JPH069688Y2 - Cushioning member for aluminum-based extruded profile carrier - Google Patents

Cushioning member for aluminum-based extruded profile carrier

Info

Publication number
JPH069688Y2
JPH069688Y2 JP1987077678U JP7767887U JPH069688Y2 JP H069688 Y2 JPH069688 Y2 JP H069688Y2 JP 1987077678 U JP1987077678 U JP 1987077678U JP 7767887 U JP7767887 U JP 7767887U JP H069688 Y2 JPH069688 Y2 JP H069688Y2
Authority
JP
Japan
Prior art keywords
slat
felt material
cushioning member
holding plate
aluminum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1987077678U
Other languages
Japanese (ja)
Other versions
JPS63189410U (en
Inventor
嘉 福重
鉱二 川崎
Original Assignee
株式会社フジコ−
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社フジコ− filed Critical 株式会社フジコ−
Priority to JP1987077678U priority Critical patent/JPH069688Y2/en
Publication of JPS63189410U publication Critical patent/JPS63189410U/ja
Application granted granted Critical
Publication of JPH069688Y2 publication Critical patent/JPH069688Y2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【考案の詳細な説明】 (産業上の利用分野) この考案は、アルミニウム系押出し形材の搬送機用緩衝
部材に関し、通常、搬送機における各スラットなどの搬
送部品に着脱自在に取り付ける緩衝部材に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to a cushioning member for an aluminum-based extruded profile carrier, and generally relates to a cushioning member detachably attached to a carrier component such as each slat in the carrier. .

(従来の技術) アルミニウムまたはその合金の押出し加工では、加熱し
たビレットを押出し工具から加圧によって流出成形さ
せ、該押出し工具から出た押出し形材は、加熱状態のま
まで後加工設備へ搬送したり、熱処理炉などへ送ること
が必要である。従ってアルミ加工工場では、押出し形材
を移動させるために駆動コンベア,ウォーキングビーム
冷却台,ラインアウトテーブルなどの搬送機や持ち上げ
機を設置している。これらの搬送機において、約300
〜500℃の高温の押出し形材がスラットなどの搬送部
品と直接接触し、例えば駆動コンベアでは押出し形材は
各スラットの表面と直接接触する。このスラットは耐熱
金属製であるから、加熱状態の押出し形材と接触すると
該形材の表面を損傷しやすい。このために従来は、各ス
ラットの表面にアスベストシートや黒鉛などの緩衝材を
積層している。最近では、耐熱性のアラミド繊維のウェ
ブをフェルト状に成形し、このフェルトシートをスラッ
ト上にボルト止めしたり、両面接着テープを介してスラ
ット表面に貼り付けている。
(Prior Art) In the extrusion processing of aluminum or its alloy, a heated billet is flow-formed from an extrusion tool by pressurization, and the extruded profile extruded from the extrusion tool is conveyed to a post-processing facility in a heated state. It is necessary to send it to a heat treatment furnace or the like. Therefore, aluminum processing plants are equipped with conveyors such as drive conveyors, walking beam coolers, and line-out tables, and lifting machines to move the extruded profile. In these transport machines, about 300
Hot extruded profiles of ~ 500 ° C are in direct contact with conveying components such as slats, for example in drive conveyors the extruded profiles are in direct contact with the surface of each slat. Since this slat is made of a heat-resistant metal, the surface of the extruded profile is easily damaged when it comes into contact with the extruded profile in the heated state. For this reason, conventionally, a cushioning material such as asbestos sheet or graphite is laminated on the surface of each slat. Recently, a heat-resistant web of aramid fiber is formed into a felt shape, and this felt sheet is bolted onto a slat or attached to the surface of the slat via a double-sided adhesive tape.

(考案が解決しようとする問題点) 緩衝材としてアスベストや黒鉛を用いると、柔軟性が極
めて低いので押出し形材の表面を傷つけやすく、かつ粉
塵が飛散して作業環境を悪化させる。一方、フェルトシ
ートは柔軟性が高く、押出し形材を殆ど損傷しないけれ
ども、耐熱性が比較的低く、500℃近い高温で使用を
続けると黒変して摩耗し、該シートの交換をしばしば必
要とする。この際に、フェルトシートをスラット上にボ
ルト止めしていれば、交換の際にスラット1本で少なく
ともボルト2本の着脱を要し、搬送機1台で数百のスラ
ットがあるために、この交換だけで多数の人員と数日の
作業時間が必要になる。また、フェルトシートを両面接
着テープでスラット表面に貼り付けると、該シートをス
ラットから脱離した後に、残存したテープ接着片をスラ
ット表面から完全に剥離することを要し、この剥離作業
は非常に煩わしく、しかも剥離作業が雑であると、交換
後のフェルトシートに高低差が生じて押出し形材の表面
を損傷してしまう。
(Problems to be solved by the invention) When asbestos or graphite is used as a cushioning material, the flexibility is extremely low and the surface of the extruded profile is easily damaged, and dust scatters to deteriorate the working environment. On the other hand, the felt sheet has high flexibility and hardly damages the extruded shape member, but has relatively low heat resistance, and when it is continuously used at a temperature close to 500 ° C., it is blackened and worn, and the sheet often needs to be replaced. To do. At this time, if the felt sheet is bolted onto the slats, at least two bolts must be attached / detached with one slat for replacement, and one transport machine has several hundred slats. Replacing alone requires a large number of personnel and working days. Further, when the felt sheet is attached to the slat surface with the double-sided adhesive tape, it is necessary to completely peel off the remaining tape adhesive piece from the slat surface after the sheet is detached from the slat, and this peeling work is very difficult. If it is bothersome and the peeling work is rough, a difference in height will occur in the felt sheet after replacement, and the surface of the extruded profile will be damaged.

(問題点を解決するための手段) 本考案者は、搬送機で用いる耐熱性の緩衝部材の取り付
け法に関して検討した結果、フェルト材の裏面に長めの
保持板を固着するとともに、スラットなどの搬送部品の
両端上方部に係止部材をそれぞれ設置することにより、
柔軟性の高い緩衝部材を搬送機のスラットに容易に着脱
できることを見いだした。
(Means for solving the problem) The present inventor has studied the attachment method of the heat-resistant cushioning member used in the carrier, and as a result, fixes a long holding plate on the back surface of the felt material and conveys slats and the like. By installing locking members on both ends of the part,
It was found that the highly flexible cushioning member can be easily attached to and detached from the slats of the carrier.

この考案に係る緩衝部材1は、第2図に示すように、耐
熱性繊維のウェブをニードルパンチングでシート状に一
体化したフェルト材2からなり、該フェルト材は一般に
厚さ約10〜12mmの平坦な直方体形または菱形など
である。フェルト材2に用いる耐熱性繊維は、例えばア
ラミド繊維単独またはアラミド繊維と炭素系繊維などを
混綿し、アラミド繊維としてはパラフェニレンテレフタ
ルアミド繊維やメタフェニレンイソフタルアミド繊維な
どであり、高温耐熱性などの点では前者が好ましく、後
者は比較的低温個所で使用できる。併用する炭素系繊維
には、耐熱性が比較的低い耐炎繊維なども包含し、使用
個所に応じて含有量と品質を適宜選択すればよい。ニー
ドリングの際のパンチングでは、相当に厚いウェブをシ
ート状に一体化するために、多数本のニードルを貫通さ
せることを要する。
As shown in FIG. 2, a cushioning member 1 according to the present invention comprises a felt material 2 in which a web of heat resistant fibers is integrated into a sheet shape by needle punching, and the felt material generally has a thickness of about 10 to 12 mm. It is a flat rectangular parallelepiped or a diamond. The heat-resistant fiber used for the felt material 2 is, for example, aramid fiber alone or a blend of aramid fiber and carbon-based fiber, and the aramid fiber is para-phenylene terephthalamide fiber or meta-phenylene isophthalamide fiber. The former is preferable from the point of view, and the latter can be used at relatively low temperature. The carbon-based fibers used in combination include flame-resistant fibers having relatively low heat resistance and the like, and the content and quality may be appropriately selected according to the place of use. Punching during needling requires the penetration of a large number of needles in order to integrate a considerably thick web into a sheet.

フェルト材2の裏面には、通常同じ幅の保持板3を固着
し、この固着は接着剤や両面接着テープなどで行う。保
持板3は、金属またはプラスチツク製などであり、フェ
ルト材2とともに容易に湾曲できる弾性のバネ鋼やプラ
スチツク製であると好ましい。保持板3の両端部は、フ
ェルト材2の両端面4からそれぞれ長手方向に突出させ
る。一方、搬送機において、各スラット6などの搬送部
品の両端上方部7に係止部材8をそれぞれ設置し、該係
止部材に保持板3の両端部つまり突出部5を着脱自在に
取り付ける。この係止部材は、第2図または第3図に示
すような金具であっても、丸頭ピン(第4図)やクリッ
プ(第6図)などでもよい。
A holding plate 3 having the same width is usually fixed to the back surface of the felt material 2, and this fixing is performed with an adhesive or a double-sided adhesive tape. The holding plate 3 is made of metal or plastic, and is preferably made of elastic spring steel or plastic that can be easily curved together with the felt material 2. Both ends of the holding plate 3 are made to project in the longitudinal direction from both end faces 4 of the felt material 2. On the other hand, in the transporting machine, locking members 8 are respectively installed at upper end portions 7 of both ends of the transporting component such as each slat 6, and both end portions of the holding plate 3, that is, the protruding portions 5 are detachably attached to the locking members. This locking member may be a metal fitting as shown in FIG. 2 or 3, or a round head pin (FIG. 4) or a clip (FIG. 6).

この考案の緩衝部材1は、押出し工具から出た約300
〜500℃の押出し形材9の搬送機に取り付けたり、冷
却後の押出し形材に用いる搬送機にも取り付け可能であ
る。この種の搬送機としては、駆動コンベア,ウォーキ
ングビーム冷却台,ラインアウトテーブルなどが例示で
き、適用するスラット6などの搬送部品の平面形状に応
じてフェルト材2を裁断すればよい。またアルミニウム
系押出し形材としては、純アルミニウムおよびアルミニ
ウムを主成分とする合金のほかに、アルミニウムを少量
含有したりまたはこれらの合金と類似の押出し温度であ
る合金の形材も含む。
The cushioning member 1 of this invention is about 300
It can be attached to a carrier of the extruded profile 9 at ˜500 ° C. or a carrier used for the extruded profile after cooling. A drive conveyor, a walking beam cooling table, a line-out table, etc. can be exemplified as this type of carrier, and the felt material 2 may be cut according to the planar shape of the carrier parts such as the slats 6 to be applied. The aluminum-based extruded profile includes, in addition to pure aluminum and an alloy containing aluminum as a main component, a profile of an alloy containing a small amount of aluminum or having an extrusion temperature similar to those of these alloys.

(作用) この考案の緩衝部材1を用いると、高温加熱状態の押出
し形材9は、その表面が耐熱性繊維のフェルト材2と接
触して損傷することが殆どない。この緩衝部材1を交換
する際には、フェルト材2の裏面に固着した保持板3の
突出部5を搬送機における各スラット6などの搬送部品
に設置した係止部材に嵌めるだけでよく、該緩衝部材を
搬送部品表面に容易に着脱でき、しかも緩衝部材1を逆
転した状態でもスラット6で保持している。
(Operation) When the cushioning member 1 of the present invention is used, the extruded shape member 9 in a high temperature heated state is hardly contacted with the surface of the felt material 2 of heat resistant fiber and damaged. When exchanging the cushioning member 1, it suffices to fit the projecting portion 5 of the holding plate 3 fixed to the back surface of the felt material 2 into a locking member installed in a transport component such as each slat 6 in the transport machine. The cushioning member can be easily attached to and detached from the surface of the conveying component, and the cushioning member 1 is held by the slats 6 even when it is reversed.

(実施例) この考案を図面に基づいて説明すると、アルミニウム系
の押出し形材9は、押出し工具(図示しない)から出た
後に、第1図に示すように加熱状態で搬送機例えば駆動
コンベア10の各スラット6と接触する。この考案で用
いるフェルト材2は、例えばアラミド繊維と炭素系繊維
を均一に混綿し、ニードルパンチングで一体化して、重
さ4000g/m2,厚さ約12mmとし、幅50mm×長さ
500mmに裁断する。保持板3は、厚さ1mmのバネ鋼製
であり、例えばエポキシ樹脂でフェルト材2の裏面に接
着し、両端部をそれぞれ15mm突出させる。一方、スラ
ット6の両端上方部7において、スラット表面に板金製
の係止部材8の平坦周面をそれぞれを溶接する。係止部
材8の開口部11は、縦断面が図示のように逆L字形で
両開口部の内後壁間の間隔は保持板3の長さにほぼ等し
く、該開口部の横断面は逆U字形で保持板3が横方向に
ずれるのを阻止する。緩衝部材1は、取り付けの際に第
2図の一点鎖線のように湾曲させ、両突出部5を係止部
材8に嵌めることで、スラット6の表面に固定する。固
定後には、エンドレスの駆動コンベア10が回動し、戻
る際にスラット6が逆転しても緩衝部材1が脱落するこ
とはない。緩衝部材1のフェルト材2が摩耗して交換を
要する場合には、該緩衝部材の中央を持って上方へ引っ
張りさえすれば、容易に湾曲して係止部材8から脱離す
る。
(Embodiment) To explain the present invention with reference to the drawings, an aluminum-based extruded shape member 9 is heated in a heating condition as shown in FIG. Contact each slat 6 of. The felt material 2 used in this invention is, for example, aramid fiber and carbon fiber are uniformly mixed and integrated by needle punching to have a weight of 4000 g / m 2 and a thickness of about 12 mm, and cut into a width of 50 mm and a length of 500 mm. To do. The holding plate 3 is made of spring steel having a thickness of 1 mm, and is adhered to the back surface of the felt material 2 with, for example, an epoxy resin so that both ends are projected by 15 mm. On the other hand, at the upper end portions 7 of both ends of the slat 6, the flat peripheral surfaces of the locking members 8 made of sheet metal are welded to the slat surface. The opening 11 of the locking member 8 has an inverted L-shape in longitudinal section, and the distance between the inner and rear walls of both openings is substantially equal to the length of the holding plate 3, and the cross section of the opening is opposite. The U-shape prevents the retaining plate 3 from shifting laterally. The buffer member 1 is fixed to the surface of the slat 6 by bending it like the one-dot chain line in FIG. 2 at the time of mounting and fitting both protrusions 5 into the locking member 8. After the fixing, the endless drive conveyor 10 is rotated, and the buffer member 1 does not fall off even if the slat 6 is reversed when returning. When the felt material 2 of the cushioning member 1 is worn out and needs to be replaced, it can be easily curved and detached from the locking member 8 by pulling it upward while holding the center of the cushioning member.

第3図の変形例では、係止部材12は逆U字形であり、
その両下端部をスラット13の上方部側壁にボルト止め
する。所望に応じて、係止部材12の中央には貫通孔1
4を設け、緩衝部材15の取り付け後に割りピン16を
孔14および保持板突出部17の貫通孔(図示しない)
に挿入する。割りピン16は、緩衝部材15の横揺れが
別段生じない搬送機であれば使用しなくてもよい。第4
図において、緩衝部材21の保持板22は薄いプラスチ
ツクシートであり、該保持板の突出部23の側端に長溝
24を設ける。一方、スラット25の両端部表面におけ
るネジ孔に、係止部材である丸頭ピン26をそれぞれ垂
直にネジ止めし、両ピン26の間隔は長溝24,24の
内後壁間とほぼ等しい。また第5図では、係止部材31
は、スラット32の上方部端壁にボルト止めした支持板
33にヒンジ接続し、バネ(図示しない)で一点鎖線の
位置まで立ち上がる。この立ち上げによって緩衝部材3
4の交換は容易であり、該緩衝部材が衝撃で脱離しない
ように係止部材31に適宜のストッパ(図示しない)を
取り付けてもよい。第6図では、スラット41の両端に
おいて係止部材としてバネ式のクリップ42を設置す
る。この場合には、緩衝部材43は第2図と同様の形状
でよい。
In the modification of FIG. 3, the locking member 12 has an inverted U-shape,
Both lower ends thereof are bolted to the upper side wall of the slat 13. If desired, a through hole 1 may be provided in the center of the locking member 12.
4 is provided, and after the cushioning member 15 is attached, the split pin 16 is formed in the hole 14 and the through hole of the holding plate protrusion 17 (not shown).
To insert. The split pin 16 does not have to be used as long as it is a transporting machine in which the rolling motion of the cushioning member 15 does not occur. Fourth
In the figure, the holding plate 22 of the buffer member 21 is a thin plastic sheet, and a long groove 24 is provided at the side end of the projecting portion 23 of the holding plate. On the other hand, round head pins 26, which are locking members, are vertically screwed into the screw holes on the surfaces of both ends of the slat 25, and the distance between the pins 26 is substantially equal to the distance between the inner rear walls of the long grooves 24, 24. Further, in FIG. 5, the locking member 31
Is hinged to a support plate 33 that is bolted to the upper end wall of the slat 32, and rises to the position indicated by the alternate long and short dash line by a spring (not shown). By this start-up, the cushioning member 3
Replacing 4 is easy, and an appropriate stopper (not shown) may be attached to the locking member 31 so that the buffer member does not come off due to impact. In FIG. 6, spring type clips 42 are installed as locking members at both ends of the slat 41. In this case, the cushioning member 43 may have the same shape as in FIG.

(考案の効果) この考案に係る緩衝部材では、フェルト材がアスベスト
や黒鉛のように硬くないので押出し形材の表面を傷つけ
ず、かつ粉塵の飛散で作業環境を悪化させることもな
い。この考案で用いるフェルト材は、柔軟性があるうえ
に比較的耐熱性が高い。この考案の緩衝部材は、フェル
ト材裏面の保持板の突出部を各スラットなどの係止部材
に嵌めるだけで適宜の搬送部品表面に容易に着脱できる
から、その交換が容易である。この考案の緩衝部材によ
って、搬送機1台で数百のスラットがあっても、この交
換はごく少数の人員と短時間で済んでしまい、両面接着
テープのようにスラットから脱離した際に接着かすをス
ラット表面から剥離する作業なども要しない。この考案
においては、緩衝部材の製造現場で連続的に保持板をフ
ェルト材に固着するので、アルミニウム系押出し形材の
加工現場でフェルトシートを搬送部品表面にいちいち接
着する場合に比べて作業能率が格段に優れている。
(Effect of the Invention) In the cushioning member according to the present invention, since the felt material is not hard like asbestos and graphite, the surface of the extruded shape member is not damaged, and the scattering of dust does not deteriorate the working environment. The felt material used in this invention is flexible and has relatively high heat resistance. The cushioning member of the present invention can be easily attached to and detached from the surface of an appropriate conveying component simply by fitting the protruding portion of the holding plate on the back surface of the felt material to the locking member such as each slat, and therefore the replacement thereof is easy. With the cushioning member of this invention, even if there are hundreds of slats in one carrier, this replacement can be done with a very small number of personnel in a short time, and it can be bonded when detached from the slats like double-sided adhesive tape. There is no need to remove the dust from the slat surface. In this invention, since the holding plate is continuously fixed to the felt material at the manufacturing site of the cushioning member, the work efficiency is higher than that of the case where the felt sheet is bonded to the surface of the conveying component one by one at the processing site of the aluminum-based extruded shape material. Remarkably excellent.

【図面の簡単な説明】[Brief description of drawings]

第1図はこの考案の緩衝部材を取り付けたスラットを有
する駆動コンベアの部分斜視図、第2図はこの考案に係
る緩衝部材の部分縦断面図、第3図から第6図はそれぞ
れこの考案の変形例を示す部分または分解斜視図と部分
側面図である。 1…緩衝部材、2…フェルト材、3…保持板、4…フェ
ルト材端面、5…保持板突出部、6…スラット、7…ス
ラット端上方部、8…係止部材、9…押出し形材。
FIG. 1 is a partial perspective view of a drive conveyor having slats to which a shock absorbing member of the present invention is attached, FIG. 2 is a partial vertical sectional view of a shock absorbing member according to the present invention, and FIGS. It is a partial or exploded perspective view and partial side view showing a modification. DESCRIPTION OF SYMBOLS 1 ... Buffer member, 2 ... Felt material, 3 ... Holding plate, 4 ... Felt material end surface, 5 ... Holding plate protrusion, 6 ... Slat, 7 ... Slat end upper part, 8 ... Locking member, 9 ... Extruded shape member .

Claims (2)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】耐熱性繊維のウェブをニードルパンチング
でシート状に一体化したフェルト材と、該フェルト材の
裏面に固着する保持板とからなり、前記保持板の両端部
をフェルト材の端面からそれぞれ突出させ、前記保持板
の両端部を、搬送機における各スラットなどの搬送部品
の両端上方部にそれぞれ設置した係止部材に着脱自在に
取り付けることを特徴とするアルミニウム系押出し形材
の搬送機用緩衝部材。
1. A felt material in which a web of heat resistant fibers is integrated into a sheet shape by needle punching, and a holding plate fixed to the back surface of the felt material, and both end portions of the holding plate from the end surface of the felt material. A carrier for an aluminum-based extruded profile, characterized in that both ends of the holding plate are detachably attached to locking members respectively installed above both ends of a carrier component such as each slat in the carrier. Cushioning material.
【請求項2】フェルト材は、アラミド繊維と炭素系繊維
を混綿してニードリングする実用新案登録請求の範囲第
1項に記載の緩衝部材。
2. The cushioning member according to claim 1, wherein the felt material is a utility model registered in which aramid fiber and carbon fiber are mixed and needling.
JP1987077678U 1987-05-22 1987-05-22 Cushioning member for aluminum-based extruded profile carrier Expired - Lifetime JPH069688Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1987077678U JPH069688Y2 (en) 1987-05-22 1987-05-22 Cushioning member for aluminum-based extruded profile carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1987077678U JPH069688Y2 (en) 1987-05-22 1987-05-22 Cushioning member for aluminum-based extruded profile carrier

Publications (2)

Publication Number Publication Date
JPS63189410U JPS63189410U (en) 1988-12-06
JPH069688Y2 true JPH069688Y2 (en) 1994-03-16

Family

ID=30925911

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1987077678U Expired - Lifetime JPH069688Y2 (en) 1987-05-22 1987-05-22 Cushioning member for aluminum-based extruded profile carrier

Country Status (1)

Country Link
JP (1) JPH069688Y2 (en)

Also Published As

Publication number Publication date
JPS63189410U (en) 1988-12-06

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