JPH0697479A - Organic solar cell - Google Patents

Abstract

PURPOSE:To improve a photoelectric conversion efficiency, by making a photoconductive layer contain a hydrazone based compound expressed by a specific chemical formula as its charge transporting dye. CONSTITUTION:A charge transporting dye is a hydrazone based compound expressed by a chemical formula I, and is excellent in its hole carrying capability. At this point, in the formula I, each one of R<1>, R<2>, R<3>, R<4>, R<5> and R<6> is identical with others or different from others, and indicates hydrogen atom, an alkyl, alkoxyl, aralkyl or allyl group. Every one of the alkyl, alkoxyl, aralkyl and allyl groups has a substituent allowably. Also, each one of Ar<1>, Ar<2>, Ar<3>, Ar<4>, Ar<5> and Ar<6> is identical with others or different from others, and indicates hydrogen atom, an alkyl, allyl, aralkyl and heterocyclic groups. Every one of the alkyl, allyl, aralkyl and heterocyclic groups has a substituent allowably. The values of l, m and n are 0 or 1 respectively, but Ar<1>, Ar<2>, Ar<3>, Ar<4>, Ar<5> and Ar<6> can not be hydrogen atom at the same time.

Description

Detailed Description of the Invention

[0001]

TECHNICAL FIELD The present invention relates to an organic solar cell,
More specifically, the present invention relates to a function-separated type organic solar cell using an organic pigment and an organic dye.

[0002]

2. Description of the Related Art In an organic solar cell, a pn junction is formed between an inorganic semiconductor such as silicon or germanium and a photoconductive layer made of an organic dye, or a metal and an organic dye are combined to emit light energy. It is converted into electric energy. The photoconductive layer is, for example, an organic photoconductor made of a synthetic dye or pigment such as chlorophyll, a conductive polymer material such as polyacetylene, or a composite material thereof, by a vacuum deposition method, a casting method, a dipping method, or the like. It is formed of a thin film.

The organic solar cell using the organic photoconductor or the organic semiconductor as described above is more economical than the conventional inorganic solar cell in which a pn junction is formed in a single crystal of an inorganic semiconductor such as silicon or germanium. In recent years, it has attracted attention as a solar cell for consumer use because it has advantages such as excellent heat resistance and easy manufacture.

For example, in JP-A 1-215070, a photoconductive layer in which an organic charge generating pigment and an organic charge transporting dye are dispersed in a binder resin is formed by disposing between two electrodes. Organic solar cells are disclosed.

In this organic solar cell, organic compounds such as pyrazoline type, hydrazone type, oxazole type, trianolmethane type and polyarylalkanes are used as the organic charge transport dye.

Therefore, according to the organic solar cell disclosed in Japanese Unexamined Patent Publication No. 1-215070, it is said that an organic solar cell which is inexpensive, has high photoelectric conversion efficiency, and has high continuous use stability can be obtained.

In this organic solar cell, a Schottky junction is formed between the electrode and the photoconductive layer containing the organic charge generating pigment. Therefore, when the organic charge generating pigment is irradiated with light, carrier pairs are generated in the Schottky barrier portion. Among the carrier pairs, holes are injected into the organic charge transport dye in the photoconductive layer, holes move in the dye, and electrons move in the pigment according to the potential difference of the Schottky junction.

[0008]

However, in the organic solar cell using the above organic charge transport dye, the carrier mobility is low and the photoelectric conversion efficiency is insufficient. Further, it has a problem that it is easily deteriorated by irradiation of ultraviolet rays and its characteristics are unstable during continuous use.

The present invention has been made to solve the above problems, and its object is to have a high photoelectric conversion rate,
An object of the present invention is to provide an organic solar cell having stable characteristics during continuous use.

[0010]

The organic solar cell of the present invention is an organic solar cell in which a photoconductive layer containing a charge generating pigment and a charge transporting dye is provided between two electrodes, The charge-transporting dye is a hydrazone compound represented by the following general formula (1), and thereby the above object is achieved.

[0011]

[Chemical 2]

(Wherein R ¹ , R ² , R ³ , R ⁴ , R ⁵ and R ⁶ are the same or different and represent a hydrogen atom, an alkyl group, an alkoxy group, an aralkyl group or an aryl group, and an alkyl group, Any of the alkoxy group, aralkyl group and aryl group may have a substituent; Ar ¹ , A
r ² , Ar ³ , Ar ⁴ , Ar ⁵ and Ar ⁶ are the same or different and represent a hydrogen atom, an alkyl group, an aralkyl group, an aryl group or a heterocyclic group, such as an alkyl group, an aralkyl group, an aryl group or a heterocyclic group. Any of the formula groups may have a substituent; l, m and n represent 0 or 1. However, Ar ¹ , Ar ² , Ar ³ , Ar ⁴ , Ar ⁵ and Ar ⁶ are not hydrogen atoms at the same time).

[0013]

[Function] When the photoconductive layer of the organic solar cell is irradiated with light,
Charge is generated in the charge generation pigment in the photoconductive layer, electrons move to the positive electrode, and holes are injected into the charge transport dye, and move to the negative electrode via the charge transport dye.

Here, the hydrazone compound used in the present invention is superior in the hole transfer ability as compared with the charge transport dye disclosed in JP-A 1-215070. Therefore, by including this hydrazone compound as a charge transport dye in the photoconductive layer, an organic solar cell having excellent photoelectric conversion efficiency can be obtained. Further, since the hydrazone compound has a long π-electron conjugated system in the molecule, it has excellent stability to light. Therefore, by containing this hydrazone compound in the photoconductive layer as a charge transport dye, an organic solar cell having stable characteristics during continuous use can be obtained.

[0015]

[Preferable Embodiment] The organic solar cell according to the present invention can be constructed, for example, as shown in FIG.

The organic solar cell A has a substrate 1, an electrode 2, a photoconductive layer 3 and a transparent counter electrode 4 which are sequentially laminated on the substrate 1.

In this structure, light is emitted from the transparent electrode 4 side, but when the substrate 1 and the electrode 2 are translucent, the light may be emitted from the substrate 1 side. In that case, the transparent electrode 4 may be non-translucent. In this structure, an undercoat layer may be provided on the substrate 1 in order to improve the adhesion between the electrode 2 and the substrate 1.

As the material of the substrate 1, metal such as aluminum and stainless steel, paper, plastic or the like can be used.

As a material for the electrode 2 and the transparent electrode 4, any material can be used as long as it forms a Schottky junction with the photoconductive layer 3. For example, metals such as aluminum, copper, stainless steel; polyacetylene,
A conductive polymer such as polypyrrole; a quaternary ammonium salt dissolved in the polymer; an oxide such as SnO ₂ or ITO can be used. However, when translucency is required, it is necessary to use a semitransparent thin film of metal, a transparent conductive oxide, or the like.

The electrodes 2 and 4 are formed, for example, by vacuum evaporation or sputtering.

The photoconductive layer 3 generally contains a binder resin, a charge generating pigment, and a charge transport dye.

As the organic charge transport dye contained in the photoconductive layer 3, the compound represented by the general formula (1) is used.

Examples of the above-mentioned alkyl group include a straight-chain or branched chain having 1 to 6 carbon atoms such as methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, t-butyl group, pentyl group and hexyl group. Examples of the alkyl group are:

Examples of the alkoxy group include methoxy group, ethoxy group, isopropoxy group, butoxy group, t
-A straight-chain or branched alkoxy group having 1 to 6 carbon atoms such as a butoxy group and a hexyloxy group.

Examples of the aryl group include a phenyl group, a naphthyl group, an anthryl group and a phenanthryl group.

Examples of the aralkyl group include benzyl group, α-phenethyl group, β-phenethyl group, 3-phenylpropyl group, benzhydryl group and trityl group.

Examples of the above heterocyclic group include a thienyl group, a pyrrolyl group, a pyrrolidinyl group, an oxazolyl group,
Isoxazolyl group, thiazolyl group, isothiazolyl group, imidazolyl group, 2H-imidazolyl group, pyrazolyl group, triazolyl group, tetrazolyl group, pyranyl group,
Examples thereof include a pyridyl group, a piperidyl group, a piperidino group, a 3-morpholinyl group, a morpholino group and a thiazolyl group.

Examples of the group which may be substituted on the above-mentioned alkyl group and the like include a halogen atom, an amino group,
Hydroxyl group, an optionally esterified carboxyl group,
Examples thereof include a cyano group, an alkoxy group having 1 to 6 carbon atoms, and an alkenyl group having 2 to 6 carbon atoms which may have an aryl group. Two or more substituents may be bonded, and the two substituents may form a ring.

Further, Ar ¹ and Ar ² and / or Ar ³
Ar ⁴ and Ar ⁴ may together form a ring. Examples of such a ring include carbazole.

Examples of the above hydrazone compounds include the following.

[0031]

[Chemical 3]

[0032]

[Chemical 4]

[0033]

[Chemical 5]

[0034]

[Chemical 6]

The hydrazone compound can be produced, for example, by the following reaction formula.

[0036]

[Chemical 7]

(In the formula, R ^{1 to} R ⁶ , l, m and n are defined in the same manner as described above.
Any one of Ar ^{1 to} Ar ⁶ is shown. R ⁷ is a lower alkyl group).

That is, the compound represented by the formula (b) is doubled with respect to the aldehyde compound represented by the formula (a) in the presence of a base (sodium hydroxide, potassium hydroxide, etc.). 2 out of 3 aldehydes
React with one. As a result, an intermediate represented by the formula (c) having a stilbene structure is obtained. This reaction is carried out in a solvent at a temperature of 0 to 120 ° C. As the solvent, for example, dimethylformamide, dimethylsulfoxide, N-methylpyrrolidone, etc. are used. Next, the intermediate (c) is reacted with the hydrazine-based compound represented by the formula (d) under acidic conditions such as acetic acid, to give the hydrazone-based compound represented by the formula (1-1). Obtain the compound. This reaction can be carried out in a solvent similar to the above at a temperature of room temperature to 120 ° C. This reaction proceeds rapidly and almost quantitatively. The compound represented by the general formula (1) may be used alone or in combination with other conventionally known charge transport materials. As the conventionally known charge transport material, various electron-withdrawing compounds and electron-donating compounds can be used.

Examples of the electron-withdrawing compound include:
Diphenoquinone derivatives such as 2,6-dimethyl-2 ′, 6′-ditert-dibutyldiphenoquinone, malononitrile, thiopyran compounds, tetracyanoethylene,
2,4,8-trinitrothioxanthone, 3,4,5,
Examples thereof include 7-tetranitro-9-fluorenone, dinitrobenzene, dinitroanthracene, dinitroacridine, nitroanthraquinone, dinitroanthraquinone, succinic anhydride, maleic anhydride, and dibromomaleic anhydride.

Further, as the electron donating compound, 2,5
-Oxadiazole compounds such as di (4-methylaminophenyl) and 1,3,4-oxadiazole, 9- (4
-Styryl compounds such as diethylaminostyryl) anthracene, carbazole compounds such as polyvinylcarbazole, pyrazoline compounds such as 1-phenyl-3- (p-dimethylaminophenyl) pyrazoline, hydrazone compounds, triphenylamine compounds, indole compounds Examples thereof include nitrogen-containing cyclic compounds and condensed polycyclic compounds such as compounds, oxazole compounds, isoxazole compounds, thiazole compounds, thiadiazole compounds, imidazole compounds, pyrazole compounds and triazole compounds.

These charge transport materials may be used alone or in combination of two or more. When a charge transporting material having film-forming property such as polyvinylcarbazole is used,
The binder resin is not always necessary.

The charge generating pigment contained in the photoconductive layer 3 is preferably one having a good absorption of sunlight or visible light, and one which functions as an electron acceptor for the above charge transport dye. preferable. For example, selenium, selenium-tellurium, selenium-arsenic, amorphous silicon, pyrylium salts, thiopyrylium pigments, phthalocyanine compounds, ansanthuron compounds, anthanthrone pigments, perylene compounds, dibenzpyrenequinone pigments, pyratron pigments, trisazo pigments. , Bisazo pigments, azo compounds, disazo compounds, indigo compounds, thioindigo compounds, triphenylmethane compounds, slene compounds, toluidine compounds, pyrazoline compounds,
A quinacdrine compound, a pyrrolopyrrole compound, an asymmetric quinocyanine, a quinocyanine, a polycyclic condensed dye, a porphyrin dye, or the like can be used.

These charge generating pigments may be used alone or in combination of two or more.

The above charge generating pigment can be made into fine particles having an appropriate crystal form by heating and stirring the milling dispersion liquid.

Examples of the binder resin constituting the photoconductive layer 3 include styrene polymers, styrene-butadiene copolymers, styrene-acrylonitrile copolymers, styrene-maleic acid copolymers, acrylic copolymers, and the like. Styrene-acrylic acid copolymer, polyethylene, ethylene-vinyl acetate copolymer, chlorinated polyethylene, polyvinyl chloride, polypropylene, vinyl chloride-vinyl acetate copolymer, polyester, polyamide, alkyd resin, polycarbonates, polyarylate, Polysulfone, diallyl phthalate resin, ketone resin, polyvinyl butyral resin, polyether resin, polyurethane resin and other thermoplastic resins, silicone resin, epoxy resin, phenol resin, urea resin, melamine resin, other crosslinkable thermosetting resin, It Epoxy acrylate,
Examples thereof include photo-curable resins such as urethane-acrylate. These binder resins can be used alone or in combination of two or more.

The organic solar cell of the present invention can be manufactured as follows.

First, the above-mentioned charge generating pigment, charge transporting dye,
Binder resin and solvent homogenizer, ultrasonic,
Ball mill, sand mill, attritor, roll mill,
A coating solution is prepared using a method such as a paint shaker. In this coating liquid, the charge generating pigment is dispersed in the form of particles, and the charge transport dye is uniformly dissolved.

As the above solvent, various organic solvents can be used. For example, alcohols such as methanol, ethanol, isopropanol and butanol, aliphatic hydrocarbons such as n-hexane, octane and cyclohexane,
Benzene, toluene, aromatic hydrocarbons such as xylene, dichloromethane, dichloroethane, carbon tetrachloride, halogenated hydrocarbons such as chlorobenzene, dimethyl ether, diethyl ether, tetrahydrofuran, ethylene glycol dimethyl ether, ethers such as diethylene glycol dimethyl ether, acetone, methyl ethyl ketone, Examples thereof include ketones such as cyclohexanone, esters such as ethyl acetate and methyl acetate, dimethylformaldehyde, dimethylformamide, dimethylsulfoxide and the like. These solvents may be used alone or in combination of two or more.

Next, the above coating solution is laminated on the electrode 2 by casting, dipping or the like, and the photoconductive layer 3 is formed.
To form.

The photoconductive layer 3 may contain various additives in order to improve carrier generation, injection and transport properties. For example, diphenyl, diphenyl chloride, terphenyl, halonaphthoquinones, dibutyl phthalate, dimethyl glycol phthalate, dioctyl phthalate, triphenyl phosphoric acid, methyl naphthalene,
Acetylnaphthalene, benzophenone, chlorinated paraffin, dilauryl thiopropionate, 3,5-dinitrosalicylic acid, various fluorocarbons and the like can be mentioned.

Further, a surfactant, a leveling agent or the like may be used in order to improve the dispersibility and dyeing property of the charge transport dye or the charge generating pigment.

Here, the charge generating pigment is 2 to 20 parts by weight, especially 3 to 1 with respect to 100 parts by weight of the binder resin.
5 parts by weight, 40 to 200 parts by weight, especially 50 to 150 parts by weight of the phenylenediamine compound represented by the general formula (1).
It is preferably part by weight. The thickness of the photoconductive layer is preferably 0.1 to 2 μm, and more preferably about 0.5 μm.

[0053]

The present invention will be described in detail below with reference to examples and comparative examples.

(1) Synthesis of hydrazone compound To 32.9 g of tri (4-formylphenyl) amine, 20.0 g of the compound represented by the following formula (2) was added in the presence of sodium hydroxide to dimethyl sulfoxide. Inside
The reaction was carried out at 80 ° C for 3 hours. Isolate the product by conventional methods
After purification, diphenyl hydrazine _{((C 6 H 5) 2} N-
NH ₂ ) 6.0 g under acidic condition in ethyl alcohol,
After reaction at 60 ° C., a hydrazone compound represented by the following formula (3) (a compound represented as a charge transport dye in Table 1) was obtained.

[0055]

[Chemical 8]

[0056]

[Chemical 9]

Elemental analysis value: calculated value (%) as C ₄₆ H ₄₁ N ₅ C83.22 H6.23 N10.5
5 Measured value (%) C83.37 H6.16 N10.4
7 (Examples 1 to 5 and Comparative Examples 1 to 5) 100 mm × 10
An aluminum electrode having a thickness of 500 nm (light transmittance: 70%) is vacuum-deposited on a 0 mm glass plate.

Next, as the charge generating pigment and the charge transporting dye, 10 parts by weight of the compounds shown in Table 1, 10 parts by weight of polyvinyl butyral resin (Eslec BM-1, manufactured by Sekisui Chemical Co., Ltd.) and 50 parts by weight of cyclohexanone were used. The mixture was mixed and dispersed for 24 hours in a ball mill using glass beads having a diameter of 1 mm. The obtained dispersion was applied onto the aluminum electrode by spin coating and dried at 100 ° C. for 30 minutes to form a photoconductive layer having a thickness of 0.5 μm.

A 20 mm × 20 mm gold electrode was vapor-deposited thereon to a thickness of 2000 Å.

An organic solar cell was obtained by the above steps.

(Evaluation Test) The open circuit voltage V _OC (V), short circuit current I _SC (mA) and maximum of 1 kΩ when the organic solar cells obtained in Examples 1 to 5 and Comparative Examples 1 to 5 were added. Photoelectric conversion efficiency E
_MAX (%) was measured under the following conditions.

Light source: Tungsten lamp Light intensity: 200 lux The test results are also shown in Table 1. The chemical structural formulas of the charge generating pigment and the charge transporting dye shown in Table 1 are shown below.

[0063]

[Table 1]

[0064]

[Chemical 10]

[0065]

[Chemical 11]

[0066]

[Chemical 12]

[0067]

[Chemical 13]

[0068]

[Chemical 14]

[0069]

[Chemical 15]

[0070]

[Chemical 16]

From these test results, the organic solar cells of the present invention were found to have an open circuit voltage V
_{The OC} (V), the short circuit current I _SC (mA), and the maximum photoelectric conversion efficiency E _MAX (%) when 1 kΩ are added show good values as compared with the conventional organic solar cell.

Further, it is superior in light stability to conventional organic solar cells, and stable characteristics can be obtained during continuous use.

[0073]

As is apparent from the above description, according to the present invention, it is possible to obtain an organic solar cell which is superior in photoelectric conversion efficiency to conventional organic solar cells and has stable characteristics during continuous use.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing an example of an organic solar cell of the present invention.

[Explanation of symbols]

 1 substrate 2 electrode 3 photoconductive layer 4 transparent electrode

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masato Katsukawa 1-228 Tamatsukuri, Chuo-ku, Osaka Mita Engineering Co., Ltd.

Claims (1)

[Claims] 1. An organic solar cell in which a photoconductive layer containing a charge generating pigment and a charge transporting dye is provided between two electrodes, wherein the charge transporting dye has the following general formula (1): An organic solar cell that is a hydrazone compound represented by: (In the formula, R ¹ , R ² , R ³ , R ⁴ , R ⁵ and R ⁶ are the same or different and represent a hydrogen atom, an alkyl group, an alkoxy group, an aralkyl group or an aryl group, and an alkyl group, an alkoxy group, The aralkyl group or the aryl group may have a substituent; Ar ¹ , Ar ² , Ar ³ and A
r ⁴ , Ar ⁵ and Ar ⁶ are the same or different and represent a hydrogen atom, an alkyl group, an aralkyl group, an aryl group or a heterocyclic group, and the alkyl group, the aralkyl group, the aryl group and the heterocyclic group are each It may have a substituent; l, m and n represent 0 or 1. However, A
r ¹ , Ar ² , Ar ³ , Ar ⁴ , Ar ⁵ and Ar ⁶ are not simultaneously hydrogen atoms).