip of the gauge with the column mounting surface 32,
Move it and watch the deflection of the needle on the dial gauge. This swing
Mounting bolt 741 and push bolt
Adjust the installation state of the vertical axis 701 with the
Measure the value of the jar gauge. Next 180 front frame 727
Rotate the dial gauge to the other column mounting surface 32.
Gently touch the ends and measure the dial gauge value.
It At this time, the measured value on one column mounting surface 32 and the other
So that there is no difference from the measured value on the column mounting surface 32 of
With the mounting bolt 741 and the push bolt 742 of the vertical shaft 701.
Correct the installation condition. Then again 180 the previous frame 727
Rotate by ゜ to measure one column mounting surface 32,
The vertical axis 701 is again corrected to the value as described above.
Repeat the above steps many times to shake the dial gauge needle.
If you can no longer, the tip of the dial gauge
Touch the ram mounting surface 32 near the center and keep the tape in this state.
Move the table 31 by the table manual feeder 902 and
Watch the deflection of the needle of the yardage. The left and right column mounting surfaces 32 slide on the bed 31 of the table 31.
Simultaneous processing in the planing process together with the surface of the part
Therefore, theoretically, the needle of the dial gauge should not shake.
It should be. But actually table 31 bed 30
When installed on, it requires some modification. Therefore, the column mounting surfaces 32, 32 are on the sliding surface of the table 31.
This surface grinder is used to remove the column so that it is parallel to
The attachment surfaces 32, 32 are ground and corrected. The above operation does not cause the needle of the dial gauge to shake.
Then remove all mounting bolts 741 and mounting bolts 741.
Tighten and fix the surface grinding device to the table 31. Then grind
The whetstone 733 is fixed to the lower end of the stone stand 730 [Fig. 10 (A)]. Next, grindstone operating hydraulic cylinder 745 [Fig. 10 (C) and
And the same figure (D)], the rod tip is attached to the horizontal shaft of the intermediate shaft 708.
Rotate with pin 747 to [Fig. 10 (A) and Fig. 10 (D)]
Freely connect the other end of the grindstone operating hydraulic cylinder 745.
A guide metal 46 fixed on the table 31 is rotatably connected.
Tie. Then, in the grindstone operating hydraulic cylinder 745,
First main bearing stand and column guide manual feed device
Place 903 [Fig. 3 (A) and Fig. 3 (B)] into a hydraulic hose.
Temporary piping by connecting via. Wheel 7 by motor 734
Rotate 33 to adjust the height of the grinding surface of the grindstone 733 to the handle 721
Turn [Fig. 10 (A)] to adjust the table 31 as shown in Fig. 5.
(A), the same figure (D), the hydraulic drive equipment which is shown in the same figure (J)
Automatically reciprocates when installed, and the first main bearing stand and column
Operate the guide manual feed device 903 to operate the grindstone.
The vertical axis 701 is rotated by the da 745 to gradually grind the grindstone 733.
Move and test-grind the column mounting surface 32. This column mounting
After grinding the surface 32, rotate the grindstone-actuated hydraulic cylinder 745.
Remove the front end of the head from the pin 747 and attach the front frame 727 to 180.
Rotate by ° to rotate the grindstone hydraulic cylinder 745 rod end
Again with pin 747 to the horizontal flange of vertical axis 701,
The column mounting surface 32 on the other side is similarly subjected to test grinding. Next, magnetically attach the dial gauge to the side of the grindstone cover 749.
Measure the surface of the column mounting surface 32. At this time, table 31
Move the front frame 727 longitudinal direction and table 31 length
The crossing angle with the hand direction is changed diagonally,
Rotate the front frame 727 a little
Move the grinding surface of the column mounting surface 32
Measure with the gauge. Then, further the front frame 72
The crossing angle between the longitudinal direction of 7 and the longitudinal direction of the table 31 is
Change to the diagonal opposite to the diagonal, and do the same in this state.
Measure with the gauge. As a result, the needle of the dial gauge
If it does not shake, measure the needle on the other column mounting surface 32
Should not shake. If the dial gauge needle shakes
If not, the vertical axis 701 is set against the sliding surface of the table 31.
Then it will be fixed vertically. That is, the above grinding
Trial grinding with stone 733 and the sliding surface of table 31
The mounting surface 32 is parallel. However, if the dial gauge needle shakes,
The vertical axis 701 of the grinder is perpendicular to the sliding surface of the table 31.
It is not fixed to. In this case, dial
Press the mounting bolt 741 and
Adjust the vertical axis 701 with the bolt 742 to correct it, then
Perform test grinding as described above. Dial gauge in this way
Repeat the grinding work little by little until the needle of
You And dial gauges on the left and right column mounting surfaces 32, 32
Repeatedly measure with, and the needle of the dial gauge does not shake.
Even if the heights of the left and right column mounting surfaces 32, 32 are slightly different,
Since there is no problem, the grinding work ends. The entire device of the present application includes a pedestal 36, a column 33 and its accessories.
If you remove the bed from the bed 30, you can transfer the finished product anywhere in the country.
Although it has a structure that can be carried by a wheeler,
To manufacture a device with a wider gate, cut bed 30.
Since there is a limit to the size of the planing machine to be ground, the column
The bed part of the mounting surface 32 is the bed where the table 31 is installed
Fig. 10 (J) and Fig. 10 (K)
If it is an assembly type as shown in (L), the whole device of the present application is considerably
It is possible to manufacture even large ones. In this case, finished at the factory
After disassembling the device and reassembling it in the field,
The left and right column mounting surfaces 32, 32 with the above surface grinder.
Re-inspect with ear gauge, re-grind if there is any deviation, and assemble
Can be installed. The surface grinder is attached to one end of the table 31.
Fix the work piece outside the bed 30, and
Something like that can be done with precision surface grinding easily
It In this case, the cutting oil flowing through the surface grinder will not flow.
Leave it alone. 3. Manufacturing Method of Each Member (1) Processing Method of Column 33 The processing method of the column 33 will be described. (1.1) Finishing of the outer circumference and upper end of the column 33 The column 33 is in a cast state before being machined. This Photoshop
The upper end of the cast metal 33 [Hereinafter, in Fig. 1 (A)
The upper end side of the frame 33 is called the “upper end side”. ] Recesses that can be inserted
And has a cylindrical portion projecting at the outer center of the upper wall of the recess.
A jig [Fig. 2 (F)] is provided, and the concave portion is provided in this jig.
A plurality of bolts that penetrate the side wall of the
I'm wearing it. The upper end of the column 33 in the recess of this jig
Part and insert the ends of the bolts of the jig into the column 33
To fix the jig to the upper end of the column 33.
The flange on the lower end side of the casting of this column 33 is attached to the lathe chuck.
Grasp it with the four-way claws. Column 33 is horizontal in the longitudinal direction
It becomes a state. And attach it to the upper end of the casting of this column 33
The circumference of the cylindrical portion of the jig is provided on the lathe
Support with steady rest. Next, the four-way claw of the lathe chuck
And adjust the bolts of the jig to adjust
So that the casting of the aluminum 33 is parallel to the axis of rotation of the lathe.
Perform centering. At this time, dial the cylindrical part of the jig.
Touch the gauge and rotate the casting of column 33 while rotating the diamond.
Check the deflection of the needle of the gauge and center it. Box 33
When the centering of the entire casting is completed, turn off the lathe
With the center of the press plate of the lathe attached, circle the jig
Press the center of the tip of the column to perform rough cutting of the entire column 33.
U Then, part of the outer peripheral surface of the column 33 near the jig,
Cutting with surface roughness that can be received by the steady rest of the lathe
To finish. Then, suspend the upper end of column 33 with a crane or the like.
After holding it, the steady rest of the lathe is removed from the cylindrical part of the jig.
Remove the jig from the upper end of the column 33, and remove the lathe.
Install the steady rest around the cutting finish of column 33.
This supports the upper end of the column 33. Next, the outside of the upper end of the column 33 to which the jig was attached
Fitting parts projecting on the peripheral surface and the lower surface of the upper lid 35 [Fig. 2
(A)] is inserted into the fitting hole to match the actual product with the upper lid 35.
Finishing is done while doing. After this, with the column 33 attached to the lathe,
Drill a mounting hole for the upper lid 35 on the end face and screw it into this mounting hole.
Screw. Then, insert the fitting part of the upper lid 35 into the fitting hole of the column 33.
Press it into the mounting hole and screw the bolt into the mounting hole
It is fixed to M 33. Next, a center hole is drilled on the center of the upper lid 35 with a lathe.
Then, the center hole was pressed by the center of the lathe's press base.
Then, suspend the column 33 near the steady rest with a crane and
Hold the crab, pull out the steady rest from the column 33, and
Supports the upper end of column 33 that has already been finished
Then, after confirming that there is no runout, the rest of column 33
Finishing of the outer circumference and the upper part of the flange on the lower end side is performed.
U (1.2) Finishing the flange on the lower end of column 33 Lift the entire column 33 horizontally with a crane.
Rotate 180 degrees and lathe the upper lid 35 attached to the column 33.
Grasp it with the four-way jaws of the
Support the outer periphery near the hinge part with the steady rest of the lathe, and
Center so that is parallel to the axis of rotation of the lathe.
U At this time, the sliding part of the bed where the carriage of the lathe slides
On top of it, slide a measuring instrument equipped with two dial gauges.
Then, center the column 33. That is, the measuring instrument
One of the dial gauges is on the outer side of the column 33.
And the other dial gauge is the lower end surface of the outer periphery of the column 33.
Is provided so as to abut. Then, the measuring instrument is set in the longitudinal direction of the sliding portion of the bed of the lathe.
While sliding to measure the deflection of the dial gauge needle,
Adjust the chuck and steady rest of the lathe to center the column 33.
To do. After centering is complete, remove the bottom and outer peripheral surfaces of the flange of column 33.
Rough off. Then, on the bottom surface of the flange portion, the center portion
Material 199 [Fig. 4 (L)] is screwed to the center member 199.
Drill a center hole and use this center hole on the lathe's
Press in the center, and again in this state,
Use a dial gauge to flatten the column 33 against the center of rotation of the lathe.
The flange on the bottom edge of column 33 after checking the travel
Finish the bottom surface of. This completes the processing of column 33
To do. (2) Processing method of the column guide 34 In order to cut the casting of the column guide 34,
Scratch the outside. The casting based on this marking line
Rough finishing is performed on a lathe, leaving a finishing allowance of 2 mm. Next, the bearing portion 25 is attached to both end sides of the column guide 34 in the cylinder.
Insert the fitting part [Fig. 4 (F)] into which the outer bush 218 of 0 is inserted.
Simultaneously finish both ends with the horizontal boring machine of conventional machine tools
It In this case, the fitting portions at both ends of the column guide 34 are fitted to each other.
The three conditions of being concentric, perfect circle, and isomorphic are important.
Yes, requires attention. However, 0 for a given finishing size.
There is no problem with an error of about 1 mm. Next, the flan of the column guide 34 for mounting the lateral getter 37
The surface is processed. In this processing step,
Hold both ends of the cylinder of the do 34 with the four-way claws of the chuck of the lathe,
Next, the axial direction of the fitting parts at both ends of the column guide 34
Make sure that the column guide 34 is
Take care of yourself. This centering is performed as follows. First
The axial direction of the fitting portion of the column guide 34 is made horizontal.
For that purpose, lathe a measuring instrument equipped with four dial gauges.
Secure it to the tool post. Two dial games for this instrument
Is the outside of one end of the column guide 34 in the axial direction of the cylinder.
Located on the side, the other two dial gauges are column guides
It is located outside the other end of 34. And column guide 34
One of the two dial gauges on one end side is vertical
The lowest point of the inner peripheral surface of the fitting portion of the column guide 34
The other dial gauges are
It is located on the side wall surface of the inner peripheral surface of the fitting portion. Column moth
One of the two dial gauges on the other end of id 34
Similar to the two dial gauges on the end side
It is located near the lowest point on the inner surface of the section and on the side wall surface. Therefore, by moving the tool post of the lathe back and forth,
The column with two dial gauges on one side of the measuring instrument
Measure the fitting part on one end side of the guide 34, then the other two
Use the dial gauge of to install the fitting part on the other end of the column guide 34.
measure. Repeating this measurement, 4 dial
The column guide 34 until the needle on the
Adjust the mounting condition. Vertical diamond at this time
Scale of the gauge (around the lowest point on the circumferential surface of the fitting part)
read. Next, rotate the lathe to rotate the column guide 34 180 degrees.
Then, in this state, four diamonds of the measuring instrument are used as described above.
Move the gauge back and forth to keep the dial gauge needle
Adjust the chuck mounting state of the column guide 34 until
Then, read the scale of the dial gauge in the vertical direction.
It This measurement value and before rotating the column guide 34 180 degrees
1/2 of the difference from the dial gauge measurement value is
Since it is the swing width in the direction orthogonal to the rolling axis direction, this
Adjust the runout width by adjusting the chuck mounting condition of the column guide 34.
To fix. With the above adjustment work, the measurement value of the vertical dial gauge is
Repeat until they are the same. At the same time, the horizontal geta 37
The flange surface of the column guide 34 for mounting and the lathe
Put a torus on the sliding surface of the carriage,
Is almost vertical to the sliding surface of the carriage.
Adjust the column guide 34 to. With the above, the axial direction of the fitting parts on both ends of the column guide 34
The axis of rotation of the board is orthogonal. Then, use a lathe to mount the horizontal getter 37.
Finishing the flange surface of id-34 and
Bolts for mounting the getter rotating shaft 29 [Fig. 4 (F)]
Process holes at the same time. (3) Method of processing horizontal getter 37 At both ends of the box-shaped horizontal getter 37 casting, there are columns.
There is a flange that attaches to the flange surface of the guide 34.
The end face of the flange is fitted with the horizontal getter rotation shaft 29.
A slot for forming a concave portion is provided. In the groove hole of one of the flanges of the casting of the horizontal getter 37
Insert a steel plate with a thickness of about 10 mm and fix it with bolts (hereinafter,
This flange is called "flange A", and the other flan
J is called "flange B"). And this side getter 37
Of the cast iron on the surface plate and the carriage 38 slides
Three surfaces of the moving surface, and the flange surfaces of the flange portions at both ends,
Dimension line of the center of the flange surface and the outer circumference of the flange portion
Perform accurate marking work. And of the flange portion A
At the center of the flange surface, which was injured on the steel plate provided in the slot,
Make a center hole with a rill. Then, the casting of the horizontal getter 37 is
Based on the markings described above, the three sliding surfaces of the carriage at the same time
Finish processing. Next, the flange portion B of the casting of the horizontal getter 37 is attached to the flange.
Lathe four claw holes 97 [Fig. 4 (F)] on the surface
Gripped by the zipper, and provided in the groove of flange A
Press the center hole of the steel plate with the center of the lathe press
The pressing flange portion A is supported. And horizontal geta 37 is heavy
Therefore, at the base of the flange A [Fig. 4 (F)],
Wind the ear and hang it with a crane etc. via this wire.
It Next, make the center slide surface of the horizontal getter 37 vertical.
Corresponding to the slide surface of the carriage 37 of the horizontal getter 37.
A measuring instrument equipped with three dial gauges can be used as a tool post for a lathe.
Attach the above 3 sliding surfaces to the same time so that the
Move the base to the left or right to shake the needle of the dial gauge.
Confirm that the three sliding surfaces of the horizontal getter 37 are the rotation axis of the lathe.
Adjust so that it is parallel to the direction. Of each dial gauge
When the runout disappears, move the wire of the crane sideways.
Remove from the base of the flange A of the
The two gear shafts 49 provided on the lateral getter 37 after moving to
Balance way using the mounting holes in [Fig. 4 (F)]
Of the horizontal getter 37 with a lathe.
Adjust the lance. Next, remove the outer peripheral surfaces of the flange portions A and B at both ends of the horizontal getter 37.
Rough finishing is performed, leaving a finishing allowance of about 2 mm, and
The flange surface of the portion A is machined with some finishing margin left. Next, wind the wire around the base of the flange A again.
Gently suspend and support the crane with the wire and push the lathe.
The center of the stand is the center of the flange surface of the flange A.
Outside of the flange part A that has been removed from the hole and rough-finished
Mount the steady rest of the lathe on the peripheral surface. And of the flange part A
The flange surface is rotated to adjust the steady rest. Next hula
Measure the outer peripheral surface of change section B with a dial gauge and
After confirming that the needle of the jar gauge does not shake,
From the center of the pushing base to the center hole of the flange A
Remove the steel plate attached to the groove of the flange A
It Then, use a lathe to center the flange surface of the flange A.
-Drill a screw and attach the center bolt 98 to this center screw.
Screw [Fig. 4 (F)] and turn the center bolt 98 with a lathe.
To make a center hole.
Press the center. Next, a lathe mounted on the outer peripheral surface of the flange portion A
Remove the steady rest and slide the carriage 37 on the carriage in the same manner as above.
Measuring instrument equipped with 3 dial gauges for measuring 3 surfaces
Is installed on the tool post of the lathe. And the center bolt 98
Mating of the center hole provided on the center of the lathe pusher center
The horizontal getter 37 is rotated until the state is stable. Then, using the three dial gauges of the measuring instrument, the horizontal play 37
Check the parallel state of the three sliding surfaces of the carriage. If die
When the needle of the jar gauge swings, use the chuck of the lathe to
Correct the flange B side. Next, rotate the horizontal getter 37.
Then, check again with the measuring instrument. Repeat this work many times
If the needle of the dial gauge does not shake after returning,
Finishing the flange surface of the lunge part A,
Then, the concave portion into which the horizontal getter rotation shaft 29 is fitted is finished. It
In addition, the outer peripheral surfaces of flange A and flange B have the same diameter.
Processing. Then, the steady rest of the lathe is brought into contact with the outer peripheral surface of the flange portion A,
Positioning for lateral centering 37 in the later process
It That is, the two lower supports provided for this steady rest
Touch the tip of the bolt to the outer peripheral surface of the flange A, and
Loosen and remove one presser bolt above the stopper. Then
Set the center of the lathe's press base to the center of the flange A.
Remove it from the hole, loosen the four-sided jaws of the lathe chuck, and
Release part B. Lift the horizontal getter 37 with a crane 18
Rotate 0 degrees and finish the finished flange A with the lathe
The outer peripheral surface of the other flange B with the runout.
Place it on the tips of the two support bolts below the stopper to
Hold it down with a single holding bolt. And the lathe cha
Dial gage on the outer peripheral surface of the flange A gripped with
Center with. Then, similarly to the above, the flange surface of the flange portion B and the lateral gap are
Rough finishing is performed on the recess into which the rotary shaft 29 is fitted. Next
Center hole on the bottom of the recess (in this case,
Terscrew 98)
Press with the attached rotation center. Again lathe chuck
The outer peripheral surface of the flange A gripped by the dial gauge
Measure accurately at the center of the horizontal getter 37 by measuring with the flange B
The final finish of the recess where the flange surface of the
Process the hoist. (A lathe equipped with two carriages
If two steady rests are used, flange A and flange
Since the outer peripheral surface of B can be positioned at the same time, the work is easy
It (4) Machining method of spindle head 39 Accurately position the machining position on the outer surface of the casting of spindle head 39 on the surface plate.
Scrape and cast this spindle head 39 with a lathe 38 with a lathe.
Finish the mounting surface. At this time, the mounting surface of carriage 38
A recessed portion into which a knock pin projecting from is inserted can be formed. Outer bush 201 of the bearing part 200 in the spindle head 39 [Fig. 4
(A)] is inserted inside the cylinder of the spindle head 39.
Concentric on both end sides with the horizontal boring machine of a conventional machine tool,
The same diameter is machined into a perfect circle, but the inner peripheral surface of the second fitting part
The diameter of the outer bush 201 fits even if there is a slight difference in diameter.
It will be resolved. Mounting surface of support rod 43 and guide rod 44 of spindle head 39 [Fig. 4
(A)] is processed by processing at the same time as the fitting part.
It is processed into a plane orthogonal to the axial direction of the fitting portion.

【The invention's effect】

Since the present invention is configured as described above, it has the effects described below. (1) Spindle rotation mechanism (1.1) Since the second main bearing stand 142 is provided in the first main bearing stand 40 that slides in the spindle head 39, and the main spindle 141 is provided in the second main bearing stand 142, Vibration caused by rotation of the main shaft 141 could be reduced. (1.2) Since the propeller shaft 145 connected to the main shaft 141 is provided in the first main bearing stand 40 and the propeller shaft 145 and the spline shaft 149 are connected to each other, the spline shaft 149 can be shortened. The vibration could be reduced by rotating. (1.3) Since the propeller shaft 145 can absorb the vibration caused by the rotation of the spline shaft 149, the effect of not affecting the main shaft 141 is great. (1.4) Since the rotation driving means 27 and the reduction gear box 45 are fixed to the upper end of the spindle head 39 via the support rod 43, the vibration due to the rotation of the rotation driving means 27 affects the first main bearing stand 40. It has no effect. (2) Tool holder mounting mechanism (2.1) It was possible to provide a tool holder mounting mechanism that allows easy mounting and dismounting of the tool holder. (2.2) It is very easy to remove the tool holder with the tool holder mounting mechanism, so the taper hole at the tip of the main shaft 141 can be provided at an acute angle. Therefore, the tool holder can be mounted in a sharp tapered hole very firmly. This contributes to the improvement of the machining accuracy of the workpiece. (2.3) When removing the snap ring 105, which is an engaging projection fitted in the snap ring groove of the outer nut 101, insert projections from a plurality of ring extrusion holes 112 and press the snap ring 105 for easy removal. be able to. (3) Bearing mechanism of main bearing base and bearing mechanism of column guide (3.1) By turning the adjusting nut 204 of the bearing unit 200,
Since the size of the gap between the bearing portion 200 and the first main bearing stand 40 can be easily adjusted, the sliding state of the first main bearing stand 40 sliding in the spindle head 39 can be improved. it can. Therefore, even when the workpiece is machined while exerting a large pressure, the machining accuracy of the workpiece is not adversely affected. (3.2) By rotating and tightening the adjusting nut 204, the first main bearing base 40 can be easily fixed to the spindle head 39 at a desired position, so that the machining accuracy of the workpiece is further improved. (3.3) Since the split groove that communicates with both ends of the cylinder of the outer bush 201 is provided and both end surfaces of the outer bush 201 are formed with an inner slope, the outer peripheral surface of the outer bush 201 is the inner circumference of the fitting portion of the spindle head 39. Can be brought into close contact with the surface and therefore the outer bush
201 is stable under the influence of the sliding motion of the split metal 203 without becoming narrower toward the center of the inner peripheral surface. (3.4) Snap ring 20 provided on the inner peripheral surface of split metal 203
Since the split metal 203 is constantly pressed against the inner peripheral surface of the outer bush 201 by 6, the split metal 203 is slid even if the split metal 203 slides.
The gap between the inner peripheral surface of 03 and the outer peripheral surface of the first main bearing stand 40 was always kept substantially parallel, and a stable and good bearing could be provided. (3.5) Since the oil supply hole 213 and the oil discharge hole are provided on the wall surface of the spindle head 39, the lubricating oil is constantly supplied between the spindle head 39 and the first main bearing stand 40 and between the bearing portions 200, and the lubrication is performed. The oil can be lubricated, the oil film on the sliding surface between the bearing 200 and the first main bearing stand 40 does not run out, and this lubricating oil cools the first bearing stand 40 and the spindle head 39. As a result, it was possible to prevent adverse effects from the processing heat of the processing tool when processing the workpiece. (3.6) Since the bearing mechanism of the column guide has the same effect as the shaft mechanism of the main bearing stand described above, it is omitted. However, the effect of the bearing mechanism of the column guide has a greater effect on the machining capacity of the entire machine tool of the present invention than that of the bearing portion of the main bearing stand, so the effect is even wider. (4) Vertical and horizontal conversion device for milling and boring (4.1) We were able to provide a device with a high operating rate that enables multiple types of machining with one machine tool. (4.2) Since the vertical seat 55 and the horizontal seat 56 and the removable stoppers 54, 54 that fit into these seats are provided, the horizontal getter 37 can be easily positioned on the column guides 34, 34. It is possible to provide a convenient and versatile vertical / lateral conversion device. (5) Sliding device of the carriage (5.1) Since the carriage 38 is moved by the carriage operating hydraulic cylinders 910 and 911, the sliding of the carriage 38 can be finely moved, which improves the machining accuracy of the workpiece. I was able to. (5.2) Since the carriage actuating hydraulic cylinders 910 and 911 are provided at both ends of the chain 47, the inertial force of the carriage 38 that occurs when the carriage 38 operates and stops is canceled to cancel the carriage 38.
Could be stopped instantly. Therefore carriage 38
Further, it was possible to provide a sliding device for a carriage which accurately starts and stops the movement of the carriage 38 despite its heavy weight as an accessory member. (5.3) Since both ends of the chain 51 are fixed to the far end of the carriage 38 from the position of the chain gear 50 on the nearest side, the sliding distance of the carriage 38 can be increased. (6) Sliding mechanism of table (6.1) It was possible to provide an automatic feeder capable of constantly and efficiently supplying lubricating oil to the entire sliding surface between the bed 30 and the table 31. (6.2) Therefore, for the reasons in (6.1) above, the bed
The sliding area between the table 30 and the table 31 can be increased, and it is possible to provide a table sliding mechanism capable of sufficiently processing a heavy workpiece. (7) Automatic cutting oil recovery processing device (7.1) To provide an automatic cutting oil recovery processing device for automatically collecting and processing cutting oil used during machining of a workpiece and chips generated at this time. I was able to. (7.2) As the table 31 slides on the bed 30, cutting oil receiving plates 661, 661 provided on both end sides in the longitudinal direction of the table 31,
The 661 can be automatically wound around the drums 654 and 654, and the cutting powder drop 664 enables automatic removal of cutting oil and chips adhering to the surface of the cutting oil receiving plate 661. A processing device could be provided. (8) Grinding attachment device (8.1) It has been possible to provide a grinding attachment device for surface grinding and cylindrical grinding that enables various types of machining with one machine tool. (9) Method of baking and adhering grindstone in grinding machine (9.1) This is a safe method of baking and adhering grindstone that is not attached to the grindstone by the processing heat during grinding. (10) Grinding wheel for grinding attachment device (10.1) We were able to provide a grinding wheel for machine tools that does not cause clogging due to cutting scraps during grinding. (11) Column processing method (11.1) By adopting this processing method, the longitudinal direction of the outer peripheral surface of the column 33, which is a heavy object, and the bottom surface of the flange portion on the lower end side of the column 33 could be processed at a right angle. . (12) In the method of processing the column guide (12.1) By adopting this processing method, the fitting parts of the outer bushes 218 of the bearing part 250 provided on both end sides inside the cylinder of the column guide 34 are concentric with each other and have a perfect circle shape. Further, the flange surface of the column guide 34 for mounting the lateral getter 37 can be machined in the same shape, and can be machined parallel to the axial direction of the second fitting portion. (13) In the horizontal getter processing method (13.1) By adopting this process method,
It was possible to machine the respective flange surfaces of the flange portion at both ends of 37 and the flange portion B at right angles to the sliding direction of the slide surface of the carriage 37 of the horizontal getter 37. (13.2) The center line direction connecting the centers of the recesses to which the lateral getter rotation shafts 29 of the flange portions A and B are fitted is machined parallel to the sliding direction of the carriage slide surface. I was able to.

[Brief description of drawings]

FIG. 1 (A) is a front view of the machine tool of the present invention, and FIG. 1 (B).
Is a side view, (C) is a layout of various switches, (D) is a layout of various switches attached to the hydraulic drive device, (E) is a front operating mechanism view of the lateral getter and carriage. FIG. 7F is a lateral backlash and reciprocating first back surface operating mechanism diagram, FIG. 9G is a sectional view of the table mounting portion of the gutter and the stainless steel receiving plate, and FIG. 11H is a sectional view of the gutter. 2 (A) is a side view of the machine tool in which the first main bearing stand is in a horizontal state, FIG. 2 (B) is a plan view and a sectional view of a main part of FIG. 2 (A), and FIG. The bottom view of the carriage, FIGS. 6D and 6E are cross-sectional views of the main part of the sliding portion of the carriage, and FIG. 6F is a cross-sectional view of the column processing jig, and FIG. Is a front view of the counterbored rod receiver, and FIG. 11 (H) is a side view of the counterbored rod receiver. 3 (A) is a side view of the manual feeder, FIG. 3 (B) is a front view of the mounting portion of the manual feeder, and FIG. 3 (C) is the same figure (B).
FIG. 2D is a plan view of FIG. 2B, FIG. 6E is a side view of FIG. 3D, and FIG.
3G is a rear view of the same, FIG. 3G is a sectional view of the main part of the handle of FIG. 3A, and FIG. 3H is a sectional view of the main part of the mounting portion of the manual feeder. FIG. 4 (A) is a cross-sectional view of the spindle rotation drive mechanism and the bearing mechanism, FIG. 4 (B) is an enlarged main-part cross-sectional view of the tool holder mounting portion, and FIG. 4 (C) is a cross-sectional view of each member of FIG. The front view, the same figure (D) is a rear view of each member of the same figure (B), the same figure (E) is a perspective view of each member of the bearing mechanism of the main bearing stand, the same figure (F).
Is a cross-sectional view of the bearing mechanism of the column guide, FIG. 7G is an enlarged cross-sectional view of the main part of FIG. 7F, and FIG. 7H is a plan view of the reduction gear box and the first main bearing stand working hydraulic cylinder mounting portion. The figure, (I) is a sectional view of the guide metal, (J) is a sectional view of the stopper and the seat, (K) is a plan view of the state where the stopper and the receiving are mounted, and (L) is the same. It is a front view of a horizontal getter mounting flange in a column guide. 5A is a front view of the hydraulic drive system, FIG. 5B is a cross-sectional view of the hydraulic pressure generation device of the hydraulic drive cylinder, FIG. 5C is a plan view of FIG. ) Is a plan view of the bevel gear box and the rotary drive means, (E) and (F) of FIG. 2 are side views of (D) of the same figure, (G) is a plan view of the clutch switching device, and (G) of the same figure. H) is a front view of FIG.
The same figure (I) is a side view of the same figure (H), the same figure (J) is a front view of the upper and lower limit detection means of the hydraulically driven cylinder, and the same figure (K) is the bracket mounting of the same figure (J). A bottom view, a figure (L) is a sectional view of an essential part of a switch guide, a figure (M) is a sectional view of the figure (G), and a figure (N) is a plan view of an electromagnetic brake. FIG. 6 (A) is a piping diagram of the hydraulic piping mechanism, FIG. 6 (B) is a sectional view of a solenoid valve closed when energized, FIG. 6 (C) is a sectional view of a solenoid valve opened when energized, and FIG. The front view of the electromagnetic cutting device, the same figure (E) is the front view of the pressurizing side manual valve kit, the same figure (F)
Is a front view of the back pressure side manual and refueling valve kit, FIG. (G) is a cross-sectional view of the main part of the dual plunger pump of FIG. (D), and FIG. (H) is a cross-sectional view of the manual valve. (I)
And (J) is a sectional view of the base of the manual valve kit,
(K) is a sectional view of the fulcrum slide support shown in (D), and (L) is various solenoid valves and various valve kits.
It is a layout of an electromagnetic cutting device. FIG. 7 (A) is a front view of the attachment type surface grinding apparatus, FIG. 7 (B) is a side view of FIG. 7 (A), FIG. 7 (C) is a plan view of FIG. ) Is a rear view of FIG.
FIG. 6E is a sectional view taken along the line P-P of FIG. 6B, FIG. 7F is a front view of the positioning stopper for the spindle head, and a sectional view taken along the line O-O.
The same figure (G) is a Q-Q sectional view of the same figure (B), the same figure (H) is a sectional view taken along the line RR of the same figure (A), and the same figure (I) is S- of the same figure (A). The S sectional view and the same figure (J) are sectional views of the spindle head mounting bolt. FIG. 8 (A) is a front view of the attachment type cylindrical grinding apparatus, FIG. 8 (B) is a sectional view taken along line U-U of FIG. 8 (A), FIG. 8 (C) is a side view of FIG. (D) is a sectional view of a main part of the tailstock bearing portion of the spindle frame [VV sectional view of (L)], (E) is a front view of the spindle frame, and (F) is the same. The left side view of the figure (A), the same figure (G) the rear view of the same figure (A), the same figure (H) the right side view of the same figure,
The figure (I) is a cross-sectional view of the steady rest, and the figure (J) is the figure (I).
2 is an enlarged view of the roller mounting member portion, FIG. 4K is an enlarged view of a main portion of the tailstock bearing portion, and FIG. 3L is a right side view of FIG. 9 (A) is a plan view of the bed, FIG. 9 (B) is a plan view of the V type oil damaly, FIG. 9 (C) is a sectional view taken along line ZZ in FIG. 9 (B), and FIG. FIG. 7B is a sectional view taken along line YY, FIG. 6E is a sectional view taken along line XX in FIG. 7F, FIG. 7F is a plan view of the flat oil damaly, and FIG. FIG. 6F is a sectional view taken along the line WW, FIG. 6H is a side view of a main part of the cutting oil treatment device, and FIG. 6I is a sectional view taken along the line aa of FIG. ) Is a plan view of the same figure (H), the same figure (K) is a sectional view of the main part of the stainless steel receiving plate, and the same figure (L) is a front view and a side view of the main part of the table operating mechanism. FIG. 10 (A) is a front view of the surface-grinding machine for the column mounting surface and a part thereof is a sectional view taken along the line bb in FIG. 10 (B), and FIG. 10 (B) is a plan view and a part thereof in FIG. Is a sectional view taken along the line d-d of FIG. 7A, FIG. 7C is a plan view of FIG. 3A, and FIG. Is a sectional view taken along line g-g of FIG. 7B, FIG. 7E and FIG. 7F are detailed views of the bearing portion of the vertical shaft of FIG. 8A, and FIG. ) And a perspective view of the bearing portion in FIG. 6F, FIG. 6H is a sectional view taken along line f-f in FIG. 3, and FIG. 6I is a sectional view taken along line ee in FIG. (J) is a front view of the mounting surface of the assembling type column, (K) is a plan view of (J), and (L) is a sectional view taken along the line hh of (K). 1 ... High-speed feed motor switch, 2 ... Low-speed feed motor switch, 3 ... Table operation valve switch, 4 ... Reciprocating table operation valve switch, 5 ... Column guide operation valve switch, 6 ... First main bearing stand Actuating valve switch, 7 ... Table manual solenoid valve switch, 8 ... Shutting table manual solenoid valve switch, 9 ... Column guide manual solenoid valve switch, 10 ... Electromagnetic changeover switch, 11 ... Switch 7,8,9 Simultaneous operation switch, 12 …… Column guide release valve switch, 13…
… 1st main bearing stand release valve switch, 14 …… Automatic feed high / low speed changeover switch, 15 …… Spindle motor switch, 16…
… Cut switch, 17 …… Electromagnetic cut switch, 18 ……
Spindle motor continuously variable transmission knob, 19 ... Power switch, 20 ...
… High / low speed feed motor electromagnetic changeover switch, 21 …… Electromagnetic cutting device switch, 22 …… Electromagnetic feed conversion switch, 27 …… Motor, 28 …… Spindle head mounting bolt, 29 …… Horizontal getter rotation axis,
30 …… bed, 31 …… table, 32 …… column mounting surface,
33 …… Column, 34 …… Column guide, 35 …… Top lid, 36…
… Mounting stand, 37 …… Horizontal getter, 38 …… Reciprocating stand, 39 …… Spindle head,
40 …… First main bearing stand, 41 …… Support plate, 42 …… Gear box base plate, 43 …… Support rod, 44 …… Guide rod, 45 …… Reduction gear box, 46 …… Guide metal, 47… … Chain, 48
...... Chain gear, 49 …… Gear shaft, 50 …… Chain gear, 51 …… Chain, 52 …… Chain stop, 53 …… Switch box, 54 …… Stopper, 55 …… Vertical seat, 56 ……
Horizontal seat, 57 …… Main bearing block stopper, 58 …… Seat,
59 …… Chain, 60 …… Pulley, 61 …… Pulley, 62 …… Steel pipe support, 63 …… Standing hook, 64 …… Hook, 65 …… Bolt, 66 …… Boring bar, 67 …… Boring Frame, 68 ... Horizontal beam, 69 ... Bolt bar support, 70 ... Pillow block bearing, 71 ... Turnbuckle, 72 ... Horizontal beam mounting frame, 73 ... Horizontal beam stop bolt, 74 ... Horizontal beam adjustment bolt, 75
…… Bearing base mounting bolts, 76 …… Bearing stop bolts, 77
…… Bearing adjustment bolt, 78 …… Auxiliary table, 79…
… Frame, 80… Cast iron table, 81… Spacer,
82 …… Adjusting screw, 83 …… Feed screw, 84 …… Feed female screw,
85 …… Feed bearing, 86 …… Chain gear, 87 …… Chain, 88 …… Chain gear, 89 …… Handle, 90 …… Handle shaft, 91 …… Handle bearing, 92 …… Reciprocating spacer,
93 …… Adjusting tightening bolt, 94 …… Adjusting push bolt, 95 …… Oiling manual valve, 96 …… Oiling pipe, 97 …… Lathe claw hole, 98…
… Center screw, 99 …… Bore bar receiver, 101… Outer nut, 102… Floating holder, 103… Inner nut, 104… Set screw, 105… Snap ring, 106… Bit holder,
107 ... Holder fitting recess, 108 ... Locking projection, 109 ... Locking recess, 110 ... Fitting groove, 111 ... Bottom, 112 ... Ring pushing hole, 113 ... Holder insertion recess, 114 ...... Screw holes, 12
0 …… Cast iron body, 121 …… Fixing pin, 122 …… Taper split bush, 123 …… Set screw, 124 …… Push bolt, 125 ……
Stop nut, 126 …… Taper split bushing, 127 …… Pressing nut, 141 …… Main shaft, 142 …… Second main bearing stand, 143 …… Taper part, 144 …… Inlay part, 145 …… Propeller shaft,
146 …… Steel pipe, 147 …… Lower end member, 148 …… Upper end member, 149
...... Spline shaft, 150 …… Spline bush, 151 …… Fixed gear, 152 …… Idle gear, 153 …… Idle gear, 154 …… Idle gear, 155 …… Idle gear, 156 …… Fixed gear, 157 …… Bearing, 158 ...... Presser nut, 159
…… Oil seal mounting member, 160 …… Bolt, 161 …… Oil seal, 162 …… Bearing, 163 …… Presser nut,
164 …… Adjustment nut, 165 …… Adjustment nut, 166 …… Loose washer, 167 …… Grease nipple, 168 …… Screw, 169…
… Copper packing, 170 …… Snap ring, 171 …… Single Z bearing, 172 …… Uneven clutch part, 173 …… Bearing, 174 …… Bearing, 175 …… Nut, 176 …… Nut, 177 …… Oil seal, 178 …… Copper packing, 179
…… Bearing stand, 180 …… Bearing, 181 …… Oil seal, 182 …… Bearing, 183 …… Snap ring, 184
…… Oil seal, 185 …… Bearing, 186 …… Nut, 187 …… Bush, 188 …… Bearing, 189 …… Snap ring, 190 …… Taper bush, 191 …… Bullet metal, 192 …… Nut, 193 …… Set screw, 194 …… Refueling felt, 195 …… Bracket, 196 …… Bolt, 197…
… Plug, 199 …… Center member, 200 …… Bearing part, 201
…… Outer bush, 202 …… Presser flange, 203 …… Split metal, 204 …… Adjustment nut, 205 …… Opening washer, 206 ……
Open snap ring, 207 …… hydraulic packing, 208 ……
Non-rotating knock pin, 209 …… Stop bolt, 210 …… Pressing flange, 211 …… O-ring, 212 …… Bolt, 213 …… Oil supply hole, 214 …… Set screw hole, 215 …… Stick stop knock groove, 216
…… Metal split, 217 …… Stop bolt, 218 …… Outer bush, 219 …… Split metal, 220 …… Knock pin, 221
…… Presser flange, 222 …… O ring, 223 …… O ring, 224 …… Bolt, 225 …… Opening washer, 226 …… Stop bolt, 227 …… Opening snap ring, 228 …… Hydraulic packing, 229… … Stop bolts, 230… Non-rotating knock groove, 231…
… Adjustment nut, 232 …… Oil supply hole, 250 …… Bearing part, 251…
… Whetstone bearing stand frame, 252 …… Whetstone bearing stand, 253 …… Pin, 254 …… Whetstone, 255 …… Motor, 257 …… Whetstone rotating shaft, 258 …… Bearing, 259 …… Bearing, 260 ……
Nut, 261 …… Stop nut, 262 …… Inner nut, 263 ……
Oil seal, 264 …… Nut, 265 …… Inner nut, 266
…… Oil seal, 267 …… Whetstone plate, 268 …… Whetstone back plate, 269 …… Bolt, 270 …… Mounting nut, 271 …… Whetstone cover, 272 ……, 273 …… Body, 274 …… Quarter Nut, 275 ... Fixing pin, 276 ... Taper split bush, 27
7 …… Fixing nut, 278 …… Pushing bolt, 279 …… Inner nut, 280 …… Bearing base, 281 …… Bearing, 282 …… Snap ring 301 …… First main bearing base drive hydraulic cylinder, 302
…… Column guide drive hydraulic cylinder, 303 …… Column guide drive hydraulic cylinder, 304 …… Ship carriage drive hydraulic cylinder, 305 …… Table drive hydraulic cylinder, 306 …… Upper frame, 307 …… Lower frame, 308 …… Post , 309 …… lead screw, 310 …… feed nut, 311 …… slide bearing,
312 …… Adjusting bolt, 313 …… Ball bearing, 314…
… Plate, 315 …… Pin mounting seat, 316 …… Brake drum, 317 …… Bracket, 318 …… Bracket, 319 ……
Guide bar, 320 …… Guide, 321 …… Switch guide, 322
…… Switch guide, 323 …… Lever, 324 …… Block, 325 …… Pedestal, 326 …… Bevel gear box, 327…
… Worm reducer, 328 …… Clutch, 329 …… Clutch, 330 …… Adjusting bolt, 331 …… Chain gear, 332…
… Chain, 333 …… Belt type continuously variable transmission, 334 …… Chain gear, 335 …… Two-stage pulley, 336 …… Two-stage pulley, 337 …… Brake motor, 338 …… Solenoid, 339
…… Play chain gear clutch, 340 …… Floating clutch, 341 …… Belt type continuously variable transmission, 342 …… Chain gear, 343 …… Flywheel pulley, 344 …… Brake motor, 345 …… Solenoid, 346 …… Electromagnetic switching valve, 35
3 …… Indicator rod, 354 …… Adjustment nut, 355 …… Lever, 356
…… Electromagnetic brake, 357 …… Compressor, 358 …… Lubricating oil pressure tank, 359 …… Operating oil pressure tank, 360 …… Pressing nut, 361 …… Adjusting nut, 362 …… Principal screw nut,
363 …… Presser nut, 364 …… Brake shoe, 365 …… Brake shoe pin, 366 …… Brake adjusting rod, 367…
… Spring, 368 …… Arm, 369 …… Pin, 370 ……
Extrusion solenoid, 371 …… Inlay part, 372 …… Knock hole, 373 …… Output shaft flange, 374 …… Lubricant oil tank,
375 …… Adjusting screw, 376 …… Chain, 377 …… Bearing, 378 …… Shaft, 379 …… Spring, 380 …… Adjusting nut, 381 …… Clutch fork, 382 …… Clutch fork, 383 …… Nut, 384 ……, 385 ……, Pin, 386 ……
Pin, 387 ... Rod, 388 ... Spring, 389 ... Set bolt, 390 ... Guide rod, 391 ... Limit switch, 392 ... Pressure side manual valve kit, 393 ... Back pressure side manual valve kit, 394 ... … Refueling valve kit, 395… Balance weight, 396… Stop switch, 397… Manual valve kit, 398… Electromagnetic cutting device, 399… Heat exchanger, 400… Check valve, 401… Frame, 402 ...
… Posts, 403… Posts, 404… Bolts, 405… Shaft screws, 406
…… Adjustment nut, 407 …… Adjustment nut, 408 …… Slide support, 409 …… Scale, 410 …… Double type plunger pump, 411 …… Support rod, 412 …… Solenoid, 413 ……
Spring, 414 ... Pedestal, 415 ... Cylinder stand, 416 ...
… O ring, 417 …… cylinder, 418 …… O ring, 419
...... Piston, 420 ...... Piston guide, 421 ...... Spring, 422 ...... Ball, 423 ...... Piston ring, 42
4 …… Hydraulic packing, 425 …… Plunger guide, 426
...... Yamagata packing, 427 …… O ring, 428 …… Packing retainer, 429 …… Arm, 430 …… Bracket, 431 …… Adjustment nut, 432 …… Support bolt, 433 …… Spring, 43
4 …… Spring seat, 435 …… Adjustment nut, 436 …… Support member, 437 …… Adjustment bolt, 438 …… Adjustment nut, 439…
… Stop nut, 440 …… Supporting member, 441 …… Adjustment bolt,
442 …… Bearing, 443 …… Pin, 444 …… Frame, 4
45 …… Valve seat body, 446 …… Valve guide, 447…
… Valve, 448 …… Spring, 449 …… chevron packing,
450 …… Sheet, 451 …… Packing foot, 452 …… Paper, 453
…… Valve mounting member, 454 …… Pin, 455 …… Bracket, 456 …… Adjusting screw, 457 …… Support bolt, 458 …… Adjusting nut, 459 …… Spring, 460 …… Support member, 461
...... Pin, 462 ...... Solenoid, 463 ...... Frame, 464
…… Valve base, 465 …… Valve seat body, 466 …… Piston, 467 …… Spring, 468 …… Valve, 469 …… O
Ring, 470 ... Yamagata packing, 471 ... Sheet, 472 ...
… Packing foot, 473 ……, 474 …… Support rod, 475 ……
Solenoid, 476 ... Valve seat, 477 ... Ball, 47
8 …… Pushing screw, 479 …… Guide body, 480 …… chevron packing, 481 …… O-ring, 482 …… Packing retainer, 483 ……
Manual valve, 484 ... Knob, 485 ... Nut, 486 ...
Spring, 487 …… Pedestal, 488 …… O-ring, 489 ……
Manual check valve, 490 …… Pedestal, 491 …… Coupling section, 492 …… Coupling section, 493 …… Coupling section, 494 …… Pedestal, 495 …… Coupling section, 4
96 ...... Female screw, 501 ...... Grindstone bearing stand frame, 502 ...... Grindstone bearing stand, 503 ...... Oil level gauge, 504 ...... Oil supply port, 505 ...... Grindstone, 506 ...... Grindstone cover, 507 ...... Comb plate Cover, 508 ...
… Center support frame, 509 …… Mounting bolt, 510 …… Turnbuckle, 511 …… Spindle frame, 512 …… Mounting bolt,
513 …… Bolt, 514 …… Fixed split bearing, 515 …… Split line, 516
…… Bolt, 517 …… Center axis, 518 …… Center, 51
9 …… push screw nut, 520 …… push rod, 521 …… push screw, 5
22 …… Diamond dresser, 523 …… Bolt, 524…
… Diamond stay, 525 …… Diamond tool, 5
26 …… tailstock bearing, 527 …… bolt, 528 …… tightening bolt, 529 …… push bolt, 530 …… tailstock shaft, 531 …… split, 532 …… push rod, 533 …… push screw, 534… ... female screw, 5
35 …… Guide nut, 536 …… Handle, 537 …… Knock screw, 538 …… Lubrication port plug, 539 …… Bearing receiver, 540
...... Bolt (attached to grindstone), 541 ... Bolt, 542 ... Bearing, 543 ... Stop nut, 544 ... Oil seal, 54
5 …… Turning plate, 546 …… Stop nut, 547 …… Belt gear, 5
48 …… bolt, 549 …… turning pin, 550 …… button, 551…
… Motor, 552 …… two-stage V pulley, 553 …… two-stage V pulley, 554 …… belt type continuously variable transmission, 555 …… deceleration V pulley, 556 …… deceleration V pulley, 557 …… worm reducer, 558 …… Belt gear, 559 …… Gear belt, 560 ……
Steady stop, 561 …… Frame, 562 …… Support screw, 563 ……
Arm, 564 ... Nut, 565 ... Roller, 566 ... Mounting member, 567 ... Bolt, 568 ... Boat, 569 ... Support screw, 570
...... Spring, 571 …… Adjustment screw, 572 …… Spring, 573 …… Square nut, 574 …… Roller, 575 …… Pin, 5
76 …… Bolt, 577 ……, 578 …… Oil seal, 579…
... Motor, 601 ... Oil tank, 602 ... Pipe, 603 ... V type oil dam, 604 ... V type roller, 605 ... Spring, 60
6 ... Piston, 607 ... Discharge port, 608 ... Bolt, 609 ...
… Plug, 610 …… Stop screw, 611 …… Flat roller, 612…
… Piston, 613… Pin, 614… Spring, 615…
… Stop screw, 616 …… Plug, 617 …… Fluid level filler port, 618
…… Flat oil damalyzer, 651 …… Bracket, 652 …… Bolt, 653 …… Drum shaft, 654 …… Drum, 655 …… Spring adjustment shaft, 656 …… Spring, 267 …… Stop bolt, 65
8 …… Stopper, 659 …… Washer, 660 …… Nut, 661 ……
Cutting oil backing plate, 662 ... Mounting member, 663 ... Flat iron, 664 ...
Cutting chips, 665 ... Spring, 666 ... Rubber plate, 667 ...
… Brass split rivet, 668… Cutting oil tank, 669… Pump, 670… Gutter, 701… Vertical axis, 702… Lower split metal, 703… Knock, 704… Inlay part, 705… Cylindrical Outer metal, 706 …… Upper metal, 707 …… Nut, 70
8 …… Intermediate shaft, 709 …… Upper split metal, 710 …… Knock, 7
11 …… Frame mount, 712 …… Adjustment nut, 713 …… Stop nut, 714 …… Oil seal, 715 …… Hook, 716…
… Oiling hole, 717… Fixed frame, 718… Female screw, 719
…… Feed screw, 720 …… Nut, 721 …… Handle, 722
…… Dustproof seal, 723 …… Dustproof seal, 724 ……
Tightening bolt, 725 ... Push bolt, 726 ... Bolt, 727
…… Front frame, 728 …… Bolt, 729 …… Pin, 730…
… Whetstone stand, 731 …… Pin, 732 …… Bolt, 733 …… Whetstone, 734 …… Motor, 735 …… Balance weight mounting member, 736 …… Bolt, 737 …… Bolt, 738 …… Balance weight, 739… … Mounting bolt, 740… Feed screw set bolt, 741… Mounting bolt, 742… Pushing bolt, 745
...... Whetstone hydraulic cylinder, 746 …… Bracket, 747…
… Pin, 748… Nut, 749… Grindstone cover, 801…
Hydraulic cylinder, 802 ... Steel plate, 803 ... Bearing, 804 ... Nut, 805 ... Bearing, 806 ... Guide, 807 ... Feed screw, 808 ... Scale plate, 809 ... Indicator plate, 810 ... Shaft nut, 811 …… Spring, 812 …… Handle, 813 …… Nut, 814 …… Rod bolt, 815 …… Feed screw nut,
816 …… Set screw, 817 …… Brass washer, 818 …… Bracket, 819 …… Arm, 820 …… Pin, 821 …… Set bolt, 822 …… Taper split bush, 823 …… Lever, 824
…… Frame box, 825 …… Pin, 826 …… Lever,
827 …… frame, 828 …… roller, 829 …… stop bolt, 9
01 …… Swap table manual feeder, 902 …… Table manual feeder, 903 …… First main bearing stand and column guide manual feeder, 904 …… Manual valve, 905 …… Manual valve, 906 ……
Manual valve, 907 ... 1st main bearing stand actuating hydraulic cylinder, 9
08 …… Column guide hydraulic actuated cylinder, 909 …… Column guide hydraulic actuated cylinder, 910 …… Strip carriage actuated hydraulic cylinder, 911 …… Ship carriage actuated hydraulic cylinder, 912 …… Table actuated hydraulic cylinder, 913 …… Table actuated hydraulic cylinder Cylinder, 914 ... solenoid valve open when energized, 915 ... solenoid valve open when energized,
916 …… Closed solenoid valve when energized, 917 …… Relief valve, 918
…… Relief valve, 919 …… Electromagnetic check valve that opens when energized

 ─────────────────────────────────────────────────── --Continued from the front page (54) [Title of Invention] Spindle rotation drive mechanism for machine tools, bearing mechanism for the main bearing stand and column guide, bite holder mounting mechanism, vertical and horizontal conversion for milling and boring. Device, carriage sliding device, table sliding mechanism, cutting oil automatic recovery processing device, grinding attachment device, grindstone in the grinding attachment device and method of adhering the grindstone, column and column guide processing method, lateral getter Processing method

Claims (35)

[Claims] 1. A table 31 is provided slidably in the longitudinal direction of the upper surface of a bed 30, and two columns 33 are provided upright on both sides in the width direction of the table 31 perpendicularly to the upper surface of the table 31.
Second, column guides 34 are provided on the columns 33, 33 slidably up and down, respectively, and a horizontal getter 37 is provided between the column guides 34, 34.
And a horizontal carriage 37 which is vertically movable with respect to the upper surface of the table 31 and is slidable parallel to the upper surface of the table 31 on one side surface of the lateral getter 37. 38
The spindle head 39 having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage 38 is fixed to the carriage 38, and the spindle 141 is rotatably attached to the inner peripheral surface of the spindle head 39. In a machine tool provided with a tool holder mounting portion at the tip of the spindle 141 and having a rotation driving means for driving the spindle 141 to rotate, a first spindle having a cylindrical shape in the axial direction of the inner peripheral surface of the spindle head 39. The bearing base 40 is slidably provided, and the rear end 41 of the first main bearing base 40 is provided.
Is connected to the rear end or the rod tip of the working hydraulic cylinder 907, the rod end of the working hydraulic cylinder 907 or the rear end of the cylinder is connected to the side surface of the spindle head 39, and the inner peripheral surface of the first main bearing stand 40 is connected. A propeller shaft 145 is provided on the rear end side, the rear end of the main shaft 141 is removably connected to the tip of the propeller shaft 145, and the main shaft 141 is attachable to and detachable from the inner peripheral surface front end side of the first main bearing stand 40. Is provided on the inner peripheral surface of the second main bearing stand 1422 mounted on the first main bearing stand, and further on the rear end side of the spindle head 39.
A reduction gear box 45 connected to the output shaft of the rotation driving means 27 is fixed to the rear of the rear end side of the 40, and a spline shaft 149 is slid axially in a spline bush 150 which is an output shaft of the reduction gear box 45. A spindle rotation drive mechanism in a machine tool, wherein the spline shaft 149 is movably inserted and the front end of the spline shaft 149 is connected to the rear end of the propeller shaft 145. 2. A clutch recess is formed in the axial center of the propeller shaft and the tip of the propeller shaft 145, and a clutch convex part which can be inserted into and removed from the clutch recess is projected from the axial center of the rear end of the main shaft 141. A spindle rotation drive mechanism in the machine tool described in 1. 3. The tool holder 1 is attached to the shaft center of the tip of the main shaft 141.
06 Form a tapered hole with a conical cross section to insert the rear end side,
A screw hole 114 is provided on the bottom surface of the taper hole, and a grease nipple 167 is attached to the bottom surface of the screw hole 114.
3. The spindle rotating mechanism in a machine tool according to claim 1, further comprising an oiling hole communicating with the oil hole of the main shaft 141 and the rear end of the main shaft 141. 4. A support plate 41 is provided at a rear end of the first main bearing stand 40, and a support rod 43 is inserted into a guide metal 46 provided on the support plate 41 to support the reduction gear box. A spindle rotation drive mechanism in the machine tool according to 1. 5. A table 31 is provided slidably in the longitudinal direction of the upper surface of the bed 30, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides of the table 31 in the width direction.
Second, column guides 34 are provided on the columns 33, 33 slidably up and down, respectively, and a horizontal getter 37 is provided between the column guides 34, 34.
And a horizontal carriage 37 which is vertically movable with respect to the upper surface of the table 31 and is slidable parallel to the upper surface of the table 31 on one side surface of the lateral getter 37. 38
The spindle head 39 having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage 38 is fixed to the carriage 38, and the spindle 141 is rotatably attached to the inner peripheral surface of the spindle head 39. In a machine tool provided with a tool holder mounting portion at the tip of the spindle 141 and having a rotation driving means for rotationally driving the spindle 141, a cylindrical shape is formed in the inner peripheral surface axial direction of the spindle head 39. A main bearing base 40 is provided slidably in the axial direction via bearing portions 200, 200 provided on the front end side and the rear end side of the inner peripheral surface of the main spindle head 39, and the bearing portions 200, 200 are Cylindrical outer bushes 201, 20 are fitted to the fitting parts provided on both sides of the peripheral surface.
1 is inserted, and the outer bushes 201, 201 and the first main bearing stand 40
Between the outer peripheral surface of the split metal 203, 203 having a cylindrical shape and provided with a plurality of split grooves in the longitudinal direction of the cylinder, the contact surface between the split metal 203, 203 and the outer bush 201, 201 is the spindle head 39. While forming a taper that becomes narrower toward the respective end faces in the axial direction of the, the one end of the split metal 203, 203 is projected from the end face of the outer bush 201 toward the respective end faces in the axial direction of the spindle head 39, A bearing mechanism for a main bearing stand in a machine tool, wherein an adjusting nut 204 is screwed onto the outer peripheral surfaces of the protruding ends of the split metals 203, 203. 6. The outer bushes 201, 201 are provided with one split groove in the cylinder in the longitudinal direction and slits connected to the split grooves continuously at both ends of the cylinder, and further, both end faces of the outer bushes 201, 201 are formed with an inner slope. Along with the above, the fitting portion on both ends of the inner peripheral surface of the spindle head 39 is formed with a step with which the end surface of the inner slope of the outer bushes 201, 201 can abut, and one of the outer bushes 201, 201 is attached to the step. 6. The bearing mechanism for a main bearing stand of a machine tool according to claim 5, wherein the end faces of the inner slope of the main bush are brought into contact with each other, and the other end faces of the outer bushes 201, 201 are pressed by pressing flanges 210, 210 provided at one end of the spindle head 39. 7. Split snap rings 206, 206 are fitted on the inner peripheral surface of the split metal 203 on one end side in the direction opposite to the axial end surface side of the spindle head 39, and on the outer peripheral surface of the split metal 203 in the vertical direction. 6. A bearing mechanism for a main bearing stand of a machine tool according to claim 5, wherein anti-rotation knock grooves 215, 215 are provided in said . 8. The oil supply hole 213 and the oil drain hole are provided between the bearing portions 200 at both ends of the spindle head 39 so as to penetrate from the outer wall surface of the cylinder of the spindle head 39 to the inner peripheral surface. Bearing mechanism of the main bearing stand in machine tools. 9. A table 31 is provided slidably in the longitudinal direction of the upper surface of the bed 30, and two columns 33 are provided upright on both sides in the width direction of the table 31 perpendicularly to the upper surface of the table 31.
Second, column guides 34 are provided on the columns 33, 33 slidably up and down, respectively, and a horizontal getter 37 is provided between the column guides 34, 34.
And a horizontal carriage 37 which is vertically movable with respect to the upper surface of the table 31 and is slidable parallel to the upper surface of the table 31 on one side surface of the lateral getter 37. 38
The spindle head 39 having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage 38 is fixed to the carriage 38, and the spindle 141 is rotatably attached to the inner peripheral surface of the spindle head 39. In a machine tool provided with a tool holder mounting portion at the tip of the main shaft 141 and having a rotation driving means for rotationally driving the main shaft 141, the rear end side of the tool holder 106 is inserted into the axial center of the front end of the main shaft 141. The inner nut 103 has a tapered hole with a conical cross section and has a ring shape on the outer circumference of the tip of the main shaft 141.
A ring-shaped outer nut 101 is screwed to the inner peripheral surface of the inner nut 103 on the tip side, and a flange portion is projectingly provided on the inner peripheral surface of the tip of the outer nut 101. A ring-shaped floating holder 102 is movably provided between the flange portion of 101 and the end surface of the main shaft 141, and an engaging groove 110 is provided in the circumferential direction of the outer peripheral surface of the floating holder 102 and the engagement is performed. Groove 110
An engaging projection 105 that engages inside is provided in a projecting manner on the inner peripheral surface of the outer nut 101, and further a plurality of holder fitting recesses 107 that are symmetrical about the axis are provided on the tip end surface of the floating holder 102. A protrusion formed on the bite holder 106 is removably provided in the fitting recess 107, and a plurality of holder insertion recesses 113 that are symmetrical with respect to the shaft center are provided at the same position as the holder fitting recess 107.
A tool holder mounting mechanism in a machine tool, wherein the tool holder mounting mechanism is provided on the inner peripheral surface of the flange portion. 10. A flange portion is provided on the inner peripheral surface on the rear end side of the inner nut 103, and a locking concave portion 109 is provided on a wall surface of the flange portion on the tip side in the axial center direction. The tool holder mounting mechanism for a machine tool according to claim 9, wherein a fitting protrusion that can be freely inserted and removed is provided on a rear end side of the floating holder 102. 11. A snap ring groove is provided in a circumferential direction of an inner peripheral surface of the outer nut 101, and a snap ring 105 serving as the engaging projection is fitted into the snap ring groove, and the snap ring of the floating holder is fitted to the snap ring. The tool holder mounting mechanism in a machine tool according to claim 9, wherein the wall surface of the engagement groove 110 is provided so as to be freely engageable. 12. The tool holder mounting mechanism for a machine tool according to claim 11, wherein a plurality of ring pushing holes communicating with the snap ring groove are provided on an outer peripheral surface of the outer nut 101. 13. A table 31 is provided in the longitudinal direction of the upper surface of the bed 30.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. Is provided with a carriage 38 slidable in parallel to the upper surface of the table 31, and a spindle head 39 having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage 38 is provided on the carriage 38. The main shaft 141 is rotatably mounted on the inner peripheral surface of the main shaft head 39.
In a machine tool having a bite holder mounting portion at the tip of 41 and a rotation driving means for rotating the spindle 141, a bearing in which the column guide 34 is provided in the column 33 at both ends of the inner peripheral surface of the column guide 34 The bearing portion 250 is slidably provided via a portion 250, and the bearing portion 250 has a cylindrical outer bush 21 at a fitting portion provided at both ends of the inner peripheral surface of the column guide 34.
8 is inserted, and between the outer bush 218 and the outer peripheral surface of the column 33, a split metal 219 having a cylindrical shape and provided with a plurality of split grooves in the vertical direction of the cylinder is inserted, and the split metal 219 and The contact surface with the outer bush 218 is formed in a taper that narrows toward the end face side in the axial center direction of the column guide 34, and one end of the split metal 219 is set to the end face side in the axial center direction of the column guide 34. A bearing mechanism for a column guide in a machine tool, characterized in that it projects from an end surface of the outer bush 218, and an adjusting nut 231 is screwed onto the outer peripheral surface of the projecting end. 14. The outer bush 218 having the cylindrical shape is provided with one split groove in the longitudinal direction on the cylinder and a split line connected to the split groove continuously at both ends of the cylinder.
Both end surfaces of 8 are formed to have an inner slope, and the outer bush 21 is formed in the fitting portion on both end sides of the inner peripheral surface of the column guide 34.
8 forms a step with which the end surface of the inner slope can abut, one end surface of the inner bush of the outer bush 218 abuts the step, and the other end surface of the outer bush 218 is connected to the column guide 34.
14. The bearing mechanism for a column guide in a machine tool according to claim 13, wherein the bearing mechanism is pressed by a holding flange 221 provided at one end of the. 15. A split snap ring 227 is fitted on the inner peripheral surface of the split metal 219 on one end side in the direction opposite to the axial end surface side of the column guide 34, and on the outer peripheral surface of the split metal 219 in the vertical direction. 14. The bearing mechanism for a column guide in a machine tool according to claim 13, wherein a non-rotating knock groove 230 is provided in the inner peripheral surface of the outer bush 218, and a non-rotating knock pin 220 engaging with the non-rotating knock groove 230 is provided on the inner peripheral surface of the outer bush 218. 16. The bearing portions at both ends of the column guide 34
14. The bearing mechanism for a column guide in a machine tool according to claim 13, wherein an oil supply hole 232 and an oil drain hole are provided between 250 so as to penetrate from a cylindrical outer wall surface of the column guide 34 to an inner peripheral surface thereof. 17. A table 31 is provided on the upper surface of the bed 30 in the longitudinal direction.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. Is provided with a carriage 38 slidable in parallel to the upper surface of the table 31, and a spindle head 39 having a cylindrical shape whose axial center direction is orthogonal to the sliding direction of the carriage 38 is provided on the carriage 38. The main shaft 141 is rotatably mounted on the inner peripheral surface of the main shaft head 39.
In a machine tool having a tool holder mounting portion at the tip of 41 and having a rotation driving means for rotating and driving the spindle 141, the horizontal getter 37 is attached to the two column guides 34, 34, and the carriage 3 is used.
8 is fixed so as to be rotatable about an axis parallel to the sliding direction, and two stoppers 54, 54 are provided on the side surface of the lateral getter 37 at both ends in the sliding direction of the carriage, and the stoppers 54, 54 Vertical seat 55 and horizontal seat with stopper receiving holes for inserting and removing the tip
56 is provided on the two column guides 34, 34, and the stopper receiving hole of the vertical receiving seat 55 is formed by the spindle 141 in the spindle head 39.
Is provided at a position to stop the horizontal getter 37 in a state where the axial center direction of the table 31 is perpendicular to the upper surface of the table 31, while the stopper receiving hole of the horizontal receiving seat 56 sets the axial direction of the main shaft 141 to the table 31. A vertical and horizontal conversion device for milling and boring in machine tools, which is provided at a position where the horizontal getter 37 is stopped in parallel with the upper surface of the machine. 18. The lateral getter 37 and the second column guide 34, 34
A lateral getter rotation shaft 29 and a recess to be fitted into the shaft 29 are provided on the mounting surface of the two, and the shaft center of the two lateral getter rotation shafts 29, 29 is reciprocated.
18. A vertical and horizontal conversion device for milling and boring in a machine tool according to claim 17, which is provided parallel to the sliding direction of 8. 19. A table 31 is provided on the upper surface of the bed 30 in the longitudinal direction.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. In a machine tool in which a carriage 38 slidable in parallel with the upper surface of the table 31 is provided, and a machining tool for machining a workpiece is mounted on the carriage 38, 49 are provided orthogonally to the sliding direction of the carriage 38, the two shafts 49 are provided in parallel with each other in the sliding direction of the carriage 38 with an appropriate interval, and one end of these two shafts 49 is provided. The rotors 50, 50 are wedged to the respective sides, and the second shaft 49
While the rotary bodies 48, 48 are respectively wedged to the other end side of
A cord 51 between the two rotating bodies 50, 50 on one end side of the shaft 49.
Is movably interlocked in an S shape, and both ends of the cord 51 are fixed to the carriage 38. On the other hand, a cord 47 is formed in an S shape between the two rotating bodies 48, 48 on the other end side of the shaft 49. Can be linked to
A sliding device for a carriage in a machine tool, characterized in that both ends of the cord 47 are connected to rod ends of carriage operating hydraulic cylinders 910 and 911, respectively, one end of which is fixed to the lateral getter 37. 20. A chain gear on the side closest to the both ends of a cord 51 made of the chain wound between rotating bodies 50 made of two chain gears on one end of the shaft 49.
20. The sliding device for a carriage in a machine tool according to claim 19, which is fixed to one end of the carriage 38 farther from the position 50 in the sliding direction than the position 50. 21. A table 31 is provided in the longitudinal direction of the upper surface of the bed 30.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. In a machine tool in which a carriage 38 slidable parallel to the upper surface of the table 31 is provided, and a machining tool for machining a workpiece is mounted on the carriage 38, a longitudinal direction is formed on the upper surface of the bed 30. Two rows of grooves are provided on the table 31, two rows of projections that fit into the grooves are provided on the bottom surface of the table 31, and the two rows of projections of the table 31 are slid into the two rows of the bed 30. Place the table 31 on the bed 30 movably
A plurality of oil summaries 603 (or 618) are provided at appropriate intervals in the longitudinal direction of the groove of 30 and a cylinder is formed in the bottom surface of the oil summaries to form a cylinder.
6 (or 612) is slidably inserted in the vertical direction, the piston 606 (or 612) is urged upward through a spring 605 (or 614), and the piston 606 (or 612) is further pushed. A discharge port 607 communicating with both end faces of the piston is provided, and a roller 604 (or 6) is provided at the upper end of the piston 606 (or 612).
11) is pivotally mounted, and a part of the outer circumferential surface of rotation of the roller 604 (or 611) is projected above the sliding surface of the bed 30 and the table 31. Sliding of the table in a machine tool. mechanism. 22. A cross-section V is formed on the upper surface of the bed 30 in the longitudinal direction.
A V-shaped groove having a V-shape and a flat groove having an inverted U-shaped cross section are provided. On the other hand, the bottom surface of the table 31 is fitted with a V-shaped projection that fits into the V-shape groove and the flat groove. A flat type protrusion is provided to
Two rollers 604, 604 are axially mounted in a V shape on the upper end of the piston 606 in the oil groove provided in the die groove, and the upper end surfaces of the outer circumferences of the rollers 604, 604 are projected upward from the bottom surface of the V die groove. At the upper end of the piston 612 in the oil summary provided in the flat groove, a roller 61 is provided through a bracket having a U-shaped cross section with an inverted cross section.
22. The sliding mechanism for a table in a machine tool according to claim 21, wherein 1 is pivotally mounted, and the upper end surface of the outer periphery of the roller 611 is projected upward from the bottom surface of the flat groove. 23. An oil tank 601 at the same height as the oil damaly.
23. The sliding mechanism for a table in a machine tool according to claim 21, wherein the oil tank 601 is connected to the oil damascene via a pipe. 24. A table 31 is provided in the longitudinal direction of the upper surface of the bed 30.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. A machine tool having a carriage 38 slidable in parallel with the upper surface of the table 31 and having a machining tool for machining a workpiece mounted on the carriage 38. Is provided with a gutter 670 having an L-shaped cross section, and the gutters 670 on both side surfaces in the longitudinal direction of the table 31 are formed near the center in the width direction of the table 31 with an appropriate length only by the horizontal flange portion of the gutter 670, At the lower position of this gutter 670, fix one end of the cutting oil receiving plate 661 to both longitudinal side surfaces of the table 31. The upper surface of the cutting oil receiving plate 661 is gradually inclined from the mounting position of the table 31 to the side surface in the longitudinal direction of the bed 30, and the other end side of the cutting oil receiving plate 661 is arranged in the longitudinal direction of the bed 30. The cutting oil receiving plate is wound around the drum 654 rotatably provided on both sides from the upper end side of the drum 654.
In the machine tool, the other end of 661 is fixed to the drum 654, the drum 654 is urged in a direction of winding the cutting oil receiving plate 661, and a tank 668 is provided below the drum 654. Cutting oil automatic recovery processor. 25. An automatic cutting oil recovery processing apparatus in a machine tool according to claim 24, wherein stepped portions are provided on both side edges of the upper surface of the cutting oil receiving plate 661 in the width direction. 26. Two brackets 651, 651 are fixed to both side surfaces in the longitudinal direction of the bed 30, and the bracket 6
The drum 654 is axially mounted between the 51 and 651 via the drum shaft 653, a spring 665 is inserted into the drum shaft 653, one end of the spring 665 is fixed to the drum 653, and the other end of the spring 665 is fixed. 25. The automatic cutting oil recovery processing apparatus for a machine tool according to claim 24, wherein the drum 654 is fixed to one side surface, and the drum 654 is rotationally biased through the spring 665 in a direction of winding the cutting oil receiving plate 661. 27. The tip ends of the arm rods on both sides of the U-shaped shavings 664 are axially attached to both sides of the bed 30 in the longitudinal direction, and the central rods of the shavings 664 are attached to the drum 654. The spring 665 so that it comes into contact with the surface of the cutting oil receiving plate 661 wound around it.
27. The automatic cutting oil recovery / treatment device for a machine tool according to claim 24 or 26, which is urged via a. 28. A table 31 is provided in the longitudinal direction of the upper surface of the bed 30.
Is slidably provided, and two columns 33 are erected vertically on the upper surface of the table 31 on both sides in the width direction of the table 31, and column guides 34 are vertically arranged on the two columns 33, 33, respectively. The lateral getter 37 is slidably provided between the column guides 34, 34 so that the lateral getter 37 is vertically movable with respect to the upper surface of the table 31. In a machine tool in which a carriage 38 slidable in parallel with the upper surface of the table 31 is provided, and a machining tool for machining a workpiece is mounted on the carriage 38, the carriage 38 has a grindstone bearing stand. The frame 251 is detachably fixed, and a grindstone bearing base 252 having a cylindrical shape whose axial direction is parallel to the flange surface provided on the grindstone bearing base frame 251 is rotatably fixed along the flange surface, and Grindstone bearing stand
252 and a grindstone bearing base frame 251 is provided with a recess on one surface of the flange surface, and a pin 253 that fits into the recess is provided on the other surface so that the pin 253 is inserted and fitted into the recess. A rotary shaft 257 is rotatably provided on the inner peripheral surface of the cylinder of the grindstone bearing base 252 via a bearing, a disk-shaped grindstone plate 267 is fixed to the tip of the rotary shaft 257, and a grindstone is attached to the surface of the grindstone plate 267. A disc-shaped grindstone back plate 268 to which 254 is baked and adhered is detachably attached, and the rear end of the rotary shaft 257 is rotatably driven by a rotation driving means 255 provided in the grindstone bearing base frame 251. Grinding attachment device for machine tools. 29. The flange surface of the grindstone bearing stand frame 251 is provided in a direction orthogonal to the sliding direction of the carriage, and the axis of the grindstone bearing stand 252 is substantially perpendicular to the upper surface of the table 31. 29. The grinding attachment device for a machine tool according to claim 28, which is rotatably provided on the flange surface of the bearing stand frame 251. 30. The flange surface of the grindstone bearing base frame 251 is provided parallel to the sliding direction of the carriage, and the axial center direction of the grindstone bearing base 252 is substantially parallel to the sliding direction of the carriage 38. 29. The grinding attachment device for a machine tool according to claim 28, which is rotatably provided on the flange surface of the grindstone bearing stand frame 251. 31. The grindstone 2 on the surface of the grindstone back plate 268 according to claim 28.
A fitting portion for fitting with 54 is provided, and the fitting portion is heated at 200 ° C. for 30 minutes.
After fitting them to the fitting portion of 268 with an appropriate gap between them, after cooling them, a baking adhesive is applied to the gaps and pressed against each other, and then the whetstone back plate 268 and the whetstone 254 are mutually attached. A method of baking and adhering a grindstone in a grinding device, which comprises heating at 200 ° C. for 30 minutes in a pressed state. 32. The grindstone 254 according to claim 28 is ground on the grinding surface of the grindstone 254 with radial intervals from the center of rotation of the grindstone 254.
A grindstone for grinding in a grinding attachment device, characterized in that a notch communicating from the inner peripheral surface to the outer peripheral surface is provided. 33. A jig having a recess into which the upper end of the casting of the column 33 can be fitted is provided, and a plurality of bolts penetrating the peripheral surface and the upper surface of the side wall of the recess are screwed into the jig. The upper end of the casting of the column 33 is inserted into the recess, the tips of the plurality of bolts of the jig are pressed against the column 33, and the jig is fixed to the upper end of the column 33. Hold the flange on the lower end of the casting with the chuck of the lathe and
The periphery of the jig attached to the upper end side of the casting of 33 is supported by the steady rest of the lathe, and then the dial gauge is brought into contact with the peripheral surface of the jig, and the casting of the column 33 with respect to the rotation axis of the lathe. Center 33 so as to be parallel to each other, then rough-cut the entire column 33, and then hold and hold the upper end side of the column 33 with a crane, then remove the jig from the upper end side of the column 33 and shake the lathe. The outer peripheral surface on the upper end side of the column 33 with a stopper, and then finish the fitting hole for inserting the outer peripheral surface on the upper end side of the column 33 and the fitting portion projecting on the lower surface of the upper lid 35, Press the fitting part into the fitting hole of column 33, and
35 is fixed to the column 33 via a bolt, then, a center hole is formed in the center of the upper lid 35 by a lathe, and the center hole is pressed by the center of the press base of the lathe, and then the column near the steady rest is formed. 33 is hung by a crane and gently held, and the upper end of the column 33 that has already been finished is supported by the steady rest, and after confirming that there is no runout, the remaining outer periphery and lower end of the column 33 are Finishing the upper part of the flange part, then releasing the entire column 33 from the chuck of the lathe, gripping the upper lid 35 attached to the column 33 with the chuck of the lathe, and fixing the flange part of the lower end side of the column 33. A measuring instrument equipped with two dial gauges is slidably provided on the sliding portion of the bed where the outer peripheral surface of the vicinity is supported by the steady rest of the lathe and the carriage of the lathe slides. One dial gauge of column 33 The dial gauge is installed so that it abuts on the side surface of the outer peripheral surface and the other dial gauge abuts on the lower end surface of the outer periphery of the column 33, and the measuring instrument slides in the longitudinal direction of the sliding part of the bed of the lathe to make the needle of the dial gauge. Centering is performed so that the column 33 is parallel to the rotation axis of the lathe while measuring the runout of the lathe, and after the centering step of this column 33 is completed, the bottom surface and outer peripheral surface of the flange portion of the column 33 are After rough cutting, then a center member 199 is screwed on the bottom surface of the flange portion,
A center hole is punched in the center of the lathe, and the center hole is pressed by the center of the lathe's press base. In this state, check the parallel state of the column 33 with the lathe rotation axis with the two dial gauges of the measuring instrument again. A method of processing a column, characterized in that the bottom surface of the flange portion on the lower end side of the column 33 is finished. 34. The casting surface of the column guide 34 is rough-finished on a lathe, and then the bearing portions 25 are formed on both end sides of the column guide 34 in the cylinder.
Column fittings 34 for inserting the outer bushing 218 of 0 are simultaneously finished with a horizontal boring machine so that these fitting portions are concentric, perfect circles, and the same shape, and then the horizontal getter 37 is mounted. In order to process the flange surface of the column guide, both ends of the cylinder of the column guide 34 are held by a chuck of a lathe, and then the column guide
A measuring instrument equipped with four dial gauges for making the axial direction of the fitting portion of 34 horizontal is fixed to a tool rest of a lathe, and two dial gauges of this measuring instrument are attached to the cylindrical guide of the column guide 34. The other two dial gauges, which are located outside one end in the axial direction, are provided outside the other end of the column guide 34, of the two dial gauges on the one end side of the measuring instrument. One is vertically located near the lowest point of the inner peripheral surface of the fitting portion of the column guide 34, and the other dial gauge is horizontally mounted on the side wall surface of the inner peripheral surface of the fitting portion. The two dial gauges on the other end side of the column guide 34 are also provided at the positions near the lowermost point and the side wall surface of the inner peripheral surface of the fitting portion in the same manner as the two dial gauges on the one end side. Positioned and moved by moving the tool post of the lathe back and forth,
The fitting portion on one end side of the column guide 34 is measured with one of the two dial gauges of the measuring instrument, and the fitting portion on the other end side of the column guide 34 is then measured with the other two dial gauges. While repeating this measurement, the chuck mounting state of the column guide 34 is adjusted until the needles of the four dial gauges are not shaken, the scale of the dial gauge in the vertical direction at this time is read, and then the lathe is rotated to Rotate the column guide 34 by 180 degrees, and in this state, move the four dial gauges of the measuring instrument back and forth in the same manner as above to adjust the chuck mounting state of the column guide 34 until the needles of the dial gauge do not shake, At this time, the scale of the dial gauge in the vertical direction is read, and half of the difference between this measured value and the measured value of the dial gauge before rotating the column guide 34 by 180 degrees is measured by the lathe. Adjust the chuck mounting state of the column guide 34 as the swing width in the direction orthogonal to the direction of the rotation axis, and repeat the above adjustment operations alternately until the vertical dial gauge measurement values are the same. Center the column guide 34 so that the axis direction of the fitting part and the rotation axis direction of the lathe are orthogonal to each other, and then finish the flange surface of the column guide 34 for mounting the horizontal getter 37 by the lathe. Column guide processing method characterized by carrying out. 35. A flange portion A and a flange portion B to be attached to a flange surface of a column guide 34 are provided at both ends of a casting of a box-shaped horizontal getter 37.
A steel plate is fixed to one end face of the flange A of one of the castings of 37, and a center hole which is the center of the flange surface is provided in the steel plate, and then the carriage 38 slides on the casting of the horizontal getter 37 by a plano mirror. 3 of the sliding surfaces of the carriage are simultaneously finished, and then the lathe claw holes 97 provided on the flange surface of the flange portion B of the casting of the horizontal getter 37 are gripped by the chuck of the lathe. The center hole of the steel plate provided on the flange portion A is pressed by the center of the press base of the lathe to support the flange portion A, a wire is wound around the base of the flange portion A, and the wire is hung by a crane via the wire. Next, with the center slide surface of the horizontal getter 37 in a vertical state, a measuring instrument equipped with three dial gauges respectively corresponding to the three slide surfaces of the horizontal getter 37 is provided on a lathe blade. Enables simultaneous measurement of the three sliding surfaces on the table After moving the reciprocating table of the lathe to the left and right to check the deflection of the needle of the dial gauge, adjust the three sliding surfaces of the lateral getter 37 so as to be parallel to the rotational axis direction of the lathe. , Remove the wire from the root of the flange A of the horizontal getter 37, move the lathe's carriage to the right end, and then attach a balance weight to the horizontal getter 37 to adjust the rotation balance when the horizontal getter 37 is rotated by the lathe. Then, the outer peripheral surfaces of the flange portions A and B at both ends of the horizontal getter 37 and the flange surface of the flange portion A are rough-finished, and then the wire is wound around the base of the flange portion A again to form the wire. The center of the lathe pusher is pulled out from the center hole of the flange surface of the flange A, and the rough finish processing is performed on the flange A.
Install the steady rest of the lathe on the outer peripheral surface of the lathe, then measure the outer peripheral surface of the flange portion B with a dial gauge and confirm that the needle of the dial gauge does not shake. From the center hole, remove the steel plate attached to the end face of the flange portion A, screw a center bolt 98 in the center of the flange surface of the flange portion A, and provide a center hole in the center bolt 98. The hole is pressed by the center of the lathe pusher, then the steady rest of the lathe attached to the outer peripheral surface of the flange A is removed, and the three sides of the carriage slide surface of the horizontal getter 37 are removed in the same manner as described above. A measuring instrument equipped with three dial gauges for measurement is provided on the tool post of the lathe, and the horizontal getter 37 is rotated until the fitted state between the center hole provided on the center bolt 98 and the center of the lathe press base is stable. , Then Horizontal Geta 37 in three of the dial gauge of serial instruments
Check the parallel state of the three sliding surfaces of the carriage, and use the chuck of the lathe to move the horizontal gage 37 until the needle of the dial gauge stops shaking.
Of the flange portion B is corrected, then the flange surface of the flange portion A is finished, and a concave portion into which the lateral getter rotation shaft 29 is fitted is finished on the flange surface. After finishing the outer peripheral surface to the same diameter, and then abutting the tips of a plurality of lower support bolts provided for the steady rest of the lathe on the outer peripheral surface of the flange portion A,
Loosen and remove the presser bolt above the steady rest, then remove the center of the lathe pusher from the center hole of the flange A, release the flange B from the chuck of the lathe, and then finish the horizontal getter 37. The flange portion A is gripped by a chuck of a lathe, the outer peripheral surface of the other flange portion B is placed on the tips of a plurality of support bolts below the steady rest, and the holding bolt is held above the steady rest to hold the flange portion. The outer peripheral surface of A is centered with a dial gauge, then the concave portion where the flange surface of the flange portion B and the lateral getter rotating shaft 29 are fitted is rough-finished, and then a center hole is provided on the bottom surface of the concave portion. , The center hole is pressed by a rotation center attached to the lathe's pusher, the outer peripheral surface of the flange portion A is again measured with a dial gauge to accurately center the horizontal getter 37, and the flange surface of the flange portion B. And Yokoge Method for processing a transverse clogs pivot shaft 29, characterized in that processing the final finishing of the recess to be fitted.