JPH0688250A - Rust preventive steel plate for civil engineering and building structure and its production - Google Patents

Rust preventive steel plate for civil engineering and building structure and its production

Info

Publication number
JPH0688250A
JPH0688250A JP23608592A JP23608592A JPH0688250A JP H0688250 A JPH0688250 A JP H0688250A JP 23608592 A JP23608592 A JP 23608592A JP 23608592 A JP23608592 A JP 23608592A JP H0688250 A JPH0688250 A JP H0688250A
Authority
JP
Japan
Prior art keywords
steel
coating
steel plate
metal
civil engineering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP23608592A
Other languages
Japanese (ja)
Other versions
JP3036988B2 (en
Inventor
Shoji Tone
正二 登根
Mitsuaki Shibata
光明 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP4236085A priority Critical patent/JP3036988B2/en
Publication of JPH0688250A publication Critical patent/JPH0688250A/en
Application granted granted Critical
Publication of JP3036988B2 publication Critical patent/JP3036988B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Metal Rolling (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Laminated Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

PURPOSE:To provide the rust preventive steel plate for civil engineering and building structures which omits coating of a primary primer and surface prepn. and enables the leveling off of the deterioration rate of coating films by parts and the prolonging of the period for recoating of the entire surface and the process for production of such steel plate. CONSTITUTION:This rust preventive steel plate for civil engineering and building structures is formed with the metal coating layers nobler than base material steel having >=250g/m<2> and <=7500g/m<2> coating amt. and >=150mum and <=70mum surface roughness Rz and is formed by interposing boron nitride of <=10mum grain size at >=5g/m<2> and <=200g/m<2> between the cladding metal and cladding metal of a sandwich type and semi-sandwich type composite slab consisting of the base material steel and the cladding metals nobler than the steel or between the cladding metal and the dummy metal and hot rolling the composite slab under >=3 and <=10 total draft, then peeling the cladding metal and the cladding metal or the cladding metal and dummy steel at the plane where the boron nitride is interposed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、一次プライマー塗布の
省略が可能で、かつ塗膜付着性および塗装後の耐食性に
優れた土木建築構造用防錆厚鋼板およびその製造方法に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rustproof thick steel plate for civil engineering and construction, which can omit the application of a primary primer and is excellent in coating film adhesion and corrosion resistance after coating, and a method for producing the same.

【0002】[0002]

【従来の技術】橋梁や海洋構造物等の土木建築構造物
は、汚染物質や塩化物を含む大気雰囲気に長い年月さら
され、かつ高い耐久性が要求される。また、周囲の環境
と景観調和する必要がある。そのため、耐食性および色
彩の付与を目的として塗装が施されている。
2. Description of the Related Art Civil engineering structures such as bridges and offshore structures are exposed to atmospheric atmosphere containing pollutants and chlorides for many years and are required to have high durability. It is also necessary to harmonize the landscape with the surrounding environment. Therefore, coating is applied for the purpose of imparting corrosion resistance and color.

【0003】この種の用途に用いられる従来の鋼板は、
熱間圧延後、鋼構造物に組み立てられるまでの間、錆の
発生を防止する必要があることから、ミルメーカでブラ
スト処理によって圧延鋼材表面の黒皮が除去されたの
ち、一次プライマー(ウオッシュプライマーあるいはジ
ンクリッチプライマー)が塗布されて、ファブリケータ
に納入される。
Conventional steel sheets used for this type of application are:
Since it is necessary to prevent the generation of rust after hot rolling until the steel structure is assembled, the mill maker removes the black skin on the surface of the rolled steel by blasting, and then the primary primer (wash primer or wash primer Zinc rich primer) is applied and delivered to the fabricator.

【0004】ファブリケータにおいては、工場でブロッ
クを製作後、素地調整して防錆性や耐水性等の付与を目
的とした下塗り塗装が行われている。ブロックは現地に
輸送され、組み立て、据え付けされたのち、最終的に耐
候性や色彩等の付与を目的とした中・上塗り塗装が施さ
れて供用されている。供用期間中においては、一般に錆
発生面積やふくれの程度に応じて、塗替え塗装を繰り返
し行っている。
In a fabricator, a block is manufactured at a factory, and then a base coat is applied by adjusting the base material for the purpose of imparting rust resistance and water resistance. The blocks are transported to the site, assembled, installed, and finally used with a middle / top coat for the purpose of imparting weather resistance and color. During the service period, repainting is generally repeated according to the rusted area and the degree of blistering.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、従来の
鋼材を使用する場合、ブロック製作時および据え付け時
の素地調整および供用期間中の防錆の維持管理に、多大
の労力とコストが必要となっている。すなわち、ブロッ
ク製作段階においては、一次プライマーが塗布されたま
まで溶接すると、溶接部にブローホール等の欠陥が発生
するとともに、溶接焼け部が生じ、塗膜の付着性に悪影
響を与える。そのため、溶接前に、溶接予定線上のプラ
イマーを除去する必要がある。
However, when a conventional steel material is used, a great deal of labor and cost are required to adjust the base material during block manufacturing and installation and to maintain and prevent rust during service. There is. That is, in the block manufacturing stage, if welding is performed with the primary primer applied, defects such as blowholes occur in the welded portion and a weld burned portion is generated, which adversely affects the adhesion of the coating film. Therefore, it is necessary to remove the primer on the planned welding line before welding.

【0006】また、溶接組立後においても、下塗り塗料
の付着性を確保するために、溶接焼けや赤錆発生により
劣化した一次プライマーの除去および適度なアンカーパ
ターンの付与を目的として、素地調整が必要である。と
りわけ、下塗り塗料に厚膜型ジンクリッチペイントを適
用した場合は、一次プライマー面に赤錆のみならず、白
錆が発生していても塗膜付着性を悪くすることから、全
面ブラスト処理を余儀なくされている。そのため、これ
らの素地調整作業は作業環境の悪いなかでの多大の労力
と高い施工コストを必要としている。
Further, even after the welding and assembling, in order to secure the adhesion of the undercoat paint, it is necessary to adjust the substrate for the purpose of removing the primary primer deteriorated by welding burn and the generation of red rust and providing an appropriate anchor pattern. is there. In particular, when thick film type zinc rich paint is applied to the undercoat paint, not only red rust on the primary primer surface but also white rust will deteriorate the adhesion of the coating film, so the entire surface will be blasted. ing. Therefore, these foundation adjustment work requires a great deal of labor and a high construction cost even in a bad working environment.

【0007】鋼構造ブロックの輸送時や現地での据え付
け時においては、下塗り塗装材の塗膜が損傷することが
あり、その場合、容易に鋼地が露出して発錆するため、
現地での仕上げ塗装時に損傷部の素地調整およびタッチ
アップ等の部分補修が必要となっている。
When the steel structural block is transported or installed on site, the coating film of the undercoat coating material may be damaged. In that case, the steel material is easily exposed and rusts.
It is necessary to adjust the base material of the damaged part and perform partial repairs such as touch-up during the finish painting on site.

【0008】供用期間中においては、塗料の防錆寿命が
現状、鋼構造物の耐用年数に及ばないため、防錆維持を
目的として、塗替え塗装を繰り返し行う必要がある。橋
梁の場合、滞水しやすい下フランジ下面および濡れや湿
潤状態と乾燥状態が繰り返される飛沫帯に位置する部材
は、他の部位に比べて早期に腐食しやすく、かつ没水部
で適用されることの多い電気防食も効果がない。そのた
め、これらの部材の腐食に律速されて全面塗替え塗装の
間隔を短くせざるを得ない。
During the service period, the rust-preventive life of the paint does not reach the service life of the steel structure at present, and therefore repainting must be repeated for the purpose of maintaining rust-prevention. In the case of a bridge, the lower flange lower surface that is prone to water retention and the members located in the splash zone where wet, wet and dry conditions are repeated are more likely to corrode earlier than other parts and are applied in submerged areas. Often, cathodic protection is ineffective. Therefore, the rate of corrosion of these members is limited and the interval of the entire repainting must be shortened.

【0009】これらの問題点の解決策として、JIS で定
められている 1mm以上の合せ材厚を有する厚板クラッド
鋼材の適用が考えられるが、この鋼材は一般鋼材に比較
してかなり高価である。また、現状、化学精製プラント
や圧力容器等、塗装では耐えられないような極めて厳し
い腐食環境に裸使用されている。このため、合せ材の表
面性状については、製造過程で発生した酸化スケールや
疵を表面研磨で除去したのみの状態であり、土木建築構
造用塗料の塗膜付着性については考慮されていない。し
たがって、JIS で定められている 1mm以上の合せ材厚を
有する厚板クラッド鋼材をそのまま土木建築構造用部材
に適用することは困難である。
As a solution to these problems, it is possible to apply a thick plate clad steel material having a laminated material thickness of 1 mm or more, which is specified by JIS, but this steel material is considerably more expensive than general steel materials. . At present, it is used naked in extremely severe corrosive environments such as chemical refining plants and pressure vessels, which cannot withstand painting. Therefore, regarding the surface properties of the laminated material, only the oxide scale and flaws generated in the manufacturing process are removed by surface polishing, and the coating film adhesion of the paint for civil engineering and construction is not considered. Therefore, it is difficult to directly apply the thick plate clad steel material having a laminated material thickness of 1 mm or more as specified in JIS directly to the members for civil engineering and building structures.

【0010】また、土木建築構造用として、コスト低減
および塗膜付着性の観点から厚板クラッド鋼材の合せ材
厚を薄くして、圧延後に砥石やブラスト等で合せ材表面
の素地調整を行うことが考えられる。しかしながら、従
来の厚板クラッド鋼材の製造方法を踏襲すると、製造過
程において酸化スケール層およびスケールや分離剤の押
し込みによる深い疵が発生する。そのため、薄い合せ材
の素地調整を所望の合せ材厚に制御しながら行うこと
は、極めて困難なことから、上記用途に適う厚板クラッ
ド鋼材は製造し得なかった。
Further, for civil engineering construction, from the viewpoint of cost reduction and adhesion of coating film, the thickness of the laminated material of the thick plate clad steel is thinned, and the surface of the laminated material is adjusted with a grindstone or blast after rolling. Can be considered. However, if the conventional method for manufacturing a thick plate clad steel material is followed, a deep flaw occurs due to the oxide scale layer and the indentation of the scale and the separating agent in the manufacturing process. For this reason, it is extremely difficult to adjust the base material of a thin laminated material while controlling the thickness of the laminated material to a desired value. Therefore, it was not possible to manufacture a thick plate clad steel material suitable for the above application.

【0011】本発明は、上記の問題点を解決するために
なされたもので、合せ材厚を薄くし、合せ材表面にアン
カーパターンを形成することによって、一次プライマー
の塗布と素地調整を省略し、部位による塗膜劣化速度の
平準化および全面塗替え周期の長期化を可能ならしめる
土木建築構造用防錆厚鋼板およびその製造方法を提供す
ることを目的とする。
The present invention has been made in order to solve the above-mentioned problems. By thinning the thickness of the bonding material and forming an anchor pattern on the surface of the bonding material, application of the primary primer and adjustment of the base material are omitted. An object of the present invention is to provide a rustproof thick steel plate for civil engineering and building structures and a method for producing the same, which can make the deterioration rate of the coating film uniform depending on the part and prolong the entire repainting cycle.

【0012】[0012]

【課題を解決するための手段】その第1発明は、圧延接
合法により厚鋼板の表面に、被覆量が 250g/m2以上、75
00g/m2以下で、かつ表面粗度がRz15μm 以上、70μm 以
下の母材鋼よりも貴な金属被覆層が圧延ままで形成され
ている土木建築構造用防錆厚鋼板である。
[Means for Solving the Problems] The first invention is that the surface of a thick steel plate is coated with a coating amount of 250 g / m 2 or more by a roll-bonding method.
A rustproof thick steel plate for civil engineering and building structures, in which a metal coating layer having a surface roughness of 00 g / m 2 or less and a surface roughness Rz of 15 μm or more and 70 μm or less, which is more precious than the base metal steel, is formed as rolled.

【0013】第2発明は、防錆鋼板の製造に際して、母
材鋼とそれよりも貴な合せ材とからなるサンドイッチ型
およびセミサンドイッチ型コンポジットスラブにおい
て、前記合せ材と合せ材との間または合せ材とダミー鋼
との間に、粒径10μm 以下の窒化硼素を 5g/m2以上、20
0g/m2 以下介在させ、このコンポジットスラブを総圧下
比 3以上、10以下で熱間圧延し、その後、窒化硼素が介
在する面で合せ材と合せ材または合せ材とダミー鋼を分
離する請求項1の土木建築構造用防錆厚鋼板の製造方法
である。
A second aspect of the present invention is a sandwich type or semi-sandwich type composite slab comprising a base material steel and a noble metal composite material in the production of a rust preventive steel sheet. Between the material and the dummy steel, boron nitride with a grain size of 10 μm or less, 5 g / m 2 or more, 20
0 g / m 2 or less intervening, hot rolling this composite slab at a total reduction ratio of 3 or more and 10 or less, and then separating the composite material and the composite material or the composite material and the dummy steel at the surface where the boron nitride is present. It is a method for producing a rustproof thick steel plate for civil engineering and building structures according to item 1.

【0014】[0014]

【作用】本発明者らは、上記目的を達成するために種々
検討を重ねたすえ、圧延接合法により厚鋼板表面に、母
材鋼より貴な金属被覆を形成することにより一次防錆性
が得られ、また、塗装後においても、母材鋼素地に達す
る疵がつきにくく、たとえ金属被覆層を貫通したとして
も、金属被覆層の無い場合に比べて塗装後の耐食性を向
上させることを見出した。さらに、圧延過程で金属被覆
層の表面粗度を制御することにより良好な塗膜付着性を
得ることができることを見出した。
The present inventors have made various studies in order to achieve the above object, and by forming a metal coating more noble than the base steel on the surface of the thick steel plate by the rolling joining method, the primary rust preventive property is improved. It was found that even after coating, even after coating, it is difficult to get a flaw reaching the base metal steel base, and even if it penetrates the metal coating layer, it improves the corrosion resistance after coating compared to the case without a metal coating layer. It was Furthermore, it has been found that good coating adhesion can be obtained by controlling the surface roughness of the metal coating layer during the rolling process.

【0015】すなわち、本発明は圧延接合法により厚鋼
板の表面に被覆量が 250g/m2以上、7500g/m2以下で、表
面粗度がRz15μm 以上、70μm 以下の母材鋼よりも貴な
金属被覆層が圧延ままで形成されている土木建築構造用
防錆厚鋼板およびその製造方法である。
[0015] Namely, the present invention is the amount coated on the surface of the steel plate by a roll-bonding method is 250 g / m 2 or more, at 7500 g / m 2 or less, the surface roughness or Rz15myuemu, it noble than 70μm or less of the base material steel A rustproof thick steel plate for civil engineering and building structures, in which a metal coating layer is formed as it is rolled, and a method for producing the same.

【0016】本発明において、厚鋼板表面に被覆する腐
食電位において母材鋼よりも貴な金属としては、 Co、Ni、Cu 80Ni-20Cr ニクロム、ハステロイ、インコネル等のNi
基合金 フェライトライト系、オーステナイト系、マルテンサ
イト系、二相系のステンレス鋼とFe-Cr-Ni-Mo 鋼 の金属およびこれらの合金が該当する。
In the present invention, the metals that are more noble than the base steel at the corrosion potential for coating the surface of thick steel plates include Ni such as Co, Ni, Cu 80Ni-20Cr nichrome, Hastelloy and Inconel.
Base alloys Ferritelite, austenite, martensite, duplex stainless steels and Fe-Cr-Ni-Mo steels and their alloys.

【0017】まず、本発明の防錆厚鋼板の層構成につい
て説明する。図1は防錆厚鋼板の層構成の概念図で、図
1(1) 、(2) は塗装前の状態を、(3) 、(4) は塗装後の
状態を示す。図中aは母材鋼よりも貴な金属被覆層を、
bは母材鋼を、cは塗料層を示す。
First, the layer structure of the rustproof thick steel plate of the present invention will be described. Figure 1 is a conceptual diagram of the layer structure of rust-proof thick steel plates. Figures 1 (1) and (2) show the state before coating, and (3) and (4) show the state after coating. In the figure, a is a metal coating layer that is more precious than the base steel,
Reference numeral b indicates base steel and c indicates a paint layer.

【0018】図1(1) は母材鋼bの片面に金属被覆層a
を形成したもので、図2(1) に示すサンドイッチ型、図
2(2) に示すセミサンドイッチ型コンポジットスラブを
用いて圧延接合法により製造されたものである。図1
(2) は母材鋼bの両面に金属被覆層aを形成したもの
で、図2(3) に示すサンドイッチ型コンポジットスラブ
を用いて圧延接合法により製造されたものである。
FIG. 1 (1) shows a metal coating layer a on one surface of a base material steel b.
2 is formed by a roll-bonding method using a sandwich type composite slab shown in FIG. 2 (1) and a semi-sandwich type composite slab shown in FIG. 2 (2). Figure 1
(2) has a metal coating layer a formed on both sides of a base steel b, and is manufactured by a rolling joining method using a sandwich type composite slab shown in FIG. 2 (3).

【0019】図2は上記したように、本発明の防錆厚鋼
板を製造するためのコンポジットスラブの概念図で、図
2(1) はサンドイッチ型で2枚の母材鋼より貴な合せ材
2の間に分離剤3を介在させ、合せ材2を2枚の母材鋼
1で挟み、周囲をシールド溶接4したものである。図2
(2) はセミサンドイッチ型で母材鋼より貴な合せ材2と
ダミー鋼5との間に分離剤3を介在させ、合せ材2を母
材鋼1とダミー鋼5とで挟み、周囲をシールド溶接4し
たものである。図2(3) はサンドイッチ型で母材鋼1の
両面に母材鋼より貴な合せ材2を配し、合せ材2とダミ
ー鋼5との間に分離剤3を介在させ、母材鋼1とダミー
鋼5の周囲をシールド溶接4したものである。
As described above, FIG. 2 is a conceptual diagram of a composite slab for producing the rustproof thick steel plate of the present invention. FIG. 2 (1) is a sandwich type and is a noble material more than two base steels. The separating material 3 is interposed between the two, the laminated material 2 is sandwiched between two base steel materials 1, and the periphery is shield-welded 4. Figure 2
(2) is a semi-sandwich type, in which a separating agent 3 is interposed between a composite material 2 and a dummy steel 5 which are more noble than the base material steel, and the composite material 2 is sandwiched between the base material steel 1 and the dummy steel 5, It is one that is shield-welded. Fig. 2 (3) shows a sandwich type in which a base material steel 1 is provided on both sides with a noble metal material 2 and a separating agent 3 is interposed between the base material steel 2 and the dummy steel 5 to form a base metal steel. 1 and dummy steel 5 are shield-welded 4 around the periphery.

【0020】いずれのコンポジットスラブも内部が外気
から遮断されているため、熱間圧延することによって、
母材鋼1と合せ材2は冶金的に接合され、かつ黒皮の形
成されない清浄な金属被覆層表面が得られる。さらに分
離剤3として窒化硼素を介在させているため、金属被覆
層表面には塗膜付着性の良いアンカーパターンが得られ
る。なお、母材鋼1と合せ材2との接合性が劣る場合
は、母材鋼1と合せ材2との間に、健全な接合性を確保
するためのインサート金属を適宜挿入する。
Since the inside of each of the composite slabs is shielded from the outside air, by hot rolling,
The base material steel 1 and the composite material 2 are metallurgically bonded to each other, and a clean metal coating layer surface without a black skin is obtained. Further, since boron nitride is interposed as the separating agent 3, an anchor pattern having good coating adhesion can be obtained on the surface of the metal coating layer. If the bondability between the base material steel 1 and the composite material 2 is poor, an insert metal for ensuring sound bondability is appropriately inserted between the base material steel 1 and the composite material 2.

【0021】以下に、金属被覆層を有する厚鋼板の裸耐
食性、塗膜付着性および塗装後の耐食性について調査し
た結果に基づいて、本発明の限定理由について説明す
る。
Below, the reasons for limitation of the present invention will be explained based on the results of an examination of the bare corrosion resistance, coating adhesion and corrosion resistance of a thick steel sheet having a metal coating layer.

【0022】まず、図2(1) に示す分離剤に窒化硼素を
使用したコンポジットスラブから圧延接合法によって被
覆量を変化させたNi被覆厚鋼板を製造し、これらのNi被
覆厚鋼板について24時間の塩水噴霧試験(JIS Z 2371)を
行い、試験後の被覆層表面の赤錆発生面積率に及ぼす被
覆量の影響を調査した。なお、コンポジットスラブの加
熱温度は1150℃で、総圧下比は10で、分離後のNi被覆厚
鋼板の厚みは12mmである。調査結果を図3に示す。
First, Ni-coated thick steel sheets with varying coating amounts were manufactured from a composite slab using boron nitride as a separating agent as shown in FIG. 2 (1) by a rolling joining method, and these Ni-coated thick steel sheets were subjected to 24 hours. The salt spray test (JIS Z 2371) was conducted to examine the effect of the coating amount on the area ratio of red rust on the surface of the coating layer after the test. The heating temperature of the composite slab is 1150 ° C., the total reduction ratio is 10, and the thickness of the Ni-coated thick steel plate after separation is 12 mm. The survey results are shown in FIG.

【0023】図3から明らかなように、被覆量が 250g/
m2以上になると赤錆が発生しないことがわかる。被覆量
が 250g/m2未満になると図4に示すように、圧延接合過
程で生じる被覆層厚のばらつきおよび分離剤の窒化硼素
の押し込みによるピット等の存在により、塩水噴霧試験
中、電解質溶液が直接母材鋼素地に接触するようになり
赤錆が発生するようになる。また、過度の被覆量の増量
は、従来の被覆層のない鋼板に比べて溶断性および経済
性の点で劣ってくるため、被覆量の上限は7500g/m2とす
る。したがって、被覆量は 250g/m2以上、7500g/m2以下
の範囲に限定する。
As is clear from FIG. 3, the coating amount is 250 g /
It can be seen that red rust does not occur at m 2 or more. When the coating amount is less than 250 g / m 2 , as shown in Fig. 4, due to the variation in the coating layer thickness that occurs during the rolling joining process and the presence of pits due to the indentation of boron nitride as the separating agent, the electrolyte solution was It comes into direct contact with the base steel material and red rust occurs. Further, since the excessive increase of the coating amount is inferior to the conventional steel sheet having no coating layer in terms of fusing property and economy, the upper limit of the coating amount is set to 7500 g / m 2 . Therefore, the coating amount of 250 g / m 2 or more, limited to the range of 7500 g / m 2 or less.

【0024】つぎに、一次(腐食試験前)および二次
(腐食試験後)塗膜付着性に及ぼす被覆層の表面粗度の
影響を調査した。供試材は分離剤の粒径、量および総圧
下比(圧延前のコンポジットスラブ厚/コンポジットの
圧延後の厚さ)を変化させて製造した各種表面粗度のNi
被覆厚鋼板を用いた。ただし、被覆量はいずれも 250g/
m2である。なお、コンポジットスラブは図2(1) に示す
形状で、コンポジットスラブの加熱温度は1150℃で、分
離後のNi被覆厚鋼板の厚みは12mmである。
Next, the influence of the surface roughness of the coating layer on the primary (before the corrosion test) and secondary (after the corrosion test) coating adhesion was investigated. The test materials were Ni with various surface roughnesses produced by changing the particle size, amount and total reduction ratio (composite slab thickness before rolling / thickness after rolling of composite) of the separating agent.
A coated thick steel plate was used. However, the coating amount is 250 g /
m 2 . The composite slab has the shape shown in Fig. 2 (1), the heating temperature of the composite slab is 1150 ° C, and the thickness of the Ni-coated thick steel plate after separation is 12 mm.

【0025】腐食試験は海洋雰囲気を想定した図5に示
す塩水噴霧→乾燥→湿潤の工程を繰り返す複合サイクル
腐食試験で、腐食試験条件は複合サイクルを 120回繰り
返す促進条件とした。また、使用した塗装系は表4に示
すa仕様である。調査結果を表1に示す。
The corrosion test is a combined cycle corrosion test in which the steps of salt spray → dry → wet shown in FIG. 5 assuming a marine atmosphere are repeated, and the corrosion test conditions are accelerated conditions in which the combined cycle is repeated 120 times. The coating system used has the specifications a shown in Table 4. The survey results are shown in Table 1.

【0026】表1から、金属被覆層の表面粗度が Rz2〜
155 μm のいずれの場合も良好な一次塗膜付着性を示す
が、二次塗膜付着性を確保するには金属被覆層の表面粗
度をRz15〜70μm に制御する必要があることがわかっ
た。すなわち、金属被覆層の表面粗度が15μm 未満およ
び70μm 超えになると、JIS K 5400にしたがった碁盤目
付着性試験において二次塗膜付着性に劣るため組立後最
終的に塗装を施す鋼構造物への適用は困難である。した
がって、金属被覆層の表面粗度はRz15〜70μm の範囲に
限定する。
From Table 1, the surface roughness of the metal coating layer is Rz2
Good adhesion to the primary coating was obtained in all cases of 155 μm, but it was found that it is necessary to control the surface roughness of the metal coating layer to Rz15 to 70 μm to secure the adhesion to the secondary coating. . That is, when the surface roughness of the metal coating layer is less than 15 μm or more than 70 μm, the secondary coating film adhesion is poor in the cross-cut adhesion test according to JIS K 5400. Is difficult to apply. Therefore, the surface roughness of the metal coating layer is limited to the range of Rz15 to 70 μm.

【0027】圧延ままでの金属被覆層の表面粗度をRz15
〜70μm にするには、図6に示すように、分離剤に粒径
10μm 以下の窒化硼素を使用し、かつ総圧下比 3以上、
10以下で熱間圧延することが肝要である。また、分離剤
として使用する窒化硼素の量は、表2に示すように、合
せ材同士、または合せ材とダミー材との圧着防止の観点
から 5g/m2以上、200g/m2 以下とすべきである。
The surface roughness of the as-rolled metal coating layer is Rz15.
As shown in Fig. 6, the particle size of the separating agent should be adjusted to ~ 70μm.
Boron nitride of 10 μm or less is used, and the total reduction ratio is 3 or more,
Hot rolling at 10 or less is essential. In addition, as shown in Table 2, the amount of boron nitride used as a separating agent should be 5 g / m 2 or more and 200 g / m 2 or less from the viewpoint of preventing press-bonding between the bonding materials or between the bonding material and the dummy material. Should be.

【0028】窒化硼素の粒径が10μm を超える場合は、
圧延後の金属被覆層の表面粗度がRz15〜70μm を満足し
なくなることがあり、二次塗膜付着性を阻害することに
なる。表2から窒化硼素の量が 5g/m2未満になると、圧
延後の合せ材同士、または合せ材とダミー材とが圧着す
ることがある。窒化硼素の量が200g/m2 を超えると、圧
延後の金属被覆層の表面粗度がRz70μm 以下を満足しな
くなり、二次塗膜付着性を阻害する。
When the particle size of boron nitride exceeds 10 μm,
The surface roughness of the metal coating layer after rolling may not satisfy Rz15 to 70 μm, which hinders the adhesion of the secondary coating film. From Table 2, when the amount of boron nitride is less than 5 g / m 2 , the laminated materials after rolling, or the laminated material and the dummy material may be pressure bonded. When the amount of boron nitride exceeds 200 g / m 2 , the surface roughness of the metal coating layer after rolling does not satisfy Rz 70 μm or less, which hinders the adhesion of the secondary coating film.

【0029】[0029]

【表1】 [Table 1]

【0030】[0030]

【表2】 [Table 2]

【0031】また、図5から窒化硼素の粒径が10μm 以
下で、窒化硼素の量が 5g/m2以上、200g/m2 以下であっ
ても、総圧下比が 3未満、10超えでは、金属被覆層の表
面粗度がおのおのRz15μm 未満、70μm 超えとなること
があり、いずれの場合も二次塗膜付着性を阻害する。し
たがって、合せ材と合せ材との間または合せ材とダミー
鋼との間に介在させる窒化硼素の粒径は10μm 以下で、
量は 5g/m2以上、200g/m2 以下に限定し、熱間圧延時の
総圧下比は 3以上、10以下の範囲に限定する。
Also, from FIG. 5, even if the particle size of boron nitride is 10 μm or less and the amount of boron nitride is 5 g / m 2 or more and 200 g / m 2 or less, if the total reduction ratio is less than 3 or more than 10, The surface roughness of the metal coating layer may be Rz less than 15 μm and more than 70 μm, respectively, and in either case, the adhesion of the secondary coating film is hindered. Therefore, the grain size of boron nitride to be interposed between the composite material and the composite material or between the composite material and the dummy steel is 10 μm or less,
The amount is limited to 5 g / m 2 or more and 200 g / m 2 or less, and the total reduction ratio during hot rolling is limited to the range of 3 or more and 10 or less.

【0032】さらに、塗装後の耐食性に及ぼす金属被覆
層の有無の影響を調査した。被覆量250g/m2 、表面粗度
Rz15〜30μm のNi被覆厚鋼板の表面に塗装を施し、図7
に示すように、塗膜のみに幅0.6mm の貫通人工疵を付与
した試験片と塗膜および被覆層に幅0.6mm の貫通人工疵
を付与した試験片を作製し、これらの試験片を海洋雰囲
気を想定した図5の複合サイクル腐食試験に供した。サ
イクル数は120 回で、塗装系は表4のa仕様である。
Furthermore, the influence of the presence or absence of a metal coating layer on the corrosion resistance after painting was investigated. Coating amount 250g / m 2 , surface roughness
Painted on the surface of Rz15 ~ 30μm Ni coated thick steel plate,
As shown in Fig. 2, a test piece with a penetration artificial flaw with a width of 0.6 mm was applied only to the coating film and a test piece with a penetration artificial flaw with a width of 0.6 mm was applied to the coating film and the coating layer. It was subjected to the combined cycle corrosion test of FIG. 5 assuming an atmosphere. The number of cycles is 120, and the coating system is a specification in Table 4.

【0033】塗膜のみに付与した貫通人工疵は、塗膜の
劣化あるいは塗料層における疵やピンホール等の欠陥の
発生によって、環境遮断性がなくなった場合を想定した
ものであり、塗膜および金属被覆層に付与した貫通人工
疵は、架設時あるいは供用時に擦過や衝撃を受けて、母
材鋼素地が一部露出する疵が発生した場合を想定したも
のである。調査結果を図8に、それらの腐食孔断面を図
9に示す。
The penetrating artificial flaw applied only to the coating film is assumed to be a case where the environmental barrier property is lost due to deterioration of the coating film or generation of defects such as flaws and pinholes in the coating layer. The penetrating artificial flaw imparted to the metal coating layer is assumed to be a case in which a flaw that partially exposes the base steel material base occurs due to scratching or impact during installation or during service. The results of the investigation are shown in FIG. 8 and the cross-sections of these corrosion holes are shown in FIG.

【0034】図8に示すように、従来の鋼素地に直接塗
装したものは、塗膜貫通の人工疵の直下の鋼部に幅方向
に 5.1mm、板厚方向に0.6mm 進展した腐食孔が認められ
る。一方、金属被覆層の表面に塗装を施したものは、人
工疵が塗膜および被覆層を貫通した場合においては、従
来の無被覆材に比べて腐食長さは幅方向および板厚方向
とも大幅に小さく、腐食の進展を顕著に遅らせる効果の
あることがわかった。この理由は以下のとおりである。
As shown in FIG. 8, when the conventional steel base material was directly coated, the steel part immediately below the artificial flaw penetrating the coating film had 5.1 mm in the width direction and 0.6 mm in the plate thickness direction, which developed corrosion holes. Is recognized. On the other hand, in the case where the surface of the metal coating layer is coated, when the artificial flaw penetrates the coating film and the coating layer, the corrosion length is significantly larger in both the width direction and the plate thickness direction than the conventional uncoated material. It was found to be very small and has the effect of significantly retarding the progress of corrosion. The reason for this is as follows.

【0035】鋼素地に直接塗装した場合は、塗膜貫通の
疵から浸入する水分と酸素で鋼部が腐食し錆が発生する
が、その際の体積膨張による持ち上げで塗膜が容易に鋼
素地から剥離して新生面が現れる。錆による塗膜の持ち
上げが進むと塗膜は破断するようになるため、腐食孔へ
の酸素供給量が増えて、腐食反応量そのものが増大す
る。そのため、鋼部の表面方向および板厚方向への腐食
の進展速度が大きいものと考えられる。
When the steel base is directly coated, water and oxygen penetrating from the flaws penetrating the coating film corrode the steel part to generate rust. At that time, the coating film is easily formed by lifting due to volume expansion. It peels off and a new surface appears. When the coating film is lifted by rust, the coating film breaks, so that the oxygen supply amount to the corrosion holes increases and the corrosion reaction amount itself increases. Therefore, it is considered that the rate of progress of corrosion in the surface direction and plate thickness direction of the steel part is high.

【0036】一方、金属被覆層は塗料層に比べてはるか
に硬く、損傷しにくいため、鋼部を腐食環境から遮断し
て防食する。万一、金属被覆層を貫通する損傷を受けた
場合、露出した鋼部に錆が生じても、金属被覆層と鋼部
との接合力が、上述の塗料層と鋼部との付着力に比べて
極めて高いため、金属被覆層と鋼部との剥離は起こりに
くい。さらに、錆による金属被覆層の持ち上げが進んで
も、金属被覆層は塗料層に比べて破断しにくいため、鋼
素地に直接塗装された場合に比べて、腐食孔への酸素供
給量は少なく、腐食反応量も小さいものと考えられる。
On the other hand, since the metal coating layer is much harder than the coating layer and is less likely to be damaged, it shields the steel part from the corrosive environment to prevent corrosion. In the unlikely event that the metal coating layer is damaged, even if rust occurs on the exposed steel portion, the bonding force between the metal coating layer and the steel portion is Since it is extremely higher than the above, peeling between the metal coating layer and the steel portion is unlikely to occur. Furthermore, even if the metal coating layer is lifted by rust, the metal coating layer is less likely to break than the paint layer, so the amount of oxygen supplied to the corrosion holes is less than that when it is directly coated on the steel substrate, The amount of reaction is considered to be small.

【0037】また、図8から濡れや湿潤状態が繰り返さ
れる環境下においては、母材鋼より腐食電位が貴な金属
で被覆した場合でも、ガルバニック腐食の影響は極めて
小さいことが判明した。これは、ガルバニック腐食が顕
在化する浸漬状態に比べて、電解質溶液の膜厚が極めて
薄くなることに起因するものと考えられる。
Further, it was found from FIG. 8 that in the environment where the wet or wet condition is repeated, the influence of galvanic corrosion is extremely small even when the base metal is coated with a metal having a higher corrosion potential. It is considered that this is because the film thickness of the electrolyte solution becomes extremely thin as compared with the immersion state in which galvanic corrosion becomes apparent.

【0038】以上のことから明らかなように、本発明に
よって金属被覆された厚鋼板は裸耐食性、塗膜付着性お
よび塗装後耐食性に優れているため、構造物の組立時お
よび飛沫帯、海洋大気部のような電気防食が効かない腐
食環境下に置かれても、優れた耐食性を発揮する。その
ため、一次プライマーの塗布および組立時の素地調整作
業を省略できるとともに、発錆面積を低減できることか
ら塗装を施され供用される鋼構造物において、部位によ
る塗膜劣化速度の平準化や全面塗替え間隔の長期化を図
ることができる。
As is clear from the above, the thick steel sheet metal-coated according to the present invention is excellent in bare corrosion resistance, coating adhesion and corrosion resistance after coating, and therefore, during construction of structures, splash zones, marine atmosphere. Even if it is placed in a corrosive environment where the anticorrosion does not work like parts, it exhibits excellent corrosion resistance. Therefore, it is possible to omit the application of the primary primer and the foundation adjustment work at the time of assembly, and it is possible to reduce the rusting area, so in steel structures that are painted and used, the deterioration rate of the coating film is leveled and the entire surface is repainted. The interval can be extended.

【0039】[0039]

【実施例】以下に、本発明の実施例について説明する。
まず、分離剤に粒径 1〜10μm の窒化硼素を50g/m2使用
し、図2(1) のサンドイッチ型コンポジットスラブを使
用して、Rz15〜30μm の表面粗度を有する被覆量54g/m2
と 250g/m2のNi被覆厚鋼板および被覆量 350g/m2のSUS
316L被覆厚鋼板を製造した。なお、加熱温度は1150℃、
総圧下比は10、分離後の被覆厚鋼板の厚みは12mmであ
る。図10に 250g/m2のNi被覆厚鋼板の顕微鏡組織の一例
を示す。
EXAMPLES Examples of the present invention will be described below.
First, 50 g / m 2 of boron nitride with a particle size of 1 to 10 μm was used as a separating agent, and the sandwich type composite slab shown in Fig. 2 (1) was used to obtain a coating amount of 54 g / m with a surface roughness of Rz 15 to 30 μm. 2
And 250 g / m 2 Ni-coated thick steel plate and 350 g / m 2 coating amount of SUS
A 316L coated thick steel plate was produced. The heating temperature is 1150 ° C,
The total reduction ratio is 10, and the thickness of the coated thick steel plate after separation is 12 mm. Figure 10 shows an example of the microstructure of 250 g / m 2 thick Ni-coated steel sheet.

【0040】これらの3種類の被覆厚鋼板から70mm幅×
150mm 長さの試験片を採取し、採取した試験片を金属被
覆面を無塗装状態で、週1回 5%NaCl水溶液を散布する
大気暴露試験を 270日行い、裸耐食性を調査した。な
お、比較例として、鋼板のブラスト面に2種類の一次プ
ライマー(ビニルブチ−ル樹脂系長暴形ウオッシュプラ
イマー、アルキルシリケート樹脂系ジンクリッチプライ
マー)をそれぞれ塗布した鋼板も同試験に加えた。その
結果を表3に示す。
70 mm width x from these three types of coated thick steel plates
A 150 mm long test piece was sampled, and the exposed test piece was subjected to an atmospheric exposure test, in which a 5% NaCl aqueous solution was sprayed once a week, for 270 days with the metal-coated surface not coated, and the bare corrosion resistance was investigated. In addition, as a comparative example, a steel plate in which two types of primary primers (vinyl butyral resin-based long-wash wash primer and alkyl silicate resin-based zinc rich primer) were applied to the blasted surface of the steel plate was also added to the same test. The results are shown in Table 3.

【0041】表3から明らかなように、比較例のNo.3の
被覆量54g/m2のNi被覆厚鋼板および比較例No.4、5 の鋼
板のブラスト面に一次プライマーを塗布した鋼板には赤
錆の発生が認められた。これに対して、本発明の被覆量
250g/m2のNi被覆厚鋼板および被覆量 350g/m2のSUS 31
6L被覆厚鋼板には赤錆は発生していない。したがって、
本発明の土木建築構造用防錆厚鋼板は一次プライマー無
しでも従来の防錆方法を上回る裸耐食性を有している。
As is clear from Table 3, the No. 3 Ni-coated thick steel sheet of the comparative example having a coating amount of 54 g / m 2 and the steel sheets of the comparative examples No. 4 and 5 coated with the primary primer on the blast surface were used. Occurrence of red rust was observed. On the other hand, the coating amount of the present invention
250 g / m 2 Ni-coated thick steel plate and coating amount of 350 g / m 2 SUS 31
No red rust occurred on the 6L coated thick steel plate. Therefore,
The rustproof thick steel plate for civil engineering and building structures of the present invention has bare corrosion resistance superior to that of conventional rustproofing methods even without a primary primer.

【0042】[0042]

【表3】 [Table 3]

【0043】つぎに、上記の被覆量 250g/m2のNi被覆厚
鋼板および被覆量 350g/m2のSUS 316L被覆厚鋼板から70
mm幅×150mm 長さの試験片を採取し、採取した試験片の
金属被覆面に素地調整なしで塗装したのち、一部の試験
片には図7に示した人工疵を付与し、腐食試験を行い、
塗膜付着性および人工疵を付与した場合の塗装後の耐食
性について調査した。
Next, 70 from SUS 316L coating thickness steel plate Ni coated steel plate and coverage of 350 g / m 2 of the coating amount 250 g / m 2
mm width x 150 mm length test pieces were taken, and the metal-coated surface of the taken test pieces was painted without adjustment of the base material, and some of the test pieces were given the artificial flaws shown in Fig. 7 and subjected to a corrosion test. And then
The paint adhesion and the corrosion resistance after painting when artificial defects were applied were investigated.

【0044】塗装は表4に示す条件で行い、腐食試験は
図5に示した複合サイクル腐食試験を 120サイクル行っ
た。塗膜付着性はJIS K 5400にしたがった碁盤目テープ
試験で腐食試験前後について調べた。また、比較例とし
て、ブラスト処理により素地調整された表面に直接塗装
したものも同試験に加えた。その結果を表5に示す。
The coating was carried out under the conditions shown in Table 4, and the corrosion test was carried out by 120 cycles of the combined cycle corrosion test shown in FIG. The coating film adhesion was examined before and after the corrosion test by a cross-cut tape test according to JIS K 5400. In addition, as a comparative example, a product directly coated on the surface prepared by blasting was also added to the test. The results are shown in Table 5.

【0045】No.1〜4 の本発明の土木建築構造用防錆厚
鋼板は、圧延ままで金属被覆面に酸化スケールは発生し
ておらず、その表面粗度もRz15〜70μm の範囲内に制御
されているため、腐食試験前後における塗膜付着性は良
好であり、また、塗膜のみ貫通した人工疵が付いた場合
は、鋼部には錆は発生しない。
No. 1 to 4 anti-corrosion thick steel plates for civil engineering and building structures according to the present invention had no oxide scale on the metal coated surface as they were rolled and had a surface roughness within the range of Rz 15 to 70 μm. Since it is controlled, the adhesion of the coating film before and after the corrosion test is good, and when an artificial flaw penetrates only the coating film, rust does not occur on the steel part.

【0046】塗膜および金属被覆層を貫通して鋼板素地
が露出した人工疵が付いた場合には、同様に塗膜を貫通
して鋼板素地が露出した人工疵が付いた場合のNo.5〜7
の比較例に比べて、鋼部の鋼板表面方向および板厚方向
への腐食の進展が抑制されており、発錆量そのものも少
なくなっている。したがって、本発明の土木建築構造用
防錆厚鋼板は素地調整なしで従来の防錆方法と同等の塗
膜付着性を有し、さらに従来の防錆方法よりも優れた塗
装後の耐食性を有している。
When an artificial flaw having a steel plate substrate exposed through the coating film and the metal coating layer was also formed, No. 5 in the case where an artificial flaw having a steel plate substrate exposed through the coating film was similarly attached. ~ 7
Compared with the comparative example, the progress of corrosion in the steel plate surface direction and plate thickness direction of the steel part is suppressed, and the amount of rust itself is also small. Therefore, the rust-proof thick steel plate for civil engineering and building structures of the present invention has the same coating film adhesion as the conventional rust-preventing method without adjusting the base material, and further has better corrosion resistance after painting than the conventional rust-preventing method. is doing.

【0047】[0047]

【表4】 [Table 4]

【0048】[0048]

【表5】 [Table 5]

【0049】つぎに、上記の被覆量 250g/m2のNi被覆厚
鋼板について、溶接継手部の塗装後の耐食性を調査し
た。なお、厚さは12mmである。溶接継手は母材鋼側をサ
ブマージアーク溶接で、金属被覆側を逆極性プラズマア
ーク溶接で、共金系の溶接材料を用いて製作した。この
溶接継手材から70mm幅×150mm 長さの試験片を採取し、
採取した試験片の金属被覆面に素地調整なしで塗装した
のち、溶接熱影響部に図11に示す人工疵を付与し、腐食
試験を行い、人工疵を付与した場合の塗装後の耐食性に
ついて調査した。
Next, the corrosion resistance of the welded joint portion after coating was investigated for the above Ni-coated thick steel sheet having a coating amount of 250 g / m 2 . The thickness is 12 mm. Welded joints were produced by submerged arc welding on the base steel side and reverse polarity plasma arc welding on the metal coating side using a common metal welding material. A 70 mm wide × 150 mm long test piece was collected from this welded joint material,
After coating the metal coated surface of the collected test piece without adjusting the base material, the artificial heat flaw shown in Fig. 11 was added to the heat-affected zone of the welding and a corrosion test was performed to investigate the corrosion resistance after painting when the artificial flaw was added. did.

【0050】塗装は表4に示すa仕様で行い、腐食試験
は図5に示した複合サイクル腐食試験を 120サイクル行
った。また、比較例として、鋼板を共金溶接材料でサブ
マージアーク溶接して溶接継手を製作し、この溶接継手
材から70mm幅×150mm 長さの試験片を採取し、採取した
試験片の表面を素地調整したのち、表4に示すa仕様で
塗装し、溶接熱影響部に塗膜貫通の人工疵を付与したも
のも同試験に加えた。その結果を表6に示す。
The coating was carried out according to the specifications a shown in Table 4, and the corrosion test was carried out for 120 cycles of the combined cycle corrosion test shown in FIG. In addition, as a comparative example, a weld joint was manufactured by submerged arc welding of a steel sheet with a common metal welding material, a 70 mm wide × 150 mm long test piece was sampled from this welded joint material, and the surface of the sample piece was ground. After the adjustment, paints having the specifications a shown in Table 4 were also added to the same test, in which the weld heat-affected zone was provided with artificial flaws for penetrating the coating film. The results are shown in Table 6.

【0051】No.2の比較例の溶接継手においては、塗膜
貫通の人工疵の直下に幅方向の長さが 5.6mmで板厚方向
の長さが 0.7mmの腐食孔が生じた。これに対して、No.1
の本発明例の溶接継手においては、塗膜のみ貫通の人工
疵がついても、鋼部に発錆は認められなかった。熱影響
部の金属被覆層を貫通する人工疵が付いて鋼部が露出し
た場合では、No.2の比較例と比べて鋼部の鋼板表面方向
および板厚方向への腐食の進展が抑制され、発錆量その
ものも大幅に少なくなっている。したがって、本発明の
土木建築構造用防錆厚鋼板は一般部のみならず溶接継手
部においても、従来の防錆方法より高い塗装後の耐食性
を有している。
In the welded joint of Comparative Example No. 2, a corrosion hole having a length of 5.6 mm in the width direction and a length of 0.7 mm in the plate thickness direction was formed just below the artificial flaw penetrating the coating film. On the other hand, No.1
In the welded joint of the present invention example, no rusting was observed in the steel portion even if only the coating film had artificial flaws penetrating it. In the case where the steel part was exposed with an artificial flaw penetrating the metal coating layer of the heat-affected zone, the progress of corrosion in the steel plate surface direction and the plate thickness direction of the steel part was suppressed compared to the No. 2 comparative example. , The amount of rust itself is significantly reduced. Therefore, the rust-proof thick steel plate for civil engineering and building structures of the present invention has higher corrosion resistance after coating than the conventional rust-proofing method not only in the general portion but also in the welded joint portion.

【0052】[0052]

【表6】 [Table 6]

【0053】[0053]

【発明の効果】本発明は、圧延接合法により厚鋼板の表
面に、被覆量が 250g/m2以上、7500g/m2以下で、かつ表
面粗度がRz15μm 以上、70μm 以下の母材鋼よりも貴な
金属被覆層が形成されている土木建築構造用防錆厚鋼板
とその製造方法であって、本発明による土木建築構造用
防錆厚鋼板は優れた裸耐食性、塗膜付着性および塗装後
の耐食性を有しているため、従来の一次プライマーの塗
布作業および構造物の本塗装時の素地調整作業が省略で
きるとともに、電気防食が効かない厳しい腐食環境下で
供用されても防食に係わるメンテナンスそのものを軽減
でき、大きな経済効果を発揮するものである。
According to the present invention, the surface of the steel plate by a roll-bonding method, the amount of coating 250 g / m 2 or more, 7500 g / m 2 or less, and surface roughness than Rz15myuemu, than 70μm or less of the base material steel A rustproof steel plate for civil engineering and building structures, in which a noble metal coating layer is formed, and a manufacturing method thereof, wherein the rustproof steel plate for civil engineering and building structures has excellent bare corrosion resistance, coating adhesion and coating. Since it has corrosion resistance afterwards, it is possible to omit the conventional primary primer application work and the foundation adjustment work during the main painting of the structure, and the maintenance itself related to anticorrosion even when used in a severe corrosive environment where cathodic protection does not work It is possible to reduce the energy consumption and to exert a great economic effect.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の防錆厚鋼板の層構成の説明図である。FIG. 1 is an explanatory diagram of a layer structure of a rustproof thick steel plate of the present invention.

【図2】本発明の防錆厚鋼板を製造するためのコンポジ
ットスラブの概念図である。
FIG. 2 is a conceptual diagram of a composite slab for producing the rustproof thick steel plate of the present invention.

【図3】塩水噴霧試験後の被覆層表面の赤錆発生面積率
に及ぼす被覆量の影響を示す図である。
FIG. 3 is a diagram showing the effect of the coating amount on the area ratio of red rust on the surface of the coating layer after the salt spray test.

【図4】250g/m2未満のNi被覆厚鋼板の顕微鏡金属組織
の一例を示す図である。
FIG. 4 is a diagram showing an example of a microscopic metallographic structure of a Ni-coated thick steel sheet having a weight of less than 250 g / m 2 .

【図5】複合サイクル腐食試験の説明図である。FIG. 5 is an explanatory diagram of a combined cycle corrosion test.

【図6】金属被覆層の表面粗度に及ぼす総圧下比および
分離剤の粒度の影響を示す図である。
FIG. 6 is a diagram showing the influence of the total reduction ratio and the particle size of the separating agent on the surface roughness of the metal coating layer.

【図7】腐食試験に用いた人工疵のタイプを示す図であ
る。
FIG. 7 is a diagram showing types of artificial defects used in a corrosion test.

【図8】腐食試験後の人工疵のタイプと腐食状態を示す
図である。
FIG. 8 is a diagram showing types of artificial defects and corrosion states after a corrosion test.

【図9】腐食試験後の腐食孔断面を示す金属組織図であ
る。
FIG. 9 is a metallographic view showing a cross section of a corrosion hole after a corrosion test.

【図10】250g/m2のNi被覆厚鋼板の顕微鏡金属組織の
一例を示す図である。
FIG. 10 is a view showing an example of a microscopic metallographic structure of a 250 g / m 2 Ni-coated thick steel plate.

【図11】溶接継手部の腐食試験に用いた人工疵のタイ
プを示す図である。
FIG. 11 is a diagram showing types of artificial flaws used in a corrosion test of a welded joint.

【符号の説明】[Explanation of symbols]

1…母材鋼、2…合せ材、3…分離剤、4…シールド溶
接、5…ダミー鋼、a…金属被覆層、b…母材鋼、c…
塗料層。
DESCRIPTION OF SYMBOLS 1 ... Base material steel, 2 ... Laminating material, 3 ... Separation agent, 4 ... Shield welding, 5 ... Dummy steel, a ... Metal coating layer, b ... Base material steel, c ...
Paint layer.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 圧延接合法により厚鋼板の表面に、被覆
量が 250g/m2以上、7500g/m2以下で、かつ表面粗度がRz
15μm 以上、70μm 以下の母材鋼よりも貴な金属被覆層
が圧延ままで形成されていることを特徴とする土木建築
構造用防錆厚鋼板。
To 1. A surface of the steel plate by a roll-bonding method, the amount of coating 250 g / m 2 or more, 7500 g / m 2 or less, and surface roughness Rz
A rust-proof thick steel plate for civil engineering and building structures, characterized in that a noble metal coating layer of 15 μm or more and 70 μm or less than the base steel is formed as rolled.
【請求項2】 防錆鋼板の製造に際して、母材鋼とそれ
よりも貴な合せ材とからなるサンドイッチ型およびセミ
サンドイッチ型コンポジットスラブにおいて、前記合せ
材と合せ材との間または合せ材とダミー鋼との間に、粒
径10μm 以下の窒化硼素を 5g/m2以上、200g/m2 以下介
在させ、このコンポジットスラブを総圧下比 3以上、10
以下で熱間圧延し、その後、窒化硼素が介在する面で合
せ材と合せ材または合せ材とダミー鋼を分離する請求項
1の土木建築構造用防錆厚鋼板の製造方法。
2. A sandwich type or semi-sandwich type composite slab comprising a base material steel and a noble metal composite material in the production of an anticorrosive steel sheet, between the composite material and the composite material or between the composite material and the dummy. Boron nitride with a grain size of 10 μm or less is interposed between steel and 5 g / m 2 or more, 200 g / m 2 or less, and this composite slab is used with a total reduction ratio of 3 or more, 10 or more.
The method for producing a rustproof steel plate for civil engineering and building structures according to claim 1, wherein hot rolling is carried out below, and thereafter, the laminated material and the laminated material or the laminated material and the dummy steel are separated at a surface on which boron nitride intervenes.
JP4236085A 1992-09-03 1992-09-03 Rust-proof thick steel plate for civil engineering building structure and method of manufacturing the same Expired - Fee Related JP3036988B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4236085A JP3036988B2 (en) 1992-09-03 1992-09-03 Rust-proof thick steel plate for civil engineering building structure and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4236085A JP3036988B2 (en) 1992-09-03 1992-09-03 Rust-proof thick steel plate for civil engineering building structure and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH0688250A true JPH0688250A (en) 1994-03-29
JP3036988B2 JP3036988B2 (en) 2000-04-24

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ID=16995501

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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107460278A (en) * 2017-08-16 2017-12-12 肖金刚 A kind of more composite plate blanks produce big substance, the technique of super-thick steel plate

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6173619B1 (en) 2015-10-14 2017-08-02 日新製鋼株式会社 Clad steel plate with excellent thermal conductivity

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107460278A (en) * 2017-08-16 2017-12-12 肖金刚 A kind of more composite plate blanks produce big substance, the technique of super-thick steel plate
CN107460278B (en) * 2017-08-16 2020-03-31 肖金刚 Process for producing large-piece-weight and extra-thick steel plate by using multiple composite plate blanks

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